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ENOC PROCESSING COMPANY L.L.C., JEBEL ALI

PROJECT : EPCL MAINTENANCE BUILDING


CONSTRUCTION WORKS

(ESROOSSl - NI/3364)

EPCL Doc. No: ESROOSSl-30-PM-MST-1009


METHOD STATEMENT
FOR BLOCK WORK

Company: Document Reference No.

Sub-Contractor

  /d:
OA 06.09.2017 Issued for Comments MG TM
Rev.No Date Description Prepared By Checked By Approved By
ENOC PROCESSING COMPANY L.L.C., JEBEL ALI
PROJECT: EPCL MAINTENANCE BUILDING
CONSTRUCTION WORKS
(ESR-00551 – NI/3364)
METHOD STATEMENT FOR BLOCK WORK

TABLE OF CONTENTS
1. SCOPE OF WORK

2. RESPONSIBILITY

3. EQUIPMENT REQURIED

4. MATERIALREQURIED

5. MAN POWER

6. REFERENCE

7. WORK PROCEDURE

8. SAFETY PROCEDURE

Completely revise and re submit

EPCL
Revise and Resubmit
(No Comments Sheet Required)

By : VEPA KUMAR

Date : September 13, 2017

The Contractor is liable to complete the Works in


accordance to the Contract. The review made by the
Employer/Employer's representative does not relieve
the Contractor of his Contractual liabilities and/or
responsibility to ensure or verify the accuracy of the
deliverables, Works and existing features.

Doc. No:ESR00551-30-PM-MST-1009 Page 2 of 6


ENOC PROCESSING COMPANY L.L.C., JEBEL ALI
PROJECT: EPCL MAINTENANCE BUILDING
CONSTRUCTION WORKS
(ESR-00551 – NI/3364)
METHOD STATEMENT FOR BLOCK WORK

1. SCOPE OF WORK

This document describes step-by-step activities involved in block work which contains Storage,
st
handling, type of block, curing, 1 course layer, Daily lift height, Accessories, mortar, Stiffener,
lintel, Fire sealant.

2. RESPONSIBILITY for

The project Manager will be responsible or the overall implementation of the project and to
ensure compliance

The construction Manager will be responsible for the overall coordination on site, he will organize
his team for the proper implementation of the project as per schedule

Site Engineer is responsible for the site execution to ensure the correct work method and
environmental and followed by all persons and sub-contractor

Civil Foreman shall be responsible in accordance with the approval plan and QC requirement and
HSE plan

Surveyor is responsible for measuring the exact location and setting out all
temporary or permanent structure and make sure to specified location.

3. EQUIPMENT REQUIRED
This is the job of civil engineer in case of block works.
• Mechanical mortar mixer • Brush
• Water Hose • Steel Brush
• Water Tank • Plump bob
• Water pump • Sprit level
• Masonry trowel • Line dori
The QA/QC engineer shall be responsible for •ensuring
• Mason hammer Wheelbarrow the
Chisel Shovel
quality of work as per the specifications.
• •
• Steel square – Right angle • Cup Lock Scaffolding
The •safety engineer shall be responsible to ensure the
Meter tape
safety of workers during the progress of work.
4. Material Required
• SRC Solid block 400 x 200 x 200 mm • C40 concrete
• Thermal Block 400 x 250 x 200 mm • Wood shutter
• Hollow Block 400 x 200 x 200 , 150, • Damp Proof course
100 mm • Galvanized wire mesh
• ACC Block • Hold fast
• Normal Portland Cement • Wall tie
• Black Sand Approved sand • Backing rod
• Sweet Water • Flexible sheet
• Rebar • Fire rated Sealant

Doc. No:ESR00551-30-PM-MST-1009 Page 3 of 6


ENOC PROCESSING COMPANY L.L.C., JEBEL ALI
PROJECT: EPCL MAINTENANCE BUILDING
CONSTRUCTION WORKS
(ESR-00551 – NI/3364)
METHOD STATEMENT FOR BLOCK WORK
Civil Engineer
5. MANPOWER
• Supervisor QA / QC engineer
• Surveyor Safety Engineer
• Mason
• Steel fixer & Carpenter
• Unskilled

6. REFERENCE Refer the relevant specifications


a) Client Specification EPCL/NI/3364
b) Block work detail (30-R-25633)
c) Ground floor plan (30-R-25600) Selection of type of block ,
Blocks
d) shall
First floor plan be procured
(30-R-25601) as per thickness etc., shall be as
MAR
e) Roof and received
Plan (30-R-25602) at site after per approved drawings
f)Wall section W1-W2 (30-R-25606)Sheet 0001
quality checks.
g) Wall section W3-W5 (30-R-25606)Sheet 0002
h) Wall section W6-W10 (30-R-25606)Sheet 0003
i) Schedule of doors and windows-1 (30-R-25609)sheet 0001
j) Schedule of doors and windows-2 (30-R-25609)sheet 0002
k) Type of mortar
Schedule of doors and windows-3 (30-R-25609)sheet 0003 and tools shall be as
per manufacturer's recommendation
7. WORK PROCEDURE

a) 200mm X 400mm X 200mm SRC solid blocks have to be used in the substructure with the average

compressive strength of 12.5 N/mm2.

b) 250mm X 400mm X 200mm Thermal blocks (polystyrene sandwiched block) have to be used in the

external walls with average compressive strength of 7.5 N/mm2

c) 200mm, 150mm, 100mm hallow blocks are used in the internal walls with 7.5 N/mm2

d) Autoclaved aerated concrete (ACC) blocks are used in the elevation covering concrete members

and it is fixed by using mortar glue.

e) Bond using for constructing block work is half lap stretcher.

f) Mortar ratio for block work shall be 1:4 Portland cement, sand respectively, mortar class M6 and

should be mixed by approved mechanical mixer only.

g) 12 to 14 liters of water for every 50kg mortar.

h) Ensure that the blocks are not stored directly in contact with the soil.

i) Setting
Prior starting work, spray water on theout
blockto be helps
which done by engineer
to maintain in accordance
water content on the

mortar.
with architectural drawings
st
j) 1 course layout has to be inspected before raising the block work.

Doc. No:ESR00551-30-PM-MST-1009 Page 4 of 6


ENOC PROCESSING COMPANY L.L.C., JEBEL ALI
PROJECT: EPCL MAINTENANCE BUILDING
CONSTRUCTION WORKS
(ESR-00551 – NI/3364)
METHOD STATEMENT FOR BLOCK WORK

k) Layout of the block work, Dimension, right angle, openings, damp proof course has to be inspected
st
on the 1 course layer.

Accessories to be used as specified and best practices


l) Maximum lift height of any block work should be maximum 1.5 meter.

m) First course of block work in concrete slab should be by solid block.

n) Damp proof course should be laid horizontally beneath the alignment of blocks on the mortar bed

for all external and internal walls located on the ground slab and wet area on the floors.

o) Mortar should be applied on the horizontal and vertical joints with 12mm thickness of average.

p) Accessories used in block works are wall ties Junctions, wall starter, Meshwork joint

reinforcement, damp proof course, Fire sealant, prefabricated steel lintels.

q) As per site condition Lintel beam with C40 concrete is casted with rebar and shuttering

r) As per contract drawing Fire sealant has to be installed horizontally and vertically in areas

connecting concrete and blocks.

s) Prefabricated steel lintels shall be used on above the openings with the dimension as instructed by

the contract drawing

t) When the opening comes between column and block, concrete lintel reinforcement has to be

inserted 100mm inside the column by drilling and chemical joint should be done

u) Curing has to be taken place for minimum 3 days

v) Concrete Stiffeners has to be placed vertically or horizontally where block area exceed 15 meter

square.

provide reference
QA/QC engineers shall inspect the work while
8. in progress
SAFETY PROCEDURE and: complete the checklist .
Inspections
a) Implement to beinduction
safety carried forout as per
the staff ITP operator and labor from the safety
, technical
department
b) Getting work permit from the client before starting the activity
c) Avoiding the staff and labor from the heat stress
d) Make sure all the staff and labor in the site using a proper P.P.E
e) Scaffolding used in block work have to be inspected and rechecked by Safety officer.

Obtain scaffolding permit if scaffolding is used for masonary work

Doc. No:ESR00551-30-PM-MST-1009 Page 5 of 6

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