ATTACHMENT

NAME CABLE REELER, 460M

GROUP No. 1368500B

SERIAL No. E80213 AND UP

MODEL No. WD050-CR450LBG

MACHINE
MAKE CAT

MODEL No. 834H

SERIAL No.

GIVE ABOVE INFORMATION WHEN ORDERING

ORDER FROM YOUR LOCAL DEALER

CWS Industries (Mfg.) Corp. / IMAC

CWS Industries (MFG) Corp • www.cwsindustries.com
7622 18th Street, Edmonton, Alberta, Canada T6P 1Y6
Toll Free Surrey: Toll Free Edmonton:
800.661.9008 888.848.8288
Telephone: 780-469-9185 Fax: 780-469-9256

Toll Free: 888-848-8288

24-Hour Parts and Service Line: 780-446-0478
SAFETY WARNINGS
 Before each day: Check the attachment for damages, lubricate the unit and insure that
all fasteners are tight.

 Follow safe work practices for the machine on which the attachment is installed.

 Follow safe work practices for the job site on which the attachment is working

BEFORE APPROACHING OR SERVICING

 Only qualified personnel should carry out service and repairs.

 Place attachment on ground and secure all suspended parts.

 Insure all hydraulic and electrical circuits are de-energized.

 Insure the machine controls are locked-out and that no personnel are
in the cab.

CWS Industries (MFG) Corp • www.cwsindustries.com

Head Office – Surrey Plant Edmonton Plant

19490 - 92nd Avenue, Surrey, BC V4N 4G7 7622 - 18th Street, Edmonton, AB T6P 1Y6
Toll Free: 800.661.9008 Toll Free: 888.848.8288
Phone: 604.888.9008 Phone: 780.469.9185
Fax: 604.888.9006 Fax: 780.469.9256
CWS WL130-CR460, Cable Reeler
CR460 with Layout Boom

Installation/Operation and Parts Manual

1.0 Specifications

1. The CWS CR460 cable reeler is an attachment for pick-up and payout of heavy
electrical cable onto CWS CR460 cable drums. It is equipped with a cable layout
boom and grapple for positioning the cable on the ground, ensuring even winding of
the cable on the drum and connecting the cable plug to the drum. It is powered
hydraulically from the mobile carrier that it is mounted on. The CWS CR460 cable
reeler comes with an Electrical Intercept kit that allows the CAT third valve to be
controlled by the CWS electrical control system.

2. The CWS CR460 cable reeler is controlled using a Magnetek remote controller in
conjunction with Saur-Danfoss proportional valves that allow for full proportional
control of the cable reeler as well as proportional control of the functions on the
cable layout boom and grapple.
2.0 Cable Reeler Installation

1. Install and adjust the Electrical Intercept Kit in the machine following the diagram
and pictures on drawing 522491A.
2. Connect 24V power to a switch in the cab, connect the power wire from the reeler and
power to the attached connector in the electrical intercept unit so that they are
both powered at the same time through the switch.
3. The flow must be adjusted to a maximum 35-38 GPM at maximum engine RPM
by adjusting electrical intercept unit and using a flow meter.
4. Connect hydraulic lines from the machine to the corresponding connectors on the
cable reeler following the instructions on drawing 523088B.

2.1 Adjustable Controller Cab Mount Installation

1. Mount the adjustable control (522607B) to a solid structure in the cab, such that
the Magnetek Radio Remote can be used from the operator’s seat and folded
away when not in use.
2. Install the battery charger for the Magnetek Radio remote in a secure location in the
cab and ensure that is wired into keyed power so it does not drain the machine
battery when the machine is not started.

2.2 Start-up Procedure

1. Ensure all electrical and hydraulic connections are in place and tightened.
2. Switch on power to the cable reeler using the switch mounted in the cab. That
will disable the 3rd valve lever and give control to the cable reeler.
3. Make sure that the transmitter battery is fully charged.
4. Start and warm up the machine.
5. Make sure that the e-stop button on the Magnetek transmitter is disengaged (pull
up).
6. Turn on the Magnetek Transmitter in the cab by moving the off-on-start toggle
temporarily to the start position and release. Watch the LCD display for errors.
When the display indicates 100% signal the unit is ready for use.
7. Slowly engage each of the functions to ensure their proper operation.
8. Once all operations are tested the unit can go into operation. Check speeds on the
functions by running them with the paddles at full stroke.
9. If the E-Stop button is pushed during operation all functions will stop until the
transmitter is reset. To do so disengage the E-Stop button by pulling on it until it
pops up. Restart the unit using the start-up instructions described above.
3.0 Operation of the Cable Reeler

Warning: This attachment is not meant to be used as a lifting device.

The tool is designed solely for layout and retrieval of mine electrical cable.
Use extreme caution when operating the unit around personnel on the ground or other
machines. It is the operator’s responsibility to ensure safe operation of the unit.

Note 1: The layout boom should be hooked on the storage location when not in use.
There is a hook on the underside of the stick that should be hooked to the storage bar
on the back right hand side of the cross arm weldment when not in use.

Note 2: The cable reeler should be operated with the base parallel to the ground.

3.1 Picking up a Drum

Ensure the drum lock bars on the lift arms are disengaged.
Manipulate the cable reeler into position with the arms on either side of the drum.
The machine may have to be maneuvered forwards or backwards or articulated side
to side to accomplish this. When the lift hooks of the arms are directly below the
drum pin, raise the cable reeler to pick up the drum. Ensure the bearing carriers on
the drum rest evenly in the hooks in the reeler. The drum lock bars must be engaged
manually to prevent the drum from bouncing out of the cable reeler hooks when
traveling on uneven ground.

3.2 Picking up Cable from the ground

The layout boom grapple can be used to pick up cable from the ground and
hold it in place for placement and tie off of the cable pothead. The cable can either
be lifted into place manually by placing it through the rollers on the grapple or by
dragging it in using the two hooks on the rear of the grapple. Once the pothead is
tied off to the drum the grapple can be positioned to spool the cable smoothly onto
the drum. The layout boom can be articulated back and forth across width of the
drum to keep the cable even.
 3.3 Placing Cable
The layout boom can also be used for cable placement. Place the cable pothead in
the grapple and pay out the reel to allow placement of the pothead for connection
to the end of the last cable. Lay out the cable using the layout boom to position it
where desired. It is best to do this while backing away from the connection. At
times it may be desirable to pay out the cable then reposition it using the layout
boom if the location cannot be accessed in one pass.

Unused Head light Work light E-Stop Fast/Slow mode Off-On-Start

Drum Rotate Boom Up/Down Grapple Curl Grapple Tong

Boom Rotate Stick Up/Down Grapple Rotate

Flex Sys
Flex Sys
 WARRANTY POLICY
Effective on sales after February 1, 1992

For products made and used in Canada.

CWS Industries (Mfg.) Corp. warrants all attachments manufactured by CWS to be free from defects
in material and workmanship:

This warranty does not apply to any item which is warranted directly to the end user by its
manufacturer.

Warranty Period: The warranty period shall be 12 months starting from the date of delivery to
the first user.

CWS Responsibilities:

If a defect in material or workmanship is found during the warranty period, CWS will, during normal
hours and at a place of business of an CWS dealer or other authorized source:

 Provide (at CWS choice), new or remanufactured or CWS-approved, replacement parts to

correct the defect.
 Replace lubricating oil, filters, antifreeze and other service items made unusable by the defect.
 Provide labor needed to correct the defect except in the case of attachments installed by other
than an authorized dealer of heavy equipment. In that case labor is limited to repair only, and
removal and re-installation is the user’s responsibility.

Installer Responsibilities:

The party who installs any CWS attachment on a machine is responsible for:

 Adjusting rollback and dump stops so that they contact the machine as prescribed by the
machine manufacturer and insuring the attachment clears the machine in all positions.
 Adjusting pressure settings both on the machine and on the attachment to insure normal
operation of the attachment and machine combination.
 Pressure testing all hydraulic connections and tightening where necessary.
 Checking and tightening all fasteners and pin locks once the attachment has been tested.
 Insuring that a warranty activation as provided is filled in and sent back to CWS.

CWS Industries (MFG) Corp • www.cwsindustries.com

Head Office – Surrey Plant Edmonton Plant

19490 - 92nd Avenue, Surrey, BC V4N 4G7 7622 - 18th Street, Edmonton, AB T6P 1Y6
Toll Free: 800.661.9008 Toll Free: 888.848.8288
Phone: 604.888.9008 Phone: 780.469.9185
Fax: 604.888.9006 Fax: 780.469.9256
User Responsibilities:

The user is responsible for:

 The costs associated with transporting the attachment.

 Labor costs, except as stated under "CWS Responsibilities".
 Local taxes, if applicable.
 Parts shipping charges in excess of usual surface transportation cost as charged by
scheduled carriers.
 Costs to investigate complaints unless the problem is caused by a defect in CWS material or
workmanship; subject to "CWS Responsibilities" above.
 Any costs resulting from failure to give CWS timely notice of a warrantable failure and
promptly making the product available for repair.

Limitations:

CWS is not responsible for failures resulting from: and normal wear and tear or:

 Any use which CWS judges improper.

 Accessory, items, and parts not sold by CWS.
 Abuse, neglect, accident, changes to the product not authorized by CWS,
and/or improper repair.

Miscellaneous:

All notices given under or pursuant to this agreement shall be in writing and sent postage prepaid to
CWS Industries (Mfg.) Corp., 7622 18th Street, Edmonton, Alberta, Canada T6P 1Y6. No terms or
conditions, other than those stated herein and no agreement or understanding, oral or written, which
in any way purports to modify this warranty, shall be binding on CWS Industries (Mfg.) Corp., unless
approved in writing by an officer of the company.

Procedure:

When a failure occurs you must notify CWS immediately to obtain authorization to carry out repair:

 Recommended repairs are to be discussed and agreed to by CWS.

 An estimate of repair hours and costs must be established.
 Repair parts will be ordered by customer purchase order at this time. Parts will be invoiced
by CWS and reimbursed under the terms of this warranty policy if applicable

CWS Industries (MFG) Corp • www.cwsindustries.com

Head Office – Surrey Plant Edmonton Plant

19490 - 92nd Avenue, Surrey, BC V4N 4G7 7622 - 18th Street, Edmonton, AB T6P 1Y6
Toll Free: 800.661.9008 Toll Free: 888.848.8288
Phone: 604.888.9008 Phone: 780.469.9185
Fax: 604.888.9006 Fax: 780.469.9256
Damaged Parts:

All damaged parts must be returned prepaid to CWS unless directed otherwise by CWS.

 Damaged parts become the property of CWS.

Warranty Claim:

Your warranty claim must contain the following:

 CWS attachment serial number.

 Model and Description of the CWS attachment.
 Machine serial number.
 Description of the machine.
 Date claim is prepared.
 Delivery date to the original user.
 Date of failure and repair.
 Hours of use on the attachment, (often the same as machine hour meter).
 Your internal reference or claim number.
 An accurate accounting of the work done. Photographs from before and after the repair are
helpful in investigating the failure and help expedite your claim.
 Your work order or other documentation to support your claim.
 A listing of parts and raw materials used in the repair. (Please note that we cannot reimburse
for parts not purchased from CWS.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE
PROVISION OF MATERIAL AND LABOR, AS SPECIFIED HEREIN. CWS IMAC IS NOT
RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

CWS Industries (MFG) Corp • www.cwsindustries.com

Head Office – Surrey Plant Edmonton Plant

19490 - 92nd Avenue, Surrey, BC V4N 4G7 7622 - 18th Street, Edmonton, AB T6P 1Y6
Toll Free: 800.661.9008 Toll Free: 888.848.8288
Phone: 604.888.9008 Phone: 780.469.9185
Fax: 604.888.9006 Fax: 780.469.9256