Beruflich Dokumente
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Abstract—In this paper, comparison of 12/8-pole doubly flux-concentrating effect in the stator, the FSPM can easily
salient electro-magnetic generator (DSEG) and 12/10-pole flux- obtain a high magnetic flux density in the air gap and hence
switching electro-magnetic generator (FSEG) for dc generator produce a similar high torque density as that of a fractional-
application is performed. The configuration, operation principle slot PM machine [10]. Currently, benefitting from this
and electromagnetic performance (i.e. field distribution, phase
advantage, different types of FSPM were developed and
flux linkage, phase voltage, winding inductance and cogging
many of them were reviewed and summarized in [11].
torque) are comparatively studied with finite element analysis
(FEA) based on simulation. Besides, the copper loss and iron loss Merits of using rare-earth PM material have been proved to
are considered as the key features. The simulation results bring a high power density. However, these machines are
indicate that the FSEG has good sinusoidal and symmetric seldom running as generators, because their fluxes in air-gaps
output voltage, hence the rectified output voltage ripple is are hard to control. Moreover, the low heat resistance, and
smaller. Although the maximum output power of the FSEG is from a commercial point of view, constantly increasing price
approaching to that of the DSEG, the field current of the DSEG are also bottleneck problems as well as other PM machines.
is better utilized. The total losses and efficiencies of the two Therefore, in certain applications, electrical machines without
generators are very close, whereas the copper consumption of permanent magnets are required.
the FSEG is around 10% larger. With the merits of robustness
For generator operation, by replacing all the PMs with DC
and flexible control, both the FSEG and the DSEG can be a
potential low-cost candidate for DC generation system. coils, a doubly salient electro-magnetic generator (DSEG)
[12], [13] and a flux-switching electro-magnetic generator
(FSEG) [11], [14] are brought forward, respectively. The
I. INTRODUCTION excitation can be adjusted freely and both two generators are
suitable for high operation temperature. Additionally, the
Research interest in doubly salient structured brushless
rotor position sensor is not necessary due to their independent
machines (DS-BLMs) has grown significantly in recent years.
field windings.
As two typical doubly salient structured brushless machines,
Since the DSEG and the FSEG share the same doubly
the doubly salient machine (DSM) and flux-switching
salient structure, whereas the operation principles and the
machine (FSM) are under intensive study since they inherit
characteristics are different. Then, a comprehensive analysis
the advantages from DS-BLMs such as brushless nature,
and comparison is necessary. The purpose of this paper is to
simple low-cost construction and flexible control [1], [2].
quantitatively compare the DSEG and FSEG based on the
A doubly salient permanent magnet (DSPM) machine was
same peripheral dimensions. Particular emphasis is placed on
firstly proposed in [1], which essentially adopts the same
practical techniques of output properties where the inherent
structure as a switched reluctance (SR) machine but with
advantages of two generators make commercial sense for
permanent magnets (PMs) placed in the stator. Then, the
industrial applications.
design and analysis method of the DSPM were introduced in
[3]. Since the DSPM has very specific characteristics, the II. CONFIGURATION AND OPTIMIZATION
main researches are focusing on the design optimization [4],
torque ripple minimization [5], control strategies [6], and core A. Configuration
loss as well [7]. Fig. 1 shows the cross section of 12/8-pole DSEG [13] and
The flux-switching principles was first introduced in 1955 12/10-pole FSEG [11], [15] in which the dc-field and armature
[8] as a single alternator, while the 3-phase version was first windings are both installed in stator instead of rotor. It is
investigated in 1997 [9]. In [2], typical structures of the flux- found that in the DSEG, the dc-field windings are wounded on
switching permanent magnet machine (FSPM) are proposed. very three stator poles, while that of the FSEG are wounded
The stator of FSPM usually adopt C-shaped or E-shaped around two adjacent stator teeth.
laminated segments, and the circumferentially magnetized It should be noticed that the topology of 12/10-pole FSEG
PMs are placed between the laminated segments. With the in this paper may not be the most optimal configuration. With
1
the help of [11] and [15], slot area for field winding is The armature windings and the field windings are both
enlarged for installing more field coils, consequently the slot stationary. But nevertheless, the polarity of the flux linked by
fill factor is reduced. Meanwhile, the flux-linkage and back- armature windings switches as the rotor rotates, resulting from
EMF of the 12/10-pole FSEG remains bipolar and sinusoidal. changes of the alignment between the saliencies of stator and
rotor. Thus, the phase flux-linkage is bipolar.
C. Parameter Optimization
To compare meaningfully, a 12/10-pole FSEG is designed
on the basis of prototype of a conventional 12/8-pole DSEG
under the same electric conditions such as rated speed, stator
outer diameter, air-gap length, core length, excitation current
density, slot fill factors, etc. Table I lists the major design
specifications and key parameters. Moreover, the stator and
rotor cores of both generators are made up of laminations of
(a) (b) DW 310-35.
Fig. 1. Cross section. (a) 12/8-pole DSEG. (a) 12/10-pole FSEG. TABLE I
The conventional 3-phase DSEG is developed on the basis KEY PARAMETERS OF DSEG AND FSEG
of a 6N/4N-pole structure, and the number of pole pairs is 12/8-pole 12/10-pole
4N. Then, So the phase difference αwp1 of the adjacent DSEG FSEG
armature windings is 240o. Number of phases 3
For the FSEG, there is a different matching relationship Rated speed (r/min) 3600
between the stator pole number and rotor pole number, which Stator outer diameter (mm) 158
is (1): Air-gap length (mm) 0.25
Ns = mNc Rotor inner diameter (mm) 35
(1)
Nr = Ns ± 2 Core length (mm) 63.5
Where, Ns is the number of the stator pole, Nr is the number Stator pole arc (degree) 15 7.5
of the rotor pole, Nc is the number of the armature coils per Rotor pole arc (degree) 18 12
phase, m is the number of the phase. The phase difference αwp2 Number of armature turns per phase 32
of the adjacent armature windings of the stator poles is 120o, Number of excitation coils 4 6
The electrical angle αs and the mechanical angle αm of the Number of excitation turns per coil 50 100
DSEG and the FSEG can be described with the help of (2):
Current density/armature windings (A/mm2) 7.3
α s = Nr ⋅α m (2)
Current density/field windings (A/mm2) 7.2
B. Operation Principle
Armature winding slot fill factor 0.76 0.73
The operation principles of a 12/8-pole DSEG are illustrated
Field winding slot fill factor 0.71
in Fig. 2. It can be seen that with the rotation of the rotor, the
polarity of the stator flux-linkage is unchanged, while only the Conventionally, broadening the rotor pole width can result
magnitude is varying. Consequently, the phase flux-linkage of in increasing of the maximum power for the 12/8-pole DSEG.
the DSEG is unipolar. In this paper, the rotor pole width of the DSEG is broadened
Stator Field windings Stator Field windings Stator Field windings from 15 mechanical degree to 18 mechanical degree.
Maximum output power (kW)
4
C A B C A B C A B
3
Fl ux lines
2
Rotor Armature windings Rotor Armature windings Rotor Armature windings
1 DSEG
(a) (b) (c) FSEG
Fig. 2. Operation principle of 12/8-pole DSEG. (a) Rotor position 1. (b) 0
5 9 13 17 21
Rotor position 2. (c) Rotor position 1 Pole arc (degree)
Fig. 3 shows the operation principles of the 12/10-pole Fig. 4. Maximum output power versus rotor pole arc of 12/10-pole FSEG
FSEG. and 12/8-pole DSEG. (If=17A, n=3600r/min)
Stator Field windings Stator Field windings
For the 12/10-pole FSEG, according to [15], the optimized
design dimensions are as follows:
A A
360D
hys = hts = hslot = he = 1.6htr1 = (3)
4 Ps
Armature windings Rotor Armature windings Rotor
Where, hys is the original design of the stator yoke thickness,
(a) rotor position 1 (b) rotor position 2
Fig. 3. Operation principle of 12/8-pole DSEG. (a) rotor position 1. (b) rotor hts is the stator pole arc, hslot is the stator slot arc, htr1 is the
position 2. rotor pole arc and he is the field excitation area arc. The rotor
2
arc of the 12/10-pole FSEG is also broadened moderately, seen that the magnetic saturation level in the teeth of stator
which is designed to be increased from 7.5 mechanical degree and the air-gap flux density in the FSEG machines is higher
to 12 mechanical degree. Fig. 4 gives the maximum power than that of the 12/8-pole DSEG due to flux concentration.
versus rotor arc of both two generators. When the field current On the contrary, the magnetic saturation of the rotor poles of
(If) is 17A, the MMF of the 12/10-pole FSEG is 10,200 A.T the 12/8-pole DSEG is more significant.
which is almost 300% higher than that of the 12/8-pole
DSEG. Hence, the field current of the DSEG is better utilized.
III. ANALYSIS AND COMPARISON
A. 2D Finite-Element Analysis of Electromagnetic Field
By Maxwell 2D software, the magnetic field distributions at
no load are shown in Fig. 5.
(a)
(a) (b)
Fig. 5. Open-circuit field distribution of the DSEG and the FSEG.
In both two generators, more flux is looped through A-
phase due to the rotor pole width is broadened. However,
compared with the 12/8-pole DSEG, the other rotor poles of (b)
Fig. 7. Contour maps of magnetic flux density. (If=8A, n=3600rpm) (a)
the 12/10-pole FSEG are sliding into C-phase and sliding off 12/8-pole DSEG. (b) 12/10-pole FSEG.
the B-phase which constitutes another magnetic flux path B. Field-circuit Coupling Analysis
when A-phase stator poles are aligned with the rotor poles. For full-period generator operation, the rectifier topologies
Because the rotor pole width is broadened, more flux is looped commonly are full-bridge rectifiers (FBRs) as shown in Fig. 8.
through B-phase and C-phase and thus it improves the In this paper, the situation without a DC filter capacitor is
material utilization relatively. investigated chiefly. In the actual application, the DC filter
1.8 capacitor is helpful to obtain the smooth DC voltage.
ua
1.6 -
+
+
ea
Flux density (T)
La Ra D1 D3 D5 iL
ia
1.2 eb Lb Rb
Uo RL
0.8 ec Lc Rc
D4 D6 D2
0.4 -
1.8
1.6 Where, ψi, ei (i=a,b,c) are each phase flux linkage and EMF
1.2 of the generator, ω is the rated speed. It can be found that the
0.8 most significant difference is that the flux-linkage of the
0.4 FSEG is bipolar as foregoing mentioned in Section II.
0
0 30 60 90 120 150 180
Obviously, the peak value of the EMF in a FSEG is higher.
Angle (degree) Fig. 10 shows the A-phase self-inductance at no load. For
(b) the 12/8-pole DSEG, the inductance is larger than that of the
Fig. 6. Air-gap flux density distributions. (If=8A, n=3600rpm) (a) 12/8-pole 12/10-pole FSEG at aligned position and it changes only once
DSEG. (b) 12/10-pole FSEG. in a period. Meanwhile, the inductance fluctuation of the
Then, the air-gap flux density distributions are shown in 12/10-pole FSEG is smaller because of the shorter reluctance
Fig. 6, and the flux density plots are shown in Fig. 7. It can be paths.
3
40
Induced voltage
30 density, the cogging torque of the 12/10-pole FSEG is much
larger. Due to the symmetric phase flux paths, the cogging
Torque (Nm)
-20 4
5
0
-40 0
0 60 120 180 240 300 360
-4
Rotor Angle (electrical degree)
-8 DSEG
(a) FSEG
60 15 -12 0
Induced voltage
90 180 270 360 450 540 630 720
Flux lingkage
0 0
C. Output Characteristics
According to the circuit in Fig. 8, when the FBR is adopted,
-20 -5
the induced current flows through the armature windings when
-40 -10
the rotor pole is entering or leaving the corresponding poles.
-60
0 60 120 180 240 300
-15
360 Normally, the mutual inductances such as Lab, Lac are far
Rotor Angle (electrical degree) smaller than the self-inductance such as La. Then, take A-
(b) phase as an example, the phase flux can be expressed as:
Fig. 9. A-phase flux linkage and EMF waveforms at no load. (If=4A, ψ a = Laf i f + La ia (6)
n=3600rpm) (a) 12/8-pole DSEG. (b) 12/10-pole FSEG.
0.6 Where, Laf is the mutual inductance between the phase
winding and the field winding; La is the self-inductance of
phase windings. The output voltage can be obtained:
Inductance (mH)
0.4
dψ
ua = − a − ia Ra (7)
dt
0.2 Where, Ra is the resistance of phase windings. Examples
with RL=1.1Ω, the three phase voltages, A-phase current and
A-phase B-phase C-phase
0
60 120 180 240 300 360
A-phase flux-linkages of the 12/8-pole DSEG and the 12/10-
0
Rotor Angle (electrical degree) pole FSEG are shown in Fig. 12 and Fig. 13. It can be seen
(a) that in both two generators, since the load current increases
0.4 with the reducing resistance, the flux-linkage distorts seriously
and delays owing to armature reaction.
Inductance (mH)
0.3
A-phase Flux linkage (mWB)
50
t1 t2 t3 t4
0.2 40
30
0.1
A-phase B-phase C-phase 20
0
0 60 120 180 240 300 360 10 No Load
Rotor Angle (electrical degree) RL=1.1Ω
RL=2.8Ω
(b) 0
0 0.5 1 1.5 2 2.5 3
Fig. 10. A-phase self-inductance waveforms at no load. (If=8A, n=3600rpm) Times (ms)
(a) 12/8-pole DSEG. (b) 12/10-pole FSEG.
(a)
The cogging torque of the 12/8-pole DSEG and the 12/10-
100
pole FSEG are compared and shown in Fig. 11. According to t1 t2 t3 t4
A-Phase Current (A)
4
60 A-phase period, which causes larger commutation overlapping angle.
Three phase voltages (V)
B-phase t1 t2 t3 t4
40 C-phase The three phase output voltage of the 12/10-pole FSEG is
20
more symmeric.
Comparison using flux-current (ψ-i) diagram is given in Fig.
0
14. With the help of (8), it can be concluded that the larger
-20 area reveals the higher output power, consequently the output
-40 power of 12/8-pole DSEG is higher.
-60
0 0.5 1 1.5 2 2.5 3
Wa = ∫ ia dψ a (8)
Times (ms) 50 DSEG FSEG
(c) 40
t1 t2 t3 t4
15 -10
10 -20
5 -100 -75 -50 -25 0 25 50 75 100
0 Lord current (A)
-5 Fig. 14. Comparison between the DSEG and the FSEG using flux-current
-10 No Load diagram. (If=17A, n=3600rpm)
RL=1.1Ω
-15 RL=2.8Ω Fig. 15 shows the output voltage versus field current at no
-20
0 0.5 1 1.5 2 2.5 3
load. The peak value of the 12/10-pole FSEG is 108V, higher
Times (ms) than that of the 12/8-pole DSEG. The rectified dc voltage of
(a) the two generators is shown in Fig. 16. Obviously, the voltage
100 ripple of the 12/10-pole FSEG is smaller because of its more
t1 t2 t3 t4 sinusoidal and symmetric phase voltage, according to:
A-Phase Current (A)
50 u = max( u A , uB , uC ) (9)
120
0
100
Output voltage (V)
-50 80
RL=1.1Ω
RL=2.8Ω
60
-100
0 0.5 1 1.5 2 2.5 3
40
Times (ms) DSEG n=3600rpm
(b) 20 FSEG n=3600rpm
FSEG n=2880rpm
80 A-phase 00 5 10 15 20 25
Three phase voltages (V)
B-phase t1 t2 t3 t4
60 C-phase
Field current (A)
40
Fig. 15. Output voltage versus field current at no load. (If=17A)
20
0
80
Output voltage (V)
-20
-40 60
-60
-80 40
0 0.5 1 1.5 2 2.5 3
Times (ms) DSEG
20
(c) FSEG
Fig. 13. The flux linkage, current and voltage curves with different loads of 0
0 0.5 1.5 2.5 3.5 4.5
12/10-pole FSEG. (If=17A, n=3600rpm) (a) A-phase flux-linkage. (b) A-
Times (ms)
phase currents with different loads. (c) The three phase voltages with
RL=1.1Ω. Fig. 16. Rectified DC voltage with RL=1.1Ω. (If=17A, n=3600rpm)
In the t1-t2 time range, the rotor pole is sliding into the stator Fig. 17 shows the results of the output properties of the two
pole, the flux increases as the negative current flows. generators. The maximum output power of the 12/8-pole
However, the peak value of the flux-linkage is reducing. In the DSEG is 3.95kW and that of the 12/10-pole FSEG is 3.87kW.
t2-t3 time range, the rotor pole is aligned with the stator pole. The voltage regulation of the 12/8-pole DSEG is slightly
Thus, the armature action remains demagnetizing effect until higher, simultaneously it has larger short-circuit current.
the current is positive. In the t2-t3 time range, with the current Fig. 15 and Fig. 17 also give the output properties of the
increasing, the magnetizing effect is enhanced, and the two generators at the same electrical frequency. The output
negative current of the 12/8-pole DSEG lasts longer in a
5
voltage of 12/8-pole DSEG is slightly higher, yet the output copper consumption of the FSEG is 10% larger. Meanwhile,
power of the 12/10-pole FSEG is lower. the manufacturing process of the FSEG is more complicated.
4 In summary, the comparison of two types of machines is not
an easy task, calling for a long term and in-depth
Output Power (kW)
FSEG n=2880rpm