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TABLE OF CONTENTS

Acknowledgement ............................................................................................................ i

List of Figures ................................................................................................................... ii

List of Tables ................................................................................................................... iii

Definition of Terms ......................................................................................................... vii

Introduction ................................................................................................................... 1

Chapter I: Fish Fillet Processing.................................................................................. 3

1. Flow Chart…............................................................................................. 3

2. Plant Capacity .......................................................................................... 4

3. Fish Processing ...................................................................................... 13

Chapter II: Cold Storage Design ................................................................................ 14

1. Cold Storage of Raw Materials ............................................................... 14

A. Fish Box ................................................................................................ 14

B. Pallet ..................................................................................................... 16

C. Forklift ................................................................................................... 17

D. Stacking Method .................................................................................... 19

E. Racking System ..................................................................................... 19

F. Racking System .................................................................................... 19

G. Cold Storage Layout ............................................................................. 21

2. Cold Storage of Finish Products ............................................................. 24

A. Product (Tilapia Fillet) ............................................................................ 24


B. Vacuum Pack ........................................................................................ 25

C. Carton ................................................................................................... 25

D. Pallet ...................................................................................................... 26

E. Stacking Design ..................................................................................... 27

F. Racking System ..................................................................................... 29

G. Cold Storage Layout .............................................................................. 31

3. Blast Freezer ......................................................................................... 34

4. Fish Processing Plant ............................................................................ 36

Chapter III: Cooling Load Calculations ..................................................................... 37

1. Design Temperature ............................................................................................. 37


2. Cold Storage of Raw Materials .......................................................................... 38
3. Cold Storage of Finish Product .......................................................................... 62

Chapter IV: Cooling Load Calculations ..................................................................... 82

1. Refrigerant ............................................................................................................... 82
2. Design Conditions ................................................................................................... 84
3. Mass Flow Rate ....................................................................................................... 87
4. Work of Compressor .............................................................................................. 90
5. Coefficient of Performance................................................................................... 90
6. Summary of Refrigerating System ..................................................................... 91

Chapter V: Equipment Selection ................................................................................ 92

1. Evaporator ................................................................................................................ 92
2. Compressor ............................................................................................................. 92

3. Condenser................................................................................................................. 102
3. Liquid Receiver ........................................................................................................ 105