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Doc No:

PETRONAS P1701-AJJT-E-05
CARIGALI
SDN. BHD.
Revision: D

EPCC OF ANJUNG FACILITIES Page: 1 of 11

PROJECT : PROVISION OF ENGINEERING, PROCUREMENT,


CONSTRUCTION, AND COMMISSIONING (EPCC) OF
ANJUNG FACILITIES

TITLE : SUPPLY OF DIESEL ENGINE GENERATOR PACKAGE


(G-7700)

CLIENT : PETRONAS CARIGALI SDN BHD

CONTRACTOR : BROOKE DOCKYARD AND ENGINEERING WORKS


CORPORATION

VENDOR : DYNAC SDN BHD

PURCHASE ORDER : 18574


NO

DOCUMENT TITLE : ALTERNATOR DATASHEET & CURVE

VDRL CODE : A.15-02

D 13.03.2018 Re-IFI ASM NHD HM


C 19.02.2018 Re-IFI ASM NHD HM
B 02.01.2018 Re-IFI ASM NHD HM
A 16.11.2017 IFI HA NHD HM
Prep’d Rev’d App’d Rev’d App’d Rev’d End’d App’
Rev Date Description By By By By By By By d By
DYNAC BDEWC PCSB
Confidential

Technical Data Sheet for AvK-Alternators FM 7.3-5

Date: 23/07/2017 Rev. 1 dtd 04.12.2017 Customer: DYNAC

Project No.: AvK Reference: CQ17083 M4 rev. 1


Object data:
Site: Prime Mover:
Application: Marine Manufacturer:
Generator data:
Generator: DSG 62 L2/4 L Poles: 4 Standards: IEC 60034
Rated power: 300 kVA 240 kWe 260 kWm
Power factor: 0.80
Power at pf 1,0 242 kVA 242 kWe 260 kWm
Rated voltage: 0.4 kV
Speed: 1500 1/min
Frequency: 50 Hz Voltage range / frequency range:
Rated current: 433.0 A Zone A according IEC 60034-1 (dU = +/-5%, df = +/-2%)
Winding pitch: 2/3
Insulation class: Stator: Class H Rotor: Class H Temperature rise: B
Ambient temperature: 40 ° C Environment: Standard environment
Site altitude: 0m
Enclosure: IP55 Filter: n.a.
Cooling: IC616 - Air-to-air heat exchanger-fan motor in outer circuit
Coolant: Ambient Air Temperature 40 ° C Temperature Air inlet 55 ° C
Coolant: generator:
Cooling air vol.: 1.8 m³/s Cooling water quantity: n/a
Moment of inertia (I): 19.6 kgm² Weight: 3500 Kg Losses (environment): 20 KW
Losses (cooling): n/a
Wires: 4 terminals, starpoint connected in terminal box
Operation mode: Island mode with identical generators in parallel
Regulators:
Voltage regulator: DECS 100
Electrical data: (acc. IEC)
Efficiencies: 110% 100% 75% 50% 25%
Power factor 0.8 92,08 92,45 91,3 88,25 82,64
Power factor 0.9 92,37 92,73 91,49 88,37 82,72
Power factor 1.0 92,66 93,01 91,68 88,48 82,80

Reactances and time constants


unsaturated saturated unsaturated saturated

xd 0.71 0.64 p.u. xq 0.33 0.32 p.u. Td0' 2.537 s Td0'' 0.0149 s
xd' 0.054 0.054 p.u. xq' 0.33 0.32 p.u. Td' 0.20 s Tq0' 0.16 s
xd'' 0.032 0.029 p.u. xq'' 0.034 0.034 p.u. Td'' 0.008 s Tq0'' 0.15529 s
x2 0.034 0.031 p.u. x0 0.014 0.013 p.u. Ta 0.02 s Tq' 0.16 s
x1s n.a. 0.017 p.u. Tq'' 0.016 s
Short circuit ratio saturated: 1.56 Base Impedance (Zn) 0.533 Ohm

Short circuit data:


Initial short circuit current (3-phase): Ik'' 14931 A
Max. peak current (3-phase): IS 38008 A
Sustained short circuit current: Ik 1299 A Minimum 3 x rated current for max.10 s
Initial short circuit torque: Mk2 85.6 kNm
Mk3 51.4 kNm
Max. faulty synchron moment: Mf 184.0 kNm
Rated kVA torque: MSN 1.91 kNm
Rated torque MN 1.53 kNm
Shaft torque MSh 1.65 kNm
Load application:
max. load application: 833 kVA(corresponds to 277,77 % from 300 kVA) Power: 300 kVA
for Power factor 0.4 Power factor: 0.8
15% transient voltage drop transient voltage drop: -5.1 %
Remarks:
1) Generator supplied with AVR DECS 100 as manufacturer standard. DSB shall replace the AVR to DECS 150 model to cater for
diode monitoring requirement as per project specification
2) kWe is given as mechanical power over efficiency. At 1pf, kWe = 260 kWm * 93.01% = 242 kWe
subsequently, kVA = kWe / pf = 242 /1. Hence S= 242 kVA
3) Droop CT : 1 nos, 400/1A, yellow phase

Page 2 of 11
Technisches Datenblatt - Diagramme
CGTR-SP-0330
Technical data sheet - Diagrams
Nenndaten / nominal data DSG 62 L2/4 L
Leistung SN: 300 kVA cos ϕ: 0.80
Rating p.f.
Spannung UN: 0.40 kV Strom IN: 433 A
Voltage Current
Frequenz f: 50 Hz Drehzahl n: 1500 min-1
Frequency Speed
Schutzart IP55
IP44
Protection

Überlast Kennlinie
Overload capability

5.0
Strom I1/IN [p.u.]

4.5
Current

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0.0
1 10 100 1000 Zeit [s] 10000
Time

Notizen / remarks:
Strom / Zeit Kriterien: ( I / IN )2*t =45s
Current/time characteristics: 1,5*IN for 30 s
1,1*IN for 1 h in 12h
Alle Angaben gemäß VDE 0530, IEC600 34 All data according VDE 0530, IEC600 34

diag2 Page 3 of 11
Revision B Overload 5.8
Technisches Datenblatt - Diagramme
CGTR-SP-0330
Technical data sheet - Diagrams
Nenndaten / nominal data DSG 62 L2/4 L
Rating SN: 300 kVA p.f. 0.80
Bemessungsleistung Leistungsfaktor cos ϕ:
Nominal voltage UN: 0.40 kV Nominal current IN: 433 A
Bemessungsspannung Bemessungsstrom
-1
Frequency fN: 50 Hz Speed n: 1500 min
Frequenz Drehzahl
Protection: IP55
IP44
Schutzart

Inverse current or unbalanced negative sequence current

Failure operation / im Fehlerfall


(I2/IN)2 x t = 20 IEC60034-1
(I2/IN)2 x t = 40 NEMA MG1
Continuous operation / im Dauerbetrieb
I2/IN = 0,08 IEC60034-1
2.5 I2/IN = 0,10 NEMA MG1

2
Inverse current I2/IN [pu]
Invers-Strom

1.5

0.5

0
1 10 100 1,000 10,000

Time [s] IEC60034-1


Zeit NEMA MG1

Remarks / Notizen:

All data according IEC 60034-1, NEMA MG1

diag2 Page 4 of 11
Revision B Inverse current 5.9
Technisches Datenblatt - Diagramme
CGTR-SP-0330
Technical data sheet - Diagrams
Alternator : DSG 62 L2/4 L
Rated output [kVA] 300 Rated power factor: 0.8 Rated voltage [kV]: 0.4
Rated frequency [Hz] 50 Rated speed [rpm] 1500

Transient Voltage rise or drop for sudden load removal or application

8
Transient voltage drop / Transient voltage rise [%]

1 p.f.
4
0,8 p.f.
0,4 p.f.
2
0,1 p.f.

-2

-4

-6

-8

-10
-100 -75 -50 -25 0 25 50 75 100 125
Sudden load removal / sudden load application in [%] of rated load depending from power factor

diag2 Revision B Voltage drop-rise 5.3


Technische Daten selbstregelnden Drehstrom-Synchrongenerator
CGTR-SP-0330
technical data for self regulating three phase alternator
TYPE DSG 62 L2/4 L Projekt: Order Nr.:

Capability (P-Q) Diagram


1.2

1.1

0.9

0.8
Real power P [p.u]

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0
-1.2 -1.1 -1 -0.9 -0.8 -0.7 -0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2
Underexcited Reactive power Q [p.u] Overexcited
Underexcited Overexcited Rotor thermal Limit Stability Limit Prime Mover Limit
excitation circle cos phi = 0,95 cos phi = 0,9 cos phi = 0,8 cos phi = 0,7
cos phi = 0,6 cos phi = 0,4 cos phi = 0,2 cos phi = 0,1

Datum / date :
Cummins Generator Technologies
23/7/2017

diag2 Revision B PQ-Diagramm


Efficiency diagram

order no. 66 34510 A001

Machine type: DSG 62 - L2 - 4 W

Nominal data:

Rating SN: 300 kVA Power factor: 0.80

Voltage UN: 400 V Current IN: 433 A

Frequency f: 50 Hz Speed n: 1500 rpm

Efficiency curve
100

90

80

70

60

50 0.80
1.00
40

30

20

10

0
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350

Date: 12/4/2017 Reference: IEEE 242

Page 7 of 11
Generator Capability Vs Ambient
Temperature
order no. 66 34510 A001

Machine type: DSG 62 - L2 - 4 W

Nominal data:

Rating SN: 300 kVA Power factor: 0.80

Voltage UN: 400 V Current IN: 433 A

Frequency f: 50 Hz Speed n: 1500 rpm

Derating depend on cooling air (VTC2)


Leistungsminderung in Abhängigkeit der Kühlluft (VTC2)
1.2

1.15
VTC2

1.1

class B utilisation
1.05 class F utilisation
class H utilisation
1

0.95
DIG and DSG range
0.9

0.85
class H utilisation
0.8 class F utilisation
class B utilisation

0.75
0 5 10 15 20 25 30 35 40 45 50 55 60
T / oC

Date: 12/4/2017 Reference: IEEE 242

Page 8 of 11
Generator decrement characteristics

order no. 66 34510 A001

Machine type: DSG 62 L2-4L

Nominal data:
Rating SN: 300 kVA Power factor: 0.80

Voltage UN: 400 V Current IN: 433 A

Frequency f: 50 Hz Speed n: 1500 rpm

100000
SYMMETRIC
CURRENT (Amps)

ASYMMETRIC

10000

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

TYPES OF SHORT CIRCUIT 3 phase 2 phase L-L 1 phase L-N


INSTANTANEOUS x 1.0 x 0.87 x 1.30
MINIMUM x 1.0 x 1.80 x 3.20
SUSTAINED x 1.0 x 1.50 x 2.50
MAX SUSTAINED DURATION 10 sec 5 sec 2 sec
Reactances and time constants:
Xd = 0.64 [p.u.] Ta = 0.02 [sec.]
Xd ' = 0.054 [p.u.] Td ' = 0.2 [sec.]
Xd '' = 0.029 [p.u.] Td '' = 0.008 [sec.]

Reference: IEEE 242

Page 9 of 11
Transient voltage dip on load application

A Surge load calculation


Motor rating PN 45 in KW
Efficiency ETA 93.4 in %
cos phi 0.83

Motor power demand: KVA 58.0


Way of starting: Faktor I/IN 7

Table of starting factor I/IN depending on cos phi


Way of starting factor I/IN (remarks) cos phi
Direct-on-line 5…..6 0,3…0,5
(switchover
Star-delta 2…..3
surge) 0,3….0,5
Transformer 1,5…..2 0,6…0,75
(for slipring
Rotor resistors 1,3…..1,6
motors) 0,75…0,85

Surge load, KVA: 406.3

B Calculation of transient voltage dip:


Type: DSG/ DIG 62 L2/4L
Type rating Stype KVA: 300.0 in KVA
Xd' ref to type rating: 5.4 in %
Surge load dS, KVA 406.3 from a.m. calculation
Surge load p.f 0.5
Correction factor K: 1.13 from table below

Table of correction factors surge load p.f.


cos phi: factor K cos phi: factor K
1 0.4 0.5 1.13
0.9 0.86 0.6 1.1
0.8 1 0.4 - lower 1.16
0.7 1.03

Delta U': -7.7 % 1+dS/Styp*Xd

* preload not considered for voltage dip calculation of turbocharged diesel engine driven alternator

Cummins Generator Technologies Germany GmbH.

Page 10 of 11
Transient voltage dip on load application

A Surge load calculation


Motor rating PN 55 in KW
Efficiency ETA 95 in %
cos phi 0.85

Motor power demand: KVA 68.1


Way of starting: Faktor I/IN 4

Table of starting factor I/IN depending on cos phi


Way of starting factor I/IN (remarks) cos phi
Direct-on-line 5…..6 0,3…0,5
(switchover
Star-delta 2…..3
surge) 0,3….0,5
Transformer 1,5…..2 0,6…0,75
(for slipring
Rotor resistors 1,3…..1,6
motors) 0,75…0,85

Surge load, KVA: 272.4

B Calculation of transient voltage dip:


Type: DSG/ DIG 62 L2/4L
Type rating Stype KVA: 300.0 in KVA
Xd' ref to type rating: 5.4 in %
Surge load dS, KVA 272.4 from a.m. calculation
Surge load p.f 0.5
Correction factor K: 1.13 from table below

Table of correction factors surge load p.f.


cos phi: factor K cos phi: factor K
1 0.4 0.5 1.13
0.9 0.86 0.6 1.1
0.8 1 0.4 - lower 1.16
0.7 1.03

Delta U': -5.3 %

Cummins Generator Technologies Germany GmbH.

Page 11 of 11
Doc No:
PETRONAS P1701-AJJT-E-05
CARIGALI
SDN. BHD.
Revision: D

Comment response
EPCC OF ANJUNG FACILITIES
sheet: 1

COMMENT RESPONSE SHEET

NO. COMMENTS DSB RESPONSE


Page 10 of 11
1 Please update based on the input of 45kW motor. Calculation updated. Preload values are
negligible & not generally considered for
Please put a note why the preload not considered. genset voltage dip calculation.
Page 11 of 11
2 Please update based on the actual data of 55kW motor. Calculation updated. Preload values are
negligible & not generally considered for
Please put a note why the preload not considered. genset voltage dip calculation.
From CRS page 1
3 Please provide the below calculation as a note. Noted. Amend accordingly

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