Shop Floor Repair and Maintenance Manual

Preventive Maintenance
Chapter 3

Hanger Assemblies
Section 23

D00301642
Revision A

Approval Signatures
Originator
20-May-05
Darren Terrell
R&M
01-May-05
xxx
Operations Engineering
01-May-05
xxx
Manufacturing Engineering
01-May-05
xxx
Contributing Author
Technical Writer
28-Feb-08
Kristin Wong
Change Notice

"The information contained herein shall be considered the

sole property of Halliburton Energy Services, a division of
Halliburton, and the recipient thereof agrees not to disclose Document Number Rev.
said information to parties outside the recipient's organization D00301642 A
and not to use or duplicate said information for any purpose
except as specified by Halliburton Energy Services without
the written permission of Halliburton Energy Services." Page 1 of 28
Hanger Assemblies (3.23)

3.23 Connectors Flowchart

Review returning
documents
thoroughly

Did
Yes the hanger
fail?

No

Review
Preventative
Maintenance
Schedule
(D00164813)
Troubleshoot
for failure

Is the
hanger due Shop Remove the
Lab Repair for Lab repair preventative hanger from the top
or Shop preventative maintenance assembly and mark
maintenance? with an orange tag

Complete Complete
Lab repairs Complete Complete Shop preventative
No
on the FAD Shop level maintenance and
discrepancy
interconnect testing inspection
(D00301642)

Green tag the

hanger and place on
Ready Rack or
assemble on
toolstring

Send to Lab if
discrepancy is present

3.23.2 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

3.23.1 General Connectors Information

• Check EMS for toolstring configuration to determine requirements for correct connector
selection.
• New Consumable inventory parts need to be issued from the store against the toolstring
preparation work order, or the sensor top assembly sub work order.
• Check all reusable connector associated parts thoroughly before using to make sure they are
clean and in good condition.

3.23.2 Connector Inspections

The appropriate Connector Build/Inspection Sheet must be used with the following
inspection criteria to ensure comprehensive inspections.

Unless otherwise noted, fail and red-tag the connector and send to the lab with a
failure report if the connector fails the inspection conditions.

All connectors will have these common inspection and test operations performed.
1. Inspect connector body thoroughly for cracks, corrosion, erosion, galling, raised metal, and
ensure that deformations are not present.
2. Verify that all connector O-ring glands are in good condition and free of scratches, corrosion,
galling and raised metal.

Never attempt to straighten a bent pin on any connector assembly. If the pin is
bent, the connector should be replaced immediately.

3. Check all male Kemlon and Kemtite connectors for the following:
• Verify that the pins are straight and clean with no flaking or missing gold plating.
• Inspect for discoloration at base of pin and insulator.
• Inspect for chipping or cracking of insulator.
4. Check all Female Kemlon, extension contact and UCA connectors for the following:
• Verify that the rubber boots are straight and uncut without any deformations or holes
present.
• Ensure that the socket is in good condition and clean with no spring leaves or gold plating
missing.
• Must pass force extraction test, between 0.5 to 1.5 lbs force (8 to 24 oz). Refer to the
Procedure for the Inspection and Testing of Downhole Electrical Connectors (P01367)
5. Ensure all Kemlon connectors are torqued to the appropriate values, as follows:
• Steel type: 25 in-lb.
• Peek type: 7-8 in-lb

Shop Floor Maintenance Manual 3.23.3

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Hanger Assemblies (3.23)

6. Exposed solder joints must be clean with no corrosion present and must be insulated by heat
shrink tubing, RTV, or conformal coating as applicable.
7. All connector assemblies require the following electrical tests:
• Continuity test – should be less than or equal to 0.5Ω
• Insulation resistance – should be greater than 500MΩ measured at 500V
8. Place a classification sticker on the connector to indicate the status of the connector. The sticker
color classifications are:
• Green – passed inspection and testing
• Orange – on hold awaiting inspection
• Red – failed inspection and testing
9. If any discrepancies are observed during any inspection process, the connector assembly must
be red tagged and sent to the lab for repair with a copy of the connector build/inspection sheet.
A repair work order must also be initiated.

3.23.3 Hanger Assembly Inspections

• Ensure that pitting is less than 0.312" deep or 0.75" wide under the hanger arm.
• Inspect the hanger arm for cracks.
• Inspect the hanger neck for any deformations.
• Ensure that erosion just past the top of the face of the hanger neck is less than 0.125".
• Inspect the hanger neck threads for burrs or damage.
• Verify that the depth of the hanger contact locking ring is between 1.138" and 1.158".
• Inspect the flex connect threads for galling or stripping.
• Inspect the flex connect ceramic/glass insulator for cracks.
• Visually inspect the lee plug for corrosion or discoloration.
• Verify CIM hanger lock ring torqued to 15 ft-lb

3.23.4 Adapter/Reverse Adapter Tip Inspections

• Inspect the threads for stripping and galling.
• Verify that the insulator tube is present and in good condition.
• Ensure that the connector is straight and clean with no wear or discoloration at the base.
• Adaptor Tip insulator retained with Loctite 620

3.23.4 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

3.23.5 Reference Documents

D00024706 43/4" Centerbore Hard Connect Hanger (drawing)
D00093389 43/4" Stellite Solar 175 Hanger Assembly Procedure
D00136684 43/4" Reverse Flow Heavy Neck Hanger (drawing)
D00170650 43/4" Geotap Hard Connect Hanger (drawing)
D00220046 Procedure, 43/4" Geotap Hard Connect Hanger Assembly
D00238996 63/4" and 91/2" Reverse Flow Heavy Neck Hanger Procedure
D00239131 63/4" Reverse Flow Heavy Neck Hanger (drawing)
D00239134 91/2" Reverse Flow Heavy Neck Hanger (drawing)
D00257429 Hanger Inspection Sheet
D00317284 Reverse Flow Hanger to Hard Connect Installation
P01367 Procedure for the Inspection and Testing of Downhole Electrical Connectors
SS.012930 63/4" and 8" CIM Hanger (drawing)
SS.018670 9" CIM Hanger (drawing)
SS.027931 43/4" Hard Connect Hanger (drawing)
SS.032013 63/4" and 8" Reverse Flow CIM Hanger (drawing)
SS.039963 43/4" Solar Incoloy Hard Connect Hanger (drawing)
SS.039975 63/4" and 8" Solar CIM Hanger (drawing)
SS.042634 9" Solar CIM Hanger & 9" Solar Stellite CIM Hanger (drawing)
SS.047731 43/4" Solar Stellite Hard Connect Hanger (drawing)
SS.049224 31/8" Solar EWR Hard Connect Hanger (drawing)
SS.050755 91/2" and 8" HF Reverse Flow CIM Hanger (drawing)
SS.051068 91/2" Solar Reverse Flow CIM Hanger (drawing)
SS.051692 91/2" Solar MPT CIM Hanger (drawing)
SS.051697 91/2" MPT CIM Hanger (drawing)
SS.P00881 CIM Hanger Installation and Field Maintenance Procedure
SS.P01133 63/4" and 8" CIM Hanger Assembly Procedure
SS.P01134 Assembly Procedure CIM Hanger 91/2"
SS.P01410 43/4" Hard Connect/Hanger Assembly
SS.P01574 Lee Plug Installation and Extraction Procedure
SS.P01686 63/4", 8", 91/2" Solar 175 CIM Hanger Assembly Procedure
SS.T00319 Leak Check Test Procedure CIM Hanger and Hard Connect

Shop Floor Maintenance Manual 3.23.5

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Hanger Assemblies (3.23)

3.23.6 Adapter Tip Specifications

The size of adapter tip is determined by Length K in Table 3.23.1. Refer to Figure
3.23.1 to find the measurement of Length K.

Figure 3.23.1
Measuring Length K to Determine Adapter Tip Size

Table 3.23.1 - Adapter Tip Specifications

Part Torque Continuity Insulation

Category Length K
Numbers values check (Ω) check (m Ω)
Short 120160470
1.355 150 ft-lb. ≤0.5 >500 at 500 V
Short Solar 120168043

Intermediate
Short
101354114 1.125 150 ft-lb. ≤0.5 >500 at 500 V

Intermediate
120160472
Intermediate
120168044
1.625 150 ft-lb. ≤0.5 >500 at 500 V
Solar
Intermediate
101354135 2.125 150 ft-lb. ≤0.5 >500 at 500 V
Long
Long 120160474
Long Solar 101354135
2.625 150 ft-lb. ≤0.5 >500 at 500 V

Table 3.23.2 - Equipment and Materials

P/N Description Amt.

120139579 Scr 5/16-24 x 1-3/4 SHC 718 1
120142382 Hanger Torque Fixture 1
120147814 Sonde Assy PM Feed Thru 1
120155712 Kit O-Ring Install Extract 1
120159800 Kit CIM Hanger Body 9.5" 1
120159895 Tool O-Ring Install F/FLEX KEM 1
120160260 Kit Assy Conn Contact Test 1
120161164 Megger AEMC Model 5000 1

3.23.6 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

P/N Description Amt.

120166338 Centralizer Modified 3.500" OD 1
120136899 Grease O-Ring DC111 A/R
120137803 Grease Silicne DC3452-FS 20 oz A/R
120140295 Applicator Cotton Tip 6" A/R
120140516 Clean/Degrease LPS:A-151. A/R
120140367 Brush Scratch Small Hand SS A/R

Shop Floor Maintenance Manual 3.23.7

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Hanger Assemblies (3.23)

3.23.7 Adapter Tip Exploded Views

Figure 3.23.2
Short Hanger Adapter Tip (120160470)

Figure 3.23.3
Short Solar Hanger Adapter Tip (120168043)

The parts listed in Table 3.23.3 are shown in the cross section views of the
assembly (Figure 3.23.2 and Figure 3.23.3).

Table 3.23.3 – Exploded View Parts List

Item Number Description P/N

1 O-Ring 568-116 NIT 90DR C67 120140529
O-Ring 568-116 FLO 90DR (Solar) 120167955

2 O-Ring 568-213 NIT 90DR C67 120160476

O-Ring 568-213 FLO 90DR (Solar) 120167954

3 Conn .062" X.078" M/M Conehead 120140285

Conn Hi Volt Conehead-SLD (Solar) 120161833

4 O-Ring 568-008 VIT 90 DR 120136951

5 Wedge Ring MOD 120160818

6 Short Adapter Tip (thread mod not available for short adapter tip) 120160469
Short Adapter Tip (Solar) 120168036

7 Grease Silicone DC 3452-FS 2 oz 120160917

Grease Silicone DC 3452-FS 20 oz 120137803

8 Cap Vinyl 1.125" x 1.5" 120160546

3
9 Cap Vinyl 0.937" x 1- /8" 120141901

10 Ring Backup #116 (Solar) 120167994

3.23.8 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

Figure 3.23.4
Intermediate Hanger Adapter Tip (120160472)

Figure 3.23.5
Intermediate Short Adapter Tip (101354114)

The parts listed in Table 3.23.4 are shown in the cross section views of the
assembly (Figure 3.23.4 and Figure 3.23.5).

Table 3.23.4 – Exploded View Parts List

Item Number Description P/N

1 O-Ring 568-116 NIT 90DR C67 120140529
O-Ring 568-116 FLO 90DR (Int Long, Int Short, Solar) 120167955

2 O-Ring 568-213 NIT 90DR C67 120160476

O-Ring 568-213 FLO 90DR (Int Long, Int Short, Solar) 120167954

3 Conn 0.062" x 0.078" M/M Conehead 120140285

Conn Hi Volt Conehead (Int Long, Int Short, Solar) 120161833

4 O-Ring 568-008 VIT 90 DR 120136951

5 Wedge Ring MOD 120160818

6 Thread Mod (Int Short Adpt Tip) 101367266

Thread Mod (Int Adpt Tip) 120160816
Thread Mod (Int Adpt Tip-Solar) 120168042
Thread Mod (Int Long Adpt Tip) 101354142

7 Grease Silicone DC 3452-FS 2 oz 120160917

Grease Silicone DC 3452-FS 20 oz 120137803

8 Cap Vinyl 1.125" x 1.5" 120160546

3
9 Cap Vinyl 0.937" x 1- /8" 120141901

10 Ring Backup #116 (Solar) 120167994

11 Insulator Adapter Subay 1"C/B 120141905

Insulator Adapter (Int Long, Int Short, Solar) 101354137

12 Contact CIM Hngr Intermediate Short 101354118

Contact CIM Hngr Intermediate 120141903
Contact CIM Hngr Intermediate Long 101354138

Shop Floor Maintenance Manual 3.23.9

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Hanger Assemblies (3.23)

Figure 3.23.6
Long Hanger Adapter Tip (120160474)

Figure 3.23.7
Long Solar Hanger Adapter Tip (101354135)

The parts listed in Table 3.23.5 are shown in the cross section views of the
assembly (Figure 3.23.6 and Figure 3.23.7).

Table 3.23.5 – Exploded View Parts List

Item Number Description P/N

1 O-Ring 568-116 NIT 90DR C67 120140529
O-Ring 568-116 FLO 90DR (Solar) 120167955

2 O-Ring 568-213 NIT 90DR C67 120160476

O-Ring 568-213 FLO 90DR (Solar) 120167954

3 Conn 0.062" X0.078" M/M Conehead 120140285

Conn High Voltage Conehead (Solar) 120161833

4 O-Ring 568-008 VIT 90 DR 120136951

5 Wedge Ring Mod 120160818

6 Thread Mod (Lg Adpt Tip) 120160817

Thread Mod (Lg Adpt Tip) (Solar) 120168041

7 Grease Silicone DC 3452-FS 2 oz 120160917

Grease Silicone DC 3452-FS 20 oz 120137803

8 Cap Vinyl 1.125" x 1.5" 120160546

3
9 Cap Vinyl 0.937" x 1- /8" 120141901

10 Backup Ring #116 (Solar) 120167994

11 Insulator Adapter Subay 0" C/B 120141904

12 Contact Hngr Long 120141902

3.23.10 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

3.23.8 Adapter Tip Teardown

1. Ensure the hanger or tube extension has been removed from the top assembly as described in the
appropriate top assembly section of this manual.
2. Use a torque wrench to unscrew the adapter tip from the hanger or tube extension. Pull the
adapter tip free of the hanger or tube extension.
3. Use a brass pick to remove the O-ring(s) (Item 2) and wedge ring(s) (Item 5) from the OD of the
adapter tip.
4. Remove the O-rings (Item 1) and backup rings (Item 10), if applicable, from the OD of the
adapter tip.
5. Remove the Kemlon connector (Item 3) from the adapter tip. Ensure the connector is clean,
straight, free of wear and that no discoloration exists at the base.
6. Remove the connector O-ring (Item 4) from the OD of the connector.
7. Use a scratch brush and parts cleaner/degreaser to clean the OD of the adapter tip.
8. Examine the threads of the adapter tip and ensure they are free of any stripping or galling.
9. Use the Connectors General Inspection Guidelines (3.23.2) and the CIM/Reverse/Slim Hanger
Inspection Sheet (D00257429) to inspect the adapter tip.

The Connectors General Inspection Guidelines (3.23.2) and the Connectors

Inspection Sheet must be used with these procedures to ensure all inspection
procedures are carried out for the connector.

3.23.9 Adapter Tip Build Up

1. Confirm that the insulator tube (Item 11) is bonded in the bore of the adapter tip
(intermediate and long only).
2. Replace the O-ring (Item 4) on the Kemlon connector (Item 3). Lubricate the O-ring with
DC 3452 O-ring grease.
3. Install the Kemlon connector (Item 3) in the adapter tip. For solar assemblies, torque the
connector between 7 and 8 in-lb. For non-solar assemblies, torque the connector between 20 and
25 in-lb.
Table 3.23.6 - Insulator Tip and Contact Pin Cross Reference

Adapter Tip Adapter Tip Insulator Connector

Assembly (P/N) Tube (P/N) Contact (P/N)
Short 120160470 Not Used Not Used
Short-Solar 120168036 Not Used Not Used
Intermediate Short 101354114 101354137 101354118
Intermediate 120160472 120141905 120141903
Intermediate Solar 120168044 120141905 120141903
Intermediate Long 101354135 101354137 101354138
Long 120160474 120141904 120141902
Long-Solar 120168039 120141904 120141902

Shop Floor Maintenance Manual 3.23.11

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Hanger Assemblies (3.23)

4. Perform an extraction force test on the contact connector (Item 12).

5. Install the contact connector (Table 3.23.6) through the insulator tube.
6. Check the continuity and the insulation of the adapter tip. The megohmmeter must read
>500MΩ at 500V.
7. Use DC 111 lubricant to lubricate the adapter tip O-rings (Item 1 and Item 2) and backup rings
(Item 10), if applicable.
8. Install the O-rings (Item 1 and Item 2) and the backup rings (Item 10), if applicable, on the OD
of the adapter tip.

Reverse flow adapter tips will have Loctite applied to the threads. Apply Loctite
242/243 to the threads of Non-Solar reverse flow adapter tip assemblies and
Loctite 272 to the threads of Solar reverse flow adapter tip assemblies.

9. Apply DC3452 on the threads on the end of the adapter tip. The adapter tip is now ready for
field service.

Cover the ends of the adapter tip with the vinyl caps (Item 8 and Item 9) until the
adapter tip is ready to be installed on the hanger or tube extension.

Figure 3.23.8
Adapter Tip Installed on the Hanger
10. Thread the adapter tip into the hanger or tube extension and torque to 150 ft-lb (Figure 3.23.8).

3.23.12 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

3.23.10 Hanger Assembly Specifications

Table 3.23.7 - Hanger Assembly Tool Specifications

Torque Values

Contact Flex Continuity Insulation

Category Type Part Numbers Lock Connector Check (Ω) Check (mΩ)
Ring (in-lb)
(ft-lb)

63/4" and 8" CIM 120148226 (17-4 PH) 15 20-25 ≤0.5 >500 at 500 V

120159644 (17-4 PH)

91/2" CIM
117039 (17-4 MPT)
15 20-25 ≤0.5 >500 at 500 V

63/4" and CIM 120169005 (Stellite) 15 20-25 ≤0.5 >500 at 500 V

8"Solar

120169558 (17-4 PH)

91/2" CIM 120169315 (Stellite) 15 20-25 ≤0.5 >500 at 500 V
Solar 117037 (17-4 MPT)

Hard
43/4" Connect
120163563 (Incoloy) 15 25 ≤0.5 >500 at 500 V

43/4" Hard 120172310 (Stellite)

15 20-25 ≤0.5 >500 at 500 V
Solar Connect 120168994 (Incoloy)

43/4" Hard
101251172 15 20-25 ≤0.5 >500 at 500 V
Centerbore Connect

43/4" Hard
101393186 15 20-25 ≤0.5 >500 at 500 V
Geotap Connect

3 1/8" Hard
120173155 15 n/a ≤0.5 >500 at 500 V
Solar EWR Connect

43/4"
Heavy
Reverse Neck
101365260 n/a 20-25 ≤0.5 >500 at 500 V
Flow
63/4"
Heavy
Reverse Neck
101479824 n/a 20-25 ≤0.5 >500 at 500 V
Flow
91/2"
Heavy
Reverse Neck
101479827 n/a 20-25 ≤0.5 >500 at 500 V
Flow
63/4" & 8"
Reverse CIM 120165188 15 20-25 ≤0.5 >500 at 500 V
Flow
91/2" Solar,
Reverse CIM 101286515 15 20-25 ≤0.5 >500 at 500 V
Flow
91/2" & 8" HF
Reverse CIM 101247687 15 20-25 ≤0.5 >500 at 500 V
Flow

Shop Floor Maintenance Manual 3.23.13

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Hanger Assemblies (3.23)

Table 3.23.8 - Equipment and Materials

P/N Description Amt.

120155712 Kit O-Ring Install Extract 1
120159895 Tool O-Ring Install F/Flex Kem 1
120160260 Kit Assy Conn Contact Test 1
120161164 Megger AEMC Model 5000 1
120136947 Loctite Med Strength 242 A/R
120140251 Grease O-Ring DC 111/MP 111 1lb A/R
120140295 Applicator Cotton Tip 6" A/R
120140367 Brush Scratch Small Hand SS A/R
120140516 Clean/Degrease Lps:A-151 A/R
120160495 Enhancer Stabilant 22 Contact A/R

3.23.14 Shop Floor Maintenance Manual

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Hanger Assemblies (3.23)

3.23.11 Hanger Assembly Exploded Views

Figure 3.23.9 can be referenced for the CIM, Hard Connect, and Reverse Flow
Hangers and Figure 3.23.10 can be referenced for the Solar CIM and Solar Hard
Connect Hangers.

Figure 3.23.9
43/4" Geotap Hard Connect Hanger (101393186)

3.23.15 Shop Floor Maintenance Manual

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Hanger Assemblies (3.23)

Figure 3.23.10
91/2" Solar CIM Hanger-Stellite (120169315)

3.23.16 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

Figure 3.23.11
31/8" Solar EWR Hard Connect Hanger (120173155)

Shop Floor Maintenance Manual 3.23.17

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Hanger Assemblies (3.23)

Figure 3.23.12
43/4" Centerbore Hard Connect Hanger (101251172)

3.23.18 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

3.23.11.1 Exploded View Parts List

The parts listed below are shown in the exploded views of the assembly.
Refer to the below parts list and the appropriate hanger exploded view
throughout sections 3.23.12, 3.23.13, and 3.23.14.

Table 3.23.9 – Exploded View Parts List

Item Number Description P/N

1 Hanger Body:
63/4" and 8",17-4 PH 120162163
63/4" and 8" Solar, Stellite 120169007
91/2" 17-4 PH 120164362
91/2" 17-4 MPT 117308
91/2" Solar, Stellite 120169314
91/2" Solar, 17-4 PH 120169554
91/2" Solar, 17-4 MPT 117306
43/4", Incoloy 925 120162870
43/4" Solar, Stellite 120172309
43/4" Solar 120169318
43/4" Centerbore 101251111
43/4" Geotap 01391015
31/8" Solar 79800
63/4" Heavy Neck 101365023
91/2”Heavy Neck 101365021
63/4" and 8" Reverse Flow 120165187
91/2" Reverse Flow 101286511
43/4" Heavy Neck 101347434
91/2" and 8" HF Reverse Flow 101247630
2 Hanger Body O-Ring, 90 Durometer:
63/4" and 8", 17-4 PH 120140528
63/4" and 8" Solar, Stellite 120170152
63/4" and 8" Solar, Stellite 120140528
91/2", 17-4 PH 120158961
91/2", 17-4 MPT 120163508
91/2" Solar, Stellite 120158961
91/2" Solar, Stellite 120170153
91/2" Solar, 17-4 PH 120158961
91/2" Solar, 17-4 PH 120170153
91/2" Solar, 17-4 MPT 120138010
43/4", Incoloy 925 120163994
43/4", Solar, Stellite 120168849
43/4" Solar, Incoloy 925 120168849
43/4" Centerbore 120137925
43/4" Geotap 120166114
31/8" Solar 120150174
43/4" Heavy Neck 120163994
3 Ring Press:
63/4" and 8" Reverse Flow 120165779
91/2" Reverse Flow 101268062
91/2" and 8" Reverse Flow 101268062

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Hanger Assemblies (3.23)

4 Lock Ring:
63/4" and 8", 17-4 PH 120160545
63/4" and 8" Solar 120160545
91/2", 17-4 PH and MPT 120160545
91/2" Solar, Stellite 120160545
91/2" Solar, 17-4 PH 120160545
91/2" Solar, 17-4 MPT 120160545
43/4", Incoloy 925 120160545
43/4" Solar, Stellite 120160545
43/4" Solar, Incoloy 925 120160545
43/4" Solar, Centerbore 120160545
43/4" Geotap 120160545
31/8" Solar 120160545
63/4" and 8" Reverse Flow 120141900
91/2" Reverse Flow 120160545
91/2" and 8" HF Reverse Flow 120160545
5 Flex Connector Contact Assembly:
63/4" and 8", 17-4 PH 120164052
63/4" and 8" Solar 120164052
91/2", 17-4 PH and MPT 120164052
91/2" Solar, Stellite 120164052
91/2" Solar, 17-4 PH 120164052
91/2" Solar, 17-4 MPT 120164052
43/4", Incoloy 925 120163924
43/4" Solar, Stellite 120163924
43/4" Solar, Incoloy 925 120163924
43/4" Centerbore 120164052
43/4" Geotap 120163924
63/4" Heavy Neck 120164052
91/2" Heavy Neck 120164052
63/4" and 8" Reverse Flow 120164052
91/2" Reverse Flow 120164052
43/4" Heavy Neck 101474162
91/2" and 8" HF Reverse Flow 120164052
6 Flex Connector O-Ring
63/4" and 8", 17-4 PH 120136787
63/4" and 8" Solar 120155759
91/2", 17-4 PH and MPT 120136787
91/2" Solar, Stellite 120155759
91/2" Solar, 17-4 PH 120155759
91/2" Solar, 17-4 MPT 120155759
43/4", Incoloy 925 120136787
43/4" Solar, Stellite 120155759
43/4" Solar, Incoloy 925 120155759
43/4" Centerbore 120137136
43/4" Geotap 120155759
63/4" Heavy Neck 120155759
91/2" Heavy Neck 120155759
63/4" and 8" Reverse Flow 120136787
91/2" Reverse Flow 120155759
43/4" Heavy Neck 120155759
91/2" and 8" HF Reverse Flow 120136787

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 Hanger Assemblies (3.23)

7 Flex Connector Backup Ring

63/4" and 8" Solar 120168997
91/2" Solar, Stellite 120168997
91/2" Solar, 17-4 PH 120168997
91/2" Solar, 17-4 MPT 120168997
43/4" Solar, Stellite 120168997
43/4" Solar, Incoloy 925 120168997
43/4" Geotap 120168997
63/4" Heavy Neck 120168997
91/2" Heavy Neck 120168997
91/2" Reverse Flow 120168997
43/4" Heavy Neck 120168997

8 Flex Connector O-Ring, 90 Durometer

63/4" and 8", 17-4 PH 120136783
63/4" and 8" Solar 120136783
91/2", 17-4 PH and MPT 120136783
91/2" Solar, Stellite 120136783
91/2" Solar, 17-4 PH 120136783
91/2" Solar, 17-4 MPT 120136783
43/4", Incoloy 925 120136783
43/4" Solar, Stellite 120136783
43/4" Solar, Incoloy 925 120136783
43/4" Geotap 120136783
63/4" Heavy Neck 120136783
91/2" Heavy Neck 120136783
63/4" and 8" Reverse Flow 120136783
91/2" Reverse Flow 120136783
43/4" Heavy Neck 120136783
91/2" and 8" HF Reverse Flow 120136783

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Hanger Assemblies (3.23)

9 Flex Connector Backup Ring, #110

63/4"and 8", 17-4 PH 120141908
63/4" and 8" Solar 120141908
91/2", 17-4 PH and MPT 120141908
91/2" Solar, Stellite 120141908
91/2" Solar, 17-4 PH 120141908
91/2" Solar, 17-4 MPT 120141908
43/4", Incoloy 925 120141908
43/4" Solar, Stellite 120141908
43/4" Solar, Incoloy 925 120141908
43/4" Geotap 120141908
63/4" Heavy Neck 120141908
91/2" Heavy Neck 120141908
63/4" and 8" Reverse Flow 120141908
91/2" Reverse Flow 120141908
43/4" Heavy Neck 120141908
91/2" and 8" HF Reverse Flow 120141908
91/2" and 8" HF Reverse Flow 120141908
10 Flex Connector
63/4" and 8" 17-4 PH 120164058
63/4" and 8" Solar 120168996
91/2",17-4 PH and MPT 120164058
91/2" Solar, Stellite 120168996
91/2" Solar, 17-4 PH 120168996
91/2" Solar, 17-4 MPT 120168996
43/4", Incoloy 925 120164058
43/4" Solar, Stellite 120168996
43/4" Solar, Incoloy 925 120168996
43/4"Centerbore 120140284
43/4" Geotap 120168996
63/4" Heavy Neck 120168996
91/2" Heavy Neck 120168996
63/4" and 8" Reverse Flow 120164058
91/2" Reverse Flow 120168996
43/4" Heavy Neck 120168996
91/2" and 8" HF Reverse Flow 120164058
11 Hanger Contact Connector, Female
63/4" and 8", 17-4 PH 120140530
63/4" and 8" Solar 120140530
91/2",17-4 PH and MPT 120140530
91/2" Solar, Stellite 120140530
91/2" Solar, 17-4 PH 120140530
91/2" Solar, 17-4 MPT 120140530
43/4", Incoloy 925 120140530
43/4" Solar, Stellite 120140530
43/4" Solar, Incoloy 925 120140530
43/4" Centerbore 120140530
43/4" Geotap 120140530
31/8" Solar 120140530
63/4" Heavy Neck 120137779
91/2" Heavy Neck 120137779
63/4" and 8" Reverse Flow 120140530
91/2" Reverse Flow 120140530
43/4" Heavy Neck 120137779
91/2" and 8" HF Reverse Flow 120140530

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 Hanger Assemblies (3.23)

12 Hanger Plug
43/4" Geotap 101392989
13 Plug O-Ring 90 Durometer
43/4" Geotap 12036783
14 Plug Backup Ring #110
43/4" Geotap 120141908
15 Hanger Body Backup Ring #115
43/4" Centerbore 101270311
31/8" Solar 120173164
16 Hanger Body Backup Ring #223
43/4" Centerbore 106383
31/8" Solar 120173152
17 Hanger Body O-Ring
43/4" Centerbore 120165985
31/8" Solar 120141941
18 Bolt
43/4" Centerbore 101270312
31/8" Solar 79794
19 Ground Spring
31/8" Solar 75159
20 Bolt O-Ring, 90 Durometer
43/4" Centerbore 120143210
21 Bolt Backup Ring #109
43/4" Centerbore 101270310
22 Nut, 1/4-28 UNF
31/8" Solar 79793
23 Housing, CIM Hanger Contact
63/4" and 8", 17-4 PH 120141900
91/2",17-4 PH and MPT 120141900
63/4" and 8" Solar 120168995
91/2" Solar, 17-4 PH 120168995
91/2" Solar, Stellite 120168995
91/2" Solar, 17-4 MPT 120141900
43/4", Incoloy 925 120141900
43/4", Solar, Stellite 120168995
Solar, Incoloy 925 120168995
43/4", Centerbore 120168995
43/4", Geotap 120168995
31/8" Solar 120168995
63/4" and 8" Reverse Flow 120141900
91/2" Reverse Flow 120168995
91/2" and 8" HF Reverse Flow 120141900
24 Nose End Plug
63/4" Heavy Neck 101434756
91/2" Heavy Neck 101434756

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Hanger Assemblies (3.23)

3.23.12 Hanger Maintenance and Buildup

Refer to Section 3.23.13 for the 31/8" Solar Hanger teardown and buildup.
Refer to Section 3.23.14 for the 43/4" Centerbore Hanger teardown and buildup.

Heavy Neck Hanger Assemblies do not have hanger body O-rings.

1. Remove the O-ring (Item 2) or ring press (Item 3) from the hanger body (Item 1).
2. Use a scratch brush and parts cleaner/degreaser to clean the ID and OD of the hanger body and
O-ring groove.
3. Use a scratch brush and parts cleaner/degreaser to clean the threads inside the hanger neck.
Ensure the hanger neck is free of deformation. Ensure the threads are free of burrs or damage
and the hanger neck is free of deformation.
4. Use a dial caliper to measure the OD of the hanger neck. Ensure the measurement falls between
the ranges indicated on the appropriate mechanical drawing.

It is not necessary to measure the hanger neck OD on reverse flow hangers.

5. Place hanger in a quarantined area for inspection.

6. Use the Connectors General Inspection Guidelines (3.23.2), CIM/Reverse/Slim Hanger
Inspection Sheet (D00257429), and Steps 7 through 11 to inspect the hanger. Also refer to
Figure 3.23.13.

The Connectors General Inspection Guidelines (3.23.2) and the Connectors

Inspection Sheet must be used with these procedures to ensure all inspection
procedures are carried out for the connector.

7. Examine the hanger body for cracks or erosion. Measure any erosion located under the hanger
arm. Hangers with pitting deeper than 0.312" or wider than 0.75" must be reworked. Any
discrepancy found should be recorded and dispositioned by engineering as required.
8. Confirm that the hanger contact lock ring is of the Beryllium Copper (BeCu) type. Tag contact
lock rings that do not meet this specification with a red sticker and send them to the lab for
maintenance.
9. Ensure the contact lock ring (Item 4) is torqued to 15 ft-lb. Heavy Neck assembly lock rings are
not threaded onto the hanger and will have a lock nut instead. Ensure the lock nut is torqued to
60 in-lb. If the connector does not meet these specifications it should be tagged with a red
sticker and sent to the lab for maintenance.
10. Confirm the hanger has been helium tested (stamped L.C.) If the hanger is not stamped, return
to manufacturing.

3.23.24 Shop Floor Maintenance Manual

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 Hanger Assemblies (3.23)

11. Inspect the neck of the hanger, visually confirming the neck does not lean to one side. Even
slight deformation will cause a failure. Do not rework if a bent neck is suspected (use a dial
indicator and v-blocks for confirmation). Slight rounding of the corners due to erosion is
acceptable. Any deformities should be sent to engineering for disposition.
12. For the 43/4" Geotap hanger, remove the hanger plug (Item 12). Remove the hanger plug O-rings
(Item 13) and backup rings (Item 14).
13. Remove the flex connector assembly (Item 5) and perform an extraction force test on the flex
connector contact assembly and the hanger contact connector (Item 11) in the hanger body. If
the connectors fail the extraction test, the hanger must be taken out of service for rebuild.

Hanger contact connectors (Item 11) in heavy neck hanger assemblies are male
connectors and will not have an extraction force test performed.

14. Examine the threads of the flex connector (Item 10) and ensure it is free of any galling or
stripping. Examine the ceramic/glass insulator of the flex connect and ensure no cracks are
present. If any galling or stripping exists on the flex connector threads or if cracks exist on the
insulator, the flex connector will need to be replaced.

Figure 3.23.13
Inspection Points on the Hanger

If replacing the flex connector, ensure the correct flex connector is selected.
Refer to D00301645.

15. Replace the O-ring (Item 5) and backup ring (Item 7), if applicable, on the flex connector
(Item 10). Use a 12mm socket to install and torque the connector between 20 and 25 in-lb. Refer
to Figure 3.23.9 or Figure 3.23.10 for the correct placement of the O-ring and backup ring.
16. Use a syringe with a tip to inject a reasonable amount of DC 3542 grease into the cavity
between the rubber boot and the flex connector housing through the injection hole.

Shop Floor Maintenance Manual 3.23.25

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Hanger Assemblies (3.23)

For solar hanger assemblies, use DC 3452 to lubricate the hanger O-rings.

17. Use DC 111 lubricant to lubricate two O-rings (Item 8). Install the O-rings with two backup
rings (Item 9), if applicable, into the O-ring grooves on the OD of the flex connector. Apply a
small amount of DC 111 grease inside the boot. Refer to Figure 3.23.9 or Figure 3.23.10 for the
correct placement of the O-rings and backup rings.
18. Use DC 111 lubricant to lubricate the hanger O-ring (Item 2) and install it into the O-ring
groove in the hanger body (Item 1).

Heavy Neck Hanger Assemblies do not have hanger body O-rings.

19. For the 43/4" Geotap hanger, use DC3452 lubricant to lubricate two hanger plug O-rings
(Item 12) and install with corresponding backup rings (Item 13) into the O-ring grooves on the
hanger plug. Refer to Figure # for the correct placement of the O-rings and backup rings. Install
the hanger plug and torque to 25 ft-lb. The hanger is ready for field service.
20. Align the flex connector (Item 11) with the Sub G port in the insert.
21. Press the hanger into the appropriate insert (Figure 3.23.14) already mounted in the sub and
ensure that the body seats firmly against the insert. It may be necessary to use a rubber mallet to
tap the hanger into place.

Figure 3.23.14
Install the Hanger into the Insert
22. Apply GN paste to the threads of the socket head cap screws and install them into the hanger
body of the insert. Torque the screws to 25 ft-lb.

Use Loctite 242/243 on the socket head cap screws for assemblies that will
be used in high-pressure environments.

23. Record the hanger serial number on the tool build up book.

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 Hanger Assemblies (3.23)

3.23.13 31/8" Solar Hanger teardown and buildup

1. Ensure the hanger has been removed from the top assembly as described in the appropriate top
assembly section of this manual.
2. Remove the O-rings (Item 2 and Item 17) and backup rings (Item 15 and Item 16) from the
hanger body (Item 1).
3. Remove the ground spring (Item 19) from the hanger body (Item 1).
4. Use a scratch brush and parts cleaner/degreaser to clean the ID and OD of the hanger body and
O-ring groove.
5. Use a scratch brush and parts cleaner/degreaser to clean the threads inside the hanger neck.
Ensure the threads are free of burrs or damage and the hanger neck is free of deformation.
6. Place hanger in a quarantined area for inspection.
7. Use the Connectors General Inspection Guidelines (3.23.2), the Connectors Inspection Sheet
(D00257429), and Steps 8 through 11 to inspect the hanger. Also refer to Figure 3.23.13.
8. Examine the hanger body for cracks or erosion. Measure any erosion located under the hanger
arm. Hangers with pitting deeper than 0.312" or wider than 0.75" must be reworked. Any
discrepancy found should be recorded and dispositioned by engineering as required.
9. Confirm that the hanger contact lock ring is of the Beryllium Copper (BeCu) type. Tag contact
lock rings that do not meet this specification with a red sticker and send them to the lab for
maintenance.
10. Ensure the contact lock ring (Item 4) is torqued to 15 ft-lb. If the connector does not meet these
specifications it should be tagged with a red sticker and sent to the lab for maintenance.
11. Inspect the neck of the hanger, visually confirming the neck does not lean to one side. Even
slight deformation will cause a failure. Do not rework if a bent neck is suspected (use a dial
indicator and v-blocks for confirmation). Slight rounding of the corners due to erosion is
acceptable. Any deformities should be sent to engineering for disposition.
12. Remove the flex connector assembly (Item 4) and perform an extraction force test on the flex
connector contact assembly and the hanger contact connector (Item 10) in the hanger body. If
the connectors fail the extraction test, the hanger must be taken out of service for rebuild.
13. Use DC 111 lubricant to lubricate the hanger O-rings (Item 2) and install them with their
corresponding backup rings (Item 16) into the small OD O-ring groove in the hanger body
(Item 1). Refer to Figure 3.23.11 for the correct placement of the O-rings and backup rings.
14. Use DC 111 lubricant to lubricate the remaining hanger O-rings (Item 17) and install them with
their corresponding backup rings (Item 16) into the large OD O-ring groove in the hanger body
(Item 1). Refer to Figure 3.23.11 for the correct placement of the O-rings and backup rings.
15. Inspect the ground spring (Item 19) for damage. If necessary, replace the ground spring with a
new ground spring. Install into the ground spring groove in the hanger body (Item 1).
16. Press the hanger into the appropriate insert already mounted in the sub and ensure that the body
seats firmly against the insert. It may be necessary to use a rubber mallet to tap the hanger into
place.
17. Place the three bolts (Item 18) into the hanger body (Item 1).
18. Install the nut (Item 22) over the bolts and torque to 100 in-lb.
19. Record the hanger serial number on the tool build up book.

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Hanger Assemblies (3.23)

3.23.14 43/4" Centerbore Hanger Teardown and Buildup

1. Ensure the hanger has been removed from the top assembly as described in the appropriate top
assembly section of this manual.
2. Remove the O-rings (Item 2 and Item 18) and backup rings (Item 16 and Item 17) from the
hanger body (Item 1).
3. Use a scratch brush and parts cleaner/degreaser to clean the ID and OD of the hanger body and
O-ring groove.
4. Use a scratch brush and parts cleaner/degreaser to clean the threads inside the hanger neck.
Ensure the threads are free of burrs or damage and the hanger neck is free of deformation.
5. Place hanger in a quarantined area for inspection.
6. Use the Connectors General Inspection Guidelines (3.23.2) and the Connectors Inspection Sheet
(D00257429).
7. Examine the hanger body for cracks or erosion. Measure any erosion located under the hanger
arm. Hangers with pitting deeper than 0.312" or wider than 0.75" must be re Fworked. Any
discrepancy found should be recorded and dispositioned by engineering as required.
8. Confirm that the hanger contact lock ring is of the Beryllium Copper (BeCu) type. Tag contact
lock rings that do not meet this specification with a red sticker and send them to the lab for
maintenance.
9. Ensure the contact lock ring (Item 4) is torqued to 15 ft-lb. If the connector does not meet these
specifications it should be tagged with a red sticker and sent to the lab for maintenance.
10. Remove the flex connector assembly (Item 5) and perform a female connector extraction force
test on the connector (Item 10) in the hanger body.
11. Examine the threads of the flex connector (Item 10) and ensure it is free of any galling or
stripping. Examine the ceramic/glass insulator of the flex connect and ensure no cracks are
present.
12. Use DC 111 lubricant to lubricate the flex connector O-ring (Item 6) and install the O-ring on
the flex connector (Item 10). Use a 12mm socket to install and torque the connector to 25 in-lb.
13. Use a syringe with a tip to inject a reasonable amount of DC 3542 grease into the cavity
between the booted Kemlon and the flex connector housing through the injection hole.
14. Use DC 111 lubricant to lubricate the hanger O-rings (Item 2) and install them with their
corresponding backup rings (Item 16) into the small OD O-ring groove in the hanger body
(Item 1). Refer to Figure 3.23.12 for the correct placement of the O-rings and backup rings.
15. Use DC 111 lubricant to lubricate the remaining hanger O-rings (Item 18) and install them with
their corresponding backup rings (Item 17) into the large OD O-ring groove in the hanger body
(Item 1). Refer to Figure 3.23.12 for the correct placement of the O-rings and backup rings.
16. Align the Kemlon connector (Item 11) with the Sub G in the insert.
17. Press the hanger into the appropriate insert already mounted in the sub and ensure that the body
seats firmly against the insert. It may be necessary to use a rubber mallet to tap the hanger into
place.
18. Replace the O-rings (Item 21) and backup rings (Item 22) on the two bolts (Item 19). Refer to
Figure 3.23.12 for the correct placement of the O-rings and backup rings.
19. Apply Loctite 272 on the two bolts (Item 19) and install them into the hanger body (Item 1).
Torque to 25 ft-lb.
20. Record the hanger serial number on the tool build up book.

3.23.28 Shop Floor Maintenance Manual

D00301642, Revision A