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Documentation and training

Information-objectives:
You are informed about
• Structure of documentation
• Training courses
• Training equipment

‰ SINAMICS courses are offered at the


Training Center Nürnberg-Moorenbrunn
‰ On customer‘s request the courses are
offered locally as well.
‰ On demand customer specific training on
site can be arranged.

SINAMICS Date:
File:
06.03.2007
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SITRAIN Training for
Automation and Drives
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Documentation and training


Content Page
Catalogues for SINAMICS................................................................................................................ 3
Manufacturer/Service–Documentation.............................................................................................. 4
SINAMICS-CD: SITRAIN, DOConCD, New Drive............................................................................. 5
Service performance........................................................................................................................ 6
Spare part processing...................................................................................................................... 7
Repair Centers for SINAMICS.......................................................................................................... 8
SINAMICS at SITRAIN..................................................................................................................... 9
General information on SITRAIN...................................................................................................... 10
Learning path DR1: SINAMICS G150/G130/S150............................................................................ 11
Learning path DR2: SINAMICS S120............................................................................................... 12
Training device SINAMICS S120 ..................................................................................................... 13
Training device ASM........................................................................................................................ 14
Training device AOP30..................................................................................................................... 15
SINAMICS G150 training cabinets.................................................................................................... 16
SINAMICS G130 / MM4PX training-units.......................................................................................... 17
Training device SINAMICS S150 Simulator...................................................................................... 18
Supplement SINAMICS / MICROMASTER....................................................................................... 19
Modification supplement SIMOTION D435 ................................................................................... 20
Training device SIMOTION D435 ................................................................................................ 21
Tools for SINAMICS G150/G130/S150............................................................................................. 22

SINAMICS Date:
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Catalogues for SINAMICS

D 11.1 D 11 D 21.1 D 21.2 D 21.3

SINAMICS Date:
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Manufacturer/Service–Documentation

SINAMICS Date:
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SINAMICS-CD: SITRAIN, DOConCD, New Drive

SINAMICS Date:
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Service performance

SINAMICS is based on a common service performance


concept

„ Common Technical Support (Hotline) for SINAMICS


¾ Each service case should be registered via the hotline
¾ Tel. 0180 50 50 222 or ad.support@siemens.com
¾ Response time <2 hours; in normal cases approx. 0.5 hours

„ Online Support
¾ Technical information such as FAQ, downloads, news, manuals
¾ Intranet: http://www4.ad.siemens.de/WW/view/de/10804921
¾ Internet: http://www.siemens.de/automation/service&support

SINAMICS Date:
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Spare part processing

Spare parts are stocked centrally, however, also


according to product existence in the Regions

Spare part exchange


¾ Source of supply according to spare part data FDB, information and
ordering by customer under Tel. 0180 50 50 446

¾ “Non-LD parts“, such as contactors, switches, fuses, ... according to


FDB data are ordered directly from the Siemens manufacturer’s delivery
store.

¾ Return delivery of defective modules is carried out via the Return Center
Fürth A&D RC Service FTH to the repair center.

SINAMICS Date:
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Repair Centers for SINAMICS

Congleton

Erlangen
Beijing

Atlanta

Mumbai

Singapore

Sao Paulo

Factory Repair Center


Drives Lead Service Center
Drives Service Center (for non-modular converters)

SINAMICS Date:
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SINAMICS at SITRAIN
1. Learning in the 2. Customized 3. Distance
Training Center Learning Learning

5. Web Based Training


7. Learning
6. Learning with with books
Interwise
4. Computer Based
Training

SINAMICS Date:
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General information on SITRAIN


Contact person
Training Center
Registration and
Automation and Drives
Information for
training courses Office Infoline phone: 01805 235611
facsimile: 01805 235612
or in the internet: http://www.siemens.com/sitrain
or in the catalogue: ITC 2004
order nr. E86060-K6850-A101-B4

Siemens AG
Training Center A&D
Gleiwitzer Str. 555
90475 Nürnberg-Moorenbrunn
phone: 01805 235611
facsimile 01805 235612
e-mail: A&D.kursbuero@siemens.com

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Learning path DR1: SINAMICS G150/G130/S150
Basic knowledge of electronics, recommended: CBT for interactive learning SM-ANTREIN
Service personnel configuration engineers Decision makers,
project assistants sales personnel
Basic courses programmers

SINAMICS G150/G130/S150 SINAMICS G150/G130/S150 SINAMICS


Service and start-up Configuration System overview
1
Service-level

DR-SNG-SI 2 days DR-SNG-PRJ 3 days DR-SN-UEB 2 days

Service personnel
Start-up engineers
SINAMICS G150/G130/S150
Service for experts cabinets
2
DR-SNG-EXP 5 days

Advanced
courses

Premises knowledge: Premises knowledge: Premises knowledge:


• Start-up SINAMICS • Start-up SINAMICS • Service experience
• Service and repair • SIMATIC S7: p.e. ST-7PRO1 • Start-up SINAMIC

SINAMICS G150/G130/S150 SINAMICS SINAMICS G150/G130/S150


On-site-repair Communication Refresher-practical course

DR-SNG-REP 4 days DR-SN-COM 3 days DR-SNG-PR 1 day

SINAMICS Date:
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06.03.2007
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Learning path DR2: SINAMICS S120


Basic knowledge of electronics, recommended: CBT for interactive learning SM-ANTREIN
Service personnel configuration engineers Decision makers,
Start-up engineers project assistants sales personnel
Basic courses programmers

SINAMICS S120 SINAMICS S120 SINAMICS


Service and start-up Configuration System overview

DR-SNS-SI (1)5 days DR-SNS-PRJ 5 days DR-SN-UEB (2)


2 days
Advanced
courses
Premisis: knowledge
•SIMATIC S7: p.e. ST-PRO1

SINAMICS SINAMICS
Communication Service on chassis/cabinet
DR-SN-COM 3 days DR-SN-CHA 2 days

SINUMERIK
SIMOTION, T-CPU
Solution line
Service and start-up SINAMICS Service and start-up SINAMICS
S120 with SIMOTION or T-CPU S120 with Solution Line

DR-SNS-MC 3 days DR-SNS-SL 3 days

MC1 NC15
SIMOTION SINUMERIK 840D sl Service und Inbetriebnahme

SINAMICS Date:
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SITRAIN Training for
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Training device SINAMICS S120

Kurse
ƒ DR-SN-UEB
ƒ DR-SNS-PRJ
ƒ DR-SNS-SI
ƒ DR-SNS-EXP
ƒ DR-SN-COM
ƒ SIMOTION D

Order data Order number


The Training device SINAMICS S120
... is used for the training and acquisition of
Training device SINAMICS S120 (TK-SIN-CU320)
the drive system SINAMICS S120 and
with CU320, Demo project on
together with the rebuilding
CompactFlash Card and operator box
kit D435 for training of the SIMOTION D.
• 1-axis-version 6ZB2 480 - 0AA00
The training cases are also designed for the
with 1FK7- DriveCLiQ-motor
use in laboratories.
• 2-axis-version with 1FK7 6ZB2 480 - 0BA00
(1x DriveCLiQ-motor, 1x SMC20)

Order data Order number

Mains adapter 1AC 230V/1AC 115V 6AG1064-1AA02-0AA0

Operatorbox SINAMICS 6AG1064-1AA01-0AA0


(for separate order)

SINAMICS Date:
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Training device ASM

Courses
ƒ DR-SNS-SI
ƒ DR-SNS-EXP
ƒ DR-SNG-EXP

The Training device ASM


... acts as supplement to the case „SINAMICS S120“ for
applications with induction motors. Together both training cases
are used for training and acquisition of the drive system
SINAMICS S120 Vector Control and in conjunction with the
AOP30 for SINAMICS G150 drives.
The training cases are also designed for the use in laboratories.

Order data Order number

Training device ASM 6ZB2480 - 0CB00


TG-SN-ASM

SINAMICS Date:
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Training device AOP30

Courses
ƒ DR-SN-UEB
ƒ DR-SNG-PRJ
ƒ DR-SNS-PRJ
ƒ DR-SNS-EXP
ƒ DR-SNG-EXP
The Training device AOP30
... is used for training and acquisition of the SINAMICS cabinets.
Stand-alone and offline presentation of the start-up routine as
well as the usability is possible.
With connection to the SINAMICS cabinet or to the training case
SINAMICS S120 online operation is realized.

Order data order number

Training device AOP30 6ZB2480 - 0CA00


TG-SN-AOP

SINAMICS Date:
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SINAMICS G150 training cabinets


Courses
ƒ DR-SN-UEB The training cabinet SINAMICS G150
ƒ DR-SNG-PRJ in version A
ƒ DR-SNG-EXP ... Is a 110 kW -converter ready to start, with many customer
ƒ DR-SNS-PRJ options, a 32A-CEE – main supply plug, an operator box for
ƒ DR-SNS-EXP start-up and a 22 kW asynchronous motor. (Power block FS F)

Version A Version C in version C


... Is a 160 kW -converter with 32A CEE-main supply plug
for start-up the electronics (CU320 und AOP30) for
demonstration of the simple usability and the compact design.
(Power block FS G)

Both cabinets are used for service training on Level 1-2 for
SINAMICS cabinet units.

Order data order number

SINAMICS G150 110 kW 6SL3710-1GE32-1AA0-Z


version A

SINAMICS G150 160 kW 6SL3710-1GE33-1CA0-Z


version C Z=M70+M75+M60+M90

Motor 22 kW , 4-poles 1LG41864AA10-Z


Z=A12+A61+A23+L97+H57
Modification for training on request

SINAMICS Date:
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SINAMICS G130 / MM4PX training-units
Courses The chassis training-units consist:
ƒ DR-SNG-SI
ƒ DR-SNG-EXP 330 • MM430GX / SINAMICS G130 160 kW VT
ƒ SD-SNG-EXP HP a) MICROMASTER MM430:
CIB with CU MM4, I/O-Board, BOP2
b) SINAMICS G130:
CIB with PSA, AOP30 and TM31

• MICROMASTER MM4 GX 200 kW (VT)


pilot installation

Both are used for service and experts training on


Level 1-2 for SINAMICS chassis units.

1875
Additional components:
- 32A CEE-supply
- Si-Automat 32A
- line choke 18,5 kW
6SE6400-3CC04-4DD0
- AOP, BOP, PC-connection set
- mounting help for power block
- Motor 1LA7
- Oscilloscope, multimeter, clamp-on ammeter
- tools
- PG with STARTER and SD01
MM430 GX 160kW MM4 FSGX 200kW VT - operator-box
(SINAMICS G130) (pilot installation)

SINAMICS Date:
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06.03.2007
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SITRAIN Training for
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Training device SINAMICS S150 Simulator

The SINAMICS 150 Simulator


... acts for online testing of the functionality
of SINAMICS cabinets and chassis
units with power blocks more than
90kW CT power.
The simulator is used for
ƒ Training, system test, hotline,
application, service und customer
consulting.

Specially
ƒ If for lack of space or reasons of
economy the purchase of a cabinet is
out of
the question
ƒ If importance is attached to mobility with
less volume and weight.

Auswahl-/Bestelldaten Bestell-Nr.

Trainingskoffer S150_Simulator 6ZB2480-0CC00


TG-SN-HP

SINAMICS Date:
File:
06.03.2007
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SITRAIN Training for
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Supplement SINAMICS / MICROMASTER
Operation of the drives Test of the power blocks
via analogue and digital SINAMICS cabinets and
in-/outputs: chassis as well as the
-8 digital inputs MICROMASTER PX-devices:
-8 bi-directional in-/outputs - precharging,
-2 analogue inputs 10V - thyristors
-2 analogue outputs 10V - IGBT, UCE
- Current converters

Order data Order number

Operator box SINAMICS 6AG1064-1AA01-0AA0

Test box 6AG1064-1AA04-0AA0


SINAMICS power block/MM4PX
Mounting aid
Measurement connection set 6AG1064-1AA05-0AA0
for replacement of the
for test box
power blocks of the
SINAMICS cabinet and
Mounting aid 6SL3766-1FA00-0AA0
chassis devices as well as
SINAMICS MICROMASTER
for MICROMASTER PX-
Power block
units.

SINAMICS Date:
File:
06.03.2007
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Kurse Modification supplement SIMOTION D435


ƒ SIMOTION D
ƒ DR-SNS-MC Anwendungsbereich
Der SIMOTION-Aufrüstsatz D435 ermöglicht ein problemloses Umrüsten
Aufrüstsatz des Trainingskoffer SINAMICS S120 für die Schulung und Akquisition
SIMOTION D des MotionControl-Systems SIMOTION D. Er ist auch für Testzwecke im
Labor geeignet.
Zum Bedienen und Beobachten gibt es für SIMOTION D einen Trainings-
koffer HMI (ohne Abbildung), bestehend aus einem Panel und einer
dezentralen Peripheriebaugruppe ET200M, an welcher eine Simulations-
baugruppe angeschlossen wird. Alternativ kann über PC-Simulation.

Aufbau
Der Aufrüstsatz besteht aus
ƒ Control Unit SIMOTION D435 ·
ƒ Compact Flash Card mit Demoprojekt und Lizenz für Technologie
ƒ Halterung zur seitlichen Positionierung am Trainingskoffer
ƒ Dokumentation
Der HMI Trainingskoffer besteht aus·
ƒ einem Operator Panel ·
ƒ dezentralen Peripheriebaugruppe ET200M mit Simulationsbaugruppe
Auswahl-/Bestelldaten Bestell-Nr.

SIMOTION_Aufrüstsatz D435 6ZB2 470 - 0AH00


zum TK-SIN-CU320 mit D435
und Demoprojekt auf
CompactFlash Card

HMI-Koffer zu SIMOTION D435 6ZB2 470 - 0AG00


mit ET200 und OP

SINAMICS Date:
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Training device SIMOTION D435
Der Trainingskoffer SIMOTION D435
Für reine SIMOTION D Anwendungen wird der SINAMICS
S120-Koffer mit der Control Unit D435 ausgeliefert.
Kurse
Der Trainingskoffer wird zur Schulung und Akquisition des
ƒ SIMOTION D Motion Control System SIMOTION D eingesetzt. Er ist auch
ƒ DR-SNS-MC für Testzwecke im Labor und als Antrieb für das geeignet.
Der Trainingskoffer wird vorführbereit mit Demoprojekt und
Lizenz für Technologiepaket auf Compact Flash Card inklusive
Dokumentation geliefert.

Aufbau
ƒ Gewichts- und volumenoptimierter Koffer
Auswahl-/Bestelldaten Bestell-Nr. ƒ mit Transportrollen komplett aufgebaut und anschlussfertig;
ƒ Anschlussspannung 1AC230V oder über Netzadapter
Trainingskoffer SIMOTION D435 6ZB2 470 - 0AE00 1AC115V (USA)
(TK-SIM-D435) ƒ Netzrückspeisung nicht möglich
In 2-Achsausführung ƒ Antriebssystem bestehend aus:
mit Bedienbox, Demoprojekt - Steuerung SIMOTION D435 mit Terminal Board TB30,
auf Compact Flash Card und - Smart Line Module 5kW,
Lizenz für Technologiepaket - Double Motor Module 3A
- 1 Synchronmotor 1FK7022-5AK71-1AG3 mit
Auswahl-/Bestelldaten Bestell-Nr. Inkrementalgeber sin/cos 1Vpp über Sensor Module Cabinet
- 1 Synchronmotor 1FK7022-5AK71-1LG3 mit DRIVE-CliQ-
Netzadapter 6AG1064-1AA02-0AA0 Schnittstelle und Absolutwertgeber EnDat 512 S/R
1AC115V/1AC230V - Referenzscheiben für Lagebeobachtung;
ƒ Bedienbox zur Soll-/Istwertkopplung über Klemmen;
Bedienbox SINAMICS 6AG1064-1AA01-0AA0 ƒ Erweiterbar durch den SIMOTION HMI-Koffer und den
(für separate Bestellung) Trainingskoffer Asynchronmotor

SINAMICS Date:
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Tools for SINAMICS G150/G130/S150

Tools for activities on the power block SINAMICS / MM4


Actuality: 21.07.2003

4 tool sets for the expert courses DR-SNG-EXP:


content:
- 1 pc toolbox
- 4 pcs Torx screwdriver Tx10, 20, 25, 30
- 1 pc socket wrench with 2 nuts 16, 17
- 1 pc socket wrench extension 500 mm
- 2 pcs slot screwdrivers 0,4 x 2,5 ; 0,6 x 3,5
- 1 pc Philips screwdriver PH 1x 80
- 2 pcs offset box wrench M6, M10
- 1 pc edge cutter for cable ties
- 1 Set cable ties

- 1 pc multimeter with measuring lines

Additionally (only 1 set):


- 1 pc torque wrench with nuts for M5, 6, 8, 10 for 3 - 12 Nm
- 2 pcs test box Power Block 6AG1064-1AA04-0AA0
- 2 pcs mounting help for power block 6SL3766 -1FA00-0AA0

SINAMICS Date:
File:
06.03.2007
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SITRAIN Training for
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