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APPLICATIONS
• AC/DC Adaptors/Chargers for Cell Phones,
Cordless Phone, PDAs, E-books
• Adaptors for Portable Media Player, DSCs,
Set-top boxes, DVD players, records
• Linear Adapter Replacements
GENERAL DESCRIPTION
The ACT510 is a high performance peak current
mode PWM controller. ACT510 applies ActiveQRTM
and frequency foldback technique to reduce EMI
and improve efficiency. ACT510’s maximum
switching frequency is set at 150kHz. Very low
standby power, good dynamic response and
accurate voltage regulation is achieved with an
opto-coupler and the secondary side control circuit.
The idle mode operation enables low standby
power of 100mW with small output voltage ripple.
By applying frequency foldback and ActiveQRTM
technology, ACT510 increases the average system
efficiency compared to conventional solutions and
ORDERING INFORMATION
PACKING
PART NUMBER TEMPERATURE RANGE PACKAGE PINS TOP MARK
METHOD
PIN CONFIGURATION
SOT23-6
ACT510US
PIN DESCRIPTIONS
ELECTRICAL CHARACTERISTICS
(VDD = 13V, LM = 0.54mH, RCS = 1.37Ω, VOUT = 5V, NP = 81, NS = 5, NA = 12, TA = 25°C, unless otherwise specified.)
Feedback
FB Pull up Resistor RFB 15 kΩ
CS to FB Gain ACS 3 V/V
GATE DRIVE
Gate Rise Time TRISE VDD = 10V, CL = 1nF 200 250 ns
Gate Falling Time TFALL VDD = 10V, CL = 1nF 115 200 ns
Valley Detection
Protection
FUNCTIONAL DESCRIPTION
ACT510 is a high performance peak current mode switching. After it stops, as a result of a feedback
low-voltage PWM controller IC. The controller reaction, the feedback voltage increases. When the
includes the most advance features that are feedback voltage reaches VFBBM2, ACT510 start
required in the adaptor applications up to 60 Watt. switching again. Feedback voltage drops again and
Unique fast startup, frequency foldback, QR output voltage starts to bounds back and forward
switching technique, accurate OLP, idle mode, with very small output ripple. ACT510 leaves idle
external compensation adjustment, short winding mode when load is added strong enough to pull
protection, OCP, OTP, OVP and UVLO are feedback voltage exceed VFBBM2.
included in the controller.
Figure 2:
Startup Idle Mode
Startup current of ACT510 is designed to be very
low so that VDD could be charged to VDDON Vo 12V
DC voltage
Protection Features
The ACT510 provides full protection functions. The
following table summarizes all protection functions.
Auto-Restart Operation
ACT510 will enter into auto-restart mode when a
fault is identified. There is a startup phase in the
auto-restart mode. After this startup phase the
conditions are checked whether the failure is still
present. Normal operation proceeds once the
failure mode is removed. Otherwise, new startup
phase will be initiated again.
To reduce the power loss during fault mode, the
startup delay control is implemented. The startup
delay time increases over lines.
TYPICAL APPLICATION
Design Example Where ŋ is the estimated circuit efficiency, fL is the
line frequency, tC is the estimated rectifier
The design example below gives the procedure for conduction time, CIN is empirically selected to be
a DCM flyback converter using ACT510. Refer to 22µF electrolytic capacitors.
application circuit Figure 5, the design for an
adapter application starts with the following The maximum duty cycle is set to be 45% at low line
specification: voltage 90VAC and the circuit efficiency is
estimated to be 78%. Then the average input
Input Voltage Range 90VAC - 265VAC, 50/60Hz current is:
Output Power, PO 10W
VOUT × IOUT
Output Voltage, VOUTCV 5V I IN = _ FL
×η
_ MAX
V INDC (4)
Full Load Current, IOUTFL 2A _ MIN
5×2
OCP Current, IOUTMAX 2.3-2.6A = = 142 . 5 mA
90 × 0 . 78
System Efficiency CV, η 0.78
2 × 10 × (
1
- 3 . 5 ms )
The minimum primary to secondary turn ratio NP/NS:
= 2 × 90 2
- 2 × 47 ≈90 V
0 . 78 × 22 μ F N T ON V IN
P
= _ FL
× _ MIN
N S T RST V OUT + VD
3 .8 90 (10)
VIN ( MAX )DC = 2 × VIN ( MAX ) AC = × = 16 . 5
3 .8 5 + 0 . 45
(3)
= 2 × ( 265 VAC ) = 375 V
(17)
60 × 12
= = 46 . 4 k Ω
81 × 0 . 2 mA
The lower feedback resistor is selected as:
V FB
R FB _ LOW = R FB _ UP
NA
( VOUT + VD ) - VFB (18)
NS
2 .2
= × 46 . 4 k Ω = 9 . 1k Ω
( 5 + 0 . 45 ) × 1 - 2 .2
When selecting the output capacitor, a low ESR
electrolytic capacitor is recommended to minimize
ripple from the current ripple. The approximate
Figure 4:
Universal VAC Input, 5V/2A Output Charger
Table 1:
ACT510 5V10W Bill of Materials
VDD ON/OFF Voltage vs. Temperature Startup Supply Current vs. Temperature
13.5
8
ACT510-002
ACT510-001
VDDON
11.5
10.5
7
9.5
8.5
VDDOFF
7.5
6
6.5
0 40 80 120 0 20 40 60 80 100 120
ACT510-004
0.4 160
Idle Mode
Supply Current (mA)
0.3
150
Fault Mode
0.2
0.1
140
0 20 40 60 80 100 120 0 20 40 60 80 100 120
ACT510-006
1.0
VFB Threshold Voltage (V)
4 OLP
0.9
VCS Voltage (V)
0.8
2
Stop Switching
0.7
1
Start Switching
0.6 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
PACKAGE OUTLINE
SOT23-6 PACKAGE OUTLINE AND DIMENSIONS
Active-Semi, Inc. reserves the right to modify the circuitry or specifications without notice. Users should evaluate each
product to make sure that it is suitable for their applications. Active-Semi products are not intended or authorized for use
as critical components in life-support devices or systems. Active-Semi, Inc. does not assume any liability arising out of
the use of any product or circuit described in this datasheet, nor does it convey any patent license.
Active-Semi and its logo are trademarks of Active-Semi, Inc. For more information on this and other products, contact
sales@active-semi.com or visit http://www.active-semi.com.