SKF Idler Sound Monitor Kit
CMXA 45-ISM-K-SL
Detect conveyor idler faults with the SKF
Microlog Advisor Pro Idler Sound Monitor kit
In many industries, conveyors are an impor-
tant part of a material handling system
especially in mining and cement industries.
Failure of an idler can lead to belt damage,
expensive downtime and lost production.
The SKF Idler Sound Monitor Kit was devel-
oped for early detection of faults in conveyor
support and return idlers. Using acoustic
enveloping technology, the SKF Idler Sound
Monitor Kit distinguishes between the
sounds of a good idler and a faulty one. It
can detect faulty idlers earlier and more reli-
ably than, for instance, when a maintenance
worker walks the length of the conveyor belt
to listen or look for problems. The kit also
provides shorter measurement time and
earlier fault detection than a thermographic
camera.
With the Idler Sound Monitor module, the
screen of the SKF Microlog displays a simple
to understand “traffic light” visual alarm:
• Green for OK
• Yellow to indicate a “suspect” idler
• Red to indicate a “bad” idler
The kit includes a microphone encased in a
rugged parabolic holder for aiming at the
idlers. Headphones issue an audible alarm
for fault detection and allow the user to lis-
ten to the idler as an additional aid to diag-
nosis. It is so easy to use that even inexperi-
enced workers are able to detect faults with
minimal training. For further fault detection
or analysis, the SKF Idler Sound Monitor kit
also includes the FFT Analyzer module.
When a faulty idler is identified, the FFT
Analyzer module allows you to quickly set up
spectral / phase measurements for further
fault detection. FFT Analyzer module data
may be stored in the SKF Microlog Advisor
Pro for future review, and can be transferred
to the host computer in comma separated
value format (.csv) for import and analysis
into the Analysis and Reporting module or
spreadsheet applications such as Microsoft
Excel.
With reliable detection up to 3 meters (10
feet) away while walking the belt (under
optimal conditions), the SKF Idler Sound
Monitor Kit provides maintenance workers
with a safe to use and objective tool for idler
inspection. The kit serves as an alternative
to traditional “walk arounds” that depend on
the skill of the worker to listen and recognize
a faulty idler. The instrument can be used
with one hand, and therefore, complies with
safe procedures for three-point contact
while working in a plant or mine. Because
the microphone can detect faulty idlers on
the far side of the belt, there is no need to
walk both sides of it. This positions the
worker during the measurements at a safe
distance from the moving conveyor belt.
Benefits
• Early detection of faulty conveyor idlers
• Helps avoid unplanned downtime
• Helps avoid costly belt damage and haz-
ardous repairs
• Offers safer, easier inspection compared
to traditional conveyor belt walk arounds
• Can be used as part of an operator driven
reliability (ODR) maintenance program
• Includes FFT Analyzer module for further
diagnosis
Please contact:
SKF Reliability Systems
SKF Condition Monitoring Center – San Diego
5271 Viewridge Court • San Diego, California 92123 USA
Tel: +1 858-496-3400 • Fax: +1 858-496-3531
Web Site: www.skf.com/cm
Ordering information Software options
The CMXA 45-ISM-K-SL SKF Idler Sound • The Idler Sound Monitor data can be
Monitor kit consists of: transferred to the host computer in com-
ma separated value format (.csv) for
• SKF Microlog Advisor Pro import into spreadsheet applications such
• Idler Sound Monitor module as Microsoft Excel or into Microsoft Word
• FFT Analyzer module tables.
• Parabolic reflector [CMAC 5141] • The FFT Analyzer module data can also
• Adapter plate assembly [CMAC 5142] be transferred to the host computer in
• Parabolic windjammer [CMAC 5143] comma separated value format (.csv) for
• ICP microphone [CMAC 5091] import into spreadsheet applications, as
• Audio headphones, hard hat compatible well as into the SKF Analysis and Report-
[CMAC 5403] ing module.
• Audio headphone cable [CMAC 5078]
• BNC to Fischer cable
• Shoulder and hand strap Product Support Plans
• USB communication, power cable SKF is committed to providing the highest
[CMAC 5019] degree of customer support in the industry.
• Universal power supply [CMAC 5090] Product Support Plans (PSP) extend the
• Battery pack [CMAC 5031] standard product warranty for an additional
• User manual [CD] length of time to continue your unlimited
access to Technical Support, global repair
coverage and more.
Protect your investment
Product Support Plans help to make sure
that your equipment is maintained to the
highest standards. Condition monitoring
products are an investment, and a Product
Support Plan is a great way to protect your
investment for years.

® SKF and MICROLOG are registered trademarks of the SKF Group.

Microsoft and Excel are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
All other trademarks are the property of their respective owners.
© SKF Group 2011
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permis-
sion is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be
accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. SKF
reserves the right to alter any part of this publication without prior notice.
SKF Patents include: #US04768380 • #US05679900 • #US05845230 • #US05854553 • #US05992237 • #US06006164 •
#US06199422 • #US06202491 • #US06275781 • #US06489884 • #US06513386 • #US06633822 • #US6,789,025 •
#US6,792,360 • US 5,633,811 • US 5,870,699 • #WO_03_048714A1

PUB CM/P8 11084 EN · March 2011

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