Lincoln Sae-400 Parts

P-121-A.a P-121-A.
a
RETURN TO MAIN INDEX
Shield-Arc ®
SAE-300 and 400-4.236 Perkins
Model Index
DO NOT attempt to use this Parts List for machine if its code
NUMBERS IN THE TABLE BELOW INDICATE number is not listed. Contact the Service Department for any
WHICH COLUMN TO USE IN EACH PARTS LIST code numbers not listed. (Only those suffixes which require
FOR EACH INDIVIDUAL CODE NUMBER distinction form the basic codes are shown.)
CONTROL PANEL (3 KVA

MODELS EXCEPT 3 KVA
CONTROL PANEL (ALL
OUTPUT STUD PANEL
OUTPUT STUD PANEL

ALT.) (SAE400) ABOVE
(3 KVA ALT. BETWEEN
SCREEN ASSEMBLY
ASSEMBLY (BELOW
RADIATOR SHELL &
ASSEMBLY (ABOVE
CODE 8300 ONLY)
CODE 8400 ONLY)

MISCELLANEOUS
ALT. ABOVE 8800)

CONTROL PANEL
PARTS
BRUSHHOLDER
BRUSHHOLDER
BRUSHHOLDER
1 KW EXCITER
3 KW EXCITER
LIST
8800 & 10100)
GENERATOR
CODE 10100
ASSEMBLY
TITLES
PARTS LIST P-121-C P-25-J P-121-J P-121-F P-25-M

NO. P-25-F P-121-G P-25-K P-25-L P-25-N
CODE NO.
7575 1 17 1 • • 5 • 5 1 •
7576 1 17 1 • • 5 • 5 1 •
7667 1 17 4 • • 5 • 5 • •
7668 1 17 1 • • 5 • 5 • 3
7669 1 17 4 • • 5 • 5 • •
7756 1 17 1 • • 5 • 5 1 •
7764 1 17 4 • • 5 • 5 • •
7770 1 17 1 • • 5 • 5 • 3
7858 1 17 1 • • 5 • 5 1 •
7862 1 17 1 • • 5 • 5 1 •
8270 1 17 1(-U) 6 • • 5 • 5 1 •
8271 1 17 1(-U) 6 • • 5 • 5 1 •
8279 1 17 4(-U) 7 • • 5 • 5 • •
8280 1 17 1(-U) 6 • • • 1 5 • •
8439 2 17 1(-U) 6 • • • 1 5 • •
8440 2 17 1(-U) 6 • • • 1 5 1 •
8444 2 17 1(-U) 6 • • • 1 5 1 •
8455 2 17 1(-U) 6 • • • 1 5 • •
8706 2 17 1(-U) 6 • • • 1 5 • •
8707 2 17 1(-U) 6 • • • 1 5 1 •
8708 2 17 1(-U) 6 • • • 1 5 • •
8709 2 17 1(-U) 6 • • • 1 5 1 •
8813 2 17 • 2(-U)1 • • 1 5 • •
8814 2 17 • 4(-U)3 • • 1 5 • •
9155 3 17 • 4(-U)3 • • 1 5 • •
9501 3 17 • 4(-U)3 • • 1 5 • •
9524 3 17 • 4(-U)3 • • 1 5 • •
9674 3 17 • 4(-U)3 • • 1 5 • •
9766 3 17 • 4(-U)3 • • 1 5 • •
9783 3 17 • 4C • • 1 5 • •
9935 3 17 • 4C • • 1 5 • •
10137 3 17 • • 1 • 1 5 • •
10138 3 17 • • 1 • 1 5 • •
10273 3 17 • • 1 • 1 5 • •
10274 3 17 • • 1 • 1 5 • •
10549 3 17 • • 1 • 1 5 • •
07-31-2006
P-121-A.1.a P-121-A.1.a
Shield-Arc ®
Model Index
DO NOT attempt to use this Parts List for machine if its code
NUMBERS IN THE TABLE BELOW INDICATE number is not listed. Contact the Service Department for any
WHICH COLUMN TO USE IN EACH PARTS LIST code numbers not listed. (Only those suffixes which require
FOR EACH INDIVIDUAL CODE NUMBER distinction form the basic codes are shown.)
Alt. Above Code 8800 Only)

Alt. Below Code 8800 Only)
3 KVA ALTERNATOR (254
3 KVA ALTERNATOR (214

WELDING GENERATOR
REMOTE CONTROL
PARTS
BOX (OPTIONAL)
BRUSHHOLDER
AND COUPLING
3 KW EXCITER
LIST
ALTERNATOR
TITLES
PARTS LIST P-121-D P-25-U P-78-D

NO. P-25-T P-121-H P-121-E
CODE NO.
7575 1 • • • • •
7576 4 • • • • •
7667 6 • 1 • 1 •
7668 5 2 • • • •
7669 3 • 1 • 1 •
7756 4 • • • • •
7764 6 • 1 • 1 •
7770 5 2 • • • •
7858 1 • • • • •
7862 4 • • • • •
8270 1 • • • • •
8271 4 • • • • •
8279 3 • 1 • 1 1
8280 6 • 1 • 1 1
8439 3 • 1 • 1 1
8440 4 • • • • 1
8444 1 • • • • 1
8455 6 • 1 • 1 1
8706 3 • 1 • 1 1
8707 1 • • • • 1
8708 6 • 1 • 1 1
8709 4 • • • • 1
8813 7 • • 1 3 1
8814 8 • • 1 3 1
9155 8 • • 1 3 1
9501 8 • • 1 3 1
9524 8 • • 1 3 1
9674 8 • • 1 3 1
9766 8 • • 1 3 1
9783 8 • • 1 3 1
9935 8 • • 1 3 1
10137 8 • • 1 3 1
10138 8 • • 1 3 1
10273 8 • • 1 3 1
10274 8 • • 1 3 1
10549 8 • • 1 3 1
# Indicates a Change This Printing

07-31-2006
P-121-A.1.b P-121-A.1.b
Shield-Arc ®
Model Index
These suffixes may be part of the machine code number and may be
stamped on the nameplate. They are used in ordering machines.
They are included here to give you a better description of the machine
Suffix Meaning Suffix Meaning
M Optional Voltammeter H Optional Hour Meter
3D 3 KW Exciter P Optional Engine Protection
3K 3 KVA Alternator U Optional Remote Control
NC Optional Muffler
NOTE: Obtain engine parts information from your local Perkins diesel parts distributor.
Winding Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-121-B

Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM266
07-31-2006
P-121-B P-121-B
Index of Sub Assemblies
WINDING SPECIFICATIONS AND DIAGRAMS
Only those suffixes requiring distinction from the basic codes are shown
EXCITER EXCITER
CODE SHUNT SERIES INTERPOLE ARMATURE FIELD ARM
NO. COILS COILS COILS SPECIFICATION CONTROL SPECIFICATION
7575 FKL5-K FKL120-J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23

7576 FKL5-K FKL420-N S12261-3A FKL37.4WF L8707 M4047/24.23
7667 FKL5-K FKL420-N S12261-3A FKL37.4WF Alt.254-7A & 7B Alt.254-7C
7668 FKL5-K FKL420-N S12261-3A FKL37.4WF FDR125-B ø M7520/24.13 ø
7669 FKL5-K FKL120-J S12261-12A & 14A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C
7756 FKL5-AG FKL420-T S12261-3A FKL37.4M L8707 M4047/24.23
7764 FKL5-AG FKL420-T S12261-3A FKL37.4M Alt.254-7A & 7B Alt.254-7C

7770 FKL5-AG FKL420-T S12261-3A FKL37.4M FDR125-B ø M7520/24.13 ø
8270-U FKL5-K FKL120-J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23
8279-U FKL5-K FKL120-J S12261-12A & 14A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C
8280 FKL5-AG FKL420-T S12261-3A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C
8439-U FKL5-K FKL120-J S12261-12A & 14A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C
8440-U FKL5-AG FKL420-T S12261-3A FKL37.4M L8707 M4047/24.23
8707-U FKL5-K FKL120-J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23
8708-U FKL5-AG FKL420-T S12261-3A FKL37.4M AIt.254-7A & 7B Alt. 254-7C
8813 FKL5-AG FKL120-J S12261-12A & 14A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A
8814 FKL5-AG FKL420-T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A
9501-U FKL5-AG FKL420-T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A
9524 FKL5-AG FKL420-T S12261-3A FKL37.4M Alt.214-3C-3C-3D Alt.214-3A
9524U FKL5-AG FKL420-T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A

ø This part is obsolete and no longer available. 07-31-2006

P-121-B.1 P-121-B.1
WINDING SPECIFICATIONS AND DIAGRAMS
Only those suffixes requiring distinction from the basic codes are shown
INTERNAL WELDER ENGINE

CODE GENERAL EXCITER CONTROL CONTROL AMP
NO. DIAGRAM DIAGRAM DIAGRAM DIAGRAM MACHINE
7575 M5076 E276-C T10185 S15687 300

7576 M5570 E276-C T10185 S15687 400
7667 M5570 • S15095 S15687 400
7668 M5570 E1019 T10832 S15687 400
7669 M5076 • S15095 S15687 300
7756 M5570 E276-C T10185 S15687 400
7764 M5570 • S15095 S15687 400

7770 M5570 E1019 T10832 S15687 400
7858 M5076 E276-C T10185 S15687 300
7862 M5570 E276-C T10185 S15687 400
8270 M5076 E276-C T10185 S16753 300
8270-U M5076 E276-C S16790 S16753 300
8271 M5770 E276-C T10185 S16753 400
8279 M5076 • S15095 S16753 300
8279-U M5076 • S16791 S16753 300
8280 M5770 • S15095 S16753 400
8439 M5076 • S15095 S16933 300
8439-U M5076 • S16791 S16933 300
8440 M5570 E276-C T10185 S16933 400
8440-U M5570 E276-C S16790 S16933 400
8444 M5076 E276-C T10185 S16933 300
8455 M5570 • S15095 S16933 400
8706 M5076 • S15095 S16933 300

8707 M5076 E276-C T10185 S16933 300
8707-U M5076 E276-C S16790 S16933 300
8708 M5570 • S15095 S16933 400
8708-U M5570 • S16791 S16933 400
8709 M5570 E276-C T10185 S16933 400
8813 M5076 • S17336 S17555 300
8814 M5570 • S17336 S17555 400
9155 M5570 • S17336 S18134 400
9501 M5570 • S17336 S18134 400
9501-U M5570 • S17338 S18134 400
9524 M5570 • S17336 S19526 400
9524-U M5570 • S17338 S19526 400
9674 M5570 • S17336 M16231 400
9674-U M5570 • S17338 M16231 400
9766 M5570 • S17336 M16523 400
9783 M5570 • S17336 M16523 400
9783-U M5570 • S17338 M16522 400

9935 M5570 • S17336 M16879 400
10137 M5570 • M17535 M16522 400
10138 M5570 • M17536 M16879 400
10273 M5570 • M17535 M16522 400
10274 M5570 • M17536 M16879 400
07-31-2006
Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers P-121-C
126 125
129 151
130
135 149 150 114 116
151
128 148
110
138
137 120
146 121
147 115
195
112
113
111
190
196
136 180
156 197
145 181
140
141 173 178
139
157 174
171
158
172
155
GENERAL ASSEMBLY
170
105
102 106
101 104
100 103
159
175
P-121-C
07-31-2006
Sub Assembly Illustration P-121-C.1.a P-121-C.1.a
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
100 Base L5519-1 1 X X X

101/102 Generator &Engine Mounting Kit Includes:
(2) Generator Mounts & (2) Engine Mounts S25632 1 X X X
103 Doors L3319-C 4 X X X
104 Door Hook S10656-1 4 X X X
105 Door Hook S10656-2 4 X X X
106 Decal (Doors) T11030 2 X X X
110 Radiator, Shell and Screen Assembly See P-25-F 1 X X X
Fan Guard – Both Sides See P-25-F 2 X X X
111 Lower Radiator Hose L5513 1 X X X
Sub Assembly Illustration
112 Hose Clamp S10888-8 1 X X X

114 Upper Radiator Hose M13079 1 X X X
120 Lift Bail Assembly M8889 1 X X X
121 Lift Bail Seal T9129-1 1 X X X
125 Muffler L5524 1 X X X
125 Muffler (Optional) L5675 1 X X X
126 Rain Cap (Must be Ordered with Muffler) S9563-4 1 X X X
128 Roof, Includes L3448-19 1 X X X
Door Bumper T15154 4 X X X
129 Short Roof Hook T8818 2 X X X
130 Decal (Lincoln) S11893-4 2 X X X
135 Fuel Tank Gasket S10437-A 1 X X X
136 Fuel Tank (Below Code 9775) L3398-9 1 X X X
136 Fuel Tank (Above Code 9775) L3398-15 1 X X X
137 Fuel Tank Cap (Part of Fuel Tank) S10149 1 X X X

138 Fuel Line (Below Code 8700) T13934 1 X X •
138 Fuel Line (Above Code 8700) T13934-4 1 • X X
Compression Sleeve (Above Code 8700 Only) T13051-2 1 • X X
139 Fuel Strainer S6185 1 X X X
140 Hose Connector (Not Used Above Code 9700) T13595 1 X X X
141 Fuel Line T10642-60 1 X X X
145 Air Filter L4760 1 X X X
146 Rubber Tube, Filter End T11066-3 1 X X X
147 Tube Clamp S10888-33 1 X X X
148 Tube Clamp S10888-33 1 X X X
149 Air Intake Pipe L5518 1 X X X
150 Intake Tube, Engine End T11066-5 1 X X X
151 Hose Clamp, Air Intake Pipe to Intake Tube S10888-33 1 X X X
151 Hose Clamp, Intake Tube To Engine S10888-33 1 X X X
155 Fuel Tank Rail & Output Panel See P-25-K 1 X • •
155 Fuel Tank Rail & Output Panel See P-121-F 1 • X •

156 Fuel Tank Rail - Oil Filter Side (Below Code 9700) M8886-2 1 X X X
156 Fuel Tank Rail - Oil Filter Side (Above Code 9700) M12005-6 1 X X X
157 Rear Door Support M8237-1 1 X X X
158 Roof Mounting Angle T9428 2 X X X
159 Rear Panel (Lower) M8640-3 1 X X X
159 Rear Panel (Lower) (With Remote Control) M8640-28 1 X X X
159 Rear Panel (Lower) (With 3 KW Exciter Only ) M8640-23 ø 1 X X •
ø This part is obsolete and no longer available. 07-31-2006

Sub Assembly Illustration P-121-C.1.b P-121-C.1.b

159 Rear Panel (Lower) (With Voltammeter) M8640-9 1 X X X
159 Rear Panel (Lower) (w/Remote Control & Voltammeter M8640-30 1 X X X
159 Rear Panel (Lower) (3 KW Exciter with Voltammeter M8640-24 1 X X •
170 Battery M6583-1 2 X • •
170 Battery M9399-4 2 • • X
170 Battery M9399-7 1 • X •
171 Cable Battery Positive to Solenoid & Start Button M10851-13 1 X • •
171 Cable Battery Positive to Solenoid & Start Button M10851-20 1 • X •
171 Cable Battery Positive to Solenoid & Starter Button S17187-4 1 • • X
172 Battery Jumper Cable S8070-17 1 X • •
173 Ground Cable S8070-28 1 X X •
173 Ground Cable S17187-3 1 • • X

174 Battery clamp Bracket S12471-1 2 X • X
174 Battery Clamp Bracket S16931 4 • X •
07-31-2006
Sub Assembly Illustration P-121-C.2 P-121-C.2

175 Clamp Hook T8818-3 4 X • X
175 Clamp Hook T8818-7 2 • X •
178 Starter Motor G1286 ø 1 X X •
178 Starter Motor G2127 1 • • X
180 Instrument Panel Assembly: (Below Code 9700) M13104 1 X X X
180 Instrument Panel Assembly (With Engine Protection) M13104-1 1 X X X
(Below Code 9700), Includes:
(Above Code 9670), Includes:
180 Instrument Panel Assembly (Between Code 9700 & M16575-1 1 X X X
180 9900)

(Above Code 9700)
180 Instrument Panel Assembly (Above Code 9900) M16575-4 1 X X X
Start Button S13146-1 1 X X X
Thermostat Button S13146-1 1 X X X
Connector on Oil Gauge T11661 1 X X X
Instruction Plate M12063 ø 1 X X X
Temperature Gauge (Standard) S7602-2 1 X X X
Temperature Gauge (Engine Protection Only) S16896 1 X X X
Oil Gauge S7599 1 X X X
Ammeter S7514-4 1 X X X
Magnetic Switch (Engine Protection) S16897 1 X X X
Decal (Engine Protection) T13086-36 1 X X X
Switch (Ignition) T10800-55 1 X X X
181 Oil Line S8133-5 1 X X X
190 Speed Control Lever Assembly S14457 1 X X X
195 Fan L4913 1 X X X
Fan Spacer S15688 ø 1 X X X

196 Fan Belt S19730 1 X X X
Alternator Assembly, Includes: (Above Code 8000) M12883-3 1 X X X
Alternator Assembly, Includes: (Below Code 8000) L5521 1 X X •
197 Alternator (Above Code 8000) M12878-2 1 X X X
197 Alternator (Below Code 8000) L5520 ø 1 X X •
Items Not Illustrated:
Voltammeter (SAE300) S4934-1 1 X X •
Voltammeter (SAE400) S4934-2 1 X X X
Hourmeter S17475-3 1 X X X
Fuel Valve (Engine Protection) S16898 1 X X X
Oil Pressure Switch (Engine Charging System) S14446 1 X X X
Oil Pressure Switch (Engine Protection only) S14446-1 1 X X X
Warning Plate - Mounts on Rear Lower Panel M16197 1 X X X
Caution Decal (Alternator) S17851 1 X X X
Engine Ground Strap L2286-272 1 X X X
Governor Seal T8628 1 X X X

Options:
CV Adapter Order K385
Ether Start Kit Order K785
High Freq Kit Order K799
Water Valve Kit Order K844
Engine Hour Meter Kit Order K865
Linc-Thaw Control Unit L2964-3 ø
07-31-2006
ø This part is obsolete and no longer available.
P-121-D P-121-D
WELDING GENERATOR AND COUPLING

Part Numbers
26
29
27 34
28
33 28
35
4 34A
30
31
8
Part Numbers
6
9
10 5 3
37
39
13
1
12 2
2A
14
19 18 17 16
11
15 7
36
Part Numbers
9-81
1 Frame (Above Code 9150) L5575-3 1 • • • • • • • X

1 Frame (Below Code 9150) L5575-1 ø 1 X X X X X X X X
Interpole Coil & Pole (Set of 2 - 3 & 6 O'Clock) 300 Amp S12261-12 ø 1 X X X • • • X •
Interpole Coil & Pole (Set of 2 - 9 & 12 O'Clock) 300 Amp S12261-14 ø 1 X X X • • • X •
Interpole Coil & Pole (Set of 4) 400 Amp, Includes: S12261-3 1 • • • X X X • X
Part Numbers
2 Interpole Coil (Set of 2 - 3 & 6 O'Clock) 300 Amp S12261-12A 1 X X X • • • X •

2 Interpole Coil (Set of 2 - 9 & 12 O'Clock) 300 Amp S12261-14A 1 X X X • • • X •
2 Interpole Coil (Set of 4) 400 Amp S12261-3A 1 • • • X X X • X
2A Interpole Pole Piece S12260-3 4 X X X X X X X X
3 Shunt and Series Field Coil See Winding Specs 1 X X X X X X X X
07-31-2006
Sub Assembly Illustration P-121-D.1 P-121-D.1
4 Armature, 400 Amp (Above Code 7700) & 300 Amp

with 1 KW Exciter or 3 KVA Alternator L2667-27 1 X • X X • X X X
4 Armature, 400 Amp (Above Code 7700) & 300 Amp
with 3 KW Exciter L2667-11 1 • X • • X • • •
4 Armature, 400 Amp (Below Code 7700) with 1 KW
Exciter or 3 KVA Alternator L2667-28 1 • • • X • X • •
4 Armature, 400 Amp (Below Code 7700) with
3 KW Exciter L2667-22 1 • • • • X • • •
Brushholder M6964-10A 4 X X X X X X X X
Brushholder Parts See P-25-L
6 Dust Cap S7800 ø 1 X X X X X X • •
7 Bracket Cover M5583 2 X X • X X • X X
Thread Cutting Screw S9225-8 6 X X • X X • X X

8 Rocker S5960 1 X X X X X X X X
9 Bearing M9300-22 1 X X X X X X X X
10 Outer Dust Cap with 1 KW Exciter S13608-1 ø 1 X • • X • • • •
10 Outer Dust Cap with 3 KW Exciter S11560 ø 1 • X • • X • • •
10 Outer Dust Cap with 3 KVA Alternator S13557 ø 1 • • X • • X • •
11 1 KW Exciter Bracket M5585 ø 1 X • • X • • • •
11 3 KW Exciter Bracket M7519-1 ø 1 • X • • X • • •
11 3 KVA Alternator Bracket M11120 ø 1 • • X • • X • •
11 3 KVA Alternator Bracket & Frame Assembly See P-121-H 1 • • • • • • X X
12* Exciter Main Pole M8774-1 2 X • • X • • • •
13* Exciter Coil See Winding Specs 2 X • • X • • • •
14* Exciter Armature Coil See Winding Specs 1 X • • X • • • •
15* Exciter Brushholder S6531-A 2 X • • X • • • •
Exciter Brushholder Insulation (1 KW 230 Volt
Exciter Only) T13413 4 X • • X • • • •
16* Armature Sleeve Collar T5345 1 X • • X • • • •
17* Exciter Nut Washer T7090-1 1 X • • X • • • •
18* Jam Lock Nut T6225-1 1 X • • X • • • •
19* Exciter Cover (1 KW 115 Volt) L2594 1 X • • X • • • •

19* Exciter Cover (1 KW 230 Volt) L5062 1 X • • X • • • •
Thread Cutting Screw S9225-8 2 X • • X • • • •
26 Housing Plate (Above Code 9150) L7342 1 • • • • • • • X
26 Housing Plate (Below Code 9150) L5528 ø 1 X X X X X X X X
Hex Head Screws (Housing Plate to Engine) T8833-35 6 X X X X X X X X
Lock Washers (Housing Plate to Engine) E106A-4 6 X X X X X X X X
27 Coupling Disc M6730 1 X X X X X X X X
28 Disc Backing Plate S8042 2 X X X X X X X X
29 Engine Coupling M14343-5 1 X X X X X X X X
29 Engine Coupling (Below Code 9150) M7671-9 ø 1 X X X X X X X X
30 Coupling Stud (Part of Engine Coupling) T9663 1
31 Coupling Ring (outside - Closest to Engine) S14232 1 X X X X X X X X
31 Coupling Ring (Inside) S14233 1 X X X X X X X X
33 Blower Segment (Note: 4 req'd. for complete blower) M10840 4 X X X X X X X X
34 Hex Head Screws (Coupling Rings to Armature Hub) T8833-2 8 X X X X X X X X
35 Hex Head Screws (Blower Segments to Engine Coupling T8833-1 8 X X X X X X X X
36* Exciter Brush (1 KW 115 Volt Exciter Only) T6968 2 X • • X • • • •
36* Exciter Brush (1 KW 230 Volt Exciter Only) T13454 2 X • • X • • • •
37 Generator Brush (300 Amp) T344 8 X X X • • • X •

37 Generator Brush (400 Amp) T12564 8 • • • X X X • X

39 Main Poles S10745-1 4 X X X X X X X X
* For 3 KW Exciter Parts See P-25-T
For 3 KVA Alternator Parts See P-25-U
(For columns 3 or 6 only -254 Alternator)
For 3 KVA Alternator Parts See P-121-H
(For columns 7 or 8 only -214 Alternator)
07-31-2006
P-121-E P-121-E
REMOTE CONTROL BOX

Part Numbers
8
9
10
Part Numbers
7
11
4 5
12 2
3
1
L6311
11-5-82B
Part Numbers
1 Cover L6294 1 X
2 Front L6295-1 1 X
3 Back L6295-2 1 X
4 Rheostat M5090-C 1 X
5 Insulation T14498 2 X
6 Control Handle Assembly S16664-13 1 X
7 Nameplate S16784 1 X
8 Handle Assembly S16803 1 X
9 Thread Cutting Screw S9225-36 1 X

9 Lock Washer T9695-1 1 X
Part Numbers
9 Hex Nut #10-24 2 X

10 Squeeze Connector S7582-3 1 X
11 Cable Assembly S16794 1 X
12 Plain Washer S9262-10 1 X
07-31-2006
P-121-F P-121-F
OUTPUT STUD PANEL ASSEMBLY

Part Numbers
1 2 3 4 6
ELECTRODE TO WORK
SEE DETAIL A
NOTE: DO NOT TIGHTEN SCREWS
ENOUGH TO COMPRESS RUBBER
WASHERS TO LESS THAN 1/8 THICKNESS.
TIGHTEN LOCKNUTS AFTER SCREWS ARE

TIGHTENED
Part Numbers
5
9
ITEM 5 MOUNTED ON 8
ELECTRODE STUD ONLY 10
L6400
6-26-81N DETAIL A
All Models Above code 8300, P-121-F heading number called for in the model index page.

Part Numbers
1 Fuel Tank Rail and Output Panel M9735-11 1 X • • •

1 Fuel Tank Rail and Output Panel M9735-14 ø 1 • X • •
1 Fuel Tank Rail and Output Panel M9735-15 1 • • X •
1 Fuel Tank Rail and Output Panel M9735-16 ø 1 • • • X
2 Hollow Rivet T8973 4 X X X X
3 “Electrode” Marker T3961-2 1 X X X X
4 “To Work” Marker T3962-2 1 X X X X
5 Meter Shunt SAE300 Only S6602-5 1 X X X X
5 Meter Shunt SAE400 Only S6602-6 1 X X X X
6 Engine Idler SAE300 L3006-C ø 1 • • X X
6 Engine Idler SAE400 L3006-B 1 • • X X
Hex Head Screw 1/4-20 x 1.00 2 • • X X
Plain Washer S9262-23 2 • • X X
Rubber Washer (Small) T10355-2 ø 2 • • X X
Rubber Washer (Large) T10355-1 ø 2 • • X X
Hex Jam Nut 1/4-20 2 • • X X

Output Terminal Kit - Includes Item 7, 8, 9 & 10 T14166-9 2 X X X X
Part Numbers
7 Output Terminal NSS 1 X X X X

8 Output Stud Nut T3960 1 X X X X
9 Hex Head Screw 1/2-13x.75 1 X X X X
10 Self Tapping Screw S8025-65 2 X X X X
07-31-2006
NSS - Not sold separately
P-121-G P-121-G
CONTROL PANEL ASSEMBLY

Part Numbers
(3 KVA Alternator)
(Between Code 8800 & Code 10100)
20 3 1
17 19 18
Part Numbers
FUSE
FUSE 9
16 14
22 23 21 13 15 24 12 11 10
4
Part Numbers
7 6 5 2
L6782
4-21-94
Part Numbers
07-31-2006
P-121-G.1 P-121-G.1

Complete Asbly, Includes: SAE300 w/3 KVA Alternator

& Optional Remote Control: (Codes Below 9650) L6782-1 1 X • • •
without Remote Control: (Codes Below 9650) L6786-1 1 • X • •
& Optional Remote Control: (Codes Below 9650) L6782-2 1 • • X •
without Remote Control: (Codes Below 9650) L6786-2 ø 1 • • • X
Complete Asbly, Includes: SAE400 w/3 KVA Alternator L8296 1 • • X •
w/Remote Control (Between Code 9650 & Code 10101)
Complete Asbly, Includes: SAE400 w/3 KVA Alternator L8298 1 • • • X
w/Remote Control (Code 9650 & Code 10100)
1 Reactor Box & Panel Asbly M14471-1 1 • X • X
1 Reactor Box & Panel Asbly M14471-2 1 X • X •
2 Selector Handle S16664-9 1 X X X X

3 Nameplate (300 Amp) L3860 ø 1 X X • •
3 Nameplate (400 Amp) L3455 1 • • X X
4 Brushholder Stud T7852 1 X X X X
5 Reversing Switch M7057-1 1 X X X X
6 Rheostat M5090C 1 X X X X
7 Rheostat Handle S16664-13 1 X X X X
8 Brush Holder Assembly, Includes: M6277 1 X X X X
Brush Holder M6264 1 X X X X
Coil Spring T6985 4 X X X X
Contact T7494 4 X X X X
Shaft T8218 1 X X X X
Insulating Tube T8219 1 X X X X
Reactor Spring Clip S7297 1 X X X X
Spring T8236 1 X X X X
9 Reactor Assembly L2036-B 1 X X X X #
10 Receptacle (Remote Control) S7709-1 1 X • X •
11 Nameplate (Remote Control) S16786 1 X • X •
12 Switch S7959 1 X • X •
13 Receptacle (Duplex 115V) S157767 1 X X X X
14 Resistor (Remote Control) S10404-22 3 X • X •

#10-24 x 5.00 RHS CF000045 3 X • X •
Insulating Washer T4479A 6 X • X •
Plain Washer S9262-66 3 X • X •
Lock Washer E106A-1 3 X • X •
#10-24 HN CF000010 3 X • X •
15 Resistor T8280 1 X X X X
#10-24 x 5.00 RHS CF000045 1 X X X X
Lock Washer E106A-1 1 X X X X
#10-24 HN CF000010 1 X X X X
16 Reactor Lead Insulation T10576 1 X X X X
17 Silicon Bridge Assembly T13637 1 X X X X
#8-32 x .875 RHS CF0-00059 1 X X X X
Plain Washer S9262-3 2 X X X X
Lock Washer T4291A 1 X X X X
#8-32 HN CF000042 1 X X X X
18 Diode Assembly T13622-1 1 X X X X
19 Resistor Assembly T14894 1 X X X X
20 Caution Decal T13339 1 X X X X
21 Instruction Decal M14472 1 X X X X
22 Fuse Holder T12386 1 X X X X

Fuse T10728-37 1 X X X X
23 Receptacle (Duplex 230V) S14377 1 X X X X
24 Fuse Holder S10433 1 X X X X
Fuse T10728-36 1 X X X X
ø
04-23-2007
This part is obsolete and no longer available.
P-121-H P-121-H
3 KVA ALTERNATOR (214)

Part Numbers
8 9
11
10
Part Numbers
12
13
14
15
G1610
10-7-83B
Part Numbers
8 Alternator Frame with Coil L6795 1 X X

Hex Head Cap Screw 1/2-13 x 1.75 4 X X
9 Rotor Assembly M13641-4 1 X X
10 Brushholder Assembly S17523-1 1 X X
Brushholder Parts See P-78-D
Brush T14875 2 X X
11 Top Exciter Cover Assembly M13690-1 1 X •
11 Top Exciter Cover Assembly L6948 1 • X
12 Rotor Lock Nut T6225-1 1 X X

13 Rotor Nut Washer T7090-1 1 X X
Part Numbers
14 Rotor Sleeve Collar T14337 1 X X

15 Bottom Exciter Cover M13686 1 X X
Thread Cutting Screw S9225-8 4 X X
Lock Washer T9860-6 4 X X
07-31-2006
NOTES
Part Numbers Part Numbers Part Numbers Part Numbers
16
L9594
4-15-94
P-121-J
14
19
18
22
FUSE
23
21
7
29
13
6
17
(Above Code 10100)
15
20
FUSE
24
5
CONTROL PANEL ASSEMBLY
3
4
12
2
11
1
10
9
8
P-121-J
07-31-2006
Sub Assembly Illustration P-121-J.1.a P-121-J.1.a
Complete Assembly Includes: SAE400 w/3 KVA Alternator

With Remote Control: (Above Code 10100) L9594 1 X
Complete Assembly, Includes: SAE400 w/3 KVA Alternator
Without Remote Control: (Above Code 10100) L9593 1 X
1 Reactor Box and Panel Assembly M17602-1 1 X
1 Reactor Box and Panel Assembly (With Remote Control) M17602-2 1 X
2 Handle (Selector) S16664-9 1 X
3 Nameplate L3455 1 X
Self Tapping Screw S8025-12 8 X
4 Brush Holder Stud Assembly T7852 1 X

5 Reversing Switch Assembly M7057-1 1 X
6 Rheostat M5090-C 1 X
Sems Screw T10082-4 2 X
7 Handle (Rheostat) S16664-13 1 X
8 Brush Holder Assembly, Includes: M6277 1 X
Brushholder M6264 1 X
Coil Spring T6985 4 X
Contact T7494 4 X
Shaft T8218 1 X
Insulating Tube T8219 1 X
Reactor Spring Clip S7297 1 X
Spring T8236 1 X
Plain Washer (Shaft) S9262-41 1 X
9 Continuous Control Assembly L2036-B 1 X
1/4-20 x .50 Hex Head Cap Screw CF000012 4 X
Lock Washer T9860-6 4 X

10 Receptacle (Remote Control) S7709-1 1 X
#6-32 x .50 Round Head Screw CF000004 2 X
Lock Washer E106A-13 2 X
#6-32 Hex Nut CF000005 2 X
11 Nameplate (Remote Control) S16786 1 X
12 Switch (Remote Control) S7959 1 X
Sems Screw T10082-12 2 X
13 Receptacle S20184 1 X
#8-32 x.50 Round Head Screw CF000033 2 X
Plain Washer S9262-3 2 X
Lock Washer T4291-A 2 X
#8-32 Hex Nut CF000042 2 X
14 Resistor S10404-22 3 X
#10-24 x 5.00 Round Head Screw CF000045 3 X
Insulating Washer T4479-A 6 X

#10-24 Hex Nut CF000010 3 X
15 Resistor T8280 1 X
#10-24 x 5.00 Round Head Screw CF000045 1 X
#10-24 Hex Nut CF000010 1 X
07-31-2006
Sub Assembly Illustration P-121-J.1.b P-121-J.1.b

16 Reactor Lead Insulation T10576 1 X
Lead Clip T12563-12 1 X
17 Silicone Bridge Assembly T13637 1 X
#8-32 Hex Nut CF000042 1 X
18 Diode Assembly T13622-1 1 X
19 Resistor Assembly T14894 1 X
20 Caution Decal T13339 1 X
21 Instruction Decal M17537 1 X

22 Fuse Holder T12386 1 X
Fuse T10728-37 1 X
07-31-2006
Sub Assembly Illustration P-121-J.2 P-121-J.2

#8-32 Hex Nut CF000042 2 X
23 Receptacle (Duplex 230 Volt) S14377 1 X
#8-32 x .50 CF000033 2 X
#8-32 Hex Nut CF000042 2 X
24 Fuse Holder S10433 1 X
Fuse T10728-36 1 X
27 Misc. Leads and Mountings S19666 1 X
29 Thread Cutting Screw S9225-36 1 X
Lock Washer T9695-1 1 X
#10-24 Hex Nut CF000010 2 X
07-31-2006
NOTES

Lincoln Sae-400 Parts

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P-121-A.a P-121-A.

CONTROL PANEL (3 KVA

OUTPUT STUD PANEL

OUTPUT STUD PANEL

CODE 8400 ONLY)

ALT. ABOVE 8800)

8800 & 10100)

PARTS LIST P-121-C P-25-J P-121-J P-121-F P-25-M

Alt. Above Code 8800 Only)

3 KVA ALTERNATOR (214

PARTS LIST P-121-D P-25-U P-78-D

# Indicates a Change This Printing

Winding Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-121-B

WINDING SPECIFICATIONS AND DIAGRAMS

7575 FKL5-K FKL120-J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23

7764 FKL5-AG FKL420-T S12261-3A FKL37.4M Alt.254-7A & 7B Alt.254-7C

9783-U FKL5-AG FKL420-T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A

ø This part is obsolete and no longer available. 07-31-2006

WINDING SPECIFICATIONS AND DIAGRAMS

INTERNAL WELDER ENGINE

7575 M5076 E276-C T10185 S15687 300

7764 M5570 • S15095 S15687 400

8706 M5076 • S15095 S16933 300

9783-U M5570 • S17338 M16522 400

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

100 Base L5519-1 1 X X X

112 Hose Clamp S10888-8 1 X X X

137 Fuel Tank Cap (Part of Fuel Tank) S10149 1 X X X

155 Fuel Tank Rail & Output Panel See P-121-F 1 • X •

ø This part is obsolete and no longer available. 07-31-2006

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

173 Ground Cable S17187-3 1 • • X

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

180 Instrument Panel Assembly (With Engine Protection) M16575-2 1 X X X

Fan Spacer S15688 ø 1 X X X

Governor Seal T8628 1 X X X

WELDING GENERATOR AND COUPLING

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1 Frame (Above Code 9150) L5575-3 1 • • • • • • • X

2 Interpole Coil (Set of 2 - 3 & 6 O'Clock) 300 Amp S12261-12A 1 X X X • • • X •

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

4 Armature, 400 Amp (Above Code 7700) & 300 Amp

Thread Cutting Screw S9225-8 6 X X • X X • X X

19* Exciter Cover (1 KW 115 Volt) L2594 1 X • • X • • • •

37 Generator Brush (300 Amp) T344 8 X X X • • • X •

37 Generator Brush (400 Amp) T12564 8 • • • X X X • X

REMOTE CONTROL BOX

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

9 Thread Cutting Screw S9225-36 1 X

9 Hex Nut #10-24 2 X

OUTPUT STUD PANEL ASSEMBLY

TIGHTEN LOCKNUTS AFTER SCREWS ARE

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1 Fuel Tank Rail and Output Panel M9735-11 1 X • • •

Hex Jam Nut 1/4-20 2 • • X X

7 Output Terminal NSS 1 X X X X

CONTROL PANEL ASSEMBLY

heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

Complete Asbly, Includes: SAE300 w/3 KVA Alternator

2 Selector Handle S16664-9 1 X X X X

14 Resistor (Remote Control) S10404-22 3 X • X •

22 Fuse Holder T12386 1 X X X X

3 KVA ALTERNATOR (214)