16 Products Catalogue

www.doosanmottrol.
com
Hydraulic Specialist in Motion & Control
Hydraulic Components
for Construction Equipments & General Industrial Machinery
Doosan Corporation Mottrol Hydraulic Components for Construction Equipments & General Industrial Machinery
Beyond 40 years history, Doosan corporation Mottrol will open a new We are there for our customers.
future as a global components manufacturer We listen carefully to the voices of our customers and position ourselves as reliable partners by flexibly coping with the needs
of our customers.
Since the advancement to the unexplored hydraulic industry of Korea in 1974, Doosan Corporation Mottrol has 1) Customized support : Set the satisfaction of customer’s needs and value as the top priority and provide customized services.
established the full line-up of key hydraulic components including travelling motors, swing motors, main pumps and 2) Rapid Response : With flexible and quick response in rapidly changing market, become a leading global components
main control valves for heavy construction equipment. manufacturer.
Doosan Corporation Mottrol, as the No.1 hydraulic components manufacturer in Korea, has not only localized key 3) Full Line up for Hydraulic components : Provide the best value and convenience to our customers equipped with a key
hydraulic components, but has also led the development of the global hydraulic industry. hydraulic components production systems.
Doosan Corporation Mottrol is now on a par with other global leaders as the excellent performance and quality of the 4) Partnership with Global Construction Equipment Makers : Became a Global Top Construction Equipment Makers' long-
trusted partner, based on honesty and transparency.
products have been widely demonstrated to all of the world.
Based on our accumulated know-how, innovative technology development, and quality improvement activities,
Doosan Corporation Mottrol has established DMJC, Doosan Mottrol Jiangyin, to localize production base in China in
response to a rapidly changing global components market.
To realize our aspiration to become "a leading global components manufacturer,“ Doosan Corporation Mottrol is
committed to securing leading technology and supplying excellent components through continued R&D investment.
CONTENTS
OVER VIEW
02 About Doosan Corporation Mottrol
04 History
05 Vision and Mission
BUSINESS AREA
06 Piston Pump DPA Series
08 Piston Pump DPA-V Series
10 Piston Pump T5V Series
12 Piston Pump DPS27
14 Piston Pump DPS27 with Proportional control
16 Piston Motor TM / DM Series
18 Piston Motor SD / HS(TSM) Series
20 Main Control Valve
22 Application
GLOBAL DOOSAN MOTTROL

24 R&D Overview
25 Manufactuering Overview
26 DMJC
02 03
Company History Vision and Mission
1975 ~ 1989 2001 ~ 2007

Establishment Technological Independence and Growth Doosan Corporation Mottrol aims to serve innovative hydraulic
Doosan Corporation Mottrol entered the unexplored Doosan Corporation Mottrol strengthened the trust of technology and service in order to increase customer’s business value
hydraulic industry in 1975 and wrote a history of Korean customers by developing unique hydraulic components with through continued creative innovation based on the technology in
hydraulic industry as a front-runner. its in-house technology.
hydraulic components and systems accumulated for over 40 years.
•1974 Established Tongmyung Industries Inc. •2001 Received “2000 Outstanding Technology Development
•1986 Established Tongmyung Heavy Industries R&D Award” from Hydraulic Industrial Institute of Japan
Center •2006 Travelling devices for excavators were designated as
the “World Class Product” by MOTIE
1990 ~ 2000 2008 ~

Expansion and Transformation Present New Take-off
Doosan Corporation Mottrol grew as a professional Doosan Corporation Mottrol established stable management
hydraulic components manufacturer with the production structure as a new member of Doosan group in 2008. And
of hydraulic components for excavators. DMJC was established to secure global competitiveness.
•1990 Began manufacturing hydraulic motors for •2010 Changed the company name to Doosan Corporation
excavators, swing motors and hydraulic pumps Mottrol
•1996 Obtained ISO 9001 Quality System Certificate •2011 Established DMJC, a Chinese subsidiary in Jiangyin
(hydraulic devices and systems) •2013 Obtained Productivity Management System Certificate
04 05
DPA Series | DPA-V Series | T5V Series | DPS27 | DPS27 with Proportional control | TM / DM Series | SD / HS(TSM) Series | Main Control Valve | Application
Piston Pump DPA Series

Specifications
Max Max. Speed
Rated Pressure Max Pressure Max. input torque Application Weight
Model Displacement for self priming Remarks
cc/rev kgf/cm2 MPa kgf/cm2 MPa rpm kgf-m Nm ton Kg
DPA63 63 X 2 350 34.3 400 39.2 2,600 43 422 12 ~ 16 Tandem Type 95
DPA90 90 X 2 350 34.3 400 39.2 2,520 65 637 14 ~ 18 Tandem Type 106
DPA117 117 X 2 350 34.3 400 39.2 2,450 65 637 20 ~ 25 Tandem Type 117
DPA140 140 X 2 350 34.3 400 39.2 2,400 90 882 25 ~ 34 Tandem Type 143
Developed in 2001, the low-noise and high efficient DPA Series swash plate pumps offer a ground
for environment-friendly design.
Features
1) Compact Design
- The total length of DPA series is 30% shorter than T5V series pump's
2) Hydraulic Regulator
- Power Control, Power shift control, Negative & positive control
3) Low Noise
- Apply PCU(Pressure Control Unit) device to minimize pressure pulsation
- Improve the shiftness of main casing to reduce sound level
4) High Reliability Dimensions
- Apply copper alloy between swash plate and support Model D1 D2 D3 L1 L2 L3 L4 L5 L6 L7 L8 L9
- Apply mono type casing to reduce the possibility of external leakage DPA63 409.58 428.6 450 505 432 261 231 49.5 153 91 120 194
- Improve the strength of rotary parts
DAP90 409.58 428.6 450 528 455 289 225 55 157 93 120 199
DPA117 409.58 428.6 450 548 452 287 223 55 157 93 120 199
Applications
DPA140 511.2 530.2 553 595 499 287 277 43 171 104 120 208
Excavators Crawler cranes Crawler drill

Flange mounting face for delivery port Flange mounting face for suction port
Model a b c D Model a b c d
Hydraulic Circuit Model Information DPA63 23.8 50.8 19 M10-16 DPA63 50.8 88.9 60 M12-18
DAP90 27.8 57.2 25 M12-22 DAP90 50.8 88.9 60 M12-18
DPA117 27.8 57.2 25 M12-22 DPA117 50.8 88.9 60 M12-18
DPA 140 T S S 4 D 2 N 1T
DPA140 27.8 57.2 25 M12-22 DPA140 61.9 106.4 75 M16-24
➊ ➋ ➌ ➍ ➎ ➏ ➐ ➑ ➒ ➓
Dimensions of shaft end

➊ Type ➍ PTO code
Model no. of teeth Pitch circle dia Pressure angle Module Rule
➋ Displacement ➎ PCU code
DPA63 12 30.0 20o 2.5 IS D2001
➌ T - Tandem type double pump ➏ Pilot gear pump code
DAP90 12 30.0 20o 2.5 JIS D2001
with mounting cover ➐ EPPR Valve code
DPA117 14 35.0 20o
2.5 JIS D2001
➑ Power control code
DPA140 17 42.5 20o 2.5 JIS D2001
➒ Flow control code
➓ Design code *For the purpose of improving products, possible to make design changes without notice.
06 07
Piston Pump DPA-V Series

Specifications
Max Max. Speed
Model Displacement for self priming Remarks
cc/rev kgf/cm2 MPa kgf/cm2 MPa rpm kgf-m Nm ton Kg
DPA117V 117 X 2 350 34.3 400 39.2 2,450 65 637 20 ~ 25 Tandem Type 91
DPA140V 140 X 2 350 34.3 400 39.2 2,400 90 882 25 ~ 34 Tandem Type 114
To respond various customer requirements, DPA-V Series provide a high power density and diverse
control devices including electric regulator.
Features
1) High Power Density
- Reduce pump weight and size through structure optimization
2) Electric Regulator
- Provide electric regulator with stable controllability for electric control system
3) Low Noise
- Optimize valve plate to minimize pressure pulsation
- Reduce sound level at high frequency region to improve sound quality
4) High Efficiency & Long Life
- Shoe and swash plate bearing to decrease leakage loss
- Improve tensile strength of shoe material
Dimensions
Applications Model D1 D2 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18
DPA117V 127 ø18 459 396 231.5 164.5 78 8 15 63 21 53 251 341 74 148 127 254 198 14
DPA140V 160 ø22 514 439 225 215 78 10 13.5 48 8 81.5 318 312 125 250 72 144 220 16
Hydraulic Circuit Model Information Flange mounting face for delivery port Flange mounting face for suction port
Model a b c D Model a b c d
DPA117V DPA117V
DPA 117 V O N 8 D 2 N 1A 27.8 57.2 25 M12-22 50.8 88.9 60 M12-18
DPA140V 27.8 57.2 25 M12-22 DPA140V 61.9 106.4 75 M16-24
➊ ➋ ➌ ➍ ➎ ➏ ➐ ➑ ➒ ➓
➊ Type ➍ PTO code Dimensions of shaft end

➋ Displacement ➎ PCU code
Model no. of teeth Pitch circle dia Pressure angle Module Rule
➌ V-Tandem type double pump ➏ Pilot gear pump code
DPA117V 14 35.0 20o 2.5 JIS D2001
without mounting cover ➐ EPPR Valve code
DPA140V 17 42.5 20o 2.5 JIS D2001
➑ Power control code
➒ Flow control code
➓ Design code *For the purpose of improving products, possible to make design changes without notice.
08 09
Piston Pump T5V Series

Specifications
Max Max. Speed
Model Displacement for self priming
cc/rev kgf/cm2 MPa kgf/cm2 MPa rpm kgf m N m Ton Kg
T5V63 63 X 2 350 34.3 400 39.2 2,650 35 343 12-16 87
T5V80 80 X 2 350 34.3 400 39.2 2,460 54 529 14-18 87
T5V112 117 X 2 350 34.3 400 39.2 2,360 60 588 20-25 129
T5V140 140 X 2 350 34.3 400 39.2 2,150 114 1,120 34-45 172
T5V Series swash plate hydraulic pumps, developed for construction and industrial equipments,
provide users with high output density and efficiency.
Features Dimensions
1) High durability with high strength bearing and anti-wear design Model D1 D2 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L
2) Low pulsation technology implemented in stable Rotary Parts design T5V63 180 125 18 76 70 70 140 190 89 98 8 228 138 37 37 464 97 195 78 618
3) Applicable to various heavy equipments in combination with various T5V80 180 125 18 76 70 70 140 190 89 98 8 228 138 37 37 464 97 195 78 618
control methods T5V112 224 160 22 78 80 80 140 234 100 110 8 265 167 41 41 538 109 220 78 694
(flow control, power control, power shift control, electronic control)
T5V140 250 180 22 93 92 92 140 256 112 123 8 305 190 53 53 618 121 245 80 791
4) Various attachments are available with optional high pressure gear pump
Applications Discharge Flange Suction Flange

Model a b c d e Model a b c d
T5V63 23.8 50.8 19 31 M10-16 T5V63 50.8 88.9 60 M12-18
Excavators Crawler cranes Crawler drill T5V80 23.8 50.8 19 31 M10-16 T5V80 50.8 88.9 60 M12-18
T5V112 27.8 57.2 25 38 M12-22 T5V112 50.8 88.9 60 M12-18
Hydraulic Circuit Model Information T5V140 27.8 57.2 25 38 M12-22 T5V140 61.9 106.4 76 M16-24

Size no. of teeth Pitch circle dia Pressure angle Module Rule
➊ ➋ ➌ ➍ ➎ ➏ ➐ T5V63 14 29.6 30o

12/24 SAE
T5V80 12 30.0 20o 2.5 JIS D2001
T5V112 12 30.0 20o 2.5 JIS D2001
➊ T5V series ➌ DP - Double pump, DPP Double pump + PTO
T5V140 17 42.5 20o 2.5 JIS D2001
➋ Displacement ➍ Design code
• 63 - 63cc/rev ➎ R - Clockwise rotation,
*For the purpose of improving products, possible to make design changes without notice.
• 80 - 80cc/rev L - Counter clockwise rotation
• 112 - 117cc/rev
➏ Regulator code for control
• 140 - 140cc/rev
➐ Design code of regulator
• 180 - 180cc/rev
10 11
Piston Pump DPS27

Specifications
Max Displacement Pressure (MPa) Max. input Speed Max. input torque Hydraulic fiuid Weight
Model
cc/rev Rated Max rpm N-m Oil temp. range Oil viscosity range Kg
P1, P2 Pistom pump 27.5 X 2 24.5 27.4 2,700 172 -20 ~ +95oC 10 ~ 1,000 cSt 40
P3 Gear pump 16.2/18.2 21.5 24.5 2,700 172 -20 ~ +95oC 10 ~ 1,000 cSt 40
P4 Gear pump 4.5/6.5 3.9 4.3 2,700 172 -20 ~ +95 C
o
10 ~ 1,000 cSt 40
The DPS27, which is duplex swash plate pump, provide superior work performance with it's
compact size and high efficiency.
Features
1) Excellent durability achieved by high strength bearing and anti-wear design
2) Compact size achieved by single block structure design
3) Low impulse technology implemented in stable Rotary Parts design
Dimensions
Model D1 D2 D3 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14
DPS27 146 101.6 175 14 106 97 104 95 5 53 15 95 203 45 346 93.5 181.5 28
Applications

Excavators Crawler cranes Crawler drill Model No. of teeth pressure angle module major diameter minor diameter rule
DPS27 13 30o 16/32 ø21.8mm ø18.63mm SAE
Hydraulic Circuit Model Information
DPS27 X X X X X X X X Flange mounting face for suction port

Model a b c e L16
➊ ➋ ➌ ➍ ➎ ➏ ➐
DPS27 37.5 69.9 40 M 12-18 177.5
➊ Type ➎ Option 2 Power control type

➋ P3 Gear pump Displacement • O : Power control Dimensions of shaft end
• 6 : 16.2cc • Z : Power control Port size g h L18 L20 L19 O-ring
• 8 : 18.2cc +On/Off power shift(10%) PF 3/4 ø45 ø29.8 2.5 3.5
20 P24
➌ P4 Gear pump Displacement • P : Power control PF 3/8 ø28 ø18.6 2.0 2.5
15 P14
• F : 4.5cc +Proportional power shift PF 1/2 ø34 ø22.6 2.5 2.5 19 P18
• S : 6.5cc ➏ Design code 1 PF 1/4 ø24 ø15.6 1.5 2.5 15 P11
➍ Option1-2 Solenoid valve • C : Crawler type
• N : without 2 solenoid valve • W : Wheet type
• S : with 2 solenoid valve ➐ Design code 2 *For the purpose of improving products, possible to make design changes without notice.
12 13
Piston Pump DPS27 with Proportional control

Specifications
Max Displacement Pressure (MPa) Max. input Speed Max. input torque Input curren range Hydraulic fiuid Weight
Model
cc/rev Rated Max rpm N-m N-m Oil temp. range Oil viscosity range Kg
P1, P2 Pistom pump 27.5 X 2 24.5 27.4 2,700 172 172 -20 ~ +95oC 10 ~ 1,000 cSt 40
P3 Gear pump 16.2/18.2 21.5 24.5 2,700 172 172 -20 ~ +95oC 10 ~ 1,000 cSt 40
P4 Gear pump 4.5/6.5 3.9 4.3 2,700 172 172 -20 ~ +95 C
o
10 ~ 1,000 cSt 40
To save energy in hydraulic system, DPS27 series provide a wider

power shift function by using EPPR valve
Features
1) Double pump with one cylinder block
2) Compact design
3) Power shift control by using EPPR Valve
Min. 30 % (0~700mA)
Q (Flow rate)
Applications Dimensions
Model D1 D2 D3 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21
DPS27 146 101.6 175 14 106 97 104 95 5 53 15 95 203 45 125 346 181.5 28 120 219 60 140 300 145 65
P (Discharge pressure)
Model No. of teeth pressure angle module major diameter minor diameter rule
DPS27 13 30o 16/32 ø21.8mm ø18.63mm SAE
DPS27 X X X X X X X X
Flange mounting face for suction port
➊ ➋ ➌ ➍ ➎ ➏ ➐
Model a b c e L16
DPS27 37.5 69.9 40 M 12-18 177.5
➊ Type ➎ Option 2 Power control type
➋ P3 Gear pump Displacement • O : Power control
• 6 : 16.2cc • Z : Power control Dimensions of shaft end
• 8 : 18.2cc +On/Off power shift(10%)
Port size g h L18 L20 L19 O-ring
➌ P4 Gear pump Displacement • P : Power control
PF 3/4 ø45 ø29.8 2.5 3.5
20 P24
• F : 4.5cc +Proportional power shift
PF 3/8 ø28 ø18.6 2.0 2.5
15 P14
• S : 6.5cc ➏ Design code 1
PF 1/2 ø34 ø22.6 2.5 2.5 19 P18
➍ Option1-2 Solenoid valve • C : Crawler type
PF 1/4 ø24 ø15.6 1.5 2.5 15 P11
• N : without 2 solenoid valve • W : Wheet type
• S : with 2 solenoid valve ➐ Design code 2 *For the purpose of improving products, possible to make design changes without notice.
14 15
Piston Motor TM / DM Series

Specifications
Reduction Gear Hydraulic Motor
Application
Model Gear Ratio Theoretical Output Torque Output Speed Displacement Output Speed Max Pressure Brake Torque (at Motor Shaft)
i kgf m N m max rpm cc/rev max rpm kgf/cm 2
MPa kgf m N m Ton
DM05VH 58.943 750 7,350 90 32.5 4,500 300 29.4 11 105 4~5.5
TM07VA 53.706 780 7,650 65 39.8 3,000 300 29.4 10 100 5~7
TM07VC 53.706 850 8,340 60 55.8 3,900 350 34.3 10 100 5~7
DM09VD 45.97 1,100 10,790 60 55.8 3,900 350 34.3 15 150 7~8
TM10VD 54.467 1,250 12,250 70 55.8 3,900 350 34.3 12 118 8~10
TM10VC 53 2,100 20,590 60 86 3,300 350 34.3 20 193 10~12
TM18VC 53 2,100 20,590 60 86 3,300 350 34.3 20 193 12~14
TM22VC 53.706 2,380 23,340 60 86 3,300 350 34.3 20 193 14~16
TM30VD 39.14 3,490 34,200 56 175 2,800 350 34.3 50 490 15~18
TM40VC 48 4,650 45,610 50 183.9 2,400 350 34.3 49 483 20~26
TM40VD 49.95 4,650 45,610 60 175 2,800 350 34.3 50 490 20~26
TM60VC 63.843 6,980 68,420 40 195 2,600 350 34.3 57 559 30~34
TM60VD 46.12 7,000 68,640 52 280 2,400 350 34.3 115 1,132 30~34
Doosan Corporation Mottrol’s TM and DM series, 2-speed travel motors with a built-in reduction gear, provide TM70VC 70.145 7,560 74,110 36 195 2,600 350 34.3 57 559 34~36
powerful output torque, excellent controllability and high reliability. TM70VD 54.47 8,000 78,400 45 280 2,400 350 34.3 115 1,132 36~42
TM100VD 68.23 10,000 98,060 40 280 2,700 350 34.3 115 1,132 45~55
Features Dimensions
L K N(Drain port) A
1) Powerful travel motor with best performance D E
2) Applied with new technologies, high functionality, compact design
- Built-in automatic 2-speed function - Built-in hydraulic brake
øJ(Sprocket P.C.D)
- Built-in shockless function at start/stop - Anti-Cavitations function embedded
øF(Frame P.C.D)
3) Minimized maintenance advanced design with minimized parts greatly reduces
maintenance requirements
øG
øH
øB
øC
4) High reliability and advanced technology full response to diversified
customers’ requirements
Applications
P(Pilot port) M(Main port)
Excavators Crawler cranes Crawler drill Crusher Screen
Model A B C D E F G H J K L M N P
Hydraulic Circuit Model Information DM05VH 302.8 264 286 107 68 240 200 230 264 12-M14XP2.0 12-M14XP2.0 3/4-16UNF 9/16-18UNF 9/16-18UNF
TM07VA 341.5 268 306 119 68 244 210 250 282 12-M14XP2.0 12-M14XP2.0 PF1/2 PF3/8 PF1/4
TM07VC 348.5 268 306 126 68 244 210 250 282 12-M14XP2.0 12-M14XP2.0 PF1/2 PF3/8 PF1/4
DM 40 V F A 142/95 1 FW DM09VD 340 280 326 126 80 250 210 265 300 12-M16XP2.0 12-M14XP2.0 PF1/2 PF3/8 PF1/4
TM10VD 356 278 328 123 80 250 210 265 300 12-M16XP2.0 15-M14XP2.0 PF1/2 PF3/8 PF1/4
➊ ➋ ➌ ➍ ➎ ➏ ➐ ➑ TM10VC 388.5 298 362 134 88 270 230 292 332 15-M16XP2.0 12-M16XP2.0 PF3/4 PF1/2 PF1/4
TM18VC 388.5 308 394 134 99.5 280 246 324 364 20-M16XP2.0 15-M16XP2.0 PF3/4 PF1/2 PF1/4
➊ Type TM22VC 396 308 394 124 99.5 280 246 324 364 20-M16XP2.0 15-M16XP2.0 PF3/4 PF1/2 PF1/4
➋ Class TM30VD 467.5 370 432 140.5 99.5 340 300 362 402 30-M16XP2.0 24-M16XP2.0 PF3/4 PF1/2 PF1/4
TM40VC 537.5 370 470 171.5 98.5 340 300 402 440 30-M16XP2.0 30-M16XP2.0 PF1, SAE 1" PF1/2 PF1/4
➌ Speed Shifting
TM40VD 502.5 370 470 138 98.5 340 300 402 440 30-M16XP2.0 30-M16XP2.0 PF1, SAE 1" PF1/2 PF1/4
➍ Series TM60VC 569.5 462 525 175 112 425 380 450 490 26-M20XP2.5 24-M20XP2.5 SAE 1" PF1/2 PF1/4
➎ Reduction ratio TM60VD 553 460 525 166 112 425 380 450 490 30-M20XP2.5 28-M20XP2.5 SAE 1" PF1/2 PF1/4
➏ Displacement TM70VC 569.5 462 525 175 112 425 380 450 490 26-M20XP2.5 24-M20XP2.5 SAE 1" PF1/2 PF1/4
➐ Revision TM70VD 553 460 525 166 112 425 380 450 490 24-M24XP3.0 32-M20XP2.5 SAE 1" PF1/2 PF1/4
➑ Option TM100VD 668 500 586 207 130 460 420 510 550 26-M24XP3.0 36-M20XP2.5 SAE 1-1/4" PF1/2 PF1/4
16 17
Piston Motor SD / HS(TSM) Series

Specifications
Swing device Hydraulic Motor
Model Theoretical Application
Gear Ratio Theoretical Output Torque Max. Speed Output Speed Max. Speed Displacement Brake Torque Max. Pressure
output Torque
Swing Hydraulic
i kgf-m N-m rpm Kgf-m N-m rpm cc/rev kgf-m N-m kgf/cm2 NPa Ton
device motor
SD025 (TSM32-RG250) HS032 19.464 250 2,453 100 12.5 122.9 1600 31.5 14.0 137.3 250 24.5 5~6
SD040 (TSM56-RG400) HS056 19.464 400 3,924 85 22.2 217.7 1600 55.8 18.0 176.5 250 24.5 7~8
SD070 (TSM86-RG700) HS086 19.041 700 6,867 80 47.9 469.8 2200 86.0 42.0 411.9 300 29.4 13~17
SD160 (TSM140-RG1600) HS140 21.581 1,600 15,696 75 78.3 767.5 1700 140.5 71.0 696.3 340 33.4 17~25
SD200 (T3X170-RG2000) HS170 24.739 2,000 19,620 70 94.4 925.4 1500 169.4 71.0 696.3 300 29.4 29~32
(TSM210) HS210 - - - - 117.0 1147.2 1500 210.0 120.0 1176.8 300 29.4 25~32
SD240 (TSM260-RG2400) HS260 19.560 2,400 23,544 70

142.0 1392.5 1400 278.8 134 1314.5 300 29.4 34~42
SD270 (TSM260-RG2700) HS260 21.968 2,700 26,487 65
The SD and HS(TSM) series that incorporate various functions (high-pressure relief valve, Anti cavitation valve,
Anti reaction valve etc.) ensure high performance and fatigueless operation.
Dimensions
Features
1) Powerful swing device with best performance
2) Implemented with new technologies and compact design
- Relief valve embedded with Anti shock function
- Built-in mechanical time delay valve
- Anti cavitation function applied (Make up valve)
- Anti reaction valve installed(reduces reverse swing of the
swing body to enable smoother stop)
Applications
Excavators
Model A B C D E F G H S J - øK M N O P Q R
Hydraulic Circuit Model Information SD025 (TSM32-RG250) 16.7 189.0 ø223 ø203 15 20.5 72 108.5 15tooth-16/32 Pitch 6 - ø13 419 129.0 101 ø200 ø275 ø303
SD040 (TSM56-RG400) 16.7 205.0 ø235 ø210 15 20.5 66 102.5 15tooth-16/32 Pitch 6 - ø13 464 153.0 106 ø200 ø275 ø303
SD / HS 160 M 128 270 CH B IRV SD070 (TSM86-RG700) 17.0 282.0 ø288 ø260 19 25.0 96 168.0 m=1.667, z=16 10 - ø13 630 228.5 119 ø220 ø290 ø323
SD160 (TSM140-RG1600) 31.5 301.5 ø307 ø282 20.5 34.5 117 168.5 m=2.5, z=16 16 - ø13 808 344.0 162 ø310 ø360 ø400
➊ ➋ ➌ ➍ ➎ ➏ ➐ ➑
SD200 (T3X170-RG2000) 19.0 306.0 ø382 ø344 20 28.0 117 168.5 m=2.5, z=16 12 - ø19 906 416.0 184 ø390 ø520 ø570
SD240 (TSM260-RG2400) 57.5 344.0 ø183 ø162 18 39.5 157 185.5 m=2.5, z=20 4 - ø18 990 409.0 194 ø350 ø430 ø480
➊ SD Series : SD(Swing Device) / HS Series : HS(Hydraulic Swing motor)
SD270 (TSM260-RG2700) 57.5 344.0 ø183 ø162 18 39.5 157 185.5 m=2.5, z=20 4 - ø18 990 409.0 194 ø350 ø430 ø480
➋ SD Series : Max. output torque code / HS Series : Typical Displacement
➌ Symbol of major design change
➍ SD Series : Motor size (Typical Displacement) / HS Series : Rated Displacement *For the purpose of improving products, possible to make design changes without notice.
➎ Rated Pressure
➏ Hydraulic circuit code
➐ Time delay valve
➑ Anti reaction valve code
18 19
Main Control Valve

Specifications
Development target
Model Remark
Spec. Basic Option
MV270 Negative / Positive ● ● Positive
Pressure 34.3(±0.5) MPa @ 90 lpm ● ● Max 36.3 MPa
Rated
Flow 270lpm x 2 ● ●
Front 35.3(±0.5) Mpa @ 20 lpm ● ●
ORV
OPT 24.5(0~+0.5) MPa @ 20 lpm - ●
SW+BM Priority Valve ● ●
SW+AM Priority Valve - ●
Priority ① AM2 Fixed Orifice
BM+AM ① ②
Function ② Priority Valve + AM2 Fixed Orifice
BM+BKT Stroke Limiter - ●
Travel + Front Travel Straight(TS) ● ●
MCV controls the flow route of the hydraulic oil from pump in order to operate BKT / OPT BC Cut (External) ● ●
the actuators such as the travel motor, swing motor, or cylinders. Conflux BM Internal(BM1+BM2) ● ●
2-Block Type MCV meets diversified customers’ requirements AM Internal(AM1+AM2) ● ●
with excellent controllability and extendibility. Spool Regen

BM/AM Spool Internal Type ● ●
BKT Spool Internal Type - ●
Features Arm Regen Valve

① External Pressure Type
① ②
② Internal Pressure Type
1) 2-Block Type MCV
BM Internal type ● ●
2) Adopted Overload Relief Valve with built-in Make-up fuction Holding Valve
AM Internal type ● ●
3) Variable arm regen valve built-in (High excavation power)
MRV B5 10,000 ● ●
4) Bucket joining valve built-in (Fast bucket speed)
ORV B5 10,000 ● ●
5) Selection of swing priority in movements of boom or swing Durability
Housing B5 10,000 ● ●
Operation Durability B5 10,000 ● ●
Applications
* •AM : Arm •BM : Boom •OPT : Option •SW : Swing •BKT : Bucket •MRV : Main Relief Valve •ORV : Overload Relief Valve
Excavators
Dimensions
MV 270 NC 34 T D 22
➊ ➋ ➌ ➍ ➎ ➏ ➐
➊ MV Series : MV(Mottrol Valve)

➋ Rated Flow
➌ System Type: NC(Negative control)/PC(Positive control)
➍ Rated Pressure
➎ Block Type : T(Two block type)
➏ Customer initials
➐ Ton of Excavator : 21~30ton
20 21
Application
DPA Series SD/HS(TSM) Series TM/DM Series Main Control Valve DPA-V Series T5V Series DPS27 DPS27with Proportional control
22 23
Research & Development Overview | Manufacturing Overview | DMJC Research & Development Overview | Manufacturing Overview | DMJC
R&D Overview Manufacturing Overview
R&D Center are developing new analysis and design technologies jointly with domestic and overseas research As a Global Top Maker, Doosan corporation Mottrol introduce MES(Manufacturing Execution System) which makes
institutes. The test laboratory provides test environments as similar as those of the real excavator operation to possible to secure perfect Manufacturing quality and maximize production efficiency. Through the MES system, to ensure
guarantee the quality and reliability of simulation. quality, efficiency of overall operating value chain by CMMS which is continued maintaining for the best condition of
More than 10 kinds of quality tests are performed in 1,300m2 area R&D Room. operating facilities in order to meet customer’s demand. And Doosan corporation Mottrol leads building Smart Factory in
overall manufacturing process based on Industy 4.0 strategy of Doosan Group.
Core Technology
Doosan Corporation Mottrol’s R&D spurs the development of new technology for next-generation hydraulic As a core system to ensure quality assurance and waste elimination, which should be the picture of any manufacturing plant,
system by adopting optimization techniques for element parts and structure interpretation. MES has been adopted. This will provide the fundation to achieve & scientific way of work, which we seek achieve under Doosan Way.
Optimized Design of Elementary Parts Optimized Regulator Design Technology Low Pulsation Design
- Optimum Force Balance Analysis/ -Regulator structure design technology -Pressure pulsation measurement/analysis
Design for important sliding parts -Improvement of control precision and -Optimization of valve plate ACHIEVING REAL-TIME QUALITY & PRODUCTION RECORD OF ALL PROCESS THROUGH MES
- Wear resistance of major parts hysteresis characteristics
PROCESS
Machining Assembly Performance Painting

Automatic product order and Zero defect in process control Performance result analysis Shortening lead time
Record gathering for each machine Work instruction display by SPC
Synchronized machining operating
QUALITY based on production plan
COST Statistical process control and Management of production efficiency Performance test process Painting process quality assurance
analysis(Cpk) simplification Real-time lot tracking
Optimization by Structural Analysis Flow and Solidification Analysis of Casting material Flow Analysis Systemic tool life cycle control
-Structure and MFBD analysis -Study of defects and mechanical properties -Flow/pressure loss and cavitation analysis
-Form optimization, strength and durability through casting simulations -Self-priming ability improvement [ Process capability ] [ Total production efficiency ] [ Performance test pass rate ] [ Lead time ]
TARGET *CTQ Process, Cpk Management *Improving work efficiency *Improving performance test pass rate *Shortening the product lead time
projection technology
24 25
Research & Development Overview | Manufacturing Overview | DMJC
DMJC
Doosan Mottrol Jiangyin Co., Ltd., an overseas subsidiary in China, is establishing its presence based on the
accumulated technology and the world-class production system to secure the competitiveness.
Vision and Goals Build a Global Top-tier Operational Excellence Site
Major Initiatives
History Product Travel Device full Line
• 2011. 06. 10 Obtained the business license Cost Competitiveness - Expand Local Sourcing
• 2011. 07. 23 Groundbreaking ceremony
• 2011. 12. 31 Completion of the plant
Goal of MOTTROL in China
• 2012. 02. 13 Trial production capacity DMJC 84,000 (Uniit/Year) Quality
- Improve quality of processes,
• 2012. 03. 10 Started mass production outsourcing & parts
Top-tier maker of Competitiveness
• 2012. 07. 03 Building dedication ceremony - Build Response System for Quality Issues
hydraulic
components Local maker market
for construction share increasing
Process System equipments
Productivity - Shorten lead time and achieve Tact Time
in China market - Build lean operation system with
Competitiveness
minimized WIP (work-in-process) stock
Input Washing Assembling Performance Coating Shipping
- Conduct Customer Service

Upgraded
- Provide A/S training
Quality System Establishment Process System Advancement Customer Service
- Shorten delivery time
(Lean manufacturing system)
Eliminate lot defects
- Establish TPS (Toyota Production System) line Washing line
Compliant with operation standards - Tunnel type continuous washing (ultrasonic / high pressure)
- 100% synchronization with operation standards Assembly line
Be aware of cleanliness - Establish TPS (Toyota Production System) line Secure cost competitiveness by local sourcing
- Bare hand operation during the assembly Performance line
Eliminate human errors - Performance test automation
- Introduction of poka-yoke system Coating line Mottrol’s Produce/supply hydraulic products as an OEM →
Secure working environment - Line coating system / automatic color dispenser Global Front Manufacturing Base Product for emerging China market
- Install clean rooms in all processes
Establish prompt response system for customers Develop China and global market →
- Resolve customer complaints For export and overseas production
Establish and apply an operation for CS improvement in China
26 27
Hydraulic Specialist
in Motion & Control
As a global leading comprehensive components manufacturer.

Doosan Corporation Mottrol values customer satisfaction.
Yantai Korea
Shanghai
Jiangyin
Korea
Doosan Mottrol Sales&Service Inc.
3-7, Jisam-Ro, 107 Beon-Gil, Giheung-Gu, Yongin City, Kyunggi-Do, 17088, Korea
Tel. +82-31-286-1306 E-mail: telejang@hanmail.net
China
Doosan Mottrol Jiangyin Co., Ltd
No. 1209, Binjiangxi road, New Material Industrial Park,
New Harbour City, Jiangyin, Jiangsu Privince, China 214446
Tel +86-0159-5358, 5338 E-mail: dongjie.huang@doosan.com
Shanghai Xiangtian Machinery Co., Ltd.

No. 505-1, Taogan Road Sheshan Industry Zone Shanghai, China
Tel. +86-21-5779-6690 E-mail. doosan-mottrol@hanmail.net
Yantai Jiangshan Industry & Trade Co., Ltd.

216, Changjiang Road ETDZ, Yantai, China (Editorial Office of Shandong Fisheries 1004-1021)
Tel. +86-535-6376-6875 E-mail. chengzhi6407@yahoo.co.kr
Head office Jiangyin Factory (China)

Doosan Tower, 275, Jangchungdan-ro, Jung-gu, Seoul, Korea Doosan Mottrol Jiangyin Co., Ltd
(zip 100-730) No. 1209, Binjiangxi road, New Material Industrial Park,
Tel +82-02-3398-3810, 3842 Fax. +82-02-3398-3838 New Harbour City, Jiangyin, Jiangsu Privince, China 214446
Tel. +86-510-8603-5260, 5261
Changwon Factory
171, Wanam-ro, Seongsan-gu, Changwon-si,
Gyeongsangnam-do, Korea (zip 642-050) www.doosanmottrol.com
Tel +82-55-269-5310, 5318 Fax. +82-55-269-5222
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www.doosanmottrol.

Hydraulic Specialist in Motion & Control

GLOBAL DOOSAN MOTTROL

Company History Vision and Mission

1975 ~ 1989 2001 ~ 2007

1990 ~ 2000 2008 ~

Piston Pump DPA Series

Excavators Crawler cranes Crawler drill

Dimensions of shaft end

Piston Pump DPA-V Series

➊ Type ➍ PTO code Dimensions of shaft end

Piston Pump T5V Series

Applications Discharge Flange Suction Flange

Dimensions of shaft end

➊ ➋ ➌ ➍ ➎ ➏ ➐ T5V63 14 29.6 30o

Piston Pump DPS27

Dimensions of shaft end

Hydraulic Circuit Model Information

DPS27 X X X X X X X X Flange mounting face for suction port

➊ Type ➎ Option 2 Power control type

Piston Pump DPS27 with Proportional control

To save energy in hydraulic system, DPS27 series provide a wider

Piston Motor TM / DM Series

P(Pilot port) M(Main port)

Excavators Crawler cranes Crawler drill Crusher Screen

Piston Motor SD / HS(TSM) Series

SD240 (TSM260-RG2400) HS260 19.560 2,400 23,544 70

Main Control Valve

2-Block Type MCV meets diversified customers’ requirements AM Internal(AM1+AM2) ● ●

with excellent controllability and extendibility. Spool Regen

Features Arm Regen Valve

➊ MV Series : MV(Mottrol Valve)

R&D Overview Manufacturing Overview

Machining Assembly Performance Painting

Research & Development Overview | Manufacturing Overview | DMJC

- Conduct Customer Service

As a global leading comprehensive components manufacturer.

Shanghai Xiangtian Machinery Co., Ltd.

Yantai Jiangshan Industry & Trade Co., Ltd.

Head office Jiangyin Factory (China)

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