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DENISON HYDRAULICS

axial piston variable displacement


worldcup series

LT1-00059-1 Replaces 1-AM012-C

E-Mail: denison@denisonhydraulics.com
Internet: http://www.denisonhydraulics.com
DATA

TYPICAL CHARACTERISTICS Specification Term Series 6 Series 7 Series 8

¥ displacement (theoretical) in.3/rev. 6 7.25 8.0


zero (bar) cm3/rev (98) (119) (131)

¥ pressure continuous, psi 5000 5000 3600


max. bar (345) (345) (250)

¥ intermittent max. psi 6000 6000 4500


bar (414) (414) (310)

¥ speed, maximum rev/min 3000 3000 2100

¥ at ÒOÓ inlet rev./min 2050 1950 1800

¥ case pressure psi 75 75 75


continuous, max. bar (5,17) (5,17) (5,17)

¥ intermittent psi 125 125 125


bar (8,6) (8,6) (8,6)

¥ compensator adjustment: psi 2000 2000 2000


approx. per turn bar (138) (138) (138)

¥ max. volume adjustment, screw 10 10 10


zero to full stroke turns handwheel 16 16 16

¥ min. compensator psi 150 150 150


pressure bar (10) (10) (10)

¥ max. inlet pressure psi 150 150 150


bar (10,4) (10,4) (10,4)

¥ mounting standard, 4 bolt SAE 152-4 152-4 152-4


(D) (D) (D)

¥ compensator response*
off stroke sec 0.100 0.100 0.100
on stroke sec 0.150 0.150 0.150

¥ rotating inertia lb. in2 92 92 92


kg. m2 (0,027) (0,027) (0,027)

¥ weight lbs. 180 180 180


kg. (81) (81) (81)
FLUID CONNECTIONS
¥ port A (inlet) in. 2-1/2 2-1/2 2-1/2
SAE code 61 split flange mm (62,5) (62,5) (62,5)

¥ port B (system) in. 1-1/4 1-1/4 1-1/4


SAE code 62 split flange mm 31,25 31,25 31,25

¥ port D,D1 (case drain) SAE -16 -16 -16

¥ port LS (load sensing port) SAE -4 -4 -4

¥ port V (compensator vent) SAE -6 -6 -6

¥ port X (rotary servo) SAE -6 -6 -6

¥ port E, H (rotary servo) SAE -4 -4 -4


(electric & hydraulic
stroker inlet)

¥ port RV (cylinder relief port) SAE -4 -4 -4

* For primary compensator control without limiting orifice

NOTE: New revisions are shown underlined. Pages are marked revised
where changes have been made.

2
INTRODUCTION

GENERAL The Denison Hydraulics Worldcup 6, 7, and 8 axial piston pumps feature advance
design concepts which are time proven and provide for advance pumping and control
concepts.

DESCRIPTION The main rotating group is the same as in the Goldcup hydrostatic transmissions that
have been in service for more than 24 years.

Standard control for the Worldcup units is a pressure Compensator. Additional optional
controls are also available. ADJUSTABLE
VOLUME STOP

CENTRAL SHOE
HOLDDOWN SYSTEM

CONTROL
PISTON

SHAFT
BEARING BARREL
BEARING

MOUNTING This pump is designed to operate in any position. The mounting hub and four bolt
mounting flange are in full conformance with SAE standard. The pump shaft must be
in alignment with the shaft of the source driver and should be checked with a dial indi-
cator. The mounting pad or adapter into which the fluid pump pilots must be concentric
with the pump shaft to prevent bearing failure. This concentricity is particularly impor-
tant if the shaft is rigidly connected to the driving load without a flexible coupling.

Rear Drive SAE Coupling* Max. Torque Rear Seal


Size Part No. In. Lbs. O-ring ARP

B 031-57170 1852 (209 Nm) 00155


BB 031-57171 2987 (338 Nm) 00155
C 031-57190 See below 00159
D 031-57191 See below 00163
*Coupling mate with SAE splined shafts, flat root side fit, SAE J498B (1971) Class 1.

For C and D rear drives, the maximum torque that may be taken from the rear drive is
9,000 In. Lbs. (1017 Nm), IF this does not result in a total torque on the main shaft in
excess of 11,000 In. Lbs. (1243 Nm). Example: P7W at 5000 PSI (345 bar) and full
displacement requires 5770 In. Lbs. (652 Nm). Thus it can then drive a rear torque
load up to 5230 In. Lbs. (590 Nm) maximum. If the P7W will never exceed 500 PSI
(577 In. Lbs., 65 Nm) then the maximum rear torque is 9,000 In Lbs. (1017 Nm).

Caution: The shaft and seal area of a rear mounted pump will be exposed to the pri-
mary pumpÕs case pressure. This can cause damage to the rear mounted pumpÕs shaft
seal. For a rear mounted pump without external drain, modification of the pumpÕs shaft
seal will be required if case pressure exceeds that which the rear seal can withstand. If
the rear mounted pump contains a case drain, the primary and the rear mounted pump
case drains may be connected to a common line to equalize the pressures on the
shaft seal.

The product information, specifications, and descriptions contained in this publication have been
compiled for the use and convenience of our customers from information furnished by the man-
ufacturer; and we can not, and do not, accept any responsibility for the accuracy or correctness
of any description, calculation, specification, or information contained herein. No such descrip-
tion, calculation, specification, or information regarding the products being sold has been made
part of the basis of the bargain, nor has same created or amounted to an express warranty that
the products would conform thereto. We are selling the goods and merchandise illustrated
and described on this publication on an "as is" basis, and disclaim any implied warranty,
including any warranty of merchantability or warranty of fitness for any particular purpose
whatsoever, with respect to the goods and merchandise sold. All manufacturer warranties
shall be passed on to our customers, but we shall not be responsible for special, indirect, inci-
dental, or consequential damages resulting from the use of any of the products or information
contained or described on this publication. Further, we reserve the right to revise or otherwise
make product improvements at any time without notification.

3
HYDRAULIC FLUIDS

Shaft options: SAE-D splined and keyed, see installation drawing for details.

Shaft Information Splined: The shafts will accept a maximum misalignment of 0.006Ó TIR (0,15 mm).
Angular misalignment at the male and female spline axes must be less than ±.002 (0.5
mm) per one inch (25.4mm) radius. The coupling interface must be lubricated. Denison
Hydraulics recommends lithium molydisulfide or similar grease. The female coupling
should be hardened and must conform to SAE-J498B (1971) Class 1 flat root side fit.

Keyed: High strength heat treated keys must be used. Replacement keys must be
hardened to 27-34 Rc. The key corners must be chamfered .030Ó-.040Ó (.75-1 mm) at
45¡ to clear radii that exist in the keyway.

Both types of shafts will accept a side load of 875 lbs. (396 Kg.) at the center of the
Side Load Capability spline or key, with a B10 life of 10,000 hours at 1800 RPM.

Connect inlet and outlet lines to the port block of the pump. The fluid connections are
Piping Inlet: 2-1/2Ó (62.5 mm), 3000 PSI (207 bar), SAE 4 bolt flange, Code 61
Outlet: 1-1/4Ó (31.25 mm), 6000 PSI (414 bar), SAE 4 bolt flange, Code 62
Other: SAE straight thread, O-ring seal.

See installation drawing for size.

The maximum case pressure is 75 PSI(5,17 bar) continuous, 125 PSI (8.6 bar) inter-
mittent. Case pressures must never exceed inlet pressure by more than 25 PSI (1,7
bar). When connecting case drain line make certain that drain plumbing passes above
highest point of the pump before passing to the reservoir. If not, install a 5 PSI (0,3
bar) case pressure check valve to be certain the case is filled with oil at all times.

The case leakage line must be of sufficient size to prevent back pressure in excess of
75 PSI (5.7 bar) and returned to the reservoir below the surface of the oil as far from
supply suction as possible. All fluid lines, whether pipe, tubing, or hose must be ade-
quate size and strength to assure free flow through the pump. An undersize inlet line
will prevent the pump from reaching full speed and torque. An undersized outlet line
will create back pressure and cause improper outlet operation. Flexible hose lines are
recommended. If rigid piping is used, the workmanship must be accurate to eliminate
strain on the pump port block or to the fluid connections. Sharp bends in the lines
must be eliminated wherever possible. All system piping must be cleaned with solvent
or equivalent before installing pump. Make sure the entire hydraulic system is free of
dirt, lint, scale, or other foreign material.

Caution: Do not use galvanized pipe. Galvanized coating can flake off with continued
use.

These hydraulic products are designed to give long dependable service when properly
SERVICE INFORMATION applied and their systems properly maintained. These general instructions apply to typ-
ical systems. Specific instructions for particular equipment can be developed from
them. Refer to bulletin S1-AM012.

4
CONTROL OPTIONS

RECOMMENDED FLUIDS See DENISON Hydraulics bulletin SPO-AM305 for more information.

MAINTENANCE This pump is self-lubricating and preventative maintenance is limited to keeping sys-
tem fluid clean by changing filters frequently. Keep all fittings and screws tight. Do not
operate at pressures and speeds in excess of the recommended limit. If the pump
does not operate properly, check the Trouble Shooting Chart before attempting to
overhaul the unit. Overhauling may be accomplished by referring to the Disassembly,
Rework of Wear Parts and Assembly Procedures in service manual S1-AM012.

FLUID CLEANLINESS Fluid must be cleaned before and continuously during operation by filters that maintain
a cleanliness level of NAS 1638 Class 8. This approximately corresponds to ISO
17/14.

5
CONTROL OPTIONS

PRIMARY CONTROLS The compensator control is located in the cover assembly, it consists of a compen-
Compensator ControlÑ sator spool and a pilot-head. It is redesigned for ÒLow Flow.Ó
Code C
The stroking cylinder is connected to the output port of the compensator spool. The
compensator pressure port is internally connected to the discharge port of the pump
and the tank port is internally connected to the case drain. The compensator pressure
is set at the pilot-head by an adjustment spring.

When the pump operating pressure is below the compensator setting, springs push
the stroking piston and the hanger to full stroke. The stroking cylinder is connected to
the case drain via the compensator spool.

When the pump operating pressure reaches the compensator pressure setting, the
pilot-head opens and a pressure drop is created over the orifice, causing the compen-
sator spool to move against the spring force, directing pump discharge pressure to the
stroking cylinder. The pump will destroke to maintain set pressure.

When the pump operating pressure decreases below the compensator setting, the
pilot head will close and the compensator spool will move under spring force to its off-
set position, connecting the stroking cylinder to case. The springs will move the
stroking piston to full displacement again.

The compensator can be remotely controlled via the vent connection, which also
allows for a load sensing circuit. Minimum compensating pressure or vented pressure
is approximately 150 psi (10,3 bar).

Note: Use a 0.040 (1mm) orifice in vent line to prevent flooding the compensator dur-
ing sensing mode.

C10

6
CONTROL OPTIONS

Rotary Servo ControlÑ The rotary servo control consists of a four-port rotary servo which directs servo pres-
Code R sure from an external source to the top stroking cylinder or the bottom stroking cylin-
der. It requires 1 GPM (4 L/min) servo flow at a pressure of 300 psi (21 bar). Normal
recommended servo pressure of 300 psi (21 bar) with a maximum pressure of 1000
psi (70 bar). Response can be increased by adding more flow under higher pressure.

The servo shaft takes a torque of 5-10 lbs-in (0.5-1 Nm) to rotate at 300 psi (21 bar)
servo pressure. If we turn the rotary servo shaft counterclockwise, servo pressure port
ÒAÓ is connected with the top cylinder port ÒBÓand the bottom cylinder port ÒCÓ is con-
nected with drain port ÒDÓ. This means the stroking piston will move down, causing the
hanger to turn counterclockwise, reducing the displacement . The rotary servo moves
Òzero to ÒfullÓ angle approximately 38 degrees.

As it moves the hanger will move the rotary servo sleeve counterclockwise until the
servo pressure port ÒAÓ is closed again by the rotary servo shaft, thus cancelling the
input signal after the commanded angle has been followed-up by the stroking mecha-
nism.

Note: this control requires a minimum servo pressure of 300 psi (21 bar) above case
pressure. This must be supplied by the customer or via a rear driven pump.

Stroke Speed Table

Pressure Stroke
Servo System On Off

300 psi 500 psi 1.0 Second 0.60 Second


(21 bar) (34.5 bar)
300 psi 5000 psi 0.6 Second 0.86 Second
(21 bar) (345 bar)

R40

7
CONTROL OPTIONS

Electrohydraulic Stroker ControlÑ This electrohydraulic control actuates the rotary input shaft by means of a hydraulic
Code E position. In the zero current condition the jet pipe is centered over the two receiver ori-
fices and generates equal pressure in each receiver. The jet pipe is held in this posi-
tion by the feedback spring from the piston and the null adjust spring which counter
each other and result in a net force of zero on the jet pipe. Assume the current is
increased in a polarity that causes the jet pipe to move to the right. This will cause the
pressure to increase on the right receiver and fall in the left receiver. Since these pres-
sures are communicated to opposite ends of the piston it will move and in turn move
the rotary servo through the arm connecting the piston and rotary servo shaft. The
feedback spring is also connected to the arm which continues to move until the force
balance re-centers the jet pipe. Thus a new steady state condition is achieved. The
control shaft can be manually operated without servo pressure applied to the jet pipe.
Spring centering is also available to center the pump when servo pressure is removed
from the servo control. Note: The electrohydraulic control cannot be used if water
glycol, phosphate ester, or invert emulsions fluids is used in the system. Note:
This control requires a minimum servo pressure of 300 psi (21 bar) above case pres-
sure. This must be supplied by the customer or via a rear drive pump.

E40

Hysteresis: Less than 5%.


Linearity: Within 5%.
Response: 0.5 seconds from zero to full displacement.
Threshold: Less than 2% outside dead band.
Repeatability: Within 2%.
Temperature Null Shift: Less than 2% per 100¡F(38¡C).
Pressure Null Shift: Less than 2% per 500 psi (35 bar).
Neutral Deadband: 0% or 10% of full current.
Pressure Input: Externally supplied by customer to servo inlet port from any source

8
CONTROL OPTIONS

with 400 psi (28 bar) nominal pressure. Pressure range acceptable is 200 to 1000 psi
(14 to 70 bar) above pump case pressure.
Coil Resistance: 24 to 30 ohm.
Electrical Input: 275 mA typical to stroke pump over full 19¡ cam angle, 400 mA
maximum. Current source should have at least a 12V DC capability. Absolute maxi-
mum current should be limited to 600 mA to avoid damage to coil. Adjustable displace-
ment stops are provided to mechanically limit the stroke to less than maximum.
Note: Control pressure for this control must be provided by the customer or via a rear
driven control pump.
Fluid Type: Any fluid compatible with the seals and pump may be used.
SEE* BELOW
See Denison Hydraulics bulletin SPO-AM305 for fluid recommendations.

Fluid Cleanliness: This control is capable of passing particles up to 200 Micron in


size. It contains a 75 Micron Òlast chanceÓ filter screen built into the body. See page 5
for cleanliness specifications.

Jupiter Controls: (used to control the ÒEÓ Stroker)


Driver cardÑS20-11712
Options cardÑS20-11716
Power supplyÑS20-11715
Euro card holderÑ701-00007-8

Comments: The control may be manually overridden only if the external pressure
source is disconnected or shut off. A torque of approximately 20 lbs-in (2.3 Nm) is
required to rotate the shaft with external pressure disconnected. Do not exceed 100
lbs-in (11 Nm). Adjustable max. volume stops are included and may be adjusted from
0Ñ19¡.

Note: If the Driver uses Pulse Width Modulation (PWM) the frequency must be 2000
Hz or higher.
*Water glycol, Phosphate Ester, or Invert emulsions including ÒSkydrolÓ are flu-
ids that cannot be used with electrohydraulic control.

CURRENT (Ma)
100%
STROKE
d
an
db
ea
D

0 + A
275 mA Typical
35 mA Typical

CURRENT (Ma)
100%

- B
nd

STROKE

With current polarity


a
db

shown, servo shaft will


ea
ÓD

rotate CCW. Reversal


Ò0

will rotate shaft CW.

0
0 mA 250 mA Typical

9
CONTROL OPTIONS

Hydraulic Stroker ControlÑ This control actuates the rotary input shaft by means of a hydraulic piston, which is
Code H pressurized by an external pressure source. The piston is biased with a spring, which
provides zero displacement. When the external pressure is introduced into one of the
control ports, the piston exerts a force on the springs. When this force exceeds the
precompression force of the spring, the piston begins to move, rotating the rotary
servo shaft in proportion to pressure. Removing or reducing the input pressure allows
the spring to move the servo shaft back toward the zero displacement position.

H40

Hysteresis: Less than 3%


Linearity: Within 2%
Pressure Input: Control pressure may be from any suitable external source.
Comments: The control may be manually overridden if the external pressure source is
disconnected. Do not exceed 100 lbs-In (11Nm) torque on servo shaft in manual
mode. Adjustable max. volume stops are included.
Note: Control pressure for this control must be provided by the customer or via a rear
driven control pump.
Fluid type: Any fluid compatible with the seals and pump may be used.
see Denison Hydraulics bulletin SPO-AM035 for fluid recommendations.
Fluid Cleanliness: See page 5
Stroke vs Control Pressure

(Other pressure ranges available)

10
CONTROL OPTIONS

Load Sensing Compensator The compensator has a separate load sensing port with an isolation valve between the
Code L spool and the load sense port, so that the load sense port sees zero flow. The vent
port is still available and can be used for remote control purposes. When used as a
load sense compensator, the added valve bypasses the flow from the spool to the
case of the pump, rather than allowing it to pass out the load sense port. In this way,
the external load sensing valves see no flow and there is no associated pressure drop,
so they become a pure pressure control.

L10

11
CONTROL OPTIONS

Torque LimiterÑ This control is a combined compensator and torque limiter, or, if used as an override, it
Code T is a combined compensator override and torque limiter override. The torque limiter
control valve is mechanically driven by the pump rocker cam to provide the proper
pressure vs. flow relationship to give constant torque. This valve operates in parallel
with the standard compensator valve and controls the displacement of the pump
through the compensator as a function of pressure.

The torque limiter control used as the primary control on the pump provides both pres-
sure compensator functions and torque limiting functions.

T10

PRIMARY CONTROL OPTIONS


Maximum Volume Screw ControlÑ Screw control is similar in action to the handwheel control described in the following
Code 1 paragraph where-in the adjustment is made by raising or lowering the maximum vol-
ume stops to regulate pump delivery.

Maximum Volume Handwheel Control This control provides a means of manually setting the maximum volume delivered by
Code 2 the pump. Setting is made by use of the the handwheel which positions the cam plate
in the desired position.

Maximum and Minimum Volume The maximum and minimum stops limit the angle of the rotary servo shaft, replacing
Stops for the Control Codes ÒRÓ, the Code 1 or Code 2 stops. These stops are fully adjustable and are located in the
ÒHÓ, and ÒEÓ OnlyÑ control cover assembly.
Code 4

12
CONTROL OPTIONS

SECONDARY CONTROL
OPTIONS
Pressure Compensator OverrideÑ The pressure compensator override is an optional control, used when needed with the
Code P rotary, electrohydraulic or hydraulic servo strokers.

In this control the stroking cylinder is spring offset to the zero position. It has the same
rotary servo described previously, but in addition, a cover assembly containing the
compensator override on the opposite side of the pump. The compensator override
control is similar to the compensator control as described before, except the override
path to the top stroking cylinder is provided with a check valve and orifice to limit the
losses from the top stroking cylinder. The bottom stroking cylinder is interconnected to
the rotary servo port ÒCÓ but plugged-off from the compensator override.

If the pump operating pressure reaches the compensator pressure setting, discharge
pressure is directed to the top stroking cylinder. This causes the stroking piston and
hanger to destroke, and the rotary servo sleeve to turn counterclockwise. Now servo
pressure is connected via port ÒPÓ and port ÒC1Ó to the bottom stroking cylinder and
port ÒC2Ó and port ÓTÓ connecting the top stroking cylinder to case, ready to upstroke to
the commanded position, as soon as the operating pressure falls below the override
setting.

R4P

13
CONTROL OPTIONS

SECONDARY CONTROL WARNING: Whenever a primary control ÒRÓ, ÒHÓ, or ÒEÓ is used with secondary control
OPTIONS ÒPÓ or ÒTÓ, where the pump will not be allowed to go to zero stroke, the installation of a
special control piston cap must be used where a relief valve can be fitted to insure the
pressure cannot reach system pressure ÒPÓ. The relief valve shall be set to 1000 psi,
69 bar. The cap shall contain a flow limiting orifice (0.031Ó, 0,79 mm), to limit the
amount of oil escaping through this relief valve.

This orifice will limit the speed of compensator response both off-stroke and on-stroke,
therefore a system relief valve is necessary to limit system pressure, and possibly an
accumulator to maintain pressure during times of rapidly increasing demand.

Customer supplied
flow limiting orifice
relief valve and
piping. Set 1000
psi, 69 bar.

R4P with control relief valve and limiting orifice, for stop
set above zero stroke

14
CONTROL OPTIONS

Torque Limiter OverrideÑ This option can be used as an output control with a rotary servo, hydraulic stroker or
Code T electrohydraulic stroker or electrohydraulic stroker as an override when both pressure
compensator and torque limiter overrides are available.

WARNING: Whenever a primary control ÒRÓ, ÒHÓ, or ÒEÓ is used with secondary control
ÒPÓ or ÒT,Ó where the pump will not be allowed to go to zero stroke, the installation of a
special control piston cap must be used where a relief valve can be fitted to insure the
pressure cannot reach system pressure ÒPÓ. See circuit on page 14.

R4T

15
PERFORMANCE CURVES

SERIES 6
U.S. DATA

16
PERFORMANCE CURVES

SERIES 6
METRIC DATA

17
PERFORMANCE CURVES

SERIES 7
U.S. DATA

18
PERFORMANCE CURVES

SERIES 7
METRIC DATA

19
PERFORMANCE CURVES

SERIES 8
U.S. DATA

20
PERFORMANCE CURVES

SERIES 8
METRIC DATA

21
INSTALLATION DRAWING

FLUID CONNECTIONS ¥ port A (inlet) in. 2-1/2 2-1/2 2-1/2


SAE code 61 split flange mm (62,5) (62,5) (62,5)

¥ port B (system) in. 1-1/4 1-1/4 1-1/4


SAE code 62 split flange mm 31,25 31,25 31,25

¥ port D,D1 (case drain) SAE -16 -16 -16

¥ port LS (load sensing port) SAE -4 -4 -4

¥ port V (compensator vent) SAE -6 -6 -6

¥ port X (rotary servo) SAE -6 -6 -6

¥ port E, H (rotary servo SAE -4 -4 -4


electric & hydraulic
stroker inlet)

¥ port RV (cylinder relief port) SAE -4 -4 -4

22
2.94 INLET PORT
(74.7) 3000 PSI
.438
.437 9.16 SAE- 2.50 DIA.
KEY WIDTH (63.5) (209 BARS)
1.75 2.25
11.12 .06 x 45° (232.7) REF. 4-BOLT FLG. CON
11.10 (44.4) (1.5) 2.25 (57.2)
1.75
(57.2)
(44.4)
A A
1.943 1.750 1.00
1.748 DIA. (25.4) 2.00
(49.35) 44.45
44.40 (50.8)
4.12

23
30°
(104.6) .12
(3.0)
3.50 1.06
.12 6.000 (88.9) 1/2-13UNC x DEEP
(3.0) 5.998 4-PLACES (26.9)
DIA.

SPRING
152.40

WARNING
COMPRESSED
( 152.35 )
OPTIONAL KEYED SHAFT VIEW A-A
30°
4.25 INLET PORT
(108.0)

.88
(22.2) SEE SHEET 2 FOR
ALTERNATE CONTROLS
STANDARD
COMPENSATOR
SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL
6.36
(161.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1
6.03 4.85
3.18 8/16 PITCH
30 PRESSURE ANGLE (153.1) (123.2)
(80.8)
13 TEETH 14.58 FIXED ZERO VOLUME STOP 5.10
1.7210-1.7160 (370.3) (129.5)
MAJOR DIA. C.W. SHAFT ROTATION
(43.713-43.586)
9.16
(232.7)
7.50
.85 TYP. TYP.
(21.6) (190.5)
2.94 2.55
(74.7) (64.6)
.49 6.50
(12.4) (165.1)

1.92
COMPENSATOR ADJUSTMENT
.62 (48.8) 4.18 1000 PSI
3.18 TYP. 9/16 TURN =
(15.8) SPLINE (106.2) (70 BARS)
(80.8) LENGTH
INSTALLATION DRAWING

1.24
(31.5)

6.36
2.38
(161.5)
(60.4)
5.15 OUTLET PORT
(130,8) 5.45
SAE- 1.25 DIA. 6000 PSI (138,3)
(31.8) (418 BARS)
4-BOLT FLG. CONN

1.31 7.47
(189,7)
(33.3)
1/2-13 UNC X 1.06 DEEP
(26.9) CASE DRAIN
4 PLACES 2.63
(66.7) SAE-16 STR. THD.
TYP. 2 PLACES VENT CONN.
1.70
REMOTE RELIEF VALVE CONN. 12.04 (43,2) SAE-6 STR. THD. ADJ. MAX. VOLUME STOP
SAE-4 STR. THD. (ONLY W/ ADJ. MIN. VOL. STOP) (305.8)
11.70 SCREW ADJUSTABLE
MAX. CAUTION: MUST BE CONNECTED, BY CUSTOMER, 13.51 1/10 STROKE PER TURN
(297.2) 1000 PSI ALTERNATE
TO A RELIEF VALVE ( MAX. SETTING) (343.1)
(69 bar) FIXED MAX. VOLUME STOP
WHEN USING AN AJUSTABLE MIN. VOLUME STOP

FIXED ZERO VOLUME STOP


C.C.W. SHAFT ROTATION
ALTERNATE SHOWN IN PHANTOM
ADJ. MAX. VOLUME STOP
HANDWHEEL ADJUSTABLE -PUMP INSTALLATION-
1/16 STROKE PER TURN AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
COMPENSATOR CONTROLS w/SAE ÒDÓ DRIVE SHAFT
& MOUNTING FLANGE
DRAWING #23-9583
SERVO CONN.
2.94 9.73 INLET PORT
(74.7) .500 SAE-6 STR. THD.
.438 (247.1) 3000 PSI
.498 DIA. SAE- 2.50 DIA.
.437 2.25 (63.5) (209 BARS)
KEY WIDTH 12.70 2.25
11.12 1.75 12.65 REF. 4-BOLT FLG. CON
.06 x 45° (57.2) (57.2)
11.10 (44.4) (1.5)
1.75
(44.4)

A A
1.943 1.750 1.00
1.748 DIA. (25.4) 2.00
(49.35) 44.45 4.85 (50.8)
44.40 (123,2)

24
30° 4.12
(104.6) .12
(3.0)
3.50 1.06
.12 6.000 (88.9) 1/2-13UNC x DEEP
(3.0) 5.998 4-PLACES (26.9)
DIA.

SPRING
152.40

WARNING
COMPRESSED
(152.35 )
OPTIONAL KEYED SHAFT VIEW A-A
30°
4.25 INLET PORT
(108.0)

.88
(22.2)

SEE SHEET 2 FOR ALTERNATE CONTROLS

COMPENSATOR ROTARY SERVO


SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL CONTROL
CONTROL CAP FOR FLAT ROOT SIDE FIT EXTERNAL CLASS-1
6.03 6.69
C.C.W. SHAFT ROTATION 8/16 PITCH
30 PRESSURE ANGLE (153.1) (169.9)
13 TEETH 14.58 5.10 5.81
6.36 1.7210-1.7160
MAJOR DIA. (370.3) (129.5) (147.5)
(161.5) (43.713-43.586)
3.18 9.16
(80.8) (232.7)
7.50
.85 TYP. TYP.
(21.6) (190.5)
2.94 2.55
(74.7) (64.6)
.49 6.50
(12.4) (165.1)

1.92
.62 (48.8) 4.18
3.18 TYP.
(15.8) SPLINE (106.2)
(80.8) LENGTH

1.24
INSTALLATION DRAWING

(31.5)
6.36
(161.5) 2.38
(60.4)

OUTLET PORT
SAE- 1.25 DIA. 6000 PSI COMPENSATOR ADJUSTMENT
(31.8) (418 BARS)
1000 PSI
4-BOLT FLG. CONN 9/16 TURN =
1.31 (70 BARS) 7.47
(189,7)
(33.3)
CASE DRAIN VENT CONN.
2.63
(66.7) SAE-16 STR. THD.
SAE-6 STR. THD.
TYP. 2 PLACES
1/2-13 UNC X 1.06 DEEP
(26.9)
4 PLACES ZERO VOLUME STOP
12.04
CONTROL CAP FOR (305.8) C.C.W. SHAFT ROTATION
C.W. SHAFT ROTATION 13.51
SHOWN IN PHANTOM (343.1)

*Warning: Whenever a primary control ÒRÓ,


ÒHÓ, or ÒEÓ is used with secondary control ÒPÓ
or ÒTÓ, where the pump will not be allowed to -PUMP INSTALLATION-
AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
go to zero stroke, a special control piston SERVO CONTROLS w & w/o OVERRIDE CON-
cap must be used where a relief valve may TROLS,
be connected to port ÒRVÓ and set to 1000 w/SAE ÒDÓ DRIVE SHAFT & MOUNTING FLANGE
psi , 69 bar maximum. DRAWING #23-9614
2.94
14.46
INLET PORT
(74.7)
.438 REF. 3000 PSI
.437 (367.3) SAE- 2.50 DIA.
KEY WIDTH 9.16 (63.5) (209 BARS)
1.75 1.78 2.25
11.12 .06 x 45° (232.7) REF. 4-BOLT FLG. CON
11.10 (44.4) (45.2) (57.2)
(1.5) 2.25 .77 1.75
(57.2) (19.5) (44.4)
SPLINE
A A .50 LENGTH
1.750
(12.7)
1.943 1.00
1.748 DIA.
(49.35) "O" RING (25.4) 2.00
44.45
44.40 ARP-155 (50.8)

25
30° 4.12
(104.6) .12
(3.0)
3.50 1.06
.12 OPTIONAL SPLINE 1/2-13UNC x DEEP
6.000 4.002 (88.9)
(3.0) 5.998 4.006 4-PLACES (26.9)
1.75 * MODIFIED SAE "B" INVOLUTE SPLINE
DIA. DIA. DIA.

SPRING
152.40 (44.4) 101.65 J498B-1969, CLASS 1, FLAT ROOT SIDE FIT

WARNING
( 152.35 ) 101.75 16/32 PITCH
OPTIONAL KEYED SHAFT VIEW A-A
30° 30 PRESSURE ANGLE
4.25 13 TEETH INLET PORT
* .858 - .848
(108.0) 30° MAJOR DIA.
(21.79-21.54)

.88
(22.2) SEE SHEET 2 FOR
ALTERNATE CONTROLS
STANDARD
COMPENSATOR
SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL
6.36
(161.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1
6.03 4.85
3.18 8/16 PITCH
30 PRESSURE ANGLE (153.1) (123.2)
(80.8)
13 TEETH 14.46 FIXED ZERO VOLUME STOP 5.10
1.7210-1.7160 (367.3) (129.5)
MAJOR DIA. SPLINE LENGTH C.W. SHAFT ROTATION
(43.713-43.586)
9.16 .70 1.89 2.88
(232.7) (17.8) (48.0) (73.0)
7.50
.85 TYP. TYP.
(21.6) (190.5)
2.94 2.55
(74.7) (64.6)
.49 6.50
(12.4) (165.1)
* MODIFIED SAE "B-B" INVOLUTE SPLINE
J498B-1969, CLASS 1, FLAT ROOT SIDE FIT
16/32 PITCH
1.92 30 PRESSURE ANGLE
.62 (48.8) 4.18 15 TEETH
3.18 TYP. * .9835 - .9735
(15.8) SPLINE (106.2)
(80.8) MAJOR DIA.
LENGTH (24.981-24.727)
INSTALLATION DRAWING

1.24
(31.5)

6.36
2.38
(161.5)
(60.4)
5.75
5.15 OUTLET PORT
(130,8) 5.45 (146.0)
SAE- 1.25 DIA. 6000 PSI (138,3)
(31.8) (418 BARS)
4-BOLT FLG. CONN

1.31 COMPENSATOR ADJUSTMENT 7.47


1000 PSI (189,7)
(33.3) TURN =
1/2-13 UNC X 1.06 DEEP 9/16 (70 BARS)
(26.9) CASE DRAIN 1.00 DP.
4 PLACES 2.63 1/2 -13 UNC-2B x
SAE-16 STR. THD. (25.4)
(66.7) 2 PLACES AS SHOWN
TYP. 2 PLACES VENT CONN.
1.70
REMOTE RELIEF VALVE CONN. 12.04 (43,2) SAE-6 STR. THD. ADJ. MAX. VOLUME STOP
SAE-4 STR. THD. (ONLY W/ ADJ. MIN. VOL. STOP) (305.8)
11.70 SCREW ADJUSTABLE
MAX. CAUTION: MUST BE CONNECTED, BY CUSTOMER, 13.51 1/10 STROKE PER TURN
(297.2) 1000 PSI ALTERNATE
TO A RELIEF VALVE ( MAX. SETTING) (343.1)
(69 bar) FIXED MAX. VOLUME STOP
WHEN USING AN AJUSTABLE MIN. VOLUME STOP

FIXED ZERO VOLUME STOP


C.C.W. SHAFT ROTATION
ALTERNATE SHOWN IN PHANTOM
ADJ. MAX. VOLUME STOP
HANDWHEEL ADJUSTABLE -PUMP INSTALLATION-
1/16 STROKE PER TURN AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
COMPENSATOR CONTROLS SAE ÒDÓ DRIVE SHAFT
& MTG FLANGE, w/SAE ÒBÓ OR ÒBBÓ AUX MTG.
DRAWING #23-9584
26
INSTALLATION DRAWING

*Warning: Whenever a primary control ÒRÓ, -PUMP INSTALLATION-


ÒHÓ, or ÒEÓ is used with secondary control ÒPÓ AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
SERVO CONTROLS w & w/o OVERRIDE CONTROLS,
or ÒTÓ, where the pump will not be allowed to SAE ÒDÓ DRIVE SHAFT w/SAE ÒBÓ OR ÒBBÓ AUX MTG
go to zero stroke, a special control piston DRAWING #23-9612
cap must be used where a relief valve may
be connected to port ÒRVÓ and set to 1000
psi , 69 bar maximum.
2.94 INLET PORT
9.16
(74.7) 3000 PSI
.438 (232.7)
.437 SAE- 2.50 DIA.
KEY WIDTH (63.5) (209 BARS)
1.75 2.25 2.25
11.12 .06 x 45° REF. 4-BOLT FLG. CON
11.10 (44.4) (1.5) (57.2)
1.75
(57.2) 1.00
(44.4)
(25.4) .53
A A (13.5)

1.943 1.750 1.00


1.748 DIA. (25.4) 2.00
(49.35) "O" RING
44.45 ARP-157
44.40 (50.8)

27
30° 4.12
(104.6) .12
(3.0) 4.63
DIA. 3.50
1.50 (117.5) 1.06
.12 6.000 5.002 (88.9) 1/2-13UNC x DEEP
(38.1) (26.9)
(3.0) 5.998 5.006 4-PLACES
DIA. DIA.

SPRING
152.40 127.05

WARNING
1.50

COMPRESSED
( 152.35 ) 127.15
OPTIONAL KEYED SHAFT (38.1) VIEW A-A
30°
4.25 INLET PORT
(108.0)
30°

.88
(22.2) OVERHANG SUPPORT PAD SEE SHEET 2 FOR
.80 DP. ALTERNATE CONTROLS
5/8 -11 UNC-2B x
(20.3)
2 PLACES AS SHOWN STANDARD
COMPENSATOR
SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL
6.36 FIXED ZERO VOLUME STOP
(161.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1
3.18 8/16 PITCH C.W. SHAFT ROTATION 6.03 4.85
(80.8) 30 PRESSURE ANGLE * MODIFIED SAE "B-B" INVOLUTE SPLINE (153.1) (123.2)
13 TEETH 18.14 J498B-1969, CLASS 1, FLAT ROOT SIDE FIT 5.10
1.7210-1.7160 (460.8) 16/32 PITCH (129.5)
MAJOR DIA. SPLINE LENGTH
(43.713-43.586) 30 PRESSURE ANGLE
9.16 1.25 3.29 3.56 2.25
15 TEETH
(232.7) (31.8) (83.6) (90.4) (57.2)
* .9835 - .9735
7.50 MAJOR DIA.
.85 TYP. TYP. (24.981-24.727)
(21.6) (190.5)
2.94 2.55
(74.7) (64.6) 1.00 DP.
.49 1/2 -13 UNC-2B x
(25.4)
(12.4) 4 PLACES AS SHOWN

6.50
(165.1)
1.92
4.18
.62 (48.8) 4.18
3.18 TYP. (106.2)
(15.8) SPLINE (106.2)
(80.8) LENGTH 2.25
(57.2)
1.24 4.51
INSTALLATION DRAWING

(31.5) (114.5)

6.36
2.38 7.13
(161.5) 3.56
(60.4) (181.0)
OUTLET PORT (90.4)
5.15
(130,8) 4.51
SAE- 1.25 DIA. 6000 PSI (114.5)
(31.8) (414 bar)
4-BOLT FLG. CONN

1.31 7.47
COMPENSATOR ADJUSTMENT 1.25 DP. (189,7)
(33.3) 5/8 -11 UNC-2B x
1/2-13 UNC X 1.06 DEEP (31.7)
(26.9) CASE DRAIN 1000 PSI 4 PLACES AS SHOWN 7.13
4 PLACES 2.63 9/16 TURN =
(70 BARS) (181.0)
(66.7) SAE-16 STR. THD.
TYP. 2 PLACES 1.70 VENT CONN.
REMOTE RELIEF VALVE CONN. 12.04 (43,2) ADJ. MAX. VOLUME STOP
SAE-4 STR. THD. (ONLY W/ ADJ. MIN. VOL. STOP) SAE-6 STR. THD.
11.70 (305.8) SCREW ADJUSTABLE
MAX. CAUTION: MUST BE CONNECTED, BY CUSTOMER, 13.51 1/10 STROKE PER TURN
(297.2) 1000 PSI
TO A RELIEF VAVE ( MAX. SETTING) (343.1)
(69 bar)
WHEN USING AN AJUSTABLE MIN. VOLUME STOP ALTERNATE
FIXED MAX. VOLUME STOP

FIXED ZERO VOLUME STOP


C.C.W. SHAFT ROTATION
ALTERNATE SHOWN IN PHANTOM
ADJ. MAX. VOLUME STOP
HANDWHEEL ADJUSTABLE
1/16 STROKE PER TURN
-PUMP INSTALLATION-
AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
COMPENSATOR CONTROLS SAE ÒDÓ DRIVE SHAFT
& MTG FLANGE, w/SAE ÒCÓ AUX MTG
DRAWING #23-9617
9.73
(247.1)
SERVO CONN.
2.94 INLET PORT
7.15 SAE-6 STR. THD.
(74.7) .500
.438 (181.6) .498 DIA. 3000 PSI
.437 SAE- 2.50 DIA.
KEY WIDTH 2.25 12.70 (63.5) (209 BARS)
1.75 2.25
11.12 .06 x 45° 12.65 REF. 4-BOLT FLG. CON
11.10 (44.4) (1.5) (57.2) (57.2)
1.75
1.00
(44.4)
(25.4) .53
A A (13.5)

1.943 1.750 1.00


1.748 DIA. (25.4) 2.00
(49.35) "O" RING

28
44.45 ARP-157
44.40 (50.8)

30° 4.12
(104.6) .12
(3.0) 4.63
DIA. 3.50
1.50 (117.5) 1.06
.12 6.000 5.002 (88.9) 1/2-13UNC x DEEP
(38.1) (26.9)
(3.0) 5.998 5.006 4-PLACES
DIA. DIA.

SPRING
152.40 127.05

WARNING
1.50

COMPRESSED
( 152.35 ) 127.15
OPTIONAL KEYED SHAFT (38.1) VIEW A-A
30°
4.25 INLET PORT
(108.0)
30°

.88 SEE SHEET 2 & 3 FOR ALTERNATE CONTROLS


(22.2) OVERHANG SUPPORT PAD
.80 COMPENSATOR ROTARY SERVO
5/8 -11 UNC-2B x DP. CONTROL CONTROL
SAE INVOLUTE SPLINE DATA J498-B 1969 (20.3)
FLAT ROOT SIDE FIT EXTERNAL CLASS-1 2 PLACES AS SHOWN
8/16 PITCH
6.03 6.69
30 PRESSURE ANGLE
(153.1) (169.9)
13 TEETH
1.7210-1.7160 5.10 5.81
MAJOR DIA.
(43.713-43.586) * MODIFIED SAE "B-B" INVOLUTE SPLINE (129.5) (147.5)
18.14 J498B-1969, CLASS 1, FLAT ROOT SIDE FIT 3.56 4.86
6.36 16/32 PITCH
(460.8) 1.25 (90.4) (123.4)
(161.5) 30 PRESSURE ANGLE
3.18 9.16 (31.8) 2.25
15 TEETH
(80.8) (232.7) SPLINE LENGTH 3.29 (57.2)
* .9835 - .9735
7.50 MAJOR DIA.
.85 TYP. TYP. (83.6) (24.981-24.727)
(21.6) (190.5)
2.94 2.55
(74.7) (64.6) 1.00
.49 1/2 -13 UNC-2B x DP.
(25.4)
(12.4) 4 PLACES AS SHOWN

6.50
(165.1)
1.92
4.18
.62 (48.8) 4.18
3.18 TYP. (106.2)
(15.8) SPLINE (106.2)
(80.8) LENGTH 2.25
(57.2)
INSTALLATION DRAWING

1.24 4.51
(31.5) (114.5)
6.36
(161.5) 2.38 7.13
3.56
(60.4) (181.0)
(90.4)
4.51
(114.5)

OUTLET PORT
1.31 7.47
SAE- 1.25 DIA. 6000 PSI (189,7)
(31.8) (418 BARS) (33.3) COMPENSATOR ADJUSTMENT 5/8 -11 UNC-2B x
1.25 DP.
(31.7)
4-BOLT FLG. CONN CASE DRAIN 1000 PSI 4 PLACES AS SHOWN 7.13
2.63 9/16 TURN = (70 BARS) (181.0)
(66.7) SAE-16 STR. THD.
TYP. 2 PLACES
VENT CONN.
12.04 ZERO VOLUME STOP
SAE-6 STR. THD.
1/2-13 UNC X 1.06 DEEP (305.8)
(26.9) SCREW ADJUSTABLE
4 PLACES 13.51 1/10 STROKE PER TURN
CONTROL CAP (343.1)

C.W. SHAFT ROTATION


SHOWN IN PHANTOM

*Warning: Whenever a primary control ÒRÓ,


ÒHÓ, or ÒEÓ is used with secondary control ÒPÓ
or ÒTÓ, where the pump will not be allowed to
go to zero stroke, a special control piston -PUMP INSTALLATION-
AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
cap must be used where a relief valve may SERVO CONTROLS w & w/o OVERRIDE CONTROLS
be connected to port ÒRVÓ and set to 1000 SAE ÒDÓ DRIVE SHAFT & MTG FLANGE w/SAE ÒCÓ AUX MTG
psi , 69 bar maximum. DRAWING #23-9624
2.94 INLET PORT
9.16
(74.7) 3000 PSI
.438 (232.7)
.437 SAE- 2.50 DIA.
KEY WIDTH (63.5) (209 BARS)
1.75 2.25 2.25
11.12 .06 x 45° REF. 4-BOLT FLG. CON
11.10 (44.4) (1.5) (57.2) (57.2)
1.75
1.00
(44.4)
(25.4) .53
A A (13.5)

1.943 1.750 "O" RING 1.00


1.748 DIA. ARP-161 (25.4) 2.00
(49.35)

29
44.45
44.40 (50.8)

30° 4.12
(104.6) .12
(3.0) 4.63
DIA. 3.50
1.50 (117.5) 1.06
.12 6.000 6.002 (88.9) 1/2-13UNC x DEEP
(38.1) (26.9)
(3.0) 5.998 6.006 4-PLACES
DIA. DIA.

SPRING
152.40 152.45

WARNING
1.50

COMPRESSED
( 152.35 ) 152.55
OPTIONAL KEYED SHAFT (38.1) VIEW A-A
30°
4.25 INLET PORT
(108.0)

30°

.88
(22.2) OVERHANG SUPPORT PAD SEE SHEET 2 FOR
.80 DP. ALTERNATE CONTROLS
5/8 -11 UNC-2B x
(20.3)
2 PLACES AS SHOWN STANDARD
COMPENSATOR
SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL
6.36 FIXED ZERO VOLUME STOP
(161.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1
3.18 8/16 PITCH C.W. SHAFT ROTATION 6.03 4.85
(80.8) 30 PRESSURE ANGLE * MODIFIED SAE "B-B" INVOLUTE SPLINE (153.1) (123.2)
13 TEETH 18.14 J498B-1969, CLASS 1, FLAT ROOT SIDE FIT 5.10
1.7210-1.7160 (460.8) 1.25 16/32 PITCH (129.5)
MAJOR DIA.
(43.713-43.586) (31.8) 30 PRESSURE ANGLE
9.16 3.29 3.18
15 TEETH
(232.7) SPLINE LENGTH (83.6) (80.8)
* .9835 - .9735
7.50 MAJOR DIA.
.85 TYP. TYP. (24.981-24.727)
(21.6) (190.5)
2.94 2.55
(74.7) (64.6) 1.50 DP.
.49 3/4 -10 UNC-2B x
(38.1)
(12.4) 4 PLACES AS SHOWN

6.50
(165.1)
1.92
4.18
.62 (48.8) 4.18
3.18 TYP. (106.2)
(15.8) SPLINE (106.2)
(80.8) LENGTH
INSTALLATION DRAWING

1.24 6.36
(31.5) (161.5)

6.36
2.38
(161.5) 3.18
(60.4)
OUTLET PORT (80.8)
5.15
(130,8) SAE- 1.25 DIA. 6000 PSI
(31.8) (414 bar)
4-BOLT FLG. CONN

1.31 7.47
COMPENSATOR ADJUSTMENT (189,7)
1.06 (33.3)
1/2-13 UNC X DEEP
(26.9) CASE DRAIN 1000 PSI 6.36
4 PLACES 2.63 9/16 TURN =
SAE-16 STR. THD. (70 BARS) (161.5)
(66.7)
TYP. 2 PLACES 1.70
REMOTE RELIEF VALVE CONN. VENT CONN.
12.04 (43,2) ADJ. MAX. VOLUME STOP
SAE-4 STR. THD. (ONLY W/ ADJ. MIN. VOL. STOP) SAE-6 STR. THD.
11.70 (305.8) SCREW ADJUSTABLE
MAX. CAUTION: MUST BE CONNECTED, BY CUSTOMER, 13.51 1/10 STROKE PER TURN
(297.2)
TO A RELIEF VALVE ( 1000 PSI MAX. SETTING) (343.1)
(69 bar)
WHEN USING AN AJUSTABLE MIN. VOLUME STOP ALTERNATE
FIXED MAX. VOLUME STOP

FIXED ZERO VOLUME STOP


C.C.W. SHAFT ROTATION
ALTERNATE SHOWN IN PHANTOM
ADJ. MAX. VOLUME STOP
HANDWHEEL ADJUSTABLE
1/16 STROKE PER TURN -PUMP INSTALLATION-
AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
COMPENSATOR CONTROLS w/SAE ÒDÓ DRIVE SHAFT
& MTG FLANGE, w/SAE ÒDÓ AUX MTG
DRAWING #23-9618
9.73
(247.1) SERVO CONN.
2.94 INLET PORT
7.15 .500 SAE-6 STR. THD.
(74.7) 3000 PSI
.438 .498 DIA.
.437 (181.6) SAE- 2.50 DIA.
KEY WIDTH 12.70 (63.5) (209 BARS)
1.75 2.25 2.25
11.12 .06 x 45° 12.65 REF. 4-BOLT FLG. CON
11.10 (44.4) (1.5) (57.2) (57.2)
1.75
1.00
(44.4)
(25.4) .53
A A (13.5)

1.943 1.750 "O" RING 1.00


1.748 DIA. ARP-161 (25.4) 2.00
(49.35) 44.45
44.40 (50.8)

30
30° 4.12
(104.6) .12
(3.0) 4.63
DIA. 3.50
1.50 (117.5) 1.06
.12 6.000 6.002 (88.9) 1/2-13UNC x DEEP
(38.1) (26.9)
(3.0) 5.998 6.006 4-PLACES
DIA. DIA.

SPRING
152.40 152.45

WARNING
1.50

COMPRESSED
152.35
( ) 152.55
OPTIONAL KEYED SHAFT (38.1) VIEW A-A
30°
4.25 INLET PORT
(108.0)

30°

.88 SEE SHEET 2 & 3 FOR ALTERNATE CONTROLS


(22.2) OVERHANG SUPPORT PAD
.80 DP. COMPENSATOR ROTARY SERVO
SAE INVOLUTE SPLINE DATA J498-B 1969 5/8 -11 UNC-2B x CONTROL CONTROL
(20.3)
FLAT ROOT SIDE FIT EXTERNAL CLASS-1 2 PLACES AS SHOWN
8/16 PITCH
6.03 6.69
30 PRESSURE ANGLE
(153.1) (169.9)
13 TEETH
1.7210-1.7160 5.10 5.81
MAJOR DIA.
(43.713-43.586) * MODIFIED SAE "B-B" INVOLUTE SPLINE (129.5) (147.5)
18.14 J498B-1969, CLASS 1, FLAT ROOT SIDE FIT 3.18 4.86
6.36 16/32 PITCH
(460.8) (80.8) (123.4)
(161.5) 1.25 30 PRESSURE ANGLE
3.18 9.16
(31.8) 15 TEETH
(80.8) (232.7) SPLINE LENGTH 3.29 * .9835 - .9735
7.50 MAJOR DIA.
.85 TYP. TYP. (83.6) (24.981-24.727)
(21.6) (190.5)
2.94 2.55
(74.7) (64.6) 1.50 DP.
.49 3/4 -10 UNC-2B x
(38.1)
(12.4) 4 PLACES AS SHOWN

6.50
(165.1)
1.92
4.18
.62 (48.8) 4.18
3.18 TYP..
TYP (106.2)
(15.8) SPLINE (106.2)
(80.8) LENGTH

1.24 6.36
INSTALLATION DRAWING

(31.5) (161.5)
6.36
(161.5) 2.38
3.18
(60.4)
(80.8)

OUTLET PORT
SAE- 1.25 DIA. 6000 PSI
(31.8) (418 BARS) 1.31 7.47
4-BOLT FLG. CONN COMPENSATOR ADJUSTMENT (189,7)
(33.3)
CASE DRAIN 1000 PSI 6.36
2.63 9/16 TURN =
SAE-16 STR. THD. (70 BARS) (161.5)
(66.7)
TYP. 2 PLACES
VENT CONN.
12.04 ZERO VOLUME STOP
SAE-6 STR. THD.
1/2-13 UNC X 1.06 DEEP
(305.8)
(26.9) SCREW ADJUSTABLE
4 PLACES 13.51 1/10 STROKE PER TURN
CONTROL CAP (343.1)

C.W. SHAFT ROTATION

*Warning: Whenever a primary control ÒRÓ,


ÒHÓ, or ÒEÓ is used with secondary control ÒPÓ
or ÒTÓ, where the pump will not be allowed to
go to zero stroke, a special control piston -PUMP INSTALLATION-
cap must be used where a relief valve may AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
SERVO CONTROLS w & w/o OVERRIDE CONTROLS
be connected to port ÒRVÓ and set to 1000 SAE ÒDÓ DRIVE SHAFT & MTG FLANGE w/SAE ÒDÓ AUX MTG
psi , 69 bar maximum. DRAWING #23-9626
MAX VOLUME STOP
4.85 8.71
(123.2) (221.2)
6.69 6.93 CONTROL INLET - FAR SIDE
(169.9) (176.0) SAE-4 STR. THD.
6.09
(154.7) .56
(14.2)
.37
(9.5)

.20
6.28 .3754 w FLAT
(5.1)
(159.5) .3750

31
DIA.
(9.535)
3.22 (9.525)
.500
.498 (81.8)
4.86 DIA.
REF. .15
(123.4) 12.70
12.65 (3.8)
DETAIL A
2.27 MANUAL OVERRIDE
(57.7) 3.38 TO OPERATE, DISCONNECT OIL
SUPPLY TO CONTROL INLET PORTS. TORQUE.
(85.9)
DO NOT EXCEED 100in/lbs
(12 N.m)

CONTROL
PISTON
CONTROL INLET - FAR SIDE
MAX/MIN VOLUME STOPS SAE-4 STR. THD.
WITHOUT COMPENSATOR
OVERRIDE CONTROL OVERRIDE MIN VOLUME STOP
ROTARY SERVO CONTROL FULL
HYDRAULIC STROKER CONTROL
w/MIN. & MAX. STOPS SERVO CONN. (CCW SHAFT ROT.)
(CCW SHAFT ROT.) w/MIN. & MAX. VOLUME ADJUSTMENT
"0"

ROTARY SERVO 8.71


MIN VOLUME STOP
CONTROL (221.2)
6.93
SYSTEM (176.0)
PRESSURE
CONTROL INLET - FAR SIDE
SAE-4 STR. THD.

SERVO INLET
SAE-4 STR. THD.
7.47 8.59
(189.8) (218.2)
TORQUE ADJUSTMENT MAX/MIN VOLUME STOPS
3.98
5.81 (101,2)
VENT CONNECTION .56
(147.6)
(14.2)
SAE-4 FLARELESS 2.27
.49
TUBE FITTING (57.7)
(12.4)
INSTALLATION DRAWING

.20
.3754 w FLAT
(5.1)
.3750
DIA. SEE DETAIL A
(9.535) 3.22
(9.525) (81.8)

.15
(3.8) 6.30
(160,1)
MANUAL OVERRIDE
TO OPERATE, DISCONNECT OIL
SUPPLY TO SERVO INLET.
4.86 DO NOT EXCEED 50in/lbs TORQUE.
(6 N.m)
(123.5)
MAX VOLUME STOP
ELECT. RECEPTACLE CONN.
.390
5/8-24 UNEF x MAX. HYDRAULIC STROKER CONTROL
COMPENSATOR ADJUSTMENT (9.91)
1000 PSI MATING CONNECTOR HALF, (CW SHAFT ROT.)
9/16 TURN = (70 BARS) MS3106E-10SL-4S
DENISON NO. S19-19490 w/MIN. & MAX. VOLUME ADJUSTMENT
NULL ADJUSTING SCREW

COMPENSATOR CONTROL
w/TORQUE LIMITER ELECTRO HYDRAULIC STROKER
(CCW SHAFT ROT.)
w/MIN. & MAX. VOLUME ADJUSTMENT
-PUMP INSTALLATION-
AXIAL PISTON, VAR VOL. ONE SIDE CENTER,
SERVO CONTROLS SAE ÒDÓ DRIVE SHAFT
& MTIG FLANGE, w & w/o OVERRIDE CONTROLS,
SAE ÒDÓ DRIVE SHAFT w/SAE ÒBÓ OR ÒBBÓ AUX MTG
DRAWING #23-9614
ORDERING CODE

World Cup pumps Model number sheet


Example model code: Revised 6/24/02
P 6 W -2 R 1 * -C 0 0 -BB 0
Pump P
Displacement
6.00 cu.in./rev. (98 cc/rev.) 6
7.25 cu.in./rev. (119 cc/rev.) 7
8.00 cu.in./rev. (131 cc/rev.) 8
Type
Standard version W
Test stand version T
Shaft
Splined SAE-D (for W type pumps only) -1
Keyed SAE-D (for W type pumps only) -2
Splined AND-10266 (for T type pumps only) -3
Rotation
Clockwise R
Counter-clockwise L
Seals
Nitrile (Buna N) 1
EPR (not available when using "E" primary control)(pump will be unpainted unless otherw 4
Flourocarbon (Viton) 5
Military specification MIL-P-25732 6
Des ign let t er (assigned by manufacturer) *
Primary controls
Compensator -C
Load sensing compensator (50 PSI pressure drop) -L
Load sensing compensator (200 PSI pressure drop) -M
Rotary servo -R
Torque limiter -T
Hydraulic servo -H
Electro-hydraulic servo -E
Primary control options
None (for C, L, M, R, & T primary controls only) 0
Maximum volume screw (for C, L, M, & T primary controls only) 1
Maximum volume handwheel (for C, L, M, & T primary controls only) 2
Remote access volume adjustment (for C & T primary controls only) 3
Maximum & minimum volume adjustment (for R, H, & E primary controls only) 4
Secondary controls
None 0
Compensator override (for R, H, & E primary controls only) P
Torque limiter override (for R, H, & E primary controls only) T
Note: Whenever P or T are chosen, if you have an application where the pump will not be allowed to go to zero stroke,
the installation of a special control piston cap must be used so that a relief valve can be fitted to ensure the pressure
cannot reach system pressure. See circuit on page 14 of sales catalog.
External drive
None -0
SAE-B (SAE 101-2) with SAE-B (SAE 22-4) coupling -B
SAE-B (SAE 101-2) with SAE-BB (SAE 25-4) coupling -BB
SAE-C (SAE 127-4) with SAE-C (SAE 32-4) coupling -C
SAE-D (SAE 152-4) with SAE-D (SAE 44-4) coupling -D
External mounting
No external pump mounted 0
External pump mounted (requires special modification "-M2")(must be separately specified) 1
Special modification
None omit
No paint -NP
Other special modification (example: tandem pumps) -M2
Allowable controls
C00,C10,C20,C30,L00,L10,L20,M00,M10,M20
T00,T10,T20,T30,R00,R40,R0P,R4P,R0T,R4T
E40,E4P,E4T,H40,H4P,H4T

32
CONVERSIONS & FORMULAS

DEFINITION & UNIT


displacement in3/rev x 16.387 = cm3/rev cm3/rev x 0.06102 = in3/rev

flow gpm x 3.78 = L/min L/min x 0.2642 = gpm

power hp x 0.7457 = kW kW x 1.341 = hp

torque lb-ft x 1.3567 = Nm Nm x 0.7376 = lb-ft


2
pressure lbs/in (psi) x 0.06895 = bar bar x 14.50 = lbs/in2 (psi)
lbs/in2 (psi) x 6.895 = kPa kPa x 0.1450 = lbs/in2 (psi)
weight lb x 0.4536 = kg kg x 2.205 = lbs
force lb x 4.448 = N N x 0.2248 = lbs
volume in3 x 16.387 = cm3 cm3 x 0.06102 = in3
area in2 x 6.452 = cm2 cm2 x 0.1550 = in2
length in x 25.4= mm mm x 0.03937 = in
temperature degree F-32 = °C 1.8 x (°C+32) = ° F
1.8
viscosity cSt x 1.0 = mm2/sec mm2/sec x 1.0 = cSt
SSU ; = cSt x 4.25 + 14 20 cSt ;
= 99 SSU

FLUID POWER FORMULAS


Pump input torque lbs. in. pressure(psi) x displacement (in3/rev)
2p x mech. eff.
Pump input power hp rpm x (in3/rev) x (psi)
395934 x overall eff.
Pump output flow U.S. gpm rpm x (in3/rev) x volumetric eff.
231
Fluid motor speed rpm 231 x flow rate(U.S. gpm) x volumetric eff.
displacement (in3/rev)
Fluid motor torque lbs. in. pressure(psi) x displacement (in3/rev) x mech. eff.
2p
Fluid motor power hp rpm x (in3/rev) x (psi) x overall eff.
395934
(metric)
Pump input torque Nm pressure(bar) x displacement (cm3/rev
20p x mech. eff.
Pump input power kW rpm x (cm3/rev) x (bar)
600000 x overall eff.
Pump output flow Lpm rpm x (cm3/rev) x volumetric eff.
1000
Fluid motor speed rpm(min-1) (tr/mn) 1000 x flow rate (Lpm) x volumetric eff.
displacement (cm3/rev)
Fluid motor torque Nm pressure(bar) x displacement (cm3/rev) x mech. eff.
20p
Fluid motor power kW rpm x (cm3/rev) x (bar) x overall eff.
600000

33
NOTES

34
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