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c o m
· About us...............................................................................3
· Other Verticals....................................................................4
· Engineering Services........................................................5
· Project Management.......................................................6
· QHSC certificates & standards......................................7
· GRATINGS............................................................................8
· About Gratings.............................................................9
· Nomenclature............................................................10
· Fabrication ..................................................................11
· Definition..............................................................12-13
· Product range......................................................14-19
· Load table.............................................................20-21
· Manufacturing tolerances ..............................22-23
· Standard welding and installation ......................24
· How to order..............................................................25
· Packing........................................................................26
· HANDRAILS......................................................................27
· About Handrails ........................................................28
· Nomenclature............................................................29
· Fabricated Handrails ...............................................30
· Types of Handrails....................................................31
· Ready-fix Handrails...........................................32-33
· Fabricated Type Handrails..............................34-35
· Handrails Parameters..............................................36
· Accessories..........................................................37-38
· Base plate Options...................................................39
· FRP Handrails............................................................ 40
· How to order...............................................................41
· Surface Coating.........................................................42
· Packing.........................................................................43
About us
About us
Indiana was incorporated in the year Indiana exports to various parts of the
1970 as a grating fabricator and is today world which include (but not limited to)
recognized as a diversified group. the Middle East, South East Asia, the
I n d i a n a 's b u s i n e s s ve r t i c a l s a re Americas, Australia and Europe.
fabricated structural steel, steel bridges,
gratings, handrails, cable management Indiana has executed projects for
system and bulk material management various international companies like
system. Bechtel, Fluor, Saipem, CB&I, Petrofac,
Technip, Foster & Wheeler, Tecnicas
Indiana serves its worldwide customers Reunidas, J Ray McDermott and NPCC.
through its state-of-the-art fabrication It has also executed projects for Indian
facilities that implement world-class companies such as NTPC, BHEL,
processes and practices. Reliance, ONGC, L&T, Thermax, BGR
Energy, Essar, Adani and TATA group.
Indiana is a customer-centric group and
has rich experience of working with
leading owners, consultants and
contractors worldwide.
3
Other Verticals
Other Verticals
Engineering Services
Based on the requirement of it’s clients, Engineers at Indiana use 3D modelling
Indiana has an in-house engineering and 2D drafting software to prepare
services team which provides drawings general arrangement and shop
and detailing services to it’s clients. drawings. At Indiana we have our
Indiana can prepare grating layout engineering expertise on designing
drawings from 3D models or 2D softwares such as TEKLA and AUTO-
structural layout received from it’s CAD. Special attention is paid to cut-
clients. Drawings can be transmitted via outs and circular shapes.
internet using FTP ( File Transfer
Protocol).
Recommendation Transformation
of most economical of structural
design drawing into Fabrication Logistics
layout drawing
5
Project Management
Project Management
At Indiana, we give utmost importance If they have any queries, we will find the
to project management and answers together. Based upon our vast
understand that the same is vital to experience, we often identify potential
ensure the successful execution of the problems in advance and respond
project. proactively.
We partner with our clients from the We understand that each application
inception stage and understand the requires a different approach and we
client's requirements in detail. understand client's priorities. Based
upon client's needs, we can provide
We work with the philosophy that their them with the optimal solution. We not
project is now our project. This holistic only offer competitive prices but we
approach ensures understanding of also share our domain expertise in view
how the product will be used and what of developing enduring business
they expect are from us. relationships.
6
QHSE Certificates
QHSE Certificates
ISO 9001 : 2015 ISO 14001 : 2004 BS OHSAS 18001 : 2007
Standards
· IS 2062 · IS 2629
· ASTM A36 / A36M · ASTM A123
· ASTM A1011 / A1011M · AS 4680:2006
· BSEN 10025 S275 JR · BS EN ISO 1461
7
G R AT I N G S
Annual Fabrication Capacity
75000+
METRIC TONS
About Gratings
About Gratings
Indiana Gratings is one of the largest Indiana supplies mild steel & stainless
electroforged grating fabricators in the steel electroforged grating panels, cut-
world and has capacity to produce over to-size or custom made gratings,
250 MT of grating panels per day using circular gratings, heavy duty gully
its seven ultra modern lines and gratings and stair treads with required
maintain a stock of grating panels ready fixing clamps. These gratings can be
to be dispatched on short notice. The s up pl i e d i n s e l f- c o l o ur, h o t di p
grating panels are available in standard galvanized, painted and electro-
sizes and meshes that are preferred by polished surface finish.
the clients worldwide.
9
Nomenclature
Nomenclature
10
Fabrication
Fabrication
Electroforged grating panels are Fabrication Facility
produced by forging bearing bars and
7 lines of electro forged grating
cross bars using heavy current and
machines
pressure resulting in greater strength
than mechanical assembly. Up to 100 workstations for
fabrication
Indiana produces electroforged grating CNC Profile cutting machines
panels and fabricates cut-to-size /
customized electroforged gratings,
heavy duty gully gratings and stair
treads as per client's specifications.
These gratings can be supplied in self-
colour, hot dip galvanized, painted
electropolished surface finish.
Serrated Grating
We supply a wide range of steel gratings
ranging from 25mm to 150mm height.
These gratings are with either plain or
serrated bearing bars
11
Plain Grating
Definition
Definition
GRATING
An open rigid assembly of metal bars where the
bearing bars (main member) running in one
direction are crossed by cross bars running at
right angle to bearing bars.
NET AREA
The area of flooring remaining after deducting
cut-outs. (A x B - C x D)
PITCH
The distance measured from centre to centre of
load-bearing bars or from centre to centre of
transverse bars.
GROSS AREA
The total area of flooring including wastage /
Cut-out area (A x B)
SPAN (LENGTH)
Length or span is the overall dimensions of
flooring panel parallel with the load-bearing bar.
ERECTION CLEARANCE
The space provided between the edges of a
flooring panel and the adjacent structure, or
between flooring panels, to facilitate erection.
12
Definition
BAND / FRAME BAR
A flat bar welded to a side end of gratings panel
along the line of a cut out and extending neither
above nor below the bearing bars.
CUT OUT
An area of flooring removed to permit pipes,
plant and structural columns to pass through or to
clear obstructions.
CURB ANGLE
A member fixed to concrete or supporting
steelwork at the perimeter of a flooring area.
SERRATIONS
Notches cut in the top surfaces of the load-
bearing bars to improve slip resistance.
STRAIGHT SHAPING
Part of a cut out which has straight edges.
TREAD
A panel of grating having carriers with or without
nosing attached by welding designs specially to
serve as stair tread.
WIDTH
The overall dimension of a flooring panel
measured at right angles to the load-bearing
bars. (This dimension is always referred to as
width even if exceeds the length.)
CURVED SHAPING
Part of a cut out which is curved.
NOSING
Section member serving as the front or the
loading edge of a stair tread or the gratings at
the head of a stair.
13
Customized Gratings
Product range
Once the grating panels are produced, they are fabricated into customized
size as per client specifications to ensure quick and easy installation at site.
The gratings are primarily classified into rectangular and circular types
which can be with or without notches. With the use of CNC machines,
Indiana ensures high accuracy in fabrication.
Rectangular Gratings
Rectangular gratings are non-
radial gratings which may or may
not include cut-outs /openings.
Circular Gratings
Indiana also fabricates gratings for
circular or radial layout as per client
requirement. These are primarily
installed around vessels or on
tanks.
14
Heavy duty Gratings
Product range
Heavy duty gratings are designed
to service applications subject to
heavy rolling and static loads. Since
conditions can range from light to
heavy vehicular traffic, heavy duty
gratings are fabricated in a wide
range of bearing bar sizes and
spacing.
Trench Gratings
Trench gratings are used around
pools, sidewalks, residential and
commercial areas as well as
peripheral areas in industrial sites
that require surface drainage in
shallow excavations. They are also
used in underground car parks.
Trench grating
15
FRP Gratings
Product range
Moulded Gratings
Moulded FRP gratings are
produced by continuous
interweaving of wetted fiberglass
strands with thermosetting resin
systems. Liquid resin is manually
poured over the glass rovings in
the standard mould.
Pultruded Gratings
Pultruded sections are produced
by continuously drawing glass
strands, mat/cloth and surface veil
through a resin where the material
is impregnated with liquid resin.
Desired shapes are formed and
cured as they are pulled through a
heated steel die and cut to required
lengths. These bars are then
assembled with Cross bars to
achieve the desired shape and size.
16
Stainless Steel Gratings
Product range
St a i n l e s s St e e l g r a t i n g s a r e
preferred where the application
demands for hygienic and
anticorrosive gratings. Stainless
steel gratings are mainly used in
industries such as food processing,
pharma, chemical, offshore
platforms, petrochemical, water
treatment plants, hydro
processing, and breweries.
Grating Clamps
Grating Clamps are simple
fasteners that allow grating to be
clamped to steel structures.
Grating Clamps are suitable for
industrial environments where
drilling and welding are not
allowed at site.
17
Product range
Offshore Gratings
Due to tropical and marine serrated gratings with higher zinc
environmental conditions, there are two coating to ensure better protection
important points that must be along with seal welding and minimum
considered. First, the gratings should porosity to avoid corrosion. Indiana can
have strong nonslip characteristics due also fabricate heavy duty gratings with
to oily and slippery surface of floors and bearing bars thickness up to 10 mm for
walkways on offshore platforms. longer longevity.
Second, the gratings must have Indiana also provides stainless steel
enhanced anti-corrosion coating due to electroforged gratings which have high
high corrosive conditions. corrosion resistance for installation in
areas such as boat landing which are
To cater to offshore conditions, Indiana exposed to sea water.
has the capability to supply galvanized
18
Product range
PLATFORM
RUN
RISE
OVERLAP
TREAD
WIDTH 13 HOLES IN
STRINGER
30 “A” 63 x 6 CARRIER
PLATES (STEEL)
Stair Treads
Indiana fabricates stair treads and Types of Stair Treads:
landings along with side carrier
plate with holes which are 1. Stair tread with carrier plate
provided for mounting on without nosing
stringers and thereby avoiding 2. Stair tread with carrier plate
welding at site. For safety, stairs are with chequered nosing
typically framed along the front 3. Stair tread with carrier plate
with anti-slip nosing (chequered with pyramid nosing
4. Stair tread with frame bar
plate or pyramid nosing) to
without nosing
improve slip-resistance and lower
5. Stair tread with frame bar with
the risk of accidents as well as
chequered nosing
providing additional stiffness that 6. Stair tread with frame bar with
prevents stairs from deflecting. pyramid nosing
19
Load Table
Load Table
METRIC
Bearing bar centre to centre - 41 mm
For other types of gratings, multiply the Spans to left of heavy line produce a deflection
above figures with the following factor : of 6 millimeters or less under a uniform load of
TYPE
A/B/C/D A/B/C/D 500 kilograms /square meters. This deflection is
30 33
recommended as per BS 4592-1970.
LOAD 1.3 1.2
FACTOR
20
Load Table
Load Table
IMPERIAL
Bearing bar centre to centre -1 3/16 in
21
Manufacturing Tolerances
Manufacturing Tolerances
1/8
(6)
12
/4”
SPAN +1/4”(6)
+1
-D
D’
1/16” (2)
12
cross bar lean
2 1/2
bearing bars
1/8” per foot of width (10.5mm per meter of width)
Overall dimensions
transverse bow
(before fastening to supports)
longitudinal bow
22
Permissible Tolerances
Manufacturing Tolerances
Tolerances
Location
(in mm)
Length of grating panel or individual bearing bar +0
-5
Width of Grating +0
-5
Depth of Bearing Bar:
up to and including 25 +1
-0.5
over 25 up to 50 +1.5
-0.75
Manufacturing Tolerances
Tolerances
Location
(in mm)
5 (out of
Difference between the length of diagonals squareness of
grating panel)
±5 per 1 500
Transverse bar spacing length of
bearing bars
Bearing bar lean 1:10
Transverse bow of panel before fastening to supports 1:100
Longitudinal bow of panel before fastening to supports 1:200
23
Standard Welding
Standard Welding Installation
FRAME BAR
125 x 6
25
25 MIN.
10
25
PANELS ALONG
75*
WIDTH
C
L LINE OF OPN (TYP)
CROSS BAR
75*
10
25 MIN.
25
BOLSTER,
COL,/OPN BOLSTER,
125 x 6 COL,/OPN
etc.(TYP)
BP, etc.(TYP)
DETAIL 2
-
BEARING BAR FROM ONE SIDE AT ONE END. (TYP. FOR SIMILAR OPENING)
DETAIL 3
-
@ EACH
CROSS BAR
10 SQ. (TYP)
WIDTH
N.
OP
125 x 6
130
30
Installation Clearance
1/4”(6) 1/4”(6) * *
Min. clearance
equal to support 1/2”(13)
1/4”(6)
1/4”(6) angle thickness
24
How to Order
How to Order
BBB C M T S MMM
Bearing Cross Bar Material Surface Coating Mesh
Using a standard panel width of 995, Indiana can supply the above platform
made in standard stock width panels plus a narrow width panel cut to nearest
load bar multiple. The balance allows for gaps between panels. Gaps are
normally 10 mm but vary to suit the specification.
25
28
28
Packing
Packing
After undergoing a rigorous quality Every bundle has a plastic laminated
check, the gratings are then packed below material attached to it for quick
in bundles as per client's packing and easy reference at site. Material can
specifications or as per Indiana's also be packed on pallets or in wooden
standard packing procedure. boxes along with shrink / plastic
wrapping based upon client
The bundles are bound using high requirements.
tensile strips. Plastic patches are
placed between the product and the
steel strips at the edges to ensure
that there is no damage to surface
finish during transportation.
Stenciling / marking are done to
ensure traceability.
26
HANDRAILS
Annual Fabrication Capacity
2500+
Metric tons
About Handrails
About Handrails
28
Nomenclature HANDRAILS
Nomenclature
Top rail Mid rail Stanchion
Ramp
Ball
bent
s
tre
en
x.C
a h)
0 M Fitc
Angel 200 (
bends
‘0’
B
A
A = OVERALL HEIGHT
B = BALL CENTRE
ANGLE CLOSURE BEND
Shank ( ACB ANGLE TO SUIT STAIR.)
PREFERRED ANGLES
‘a’ = 37
20
Ce 00 M
(Fi ntre ax.
tch s
)
Va
w rie
an ith s
gl ‘S’TYPE HOOK
e
‘0’
Base plate
29
Fabrication Handrails
Fabrication Handrails
Indiana supplies custom made
fabricated handrails as per client
specifications. These can be made
as per project specifications
provided by client and can be
fabricated out of pipes, solid tubes,
angles, flats and other structural
profiles.
30
Types of Handrail HANDRAILS
Indiana's Ready-Fix handrail systems are fabricated conforming to
Types of Handrail
international standards and are available in mild steel and stainless steel
with standard finish such as self colour, painted, galvanized or powder
coated.
Safety Gates
If it is required that certain section
Top rail
of handrails be removable as and
when required, we supply a double
run of chain between two shanks.
The ends would be supplied with Mid rail
'S' type hooks for attaching either
permanently or temporarily fixed
into the wall or shanks. Stanchion
Chain Rail :
If the specifications call for a
certain section of Handrail should Chain Rail
be easily removable, we supply a
double run of chain between two
shanks. The ends would be
supplied with `S' type hooks for
attaching either permanently or
temporarily to eyes fixed into the
wall or shanks.
31
Ready-Fix Handrails
Ready-fix Handrails
Collar
B
B
A
A
W D
IP IC IW Is90 ISO
PLATFORM CORED WELDED SIDE90 SIDE OFFSET
X
H
B
B
A
IS ISC
SIDE SIDE CONVEYER
32
HANDRAILS
Ready-fix Handrails
Types of Stanchion - Angular
X
H1
°
H
Z
IRP IRA IRW IRAW IRC
PLATFORM ANGLE WELD ANGLE CORED
B
Z
Z
Z
Z
D W W D
33
Fabricated Type Handrails
Fabricated Type Handrails
34
Fabricated Type Handrails
35
Handrail Parameters
Handrail Parameters
Handrail Height
A = 1100 mm - for flat based standards
A = 1200 mm - for side palm based standards
A = 900 mm - for raked standards
Ball Diameter
X
Ball Diameter is generally taken as Dia 65 mm, Dia
75 mm or Dia 90 mm depending upon the selection
of handrails.
Ball Centres
Ball centers is the vertical center to center distance
A
between two balls and is generally denoted as X
X = 550 mm for standard horizontal handrails
X = 450 mm for standard raked handrails
Pitch
It is the maximum center-to-center distance
between the two consecutive shanks.
For overall height = 1100 mm
Design Recommendations
OUTER DIMETER 33.7mm 42.4mm 48.4mm 48.4mm 32mm 38mm
WALL THICKNESS 3.2mm 3.2mm 3.2mm 4.0mm Solid Solid
GRADE S235 S235 S235 S235 S235 S235
LOAD CRITERIA Post Height Maximum centres recommended
220 N/M 2000mm 2800mm 2900mm 3500mm 2200mm 2800mm
360 N/M 900mm 1300mm 2100mm 2750mm 3000mm 1450mm 1650mm
740 N/M 650mm 1000mm 1300mm 1500mm 1150mm 1250mm
220 N/M 1750mm 2550mm 2600mm 3400mm 2100mm 2450mm
360 N/M 1000mm 1150mm 1900mm 2450mm 2800mm 1350mm 1450mm
740 N/M 575mm 900mm 1100mm 1350mm 850mm 1100mm
220 N/M 1450mm 2400mm 2400mm 3250mm 1800mm 2200mm
360 N/M 1100mm 950mm 1700mm 2200mm 2600mm 1300mm 1400mm
740 N/M 500mm 800mm 1000mm 1200mm 700mm 1000mm
220 N/M 1200mm 2000mm 2600mm 3050mm 1600mm 2500mm
360 N/M 1200mm 800mm 1550mm 1550mm 2350mm 1050mm 1450mm
740 N/M 375mm 700mm 750mm 1100mm 550mm 700mm
36
Accessories
Accessories
Bends
Return Bend Angular Bend Angle Closure Bend
( INDIANA TYPE 1)
. X
90° MA
X
Y
90°
X
5
R9
.
AX
M
56°
VARIES
.
VARIES
X
90° MA
R9
X
5 MIN.
34° R
95
X
X
5
R9
X
X
°
60
.
AX
°M
89
X
X
Y
DOWN
220 MIN.
X S)
(RAIL CENTRE Y
Y
MIN. X
DOWN 220
RES)
(RAIL CENT
90° MAX .
90°
MA
X.
37
Straight Connectors HANDRAILS
Accessories
Spring Joints
38
Base Plate Options
12
25
45
100 100
120
50
25
40
20
100
120 120 12 12
85
COLLAR COLLAR
25
10
HOLES
120
100
EQUISFACED
100
25
12
Loose bases can be supplied upon request for fixing all types of
Handrail standards thereby offering more flexibility.
39
FRP Handrail HANDRAILS
FRP Handrail
90° Bend
Base Plate
18
40
How to Order
Please tick ( ) the desired option
How to order
Type of handrail
Ready-fix Fabricated
Material of
Mild Stainless Steel
41
Surface Coating
Surface Coating
Hot-dip galvanizing is the process Indiana's galvanizing plant has
of coating iron or steel with a zinc been imported from Europe. The
layer by passing the steel through a dimensions of galvanizing bath are
molten bath of zinc at a 8 m long X 1.2m wide X 2.5m deep.
temperature of around 860⁰F The plant is designed and
(460⁰C). When exposed to the equipped to match international
atmosphere, pure zinc reacts with standards and is maintained and
oxygen to form zinc oxide, which operated by qualified and trained
further reacts with carbon dioxide personnel. Hot dip galvanizing is
to form zinc carbonate, a dull grey, carried out as per various
fairly strong material that resists standards including IS 2629, ASTM
corrosion in many circumstances, A123, EN ISO 1461, DIN 50976 and
protecting the steel from the As 4680
corrosive elements.
42
Packing
Packing
After galvanizing or painting, a
hard punched erection mark is
highlighted by a permanent
marker before bundling of
handrails.
43
Version 2018 01