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PRODUCT CATALOGUE

Simplicity | Capability | Reliability


Introduction
Sonatest Ltd has one over-riding and driving motivation – to design, manufacture and market the world’s best
Non-Destructive portable instruments. From our Quebec R&D centre we design a wide range of high performance
ultrasonic instruments. Our UK base is the hub for manufacturing and distribution.

Founded in 1958, Sonatest Ltd. was the subject of a Management buy-out backed by 3i Ltd, from the Schlumberger
group in April 1986. The company was then acquired by two equal shareholders in 2010, Mr Norman Ng and
Mr Pierre Husarek. Registered with BSI to ISO9001:2008 as a manufacturer of assessed capability substantial
investment has been made in Quality Systems and training in recent years resulting in Sonatest’s reputation for
quality and reliability.

Sonatest is dedicated to developing and maintaining a customer-focused attitude, striving to ensure the customers
are satisfied and that employees are personally committed to making it happen.

Sonatest is a global supplier with 85% of production exported each year through over 90 Distributors and Agents,
operating in 75 countries. Our customers include some of the largest and most respected companies in the world,
from aerospace to petro-chemical, from rail to construction. We believe in building long term relationships both with
customers and industry partners throughout the world.

The Sonatest product range has a reputation for quality, reliability, high performance and exceptional value. We also
offer a wide range of accessories including transducers, test blocks and couplants.

Sonatest is the exclusive distributor for Carestream industrial films and chemicals, and has many business partners
enabling us to offer complete solutions to your NDT inspection needs.

If we can help in any area of your business please contact us.

UK USA
Sonatest Ltd Sonatest Inc
Dickens Road, Old Wolverton, 12775 Cogburn, San Antonio,
Milton Keynes, UK TX, 78249, USA
t: +44 (0) 1908 316345 t: +1 (210) 697-0335
e: sales@sonatest.com e: sales@sonatestinc.com

www.sonatest.com

2 SIMPLICITY | CAPABILITY | RELIABILITY


Contents
Phased Array and Flaw Detectors Transducers
Veo 4-5
+
X-Series 34-35
- Scanner Solutions 5 DaaH Series 36
Prisma 6-7 Sirius Series 37
- Scanner Solutions 7 Single Compression 38
Sitescan D-50 8-9 Twin Compression 39
Sitescan 500S 10-11 Angle Beam 40
Masterscan D-70 12-13 Dual Angle Shearwave 41
Masterscan 700M 14-15 Fingertip Contact 41
Quick Change Shearwave 42
Miniature Shearwave 42
Specialised Products
Standard Shearwave 43
Railscan 125 16-17
Miniature Angle Beam - Potted 44
RapidScan+ 18
Micro Angle Beam - Potted 44
- Sliding Bubbler Probe 19
Large Angle Beam - Potted 44
- Stringer Probe 19
Dual Element 45
SonaCam 20
Delay Line 45
GridTool 21
Immersion 46
Magnetic 46
WheelProbes
Application Specific 47
WP2 22-23
SEWP 24
AWP 128E 25
LFWP 26

Thickness Gauges
B-Gage 27
EZ Scan Encoder 28
Sonagage IV 29
T-Gage V 30
Microgage III 31

Coating Gauges
Sonacoat P 32
Sonacoat Easy F & FN 33

SIMPLICITY | CAPABILITY | RELIABILITY 3


Veo +
Flaw Detector
Retaining the best features of the established
VEO+ line, the new VEO+ is designed to meet
the needs of today and tomorrow, making the
VEO+ a smart and future-proof asset for your
business. Key design elements considered in
the development of the VEO+ are user and
performance focused.
Based on a superior and innovative digital
technology, four available PA configuration
(16:64PR, 32:64PR, 16:128PR or 32:128PR) are
offered as software options. Upgradeability
in the field when needed!

Specification:
• Pulsers / Receivers: 32:128 2PR (4 connectors)
• Display: Multi-view
• Focal Laws: 1024
• Scanner Type: A-Scan, TCG, DAC, Split-DAC
• Screen: 10.4 wide LED backlit LCD, enhanced sunlight
readable 1024 x 600
• Software: UT Studio
• Weight: 4.54 Kg (10 lb) no battery, 4.60 Kg (1 lb/battery)
• Battery Life: 6 hour + battery life (hot swappable batteries)
• Designed for: IP66-MIL-810

Ultrasonic Phased Array - Veo+ Series


VEO+ 16:64PR BNC Veo+ 16-64 Standard Kit BNC
VEO+ 16:64PR LEMO Veo+ 16-64 Standard Kit LEMO
VEO+ 32:64PR BNC Veo+ 32-64 Standard Kit BNC
VEO+ 32:64PR LEMO Veo+ 32-64 Standard Kit LEMO
VEO+ 16:128PR BNC Veo+ 16-128 Standard Kit BNC
VEO+ 16:128PR LEMO Veo+ 16-128 Standard Kit LEMO
VEO+ 32:128PR LEMO Veo+ 32-128 Standard Kit LEMO
VEO+ 32:128PR BNC Veo+ 32-128 Standard Kit BNC

Veo+ Kits Software Options


• Veo & Magman Scanner
+
• Veo & Manual TOFD Scanner
+
SW-VEO+PA32 Activate PA 32 Pulser / Reciever
• Veo+ & WP2 • Veo+ & Manual Weld Scanner SW-VEO+PA128 Activate 128 Channels
UTSTUDIO UT Studio Standard Version
UTLINK UT Link PA Software
Kit Content: SW-VEO+CSV CSV Software Option
SW-VEO+PACSC Activate PA Curved Surface
• Veo+ Flaw Detector BNC or LEMO • Carry Strap Veo+/Prisma
Correction
• External USB Stick • Veo+ User Manual
• 1GB Veo+ Memory Key • Veo+ Storm Case with Insert
• Lithium Battery Veo+/Prisma • UT Studio Standard Version
• Veo+/Prisma Power Supply (LEMO) • WIFI USB Key
• Veo+ Quick Start Guide CD

4 SIMPLICITY | CAPABILITY | RELIABILITY


Accessories and Spares

195193 195192 242171 800423


Carry Strap Veo+/Prisma Veo+ Storm Case with Insert Lithium Battery Veo+/Prisma Veo+ Power Supply with LEMO

800424 800422 165219 165240


1 Bay Battery Charger 2 Bay Battery Charger I PEX I PEX Y Splitter 32:32 I PEX Y Splitter 64:64

165272
165221 WP Veo+ Encoder 196100 196101
Veo+/Prisma Omniscan Adaptor to MX2 Adaptor Waterproof Mouse Waterproof Keyboard

Also Available:
145428 Veo+ Window Protector 145512 Micro 8Gb USB 147383 Quick Start Guide Veo+ 196102 Portable Hand Spray -
165279 GE to I-PEX Adaptor SDC233-008G-B35 165281 Portable Wi-Fi Router 7 litres

Scanner Solutions For further information regarding Scanner solutions and specification enquiries please contact us.

STIX Upgradable Scanner Solution Rotix Scanner Solution Bracelet Scanner Solution
Upgradable solution to scan flat surface or This ROTIX - Chain WELD Scanner KIT is This manually operated belt scanner is
circular pipe to scan circular pipe welds. designed to provide encoded position of the ultimate scanning aid for phased
JX-1001 Basic 2 Probe Magnetic Scanner probes circumferentially around piping for array inspection of circumferential welds
(TOFD & PA) weld inspection on ferrous or non-ferrous in small bore pipework.
JX-1002 Upgrade to 4 wedge holders inspection surfaces. PX-BRACELET-SCAN Bore Pipe Weld Scanner
(TOFD & PA) JX-KIT-4-12/24/38 Chain Weld Scanner Kit
JX-CHAIN 4-12/24/38 Upgrade to a pipe Scanner Solution Accessories
chain scanner (circumferential) Odi Scanner Solution Probe & Wedges
JX-1006 *Chain required Upgrade to 6 wedge The Odi encoder is uses to provide encoded Refer to Sonatest Transducer Catalogue
holders (TOFD & PA) position of a probe along the scan axis. JX-1003
The small size of the Odi makes it a perfect Irrigation Kit (tubes and wedges)
Upgrade to 6 wedge holders tool for hard to access areas or where space ASM-9037-WPUMP
(TOFD & PA) is limited. Portable Electric Pump Unit
The STIX - Long Seam WELD Scanner is JX-1004 Compact Universal Encoder JX-CMA013
specially designed to translate Phased Array
Portable Manual Couplant Pump - 2 gallons
and/or TOFD probes along both sides of a Odi-II Scanner Solution JX-CMA014
pipe longitudinal seam weld. Available in two
The Odi-II is used to provide encoded Portable Manual Couplant Pump - 3 gallons
versions.
position of two probes along the scan axis. Calibration Block
JX-KIT-2-LONGSEAM STIX - Long Seam Weld The small size of the Odi-II makes it a perfect Refer to Sonatest Transducer Catalogue
Scanner 2 probe holders tool for manual TOFD scanning.
JX-KIT-4-LONGSEAM STIX - Long Seam Weld
JX-1005 Compact Dual Probe Scanner
Scanner 4 probe holders

SIMPLICITY | CAPABILITY | RELIABILITY 5


Prisma
Flaw Detector
The Prisma Ultrasonic Flaw Detector offers the end user
outstanding performance in the field together with the
flexibility and capability to step up from using a high-end
ultrasonic flaw detector to an instrument with phased
array functionality. All models have TOFD capability on
board, together with excellent reporting output.

Specification:
• 2 UT Channels: 16:16 or 16:64
• Display: Multi-view, 8.4 inch display size (diagonal)
• Scanner Type: A-Scan, TCG, DAC
• Dimensions (HxWxD): 205 x 300 x 90 mm
• Weight: 3.5 Kg (with battery)
• Battery Life: 7 hour+ in UT mode typical / 6 hours in PA mode
• Designed to Meet: IP66

Ultrasonic Phased Array -


Prisma Series
PRISMA UT BNC KIT Prisma UT BNC Standard Kit
PRISMA UT LEMO KIT Prisma UT LEMO Standard Kit
PRISMA UT/PA B UT Plus PA (16/16)
PRISMA UT/PA L UT plus PA (16/16)
PRISMA UT/TOFD B UT plus TOFD (16/16)
PRISMA UT/TOFD L UT plus TOFD (16/16)
PRISMA 16:64 TOFD B UT plus TOFD & PA (16/16)
PRISMA 16;64 TOFD L UT plus TOFD & PA (16/64)

Software Options
SW PRISMA PA 16:16 Prisma Software 16:16 PA
SW PRISMA PA 16:64 Prisma Software 16:64 PA
SW PRISMA TOFD Prisma Software TOFD
UT STUDIO PA UT Studio Standard Version
UT-LINK UT Link PA Software
SW-PRISMA CSV CSV Software Option

6 SIMPLICITY | CAPABILITY | RELIABILITY


Accessories and Spares

195193 195208 242171 800423


Carry Strap Veo+/Prisma Prisma Storm Case with Insert Lithium Battery Veo+/Prisma Veo+/Prisma Power Supply (LEMO)

800424 800422 165219 165240


1 Bay Battery Charger 2 Bay Battery Charger I-PEX I-PEX Y Splitter 32:32 I-PEX Y Splitter 64:64

165272
165221 WP Veo+ Encoder 196100 196101
Veo+/Prisma Omniscan Adaptor to MX2 Adaptor Waterproof Mouse Waterproof Keyboard

Also Available:
145428 Veo+ Window Protector 145512 Micro 8Gb USB 147383 Quick Start Guide Veo+ 196102 Portable Hand Spray -
165279 GE to I-PEX Adaptor SDC233-008G-B35 165281 Portable Wi-Fi Router 7 litres

Scanner Solutions For further information regarding Scanner solutions and specification enquiries please contact us.

STIX Upgradable Scanner Solution


Upgradable solution to scan flat surface or circular pipe Bracelet Scanner Solution
to scan circular pipe welds. This manually operated belt scanner is the ultimate scanning aid for
JX-1001 Basic 2 Probe Magnetic Scanner (TOFD & PA) phased array inspection of circumferential welds in small bore pipework.
PX-BRACELET-SCAN Bore Pipe Weld Scanner
Odi Scanner Solution
The Odi encoder is uses to provide encoded position of a probe Scanner Solution Accessories
along the scan axis. The small size of the Odi makes it a perfect Probe & Wedges Refer to Sonatest Transducer Catalogue
tool for hard to access areas or where space is limited. JX-1003 Irrigation Kit (tubes and wedges)
JX-1004 Compact Universal Encoder ASM-9037-WPUMP Portable Electric Pump Unit
JX-CMA013 Portable Manual Couplant Pump - 2 gallons
Odi-II Scanner Solution JX-CMA014 Portable Manual Couplant Pump - 3 gallons
The Odi-II is used to provide encoded position of two probes Calibration Block Refer to Sonatest Transducer Catalogue
along the scan axis. The small size of the Odi-II makes it a
perfect tool for manual TOFD scanning.
JX-1005 Compact Dual Probe Scanner

SIMPLICITY | CAPABILITY | RELIABILITY 7


Sitescan D-50
Flaw Detector
The Sitescan D-50 offers the end user
an entry level broadband flaw detector
in the popular and portable casing of
the established D-series; with a full
VGA display, a 50nS (Spike) 200V, a
Pulser 0.5dB gain resolution and an
optional rubber boot.

Specification:
• Battery Life: Lithium Ion 14.4V Battery Pack
gives up to 18 hours usage
• Case: Environmental case sealed to IP67
• Dimensions (HxWxD): 172 x 238 x 70 mm
(6.77 x 9.37 x 2.75 inches)
• Weight: 1.7 Kg (3.7 lbs) with battery
• Connection: USB socket, for connection to
printers, keyboards and PCs
• Language: Supports multiple languages

Ultrasonic Flaw Detector - Sitescan D-50


D-50BKIT D-50 BNC Kit D-50LKIT D-50 LEMO Kit

Standard Kit Content Software Options


• Sitescan D-50 Digital Flaw Detector SW-API API Software
• Battery, Charger and Charger Mains Cable SW-AWS AWS Software
• User Guide SW-BEA BEA Software
• Calibration Certificate SW-CORROSION T-Log + B-Chart Software
• Certificate of Conformance SW-DGS DGS Software
• Carry Bag SW-IFT IFT Software
• UT-Lity and USB cable SW-SPDAC Split DAC Software
• Display Window Cover SW-TCG TCG Software
• Ultrasonic Couplant UTILITY PRO UT-Lity Pro Software
• Product Codes: SS500BKIT - Sitescan 500 Series BNC

8 SIMPLICITY | CAPABILITY | RELIABILITY


Accessories and Spares

800208 242173 195167


CH700 Battery Charger D-Series Battery Pack D-Series Storm Case

195194 195123 165027


Economy D-Series Storm Case D-Series Protective Sleeve RCA Video Output Cable

KMA-KIT1
Standard Support Pack
Magnetic Bracket Assembly
195163 Magnetic Hook Assembly
Carry Bag DFD Magnetic Harness Bracket Assembly

Also Available:
165028 USB Type ‘A’ Male Cable Assembly 195170 Sacci Body Hook Harness 152018 BNC(M) to LEMO(F) Adapter
152120 Cable DFD to PC 136168 BNC to BNC 50 ohm SDMS-3 Data Management Software
165040 Proportional Output Lead 136169 BNC Female to LEMO1 Male SDMS-3KIT Data Management Software
145324 Display Window Cover 136171 LEMO1 (M) to LEMO 00 (F)

SIMPLICITY | CAPABILITY | RELIABILITY 9


Sitescan 500S
Flaw Detector
The Sitescan 500S offers the end
user an entry level broad band flaw
detector with full VGA display, sync
and proportional outputs and a 50nS
(Spike) 200V Pulser.

Specification:
• Battery Life: Lithium Ion 14.4V Battery Pack
gives up to 16 hours usage
• Case: Environmental case sealed to IP67
• Dimensions (HxWxD): 145 x 255 x 145 mm
(5.7 x 10 x 5.7 inches)
• Weight: 2.5 Kg (5.5 lbs) with battery
• Connection: USB socket on front, for
connection to printers, keyboards and PCs
• Language: Supports multiple languages

Ultrasonic Flaw Detector - Sitescan 500S


SS500BKIT Sitescan 500 Series BNC
SS500LKIT Sitescan 500 Series LEMO

Standard Kit Content Software Options


• Sitescan 500S Digital Flaw Detector SW-API API Software
• Battery, Charger and Charger Mains Cable SW-AWS AWS Software
• User Guide SW-BEA BEA Software
• Calibration Certificate SW-CORROSION T-Log + B-Chart Software
• Certificate of Conformance SW-DGS DGS Software
• Carry Bag SW-IFT IFT Software
• UT-Lity and USB Cable SW-SPDAC Split DAC Software
• Display Window Cover SW-TCG TCG Software
• Ultrasonic Couplant UTILITY PRO UT-Lity Pro Software

10 SIMPLICITY | CAPABILITY | RELIABILITY


Accessories and Spares

800208 242174
CH700 Battery Charger SS/MS Battery Pack

195154 165027
DFD Storm Case RCA Video Output Cable

195121 MPS-701EU / MPS-701UK / MPS-701US


Carry Bag DFD Lite Flaw Detector Mains Pack

Also Available:
165028 USB Type “A” Male Cable Assembly 136168 BNC To BNC 50 Ohm
152120 Cable DFD to PC 136169 BNC Female to LEMO1 Male
165040 Proportional Output Lead 136171 LEMO1 (M) to LEMO 00 (F)
145324 Display Window Cover 152018 BNC(M) to LEMO(F) Adapter

SIMPLICITY | CAPABILITY | RELIABILITY 11


Masterscan D-70
Flaw Detector
The Masterscan D-70 is a leading
flaw detector in its class. This
instrument offers the inspector a
fully capable and functional set of
tools and software for inspection
across all applications. Capabilities
include encoded B-Scan, Advanced
Thickness logging and Dryscan
capability in a portable enclosure.

Specification:
• Battery Life: Lithium Ion 14.4V Battery
Pack gives up to 18 hours usage
• Case: Environmental case sealed to IP67
• Dimensions (HxWxD): 172 x 238 x 70 mm
(6.77 x 9.37 x 2.75 inches)
• Weight: 1.7 Kg (3.7 lbs) with battery
• Connection: USB socket, for connection
to printers, keyboards and PCs
• Language: Supports multiple languages

Ultrasonic Flaw Detector - Masterscan D-70


D-70BKIT D-70 BNC Kit D-70LKIT D-70 LEMO Kit

Standard Kit Contents: Software Options


• Masterscan D-70 Digital Flaw Detector SW-API API Software
• Battery, Charger and Charger Mains Cable SW-AWS AWS Software
• User Guide SW-BEA BEA Software
• Calibration Certificate SW-CORROSION T-Log + B-Chart Software
• Certificate of Conformance SW-DGS DGS Software
• Carry Bag SW-IFT IFT Software
• UT-Lity and USB Cable SW-SPDAC Split DAC Software
• Display Window Cover SW-TCG TCG Software
• Ultrasonic Couplant SW-DRY Dryscan Mode Software
• Product Codes: D-70KIT/D-70LKIT UTILITY PRO UT-Lity Pro Software

12 SIMPLICITY | CAPABILITY | RELIABILITY


Accessories and Spares

800208 242173 195167


CH700 Battery Charger D-Series Battery Pack D-Series Storm Case

195194 195123 165027


Economy D-Series Storm Case D-Series Protective Sleeve RCA Video Output Cable

KMA-KIT1
Standard Support Pack
Magnetic Bracket Assembly
195163 Magnetic Hook Assembly
Carry Bag DFD Magnetic Harness Bracket Assembly

Also Available:
165028 USB Type ‘A’ Male Cable Assembly 136168 BNC To BNC 50 ohm
152120 Cable DFD to PC 136169 BNC Female to LEMO1 Male
165040 Proportional Output Lead 136171 LEMO1 (M) to LEMO 00 (F)
145324 Display Window Cover 152018 BNC(M) to LEMO(F) Adapter
195170 Sacci Body Hook Harness SDMS-3KIT Data Management Software

SIMPLICITY | CAPABILITY | RELIABILITY 13


Masterscan 700M
Flaw Detector
The Masterscan 700M offers the end
user a high end narrowband flaw
detector with a full VGA display, sync
and proportional outputs, sync input
and a Spike and Square Pulser.

Specification:
• Battery Life: Lithium Ion 14.4V Battery Pack
gives up to 16 hours usage
• Case: Environmental case sealed to IP67
• Dimensions (HxWxD): 145 x 255 x 145 mm
(5.7 x 10 x 5.7 inches)
• Weight: 2.5 Kg (5.5 lbs) with battery
• Connection: USB socket on front, for
connection to printers, keyboards and PCs
• Language: Supports multiple languages

Ultrasonic Flaw Detector - Masterscan 700M


MS700BKIT Masterscan 700 Series BNC
MS700LKIT Masterscan 700 Series LEMO

Standard Kit Contents: Software Options


• Masterscan 700M Digital Flaw Detector SSW-API API Software
• Battery, Charger and Charger Mains Cable SW-AWS AWS Software
• User Guide SW-BEA BEA Software
• Calibration Certificate SW-CORROSION T-Log + B-Chart Software
• Certificate of Conformance SW-DGS DGS Software
• Carry Bag SW-IFT IFT Software
• UT-Lity and USB Cable SW-SPDAC Split DAC Software
• Display Window Cover SW-TCG TCG Software
• Ultrasonic Couplant SW-DRY Dryscan Mode Software
• Product Codes: MS700BKIT - Masterscan 700 Series BNC UTILITY PRO UT-Lity Pro Software
• Masterscan 700 series LEMO

14 SIMPLICITY | CAPABILITY | RELIABILITY


Accessories and Spares

800208 242174
CH700 Battery Charger SS/MS Battery Pack

195154 165027
DFD Storm Case RCA Video Output Cable

195121 MPS-701EU / MPS-701UK / MPS-701US


Carry Bag DFD Lite Flaw Detector Mains Pack

Also Available:
165028 USB Type “A” Male Cable Assembly 136168 BNC To BNC 50 Ohm
152120 Cable DFD to PC 136169 BNC Female to LEMO1 Male
165040 Proportional Output Lead 136171 LEMO1 (M) to LEMO 00 (F)
145324 Display Window Cover 152018 BNC(M) to LEMO(F) Adapter

SIMPLICITY | CAPABILITY | RELIABILITY 15


Railscan 125
Specialised Product
Using the latest developments in
amplifier and pulser technology to
deliver higher levels of near surface
resolution and penetrating power, the
Railscan 125 Ultrasonic Flaw Detector
has been developed and designed
specifically for Rail Testing within the
Rail Infrastructure NDT market.

Specification:
• Battery Life: Lithium Ion 14.4V Battery Pack
gives up to 16 hours usage
• Case: Environmental case sealed to IP67
• Dimensions (HxWxD): 145 x 255 x 145 mm
(5.7 x 10 x 5.7 inches)
• Weight: 2.5 Kg (5.5 lbs) with Li-Ion cells
• Language: Supports multiple languages

Specialised Product -
Railscan 125
RS125RBUK Railscan 125R - BNC UK
RS125RLUK Railscan 125R - LEMO UK
RS125RBUS Railscan 125R - BNC US
RS125RBEU Railscan 125R - BNC EU
RS125RLEU Railscan 125R - LEMO EU

Standard Kit Contents:


• Railscan 125 Digital Flaw Detector
• Li-Ion Battery and Battery Charger
• Fabric Carry Bag
• Calibration Certificate
• Instruction Manual (EN12668)

16 SIMPLICITY | CAPABILITY | RELIABILITY


Accessories and Spares

800208
CH700 Battery Charger

242174 195154
SS/MS Battery Pack DFD Storm Case

165027 195121
RCA Video Output Cable Carry Bag DFD Lite

Also Available:
165028 USB Type “A” Male Cable Assembly 136168 BNC To BNC 50 Ohm
152120 Cable DFD to PC 136169 BNC Female to LEMO1 Male
165040 Proportional Output Lead 136171 LEMO1 (M) to LEMO 00 (F)
145221 Protective Window Sticker 152018 BNC(M) to LEMO(F) Adapter

SIMPLICITY | CAPABILITY | RELIABILITY 17


RapidScan +
Specialised Product
Designed for speed, portability and
performance RapidScan+ has been
developed as a versatile and user-
friendly A, B and C-scan inspection
instrument. Using novel, proprietary,
rubber coupled array sensors,
immersion quality A-scan data is
recorded very quickly. Powerful gating
and evaluation tools ensure that the
ultrasonic signals can be analysed and
interpreted to the fullest extent.
RapidScan+ operates in pulse-echo
mode suitable for inspecting medium
to large areas. The high resolution
C-scans show time of flight and
amplitude data, simultaneously
displaying both A and B-scans live.
The system includes a 128-channel
multiplexing pulser/receiver module,
state-of-the-art data capture
electronics and a standard PC
laptop, housed in a rugged
plastic enclosure. The
instrument operates
through a user-
friendly Windows
based interface.

Specification:
• Pulser Type: Negative square wave Pulser amplitude: -70 V • Time Resolution: 10 ns
• Pulse Width: 25 ns to 250 ns. adjustable in 0.5 ns steps • Total Correction: 80 dB
• Max PRF: 100 KHz • Slope Range: 0 - 40 dB/μs
• Active Channels: 32 • Digitiser Rate: 100 MHz
• Max Number of Probe Elements: 128 • Connector: Cannon ZIF 260 pins
• System Bandwidth: 0.5 MHz to 22 MHz • Power Supply: Universal (110-240V)
• TCG: Number of Points: 16 • Dimensions (WxDxH): 520 x 375 x 210mm
• Amplitude Resolution: 0.3 dB • Weight: 15 Kg

Specialised Product - RapidScan+


RAPIDSCAN+ RapidScan+ Unit RS+Training RapidScan+ training on request
RS+WIN7 Windows 7 option for RS+

18 SIMPLICITY | CAPABILITY | RELIABILITY


Sliding Bubbler Probe Stringer Probe
Scanning surfaces with curvatures is often a challenge The Stringer Inspection Probe has been
for Ultrasonic NDT, especially in Aerospace Testing. developed in consultation with Aerospace
The trade-off between large area coverage and surface Manufacturers for scanning long stringer
profile means that sometimes physically smaller sensors components where access to the stringer
produce the best results. Sonatest Bubbler Probes have radius is critical in aerospace testing.
been developed to resolve these issues. This sensor can be supplied with a standard
The 40mm Bubbler Probe has been designed for 50mm array, a large 100mm array and one or
difficult to access areas and for curved components. two high resolution spring loaded encoders to
It requires a water feed and this provides exceptionally ensure 100% coverage at each end of the part
smooth operation on most metallic and composite to inspect. Using a solid, hard-wearing rubber
surfaces. A spring loaded encoder wheel ensures that shoe and moulded plastic hand grip, this probe
scan data is registered in the correct location and the is also suited to scanning curved parts.
lightweight design minimises operator fatigue.

Specification: Specification:
• Sensor Frequency: 2 Mhz to 10 MHz • Sensor Frequency: 2 Mhz to 10 MHz
• Number of Probe Elements: 64 • Number of Probe Elements: 64 / 128
• Sensor Resolution: 0.8 mm • Sensor Resolution: 0.8 mm
• Active Area: 44.8 mm • Active Area: 44.8 mm / 96 mm
• Recommended Apertures: 8/16 elements • Recommended Apertures: 8/16 elements
• Maximum Cable Length: 10 m (5 m @ 10 MHz) • Encoder Connection: Two 7w LEMO
• Maximum Cable Length: 10 m (5 m @ 10 MHz)

Bubbler Probe Stringer Probe


ABP-05-44-08-05-C Bubbler Probe 5 MHz 44 element ASP-05-64-08-05-C Stringer probe 5 MHz 64 element
ABP-10-44-08-05-C Bubbler Probe 10 MHz 44 element ASP-10-64-08-05-C Stringer Probe 10 MHz 64 element
ABP-05-44-08-05-O Bubbler Probe 5 MHz 44 element ASP-05-112-08-05-C Stringer Probe 5 MHz 112 element
ABP-10-44-08-05-O Bubbler Probe 10 MHz 44 element ASP-05-64-08-05-O Stringer Probe 5 MHz 64 element
ABP-05-44-08-05-V Bubbler Probe 5 MHz 44 element ASP-10-64-08-05-O Stringer Probe 10 MHz 64 element
ABP-10-44-08-05-V Bubbler Probe 10 MHz 44 element ASP-05-112-08-05-O Stringer Probe 5 MHz 112 element
ASP-05-64-08-05-V Stringer Probe 5 MHz 64 element
ASP-10-64-08-05-V Stringer Probe 10 MHz 64 element
ASP-05-112-08-05-V Stringer Probe 5 MHz 112 element

SIMPLICITY | CAPABILITY | RELIABILITY 19


SonaCam
Specialised Product
SonaCam is a mobile and ergonomic ultrasound camera system designed for NDT inspection of CFRP
(Carbon Fibre Reinforced Plastics) creating high-resolution 2D and 3D images of suspected damage areas.

Specification:
• Designed for CFRP • ~ 16.000 (124 x 124) transducer elements
• User friendly, easily operated by non-experts • A-, B-, C-Scan
• Model CF08 - for material up to 8mm thickness • Manual stitching
• Model CF16 - up to 16 mm thickness • Amplitude and time-of-flight
• High resolution 2D and 3D videos images

Specialised Product - SonaCam Accessories


SONACAM-CF08-E DC-CF08-Expert SONACAM-GRID TOOL GridTool
SONACAM-CF16-E DC-CF16-Expert SONACAM-CASE DC-Case
SONACAM-CF08-TCE DC-CF-TCExpert SONACAM-CHARGER DC-Charger
SONACAM-CF16-TCE DC-CF-TCExpert
SONACAM-DCCFINS-08 DC-CF-Inspector
SONACAM-DCCFINS-16 DC-CF-Inspector

20 SIMPLICITY | CAPABILITY | RELIABILITY


GridTool
Specialised Product
The GridTool is a mechanical positioning device for Specification:
the SonaCam Ultrasound Camera that makes it easy • Weight: 2 Kg (4.41 lbs)
and quick to inspect large areas. Its solid construction • Scanning Increment: 25 mm (0,98”)
from high quality linear bearings ensures smooth • Scanning Area: 50 x 50 cm (16,69 x 16,69 inches)
scanning, high precision and high inspection speeds. • Fixture: 1 or 2 suction cups, bolted to surface
The SonaCam is easily secured to the GridTool with
3 set screws. The attachment is hinged to allow
access to non-planar surfaces. Specialised Product - GridTool
Constructed using high quality linear bearings, SONACAM-GRID TOOL GridTool
the SonaCam can easily be positioned in 25 mm
incremental positions over a full 50 by 50 cm area.
Each camera position is secured with a ball-plunger
as the operator acquires the image and before moving
the camera to the next position.

SIMPLICITY | CAPABILITY | RELIABILITY 21


WP2
WheelProbe
Continuing the proven success of Sonatest’s
WheelProbe range, the new WheelProbe 2 is proving
to be unrivalled in the field of composite inspection
and corrosion monitoring in terms of speed and ease
of use, in addition to achieving excellent results.
Typical applications include Corrosion Mapping, Marine
Inspection, Aerospace Fuselage, Aerospace Large Area
Scanning and Automotive Testing.

Specification:
• Weight: 1.06 Kg (2.34 lb)
• Dimensions (HxLxW): 125 x 150 x 155 mm (4.9 x 5.9 x 6.1 inches) WP2 Buggy Only
• Operating Temperature: 10°C to 50°C (50°F to 122°F) WP2-2MHZ-64E WP2 MHz 64 Element Buggy
• Centre Frequency Options: 2 MHz, 3.5 MHz, 5 MHz, and 10 MHz ± 10% WP2-3.5MHZ-64E WP2 3.5 MHz 64 Element Buggy
• Number of Elements: 64 WP2-5MHZ-64E WP2 5 MHz 64 Element Buggy
• Total Active Length: 51.1 mm WP2-10MHZ-64E WP2 10 MHz 64 Element Buggy
• Sensitivity Homogeneity: ± 3db

Accessory Kits
WP2-PACK1 WP2-ADV-KIT1
WP2 Corrosion Pack Advance Kit One
• Horizontal Handle • Flat Front Roller x2
• Back Profiled Roller • Profiled Front Roller x2
• Filling Equipment • Precision Front Roller x2
• Maintenance Tools • Remote
and Manual • Front Roller Assembly
• Rugged Transportation Case

WP2-PACK2 WP2-ADV-KIT2
WP2 Composite Pack Advanced Kit Two
• Vertical Handle • Flat Front Roller x2
• Back Flat Roller • Remote
• Filling Equipment • Front Roller Assembly
• Maintenance Tools • Laser Guidance Kit
and Manual • Phone Display Kit
• Rugged Transportation Case

Cables:
WP2-CABLE-101 2 m cable I-PEX/LEMO
WP2-CABLE-102 Option 2.5 m cable, I-PEX/MX2
WP2-CABLE-111 Option 5 m cable, I-PEX/LEMO
WP2-CABLE-112 Option 5 m cable, I-PEX/MX2
WP2-CABLE-151 Option custom length and connector

22 SIMPLICITY | CAPABILITY | RELIABILITY


Handles & Rollers Accessories and Spares

WP2-ACC-0501 WP2-ACC-0502 WP2-ACC-0512 WP2-ACC-0513


Horizontal Handle Vertical Handle Remote Control Laser Guidance Kit

WP2-ACC-0503 WP2-ACC-0504 WP2-ACC-0514 WP2-ACC-0515


Profiled Roller Kit Front & Back Flat Roller Kit Front & Back Phone Display Kit Basic User Kit

WP2-ACC-0506
WP2-ACC-0505 Front Profiled Roller WP2-ACC-0516 WP2-ACC-0518
Precision Roller Kit Front & Back Assembly Kit Rugged Transportation Case Demo Plate for WheelProbe 2

WP2-ACC-0507 WP2-ACC-0508
Front Flat Roller Front Precision Roller WP2-ADAP-101 WP2-ADAP-102
Assembly Kit Assembly Kit Veo+/Prisma to MX Adaptor Veo+/Prisma to MX2/SX Adaptor

WP2-ACC-0509 WP2-ACC-0510 WP2-TOOL WP2-ACC-0511


Profiled Roller only Flat Roller only Hex Key Precision Roller only

SIMPLICITY | CAPABILITY | RELIABILITY 23


SEWP
WheelProbe
This Single Element WheelProbe uses Sonatest Ltd Specification:
rubber technology for near-dry Ultrasonic coupling. • Sensor Frequency: 1 MHz to 10 MHz
Using a single element 15 mm immersion probe, • Number Of Probe Elements: Single element
the Single Element WheelProbe is designed to • Sensor Resolution: N/A
operate between 1 MHz and 10 MHz and is available • Active Area: 15 mm diameter probe
with a low pressure 38 mm tyre. It is complete with • Recommended Apertures: N/A
an optical position encoder and can be connected • Encoder Resolution: 1/16th mm
to any conventional AW detector such as the • Encoder Connection: 4w LEMO
Sonatest MasterScan. • Maximum Cable Length: 10 m

Single Element WheelProbe


SEWP-B-38-02-15-05 SEWP 2 MHz 0 Degree 5 m Cable SEWP-B-38-10-15-05 SEWP 10MHz 0 Degree 5m Cable
SEWP-B-38-05-15-02 SEWP 5 MHz 0 Degree 2 m Cable SEWP-Y-38-15-05 Yoke Mounted WheelProbe
SEWP-B-38-05-15-05 SEWP 5 MHz 0 Degree 5 m Cable

24 SIMPLICITY | CAPABILITY | RELIABILITY


AWP 128E
WheelProbe
For applications where very large area coverage is Specification:
required, the 100 mm Array WheelProbe is available. • Sensor Frequency: 2 MHz to 10 MHz
Due to its larger size it is best suited to horizontal • Number of Probe Elements: 128
components but will also scan curved parts with a • Sensor Resolution: 0.8 mm
simple adjustment of the array angle. • Active Area: 96 mm
Employing a larger, wider tyre made from the same • Recommended Apertures: 8/16/24/32 elements
Sonatest Ltd rubber as our 50 mm WheelProbe, excellent • Encoder Resolution: 1/16th mm
• Encoder Connection: 7w LEMO
coupling and data quality is achieved. This RapidScan+
• Maximum Cable Length: 10 m (5 m @ 10 MHz)
sensor uses a 128 element phased array with 0.8 mm
resolution and a position encoder, providing twice the
area coverage as the 50 mm WheelProbe but with the
same resolution.

128 Element Array WheelProbe Accessories and Spares


AWP-02-128-08-05-C Array WheelProbe 2 MHz 100 mm AWP-TYRE-100 Spare Tyre 100 mm WheelProbe
AWP-05-128-08-05-C Array WheelProbe 5 MHz 100 mm
AWP-02-128-08-05-V Array WheelProbe 2 MHz 100 mm
AWP-05-128-08-05-V Array WheelProbe 5 MHz 100 mm

SIMPLICITY | CAPABILITY | RELIABILITY 25


LFWP
Low Frequency WheelProbe
The Sonatest Low Frequency WheelProbe is a Specification:
development that extends our existing range of Array • Scan Width: 85 mm (approx)
WheelProbes and is designed for the inspection of • Array Dimensions: 50 element, 2mm pitch, 16mm elevation
thick attenuative composite materials such as glass • Frequencies: 0.5 MHz, 1.0 MHz
reinforced plastic. As with the existing probes, it is • Dimensions (WxDxH): 280 x 260 x 200 mm
designed to couple to suitable inspection surfaces • Weight (excluding cable): 5.2 Kg
with a minimal amount of couplant. • Maximum Cable Length: 5 m (standard) up to 20 m

Low Frequency WheelProbe


LFWP-0.5-50-2-05-C Low Frequency WP 0.5 MHz C LFWP-1.0-50-2-01-O Low Frequency WP 1.0 MHz OMNI
LFWP-1.0-50-2-05-C Low Frequency WP 1.0 MHz C LFWP-0.5-50-2.05-V Low Frequency WP 0.5 MHz Veo+
LFWP-0.5-50-2-05-O Low Frequency WP 0.5 MHz OMNI LFWP-1.0-50-2-05-V Low Frequency WP 1.0 MHz Veo+

26 SIMPLICITY | CAPABILITY | RELIABILITY


B-Gage
Thickness Gauge
The B-Gage is an easy to use and economical hand held Specification:
variable velocity ultrasonic thickness meter. • Measuring Range: 1 mm - 300 mm
• Resolution: 0.1 mm
• Auto Power Off

B-Gage - Thickness Gauge • Battery Type: 2 x AA alkaline batteries


• Metric version only
B-GAGE Thickness Gauge c/w
• Weight: 200 g (10 ounces) with batteries.
• Dimensions (WxHxD): 65 x 125 x 30 mm
• Case: ABS moulded case
• Display: Multi-function 4 digit LCD with 0.500 inch numerals.
Display thickness, velocity. Battery check and coupling check
• Battery Life: Typically operates for 10-18 hours on alkaline
batteries. Display flashes when battery is low.
• Overall Range: 1.0 - 300.0 mm specified range depends on
the test material, transducer, surface
• Accuracy: (for standard probe DT201): 0.1 mm (up to 60 mm)
+/- 0.3% (above 60 mm)

B-Gage - Accessories
BG-105 Twin Transducer 5 MHz, 10 mm diameter
BG-205 Twin Transducer 5 MHz 5 mm diameter
BG-231 Transducer Cable for B-Gage

SIMPLICITY | CAPABILITY | RELIABILITY 27


EZ Scan
Encoder
The EZ Scan 4 is a small, magnetic wheel, single axis Excel™. The scanner has magnetic wheels and a couplant
linear B-scan encoder for use with our EHC-09DLCW delivery system (pump sold separately) ideal for a wide
ultrasonic thickness gauge with colour A and B-Scan. variety of corrosion applications. The EZ Scan 4 comes
The EZ Scan 4 is ideal for storage tank bottom and side with a 10 foot strain relief cable as well as transducer
walls, flat plates and even pipes with a 4” or greater cables. The EZ Scan 4 can also be used with other
outside diameter. equipment such as portable ultrasonic flaw detectors
The scanner comes standard with an interchangeable which can accept encoder inputs (specify connector type
5 Mhz dual transducer spring loaded in two directions. when ordering).
(Other transducers available on request).
The EZ Scan 4 is very lightweight and easily held in
your hand. Move the EZ Scan along the surface of the EZ Scan - Encoder
test piece for an accurate encoded BScan which can EZSCAN4-N EZ Scan Encoder
quickly and easily be saved and exported to Microsoft™

28 SIMPLICITY | CAPABILITY | RELIABILITY


Sonagage IV
Thickness Gauge
The Sonagage IV is ideal for operators that test a few
different materials regularly and contains 8 velocities of
common materials and two velocities that the use can
set using a simple software program.

Specification:
• Weight: 230g (8 ounces)
• Dimensions (WxHxD): 76.2 x 127 x 31.8 mm
(3 x 5 x 1.25 inches)
• Operating Temperature: -20°C to 50°C
(-4° to 122°F)
• Material Surface Temp: -20° to 537°C
(-4° to 1000°F) depending on probe use
• Thickness Range: 0.5 mm - 508 mm (0.020 -
20 inches) depending on material, temperature
and transducer selection
• Battery Type: 2 x AA alkaline
• Battery Life: Operates for 50 hours
(20 hours with backlight on)
• Display: 128 x 64 Graphics LCD monochrome
• Resolution: 0.01 mm (0.001 inches)
• Bandwidth: 0.5 - 20 MHz (-3dB)
• Casing: Customised, splash proof (IP54),
high impact plastic with rubber

Sonagage IV - Thickness Gauge


SONAGAGE IV Ultrasonic Thickness Gauge

SIMPLICITY | CAPABILITY | RELIABILITY 29


T-Gage V
Thickness Gauge
The T-Gage V series offers the latest technologies that
will make inspection easier and each model has been
built to perform in the roughest of industry conditions.
The suite of gauges come with monochrome displays
as standard. To enhance the user experience a colour
display (C) can be configured, as can the additional
A-Scan functionality (W). Simple upgrade options are
available throughout the life of your gauge.

T-Gage VB
The T-Gage VB is the most basic economical model
designed to make reliable, accurate thickness readings.

T-Gage V
As a mid-range model the T-Gage V offers the most
popular features including echo-to-echo (E-E).

T-Gage VDL
The T-Gage VDL is the top of the range model offering
all the features of the VDL together with the flexible
data logger, taking up to 50,000 readings, B-Scan and
Echo-to-Echo functions..

Specification:
• Weight: 230 g (8 ounces)
• Dimensions (WxHxD): 76.2 x 127.0 x 31.8 mm
(3 x 5 x 1.25 inches)
• Operating Temperature: -20° to 50°C (-4° to 122°F)
• Material Surface Temp: -20° to 537°C
(-4° to 1000°F) depending on probe use
• Battery type: 2 x AA alkaline
• Battery Life: operates for 50 hours (20 hours with backlight on)
• Display: 128 x 64 Graphics LCD monochrome.
220 x 170 Graphic Colour TFT display.
• Resolution: 0.01 mm (0.001 inches)
• Bandwidth: 0.5 - 20 MHz (-3dB)
• Measurement Rate: 4/sec and 20/sec in fast mode
• Gain: Low, Standard and High for varying test conditions
• Casing: Customised, splash proof (IP54), high impact plastic with rubber

T-Gage V Series - Thickness Gauge Further model options include:


T-GAGE V Ultrasonic Thickness Gauge T-Gage V C: E-E, Colour display
T-GAGE VB Basic Thickness Gauge T-Gage V W: E-E, A-Scan
T-GAGE VC Basic Thickness Gauge (Colour) T-Gage V CW: E-E, Colour display & A-Scan
T-GAGE VCDL Data Logging Thickness Gauge (Colour) T-Gage V DLC: E-E, Datalogger, Colour Display
T-GAGE VCDLW A & B-Scan Thickness Gauge (Colour) T-Gage V DLW: E-E, Datalogger, A-Scan
T-GAGE VCW A-Scan Thickness Gauge (Colour) T-Gage V DLCW: E-E, A/B-Scan & Datalogger
T-GAGE VDL Data Logging Thickness Gauge
T-GAGE VW A-Scan Thickness Gauge

30 SIMPLICITY | CAPABILITY | RELIABILITY


Microgage III
Thickness Gauge
The Microgage III Series is available with
a choice between monchrome and colour
displays and with or without A-Scan capability.
All instruments across the range are field
upgradeable, allowing the operator to opt for
further features further down the line, without
returning the instrument to the factory.
The variety of features offered by the Microgage
III Series allows the user to select a quality tool
that will exceed their application needs. The
Echo-to-Echo capability allows measurement
of the thickness of materials without removing
paint or coatings.

Specification:
• Weight: 230 g (8 ounces)
• Dimensions (WxHxD): 5.0 x 127.0 x 31.8 mm
(3 x 5 x 1.25 inches)
• Operating Temperature: -20 to 50°C
(-4°F to 122°F)
• Material Surface Temperature: -20°C to 537°
(-5° to 1000”C) Depending on Probe use.
• Thickness Range: 0.10 mm - 508 mm
(0.004 - 20 inches), depending on material
temperature and transducer selection.
• Material Velocity Calibration Range:
0.508 - 18.699 mm/μsec (0.200-0.7362 in/sec).
• Battery Type: 2 x AA alkaline
• Display: 128 x 64 Graphics LCD Monochrome.
220 x 170 Graphic Colour TFT display
• Resolution: 0.001 mm (0.0001 inches):
0.01 mm (0.001 inches)
• Bandwidth: 0.5 - 30 MHz (-3dB).

Microgage III Series - Precision Gauge


MICROGAGE III Basic Precision Gauge
MICROGAGE III C Basic Precision Gauge (Colour)
MICROGAGE III DL Data Logging Precision Gauge
MICROGAGE III B Precision Gauge
MICROGAGE III CDL Data Logging Precision Gauge (Colour)
MICROGAGE III CW A & B-Scan Precision Gauge
MICROGAGE III LCW A & B-Scan Precision Gauge (Colour)
MICROGAGE III DLW A & B-Scan Data Logging Precision Gauge
MICROGAGE III W A & B-Scan Precision Gauge

SIMPLICITY | CAPABILITY | RELIABILITY 31


Sonacoat P
Coating Gauges
The Sonacoat P provides fast,
non-destructive, accurate coating
measurements on steel and non-
ferrous metals. It is not only paintwork
thickness and other coatings you
can measure, you can also obtain
valuable information concerning the
coating fillers. When measured, if
the thickness value clearly exceeds
the standard paintwork thickness,
this would indicate the use of filler
material for repair work or repainting.
In the application of digital coating
thickness measurement there are
two field proven inspection methods;
the Magnetic method and the Eddy
Current method, (DIN EN ISO 2178
and 2360). The Sonacoat P uses
both these methods, offering the
same degree of high precision, even
with the thinnest coatings, allowing
measurement on steel.

Specification:
• Range: Steel/Iron (F): 0 - 2000 μm (0- 80 mils) • Operating Temperature: 0°C to 50°C (32°F to 122°F)
Aluminium (N): 0 - 2000 μm (0 - 80 mils) • Surface Temperature: -15°C to 60°C (5°F to 140°F)
• Accuracy: ±5 μm + 5 % of reading ±0.5 mils + 5 % of reading • Power: 2 AAA, 1.5V
• Resolution: 5 μm or <1% of reading 0.5 mils or <1% of reading • Dimensions (HxWxD): 110 x 50 x 25 mm (4.3 x 2 x 1 inches)
• Display: 4-digit alphanumeric. • Weight: 90g (3.2oz). Gauge incl. probe and batteries
• Height: 10 mm (0.4 inches) • Housing/Keypad: Protection Class: IP52 (proof against
• Minimum Measuring Area: 40 x 40 mm (1.6 x 1.6 inches) dust and dripping water)
• Minimum Substrate Thickness: F: 0.75 mm (30 mils)
N: 0.25 mm (10 mils)

Sonacoat P - Coating Gauge


SONACOAT EASY FN Coating Gauge Combined SONACOAT EASY F Coating Gauge - Ferrous

32 SIMPLICITY | CAPABILITY | RELIABILITY


Sonacoat Easy F & FN
Coating Gauges
• Low cost, easy to use Coating Thickness Gauges
• Fast and precise measurement
• Integrated Transducer
• F Model for Non-Magnetic Coatings on Steel only.
• FN Model also measure non-conductive coatings
on Non-Magnetic Metals with automatic substrate
recognition
• Wide Measuring Range up to 3,500 μm/mils
• No Calibration needed on flat surfaces
• Switch on and use instantly
• Online Statistics (n, mean, SD, Max, Min)
• Simple menu structure
• Audible measurement confirmation
• Standard AAA batteries
• Auto power off

Specification:
• Measuring Principle: Magnetic induction method (F)
Eddy current method (N)
• Tolerance: ± 3 μm or 3% of reading/± 0.12 mils or 3%
(whichever is greater)
• Resolution: 1 μm/0.1 mils or < 2% of reading
• Display: 4-digit, digit height 10mm / 400 mils, selectable
between μm/mils
• Minimum Measuring Area: 10 mm x 10 mm / 0.4 x 0.4 inches
• Minimum Curvature Radius (on steel): Convex 5 mm / 0.2 inches
Concave 50 mm / 2 inches
• Minimum Substrate Thickness: Iron / steel: 0.75 mm / 30 mils.
Non-ferrous materials: 0.25 mm / 10 mils
• Surface Temperature: -15°C to 60°C / 5°F to 140°F
• Operating Temperature: 0°C to 60°C / 32°F to 140°F
• Storage Temperature: -20°C to 60°C / -4°F to 140°F
• Power Supply: 2 x AA 1.5V batteries
• Housing/Keypad: Protection class IP52 (protection against
dust and dripping water)
• Dimensions (HxWxD) 110 x 50 x 25 mm (4.3 x 2 x 1 inches)
• Weight (Incl. batteries): 90 g / 3.2 oz

Sonacoat Easy F & FN - Coating Gauge


SONACOAT EASY FN Coating Gauge Combined
SONACOAT EASY F Coating Gauge - Ferrous

SIMPLICITY | CAPABILITY | RELIABILITY 33


X-Series
Phased Array Transducers
The X-Series range of Phased Array Probes have an integral 2.5 metre cable
and IPEX connector. The range is compatible with the Sonatest Veo+ series
and other leading phased array equipment. The X-Series offers the operator
a broader choice in range and frequencies; together with the assurance of
industry standard configurations.

X1 Series - Miniature & Sub Miniature PA Probes


The X1 models are small probes ideal for aerospace and limited access work. Key applications include ‘scribe line’ inspection.
Transducers are available in 5 and 10 MHz, 10-16 elements, with external wedge mountings.

X1 Series - Phased Array Transducers


X1PE5.0M10E0.6PIX250 PA Probe 5 MHz 10 element 0.6 mm pitch X1-SB55-NOL-5 X1 Wedge 0 degree 5 mm thick
X1PE10M10E0.0PIX250 PA Probe 10 MHz 10 element 0.6 mm pitch X1-SB55-NOL-20 X1 Wedge 0 degree 20 mm thick
X1PE10M16E0.3PIX250 PA Probe 10 MHz 16 element 0.3 mm pitch X1-SB55-N45S X1 Wedge 45 Degree SW
X1-SB54-NOL-10 X1 Wedge 0 degree 10 mm thick X1-SB55-N55S X1 Wedge 55 degree SW
X1-SB54-NOL-20 X1 Wedge 0 degree 20 mm thick X1-SB55-N60L X1 Wedge 60 degree LW
X1-SB54-N55S X1 Wedge 55 degree SW X1-SB55-N60S X1 Wedge 60 degree SW
X1-SB54-N60L X1 Wedge 60 degree LW

34 SIMPLICITY | CAPABILITY | RELIABILITY


X2 Series - General Purpose X3 Series - Long Array Probe
PA Probes for Electronic Scanning
The X2 range offers a general purpose compact probe design These probes are ideal for linear scanning applications (l-Scan
suitable for sector scanning applications. Transducers range or E-Scan). Transducers range through 2.24, 3.5, 5 and 10 MHz,
through 5, 7.5 and 10 MHz, 16 and 32 elements, with external 48 and 64 elements, with external wedge mountings.
wedge mountings.

X2 Series - Phased Array Transducers X3 Series - Phased Array Transducers


X2PE5.0M16E0.6PIX250 PA Probe 5 MHz 16 element 0.6 mm pitch X3PE2.2M48E0.8PIX250 PA Probe 2.25 MHz 48 element 0.8 mm pitch
X2PE5.0M16E0.6PIX500 PA Probe 5 MHz 16 element 0.6 mm pitch X3PE2.2M48E0.8PIX500 PA Probe 2.25 MHz 48 element 0.8 mm pitch
X2PE7.5M16E0.6PIX250 PA Probe 7.5 MHz 16 element 0.6 mm pitch X3PE3.5M64E0.6PIX250 PA Probe 3.5 MHz 64 element 0.6 mm pitch
X2PE7.5M16E0.0PIX500 PA Probe 7.5 MHz 16 element 0.6 mm pitch X3PE3.5M64E0.6PIX500 PA Probe 3.5 MHz 64 element 0.6 mm pitch
X2PE10M16E0.6PIX250 PA Probe 10 MHz 16 element 0.6 mm pitch X3PE5.0M63E0.6PIX250 PA Probe 5 MHz 64 element 0.6 mm pitch
X2PE10M16E0.6PIX500 PA Probe 10 MHz 16 element 0.6 mm pitch X3PE5.0M64E0.6PIX500 PA Probe 5 MHz 64 element 0.6 mm pitch
X2PE10M32E0.3PIX250 PA Probe 10 MHz 32 element 0.6 mm pitch X3PE10M64E0.6PIX250 PA Probe 10 MHz 64 element 0.6 mm pitch
X2-SB56-NOL X2 Wedge 0 degree 25 mm thick X3PE10M64E0.6PIX500 PA Probe 10 MHz 64 element 0.6 mm pitch
X2-SB56-N45S X2 Wedge 45 degree SW X3-SB57-NOL X3 Wedge 0 degree (25 mm)
X2-SB56-N60S X2 Wedge 60 degree SW X3-SB57-N45S X3 Wedge 45 degree SW
X2-SB56-N60L X2 Wedge 60 degree LW X3-SB57-N45L X3 Wedge 45 degree LW
X2-SB56-N0L-IHC X2 Wedge 0 degree 25 mm thick X3-SB57-N55S X3 Wedge 55 degree SW
X2-SB56-N45S-IHC X2 Wedge 45 degree SW X3-SB57-N60S X3 Wedge 60 degree SW
X2-SB56-N60S-IHC X2 Wedge 60 degree SW X3-SB57-N60L X3 Wedge 60 degree LW
X2-SB56-N60L-IHC X2 Wedge 60 degree LW X3-SB57-N0L-IHC X3 Wedge 0 degree (25 mm)
X3-SB57-N45S-IHC X3 Wedge 45 degree SW
X3-SB57-N45L-IHC X3 Wedge 45 degree LW
X3-SB57-N55S-IHC X3 Wedge 55 degree SW
X3-SB57-N60S-IHC X3 Wedge 60 degree SW
X3-SB57-N60L-IHC X3 Wedge 60 degree LW

X4 Series - Miniature Phased Array X5 - Medium Phased Array


Probes with Integral Wedge Probes - AWS, High Temperature
An integral wedge design which is dimensionally and and Deep Penetration
ultrasonically equivalent to standard European non-element These are low frequency, high energy probes designed for
shear wave probes. An excellent choice where a compact applications requiring deep penetration and general testing.
angle beam is required.

X4 Series - Phased Array Transducers X5 Series - Phased Array Transducers


X4PE2M8E1.0P35WIX250 PA Int Wedge Probe 2 MHz 8 element X5PE2.2M16E1.0PIX250 PA Probe 2.25 MHz 16 element 1.0 mm pitch
X4PEM16E0.5P35WIX25 PA Int Wedge Probe 4 MHz 16 element X5PE2.216E1.0PIX500 PA Probe 2.25 MHz 16 element 1.0 mm pitch
X5PE5.0M16E1.0PIX250 PA Probe 5 MHz 16 element 1 mm pitch
X5PE5.0M16E1.0PIX500 PA Probe 5 MHz 16 element 1 mm pitch
X5-SB58-N0L X5 Wedge 0 degree
X5-SB58-N60S X5 Wedge 60 degree SW
X5-SB58-N60L X5 Wedge 60 degree LW
X5-SB58-N0L-IHC X5 Wedge 0 degree
X5-SB58-N60S-IHC X5 Wedge 60 degree SW
X5-SB58-N60L-IHC X5 Wedge 60 degree LW

X6 Series - Phased Array Transducers


This probe series has the capabilities to generate very large virtual probe apertures because of its 128 elements specifications. Typically
used in a 0° Linear Scan type mode (L-Scan), its large footprint makes it ideal for applications like corrosion mapping and composite
inspection because it can cover large areas very quickly. These X6 probes also have a fine element pitch to offer very high resolution
capabilities which gives the flexibility to improve defect sizing, material penetration and signal to noise ratio performances by using
small or large focal law apertures.

X6-SB9-N0L 0 Deg Wedge for X6 Probe X6-SD7-N0L-IHC 0 Deg Wedge for X6 Probe
X6-SB9-N0L-IHC 0 Deg Wedge for X6 Probe X6-SD7-N55S 55 Deg Wedge for X6 Probe
X6-SB9-N55S 55 Deg Wedge for X6 Probe X6-SD7-N55S-IHC 55 Deg Wedge for X6 Probe
X6-SB9-N55S-IHC 55 Deg Wedge for X6 Probe X6PE35M128E0.75IX250 PA Probe 3,5 MHz 128 element 0.75 pitch
X6-SD7-N0L 0 Deg Wedge for X6 Probe X6PE5M128E0.75PIX250 PA Probe 5 MHz 128 element 0.75 pitch

SIMPLICITY | CAPABILITY | RELIABILITY 35


DaaH Series
Transducers
The DaaH (Detachable Active Array Head) range provides Specification:
a unique phased array probe solution using standard • Phased array beam wave contact probe
cables and a range of detachable probe heads. This • Rectangular, lead zirconate titanate crystal
concept yields advantages in cost and gives the end user • Damped for bandwidth
more flexibility in the field during the inspection process. • Epoxy face

DaaH Type 1 DaaH Type 5


TI-PE-2.25M20E1.2P T1 DaaH 2.25 MHz 20 element 1.2 mm pitch T5-PE-5.0M64E0.8P T5 DaaH 5MHz 64 element 0.8mm pitch
T1PE2.25M19E1.2P17W T1 DaaH 2.25 MHz 19 element 1.2 mm pitch T5-12.7TOD-REXO Type 5 Wedge-External Mount
T1PE2.25M14E1.2P35W T1 DaaH 2.25 MHz 14 element 1.2 mm pitch T5-25.4TOD-REXO Type 5 Wedge-External Mount
T1-PE-5.0M32E0.8P T1 DaaH 5 MHz 32 element 0.9 mm pitch T5-37WOD-REXO Type 5 Wedge-External Mount
T1PE5.0M26E0.8P17W T1 DaaH 5 MHz 26 element 0.8 mm pitch T5-12.7TOD-REXO Type 5 Wedge-External Mount
T1PE5.0M22E0.8P35W T1 DaaH 5 MHz 22 element 0.8 mm pitch T5-25.4TOD-REXO Type 5 Wedge-External Mount
T1-PE-5.0M64E0.8P T1 DaaH 5 MHz 64 element 0.8 mm pitch T5-37WOD-REXO Type 5 Wedge-External Mount
T1-PE-7.5M44E0.6P T1 DaaH 5.5 MHz 44 element 0.6 mm pitch T5-12.7TOD-REXO Type 5 Wedge-External Mount
T1-PE-7.5M40E0.0P17W T1 DaaH 7.5 MHz 40 element 0.6 mm pitch T5-25.4TOD-REXO Type 5 Wedge-External Mount
T1PE7.5M30E0.6P35W T1 DaaH 7.5 MHz 30 element 0.6 mm pitch T5-37WOD-REXO Type 5 Wedge-External Mount
T1-12.7TOD-REXO Type 1 Wedge-External Mount
T1-25.4TOD-REXO Type 1 Wedge-External Mount
T1-17WOD-REXO Type 1 Wedge-External Mount
T1-35WOD-REXO Type 1 Wedge-External Mount
T1-37WOD-REXO Type 1 Wedge-External Mount

DaaH Adaptors
ASM-9038-HY200 Type 1 DaaH Adaptor (Single)
ASM-9038-IX200 Type 1 DaaH Adaptor (Single)
ASM-9038-IX800 Type 1 DaaH Adaptor (Single)
ASM-9039-HY200 Type 1 DaaH Adaptor (Dual)
ASM-9039-IX200 Type 1 DaaH Adaptor (Dual)
ASM-9039-IX800 Type 1 DaaH Adaptor (Dual)
ASM-9048-HY200 Type 5 DaaH Adaptor (Single)
ASM-9048-IX200 Type 5 DaaH Adaptor (Single)
ASM-9048-IX500 Type 5 DaaH Adaptor (Single)
ASM-9049-IX200 Type 5 DaaH Adaptor (Single)

36 SIMPLICITY | CAPABILITY | RELIABILITY


Sirius Series
Transducers
The Sirius Transducer Range is a comprehensive collection of shear and compression wave probes, which include single
and dual element probes in 0° and angle beams. This range has been specifically assembled to address the inspection
criteria demanded throughout Europe and ROW (excluding USA).

Medium & Large Angle Beam


Small Angle Beam Shearwave Transducers (SMA) Shearwave Transducers (MMA)
• Single angle beam shear wave contact probe • Single angle beam shear wave contract probe
• Rectangular, lead zirconate titanate crystal • Rectangular, lead zirconate titanate crystal
• Medium damped for medium bandwidth • Medium damped for medium bandwith
• European Standard transducer • European Standard transducer

Small/Large Single
Compression
Ceramic Faces
(SHM & LHM)
Twin Angle Beam Shearwave Transducers (TSMA) • Single normal beam
• Twin angle beam shear wave contact probe compression wave contact probe
• Rectangular, lead zirconate titanate crystal • Circular, lead metaniobate crystal
• Medium damped for medium bandwidth • Medium damped for medium bandwidth
• European Standard transducer • European Standard Transducer

Small/Large Single Compression Replaceable


Membrane (SMM & LNM)
• Single normal beam compression wave contact probe
• Circular, lead metaniobate crystal
• Medium damped for medium bandwidth
• European Standard Transducer

SIMPLICITY | CAPABILITY | RELIABILITY 37


Single Compression
Transducers
Single element or straight beam transducers are commonly used to measure thickness and to detect flaws on plates, bars,
forgings, castings and extrusions. They are applied directly to the flat surfaces of the test material or object. Transducers
with smaller diameters can be applied to test slightly curved surfaces.

Medium Damped (SLM)


High Damped (SLH) A regular standard transducer used for testing small to large
Normal beam flaw detection, detection of delaminations, components of different materials and geometries such as:
thickness gauging, metals, glass, ceramics, porcelain, composites. metals, glass, ceramics, porcelain and composites.

Replaceable Membrane (SLF) Large Low Frequency (LLF)


Used for contact testing on rough, cast, pitted or abrasive Used for testing, with minimal transducer wear, on larger or
surfaces with minimal transducer wear, such as: castings, highly attenuative work pieces with rough, cast, pitted or
forgings and billets. abrasive surfaces such as: castings, forgings and billets.

High Damped/Low Profile (SLP)


The same damping as with the SLF series
but with a low profile housing which allows Low Damped (SLC) High Damped (SLG)
access to hard to reach areas. Regularly These longitudinal contact transducers A regular transducer used for testing
used as a search probe in environments are suited where power and penetration small and large components of different
such as aircraft applications, machined is more important than near surface materials such as: metals, glass, ceramics
components and composites. resolution: bar and billets. and porcelain.

38 SIMPLICITY | CAPABILITY | RELIABILITY


Twin Compression
Transducers
Twin Compression transducers are primarily used to measure thickness, detect flaws
and corrosion in thin materials, especially where near surface resolution is required.
This range is also ideal for use in general and critical weld inspection.

Combined Double (CD)


Twin Compression (D) Corrosion inspection, thickness measurement and locations of
For thickness measurement in areas of restricted access the defects near the surface. Pipes and vessels, plate, small bore
and near surface flaw detection. Brazed or soldered joints. pipe work, brazed joint inspection, bond testing on white metal
Concave surfaces - white metal bearings. bearings, aerospace applications. Available in high temperature.

Gemini (GEM)
Useful for corrosion inspection, thickness measurement and
Protective Membrane (CDF) locations of the defects near the surface. Pipes and vessels,
Used with or without the protective membrane for thickness plate, small bore pipe work, brazed joint inspection, bond
gauging and near surface flaw detection on: plate, bar, tube and testing on white metal bearings, aerospace applications and
pipe, castings and forgings, machined parts, bond testing. weld inspection. Available in high temperature.

SIMPLICITY | CAPABILITY | RELIABILITY 39


Angle Beam
Transducers
Angle Beam transducers allow the sound beam to be introduced into the test material at an angle. Plastic wedges of
controlled geometry are attached to the transducer active element in order to establish the desired angle. Sonatest
wedges are precision engineered to produce a refracted shear wave within the test object at specific angles.

Single Angle (SAO)


Single Angle Orion Welds in castings and forgings, for example components
Critical welds, forgings, components requiring accurate inspection. requiring inspection by transverse shear wave techniques.

Single Angle & High Temperature (SA)


Welds and components requiring inspection by Large Single Angle (LSA)
transverse wave techniques. Large work pieces, weldings, forgings, castings, shafts.

High Temperature Shear


Wave (HSA)
• Single Angle beam shear wave
contact probe
• Rectangular, lead zirconate
titanate crystal
• Medium damped for medium
bandwidth
• High temperature shoe
• Continuous operation at
maximum of 100°C
• Intermittent operation up to
220°C (20 seconds contact
and then cool)

40 SIMPLICITY | CAPABILITY | RELIABILITY


Dual Angle Shearwave
Transducers (CDA)
Specification:
• Dual angle beam shear wave contact probe
• Rectangular lead metaniobate crystal
• Medium damped for medium band-width
• Acrylic shoe
• Special sizes available upon request

Fingertip Contact
Transducers (FCR, FCG & PFC)
Specification:
• Single normal beam compression
wave contact probe
• Circular, lead metaniobate crystal
• High damped for wide bandwidth
(FCR & PFC)
• Medium damped for medium
bandwidth (FCG)
• Ceramic wear face and steel wear
ring to prolong service life
• Stainless steel ergonomic case for
good grip and ease of use

SIMPLICITY | CAPABILITY | RELIABILITY 41


Quick Change Shearwave
Transducers & Wedges (QCR, QCG, PQC & QW)
Transducer Specification: Wedge Features
• Single angle beam shear wave contact probe • Threaded quick change wedge for use with QCR, QCG
• Circular, lead metaniobate crystal and PQC transducers
• High damped for wide bandwidth (QCR/PQC) • Wedge beam shear wave contact probe
• Medium damped for medium bandwidth (QCG) • Axial and circumferential ID or OD profiling available
• Screw thread for quick change use with threaded QW wedges
• Platinum Series has circular composite crystal

Miniature Shearwave
Transducers & Wedges (MSR, MSG or PMS)
Transducer Specification: Wedge Features
• Single angle beam shear wave contact probe • Wedge beam shear wave contact probe
• Circular, lead metaniobate crystal • Attached by screws to MSR, MSG and PMS transducers 1-64
• High damped for wide bandwidth (MSR/PMS) threaded holes
• Medium damped for medium bandwidth (MSG) • Axial and circumferential ID or OD profiling available
• Captive screws for attaching to wedge

42 SIMPLICITY | CAPABILITY | RELIABILITY


Standard Shearwave
Transducers & Wedges (SSR, SSG or PSS)
Specification:
• Single angle beam shear wave contact probe
• Rectangular lead metaniobate titanate crystal
• Medium damped for medium bandwidth (SSR)
• Low damped for narrow bandwidth (SSG)
• Composite crystal for wide bandwidth (PSS)
• Attached by screws to SW or SNW wedges
• AWS structural weld code style

SIMPLICITY | CAPABILITY | RELIABILITY 43


Miniature Angle Beam
Potted Transducers (MAP & PMAP)
Specification:
• Single angle beam shear
wave contact probe
• Rectangular, lead
metaniobate crystal
• Medium damped for
medium bandwidth
• Integral wedge angle
beam transducer

Micro Miniature Angle Beam


Potted Transducers (MMAP & PMMAP)
Specification:
• Single angle beam shear wave contact probe • Medium damped for medium bandwidth
• Rectangular, lead metaniobate crystal • Miniature Integral wedge angle

Large Angle Beam


Potted Transducers (LAP)
Specification:
• Large Integral wedge angle
beam transducer
• Optional irrigation channels

44 SIMPLICITY | CAPABILITY | RELIABILITY


Dual Element
Transducers (DEM & PDEM)
Specification:
• Dual normal beam compression wave contact probe
• Lead metaniobate crystal (DEM)
• Composite Crystal (PDEM)
• Medium damped for medium bandwidth

Delay Line
Transducers (RDT)
Specification:
• Single normal beam compression wave contact probe
• Provide excellent near surface resolution
• Circular lead metaniobate crystal
• High damped for wide bandwidth
• Rexolite delay line
• Special sizes, high temperature
delay lines are available on request

SIMPLICITY | CAPABILITY | RELIABILITY 45


Immersion
Transducers (IMR, IMG or PIM)
Specification:
• Single immersion beam compression wave immersion probe
• Circular, lead metaniobate crystal
• High damped for wide bandwidth (IMR)
• Medium damped for medium bandwidth (IMG)
• Composite crystal for wide bandwidth, high output (PIM)
• Spherical (point focus) or Cylindrical (line focus) available
as an extra option

Magnetic
Transducers (MAG)
Specification:
• Normal beam compression wave probe
• Circular lead metaniobate crystal
• Medium damped with ceramic wear face
• Built-in magnet to hold probe to ferrous surfaces

46 SIMPLICITY | CAPABILITY | RELIABILITY


Application Specific
Transducers
Sonatest are able to manufacture a wide range of transducers to suit any application. If you cannot find the appropriate
transducer within our range, Sonatest will develop a ‘Special’ transducer specifically for your application requirements.
Over the last 40 years Sonatest have manufactured Special Transducers for many different applications, ranging from the
rail industry to the aerospace industry.

Examples of some of the ‘Specials’ which we have previously developed:

The Rail Probe Soft Tipped Probes (STP’s)


One example of our capabilities with “Specials” is the Soft Tipped transducers are for use with Sonatest dry
Rail Probe. The Rail Probe was specifically designed to contact flaw detectors such as the Masterscan series.
have two angle probes (@MHz, 70º) at either end and a Applications include the testing of composites, rubber,
compression probe in the middle (2MHz). This probe is wood, ceramics and friction material.
used in combination with a flaw detector on a railcart No surface preparation is required for the majority
to scan rails. The rail probe has proved to be a very of applications. Ideally suited for test specimens with
succesful transducer and is manafactured today complex shapes. Operating through transmission mode
exclusively by Sonatest. using two transducers.

Boiler Tube Probes (BTP’s) Roller Probes


Small low profile twin angle beam transducers with integral Dry contact roller probes
cables for the inspection of welds in steam boilers in are mainly used where
power stations. Axially radiused to suit 50 mm boiler tubes. automated testing is
%MHz, with an increased toe in angle to produce a short required. Sonatest Roller
focal length to suit these welds and available as 70º and probes are available with
60º with BNC or LEMO 1 connectors to fit flaw detectors. microdot and mini lemo
connector options.

Features
• Pair normal beam
compression wave roller probe.
• Circular, lead metaniobate crystal.
• High sensitivity.
• Polymer face.
• Use with Dryscan flaw detection.
• Stub axle version available RP25HS-3C
(with composite crystal)

Frequent Applications
• Aerospace • Bond Testing • Composites

SIMPLICITY | CAPABILITY | RELIABILITY 47


Distributed by:
Sonatest (Head Office) Sonatest (North America)
Dickens Road, Old Wolverton 12775 Cogburn, San Antonio
Milton Keynes, MK12 5QQ Texas, 78249
t: +44 (0)1908 316345 t: +1 (210) 697-0335
e: sales@sonatest.com e: sales@sonatestinc.com

Issue1_September 2016

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