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May 2001

Pumps for the Sugar Processing Industry


Goulds Pumps and A-C pumps – Performance proven for over 150 years...

wherever sugar is being refined. We

have been solving problems and

supplying pumps to meet the needs

of the sugar industry for over 150

years. Visit any sugar mill and you

will find a wide variety of Goulds and

A-C pumps in service. We have been

at the forefront with major “firsts” and

improvements, all designed to help

serve the sugar industry better. Our

refinements include: the first rubber-

lined pumps, hard metal pumps,

Where it counts–in the sugar mill. raw juice to cush-cush to lime high-alloy

Whether it’s cane, beet or corn slurry and more, you’ll find Goulds components, Shearpellers™ and

sugar, from Latin American, Asian, and A-C (Allis-Chalmers) pumps dynamic seals. Today, we continue

African or U. S. production—from on the job, day-in and day-out, seeking new developments and

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innovations to extend the perform- standard process pumps, sealless increase production—we are ready
ance and service life of our pumps in magnetic drive pumps, water supply to help.
the sugar processing industry. and wastewater treatment pumps Take a close look at the products
Goulds Pumps produces the widest and UL/FM approved fire pumps. in this brochure. They cover an
range of pumps for the sugar If you’re looking for a dependable extensive range of pumps for the
processing industry of any pump supplier of sugar processing pumps sugar processing industry—
manufacturer in the world; boiler feed with over 150 years of industry simply stated, Goulds builds quality
pumps, elastomer-lined and hard experience who understands the pumps to meet every one of your
metal slurry pumps, ANSI problems and challenges you face to requirements.

Goulds Pumps. Everything you need...and more!

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A-C Hard-Metal Slurry, Solids Handling Pumps
Proven performance in handling
CW Cane Wash Pump CWX liquids with abrasive solids.
The CW Series pumps are designed to
handle liquids containing abrasive solids
from 1/8" (3mm) to 5" (125mm) in size.
The CW is available in abrasive resistant
Hi-chrome iron (ASTM A532, Class III
Type A Hardened). Available in sizes from
4" (100mm) to 16" suction (400mm),
capacities to 13,000GPM (2950m 3/hr)
and heads to 300ft (90m), the CW Series
is capable of handling temperatures up
to 250˚F (120˚C). The CWX Shearpeller
version is available for applications with
stringy, fibrous slurries. Typical applica-
tions for the CW series include cane
juice, cane washing, fiber slurries, slurry
transfer, lime and clay. The stainless
steel shaft sleeves have a hardness of
800 BHN and are sealed at the impeller
to prevent leakage. The CW Series ®
pumps are available with the Equiseal
dynamic seal which eliminates shaft
sleeve and packing maintenance and
gland water requirements.

CW Design features
■ Eleven sizes are built on three
power frames to provide maximum
interchangeability.
■ The back pull-out design allows for
CWX pumps embody an innovative yet time-proven concept in routine maintenance without disturbing
pump design. The unique, patented Shearpeller successfully
handles large, stringy or fibrous solids in suspension, up to piping.
25% entrained air in water by volume, highly viscous material
plus many other hard to pump slurries.
■ Superior hydraulics assure high
efficiencies.
HEAD HEAD ■ Replaceable, wear resistant shaft
(METERS) (FEET)
120 400 sleeve (800 BHN), suction wear plate
90 300 and stuffing box wear plates.
1
x2

60
x8

200
CWX Shearpeller Design features
*

10
17

50
17
5x

■ Five sizes; 4" (100mm) to 10"


21
4x
6x

40
5x

6x

7*

100
8x

30
x1

25 (250mm).
x8

80
10

20 70
60 ■ Capacities to 5,000GPM (1135m3/hr),
15 50
*

17

21

heads to 350ft (100m).


.5

.5

2
17

0x

2x

4x
11

11

40
6x

x1

x1

x1
3x

4x

■ Solids handling to 4.5 inches


8x

10
12

14

16
4x

5x

30

20
(115mm).
5 ■ Capable of pumping string fibers
10 without clogging and up to 25% air.
100 200 300 400 500 700 1000 2000 3000 5000 7000 10000 20000
CAPACITY (USGPM)

50 100 200 300 500 700 1000 1500 2000


*Available with Shearpeller CAPACITY (M3/HR)

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The design of the pumps ensures
SP-Slurry Pro® / 5500 superior wear life characteristics while
providing energy efficient performance
and ease of maintenance.
The Slurry Pro / 5500 pump series is
designed specifically to handle abrasive
and corrosive slurries such as raw juice
and lime slurry. The head and capacity of
these pumps can be adjusted to suit a
wide range of operating conditions.
Available in 22 sizes with flow ranges to
14,000 GPM (3180 m3/hr) and heads to
400 ft (121 m). The SP / 5500 line has
standard features which provide for ease
of maintenance which maximizes uptime
wherever these pumps are used in sugar
processing.

Design features
■ The front pull-out design allows for
wet end inspection and replacement
without disturbing discharge piping or
power end drive arrangement.
■ Separate suction cover / wearplate is
provided in all sizes for easy removal
and replacement.
■ Standard high chrome, heavy metal
casing sections assure maximum
operating life.
■ 400 series stainless steel shafts are
hardened to 500 Brinell to assure long
wear life.
■ Oil lubricated antifriction bearings with
grease lubricated double lip seals
provide long life under extreme loads.
HEAD HEAD
(METERS) (FEET)
150 500
3x4-17 6x8-26
Options available
120 4x6-21 10x12-34
■ Oversized stuffing box to
400 6x6-22 6x8-26 HP
100 1.5x1x5 4x3x15
300
80
accommodate slurry seals.
38

4x6-29 4x3x12 8x10-29


60 200
4-

4x6-29 HP
■ Optional dynamic seal eliminates shaft
x1

50
12

3x4-18
40 3x4-18 HP
100 sleeve and packing maintenance and
29
1 0 0 -2 1

42

30
15

2x1.5x12
2-2

4-

6-

gland water requirements.


6-

80
x1
1

x1
x1
4x

3x2x12
8x

20
12

14

60
15 ■ Corrosive and abrasive resistant alloy
40
10 2205 duplex stainless steel available.
20
5
6x6-18 6x4x12 6x8-19 8x6x16
10
50

100

200

300

400
500

700

1000

2000

5000

10000

20000

CAPACITY (USGPM)

12 15 20 30 50 75 100 150 200 300 400 600 800 1000 1500 2000 3000 4000
CAPACITY (M3/HR)

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A-C Elastomer-Lined Slurry, Solids Handling Pumps
Reliable, long-lasting, cost-effective
SRL-C SRL handling of abrasive and corrosive
slurries.
These elastomer-lined pumps have been
designed to handle the tough abrasive
and corrosive slurries found in sugar
refining applications. Rubber-lined pumps
are especially well-suited for raw juice
service due to the abrasive nature of
the liquid. Choose from twelve sizes:
2" (50mm) to 20" (500mm). Flow ranges
up to 20,000GPM (4545m3/hr) with
heads to 140ft. TDH (40m). The natural
rubber linings handle liquid temperatures
up to 160˚F (70˚C) with synthetic linings
handling up to 230˚F (110˚C).

Design features
■ Pressure molded natural rubber liners
are bonded to skeletons for easy
removal and replacement.
■ XH-800 series coated stainless steel
shaft sleeves are hardened to 800
Brinell to maximize wear life.
■ The five discharge positions suit most
piping arrangements.

Options available
■ Neoprene, nitrile, polyurethane and
Hypalon® liners, impellers, and wear
plates.
■ Hi-chrome iron hard-metal impellers
available.
■ Stainless-steel fitted (gland, water
seal bushing and sleeve) for corrosive
HEAD HEAD applications.
(METERS) (FEET)
60 200 ■ Stainless-steel detachable stuff box.
50
40
150
■ High-pressure casings.
■ Pressure-reducing labyrinth gland-
20x18x40 SRL-C

30 100
C

10x8x21 SRL-C

L-C
L-C

90
C

8x6x18 SRL-

12x10x25 SRL-C

25
bushing for high pressure applications.
SRL

6x6x15 SRL

80
5x4x14 SRL-

16x14x34 SR
SRL

14x12x29 SR

70
20
L-C

5x5x14

60
3x3x10
SRL

3x3x10 SR

50
15
40
2x2x10

10 30

6 20
5
4

3 10
70
80
100

150

200

300

400
500
600

800
1000

1500

2000

3000

4000
5000
6000
7000
8000
10000

15000

20000

30000

CAPACITY (USGPM) ® Trademark of duPont

25 50 100 200 300 400 500 1000 2000 3000 4000 6000
CAPACITY (M3/HR)

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Vortex Solids Handling Pumps
Handle slurries, sludges, stringy
HS/Whirl-Flo® material and discharge-sized spherical
solids with clog-free dependability.
Fully recessed impellers produce a
clear flow path to the pump discharge,
allowing the pumping of large solids.
Recessed impellers and pump out vanes
reduce axial thrust and stuffing box
pressure – extending seal, packing,
sleeve and bearing life. Vortex pumps are
available in sizes from 2” (50 mm) to 10”
(250 mm). These pumps are typically
used for maceration service and raw
juice. Vortex pumps are also used for
boiler scrubber applications where their
recessed impeller design provides
longer service life in this highly
abrasive medium.
Whirl-Flo and HS are available in the
following materials:
■ Cast Iron: ASTM A48; Classes 25
& 35.
■ Chromium Iron: ASTM A532, Class III
Type A hardened to 600 Brinnell.
■ Stainless Steel: AISI 316 or
ACI CF-8M (Cast).

Design features
■ Solids handling capability to 10”
(250 mm).
■ Centerline discharge on Whirl-Flo is
self-venting to prevent air binding.
■ Easy access, back pull-out design
without piping disconnects, simplifies
HEAD HEAD
maintenance and minimizes downtime.
(METERS) (FEET) ■ Select packing or mechanical seal to
400
suit fluid handling needs.
110
100
350
■ Quiet low vibration operation reduces
90 300 shaft and bearing fatigue. Double or
80 4FW7SB single row bearings are available.
250
70
3EW20SB
60 200
50
150
40 6HS
2DW18SB 6EW25SB
30 100
3DW17SB
20 8HS
4DW16SB 10HS
50
10
0
0 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 7200
CAPACITY (USGPM)

25 150 250 350 450 550 650 750 850 950 1050 1150 1250 1350 1450 1550 1650
CAPACITY (M3/HR)

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Goulds Pumps for Process Services
Proven Performance...
3196 XLT-X Over 500,000 Installations Worldwide
The Goulds 3196 ANSI Process Pump
has become the standard for the sugar
industry. Today, over a half million
process installations attest to its
remarkable performance. Users in the
sugar processing industries can make
no better choice than the best –
Goulds Model 3196.
Four Design Features for Long
Pump Life:
■ Impeller: Designed for long-term,
maintainable performance and
minimum hydraulic loads for
maximum reliability.
■ Seal Chamber: Designed for favor-
able seal environment – proper heat
dissipation and lubrication of seal
faces. The design also handles tough
services: liquids containing solids,
air or vapors.
■ Power End: Designed for optimum
bearing life, effective oil cooling, and
minimum shaft deflection.
■ Baseplate: Rigid to withstand forces
and moments of plant piping systems.
■ Capacities to 6,000 GPM (1364 m3/h)
■ Heads to 730 feet (223 m)
■ Temperatures to 700° F (372° C)
■ Pressures to 375 PSIG (2586 kPa)
■ 29 sizes

IC Series
In plants where ISO standard process pumps are preferred, Goulds offers the ■ Capacities to 1980 GPM (450 m3/h)
IC series. Available in a variety of models and metallurgies, the IC pump provides ■ Heads to 482 feet (150 m)
life cycle enhancing features and world class performance. ■ Temperatures to 350° F (177° C)
■ 28 sizes

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Heavy duty process pumps designed
3175/3180/3185 to handle all of your sugar process
pumping applications.

Design features
■ Ease of adjustment to maintain
optimum performance. By adjusting
the impeller clearance at the bearing
frame, wide open accessibility to the
bolts assists in obtaining a positive
clearance with minimal effort.
■ Clamped sideplate for maximum
reliability and zero leakage. The
clamped sideplate provides consistent
alignment with the impeller. This
results in improved efficiency and more
even wear over the life of the pump.
Also provides reliable leak-free seal
with clamped gasket and o-ring.
■ Minimum hydraulic loads for maximum
reliability. Casing and impeller
specifically designed o increase
efficiencies, and decrease internal
hydraulic loads to improve power end
and overall pump reliability.
■ Capacities to 28,000 GPM (6360 m3/h)
■ Heads to 410 feet (125 m)
■ Temperatures to 450° F (232° C)
■ Pressures to 285 psig (16 bar)
■ 83 metric and english dimension
sizes to choose from.

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Double Suction Splitcase Pumps
Axially split-case pumps for high
efficiency, energy savings and quiet
operation. Splitcase pumps are used
throughout sugar processing plants for
high flow, high head applications such
as limed juice, injection water, water
supply, and transfer.

Design features
■ Double Suction/Dual Volute*
Balanced axial and radial loading
for long service life and reduced
maintenance.
■ Horizontally Split Casing
In-line suction and discharge in lower
half casing simplify piping layouts and
allow removal of the upper half casing
for easy inspection.
■ Wear Rings
Easily replaceable casing and
impeller wear rings protect valuable
components, reducing overall cost of
operation.
■ Sealing Flexibility
Regardless of the liquid being pumped,
Goulds has the sealing arrangement to
fit the application. A wide variety of
mechanical seals and packing are
available.
■ Installation Versatility
- Vertical Mounting*
- Bottom Suction*
- Clockwise/Counterclockwise Rotation
■ Capacities to 180,000 GPM
(40878 m3/h)
■ Heads to 850 feet TDH (260 m)
■ Temperatures to 350° F (177° C)
■ Working pressures to 400 psi
(2750 kPa)
■ Suction sizes – 3" (76 mm) to
78" (1981 mm)

*Not available on all models or sizes.

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Goulds Multistage Pumps
Heavy duty, high pressure multi-stage
MP Multistage Pumps pumps for a variety of services. Whether
water supply for irrigation or boiler feed,
Goulds has the pump you can depend
on.
A variety of pump configurations will
fulfill your application requirements.

Performance Range:
Capacities to 8800 USgpm (2000 m3/h)
Heads to 1640 feet (500 m)

Sizes:
3" (76 mm) - 12" (305 mm) discharge
Max. temperature:
280°F (140°C)
Max. casing pressure:
800 psig (55 bar)

Vertical Turbine
A wide range of vertical turbine pumps
are available for irrigation, water supply,
and cooling tower service.

Performance Range:
Capacities to 100,000 GPM (22710 m3/h)
Heads to 3500 feet (1067 m)
Sizes:
Over 150 sizes to choose.
Max. temperature:
Temperatures to 450°F (232°C)

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Pick Your Perfect Process Pump
No one in the sugar industry offers the broad range
of process pumps that Goulds does!
Whether it’s for pumping severe corrosives, abrasive slurries,
fibrous/stringy solids, high temperature liquids, hazardous
fluids, low flow or high capacity services - Goulds has
a perfect, reliable solution. The Goulds selection of
pump solutions includes horizontal and vertical
configurations in a range of alloy and
non-metallic constructions,
sealed and sealless.

PRO Service Centers:


Worldwide...Wherever
You Need Us.
PRO Service engineers and technicians are
experienced with servicing all types of pumps
and rotating equipment. Customers utilize PRO
Services for commissioning, troubleshooting,
and field repairs of pumps, pumping systems and
other pieces of rotating equipment.

Visit our website at www.gouldspumps.com

Form BRSUGAR 5/01 © 2001 Goulds Pumps

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