Beruflich Dokumente
Kultur Dokumente
Presented by:
Mika Johnsson
For: Global
Workflow
2006
Valor – Global Player
Valor is present in
over 23 countries with
direct sales offices and
distribution networks.
Worldwide support
organization for
enterprise level
implementations.
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 2
Some of Our Customers
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Valor
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Electronics Manufacturing Industry Trends
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Manufacturer’s Information Explosion
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Keys to Successful Manufacturing
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According to a Study... (by Hewlett Packard)
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The DFM Gap
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Design for Manufacturability
Analyzing the data early:
• Saves revision spins
• Reduces scrap
• Saves labor and hardware costs
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Goals of DFM
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NPI Process
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Valor Technologies
Design to Manufacturing process
Conceptual
Design Schematic Ramp to
Design
Layout NPI Volume
Volume
Production
Low Cost
High Quality
Technology Platform
Short Cycle
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 13
Valor Technologies
ODB++
Comprehensive CAD/CAM printed circuit assembly data model
Integrated, intelligent product data transfer format
Integrated Design, Fabrication and Assembly based on a single standard
In use by thousands of electronics companies worldwide
Supports DFM/CAM/Assembly-Test process preparation
Open format basis for IPC 2581
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Valor Technologies
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Valor - Product Family Overview
Enterprise 3000 (Design) Valor Parts
Design for Manufacturability Library (VPL)
system for zero-defect
Unique parts
first-time manufacturing
(over 700 checks) library with
over 35 million
accurate
Genesis 2000 (Fabrication) component
Next-generation pre-production
CAM for automated production
geometries
set-up of bare boards supporting
Design &
Assembly
Trilogy 5000 (Assembly Engineering) processes
Pre-production preparation solution
for virtual simulation,
optimization and testing of
PCB assembly processes
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Trilogy 5000 Comprehensive CAD-to-manufacturing solution,
based on one intelligent database
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Engineering
Station
Engineering
Design Data
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Engineering
Valor Parts Library
Station
(VPL)
Missing components
Incompatible components
Feedback to:
Customer, Logistics,
Purchasing
Engineering
Design Data
Check form/fit equivalence
between alternates (VPL)
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Engineering
Station
BOM Manager
Feedback to:
Customer, Logistics,
Purchasing
Engineering
Design Data
Sharelist DFM Feedback
Line Balancing
Product Grouping
BOM Manager
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Machine Shapes
Engineering
Manager
Station
Assembly Engineering
Line Balancing
Product Grouping
BOM Manager
Feedback to:
Customer, Logistics,
Purchasing Integrated library of all
machine parts data
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Machine Shapes
Engineering
Manager
Station
Documentation
Editor Assembly Engineering
Line Balancing
Product Grouping
BOM Manager
Automated documentation
generation
Feedback to:
Customer, Logistics, Template driven
Purchasing
Intelligence from ODB++ and
machine-programming
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 23
Machine Shapes
Engineering
Manager
Station
Documentation
Editor Assembly Engineering
Line Balancing
Product Grouping
BOM Manager
Assembly Lines:
Fuji, Sanyo, Universal,
Panasonic, Siemens,
Feedback to: and more...
Customer, Logistics,
Purchasing
Engineering
Design Data
Hundreds of machine-models
Assembly Merge Assembly/Test Bare Board covered
Analysis Analysis
Proven highest productivity
solution
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Machine Shapes
Engineering
Factory Floor Instructions Manager
Station
& Documentation Documentation
On-line distribution and
Editor Assembly Engineering
viewing
Hard-copy Line Balancing
Product Grouping
AOI / AXI Machines
Orbotech, VI-Technology,
BOM
Omron, Agilent Manager
5DX
and more, according to
customer demand
Assembly Lines:
PCB Fabrication Data Fuji, Sanyo, Universal,
Gerber-less fabrication Panasonic, Siemens,
Feedback to: Fabrication from single and more...
Customer, Logistics, data source
Purchasing Based on "Assembly Panel“
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 25
TRILOGY 5000
PCB manufacturing
process preparation solution
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Intelligent Data Exchange with ODB++
Captures all PCB design, fabrication and assembly knowledge into a
single unified database
Improves communication and reduces Time-to-Market
Eliminates time consuming re-engineering
Fully expandable and adaptable to industry needs
Explicit, hierarchical structure:
Accurate physical descriptions
More flexibility for production related issues
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 27
Valor Parts Library
A central component of Trilogy 5000
Contains information about electronic components including:
Exact geometry of component packages
Various attributes about packages, parts, assembly stations and component
manufacturers
Various mappings between names, codes and aliases
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Benefits of Using Actual Component Dimensions
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Component Data Comparison
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Accurate Components Ensure Accurate Analysis
Off limit
1.0mm
2.0mm
Is board thickness known? Do BOM and CAD data match?
Distance from Break-tab
board edge
• Direction of
components
• Type of
components
•SOJ
Through holes underneath • Height of
components? components
• Body or
Is the Footprint good for this
Footprint
Component?
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 32
Manufacturability Examples (2/3)
The fiducial marking on
the BGA is shorting two
nets directly below it.
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Manufacturability Examples (3/3)
True component dimensions
(from VPL) showing no
assembly clearance.
The power supply on this
PCB has 2 fixing screws
(with associated annular
rings) incorrectly fitted to
Mentor BoardStation Mentor BoardStation
wrong side of PCB.
Drill analysis
hole size, aspect ratio, shorts, touching / close holes etc.
Signal analysis
spacing, rout, sliver, size, stubs, bottleneck etc.
Power and Ground analysis
keep-out areas, plane spacing etc.
Solder mask analysis
pads, coverage, missing clearances etc.
Silk screen analysis
hole-clearance, SMD-clearance, overlaps etc.
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Bare Board Analysis - Examples
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Types of Analyses: Assembly Analysis
Fiducial analysis
spacing, isolation etc.
Component analysis
spacing, orientations, labels, traces etc.
Padstack analysis
toeprints, heat dissipation, SMD-pads etc.
Testpoint analysis
spacing, keep-out areas etc.
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 37
Assembly Analysis - Examples
Testpoint to
testpoint
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Assembly Analysis - Actions
Optimizing
Signal layer
Solder mask
Line width
Solder paste
Yield Improvement
Teardrop creation
Copper balancing
© Copyright 2006 Valor Computerized Systems Ltd. All trademarks are the property of their respective owners. Page 39
Benefits of Using Rules in DFM
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External Resource Files
Enable consistent use of design and manufacturing rules
throughout a supply chain
Enable defining different rule sets for different types of
design
Allow considering the exact specifications of the machines
used to build the product
Manufacturers can provide this information up front to OEM
to minimize issues and optimize output:
High volume, low tolerances
High volume, medium tolerances
Lower yield, high tolerances
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Rule File Example
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