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d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28

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Review

Silane adhesion mechanism in dental applications


and surface treatments: A review

Jukka Pekka Matinlinna ∗ , Christie Ying Kei Lung ∗ , James Kit Hon Tsoi
Dental Materials Science, Applied Oral Sciences, Faculty of Dentistry, The University of Hong Kong, Hong Kong, China

a r t i c l e i n f o a b s t r a c t

Article history: Objective. To give a current review of silane adhesion chemistry, applications of silane cou-
Received 1 September 2017 pling agents and related surface pretreatment methods in contemporary dentistry.
Accepted 4 September 2017 Methods. Silane coupling agents are adhesion promoters to chemically unify dissimilar mate-
rials used in dentistry. Silanes are very effective in adhesion promotion between resin
composites and silica-based or silica-coated indirect restorative materials. It is generally
Keywords: accepted that for non-silica-based restorations, surface pretreatment is a mandatory pre-
Silane liminary step to increase the silica content and then, with help of silane, improve resin
Adhesion chemistry bonding. This review discusses the silane-based adhesion chemistry, silane applications in
Dental restorative materials dentistry, surface pretreatment methods, and presents the recent development of silane
Bonding coupling agents.
Resin composites Results. A silane coupling agent is considered a reliable, good adhesion promoter to silica-
based (or silica-coated) indirect restorations. Surface pre-treatment steps, e.g., acid etching
for porcelain and tribo-chemical silica-coating for metal alloys, is used before silanization
to attain strong, durable bonding of the substrate to resin composite. In clinical practice,
however, the main problem of resin bonding using silanes and other coupling agents is the
weakening of the bond (degradation) in the wet oral environment over time.
Significance. A silane coupling agent is a justified and popular adhesion promoter (adhesive
primer) used in dentistry. The commercial available silane coupling agents can fulfil the
requirements in clinical practice for durable bonding. Development of new silane coupling
agents, their optimization, and surface treatment methods are in progress to address the
long term resin bond durability and are highly important.
© 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Contents

1. Introduction: silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2. Silane coupling agents in dentistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3. Silane chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15


Corresponding authors at: Dental Materials Science, Applied Oral Sciences, Faculty of Dentistry, The University of Hong Kong, 1/F, Prince
Philip Dental Hospital, 34 Hospital Road, Sai Ying Pun, Hong Kong, China. Fax: +852 2548 9464.
E-mail addresses: jpmat@hku.hk (J.P. Matinlinna), yklung@graduate.hku.hk (C.Y.K. Lung), jkht@hku.hk (J.K.H. Tsoi).
https://doi.org/10.1016/j.dental.2017.09.002
0109-5641/© 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
14 d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28

3.1. Silane hydrolysis and activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15


3.2. Factors affecting silane hydrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3. Silane adhesion mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4. Functional silanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5. Non-functional silanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4. Surface treatments methods for indirect restorations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1. Grit blasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2. Pyrochemical silica coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3. Tribochemical silica-coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4. Chemical treatments by acids and bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5. Other surface treatment methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1. Selective infiltration etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2. Nano-structured alumina coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3. Chemical vapour deposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.4. Laser treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5. Internal coating method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.6. Sol-gel coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.7. Plasma fluorination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.8. Nano-silica coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.9. Silicone-based coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. Applications of silanes in dentistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1. Dental ceramic restorations and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2. Glass fibre-reinforced composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.3. Resin composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.4. Titanium, base metal and noble metal alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7. Development of coupling agents in dentistry: present and future . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ever, silicon can form indefinitely long chains, but with oxygen
1. Introduction: silicon atoms to form a siloxane linkage ( O Si O )n because of a
very strong Si O bond energy (368 kJ/mol) [1].
Silicon (Si) belongs to the main Group 14 (formerly IVA) with
That said, silicon compounds are more reactive than car-
carbon (C), germanium (Ge), tin (Sn), and lead (Pb) on the peri-
bon compounds because of the presence of vacant 3d orbital.
odic table and it has four valence electrons. There is another
Silicon tetrachloride (SiCl4 ) hydrolyses instantly to yield sili-
four valent group of elements, Group 4 (IVB), transition metals
cic acid, Si(OH)4 , but carbon tetrachloride (CCl4 ) would not
such as titanium (Ti), zirconium (Zr), hafnium (Hf), and ruther-
undergo hydrolysis. We may say that organosilicon chemistry
fordium (Rf) also with four valence electrons for the elements.
is, in general, easier to manage than all-carbon chemistry.
The difference between the two groups is a partial filling elec-
Organosilicon compounds are widely found in adhesives,
tron configuration of 3d–5d orbitals in Group 14 4. The empty
coatings, caulks, and sealers. Other remarkable uses include
3d orbital of Si makes it chemically different from other Group
both plant and agricultural control chemicals (fungicides and
14 elements, in terms of structure, reactivity and thereby phys-
herbicides).
ical and chemical properties.
On the other hand, Si has several drawbacks as a viable
Carbon (6 C) is a typical non-metal and silicon (14 Si) is a met-
alternative to C. Silicon interacts with very few other types of
alloid, semi-metal (a semiconductor). The metallic character
atoms because it is lacking the ability to form chemical bonds
increases down the group with tin and lead as the metals.
with diverse types of atoms required for metabolism. This is
Carbon occurs as graphite and diamond (allotropes), silicon is
because of its atomic size. Elements forming organic func-
found as silica (silicon dioxide, SiO2 ) and numerous silicates
tional groups with carbon include hydrogen, oxygen, nitrogen,
and alumino-silicates in earth. The electronic configuration
phosphorus, sulfur, and metals, such as Fe, Mg, and Zn [2,3].
of C is 1s2 2s2 2p2 and for Si 1s2 2s2 2p6 3s2 3p2 3d0 . They have, in
By strict definition, silane can refer to SiH4 , a group 14
some aspect, similar unique properties that distinguish them
hydride (analogous to methane, CH4 ), used as a precursor to
from the other element group members. Both C and Si have
elemental Si. Nevertheless, silane refers in aprticular to a vast
catenation property which decreases dramatically down the
amount of compounds with four substituents on Si. They are
group. Carbon can form “endlessly” long chains with other
saturated compounds (i.e., no Si Si bond) with one or more Si
carbon atoms ( C C )n . Silicon can also bond to other sili-
atoms linked to other elements. A silane contains a synthetic
con atoms ( Si Si )n but with farshorter chain length (only
silicon to carbon ( Si C ) bond. This bond is very strong and
up to 2–3 units) and such compounds are, in contrary, unsta-
stable [4].
ble. This is owing to the C C bond energy (356 kJ/mol) which
Organosilanes are synthesized from SiO2 , silica (silicon
is much higher than the Si Si bond energy (226 kJ/mol). How-
dioxide) one of the most abundant materials in the earth,
d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28 15

through a series of reaction. Silica is reduced to silicon which


reacts with hydrogen chloride to yield trichlorosilane, HSiCl3 .
3. Silane chemistry
Then, trichlorosilane reacts with alkene and finally followed
by alcoholysis, i.e., reaction with alcohol, to form the func- 3.1. Silane hydrolysis and activation
tional silanes [5]:
A silane coupling agent, which is a trialkoxysilane, contains
two functional groups at the ends of its molecular back

SiO2 + C→Si + CO2 (1) bone, and which connect an unpolymerized resin matrix
and an inorganic substrate (surface). A general formula
for such bifunctional silane is L-(CH2 )k -Si-(OR)3 , where L is

Si + 3HCL−−−−−−→HSiCl3 + H2 (2) an organofunctional group (e.g., methacrylate, acrylate, iso-
Cu catalyst
cyanato, epoxy), (CH2 )k is a linker (spacer) group that
separates the organofunctional group and the Si atom and
HSiCl3 + LCH = CH2 −−−−−−→LCH2 CH2 SiCl3 (3) OR is ahydrolysable alkoxyl group (methoxy, ethoxy). At
Pt catalyst ambient temperature, silane is activated by acid (acetic acid)
to form silanol ( SiOH) before they can bond to the inorganic
substrate [16].
LCH2 CH2 SiCl3 + 3ROH → LCH2 CH2 Si(OR)3 + 3HCl (4)
The hydrolysis mechanism consists of a series of reac-
tion steps. The first step is fast and reversible protonation
of the alkoxy group at pH 4. It is followed by a bimolecu-
Adhesion between resin composite cement to indirect den-
lar nucleophilic substitution (SN 2) reaction at the central Si.
tal restorations is a vital factor for clinical success.
The nucleophile, water H O H, attacks from the backside to
A silane coupling agent is very effective to bond silica-
the Si atom (electrophilic centre). A very short-term penta-
based restorative materials such as resin composite luting
coordinate trigonal bipyramidal transition state is formed.
cement to acid-etched porcelain. However, bonding to non-
Next, a new bond is formed with water (nucleophile) and
silica based materials such as zirconia using silane alone is not
a bond is cleaved between the alcohol (leaving group) and
adequate. To improve adhesion to non-silica based materials,
the silicon atom. This gives the hydrolyzed product with an
a selected, specific surface pretreatment is the most effective
inversion of configuration. The hydrolysis process stepwise
way to tackle the problem.
continues until all alkoxy groups are substituted (Fig. 1) [17].
The indications of silane coupling agents in dentistry
The hydrolysis of some silanes, e.g., chlorosilane, is very
include (but are not limited to) cementation of indirect
useful in the production of silicones, important polymers used
ceramic and metallic restorations [6–10], ceramic laminates,
as biomaterials in medicine and dentistry. The elemental sili-
and ceramic repairs [11,12], E-glass fiber reinforced resin com-
con produced from the reduction of quartz (Eq. (1)) is used to
posites [13], and filler reinforced resin composites (cements
prepare dichlorosilane. This is followed by hydrolysis to pro-
and filling materials) [14].
duce a disilanol and finally polycondensation takes place to
In this review, we are discussing and summarizing the
yield polydimethylsiloxane [18]:
silane adhesion chemistry, recent advances in silane appli-
cations in dentistry, and relevant surface treatment methods 250−550 ◦ C
[15]. Si + 2CH3 Cl−−−−−−→(CH3 )2 SiCl2 (5)
Cu catalyst

(CH3 )2 SiCl2 + 2H2 O → (CH3 )2 Si(OH)2 + 2HCl (6)


2. Silane coupling agents in dentistry
(CH3 )2 Si(OH)2 −−−−−−−→ [Si(CH3 )2 O]x + H2 O (7)
acid catalyst
Commercially available silane coupling agents
in dentistry contain trialkoxysilane, such as 3- 3.2. Factors affecting silane hydrolysis
methacryloxyproyltrimethoxysilane (MPS) as the reactive
key component. It is diluted and dissolved in ethanol and The rate of silane hydrolysis depends among others on the
water and the pH adjusted at ca. 2–6 for hydrolysis (activation). silane molecular structure, its concentration, pH, tempera-
The silane concentration can vary between ca. 1–10 vol% in ture, humidity, and solvent system. Ethanol is usually a part
different commercial products (Table 1). For one bottle pre- of the solvent system as silanes dissolve easily in ethanol but
hydrolysed (pre-activated) silane primers, the solution may not in water.
turn hazy over time after the first opening of use and cannot The bulkiness of alkoxy groups would affect the rate
be used anymore. This is due to the excess formation of of hydrolysis. For silane coupling agents with bulky alkoxy
siloxane oligomers/polymers that are inactive. Alternatively, groups, the steric repulsion of water moving towards to the
two-bottle silane system have been introduced to prolong the silicon atom is increased (Fig. 2) [19]. This said, the hydrolysis
shelf life and increase the initial reactivity. The one bottle can rate decreases with the large size of alkoxy groups: pen-
contain unhydrolysed silane monomer dissolved in ethanol toxy < butoxy < propoxy < ethoxy < methoxy.
and the other one contains aqueous acetic acid. They are The silane hydrolysis is strongly pH dependent. The silane
mixed immediately before immediate use to allow silane to hydrolysis rate is fast at acidic and alkaline medium but it
hydrolyze. reaches a minimum at neutral pH for alkoxysilanes (Fig. 3).
16
Table 1 – Examples of commercial silanes used today in dentistry (updated from Ref. [15]).
Name Manufacturer Effective silane (%) pH Solution and Indication Date of information
concentration (%)
Bisco porcelain primer Bisco, Schaumburg, IL, ‘A silane’, 1–5 5.9 Alcohol 30–50 Porcelain, composite February 2016
USA Acetone 30–50
Bisco bis silane (a Bisco, Schaumburg, IL, 3- 4 Ethanol 50–75 Porcelain, composite April 2015
two-bottle system) USA (Trimethoxysilyl)propyl-

d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28
2-methyl-2-propenoic
acid, 5–10
Calibra silane coupling Dentsply, Ausrralia ‘Silane’, N/A 5.5 Acetone 50–100 Repair of ceramics, November 2016
agent metals
Ceramic bond VOCO, Cuxhaven, ‘Silane’, N/A 5.5 Acetone 50–100 Repair of ceramics, December 2016
Germany metals
Cimara VOCO, Cuxhaven, MPS, 3 5.5 Propan-2-ol 50–100 Repairs of ceramics February 2017
Germany
Clearfil ceramic primer Kuraray, Osaka, Japan MPS < 5, MDP N/A 3 Ethanol > 80 Porcelain, ceramics, May 2016
resin-based materials
Clearfil porcelain bond Kuraray, Osaka, Japan MPS 40–60 2.3 Hydrophobic aromatic Porcelain, porcelain May 2016
activator dimethacrylate repair
ESPE Sil ESPE Dental, Seefeld, ‘MPS’ < 3 4.5 Ethanol > 97 Metals, ceramics, February 2016
Germany Methyl ethyl ketone < 2 composites
ESPE RelyX ceramic 3M ESPE, St. Paul, MN, ‘MPS’, <2 4.6 Ethanol, 70–80 Ceramic primer, February 2016
primer USA Water, 20–30 laminates
Pulpdent silane bond Pulpdent, Watertown, A silane, N/A 6.3 Ethanol, 92 Porcelain, composites July 2015
enhancer MN, USA Acetone, 7
Ultradent silane Ultradent Products, MPS < 10 5.3 Propan-2-ol < 95 Porcelain, Resin February 2015
South Jordan, UT, USA composites
VITASIL VITA Zahnfabrik MPS, <2.5 N/A Ethanol, 25–50 Ceramic and resin July 2015
composite
d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28 17

Fig. 1 – Silane hydrolysis mechanism in an acidic medium. Note: OR is an alkoxy group and Z is an organofunctional group
(modified from Ref. [16]).

Temperature is an important parameter: the hydrolysis


reaction rate increases with temperature that follows the
Arrhenius law. A plot of log rate constant as a function of
1/temperature gives a straight line (the Arrhenius equation:
Ea
log k = log A − 2.303RT where k = rate constant, A = Arrhenius
frequency factor, Ea = activation energy, R = gas constant and
T = temperature, in K) [21].
The hydrolysis rate is dependent on the nature of co-
solvent in the solvent mixture. The hydrolysis rate depends
on the hydrophilicity of the solvent. As the hydrophilic-
ity decreases from methanol, ethanol, and propan-1-ol, the
hydrolysis rate decreases. This is due to the ability to isolate
Fig. 2 – Ball and stick model showing the steric effect of
“the free” water molecule from the bulk water state (hydrogen-
alkoxy groups: methoxy vs. pentoxy groups. The
bonded network structure), see Eq. (8) [22]. The “free” water
nucleophile, water, encounters greater steric repulsion
molecule then participates in the silane hydrolysis reaction.
from pentoxy groups.
However, methanol is toxic and ethanol is used as the co-
solvent.

H2 O(bulkH-bonded) → H2 O(free) (8)

3.3. Silane adhesion mechanism

The adhesion strength of silane varies with different mate-


rials. The strongest adhesion is attained with silica, glass
and quartz which form strong siloxane ( Si O Si ) linkages
through the condensation with surface hydroxyl groups on
the substrate. Mild adhesion is obtained with pure metals
and metal alloys by forming Si O M linkages. For gypsum,
graphite and carbon black, a negligible concentration of sur-
face hydroxyl groups, OH, makes it difficult to form bonding
with silane (Fig. 4) [23].
There are the two critical steps of resin substrate bonding
formation with silane coupling agents: (1) silane and substrate
Fig. 3 – pH profile for the hydrolysis of alkoxysilane bond formation — activated by acid, and (2) resin and silane
(modified from Ref. [20]). Note: color change shows the bond formation — activated by light curing.
slope changes from negative to minimum to positive. Silane is activated by acid to form silanol groups which
react with the substrate surface hydroxyl ( OH) groups
by a condensation reaction (Si-OH + HO-substrate ⇒ Si-O-
substrate) when it is applied onto a surface treated, e.g. a silica
The H+ and OH− ions act as a catalyst to speed up the silane coated substrate.
hydrolysis by forming an activated pentavalent intermediate The reaction between the organofunctional groups of
to facilitate the nucleophilic attack by water [20]. silane (with a C C bond), and functional groups of the resin
18 d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28

Fig. 5 – Adhesion mechanism of resin bonding to silica coated substrates by an application of silane coupling agent (using
3-methacryloxypropyltrimethoxysilane as an example).

resin monomer or in the silane molecule to generate reac-


tive free radicals. Reaction of these free radicals between resin
monomers and silane molecules forms a new C C sigma bond.
As a result, resin composite and the substrate surface are con-
nected by the silane coupling agent [24]. A suggested reaction
scheme of the whole process is shown in (Fig. 5).
The formation of a functional silane monolayer on the sur-
face of restorative materials is one of the factors critical to
the adhesion. This minimizes the formation of physisorbed
silanes, i.e., a weakly bonded multi-layer coating that affects
the adhesive strength. The thickness of a self-assembled
monolayer of functional silane films can be measured by opti-
cal ellipsometry. The monolayer is formed by liquid deposition
by immersing silicon wafers into the two functional silane
solutions at different times followed (Table 2) [25]. The thick-
ness of some silane films measured is close to the theoretical
Fig. 4 – Relative adhesive strength of silane to different silane chain length of ca. 1.0 nm [25].
materials (modified from Ref. [16]).

3.4. Functional silanes

monomers containing C C bond is induced by the reac- By definition, bi-functional trialkoxy silanes contain two
tive free radicals generated by photo-activation of initiator different functional end groups, alkoxy and C C, that can
components in the resin matrix. The initiator in the resin com- connect to inorganic and organic materials, respectively. This
posite decomposes into high-energy and reactive free radicals makes silane a mediator to promote adhesion between the
upon irradiation with visible blue light ( = 400–500 nm). The organic resin matrix and inorganic material. Matching of
reactive radical species react with the C C bond in the the organic functional group in silanes with the functional

Table 2 – Functional silane film thicness at different immersion times.


3-Acryloxypropyltri- 3-Methacryloxypropyltri-
methoxysilane methoxysilane
Immersion time (h) 5 22 5 22
Film thickness (nm) 1.16 1.00 1.22 0.85
d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28 19

Fig. 6 – Extensive siloxane network formed by cross-linking silane monomers, bis-1,2-(triethoxysilyl) ethane (BTSE), with
functional silane, 3-acryloxypropyltrimethoxysilane.

groups of resin monomers in commercial resin composites amino-silanes have been used successfully for coating appli-
can obtain excellent bonding [26]. cations in the industries.
Various functional silanes have been evaluated in In the oral environment, bonding between resin composite
adhesion promotion for resin bonding to silica coated and zirconia and titanium is gradually degraded after a long
zirconia and titanium, both of which are materials of period of time. This is, in part, due to the hydrolytic cleav-
choice in prosthetic and implant dentistry [27–38]. Some age of siloxane bond at the interfacial siloxane (polysiloxane)
silanes studied are 3-acryloxypropyltrimethoxysilane layer (film) [40–42]. A system with a functional silane com-
[27–31,34,36–38], 3-glycidoxypropyltrimethoxysilane (an bined with a cross-linking silane might improve the bonding
epoxy silane) [29,36], 3-isocyanatopropylytriethoxysilane and hydrolytic stability of the interfacial siloxane linkages
[27,31,32,37], 3-isocyanatopropyltrimethoxysilane [27,32], between resin composite and zirconia [43]. Cross-linking
3-methacryloxypropyltrimethoxysilane [27,29–31,34,36,37], 3- silanes can form an extensive three dimensional network
mercaptopropyltrimethoxysilane [29], N-[3-(trimethoxysilyl) with each other and interconnect with functional silanes [44],
propylethylenediamine] [29,34], styrylethyltrimethoxysi- see Fig. 6. Therefore, more energy is required to break down
lane [27,36,37], tris-(3-trimethoxysilylpropyl)isocyanurate the network bonding. As the siloxane cross-linking density
[33], bis-[3-(triethoxysilyl)propyl]polysulfide [34], and 3-(N- increases, i.e., cross-links per a unit volume, the free volume is
allylamino)propyltrimethoxy-silane [35,36]. The adhesion reduced. That means, the diffusion of water molecules into the
strength measured varied with the functional groups of siloxane network becomes more difficult [45]. Given this, the
silanes. This could be due to e.g., different reactivity of the number of water molecules inside the siloxane cross-linking
said silane coupling agents, the different resin composites network is decreased. This, in turn, improves the hydrolytic
tested, and different artificial aging conditions and adhesion stability of resin bonding in water.
testing method. Several studies have reported that a combination of a func-
tional silane with a cross-linking silane increases the bond
3.5. Non-functional silanes (adhesion) strength of resin to substrate [31,45–52]. Some
cross-linking silanes studied include bis-1,2-(triethoxysilyl)
Non-functional silanes do not possess reactive groups to react ethane (BTSE) [45–49,51,52], bis-[3-(trimethoxysilyl)
with organic resin monomers. They may contain alkoxy ( OR) propyl]amine [49], bis-1,2-(trichloroxysilyl)ethane (BISET),
functional groups that form silanol groups after hydrolysis bis-1,6-(trichloroxysilyl)hexane (BISHEX), and bis-1,8-
and the silanol groups react with surface hydroxyl groups (trichloroxysilyl)octane (BISOCT) [50]. The results suggested
of inorganic substrates. Such a cross-linking (dipodal) silane that resin bonding was degraded after aging in water but
molecule which is also called a bis-functional silane (or briefly incorporation of a cross-linking silane can improve the
bis-silane) has two silicon atoms, each silicon atom with hydrolytic stability of the bond. However, in some cases,
three hydrolysable alkoxy groups. It can form an extensive the resin bonding is not significantly affected by use of
cross-linking network with functional silanes and stabilize the cross-linking silanes added [49,50].
siloxane films for hydrolytic attacks. In summary, the silanization performance is affected by:
These cross-linking (cross linker) silanes were first applied (1) silane concentration, (2) silane functional groups (match-
in the steel and tyre industries to replace carcinogenic ing with the resin monomer functional groups), (3) blending
Cr(VI)-based primers [39]. Also water-soluble, harmless
20 d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28

®
with cross-linking silanes, (4) pH, (5) hydrolysis time, (6) tem- A modification of the Silicoater technique was introduced
® ®
perature, and (7) nature of the solvent mixture. subsequently as Silano Pen or PyroSil Pen (Bredent, Senden,
Germany) for extra-oral use in dental laboratories. It was
applied by a hand-held device with a flame treatment. Not
4. Surface treatments methods for indirect much has been reported on this approach [65].
restorations
4.3. Tribochemical silica-coating
Surface treatment of indirect dental restorative materials
(such as metals, metal alloys, ceramics, and resin compos-
The method was introduced in 1989 as an improvement of
ite), followed by (silica coating and) silanization, is a critical ®
the pyrochemical silica coating. A tribochemical Rocatec Sys-
step that should activate the substrate surface for durable
tem (3M ESPE, Seefeld, Germany) was designed for surface
adhesion with resin composites. Several surface treatment
conditioning of dental restorative materials such as ceramics,
methods have been attempted in dental laboratories. We shall
metals and metal alloys. The substrate surface is grit-blasted
discuss the details in the following section (but omit bonding
under compressed air using silica-coated alumina powder
to tooth tissues).
(alumina particles act as the carrier). The impact of the pow-
der particles which produces a very high temperature causes
4.1. Grit blasting the melting of the surface microscopically. The melting zone
area is related to the kinetic energy of the powder particles,
In dental laboratories, the routine procedure for surface i.e., the pressure applied [66]. The impact of the powder parti-
pre-treatment of some indirect restorative materials is grit- cles not only changes the surface topography but also causes
blasting with alumina powder with a particle size of e.g., embedding onto the substrate surface. A silica coated surface
110 ␮m under a constant air pressure of 380 kPa for around is followed by silanization and finally flowable resin compos-
10–15 s at a perpendicular short distance from the nozzle to ite cementation. The achieved bond strength is affected by
the surface of ca. 1 cm2 [53]. This cleanses and in particular the blasting pressure applied [67,68]. It was recently reported
increases the surface roughness that enhances the bonding by that the grit blasting angle affects the resin bonding but no
micro-mechanical interlocking (retention) [54]. However, the significant effect with the change of sandblasting distance is
®
surface may be contaminated with alumina powder particles provided [69]. The CoJet system is a chair-side version of the
®
during grit blasting [55]. A thin layer of alumina coating may Rocatec System, and available for dentist offices and used
be formed onto the substrate surfaces after grit-blasting. The for intra-oral repairs with resin composite using 30 ␮m silica
amount of alumina deposited is directly proportional to the coated alumina powder [70].
blasting pressure applied [56]. After silanization, Al O Si
linkages can be formed. The linkages are, however, somewhat 4.4. Chemical treatments by acids and bases
weaker than -Si-O-Si- and more susceptible to hydrolysis [57].
A drawback of the method is an induction of subsurface dam- At ambient temperature, there are surface hydroxyl groups
age causing surface micro-crack formation during the impact formed on the surface of ceramics and metals. The hydroxyl
of the powder particles. This might compromise the mechan- groups promote the interaction with silane coupling agents
ical strength at the surface layer which in turn affects the long through the hydrogen bond formation. This is followed by con-
term clinical performance [58,59]. densation to form a siloxane linkage. After a treatment with
concentrated mineral acids and bases, the density of hydroxyl
4.2. Pyrochemical silica coating groups increases and a rough surface is created as some micro-
pits are formed [71,72].
The basic principle of the pyrochemical silica-coating is the For porcelain restorations, a micro-porous and micro-
chemical reactions of silane at high temperature to form silica retentive surface is produced after etching with 9–10%
® ®
[60]. Silicoater Classical, Silicoater MD and Siloc (Heraeus- hydrofluoric acid, HF, gel. When HF gel is applied on the porce-
Kulzer, Wehrheim, Germany) systems were used since 1984. lain surface, a soluble hydrofluorosilicic acid, H2 SiF6 is formed
Base metal alloys, noble metal alloys and porcelain had been and the surface glassy matrix is dissolved [73–75]. The overall
silica-coated by this method [61]. reaction can be summarized as [76]:
®
In the Silicoater system, tetraethoxysilane, Si(OCH2 CH3 )4 ,
TEOS, is injected into a flame. A series of pyrochemical reac- SiO2 (s) + 4HF(aq) → SiF4 (g) + 2H2 O(l) (10)
tions take place which can be summarized as follows [62]:

Si(OCH2 CH3 )4 (g) → SiO2 (s) + aCO2 (g) + bH2 O(g) (9)
4SiF4 (g) + 3H2 O(l) + 2HF(aq) → 3H2 SiF6 (aq) + H2 SiO3 (aq)

The processing temperature is 150–200 ◦ C. The reactive (11)


silane intermediates, Si(OH)m C (where m = 1, 2, 3) deposit
on the substrate surface [63]. After cooling, a silane coupling
agent is applied onto the silica coating to react. An opaquer is However, HF is hazardous and very corrosive. An alterna-
applied onto the surface and light-cured [64]. This method is, tive 35–37% phosphoric acid gel has been attempted used but
however, no longer used in dental technology [61]. the bond strength was lower compared to etching with HF [77].
d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28 21

However, enamel and dentin surfaces are etched with and carbon dioxide (CO2 ) [87]. The substrate surface is irra-
phosphoric acid gel to create a micro-retentive surface for diated with a laser beam. The laser energy is absorbed and
resin tag formation and bonding. For dentin, smear layer (dem- converted into heat energy. The heat energy causes the melt-
ineralization) is removed and dentinal tubuli are opened for ing of the substrate surface and produces surface irregularities
resin infiltration [78,79]. [88,89]. Surface topography changes take place and enhanced
adhesion promotion was observed.

5. Other surface treatment methods 5.5. Internal coating method

Traditional surface treatment methods discussed above are


Silica coating on the zirconia surface is achieved by thermal
applied in dental laboratories. Research on other surface treat-
fusion. Porcelain powder is mainly composed of silica with
ments is ongoing in an attempt to improve adhesion and its
small percentage of Al2 O3 , Na2 O, and K2 O. The zirconia surface
durability in the oral cavity.
is grit-blasted with alumina powder. The porcelain powder is
mixed with distilled water to form a paste and applied onto
5.1. Selective infiltration etching the grit-blasted zirconia surface. It is then fired at 800 ◦ C in vac-
uum. This can be followed by silanization and resin bonding
In this relatively new approach, the zirconia surface is coated [90].
with a thin layer of a glass-conditioning agent. The coating is
fired above the glass transition temperature and the molten 5.6. Sol-gel coating
glass particles penetrate into the surface grain boundaries.
Surface tension is developed which causes the surface grains The basic principle of this method is the hydrolysis of silicon
movements: an inter-grain porosity is created. After treat- certain precursors, in most cases, tetraethoxysilane to form
ment with hydrofluoric acid, the glass particles are removed. silica sol gel in an acidic or alkaline medium. Hydrolysis of
Thus, a highly reactive and retentive zirconia surface is formed tetraethoxysilane produces silica and ethanol as a by-product.
[80,81]. Resin zirconia bonding is significantly improved with The silica sol gel deposits on the substrate surface through the
the selective infiltration etching treatment followed by a silane surface hydroxyl groups and forms silica coating [91,92].
application [82,83]. On the other hand, it is not clear whether
Si O Zr linkages (i.e., chemical adhesion) for enhanced 5.7. Plasma fluorination
adhesion are formed.
A highly reactive coating is formed on the zirconia surface
5.2. Nano-structured alumina coating by using plasma spray technique. Zirconia surface is exposed
to a continuous flow of sulphur hexafluoride (SF6 ) gas at a
Alumina nanoparticles are formed from the hydrolysis of constant pressure in an inductively coupled plasma reactor.
aluminium nitride (AlN) powder heated at 75 ◦ C, resulting Under plasma irradiation, the sulphur hexafluoride molecules
nano-boehmite (␥AlOOH) particles deposited on e.g., zirco- are converted to reactive species and react with zirconia after
nia surface. When the coating is thermally treated in air at deposition on the surface. This forms a zirconium oxyfluoride
900 ◦ C, the boehmite undergoes a series of phase transfor- thin surface layer on zirconia. When silane coupling agent is
mation to ␦-alumina [84]. An increase in the surface area applied onto the reactive surface, surface silanation occurs
enhances the micro-mechanical interlocking for resin bond- [93].
ing. Interestingly, improvement in resin zirconia bonding is
obtained after water aging even without a silane application 5.8. Nano-silica coating
[85].
Other silica precursors can react to form silica by hydroly-
5.3. Chemical vapour deposition sis but in more demanding reaction conditions. In a recent
study, silica coating was formed on zirconia by the hydrolysis
In molecular vapour deposition system, a mixture of tetra- of silicon nitride (SiN) nanoparticles under a strong alkaline
chlorosilane (SiCl4 ) and water is heated. The vapour is passed medium with heating. The silicate species are formed from
onto zirconia surface in a vacuum chamber. Silane undergoes a suspension of SiN nanoparticles in concentrated sodium
hydrolysis to form hydroxylated silica and HCl gas as a byprod- hydroxide solution and heated to 90 ◦ C. The hydrolysed sil-
uct is produced. A silica seed-layer (Six Oy ) is formed on the ica nanoparticles deposit on the zirconia surface. After drying,
zirconia surface. The coating thickness can be adjusted by the the coating is heated to 1400 ◦ C to form the silica coating by
deposition time. The silica seed coating is reported to form condensation of the hydroxylated silica species (Fig. 7) [94].
durable bonding to zirconia with an application of silane cou-
pling agent [86]. 5.9. Silicone-based coating

5.4. Laser treatment Silicone polymers such as polydimethylsiloxane which con-


tains a repeating unit of siloxane can form silica upon thermal
There are three types of laser used in dentistry for clinical use oxidation and decomposing in air [95]. When a thin layer of
and surface treatment: (1) erbium: yttrium-aluminum-garnet polydimethylsiloxane gel is applied onto a titanium surface,
(Er: YAG), neodymium: yttrium-aluminum-garnet (Nd: YAG), a silica coating is formed by thermal oxidation at high tem-
22 d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28

Fig. 7 – Formation of three dimensional silica network from hydrolysis of silicon nitride.

perature (Fig. 8). Resin titanium bonding was evaluated using lowed by silane coupling agents application yielded durable
the said silicone coating technique. The results suggested that resin bonding [73,98].
the bond strength is significantly improved when the ther- Fracture of dental ceramics is still the major problem in
mal treatment temperature is higher than 1000 ◦ C - after water restorative dentistry because ceramic dental materials have
aging and thermo-cycling [96]. high compressive strength but low tensile strength, i.e., they
are brittle. Micro-defects in the material, impact and fatigue
load, imperfect design, mastication, parafunction and intrao-
6. Applications of silanes in dentistry ral occlusal forces create repetitive dynamic loading are the
main reasons for the ceramic fracture [99]. Ceramic repair,
The above briefly introduced methods render new ways to at least in some cases, might be an economic and time-
increase the silica content on indirect restorative materials. saving solution than repeating the whole ceramic restoration
On the other hand, they might be synthetically demanding intervention. Generally, it involves five steps of treatment: (1)
and cumbersome in practice, but bring new chemical thinking polishing and roughening, (2) Grit blasting, (3) acid etching
into the surface pretreatment discussion. Even so, application with hydrofluoric acid, (4) Silanization, and (5) cementation
of silane coupling agents on silica rich material surfaces in [100].
dentistry aims at promoting adhesion to meet the demands
for durable restorations [97]. In the sections below different 6.2. Glass fibre-reinforced composites
aspects of silane coupling agents in dental applications will
be discussed in details. Resin matrices reinforced with E-glass fibres exhibit improved
mechanical strength, and at least somewhat reduced dimen-
6.1. Dental ceramic restorations and repairs sional changes caused by polymerization shrinkage [101–103].
E-glass fibre-reinforced resin composites, FRCs, are contem-
Yttria partially stabilized tetragonal zirconia polycrystalline porarily used as endodontic fibre posts, fixed partial dentures,
(TZP), glass-infiltrated alumina, feldspathic porcelain and removable prosthodontics, periodontal splints, (in principle
leucite-reinforced ceramics are used as indirect restorative in) dental implants, and retention splints [12,104]. Surface
materials as they have excellent biocompatibility, superior treatment of glass fibres with a silane coupling agent is
aesthetic appearance and good marginal adaptation. Studies mandatory as it enhances bonding with the resin matrix and
have reported that surface pre-treatment by grit blasting fol- fibres [105,106]. This further contributes to enhanced physical

Fig. 8 – Thermal oxidation of polydimethylsiloxane to silica.


d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28 23

and mechanical integrity of fibre-reinforced resin composites silane coupling agents and thereafter resin composite cement
[107,108]. Furthermore, increasing the chain length of linker to obtain clinically durable bonding [118–122]. After silica coat-
group of the silane can improve the hydrolytic stability of ing, a thin layer of silica is formed on the substrate surface so
such resin composite [109]. Several other types of fibres have that a chemical O Si O M linkage is formed at the interfa-
been attempted, such as quartz, polyethylene, graphite, and cial region. Given this, a (Si O Si) O M siloxane to metal
aramid, but they have drawbacks in adequate adhesion to the linkage is, in principle, formed after silane is applied. However,
matrix (or other reasons). the formation strongly depends on the metal (alloy), its sur-
face chemistry and requires intensive studies. In addition to
6.3. Resin composites using silane coupling agents, some other so-called metal and
alloy primers can also be used for bonding resin composite to
Modern commercial dental resin composites, a gold stan- noble metals/noble metal alloys. The adhesion performance
dard in dentistry, contain the following five key components: of such metal primers is sometimes reported to be as good as
resin matrix, free-radical initiator andinhibitor/stabilizer, dyes or even better than silane coupling agents, at least in the labo-
(pigments), fillers and silane coupling agent. The incorpora- ratory conditions [123,124]. The metal or alloy primers usually
tion of the filler particles (the size, shape, and load of which contain (for example) two reactive primer components: (i)
vary) enhances the mechanical properties and reduce the phosphate esters, carboxylic acids or acid anhydrides for base
polymerization shrinkage after curing the resin composites metal alloys, and (ii) thione or thiol ( SH) for noble metal alloys
[110]. Adhesion between the filler particles and resin matrix [125].
needs to be strengthened by adding a silane coupling agent.
During light curing, the organofunctional group of silane cou-
pling agent reacts with the functional group of the uncured 7. Development of coupling agents in
resin monomers to form a chemical bond, such as C C dentistry: present and future
[111,112]. Studies have indeed reported that incorporation of
silanized filler particles in the resin matrix improves the phys- Today, silane coupling agents are still the gold standard
ical and mechanical properties of resin composites in terms adhesion promoters used in dentistry for most indirect
of mechanical strength and hydrolytic stability [113–116]. restorations. However, the bond degradation over time in oral
cavity is still the major concern [27,41,126,127]. An approach
6.4. Titanium, base metal and noble metal alloys to improve the bond durability is: (1) modification of silane
molecules (synthesis) [128], or (2) development of other cou-
In dentistry, titanium has been mainly used as a dental sub- pling agents (such as multifunctional blends) [129].
gingival implant fixture (and an abutment) but also in fixed It is noteworthy that long-chain functional silanes (with
and removable partial dentures, crowns, orthodontic wires, a long linker part) have some special properties when com-
in OMFS and brackets [117]. Surface pre-treatment of metals pared with short-chain functional silanes. The silanes with a
and metal alloys by grit blasting is important before applying long chain linker part are more hydrophobic than short chain

Fig. 9 – Reaction scheme of long chain silane synthesis (modified from Ref. [128]).
24 d e n t a l m a t e r i a l s 3 4 ( 2 0 1 8 ) 13–28

silanes. Such a long chain can improve the bond hydrolytic in clinical practice. Surface pretreatment (silica coating) and
stability towards degradation. Recently, a long chain silane silanization belong to routine dental laboratory practice in
coupling agent was sucessfully synthesized [128]. It is pre- indirect restorations. But improvements are needed. The long
pared from a long chain alkenyl alcohol. Two metal complexes term resin bond hydrolytic stability is still a concern. Devel-
are used in the coupling reaction (Fig. 9). opment of new functional silane coupling agents and novel
The mechanical strength tests showed that there was surface treatment methods to address the problem is in
improvement of flexural strength of bis-GMA/TEGMA progress. We can foresee that with the advance of new synthe-
resin composite compared with a short chain 3- sized silane coupling agents and surface treatment methods
methacryloxypropyltrimethoxysilane after 24 h water aging developed, versatile (new) silanes will still be dominant in
at 37 ◦ C [128]. The increase in the chain length of functional adhesive dentistry and biomaterials science as precursors for
silanes can improve hydrolytic stability of the resin com- silicone synthesis.
posite. However, resin bonding adhesion peformance of this
novel long chain silane is not yet evaluated. references
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as oleic acid, n-octadecan-9-enoic acid, 2-hydroxyethyl
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