Subject Brown Field Pipe Rack Design Project Hawkins

Sheet No. 1 Of
Authored by LJP Date 8/18/2009
Check Date

'file:///conversion/tmp/scratch/41034386.xls'#$old

PIPE RACK DESIGN

Wind Forces
F=qzGCFAF (ASCE Eq. 6-28)
qz=.00256KzKZTKDV2I (ASCE Eq. 6-15)
qz= 16.7psf

Wind Speed V= 90.0 mph 3 sec gust, Exp. B

KZ= 0.7
KZT= 1.0
KD= 1.0
I= 1.15
Ggust= 0.85
Cable H= 0.33 ft
Shape Structural
Piping Cable Tray
Factor Member
CF= 1.8 0.7 2
AF= Add 10% Pipe rack width plus pipe/cable tray hgt
Pipe Rack Width= 10.0 ft 15.0 ft 20.0 ft
AF(plus pipe/cable htg) 1.0 1.5 2.0

Thermal Forces
10 ft Wide Bent @ 20' span Force (K) 15 ft Wide Bent @ 20' span Force (K)
Transverse Forces 10.0 % 0.8 10.0 % 1.2
Longitudinal forces 10.0 % 0.8 10.0 % 1.2

20 ft Wide Bent @ 20' span Force (K)

10.0 % 1.6
10.0 % 1.6
 Subject Brown Field Pipe Rack Design Project Hawkins
Sheet No. 1 Of
Authored by LJP Date 8/18/2009
Check Date

'file:///conversion/tmp/scratch/41034386.xls'#$old

Longitudinal Bracing and Struts Forces (2.5% of cumulative pipe weight) 20' span
Flongit(10)= 0.2 kip Dist force to each tranverse joint
Flongit(15)= 0.3 kip "
Flongit(20)= 0.4 kip

Wind Forces / Structural/Pipe/Cable Tray Elements

Elements 10' Wide Bent 15' Wide Bent

Struct Pipe Struct Cable Tray

Pipe(Dia. Pipe Wind Support Pipe Wind Pipe Support
-Member -Member Cable Tray Joint
+ Insul Force joint Force Force joint Force Force / 20'
Wind Force Wind Force
W - Shape None) AF10 20'span AF15 20'span span'
6 6 1.5 0.038 k/ft 0.015 k/ft 0.298 kip 2.0 0.051 k/ft 0.025 k/ft 0.497 kip 0.052 k/ft 1.04 kip
8 8 1.7 0.043 k/ft 0.017 k/ft 0.331 kip 2.2 0.055 k/ft 0.026 k/ft 0.530 kip
10 10 1.8 0.047 k/ft 0.018 k/ft 0.364 kip 2.3 0.060 k/ft 0.028 k/ft 0.563 kip
12 12 2.0 0.051 k/ft 0.020 k/ft 0.397 kip 2.5 0.064 k/ft 0.030 k/ft 0.596 kip
14 14 2.2 0.055 k/ft 0.022 k/ft 0.430 kip 2.7 0.068 k/ft 0.031 k/ft 0.629 kip
16 16 2.3 0.060 k/ft 0.023 k/ft 0.463 kip 2.8 0.072 k/ft 0.033 k/ft 0.662 kip
18 18 2.5 0.064 k/ft 0.025 k/ft 0.497 kip 3.0 0.077 k/ft 0.035 k/ft 0.695 kip
20 20 2.7 0.068 k/ft 0.026 k/ft 0.530 kip 3.2 0.081 k/ft 0.036 k/ft 0.728 kip

20' Wide Bent

Struct
-Member Pipe Wind Pipe Support
Wind Force joint Force
AF20 Force 20'span
2.5 0.064 k/ft 0.030 k/ft 0.596 kip
2.7 0.068 k/ft 0.031 k/ft 0.629 kip
2.8 0.072 k/ft 0.033 k/ft 0.662 kip
3.0 0.077 k/ft 0.035 k/ft 0.695 kip
3.2 0.081 k/ft 0.036 k/ft 0.728 kip
3.3 0.085 k/ft 0.038 k/ft 0.761 kip
3.5 0.089 k/ft 0.040 k/ft 0.795 kip
 Subject Brown Field Pipe Rack Design Project Hawkins
Sheet No. 1 Of
Authored by LJP Date 8/18/2009
Check Date

'file:///conversion/tmp/scratch/41034386.xls'#$old
3.7 0.094 k/ft 0.041 k/ft 0.828 kip

Wind Column
Flange/Web Width AF Wind Force
6 0.5 0.013 k/ft
8 0.7 0.017 k/ft
10 0.8 0.021 k/ft
12 1.0 0.026 k/ft

Pipe Gravity Loads on members

Span (ft) 5 10 20 25 30 35 40
Pipe= 40.0psf 0.2 k/ft 0.4 k/ft 0.8 k/ft 1.0 k/ft 1.2 k/ft 1.4 k/ft 1.6 k/ft
Electrical= 20.0psf 0.10 k/ft 0.20 k/ft 0.40 k/ft 0.50 k/ft 0.60 k/ft 0.70 k/ft 0.80 k/ft

Seismic Loads
R= 3.5 Ordinary Moment Frames
E= EH+/-Ev
EH= pQE p= 1.0 due to Design Category B (QE=V)
EV= 0.2*SDS*D D= Dead Load
SDS= 0.142
V= CS*W CS= SDS/R/I = 0.0405714
I= 1.0 Important Factor
Bend Width 10.0 ft 15.0 ft 20.0 ft 10.0 ft 15.0 ft
W= 8 kip 12 kip 16 kip 5 kip 8 kip
V=Cs*W= 0.3 kip 0.5 kip 0.6 kip 0.2 kip 0.3 kip
EH= 0.32 kip 0.49 kip 0.65 kip 0.20 kip 0.30 kip
E V= 0.23 kip 0.34 kip 0.45 kip 0.14 kip 0.21 kip
 Subject Green Field Pipe Rack Design Project Hawkins
Sheet No. 1
Authored by LJP Date 9/2/2009
Check KAL Date 10/5/2009

'file:///conversion/tmp/scratch/41034386.xls'#$Greenfield Piperack

PIPE RACK DESIGN

Pipe Gravity Loads on members 6' Wide Bent

Span (ft): 20.00 ft Span
Piping = 40.0psf 0.80 k/ft
Electrical = 20.0psf 0.40 k/ft

Thermal Forces (Obtain anchor forces from Piping Stress Department)

20.00 ft span 10.00 ft wide 6.00 ft wide
Piping Load 40 psf Force (K) Force (K)
Longitudinal Beams 7.50% 0.60 kip 0.36 kip
Longitudinal Bracing and Struts 2.50% 0.20 kip 0.12 kip
Transverse 10.00% 0.80 kip 0.48 kip

Wind Forces
F = qzGCFAF (ASCE Eq. 6-28)
qz = 0.00256KzKZTKDV I 2
(ASCE Eq. 6-15)
qz = 16.7psf

Wind Speed V = 90.0 mph 3 sec gust, Exposure Category B

KZ = 0.7
KZT = 1.0
KD = 1.0
I = 1.15
Ggust = 0.85
Cable Tray H = 0.333 ft
Shape Structural
Piping Cable Tray
Factor Members
CF = 1.8 0.7 2
qzGCF =25.54 psf 9.93 psf 28.38 psf
AF = Add 10% Pipe Rack width plus pipe/cable tray height
Pipe Rack Width = 6.0 ft
AF = 0.6 ft (Add pipe or cable tray height)
AF = 1.0 ft
Wind Forces / Structural/Pipe/Cable Tray Elements
Elements 6' Wide Bent 10' Wide Bent
Pipe (no Insulation) Pipe Wind Pipe Wind
Size O.D. AF6 Force 20.00 ft Span AF6 Force 20.00 ft Span
6 in 6.625 in 1.152 ft 0.011 k/ft 0.229 kip 1.552 ft 0.015 k/ft 0.308 kip
8 in 8.625 in 1.319 ft 0.013 k/ft 0.262 kip 1.719 ft 0.017 k/ft 0.341 kip
10 in 10.75 in 1.496 ft 0.015 k/ft 0.297 kip 1.896 ft 0.019 k/ft 0.377 kip
12 in 12.75 in 1.663 ft 0.017 k/ft 0.330 kip 2.063 ft 0.020 k/ft 0.410 kip
14 in 14.0 in 1.767 ft 0.018 k/ft 0.351 kip 2.167 ft 0.022 k/ft 0.430 kip
16 in 16.0 in 1.933 ft 0.019 k/ft 0.384 kip 2.333 ft 0.023 k/ft 0.463 kip
18 in 18.0 in 2.100 ft 0.021 k/ft 0.417 kip 2.500 ft 0.025 k/ft 0.497 kip
20 in 20.0 in 2.267 ft 0.023 k/ft 0.450 kip 2.667 ft 0.026 k/ft 0.530 kip

6' Wide Bent 10' Wide Bent

Cable Tray AF10 Wind 20.00 ft Span AF10 Wind 20.00 ft Span
Joint Loads 0.933 ft 0.026 k/ft 0.530 kip 1.333 ft 0.038 k/ft 0.757 kip

Wind Column
Flange/Web Width AF Wind Force
6 in 0.5 0.013 k/ft
8 in 0.7 0.017 k/ft
10 in 0.8 0.021 k/ft
12 in 1.0 0.026 k/ft
Seismic Loads
Site Class D SS = 0.133 Fa = 1.6 SDS = 0.142
S1 = 0.058 Fv = 2.4 SD1 = 0.093

R = 3.5 Ordinary Moment Frames

E = EH+/-Ev

EH = pQE p = 1.0 due to Design Category B (QE=V)

EV = 0.2*SDS*D D = Dead Load
= 0.028*D

V = CS*W CS = SDS/R/I = 0.041

Importance Factor I = 1.0

6' Wide Bent 10' Wide Bent

Piping: 20.00 ft Span 20.00 ft Span
40.0 psf W= 4.8 kip W= 8.0 kip
V=Cs*W= 0.195 kip V=Cs*W= 0.324 kip
EH = 0.195 kip EH = 0.324 kip
EV = 0.136 kip EV = 0.227 kip

50% EH = 0.097 kip EH = 0.162 kip

per side EV = 0.068 kip EV = 0.113 kip

6' Wide Bent 10' Wide Bent

Electrical 20.00 ft Span 20.00 ft Span
20.0 psf W= 2.4 kip W= 4.0 kip
V=Cs*W= 0.097 kip V=Cs*W= 0.162 kip
EH = 0.097 kip E H
= 0.162 kip
EV = 0.068 kip E V
= 0.113 kip

50% EH = 0.049 kip EH = 0.081 kip

per side EV = 0.034 kip EV = 0.057 kip
Of