Beruflich Dokumente
Kultur Dokumente
Review Article
Macromolecular materials based on the application of the
Diels–Alder reaction to natural polymers and plant oils
1
~o Carlos, Universidade de Sa
Escola de Engenharia de Sa ~o Paulo, Sa
~o Carlos, SP, Brazil
2
~o Paulo, Lorena, SP,
Departamento de Biotecnologia, Escola de Engenharia de Lorena, Universidade de Sa
Brazil
The furan-maleimide thermally reversible Diels–Alder reaction applied to the elaboration of novel
macromolecular materials from renewable resources (see image of polymerization and depolymeriza-
tion) is reviewed on the basis of our investigations, which cover predominantly the field to this date.
Different approaches are outlined, depending on the substrate and the results discussed in terms of the
properties and potential applications of the ensuing linear, branched, and crosslinked polymers, with
particular emphasis on their recyclability. These chemical modifications concern triglycerides and
macromonomers derived from them, polysaccharides such as cellulose fibers and nanofibers, starch and
chitosan, as well as natural rubber and gelatin.
Keywords: Cellulose / Chitosan / Diels–Alder reaction / Furan / Maleimide / Natural rubber / Starch / Vegetable oils
Received: May 9, 2017 / Revised: June 27, 2017 / Accepted: June 28, 2017
DOI: 10.1002/ejlt.201700091
The three monomers were polymerized at 65°C in solutions were then cooled to 65°C and the DA poly-
1,1,2,2-tetrachloroethane (TCE and TCE-d2 for the condensations resumed following the same pattern as during
1
H NMR studies), the DA reactions being followed by UV their first process, confirming the good reproducibility of the
and 1H NMR spectroscopy [4, 5]. The two difuran DA/rDA cycle illustrated in Scheme 6 [4, 5]. The two
monomers were coupled with equimolar amounts of 1,6- polymers prepared with difuran and bismaleimide monomers
bismaleimidohexane, whereas the FM one self-polymerized. had Mw of 7–9 kDa and displayed glass transition temper-
After the completion of the polycondensations, the tempera- atures of about 30°C in accordance with the molecular
ture was raised to 110°C and the rDA-induced depolyme- flexibility of both precursors (Scheme 6). The FM-based
rizations followed by the same spectroscopic techniques, all polymer had a Mw of 17 kDa and a Tg of 2°C, associated
the way to the regeneration of the respective monomers. The with a stiffer macromolecular structure.
aromatic 1,10 -(methylenedi-4,1-phenylene)bismaleimide. 7.0–7.5 ppm. These systems did not lead to crosslinking
These polycondensations were carried out at 65°C in TCE because of the predominance of difuran monomers over the
and TCE-d2 for the 1H NMR studies [7] and yielded a trifuran homologues. All the polymers were submitted to
mixture of linear and branched polymers with Mw of 35– the rDA reaction at 110°C and progressively reversed to the
40 kDa and Tg of 80–100°C. The mechanism associated original reagents, only to repolymerize when the temperature
with the reaction, limited to difuran monomers leading to was decreased to 65°C.
linear structures, is shown in Scheme 14, together with the The application of the same strategy to commercial
1
H NMR spectrum of a typical precipitated polymer, which epoxidized soybean oil resulted in the same overall behavior
contained both linear and branched macromolecules and and results.
displayed the typical resonances pertaining to the FM In another approach, commercial tung oil was the starting
adducts at 6.5, 6.3, 5.3, 3.1, and 3.0 ppm, apart from those triglyceride [8], whose main triglyceride is made up of a-
of the aromatic moieties arising from the bismaleimide at eleostearic ester moieties containing three conjugated
unsaturations (Fig. 3), exploited for millennia in coatings and likewise, even at 65°C, i.e., a temperature sufficiently low to
lacquers because of their very pronounced air siccativity. avoid side free radical reactions [8]. The adduct formed in
They also behave as “dienes” in the DA reaction, as first these DA couplings is thermally stable and cannot therefore
recognized by Metzger and coworkers [9] who studied the be exploited for the reversibility strategy discussed above for
bulk reaction of the methyl ester of a-eleostearic with maleic the FM counterpart.
anhydride as dienophile at 150°C. Before tackling polymeri- We combined this specific feature to study the DA
zation systems, we showed that methylmaleimide behaved crosslinking of tung oil at 65°C with three bismaleimides
Scheme 10. Non-linear thermally reversible DA polycondensation using a trifuran and a bismaleimide monomer.
Scheme 11. Non-linear thermally reversible DA polycondensation of a difuran with a trismaleimide monomer.
Scheme 12. Deprotection and thermally reversible DA self-polymerization of the F2M monomer.
with variable molecular flexibility, as shown in Interestingly, here the ensuing polymers incorporated in
Scheme 15 [8]. The ensuing gels had Tg values ranging each monomer unit one thermally labile FM adduct and a
from 10 to 75°C depending on the bismaleimide and a thermally stable one formed by a maleimide function with the
thermal stability exceeding 350°C, confirming the lack of a-eleostearic triene moiety, so that the application of the rDA
reversibility of the corresponding DA adducts. The at about 110°C to them resulted in a depolymerization
application of this bulk reaction to coating different surfaces process only involving the FM adducts, leading to dimers
at 80°C for 24 h in an inert atmosphere, produced a regular- bearing two terminal furan rings and incorporating the stable
structure, thermally stable crosslinked film uniquely gener- adduct, as indeed verified experimentally [8]. The polymers
ated by the DA reaction, i.e., a better controlled and had Tg values ranging from 30 to 105°C, i.e., 30–50°C
catalyst-less process alternative to the conventional atmo- higher than the corresponding gels discussed above because
spheric drying of tung oil. of the stiffening contribution of intermolecular amide-based
A second approach to the exploitation of tung oil hydrogen bonds, and Mw of 20–40 kDa.
called upon the same transamination reaction described
above for epoxidized plant oils, followed by the linear
polycondensation of the ensuing furan/triene difunc- 3 Natural rubber
tional DA dienes with the same three bismaleimides [8],
as pictured in Scheme 16 for the stiff aromatic After a period of decline with respect to synthetic
homologue. elastomers, the world production of natural rubber (NR),
Scheme 13. Transamidation and epoxy coupling of epoxidized linseed oil induced by furfuryl amine.
Figure 2. The kinetics of the reactions shown in Scheme 13, monitored by FTIR (transamidation) and 1H NMR (epoxy ring opening)
spectroscopy.
concentrated in Asia (Thailand, Indonesia, Malaysia, The vast majority of applications of NR require a
China, and India) and Australia, is now following a similar crosslinking process induced by sulfur, called vulcanization,
growth, as shown in Fig. 4, with a 45% contribution to the invented by Goodyear in the mid-XIX century and developed
total output. The latex from a variety of species, but industrially at the end of the same century, before being
dominated industrially by Hevea brasiliensis (Figs. 5 and 6) is extended to synthetic elastomers like poly(butadiene) and its
an aqueous emulsion of 30–40 wt% cis-1,4-poly(isoprene) copolymers and poly(isobutene-co-isoprene) known as “butyl
and some 5 wt% of proteins, resins, and sugars. The major rubber.” The basic features of this operation are the same today
use of NR is destined to tires and conveyor belts, followed and arguably the most striking of its aspects is the chemical
by gloves, automotive parts, footwear, adhesives, and stability of these loose networks (typically formed through the
medical appliances. reaction of only 3–5 mole% of the monomer units) in terms of
Scheme 14. The thermally reversible DA linear polycondensation and the 1H NMR spectrum of a typical polymer.
recalcitrance to deconstruction, quite apart from the proneness applies to tires made from synthetic elastomers like poly-
to material degradation due to atmospheric oxidation of the (butadiene) and butyl rubber, such as their use in road flooring
unsaturated chains. Although a number of approaches have or combustion for energy recovery, are far too modest to reduce
been tested [10], in fact no viable industrial process has found their accumulation in any significant way [10]. New methods of
the way to recycle tires. The net result is visible throughout the recycling vulcanized elastomers are therefore urgently needed.
planet, with mounds of discarded tires, amounting to more The mechanism of the FM DA/rDA reaction, with its
than one billion objects every year. The existing measures to specific temperature range affecting the equilibrium between
alleviate this huge environmental problem, which of course also reagents and adducts, appeared as a suitable approach to the
solution of the problem of “recycling tires” [11]. The idea limited to about 4% of its monomer units. The modified
was to append furan heterocycles on the elastomer chains and PBD was then treated with a stoichiometric amount of 1,10 -
then crosslink them using a bismaleimide. The thiol-ene click (methylenedi-4,1-phenylene)bismaleimide in DCE at
reaction seemed appropriate for the first task, based on the 60°C and the solution gelled within several hours, as
coupling of furfuryl thiol to the unsaturations of the polymer. indicated by the absence of flow. Upon heating to 110°C,
We first studied this possibility with a 1,2-rich poly- the medium viscosity decreased progressively and within
(butadiene) commercial sample (PBD), typically employed hours the network was completely decrosslinked, as revealed
for tire manufacture, because the side vinyl moieties would
display a good reactivity in the thiol-ene coupling, as
illustrated in Scheme 17.
In order to simulate the degree of crosslinking typically
associated with the vulcanization process, viz. 3–5% of
monomer units reacting with sulfur, the thiol-ene random
coupling of furfuryl thiol to the side vinyl group of PBD was
Figure 6. Furan-modified natural rubber before (a) and after (b) the DA reaction with the aromatic bismaleimide (note the separation of the
solvent below the formed gel), and after the DA decrosslinking at 110°C (c).
by 1H NMR spectroscopy. The DA/rDA cycle was repeated chemically intractable conventional sulfur-based network
to confirm the absence of side reactions and to validate the materials, such as tires.
working hypothesis about the possibility of recycling cross-
linked elastomers [11].
We subsequently applied the same concepts to natural 4 Cellulose fibers and nanofibers
rubber [12] and synthesized a 2% furan derivative, as shown
in Scheme 18, before successfully crosslinking it with the The surface modification of cellulose fibers and nanofibers
same bismaleimide. Again, the decrosslinking of this DA has attracted considerable attention in recent years, particu-
network at 110°C produced a full return to the reagents larly within the booming area of materials based on
within hours, and again the DA/rDA cycle was shown to be nanocelluloses [13]. These modifications include both
reproducible over a few sequences. Figure 7 shows one such chemical and physical treatments of the fiber surface and
cycle visually. As expected, the crosslinking enhanced the are aimed at a variety of potential applications, including,
mechanical properties of the natural rubber (Fig. 8), as in the among others, the improvement of the mechanical properties
case of the conventional sulfur vulcanization. of composite materials through better interface compatibi-
This strategy, based on the application of the thermally lization, where the fibers play the role of reinforcing elements,
reversible FM DA reaction applied to unsaturated polyolefin novel materials based on nanocellulose, and biomedical gels
elastomers, provided strong evidence that it could represent a and devices. It is within the former topic that we looked into
viable and sustainable solution to the recycling of otherwise the possibility of establishing continuous covalent linkages
Scheme 17. The thiol-ene addition of furan heterocycles to PBD and the thermally reversible DA crosslinking of the ensuing polymer with
an aromatic bismaleimide [11].
Scheme 20. DA crosslinking between furan-modified natural rubber and maleimide grafted nanocellulose fibers.
Figure 9. The two strategies applied to exploit the furan-modified natural rubber.
minimize this problem have provided some improvements, difference here was the fact that during the reactive extrusion
but the real solution is still at large [2, 15]. Our latest process, only the furan grafting occurred, despite the later
contribution to this context was to combine reactive injection of the bismaleimide along the extruder screw,
extrusion and FM DA crosslinking/decrosslinking, as well because the temperature at this point was well above the
as to enhance the mechanical properties of the ensuing adduct formation, i.e., the rDA reaction prevailed. The
starch-based materials [16]. actual crosslinking therefore only occurred during the cooling
The basic tenants of the present study consisted again in of the extruded material [16]. The overall chemical process is
appending furan rings to the starch macromolecules and shown in Scheme 23. The furan-isocyanate reagent was
inducing their crosslinking with a bismaleimide. The major prepared by the condensation of furfuryl alcohol with MDI
and it was mixed with starch at the feeding end of the viscous flow. Figure 11 compares the dynamic mechanical
extruder, the grafting reaction taking place during the properties of a standard TPS with those of the FM DA
advancing of the molten mixture in the heated screw crosslinked material, emphasizing the large gain in
chamber. The 1,10 -(methylenedi-4,1-phenylene)bismalei- modulus, but also its drop at high temperature, associated
mide was introduced further downfield, but, as pointed with the rDA decrosslinking [16]. Figure 12 highlights the
out, the FM DA reaction did not occur because of the remarkable improvement in water resistance resulting
high temperature of the material in the extruder. from the network formation by comparing again conven-
When the cooling extruded mixture reached about tional TPS with the crosslinked counterpart. As a
60°C, the grafted furan rings reacted with the maleimide consequence, the effect of atmospheric moisture was
functions through DA coupling and produced the cross- reduced very drastically. Figure 13 shows the extruded
linked starch. Heating this material above 100°C resulted material after cooling and a plate prepared by hot pressing
in its recovering a thermoplastic consistency with a typical it, as a proof of the possibility of processing the network
Figure 10. The DA/rDA cycle applied to furan-bearing cellulose fibers reacting with a water-soluble bismaleimide. Initial suspension (a),
hydrogel after the FM DA crosslinking reaction (b), Return to the individual fiber suspension after the rDA reaction (c), and hydrogel formed
after the second DA coupling (d).
Scheme 23. Grafting furan heterocycles onto starch and FM DA/rDA reaction with a bismaleimide.
thanks to the rDA decrosslinking occurring at the press furan heterocycles onto gelatin macromolecules was carried
temperature [16]. out by the coupling of its primary amine groups with furfuryl
In conclusion, the outcome of this approach turned out to glycidyl ether, as shown in Scheme 24 and the water-soluble
be interesting as a potential technological solution for the bismaleimide was synthesized from an oligoether Jeffamine
improvement of the properties of starch-based materials in following the reaction sequence given in Scheme 25. Three
terms of their durability and mechanical performances. hydrogels were then prepared in water at 65°C for 6 h using
the FM DA coupling, varying the molar F/M ratio, i.e., by
changing the crosslink density of the ensuing materials. The
6 Gelatin-based hydrogels reactions were followed by UV spectroscopy by monitoring
the decrease in optical density at 300 nm reflecting the loss of
Hydrogels play a key role in numerous domains, principally conjugation between the maleimide carbonyl groups and its
in biomedical applications. The preparation of one such C –– C unsaturation associated with the FM DA adduct. The
material was synthesized in an aqueous medium by the FM rDA reaction was also investigated by raising the medium
DA crosslinking process using furan-modified gelatin and an temperature to 90°C, which produced the progressive
oligomeric water-soluble bismaleimide [17]. The grafting of dissolution of the hydrogels and the corresponding increase
in the 300 nm peak absorption [17].
The rheological properties and swelling aptitude of the
hydrogels at different pH values and ionic strengths indicated
that they should comply adequately with biomedical
applications, given the similarity of their behavior compared
with hydrogels currently employed in those areas.
7 Chitosan-based hydrogels
Figure 12. Comparison of solvent resistance of conventional TPS and FM DA crosslinked starch.
Scheme 24. The condensation of furfuryl glycidyl ether with the primary amino groups of gelatin.
Scheme 26. Preparation of the furan-grafted chitosan and its FM DA crosslinking reaction with the water soluble bismaleimide.
(B and C9 and then back to 5% (D). The swelling/deswelling to the realm of polymers from renewable resources has
cycle associated with this experiment confirmed the high proven successful in providing promising new materials and
viscoelastic aptitude of the droplets and their tendency to this review should be seen as a prelude to further progress.
develop pores (arrows in C) for the water outlet and inlet,
which could be exploited as delivery vehicles. We acknowledge FAPESP and CNPq for financial support (PVE
Since the purpose of this study was to apply the hydrogel 401656/2013-6).
microdroplets as drug-release agents, this feature was
simulated by using methylene blue and following its release The authors have declared no conflict of interest.
by visible spectroscopy, which followed a second-order
behavior for up to 10 h at room temperature.
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