Guide to Selecting and Purchasing Hammer Crushers

7/16/2018 selection and purchasing guide of hammer crusher - INFINITY FOR CEMENT EQUIPMENT
This site uses cookies:

home Find out more.Contact
CategoriES Okay,
USthanks MOST IMPORTANT BO
MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT
INFINITY FOR CEMENT EQUIPMENT

we meet your Requirement then we Exceed it
Home » Crusher » selection and purchasing guide of hammer crusher
selection and purchasing guide of hammer crusher

Posted on
« Previous Post Next Post

»
Contents [hide]
1 HELLO DEAR , IF YOU NEED TO DOWNLOAD THE MANUALS AND

FORMULAS AND EBOOKS FOR 27 EXPERIENCED EX-HOLCIM ENGINEER
PLEASE CLICK HERE NOW, THIS IS THE ULTIMATE ESSENTIAL PACKAGE
CONTAIN BOOKS , PROCESS MANUALS AND EXCEL SHEETS FOR
CALCULATIONS.
2 selection and purchasing guide of hammer crusher
2.1 .
2.2 when to use Hammer Crusher ?
2.3 Hammer crusher crushing concept
2.4 Hammer Crusher classifications :
2.5 1.1 Advantages and disadvantages of hammer crusher
2.5.1 Advantages of Hammer Crusher
2.5.2 The disadvantage hammer crusher
2.6 Hammer crusher specifications and models:
2.7 Hammer Crusher Purpose :
2.7.1 selection of the best Hammer Crusher depends on the Required
Ore properties :
http://www.cementequipment.org/crusher/selection-purchasing-guide-hammer-crusher/ 1/24
2.8 Working principle and structure analysis of single – rotor hammer

CategoriES Okay,
crusher:
2.8.1 the working principle of single rotor hammer crusher :
2.9 The overall structure of schematic hammer crusher
2.9.1 the main component of Hammer Crusher:
2.10 Rotor hammer crusher parameters calculation
2.10.1 Rotor diameter
2.10.2 Rotor speed
HELLO DEAR , IF YOU NEED TO DOWNLOAD THE

MANUALS AND FORMULAS AND EBOOKS FOR 27
EXPERIENCED EX-HOLCIM ENGINEER PLEASE CLICK
HERE NOW, THIS IS THE ULTIMATE ESSENTIAL
PACKAGE CONTAIN BOOKS , PROCESS MANUALS AND
EXCEL SHEETS FOR CALCULATIONS.
selection and purchasing guide of hammer crusher
Hammer crushers are widely used in the cement industry. They are used
for size reduction of hard to medium hard limestone, and sometimes for
marl crushing. Hammer mills work with reduction ratios as high as 1 : 60;
depending on the crusher feed, this ratio can increase to 1 : 80.
Sometimes the high reduction ratio of hammer crushers does away with
the need for the installation of multi-stage crushing plants.
. These crushers work with the impact effect of the hammers according to
the formula for the kinetic energy or impact (P):
P= (m. V2)/ 2
Starting from this point the mass of the hammers in hammer mills was
reduced to a minimum while at the same time increasing the velocity v as
far as possible. The result was greater impact force combined with reduced
wear.
In both types of crushers the crusher feed first passes through to upper or
primary grid; this follows preli minary size reduction of the material by the
impact hammers. The final crushing then occurs on the bars of the lower
grid. Because of the two grids with different spacings, the hammer mills

can be considered two-stage crushers. An adjustment of the grid spacing

CategoriES Okay,
controls the final particle size; the final particle size is approximately equal
to one half of the grid spacing. The grid spacing of the lower grid is
generally 25- 30 mm. Higher moisture content of the crusher feed requires
larger spacings up to 60 mm. Depending on the requirements, a spacing of
200 mm can also be applied. Moist and sticky crusher feed requires trian-
gular grate bars; otherwise trapezoidal bars are in use.Since the primary
grid sometimes caused operational disturbances, new models of hammer
crushers are build without this grid.
The impact of the hammers upon the crusher feed is not even; this means
the load upon the crusher and the drive motor is not continuous. Massive
flywheels are used to stabilize the operation. The double rotor crusher has
separate drive motors for each shaft.
The weight of the replacable impact hammers is in the range of 20 to 200

kg each, depending upon the crusher size. The chemical composition of the
hammer steel is:
c = 1.0- 1.4 %
Si = 0.4- 1.0 %
Mn = 12.0-14.0 %
p = 0.06%
Depending upon the hardness of the crusher feed, the specific wear of the
impact hammers is 1.5 to 3.0 grams per ton of crushed material. The wear
rate of Cr-Va-steel is 3 grams and that of Cr-Si-Va-steel was estimated to
2 grams per ton of crushed material [47].
The rim speed of the hammers is in the range of 25 to 50 m/s.
The number of revolutions of both the single and double rotor crushers is
in the range of 250- 400 rpm, depending upon the crusher size.
The power demand of single rotor crushers is between 1.3-2.8 HPh/t;

double rotor crushers have an energy demand of 1.8-2.5 HPh/t of crushed
material.


CategoriES Okay,
Impact hammers for hammer mills
the figure shows six different design modifications of impact hammers for
hammer mills [47a].
To estimate the throughput capacity of a hammer breaker for limestone,

the following empirical formula was developed:
Q = (40) · D · L
Q Throughput of hammer breaker, m3/h
D Rotor diameter of rotating hammers, meter
L Useful length of rotor, meter
Example
Estimate the capacity of a hammer breaker; D = 1.7 meter, L = 1.3

meter.
Q = 40 · 1.7 · 1.3 = 88 m3/h 
Assuming a bulk density of the crushed limestone of 1.6 t/m3, the

CategoriES Okay,
capacity expressed in tons is

88 . 1.6 = 140 t/h
The required power input can be calculated using the following formula:
N = (0.1 – 0.15) x i x Q
N Motor size, kW
i Ratio of reduction
Q Hammer mill capacity, tph
Another, more precise formula for the derivation of the required power
input reads:
formula for the derivation

of the required power
input
notation 

CategoriES Okay,
factor
Example :
Estimate the required power input for a double rotor hammer crusher with
2 x 16 hammers; weight of one hammer is 30 kg; speed of rotors is 250
rpm, rotor diameter is 1.0 meter, and power transmission factor is 0.85
Solution: 
The rim speed for determining the £-factor is

CategoriES Okay,
rim speed
From the preceding table the £-factor for 26 m/s is
0.008. Thus the required drive energy for both motors
is
Hence, two motors with 88 HP

or 65 kW each should be provided; the next higher available motor size
should be selected.
standard arrangement of a crushing plant with a double rotor hammer

crushing

CategoriES Okay,
two-stage crushing plant for pri mary and secondary crushing, equipped
with high capacity double rotor hammer crushers (Orenstein and Koppel
AG, Ennigerloh, W. Germany).

CategoriES Okay,

.
Double rotor hammer crusher cross-section and operating diagram
Fig. 3.29. shows the cross-section and the operating diagram of a double
CategoriES Okay,
rotor hammer crusher in standard design

The following table contains technical data for the 0 + K double rotor
hammer crusher “Titan” for crush
The following table contains technical data for the 0 + K double rotor
hammer crusher Titan for crush ing capacities froming capacities from
220 to 2000 metric t/h.
. 
.
CategoriES Okay,

when to use Hammer Crusher ?
Hamm
CategoriES Okay,
er
crush
er
used
with
materi
al that
have
moist
ure
conte
nt less
than 1
single rotor hammer crusher II 2% ,
with c
double rotor hammer crusher
ompressive strength less than 120MPA , such as limestone, oil shale, slag,
coal and so on. 
Hammer crusher crushing concept

home This site uses cookies: Find out more.Contact
CategoriES Okay,
is very simple : the ore is crushed by the impact force of the hammer plus
the impact force of the ore and the lining of grates and the impact force of
the ore itself , the ore crush each others.
Hammer Crusher classifications :
hammer crusher can be classified into four types:
first classification: according to the number of rotors ( single rotor and

double rotor )
second classification : according to the rotation direction ( reversible and

nonreversible types )
third classification : according to the arrangement of hammers ( into

single row and multi-row types )
fourth classification : according to the different uses ( divided into two

types of general purpose and special purpose)
1.1 Advantages and disadvantages of hammer crusher
Advantages of Hammer Crusher
1-simple structure
2-compact size
3-small weight
4-small power consumption
5- high productivity
6-Large crushing ratio
7-small and uniform size product
8-Less over crusher material


9- continuous and reliable work
10-easy maintenance and repair

CategoriES Okay,
11- consumable parts can be replaced easily

The disadvantage hammer crusher
1-The main working parts, such as: hammerhead, grate, linings, rotors,
discs and other consumables wear faster, especially when working
on Materials have high hardness.
2- frequent material blockage occurs.
3- when Moisture exceed 15% or the ore mixed with clay materials
productivity decrease and energy consumption increase
Hammer crusher specifications and models:
Hammer crusher are differentiated by rotor diameter D and length L
Example : ф1000mm × 1200mm hammer crusher.
it represents the diameter of the rotor D = 1000mm, the rotor length L =

1200mm.
Common models are:
Irreversible type: ф800mm × 600mm, ф1000mm × 800mm, ф1300mm ×

1600mm, ф1600mm × 1600mm, ф2000mm × 1200mm.
The reversible: ф1430mm × 1000mm, ф1000mm × 1000mm.
Hammer Crusher Purpose :
In metallurgy, mining, chemical, cement and other industrial sectors, every

year a large number of raw materials and waste recycling need crusher
processing, to reach the required size for the next step in the mineral
benification process. such as in cement industry the Limestone must be
crushed then it’s introduced to the Raw mill with clay and iron ore then we
take the output of the raw mill and introduce it to the kiln for firing and
baking process to produce clinker , which go to the cement mill and we
add Gypsum as additive to produce cement. 
selection of the best Hammer Crusher depends on the

CategoriES Okay,
Required Ore properties :
the physical composition , the Mechanical properties vary alot from ore to
ore , so the key of success in choosing the best Hammer crusher depends
on the ore properties, when it addept the nature of the ore you will have
the best crushing effect.
Common soft ore are: coal, galena, anthracitetheir compressive strength is

between 2 ~ 4Mpa, Maximum don’t exceed 40Mpa. hardness coefficient is
generally 2 to 4
another example, some of the hard minerals: granite, pure limonite,

marble, etc., compressive strength is 120 ~ 150Mpa, hardness factor is
generally 12 to 15,
According to physical and mechanical properties of minerals, ore block

shape and product size you can select the desired model perfectly.
Working principle and structure analysis of single – rotor

hammer crusher:
the working principle of single rotor hammer crusher :
the main Axle is driven by Drive belt which is driven by the crusher motor ,
the main Axle move the kinetic energy to the Hammers , which impact the
ore, and the main structure is lined with grate liners and at the bottom of
the crusher there is a sieve , if the size of the crusher ore is smaller than
the mesh of the sieve the ore will go to the output of the crusher , if the
size still bigger than the mesh of the iron sieve the ore will be crusher
again by the impact hammers and by the grate liners and by the ore each
others until it qualify the size of the sieve mesh
please watch the 4 seconds video to try to understand the working

principles

CategoriES Okay,
single rotor hammer crusher
. 
.
CategoriES Okay,
.
The overall structure of schematic hammer crusher
1- 2- sieve frame for hammer Crusher 3- 4- 5- pin and main axle

and adjusting device 6- 7- sieve frame access door
It mainly consists of housing, rotor, grate, pads, hammer, linings and

other components.
the main component of Hammer Crusher:
1- Housing :
the housing of the Crusher is Opened from above and it’s lined with High
manganese steel liners to be replaced based on wear and tear and it must
be changed periodically to avoid the material leakage so a seal also must
be installed. there are more than one manhole to facilitate the
Maintenance and to easily change liners and Hammers.
2- Rotor :
Rotor
.

as shown in the above figure the rotor consist of shaft , Disk , Hammer
CategoriES Okay,
Holder , Hammer Pins , and 6 Hanging Hammers on the Shaft . inorder to
prevent the axial displacement and vibration both ends of the pin are
locked with a locking Nut. the Rotor is supported by two self-aligning
bearing. and inorder to store the kinetic energy there are two flywheels
installed.
3- the Main Axle ( shaft )
the rotor shaft is the main part, it bear all the impact force . Therefore, the
requirements of the material having a high strength and toughness, so 45
quenched and tempered steel its circular cross section, and has flat keys
and other parts of the connection. As shown in below figure
Main Axle
4- Liners ( Hammer Crusher plates )
the Role of the Liners to absorb the Crusher Materials hits , to protect the
crusher housing. after the collision with the liners if the material haven’t
been crushed properly it will bound back to the Hammers to be crushed.
Therefore the shape and structure of the Liners greatly influence the
crushing process.
Two or three Breaker plates of Mn Steel casting are positioned to form an

arc of the circle centered to the point of impact. The first plate is normally
fixed in initial crushing zone. The second and the last plates are suspended

from the frame through hinged connections. These are adjustable by

CategoriES Okay,
heavy duty coil spring.

source : http://www.trf.co.in/pdf/Products/Impact%20Crusher.pdf
you can see example of the Liners

here https://www.williamscrusher.com/hammer-mills/traveling-breaker-
plate-mills
TRAVELING BREAKER PLATE MILLS

CategoriES Okay,

.
(5) hammers
Hammer is the main working

parts. Its mass, shape, and
Assembly and structure Figure strike material has a great influence
plate on the production capacity of
the crusher.
Thus, depending on the feed size to select the appropriate quality hammer.
Hammer is wearing parts, often need to be replaced, in order to reduce
the time required for replacement and labor intensity, I used modular
hammer. 2.2 hammer can be used
Hammer with high-carbon steel casting or forging, can also be high

manganese steel casting. In order to improve the wear resistance, and
some hammer surface coated cemented carbide, and some high-chrome
cast iron.
ll
.

.

CategoriES Okay,
Hammer manufacturing example
.

.
.
CategoriES Okay,

(6) grate:
Grate arranged in the form of a direction of movement perpendicular to

the hammer. And radius of gyration of the rotor have a certain gap arcuate
qualified products through the discharge grate seam. Its cross-sectional
shape of a trapezoid, a common cast manganese steel. Grate more as a
set of steel bars of equal size, and the cross-sectional shape of the
trapezoid.
schematic sieve skeleton
Rotor hammer crusher parameters calculation
Rotor diameter

The maximum diameter of the rotor can be calculated according to the

CategoriES Okay,
Material block size with the below formula

D=(1.2 – 5 ) D(max)
D: Diameter of the Rotor
D(max ) : The maximum feed size
as an Example if you will crush Limestone and the Maximum block size =
300 mm , Calculate the Hammer crsuher rotor Diameter ?
For medium-sized hammer crusher , optional factor of 2.7, to take the

middle value.
Therefore, D = 300 × 2.7 = 820mm
Rotor speed
Hammer crusher rotor speed according to the circumferential speed of the

design, according to the formula
v– rotor circumferential speed, m / s;
D– rotor diameter, m
Rotor circumferential speed is generally between 18 ~ 70m / s . For small

and medium crusher, taking v = 25 ~ 70m / s, and the speed at 750 ~
1500r / min. Large crusher v = 18 ~ 25m / s, while the speed of 200 ~
300r / min.
the higher the speed, the smaller the particle size, hammer, liner wear is
faster, power consumption also increases, machining machine parts,
installation accuracy requirements also will be increased to meet the
particle size so the case The rotor circumferential speed should be selected
low.

Take speed v 40m / s, then n = 931r / min.
Length of the rotor

CategoriES Okay,
Productivity and hammer crusher size, speed, discharge gap width, feed
MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential
size, feed conditions and material properties and other factors. according ATTENT
to formula
Where Q– productivity, t / h;
D– rotor diameter, m;
P– density material, 1.6t /M3.
Taking K = 38;
Calculation of mass hammer
Because it hinged to the rotor, so that the right choice has a significant
impact on the quality of the hammer crushing efficiency and energy
consumption, if the hammer have low quality , it may not meet the
material crushing requirements. If you choose too large, useless power
consumption is too large, the centrifugal force is large, there will be an
impact on other parts and make them easily damaged.
According to the Momentum theory to Calculate the Mass of the Hammer,

when the Hammer Hit the Required Material to be crushed , there will be

speed Loss. if this speed loss Exceeded Certain Level the Hammer will not
Rotate around it’s axis and the hammer will stop revolving,

Guide to Selecting and Purchasing Hammer Crushers

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Guide to Selecting and Purchasing Hammer Crushers

Hochgeladen von

Copyright:

Verfügbare Formate

7/16/2018 selection and purchasing guide of hammer crusher - INFINITY FOR CEMENT EQUIPMENT

This site uses cookies:

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

INFINITY FOR CEMENT EQUIPMENT

Home » Crusher » selection and purchasing guide of hammer crusher

selection and purchasing guide of hammer crusher

« Previous Post Next Post

1 HELLO DEAR , IF YOU NEED TO DOWNLOAD THE MANUALS AND

2.8 Working principle and structure analysis of single – rotor hammer

HELLO DEAR , IF YOU NEED TO DOWNLOAD THE

selection and purchasing guide of hammer crusher

can be considered two-stage crushers. An adjustment of the grid spacing

The weight of the replacable impact hammers is in the range of 20 to 200

The rim speed of the hammers is in the range of 25 to 50 m/s.

The power demand of single rotor crushers is between 1.3-2.8 HPh/t;

This site uses cookies:

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

Impact hammers for hammer mills

To estimate the throughput capacity of a hammer breaker for limestone,

Q Throughput of hammer breaker, m3/h

D Rotor diameter of rotating hammers, meter

L Useful length of rotor, meter

Estimate the capacity of a hammer breaker; D = 1.7 meter, L = 1.3

Q = 40 · 1.7 · 1.3 = 88 m3/h 

Assuming a bulk density of the crushed limestone of 1.6 t/m3, the

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

Q Hammer mill capacity, tph

formula for the derivation

This site uses cookies:

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

The rim speed for determining the £-factor is

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

From the preceding table the £-factor for 26 m/s is

0.008. Thus the required drive energy for both motors

Hence, two motors with 88 HP

standard arrangement of a crushing plant with a double rotor hammer

This site uses cookies:

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

This site uses cookies:

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

Double rotor hammer crusher cross-section and operating diagram

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

MOST IMPORTANT BOOKS IN CEMENT INDUSTRY !! Essential ATTENT

double rotor hammer crusher

Hammer crusher crushing concept

Hammer Crusher classifications :

hammer crusher can be classified into four types:

first classification: according to the number of rotors ( single rotor and

second classification : according to the rotation direction ( reversible and

third classification : according to the arrangement of hammers ( into

fourth classification : according to the different uses ( divided into two

1.1 Advantages and disadvantages of hammer crusher

Advantages of Hammer Crusher

4-small power consumption

6-Large crushing ratio

7-small and uniform size product

8-Less over crusher material

10-easy maintenance and repair

11- consumable parts can be replaced easily

The disadvantage hammer crusher

2- frequent material blockage occurs.

Hammer crusher specifications and models:

Hammer crusher are differentiated by rotor diameter D and length L