Catalogo de Filtros Separador de Aire (Mann+hummel) PDF

MANN+HUMMEL Filters for Compressors
and Vacuum Pumps

MANN+HUMMEL Group
The MANN+HUMMEL Group industry and many other under a variety of international ments of off-highway vehicles
is an international company fields. A key area is high brands as well as under the and engine applications, com-
with its headquarters in quality filtration products for MANN-FILTER brand. pressed air and vacuum tech-
Ludwigsburg, Germany. The vehicles, engines and indus- nology, mechanical engineer-
group employs more than trial applications. The OEM MANN+HUMMEL ing and plant construction.
10,000 people worldwide at business with global market Industrial Filters
more than 41 locations. leaders and producers of MANN+HUMMEL Industrial
vehicles, machines and in- The Industrial Filters Business Filters offers high performance
The company develops, pro- stallations defines the quality Unit has its headquarters in for these fields and other
duces and sells technically and performance of the pro- Speyer, Germany. The busi- fields which have a require-
complex components and ducts. Filters for the inter- ness unit is specialized in ment for the filtration and sep-
systems for the automotive national aftermarket are sold meeting the special require- aration of air, gas and liquids.
Filters for many industrial fields
Modern, high performance Close to you How to find your contact

vehicles, machines, devices partner:
and engines require filters Production facilities and sales
and components with a corre- offices at various locations in If you are not yet in contact
spondingly high performance. Europe, America, South with MANN+HUMMEL or
This documentation offers America and in Asia enable one of our representatives,
you an overview of our range the clarification of technical please call
of filters for compressors questions locally. A subsidiary
and vacuum pumps and the company or representative Tel.: +49 (62 32) 53-80
matching accessories – natu- located near you means we Fax: +49 (62 32) 53-88 99
rally in the accustomed are always available to offer
MANN+HUMMEL OEM you assistance. and name your field of appli-
quality. Since our customers cation. We will then pass you
operate in many varied fields, on to the appropriate sales
such as team.
• construction machines Information is also available

• agricultural machines in the internet at:
• compressors www.mann-hummel.com
• mechanical engineering E-Mail: if.info@mann-hummel.com
• engines and gear units
• commercial and customised
vehicles, etc.
MANN+HUMMEL has exten-

sive experience elaborating
individual concepts and solu-
tions for your special field of
application.
2
Contents
Company profile ................................................................................................................................................. Page 2
Product overview ................................................................................................................................................ Page 4
Air/oil separators ................................................................................................................................................. Page 7

Standard wrap elements ................................................................................................................................ Page 10
Depth separator elements ............................................................................................................................. Page 14
Air/oil separator boxes ........................................................................................................................................ Page 19

StarBox ........................................................................................................................................................... Page 22
Air/oil separator filters ......................................................................................................................................... Page 23
Air/oil separators for vacuum pumps .................................................................................................................. Page 27
Accessories for air/oil separators ....................................................................................................................... Page 35
Oil Filters and Fuel Filters ................................................................................................................................. Page 41
Air Cleaners ........................................................................................................................................................ Page 47
Technical Annex .................................................................................................................................................. Page 53
General information on air/oil separation ........................................................................................................... Page 54
Fitting and servicing information ........................................................................................................................ Page 56
MANN+HUMMEL Quality ................................................................................................................................... Page 57
List of contents according to part numbers ........................................................................................................ Page 59
Conversion Table .............................................................................................................................................. Page 62
Further information material (selection) ............................................................................................................ Page 63
3
Product overview
Standard wrap elements Page 10
Application Screw-type and sliding-vane compressors

Installation site in pressure reservoir
Residual oil content in mg/m3 1 to 3 mg/m3
Operating temperature 120 °C
Pressure drop for a given 0.17 bar
nominal flow rate
Available nominal flow rates 1 to 42 m3/min
Advantages • High process reliability by using top quality filtration media
• Low oil consumption due to low residual oil content
• Thoroughly tried and tested and reliable
Depth separator elements Page 14

nominal flow rate
• Space saving achieved through compact design
Air/oil separator boxes Page 19

Installation site upright on pressure reservoir
nominal flow rate
• Simple and time-saving assembly and disassembly
• Cost advantages with services as compared with
traditional air/oil separators
Accessories Screw-on connectors for oil extraction
Air/oil separator filters Page 23

Installation site suspended in compressed air pipe
nominal flow rate
Available nominal flow rates 1 to 16.5 m3/min
• Simple and time-saving assembly and disassembly
• Cost advantages with services as compared with
traditional air/oil separators
4
Product overview
Air/oil separators for Page 27

vacuum pumps
Application Oil-flooded slide vane rotary vaccum pumps

nominal flow rate
Available nominal flow rates 0.1 to 3.6 m3/min
Accessories for air/oil Page 35

separators
Seals
Filter heads
Screw-on connectors
Oil filters and fuel filters Page 41
Detailed information is avail-

able in the MANN+HUMMEL
catalogue for Liquid Filters
(Order No. 19 942 10 101).
Air cleaners Page 47
Detailed information is avail-

catalogue for Air Cleaners
(Order No. 19 941 10 101).
5
MANN+HUMMEL filters: economic and reliable
In a compressed air system

air/oil separators, air clea-
This is why all well-known
ners and oil filters all work

compressor producers around
together closely. When one

the world work together with
does not work properly,

MANN+HUMMEL as a deve-
other filter systems installed

lopment partner and OEM
downstream may well lose

supplier. Oil filter
performance and service Air/oil

life. MANN+HUMMEL air/oil
sepa-
separators, air cleaners

Air cleaner rator
The opposite is also true: and oil filters offer you: Oil
perfect function of the filters Air
has a positive effect on the • the right quality of com-
process reliability and run- pressed air at all times
ning costs of your compres- • a long service life for all
sed air system. Therefore, Perfect interaction in a compressed air system
compressor filter systems
when selecting a filter it is • low oil and energy con-
critical to make the right de- sumption
cision.
• optimum protection against
MANN+HUMMEL is the Oil filter Air cleaner Air/oil separator
wear in your compressed
market leader for the deve-
air system
lopment and manufacture of
compressor filters and can
Further information is avai-

offer you the security you
lable in the MANN+HUMMEL

need. The fine-tuned interac-
compressor animation avail-

tion of our air/oil separators,
able on DVD
air cleaners and oil filters
(Order No. 19 943 50 100)

offers your compressor
or CD-ROM
system ideal protection with
(Order No. 19 943 50 200).

a considerable increase in
efficiency.
6
MANN+HUMMEL Air/oil separators
7
The use of compressed air

is now an integral feature
of every industrial firm.
Compressors and vacuum
pumps are used in the
construction industry,
mechanical engineering
and in highly sensitive
sectors such as the food-
stuffs, pharmaceuticals
and electrical engineering
industries. Air/oil separa-
tors are important quality
components in the com-
pressed air processing
chain.
Working principle Separation of oil drops
Air/oil separators work and oil entrainment into the Depending on the size of with low flow resistance
according to the „principle of compressed air networks the drops, various physical enables an almost complete
coalescence“. Micro-glass- are kept to a minimum. Oil- separation effects result in separation and redirection of
fibre layers separate drops vapour is not separated. the fine drops being adsorbed the oil droplets remaining in
of oil from the compressed Air/oil separators can be by the micro-glass fibres. the air flow. This also applies
air and return them in large used with all types of stan- The number of fibres, fibre to load fluctuations around
drops to the oil circuit of the dard compressor lubricating diameter and flow velocity the nominal utilisation point.
compressor. The separation oils, irrespective of whether have a major impact on
process is effective right they are mineral-based, syn- separation efficiency. If the
down to the submicron range. thetic or partially synthetic design is modified, interac- Return of separated oil
This ensures that oil con- products. tion between inertia, capilla-
sumption in the compressors ries and diffusion effects is Depending on the design of
optimised. The fine oil dro- compressor, oil is returned in
plets are pressed through a number of different ways.
the separation medium and In the standard design of air/
as they pass through they oil separators, oil flows from
come together to form larger the outside to the inside and
drops. Under the effect of the drainage oil is drawn off
gravity these droplets sink on the dry side through a
down through the secondary centrally positioned pipe
separation medium on the running from the base cup
clean side. The correct choi- of the separator.
ce of material in combination
Oil separation according to the “principle of coalescence”
8
Design and working principle of air/oil separators
Design Flow resistance
Due to their design, air/oil peratures. The redirection of In accordance with the re- Depending on their type,
separators are constructed the oil droplets is realised quirements of the trade air/oil separators have flow
with a number of layers. The with a polyester fabric. association of the chemical resistances of between
fine separation layer made of Under unfavourable prese- industry, the metal parts of 0.17 bar (17 KPa) and
borosilicate glass fibres with paration conditions in the air/oil separators for com- 0.22 bar (22 KPa), referred
defined layer thicknesses is pressure vessel a presepa- pressors have an electrically to the oil-moistened opera-
responsible for the coales- rator integrated in the ele- conductive interconnection ting state at nominal volume-
cence effect. ment can protect the other in order to transfer any static tric flow and at operating
These microfibre papers are two from overload. This can charges reliably. Suitably temperature.
almost free of binding agents also lead to a longer service prepared mounting seals
and ensure stability with dif- life of the air/oil separator. produce conductive connec-
ferent lubricant types even at Elements with preseparation tions to the compressor
relatively high operating tem- are available on request. housing.
Air/oil separator element in the standard version Air/oil separator element with preseparation
0.4 Advantages at a glance:

Resistance [bar]
0.3 • High resistance to differen- • Nominal flow rates:

tial pressure (at 7 bar/0.7 MPa)
0.2 • Operating temperature: – Standard wrap ele-
up to 120 °C ments: 1 to 42 m3/min
• Residual oil content: – Depth separator ele-
0.1
1 to 3 mg/m3 or ppm ments: 1 to 46 m3/min
(at nominal load) – Air/oil separator boxes:
0 1 to 6 m3/min
50 60 70 80 90 100 110 120 130 140 150
– Air/oil separator filters:
Relative nominal load [%] 1 to 16.5 m3/min
– Air/oil separators for
Flow resistances of air/oil separator elements
vacuum pumps:
0.1 to 3.6 m3/min
9
MANN+HUMMEL Standard Wrap Elements
Fitting advice
Standard wrap elements

are available in a variety of
sizes. They will only function
properly when there is no
leakage between the wet
and the dry sides. Air should
be guided in such a way as
to prevent the air oil stream
impacting directly on the
surface of the filter element.
Design and function Pressure resistance
This product is suitable for The standard wrap elements

flow from the outside to the designed for pressure diffe-
inside. It can be used for rences of at least 5 bar
the entire range of current (0.5 MPa).
versions of screw-type and
sliding vane compressors.
Seals
The standard wrap elements Separation efficiency
are particularly insensitive
to design variations and The residual oil content at
achieve optimal results with nominal flow rate and at
regard to separation efficien- 7 bar (0.7 MPa) operating
cy and service life. pressure is approximately
1 to 3 mg/m3.
Pressure drop Service life
The pressure drop at nominal The rise in flow resistance

flow rate and at 7 bar and thus service life primarily
(0.7 MPa) operating pressure depend on the cleanness
with a new element is 0.17 bar of the oil and the quality of
(17 KPa). If a higher resi- the air filter. A service life
stance is permitted, the of several thousand hours
volumetric flow rate can be can be achieved with a well-
doubled without downgrading functioning system.
performance.
Compressed air inlets for oil saturated
air (2 inlet alternatives)
to oil injection
oil-free compressed air
Installation of Standard Wrap Element in pressure reservoir
10
Dimensions and order numbers
d2
h1
h2
d1
Order No. Nominal flow rate 1)

Dimensions in mm [dimensions in inches] with
[m3/min] seals
[cfm] d1 d2 h1 h2
1.0 125 165 110 12
49 000 55 291 x
[35.31] [4.92] [6.50] [4.33] [0.47]
1.5 135 165 140 12
49 000 53 112 –
[52.97] [5.31] [6.50] [5.51] [0.47]
1.8 135 205 165 12
49 001 53 105 –
[63.57] [5.31] [8.07] [6.50] [0.47]
2.0 110 154 230
49 001 53 161 – –
[70.63] [4.33] [6.06] [9.06]
2.2 135 170 200
49 000 51 531 – –
[77.69] [5.31] [6.69] [7.87]
2.3 170 200 160 12
49 000 51 491 –
[81.22] [6.69] [7.87] [6.30] [0.47]
2.6 170 250 180 12
49 000 51 311 –
[91.82] [6.69] [9.84] [7.09] [0.47]
2.9 135 178 250 12
49 001 53 361 –
[102.41] [5.31] [7.01] [9.84] [0.47]
3.4 170 200 230 12
49 000 51 201 –
[120.07] [6.69] [7.87] [9.06] [0.47]
3.4 170 220 230 12
49 002 53 281 –
[120.07] [6.69] [8.66] [9.06] [0.47]
3.4 170 250 230 12
49 002 53 481 –
[120.07] [6.69] [9.84] [9.06] [0.47]
3.4 220 300 180 12
49 000 51 851 –
[120.07] [8.66] [11.81] [7.09] [0.47]
1)Flow rate according to DIN 1945 at 7 bar (0.7 MPa) operating pressure.
Specially adapted sizes are available on request.
11
d2
h1
h2
d1

[m3/min] seals
[cfm] d1 d2 h1 h2
3.0 135 178 305
49 002 55 171 – x
[123.60] [5.31] [7.01] [12.01]
3.6 135 170 305
49 000 51 411 – –
[127.13] [5.31] [6.69] [12.01]
3.7 170 200 250 12
49 002 53 491 –
[130.66] [6.69] [7.87] [9.84] [0.47]
4.2 275 375 180 12
49 002 53 121 –
[148.32] [10.83] [14.76] [7.09] [0.47]
4.3 170 192 288 12
49 002 53 371 –
[151.85] [6.69] [7.56] [11.34] [0.47]
4.4 220 300 230 12
49 002 53 331 –
[155.38] [8.66] [11.81] [9.06] [0.47]
4.6 170 200 305 12
49 000 51 121 –
[162.45] [6.69] [7.87] [12.01] [0.47]
4.6 170 250 305 12
49 000 51 231 –
[162.45] [6.69] [9.84] [12.01] [0.47]
4.6 170 220 305 12
49 002 53 512 –
[162.45] [6.69] [8.66] [12.01] [0.47]
4.9 220 290 250 12
49 002 53 301 –
[173.04] [8.66] [11.42] [9.84] [0.47]
5.5 170 275 360 12
49 002 53 351 –
[194.23] [6.69] [10.83] [14.17] [0.47]
6.3 220 274 320 12
49 000 51 771 –
[222.48] [8.66] [10.79] [12.60] [0.47]
6.7 170 200 435 12
49 000 51 111 –
[236.61] [6.69] [7.87] [17.13] [0.47]
6.7 170 232 435 12
49 000 51 241 –
[236.61] [6.69] [9.13] [17.13] [0.47]
7.6 170 200 485 12
49 003 53 122 –
[268.39] [6.69] [7.87] [19.09] [0.47]
12

[m3/min] seals
[cfm] d1 d2 h1 h2
7.6 275 328 305 12
49 000 51 101 –
[268.39] [10.83] [12.91] [12.01] [0.47]
7.6 275 375 305 12
49 003 53 100 –
[268.39] [10.83] [14.76] [12.01] [0.47]
7.6 275 324 305 12
49 003 53 131 –
[268.39] [10.83] [12.76] [12.01] [0.47]
8.8 220 274 435 12
49 000 51 171 –
[310.77] [8.66] [10.79] [17.13] [0.47]
8.8 220 380 435 12
49 003 53 332 –
[310.77] [8.66] [14.96] [17.13] [0.47]
10.6 475 590 250 12
49 004 53 111 –
[374.34] [18.70] [23.23] [9.84] [0.47]
11.2 275 328 400 12
49 000 51 441 –
[395.52] [10.83] [12.91] [15.75] [0.47]
11.5 275 328 450 12
49 000 51 321 –
[406.12] [10.83] [12.91] [17.72] [0.47]
12.3 220 274 600 12
49 000 51 131 –
[434.37] [8.66] [10.79] [23.62] [0.47]
12.3 220 262 600 12
49 004 53 151 –
[434.37] [8.66] [10.31] [23.62] [0.47]
12.6 300 348 450 12
49 000 51 331 –
[444.96] [11.81] [13.70] [17.72] [0.47]
14.1 300 355 500 12
49 000 51 191 –
[497.94] [11.81] [13.98] [19.69] [0.47]
14.1 300 328 500 12
49 005 53 101 –
[497.94] [11.81] [12.91] [19.69] [0.47]
17.1 300 355 600 12
49 000 51 181 –
[603.88] [11.81] [13.98] [23.62] [0.47]
18.9 300 355 660 12
49 000 51 221 –
[667.45] [11.81] [13.98] [25.98] [0.47]
18.9 300 353 660 12
49 006 53 100 –
[667.45] [11.81] [13.90] [25.98] [0.47]
18.9 300 400 660 12
49 006 53 261 –
[667.45] [11.81] [15.75] [25.98] [0.47]
19.6 275 324 750 12
49 000 51 521 –
[692.17] [10.83] [12.76] [29.53] [0.47]
21.5 300 328 750 12
49 007 53 102 –
[759.27] [11.81] [12.91] [29.53] [0.47]
21.5 300 348 750 12
49 007 53 121 –
[759.27] [11.81] [13.70] [29.53] [0.47]
23.6 300 355 820 12
49 000 51 481 –
[833.43] [11.81] [13.98] [32.28] [0.47]
28.9 300 355 1000 12
49 000 51 541 –
[1020.59] [11.81] [13.98] [39.37] [0.47]
41.7 475 740 900 20
49 000 51 251 –
[1472.62] [18.70] [29.13] [35.43] [0.79]
41.7 475 570 900 20
49 000 51 581 –
[1472.62] [18.70] [22.44] [35.43] [0.79]
41.7 475 590 900 20
49 013 53 111 –
[1472.62] [18.70] [23.23] [35.43] [0.79]
13
MANN+HUMMEL Depth Separator Elements
Fitting advice
Depth Separator Elements

are available in a variety of
sizes. They will only function
properly when there is no
leakage between the wet
and the dry sides. Air should
be guided in such a way as
to prevent the air oil stream
impacting directly on the sur-
face of the filter element.
This product takes up very Depth separator elements

little space and is suitable for are designed for pressure
the entire range of current differences of at least 5 bar
versions of screw-type and (0.5 MPa).
sliding vane compressors. In
the depth separator element,
Seals
oil flows from the outside to Separation efficiency
the inside.
The residual oil content at
nominal flow rate and at
Pressure drop 7 bar (0.7 MPa) operating
pressure is approx. 1 to
The pressure drop at nomi- 3 mg/m3.
nal flow rate and at 7 bar
(0.7 MPa) operating pressu- Service life
re with a new element is
approx. 0.2 bar (20 KPa). The rise in flow resistance
If a higher resistance is per- and thus service life primarily
mitted, the volumetric flow depend on the cleanness of
rate can be increased to 1.5 the oil and the quality of the
times the nominal flow rate air filter. A service life of se-
without downgrading perfor- veral thousand hours can be
mance. achieved with a well-functio-
ning system.
Compressed air inlets for oil saturated

air (2 inlet alternatives)
to oil injection
oil-free compressed air
Installation of Standard Wrap Element in pressure reservoir
14
d2
h1
d1

[m3/min] seals
[cfm] d1 d2 h1
1.3 135 160 65
49 401 53 102 –
[45.91] [5.31] [6.30] [2.56]
1.8 110 165 100
49 300 55 171 x
[63.57] [4.33] [6.50] [3.94]
2.2 100 175 150
49 300 53 222 –
[77.69] [3.94] [6.89] [5.91]
3.3 135 170 160
49 301 53 401 –
[116.54] [5.31] [6.69] [6.30]
3.7 135 220 175
49 301 53 141 –
[130.66] [5.31] [8.66] [6.89]
4.3 135 170 200
49 301 53 131 –
[151.85] [5.31] [6.69] [7.87]
4.3 135 215 200
49 301 55 151 x
[151.85] [5.31] [8.46] [7.87]
5.2 170 220 160
49 301 53 532 –
[183.64] [6.69] [8.66] [6.30]
5.2 110 165 250
49 301 55 361 x
[183.64] [4.33] [6.50] [9.84]
5.3 170 200 180
49 403 53 121 –
[187.17] [6.69] [7.87] [7.09]
5.7 220 274 160
49 404 53 111 –
[201.29] [8.66] [10.79] [6.30]
5.8 220 274 160
49 301 53 151 –
[204.83] [8.66] [10.79] [6.30]
15
d2
h1
d1

[m3/min] seals
[cfm] d1 d2 h1
6.5 170 200 230
49 301 53 101 –
[229.55] [6.69] [7.87] [9.06]
6.8 135 178 305
49 302 55 151 x
[240.14] [5.31] [7.01] [12.01]
8.6 220 274 230
49 406 55 101 x
[303.71] [8.66] [10.79] [9.06]
8.9 170 200 305
49 302 53 131 –
[314.30] [6.69] [7.87] [12.01]
8.9 275 296 190
49 302 55 581 x
[314.30] [10.83] [11.65] [7.48]
9.0 220 274 240
49 302 53 451 –
[317.83] [8.66] [10.79] [9.45]
9.5 220 328 250
49 406 55 111 x
[335.49] [8.66] [12.91] [9.84]
11.0 275 328 230
49 407 53 101 –
[388.46] [10.83] [12.91] [9.06]
11.2 170 200 380
49 302 53 321 –
[395.52] [6.69] [7.87] [14.96]
11.8 220 290 305
49 302 55 131 x
[416.71] [8.66] [11.42] [12.01]
12.1 275 328 250
49 408 53 101 –
[427.31] [10.83] [12.91] [9.84]
12.5 170 245 420
49 302 53 171 –
[441.43] [6.69] [9.65] [16.54]
16

[m3/min] seals
[cfm] d1 d2 h1
14.6 275 296 250
49 302 55 491 x
[515.59] [10.83] [11.65] [9.84]
15.0 275 328 305
49 303 55 171 x
[529.72] [10.83] [12.91] [12.01]
15.0 275 260 305
49 303 55 351 x
[529.72] [10.83] [14.17] [12.01]
15.7 220 290 400
49 303 55 121 x
[554.44] [8.66] [11.42] [15.75]
15.7 220 362 400
49 409 53 101 –
[554.44] [8.66] [14.25] [15.75]
16.4 300 355 305
49 303 53 121 –
[579.16] [11.81] [13.98] [12.01]
17.3 275 328 350
49 412 53 111 –
[610.94] [10.83] [12.91] [13.78]
19.0 300 355 350
49 303 53 261 –
[670.98] [11.81] [13.98] [13.78]
19.6 300 355 360
49 412 55 101 x
[692.17] [11.81] [13.98] [14.17]
20.0 275 328 400
49 303 53 111 –
[706.29] [10.83] [12.91] [15.75]
22.0 300 355 400
49 304 53 101 –
[776.92] [11.81] [13.98] [15.75]
25.3 275 360 500
49 304 55 241 x
[893.46] [10.83] [14.17] [19.69]
25.3 275 328 500
49 414 53 111 –
[893.46] [10.83] [12.91] [19.69]
27.7 300 355 500
49 305 53 111 –
[978.22] [11.81] [13.98] [19.69]
30.0 300 355 540
49 305 55 121 x
[1059.44] [11.81] [13.98] [21.26]
33.5 300 355 600
49 418 53 111 –
[1183.04] [11.81] [13.98] [23.62]
34.0 350 430 440
49 305 55 181 x
[1200.70] [13.78] [16.93] [17.32]
38.6 400 434 520
49 306 55 131 x
[1363.15] [15.75] [17.09] [20.47]
39.3 300 355 700
49 306 53 102 –
[1387.87] [11.81] [13.98] [27.56]
43.0 350 430 550
49 306 53 181 –
[1518.53] [13.78] [16.93] [21.65]
45.1 300 355 800
49 307 53 102 –
[1592.69] [11.81] [13.98] [31.50]
46.4 400 434 620
49 307 55 111 x
[1638.60] [15.75] [17.09] [24.41]
17
18
MANN+HUMMEL Air/oil separator boxes
19
MANN+HUMMEL Air/oil separator boxes
Flow rates Pressure resistance
Air/oil separator boxes are The housings of the air/oil

available for nominal flow separator boxes are designed
rates of 1 m3/min up to for operating pressures up
5.5 m3/min at an operating to a maximum of 20 bar
pressure of 7 bar (0.7 MPa). (2 MPa) or a maximum of
14 bar (1.4 MPa). The fitted
filter elements are suitable
Pressure drop for pressure differences
greater than 5 bar (0.5 MPa).
The pressure drop at nomi-
nal flow rate and at 7 bar
(0.7 MPa) operating pressure
is approx. 0.25 bar (25 KPa)
with a new element.
Separation efficiency Maintenance
The residual oil content of the The air/oil separator boxes

compressed air at nominal must be replaced if the flow
flow rate and 7 bar (0.7 MPa) resistance reaches 1 bar
operating pressure is appro- (0.1 MPa). The box may
ximately 1 to 3 mg/m3. only be replaced when the
De-oiled com- system is depressurised. A
pressed air commercially available belt
Extra Service life wrench is sufficient to remo-
separator ve the box. The box is fitted
pressure-proof The rise in flow resistance and tightened manually.
Fine
housing separator
and thus service life primarily
depend on the cleanness of
pressure-stable the oil and the quality of the
support tube air filter. A service life of se-
veral thousand hours can be
achieved with a well-functio-
Adapter union ning system.
Separated
O-ring oil Fitting advice
Filter head
(Srew-on base, Air/oil separator boxes are
not supplied) Inlet of fitted vertically (Fig. 1) by
air/oil hand on the firmly installed
mixture
filter head using a suitable
De-oiled
adapter union. We recom-
compressed air output
mend fitting in a position with
good access for servicing.
Fig. 1
20
d4
h1
d1
d2
d3
d5
MANN-FILTER Nominal flow rate 1)

Dimensions in mm [dimensions in inches] max.
[m3/min] working pressure
[cfm] d1 d2 d3 d4 d5 h1 [bar] [MPa]
1.0 62 71 76 80 127
LB 719/2 M 22x1.5 20 2.0
[35.31] [2.44] [2.80] [2.99] [3.15] [5.00]
2.0 62 71 93 96 212
LB 962/2 M 24x1.5 20 2.0
[70.63] [2.44] [2.80] [3.66] [3.78] [8.35]
3.0 100 111 136 140 177
LB 1374/2 M 39x1.5 20 2.0
[105.94] [3.94] [4.37] [5.35] [5.51] [6.97]
4.0 93 104 108 110 260
LB 11 102/2 M 32x1.5 14 1.4
[141.26] [3.66] [4.09] [4.25] [4.33] [10.24]
5.5 100 111 136 140 302
LB 13 145/3 M 39x1.5 20 2.0
[194.23] [3.94] [4.37] [5.35] [5.51] [11.89]
1) Flow rate according to DIN 1945 at 7 bar (0.7 MPa) operating pressure.
21
MANN+HUMMEL StarBox
High quality air/oil separators rator boxes, performs better

are crucial for process relia- in the critical areas of residu-
bility and energy efficiency in al oil content and differential
compressors. The StarBox pressure.
from MANN+HUMMEL sets
new standards for both cri- Advantages at a glance:
teria in the separation of oil-
from compressed air. The • up to 99 Euro energy
new generation with more saving per filter through
performance in the same lower differential pressure
installation space offers • residual oil content of
greater energy efficiency and 1-3 ppm
process reliability. This has • up to 25% longer service
been made possible through life in comparison to con-
a new high performance ventional air/oil separator
medium specially developed boxes
for compressors. As a result • longer service life of the
the StarBox, in comparison fine filters installed down-
to conventional air/oil sepa- stream
Energy saving per filter *
120
99 Euro
100
80
60
35 Euro
40
20
0
LB 962/20 LB 13 145/20
* Calculation based on a filter service life of 3,000 operating hours

and power costs of 0.12 Euro per kWh, in comparison with a
conventional air/oil separator box.
MANN-FILTER Compatible Nominal flow rate Dimensions in mm [dimensions in inches] max.

to [m3/min] working pressure
[cfm] d1 d2 d3 d4 d5 h [bar] [MPa]
2.2 62 71 93 96 212
LB 962/20 LB 962/2 M 24x1.5 20 2.0
[77.69] [2.44] [2.80] [3.66] [3.78] [8.35]
6.0 100 111 136 140 302
LB 13 145/20 LB 13 145/3 M 39x1.5 20 2.0
[211.89] [3.94] [4.37] [5.35] [5.51] [11.89]
22
MANN+HUMMEL Air/oil separator filters
23
MANN+HUMMEL Air/oil separator filters
Fitting advice Maintenance
The air/oil separator filters The air/oil separator boxes

are fitted in an easily acces- of the filters must be replaced
sible position either vertical if flow resistance reaches
or suspended in the pipe 1 bar (0.1 MPa). The box
downstream of the compres- may only be replaced when
sed air tank. Please observe the system is depressurised.
the marked flow direction. A commercially available belt
The oil return pipe (steel wrench is sufficient to remove
pipe 8x1C-PHR) is fitted by the box. The box is fitted and
the customer using the screw tightened manually.
connection in the head. The
steel pipe is not part of the
scope of supply.
Flow rates Separation efficiency
Air/oil separator filters are The residual oil content of

available for nominal flow the compressed air at nomi-
rates of 1 m3/min up to nal flow rate and at 7 bar
11 m3/min at a compressor (0.7 MPa) operating pressure
pressure of 7 bar (0.7 MPa). is approx. 1 to 3 mg/m3.
Pressure drop Service life to the screw
The pressure drop at nominal The rise in flow resistance

flow rate and at 7 bar and thus service life primarily
(0.7 MPa) operating pressure depend on the cleanness of
is approx. 0.3 bar (30 KPa) the oil and the quality of the from the to the
with a new element. air filter. A service life of se- compressor consumer
Pressure resistance ning system.
The housings of the air/oil

separator filters are desi-
gned for operating pressures
up to a maximum of 20 bar
(2 MPa) or a maximum of
14 bar (1.4 MPa) (please
refer to values in the table
on page 15). The built-in fil-
ter elements can withstand
Fig. 1
pressure differences of an
upwards 5 bar (0.5 MPa).
Installation of the air/oil separator in the compressed air pipe
24
a a
b
b
d
d1 d
e
e
d2
d2
M 10 20 [0.79] deep
50
[1.97]
f
25 [0.98]
35 [1.38]
M 10 20 [0.79] deep
80 80 80
[3.15] [3.15] [3.15]
Fig. 1 Fig. 2
Order No. Mounted Fig. Nominal Dimensions in mm [dimensions in inches] max.

air/oil flow rate 1) working
separator box [m3/min] pressure
[cfm] a b c d d1 d2 e f [bar] [MPa]
1.0 95 50 127 36 76 34 47.5

49 303 62 101 1x LB 719/2 1 G 3/4” 20 2.0
[35.31] [3.74] [1.97] [5.00] [1.42] [2.99] [1.34] [1.87]
2.0 95 50 212 36 93 34 47.5
49 306 62 101 1x LB 962/2 1 G 3/4” 20 2.0
[70.63] [3.74] [1.97] [8.35] [1.42] [3.66] [1.34] [1.87]
3.0 135 54 177 50 136 41 56
49 308 62 101 1x LB 1374/2 1 G 1 1/4” 20 2.0
[105.94] [5.32] [2.13] [6.97] [1.97] [5.35] [1.61] [2.20]
5.5 135 54 302 50 136 41 56
49 316 62 101 1x LB 13 145/3 1 G 1 1/4” 20 2.0
[194.23] [5.32] [2.13] [11.89] [1.97] [5.35] [1.61] [2.20]
11 320 68 302 136 58
49 330 62 101 2x LB 13 145/3 2 G 2” – – 20 2.0
[388.46] [12.60] [2.68] [11.89] [5.35] [2.28]
25
160 [6.30] 160 [6.30]
80 [3.15] 160 [6.30] SW 17
50.8 [2.00] 57.5 26 [1.02]

[2.26]
88.9 ø 63.5 M12

[3.50] [2.50] (8x)
65
[2.56]
140 [5.51]
424.5
[16.71]
302
[11.89]
ø 136 [5.35]
480 [18.90]
Removal clearance
approx. 40 [1.57]
59 M12 (4x), 24 [0.94] deep

[2.32]
47.5
[1.87]
Order No. Mounted air/oil Nominal flow rate 1)

max.
separator box [m3/min] working pressure
[cfm] [bar] [MPa]
16.5
49 316 62 141 3x LB 13 145/3 20 2.0
[582.69]
26
for vacuum pumps
27
for vacuum pumps
Service life Fitting advice
The rise in flow resistance The full separation efficiency

and thus service life primarily of the air/oil separators is
depend on the cleanness of only available fully when
the oil and the quality of the there is no leakage between
air filter. A service life of se- the wet and dry sides.
ning system.
This model is designed for The air/oil separators for

flows from the inside to the vacuum pumps are designed
outside. The listed available for differential pressures of up
air/oil separators are particu- to at least 1.5 bar (150 KPa).
larly suitable for integrated
fitting in oil flooded vane
vacuum pumps. The installa- Separation efficiency
tion position can be chosen
freely. The residual oil content at
nominal air flow is approx.
1 to 3 mg/m3.
28
d1 d1 d1 d1
d2 h2 d2 h2 d2 h2 d2 h2
h1
h1 h1 h1
d3 d3
d3 h3
Fig. 1 Fig. 2 Fig. 4 Fig. 6
Order No. Fig. Nominal flow rate Dimensions in mm [dimensions in inches] with
[m3/min] seals
[cfm] d1 d2 d3 h1 h2 h3
0.1 30 10 10 60
49 000 53 108 1 – – –
[3.53] [1.18] [0.39] [0.39] [2.36]
0.1 35 55 11
49 000 52 114 2 G 3/8” – – –
[3.53] [1.38] [2.17] [0.43]
0.15 35 55 11
49 000 52 102 2 G 3/8” – – –
[5.30] [1.38] [2.17] [0.43]
0.15 55 26.5 29 40 5
49 000 51 401 4 – x
[5.30] [2.17] [1.04] [1.14] [1.57] [0.20]
0.2 35 75 11
49 000 52 115 2 G 3/8” – – –
[7.06] [1.38] [2.95] [0.43]
0.2 35 85 11
49 000 52 171 2 G 3/8” – – –
[7.06] [1.38] [3.35] [0.43]
0.25 35 110 11
49 000 52 109 2 G 3/8” – – –
[8.83] [1.38] [4.33] [0.43]
0.3 40 20.2 20.2 96
49 000 52 241 1 – – –
[10.59] [1.57] [0.80] [0.80] [3.78]
0.3 55 26.5 29 80 5
49 000 54 121 4 – x
[10.59] [2.17] [1.04] [1.14] [3.15] [0.20]
0.3 55 25.2 75 3
49 000 52 351 6 – – –
[10.59] [2.17] [0.99] [2.95] [0.12]
Customized versions are available on request.
29
d1
d1 d1
d2 h2
d2 h2 d2 h2
h1
h1
h1
d1
d1
d2
d2 h2 h2
d3
d3 h3 d3 d3
Fig. 1 Fig. 2 Fig. 4
h1
h1
d3
Fig. 6 Fig. 7
[m3/min] seals
[cfm] d1 d2 d3 h1 h2 h3
0.3 55.5 15 77 13
49 000 54 361 7 M 25x2 – x
[10.59] [2.19] [0.59] [3.03] [0.51]
0.3 56 26 29 80 5
49 000 54 211 4 – x
[10.59] [2.20] [1.02] [1.14] [3.15] [0.20]
0.4 53 28 120 9
49 000 52 501 2 – – –
[14.13] [2.09] [1.10] [4.72] [0.35]
0.4 55 26.5 29 95 5
49 000 50 391 4 – x
[14.13] [2.17] [1.04] [1.14] [3.74] [0.20]
0.4 72 32.2 80 2.5
49 000 52 352 6 – – –
[14.13] [2.83] [1.27] [3.15] [0.10]
0.5 55 25 25 135
49 000 53 106 1 – – –
[17.66] [2.17] [0.98] [0.98] [5.31]
0.5 55 25.2 130 3
49 000 52 271 6 – – –
[17.66] [2.17] [0.99] [5.11] [0.12]
0.5 65 43 43 100 3
49 000 55 251 1 – x
[17.66] [2.56] [1.69] [1.69] [3.94] [0.12]
0.5 72.5 22 83 13
49 000 54 351 7 M 32x2 – x
[17.66] [2.85] [0.87] [3.27] [0.51]
30
d1 d1
d1
d2 h2 d2 h2
d2 h2
h1
h1 h1
d1 d1
d1
h2 d2 h2
d2 d2 h2
d3 h3 d3

h1
h1 h1
d3
[m3/min] seals
[cfm] d1 d2 d3 h1 h2 h3
0.6 56 26 29 177 5
49 000 54 201 4 – x
[21.19] [2.20] [1.02] [1.14] [6.97] [0.20]
0.6 65 43 43 100 3
49 000 54 151 1 – x
[21.19] [2.56] [1.69] [1.69] [3.94] [0.12]
0.6 84 51 35.5 100 5
49 000 54 191 4 – x
[21.19] [3.31] [2.01] [1.40] [3.94] [0.20]
0.7 55 26.5 29 177 5
49 000 54 131 4 – x
[24.72] [2.17] [1.04] [1.14] [6.97] [0.20]
0.7 72 35 125 9
49 000 52 105 3 – – –
[24.72] [2.83] [1.38] [4.92] [0.35]
0.7 80 45.2 125 3.5
49 000 52 353 6 – – –
[24.72] [3.15] [1.78] [4.92] [0.14]
0.7 82 52.5 35 100 5
49 000 54 111 4 – x
[24.72] [3.23] [2.07] [1.38] [3.94] [0.20]
0.8 53 28 202 9
49 000 52 181 2 – – –
[28.25] [2.09] [1.10] [7.95] [0.35]
0.8 72 35 3 130 10
49 000 55 241 5 – x
[28.25] [2.83] [1.38] [0.12] [5.12] [0.39]
31
d1 d1
d1
d2 h2 d2 h2
d2 h2
h1
h1 h1
d1 d1
d1
d2 d2
d2 h2 h2
d3 h2
d3 h3 d3

h1
h1 h1
d3 d3
[m3/min] seals
[cfm] d1 d2 d3 h1 h2 h3
0.8 82 35 128 14
49 000 55 301 7 M 45x3 – x
[28.25] [3.23] [1.38] [5.04] [0.55]
0.9 80 45 45 145
49 000 50 611 1 – – –
[31.78] [3.15] [1.77] [1.77] [5.70]
0.9 80 45 45 145
49 000 50 612 1 – – –
[31.78] [3.15] [1.77] [1.77] [5.70]
1.2 71 41 8.4 227 2
49 000 54 261 1 – x
[42.38] [2.80] [1.61] [0.33] [8.94] [0.08]
1.25 72 35 3 208 10
49 000 55 221 5 – x
[44.14] [2.83] [1.38] [0.12] [8.19] [0.39]
1.3 82 50 9 200 10
49 000 54 102 2 – x
[45.91] [3.23] [1.97] [0.35] [7.87] [0.39]
1.3 82 52.5 35 200 5
49 000 51 451 4 – x
[45.91] [3.23] [2.07] [1.38] [7.87] [0.20]
1.4 70 41 41 250
49 000 53 107 1 – – –
[49.44] [2.76] [1.61] [1.61] [9.84]
1.45 72 35 252 9
49 000 52 103 2 – – –
[51.21] [2.83] [1.38] [9.92] [0.35]
1.45 72 35 252 9
49 000 50 571 3 – – –
[51.21] [2.83] [1.38] [9.92] [0.35]
32
d1 d1
d1 d1
d2 h2 d2 h2
d2 h2 d2 h2
h1 h1 h1 h1
d3 h3 d3
Fig. 1 Fig. 2 Fig. 3 Fig. 5
[m3/min] seals
[cfm] d1 d2 d3 h1 h2 h3
1.5 72 35 252 9
49 000 52 201 2 – – –
[52.97] [2.83] [1.38] [9.92] [0.35]
1.5 72 35 3 250 9
49 000 55 341 2 – x
[52.97] [2.83] [1.38] [0.12] [9.84] [0.35]
1.5 72 35 3 250 10
49 000 55 231 5 – x
[52.97] [2.83] [1.38] [0.12] [9.84] [0.39]
1.8 70 41 41 330
49 001 53 112 1 – – –
[63.57] [2.76] [1.61] [1.61] [12.99]
2.0 108 73 73 220 6 12
49 000 50 461 1 x
[70.63] [4.25] [2.87] [2.87] [8.66] [0.24] [0.47]
2.2 108 75 75 230
49 001 52 108 1 – – –
[77.69] [4.25] [2.95] [2.95] [9.06]
2.2 72 35 377 9
49 001 52 171 2 – – –
[77.69] [2.83] [1.38] [14.84] [0.35]
2.2 72 35 377 9
49 000 50 651 3 – – –
[77.69] [2.83] [1.38] [14.84] [0.35]
2.3 72 35 3 375 10
49 001 55 171 2 – x
[81.22] [2.83] [1.38] [0.12] [14.76] [0.39]
2.3 72 35 3 375 10
49 001 55 201 5 – x
[81.22] [2.83] [1.38] [0.12] [14.76] [0.39]
2.5 108 73 73 285 6 12
49 001 54 100 1 x
[88.29] [4.25] [2.87] [2.87] [11.22] [0.24] [0.47]
2.5 82 50 9 380 10
49 001 52 110 2 – x
[88.29] [3.23] [1.97] [0.35] [14.96] [0.39]
33
d1 d1
d1
d2 h2 d2 h2
d2 h2
h1
h1 h1
d1
d1
h2 d2 h2
d2
d3 h3 d3

h1
h1
d3
Fig. 4 Fig. 5
[m3/min] seals
[cfm] d1 d2 d3 h1 h2 h3
2.65 82 52.5 35 400 5
49 000 51 341 4 – x
[93.58] [3.23] [2.07] [1.38] [15.75] [0.20]
2.70 71 41 8.4 398.5 2 25
49 001 54 281 1 x
[95.35] [2.80] [1.61] [0.33] [15.69] [0.08] [0.98]
2.90 72 35 502 9
49 001 52 151 2 – – –
[102.41] [2.83] [1.38] [19.76] [0.35]
2.90 72 35 502 9
49 001 52 172 2 – – –
[102.41] [2.83] [1.38] [19.76] [0.35]
2.90 72 35 502 9
49 000 50 661 3 – – –
[102.41] [2.83] [1.38] [19.76] [0.35]
2.90 82 50 9 450 10
49 001 54 105 2 – x
[102.41] [3.23] [1.97] [0.35] [17.72] [0.39]
3.10 72 35 3 500 10
49 001 55 181 2 – x
[109.48] [2.83] [1.38] [0.12] [19.69] [0.39]
3.10 72 35 3 500 10
49 001 55 191 5 – x
[109.48] [2.83] [1.38] [0.12] [19.69] [0.39]
3.60 82 50 9 540 10
49 002 52 171 2 – x
[127.13] [3.23] [1.97] [0.35] [21.26] [0.39]
34
Accessories for MANN+HUMMEL Air/oil separators
35
Seals for MANN+HUMMEL Air/oil separators
da
di 1.5
[0.06]
dl
Order No. Diameter da di dl d

Air/oil separator [mm] [inches] x
[mm] [inches] [mm] [inches] [mm] [inches] [mm] [inches] Number of holes
73 111 73.5
23 074 31 212 – –
[2.87] [4.37] [2.89]
110 154 113
23 113 31 141 – –
[4.33] [6.06] [4.45]
110 165 113.5
23 114 31 991 – –
[4.33] [6.50] [4.47]
125 165 128
23 128 31 101 – –
[4.92] [6.50] [5.04]
135 155 135
23 134 31 101 – –
[5.31] [6.10] [5.13]
135 178 138
23 138 31 134 – –
[5.31] [7.01] [5.43]
135 165 138
23 138 31 981 – –
[5.31] [6.50] [5.43]
135 215 138
23 138 31 141 – –
[5.31] [8.46] [5.43]
135 215 138
23 138 31 971 – –
[5.31] [8.46] [5.43]
135 178 138
23 138 31 961 – –
[5.31] [7.01] [5.43]
135 190 138
23 138 31 171 – –
[5.31] [7.48] [5.43]
170 238 172
23 172 31 123 – –
[6.69] [9.37] [6.77]
170 195 172
23 172 31 124 – –
[6.69] [7.68] [6.77]
170 245 172 210
23 172 31 131 17 [0.67] x 8
[6.69] [9.65] [6.77] [8.27]
170 192 172
23 172 31 141 – –
[6.69] [7.56] [6.77]
The listed seals have a thickness of 1.5 mm (0.06 inches).
36

170 238 172 215
23 172 31 151 14 [0.55] x 8
[6.69] [9.37] [6.77] [8.46]
170 200 172
23 172 31 951 – –
[6.69] [7.87] [6.77]
170 220 172
23 172 31 171 – –
[6.69] [8.66] [6.77]
170 245 172 210
23 172 31 941 13 [0.51] x 8
[6.69] [9.65] [6.77] [8.27]
170 240 190 215
23 190 31 121 14 [0.55] x 12
[6.69] [9.45] [7.48] [8.46]
200 240 203
23 203 31 101 – –
[7.87] [9.45] [7.99]
220 238 223
23 223 31 105 – –
[8.66] [9.37] [8.78]
220 290 223
23 223 31 106 – –
[8.66] [11.42] [8.78]
220 284 223
23 223 31 131 – –
[8.66] [11.18] [8.78]
220 274 223
23 223 31 107 – –
[8.66] [10.79] [8.78]
220 265 223
23 223 31 111 – –
[8.66] [10.43] [8.78]
220 250 223
23 223 31 121 – –
[8.66] [9.84] [8.78]
170/220 295 230 265
23 230 31 121 13 [0.51] x 8
[6.69/8.66] [11.61] [9.06] [10.43]
220 300 230 272
23 230 31 131 14 [0.55] x 12
[8.66] [11.81] [9.06] [10.71]
275 296 278
23 278 31 103 – –
[10.83] [11.65] [10.94]
275 328 278
23 278 31 104 – –
[10.83] [12.91] [10.94]
275 375 278
23 278 31 111 – –
[10.83] [14.76] [10.94]
275 296 278
23 278 31 991 – –
[10.83] [11.65] [10.94]
300 348 300
23 300 31 101 – –
[11.81] [13.70] [11.81]
300 355 303
23 303 31 112 – –
[11.81] [13.98] [11.93]
300 440 303
23 303 31 122 – –
[11.81] [17.32] [11.93]
300 343 303
23 303 31 131 – –
[11.81] [13.50] [11.93]
300 440 303
23 303 31 981 – –
[11.81] [17.32] [11.93]
300 400 303 350
23 303 31 151 26 [1.02] x 12
[11.81] [15.75] [11.93] [13.78]
300 350 303
23 303 31 161 – –
[11.81] [13.78] [11.93]
37
da
di 1.5
[0.06]
dl

300 390 303
23 303 31 171 – –
[11.81] [15.35] [11.93]
300 328 303
23 303 31 191 – –
[11.81] [12.91] [11.93]
300 360 320
23 320 31 131 – –
[11.81] [14.17] [12.60]
350 430 353
23 353 31 101 – –
[13.78] [16.93] [13.90]
350 430 353
23 353 31 981 – –
[13.78] [16.93] [13.90]
350 395 353
23 353 31 121 – –
[13.78] [15.55] [13.90]
400 434 403
23 403 31 101 – –
[15.75] [17.09] [15.87]
400 500 403 460
23 403 31 121 18 [0.71] x 16
[15.75] [19.69] [15.87] [18.11]
400 440 403
23 403 31 131 – –
[15.75] [17.32] [15.87]
475 535 479
23 479 31 111 – –
[18.70] [21.06] [18.86]
475 635 479
23 479 31 121 – –
[18.70] [25.00] [18.86]
475 740 630 686
23 630 31 101 28 [1.10] x 24
[18.70] [29.13] [24.80] [27.01]
595 700 600 660
23 600 31 102 23 [0.91] x 24
[23.43] [27.56] [23.62] [25.98]
38
Filter heads for MANN+HUMMEL Air/oil separators
These filter heads are

available individually and A–A
are pressure-tested. 135 [5.32]
A SW 17 56 [2.20]
20 [0.79] M10 (2x)
20 [0.79]
68.5 G 1 1/4” G 1 1/4”

134.5 [2.70]
[5.30] 41
[1.61]
33.4 8
48.5 [1.32] [0.32]
[1.91]
A ø 30 [1.18]
ø 96 [3.78] ø 35.8 [1.41]
ø 115 [4.53] M39x1.5

Fig. 1
Order No. Fig. Suitable air/oil max.

separator box working pressure
[bar] [MPa]
67 700 31 801 1 1x LB 1374/2; 1x LB 13 145/3; 1x LB 13 145/20 20 2.0

67 730 31 861 2 2x LB 1374/2; 2x LB 13 145/3; 2x LB 13 145/20 20 2.0
67 750 31 971 3 3x LB 1374/2; 3x LB 13 145/3; 3x LB 13 145/20 20 2.0
320 [12.60] 160 [6.30] 160 [6.30]
80 [3.15] 80 [3.15] 32 [1.26]

20 [0.79] 26 [1.02] SW 17
SW 17 160 [6.30] 32 [1.26]
109
57.5 M12 26 [1.02]
[4.29]
G 2” [2.23] (4x)
(2x) 166
58 [6.54]
[2.28] 122.5 ø 63.5 M12
[4.82] [2.50] (8x)
M39x1,5
ø 96 [3.78] M39x1.5
ø 96 [3.78]
ø 116 [4.57] ø 116 [4.57]
Clean air G 1/4” 33 [1.30] 480 [18.90]

12 [0.47] deep G 3/8”, 12 [0.47] deep
Raw air G 1/4” 160 [6.30]
12 [0.47] deep
74
[2.91] 50 118.4
[1.97] [4.66]
80
25
[3.15]
[0.98]
35 47.5
[1.38] [1.88]
95
M 12 (3x), 26 [1.02] deep 50.8 [2.00] [3.76]
3
88.9 115 190.5
[0.12]
65 [3.50] [4.53] [7.49]
102 Fig. 2 Fig. 3
[2.56]
[4.02]
12
[0.47]
80 [3.15] 50.8 [2.00]
39
Screw-on connectors for MANN+HUMMEL
Air/oil separators
d1
d4
h1
h2 h4 h
3
15 [0.59]
40 SW
[1.57]
d3
d2
Order No. Suitable air/oil Dimensions in mm [dimensions in inches]

separator box
d1 d2 d3 d4 h1 h2 h3 h4 SW
14 19.2 135 38 25.4 6 27
21 024 15 981 LB 719/2 M 22x1.5 M 24x1.5
[0.55] [0.76] [5.32] [1.50] [1.00] [0.24] [1.06]
15 19.6 135 38 25.4 6 32
21 027 15 991 LB 962/2 M 24x1.5 M 27x1.5
[0.59] [0.78] [5.32] [1.50] [1.00] [0.24] [1.26]
22 28.1 155 41.5 27.4 6 41
21 036 15 991 LB 11 102/2 M 32x1.5 M 36x1.5
[0.87] [1.11] [6.10] [1.63] [1.08] [0.24] [1.61]
LB 1374/2 30 35.8 175 41.5 34.4 7 46
21 042 15 991 M 39x1.5 M 42x1.5
LB 13 145/3 [1.18] [1.41] [6.89] [1.63] [1.35] [0.28] [1.81]
40
MANN+HUMMEL Oil Filters and Fuel Filters
41
MANN+HUMMEL Oil Filters: optimally designed
Compressor oil is a very Just as with air cleaners and

expensive machine oil. air/oil separators, the oil filters
High quality oil filters are in a compressed air system
recommended to conserve are also part of a process
this oil and also to protect chain in which the weakest
other parts of the compres- link can seriously lessen the
sed air system. performance of the whole
system. If the oil filter does not
MANN+HUMMEL oil filters work properly, the dirt deposits
are particularly designed to will negatively affect the air/oil
handle the aggressive running separators, fine filters and
conditions of the compressor. machine components. The
result is a considerable shor-
tening of the filter service life
and increased maintenance
costs for the compressor.
Design Advantages at a glance: Our MANN+HUMMEL filters

are made with high perfor-
The spin-on filter consists of • High dirt holding capacity mance filtration media and
a robust metal housing with • Reliable function at cold elastomers which are speci-
a filter element fitted inside. start thanks to the bypass ally designed for use with
Depending on the application, valve compressors. They can
the spin-on filter can be • High mechanical stability withstand continuous high
equipped with various com- of the whole filter and filter running temperatures with
ponents such as a different medium a safety reserve.
filter medium, a non-return
valve, a bypass valve, etc..
The liquid to be filtered flows Further information is avail-
into the cover plate through able in the MANN+HUMMEL
concentric openings, flows catalogue for Liquid Filters
through the filter element and (Order No. 19 942 10 101).
finally the cleaned liquid exits
through the central connec-
tion. An undetachable seal
integrated in the cover plate
ensures optimum sealing to
the outside under all opera- Types of spin-on filters
ting conditions.
The dimension tables refer to
these forms. 7
Form A [0.28] Form B
Form C Form D
42
MANN+HUMMEL Oil Filters
Oil filters used with compres- d4

sors have to be free of silicon d3
to enable use of the com- d2
pressors on paint-spray lines. d1
Furthermore, compressors
have different requirements
for oil filters in comparison
to engines. Firstly, the life
of the oil and the oil filter is
considerably longer in a com-
pressor than in an engine.
Secondly, the compressor oil h
and oil filter are not exposed
to combustion residues and
in addition are subjected to
a lower temperature level.
d5
MANN- Nominal Dimensions in mm (dimensions in inches) Filter fineness Non- By- Permissible Type
FILTER flow acc. to ISO 16 889 return pass operating
rate [µm (c)] * with valve valve pressure (see
[l/min] 50% 99% page
[gpm] d1 d2 d3 d4 d5 h separation efficiency [bar] [bar] [bar] [MPa] 42)
20 3/4” - 62 71 80 76 93
W 712/65 20 > 50 0.12 2.5 14 1.4 C
[5.28] 16 UNF [2.44] [2.80] [3.15] [2.99] [3.66]
30 3/4” - 62 71 80 76 123
W 719/37 20 > 50 0.12 2.5 14 1.4 C
[7.93] 16 UNF [2.44] [2.80] [3.15] [2.99] [4.84]
30 3/4” - 62 71 96 93 95
W 920/51 20 > 50 0.12 2.5 14 1.4 A
[7.93] 16 UNF [2.44] [2.80] [3.78] [3.66] [3.74]
35 3/4” - 62 71 96 93 95
W 920/40 14 38 0.12 1.2 14 1.4 B
[9.25] 16 UNF [2.44] [2.80] [3.78] [3.66] [3.74]
40 3/4” - 62 71 96 93 114
W 930/35 20 > 50 0.12 2.5 14 1.4 A
[10.57] 16 UNF [2.44] [2.80] [3.78] [3.66] [4.49]
55 3/4” - 62 71 96 93 142
W 940/55 20 > 50 0.12 2.5 14 1.4 A
[14.53] 16 UNF [2.44] [2.80] [3.78] [3.66] [5.59]
70 1” - 62 71 96 93 170
W 950/24 14 38 0.12 1.6 14 1.4 B
[18.49] 12 UNF [2.44] [2.80] [3.78] [3.66] [6.69]
75 1” - 62 71 96 108 210
W 962/14 14 38 – 2.5 14 1.4 B
[19.82] 12 UNF [2.44] [2.80] [3.78] [4.25] [8.27]
100 1” - 62 71 96 108 210
W 962/18 5 19 0.12 2.5 14 1.4 B
[26.42] 12 UNF [2.44] [2.80] [3.78] [4.25] [8.27]
70 1” - 93 104 110 108 227
W 1170 14 38 0.12 1.2 14 1.4 C
[18.49] 12 UNF [3.66] [4.09] [4.33] [4.25] [8.94]
100 1 1/8” - 93 104 110 108 260
W 11 102 20 > 50 0.12 2.5 14 1.4 C
[26.42] 16 UN [3.66] [4.09] [4.33] [4.25] [10.24]
190 1 1/2” - 100 111 140 136 302
WD 13 145/8 15 38 – 2.5 20 2.0 D
[50.20] 16 UN [3.94] [4.37] [5.51] [5.35] [11.89]
190 1 1/2” - 100 111 140 136 302
WD 13 145/10 <3 7 – 2.5 20 2.0 D
[50.20] 16 UN [3.94] [4.37] [5.51] [5.35] [11.89]
* In comparison to the previously used calibration, the new calibration with the same filter results in a lower filter fineness with small particles.
43
Fine high performance – long-life oil filters
The oil filter is an important selected materials, e.g. metal,

component for the reliable filter media and seals, are
operation of a compressor. configured especially for this
It prevents the unfiltered oil application and the aggres-
from entering the oil circuit. sive oil in the system.
In particular, the oil filter pro-
tects the compressor screw MANN+HUMMEL offers cel-
against premature wear and lulose media for standard
extends the service life of applications. Long-life oil fil-
the air/oil separator. ters with fibre-glass media
are a better choice for the
MANN+HUMMEL oil filters finest filter fineness of 10 µm
are designed to perform diffi- absolute and a filter service
cult operating conditions life of several thousand
found in compressors. The operating hours.
Oil filter
Air/oil
separator
Air filter
Oil
Air
The finest filtration with MANN+HUMMEL long-life oil filters takes the load
off the air/oil separators installed downstream and protects the screw.
MANN- Nominal Dimensions in mm (dimensions in inches) Filter fineness Non- By- Permissible Type
FILTER flow acc. to ISO 16 889 return pass operating
rate [µm (c)] * with valve valve pressure (see
[l/min] 50% 99% page
[gpm] d1 d2 d3 d4 d5 h separation efficiency [bar] [bar] [bar] [MPa] 42)
65 1” - 62 71 96 93 212
WD 962/21 4 10 – 2.5 25 2.5 D
[17.17] 12 UNF [2.44] [2.80] [3.78] [3.66] [8.34]
110 1 1/2” - 100 111 140 136 177
WD 1374/6 4 10 – 2.5 20 2.0 D
[29.06] 16 UN [3.94] [4.37] [5.51] [5.35] [6.97]
210 1 1/2” - 100 111 140 136 302
WD 13 145/14 4 10 – 2.5 20 2.0 D
[55.48] 16 UN [3.94] [4.37] [5.51] [5.35] [11.89]
* In comparison to the previously used calibration, the new calibration with the same filter results in a lower filter fineness with small particles.
44
MANN+HUMMEL Fuel filters
MANN+HUMMEL spin-on • Robust, anti-corrosion

filters are used for the fil- housing with high pulsation
tration of fuel in a number and pressure stability
of applications. • Geometry designed for
MANN+HUMMEL has been optimum flow
a leading manufacturer of • Undetachable seals
spin-on filters worldwide • Stable, non-collapsible
for many years. central tube
• Non-return valve with low
pressure drop
Advantages at a glance:
Further information is avail-
• Available with a range of able in the MANN+HUMMEL
filter media catalogue for Liquid Filters
• Efficient separation and (Order No. 19 942 10 101).
high dirt holding capacity
with low pressure drop
In-line fuel filters

PreLine® preliminary filter for the separation of water
Increasing pressures in in- Advantages at a glance:

jection systems have in turn
considerably increased the • Excellent water separation
requirements for fuel filtra- • Design with highly integra-
tion with regard to the ted function
separation of water and • High dynamic stiffness
particles. The injection • Optional: electrical heater
pump manufacturers have in the inflow
therefore drawn up a list • Increases the filter service
of requirements. life of the main filter
MANN+HUMMEL filters • Ideal as retrofit solution
more than completely fulfil • Protects modern injection
the requirements. systems against damage
caused by corrosion and
Our PreLine® preliminary fuel abrasion
filter series reliably meets the • Reduces costs through
required water separation longer engine life
efficiency of at least 93% • Reduces repair costs
acc. to ISO 4020 thanks to
the specially developed melt- Further information is avail-
blown medium. able in the MANN+HUMMEL
catalogue for Liquid Filters
The standard version has a (Order No. 19 942 10 101).
manual pump and manual
drain. Other versions are
available with an electrical
diesel heater and water sen-
sor.
45
46
MANN+HUMMEL Air Cleaners
47
NLG: flexible – robust – economical
The new NLG line from Advantages at a glance: Further information is avail-
MANN+HUMMEL offers a able in the MANN+HUMMEL
flexible and economic so- catalogue for Air Cleaners
lution for many varied (Order No. 19 941 10 101).
• High flexibility through • Corrosion-free and robust
applications in the field

variable modular system housing through use of
of intake air filtration.

• Economic air cleaner plastic reinforced with fibre-
system through modular glass
design • The Piclon version with inte-
• Easy element change grated dust pre-separation
without tools can also be used with me-
dium to heavy dust loads.
NLG Pico
Single-stage air cleaner
Design Single-stage plastic air cleaner

Volumetric flow range 10 m3/min to 50 m3/min
Operating temperature Continuous: -40 °C to +80 °C
for short periods: +100 °C
Main element Star-pleated element with centre tube, radial seal,
metal-free
Secondary element Synthetic fabric element with centre tube, radial seal,
metal-free
Selection criteria Low pressure drop and highly economical with low
dust loads
Typical applications Trucks, mobile cranes, buses, stationary compressors,
generators
NLG Piclon
Two-stage air cleaners with integrated pre-separation
Design Two-stage plastic air cleaner

Operating temperature Continuous: -40 °C to +80 °C
for short periods: +100 °C
Pre-separation Vane to generate air spin
Main element Star-pleated element with centre tube, radial seal,
metal-free
Secondary element Synthetic fabric element with centre tube, radial seal,
metal-free
Selection criteria Highly economical with medium dust loads
Typical applications Mobile compressors, mobile cranes, construction site
trucks, construction and agricultural machines
48
Europiclon® : the flexible allrounder
The Europiclon® from

MANN+HUMMEL is charac-
These characteristics have medium to heavy dust loads. • Easy element change with-
terised by its high dust

made the Europiclon® the These include construction out tools
capacity and low pressure

tried and tested air cleaner and agricultural machines, • Highest operational reliabil-
drop.
for all machines and equip- mobile compressors and ity through elements with
ment used in conditions with harvesting machines. proven radial seal
Advantages at a glance:
• Metal-free filter elements
are easily disposed of by
incineration and therefore
• Long service life through are environmentally friendly
integrated pre-separation with inexpensive disposal
• Highly economical through • Easy adaptation to other
modular system equipment with a flexible
• Extensive range of acces- bracket system
sories • Patented filter elements
• Corrosion free housing in
impact resistant plastic

Volumetric flow range 0.8 m3/min to 28 m3/min
Operating temperature Continuous: -40 °C to +80 °C, for short periods: +100 °C
Pre-separation Tangential inlet
Main element Star-pleated element, centre tube in the housing, radial
Secondary element Synthetic fabric element with centre tube, radial seal, metal-free
Selection criteria Flexibility and economy with longer service life
Typical applications Construction and agricultural machines, mobile compressors
Inline Piclon: Two-stage air cleaner with plastic

housing
This two-stage air cleaner Advantages at a glance:

from MANN+HUMMEL with
integrated pre-separation
is available in three sizes.
• Linear air flow • Corrosion-free and robust
The Inline Piclon is particu-

• Compact design housing through use of
larly suited for use in medi-

• Economical air cleaner recyclable plastic
um dust conditions and for

system with integrated • Threaded inserts integra-
use with engines and com-

bracket ted in housing enable
pressors with pulsating

• Easy element change quick first-fit on vehicle
intake air.
without tools

Operating temperature Continuous: -40 °C to +80 °C, for short periods: +100°C
Main element Star-pleated element with centre tube, axial seal, reinforced with metal
Secondary element Synthetic fabric element with centre tube, axial seal, reinforced with metal
Selection criteria Linear air flow when fitting to engine and medium dust loads
Typical applications General mechanical engineer-ing and vehicle construction
49
Piclon: Two-stage air cleaner with metal housing
The Piclon line from Advantages at a glance:

MANN+HUMMEL, with its
The air cleaners are particu- in construction and agricul-
proven two-stage air clean-

larly robust, have very good tural machines. But you will
ers, has long been estab-

filtration characteristics and also find these filters at work • Especially robust metal
lished in our range of air

are excellently suited for use in quarries, cement plants design
cleaners.
in very dusty conditions with and mines. They are also • Long filter service life with
high mechanical loads, e.g. used in applications which low pressure drop
specify a flame-resistant • Particularly robust filter
housing. elements with centre tubes
in metal
• Different versions available
for the dust discharge
• Secondary element avail-
able as optional extra
Design Two-stage metal air cleaner

Selection criteria Long service life with very high mechanical stress on the housing
Typical applications Construction and agricultural machines, engine construction
Pico-E: single-stage air cleaner with metal housing

The Pico-E line from Advantages at a glance:
MANN+HUMMEL, with its
with low to medium dust loads
proven single-stage air

and for applications with high
cleaners, has long been

mechanical loads such as • Very robust metal design
established in our range

with stationary engines, loco- • Long filter service life with
of air cleaners.
motives, fire-fighting vehicles, low pressure drop
marine applications and other • Especially robust filter ele-
applications where a low ments with centre tubes in
The air cleaners are particu- pressure drop, particularly metal
larly robust and are charac- high mechanical stability, or • Secondary element avail-
terised by excellent filtration a flame-resistant housing are able as optional
performance. They are very required. extra
suitable for use in conditions
Design Single-stage metal air cleaner

Selection criteria Low pressure drop with very high mechanical stress on the housing
Typical applications Compressors, generators
50
Picolino: compact air cleaner for high requirements
The Picolino line from Advantages at a glance:

MANN+HUMMEL offers
exceptional filtration in a
compact installation space
• Excellent flexibility through • Material with high tempera-
with excellent flexibility.

variable modular system ture stability available for
The Picolino line is avail-

• Economical air cleaner adapters on request
able with a number of

system through combination • Quick response to custom-
different connections to
of standard parts ised filtration solutions
enable it to adapt to differ-

• Easy element change • Metal-free filter elements
ent applications.
without tools are easily disposed of by
• Corrosion-free and robust incineration and therefore
housing through use of are environmentally friendly
plastic reinforced with fibre- with inexpensive disposal
glass • Patented filter elements
• Temperature resistant to with radial seal
+130 °C (for short periods)
Design Single-stage plastic air cleaner

Volumetric flow range 0.15 m3/min to 3.2 m3/min
Filter element Star-pleated element, radial seal, metal-free
Typical applications Filters for two-way ventilation, small engines, small piston compressors, general mechanical
engineering
Picolight: single-stage air cleaner without housing
The metal-free air cleaners Advantages at a glance:

of the Picolight line from
MANN+HUMMEL are char-
acterised by an especially
• Low pressure drop
low-weight and compact

• Very economical
design. We particularly
• Compact design
recommend these air clean-

• Metal-free design
ers for use in stationary

• Excellent filtration perfor-
applications with low dust

mance
loads such as generators,

compressors, marine en-
gines, etc.
Design Single-stage air cleaner without housing

Filterelement Star-pleated element, radial seal, metal-free
Typical applications Stationary compressors, gen-erators, marine applications
51
Vacuum air cleaners
The airtight vacuum air Advantages at a glance:

cleaners from
MANN+HUMMEL are de-
signed for installation in air
• Reliable sealing
and gas pipes. They are

• Compact design
airtight up to 1000 mbar

• Robust metal design
negative pressure and

• Different connections are
equipped with a filter ele-

available
ment. They are also used

• Excellent filtration perfor-
as intake filters in vacuum

mance
pumps.
Design Single-stage metal air cleaner

Volumetric flow range 0.7 m3/min to 12 m3/min
Filterelement Star-pleated element with centre tube, axial seal, reinforced with metal
Typical applications Air and gas pipes with negative pressure (vacuum pumps)
Further information is avail-

catalogue for Air Cleaners
(Order No. 19 941 10 101).
52
Technical Annex
53
General information on air/oil separation
Service life of air/oil

separators
Dirt deposits, e.g. old oil pro- mal for compressors and on the structural design of
ducts, air contamination or approx. 0.5 bar (50 KPa) the pre-separation mecha-
abrasion reduce the service for vacuum pumps. Fouling nisms in the compressor.
life of air/oil separators. which accumulates in the air/ Optimum values for drainage
Various final differential pres- oil separator may also increa- flows are around 1 g of oil
sures are determined by the se on account of higher oil per m3 of oil.
user. In practice, final values flow. This is measurable as
of between 0.8 bar (80 KPa) drainage flow. The drainage
and 1 bar (100 KPa) are nor- flow volume depends directly
Measures to secure an
economic service life of
air/oil separators
Correct oil care is a basic time and by observing the oil stance may block the air/oil avoid premature damage
precondition for a satisfactory change intervals. The amount separator even after a relati- through residual oil or oil
service life of air/oil separa- of fouling entering the air/oil vely short operating period incompatibility when chan-
tors. Generally speaking, the separator is thus kept to a due to the build-up of depo- ging the type of oil. In order
service life of air/oil separa- minimum and this has a posi- sits which have a similar con- to take full advantage of the
tors is only restricted by de- tive effect on maintenance sistency to jelly. Accelerated long service life of synthetic
posits of solid particles (old intervals. oil aging is the result of high oils, any existing mineral oil
oil products, abrasion) in the The selection of oil also plays operating temperatures. residues must be removed
fine separation layer and the an important role as regards Accordingly, attention must completely.
resulting increase in differen- service life. Only approved, be paid to the supply of coo- In rare cases, oil may age
tial pressure. The entry of aging-resistant and water- ling air and to cooler conta- prematurely due to gaseous
fouling into the lubricating oil insensitive oils should be mination. During an oil change foreign substances which are
can be restricted by changing used. Unsuitable oils with the old oil should be comple- entrained in with the ambient
the air and oil filters in good insufficient oxidation resi- tely replaced in order to air.
Economic
service life
Oil care Selection of oil Operating

conditions
Air cleaner efficiency Aging resistance Ambient temperature
Oil change interval Insensitivity to water System cooling,

Oil temperature
Oil filter change interval Compressor suitability
Contaminants in the
Air filter change interval Air separation performance
(LAV DIN 51381) air which can damage
Oil compatibility oil
Oil contamination
54
General information on air/oil separation
Reduced service life due to Residual oil measurements

operational faults in com-
pressors
Air/oil separators are insen- with the naked eye. However, Residual oil contents are carry out measurements of
sitive to normal back flows or even small defects in the se- measured most effectively residual oil when the system
pulsation. However, abnor- paration layers may produce using suitable absolute filters. is without pressure.
mally large backflows may higher residual oil contents. In this case, it is important to Measuring devices containing
lead to defects in the fine In order to identify this dama- measure both the oil drops electronic particle counters
separation layer of the air/oil ge, extensive tests such as and the wall flow since larger only detect the air-borne pro-
separators. This damage is residual oil measurements drops tend to be deposited portion of oil drops and do
generally not visible and the- and destructive tests must on the wall. In order to avoid not take any account of the
refore cannot be detected be carried out. problems with condensation wall flow.
water, we recommend you
Improvements in pre-sepa- Oil consumption in the

ration in existing compres- compressor
sors
In spite of the above reasons, Operating and marginal con- An excessive oil level in the certain operating conditions
the air/oil separators in com- ditions which have an effect pressure reservoir may have at low oil temperatures and
pressors with imperfect pre- on the oil level in the pressure similar effects. If a marked when slowly degassing oils
separation may still have an reservoir of the compressor, phase separation zone can- are used.
adequate service life if three- oil degasification processes, not be formed between the The oil flow rate may rise
layer elements are used. The the effectiveness of pre- oil and air either temporarily substantially due to overwet-
so-called third layer consists separation and the drainage or permanently, this will im- ting of the air/oil separator.
of an open-pore fleece in system may result in increa- pair the pre-separation of the In addition to the above-men-
front of the fine separation sed oil flow rates in the short oil drops and also have a ne- tioned influences and opera-
layers and separates a con- or long terms. For example, gative effect on the residual ting faults which have a
siderable proportion of the blockages in the drainage oil content downstream of the negative effect on oil con-
large oil drops. In individual system lead to an accumula- air/oil separator after a cer- sumption, the vaporous oil
cases, this pre-separation tion of oil on the dry side of tain size. portion may reach a consi-
layer can be retrofitted. the air/oil separator. Overfilling the receiver tank derable level and thus also
Depending on the accumula- with oil may lead to the pene- simulate faults in an air/oil
ted quantity, different quanti- tration of abnormally large separator. Depending on
ties of oil may be accumula- amounts of foaming oil into the type and make of oil,
ted. the air/oil separator under oil vapour contents of up
to 10 mg/m3 are possible at
normal operating temperatu-
res of 80 °C.
Increased oil consumption
Protection against corro-
sion
Blocked
drainage line
Air/oil separators are galva-
Wrong type of oil nised and thus protected
against corrosion.
Oil vapour content too high
Overfilled sump
Air release
Oil foam build-up
55
Fitting and servicing information
An air/oil separator or an air/ cular installation conditions ments with flow from the out-
oil separator box must be and may increase in the case side to the inside and upright
changed when it reaches the of larger systems with greater installation, special attention
final differential pressure dimensions and component must be paid to the discharge
which is determined for each weights. of drainage oil. The scavenge
product and is dependent on Whenever an air/oil separator pipe must have the correct
economic considerations. is installed or replaced, care length and extend as far as
Air/ oil separators and air/oil should be taken to ensure the base cup of the element.
separator boxes are easy to that the associated seals are It is very easy to replace the
handle and install, and pose in a perfect state and that so-called air/oil separator
no special problems. they are seated properly. In boxes which are merely
However, the time taken to normal cases, the seals are screwed on or off from the
install or replace air/oil sepa- selected and supplied by the outside.
rators and air/oil separator compressor manufacturer.
boxes depends on the parti- In the case of standard ele-
56
MANN+HUMMEL quality:
from development up to series production
Filter requirements for

compressed air systems
Decades of close cooperation
are increasing all the time.

and development partnerships
We offer OEM quality for

with global leaders for OEM
air/oil separators, air clea-

products have made us what
ners and oil filters and thus

we are today: experts for fil-
meet these requirements.

tration applications in com-
pressed air systems.
We offer first class quality for
both OEM and aftermarket
products.
All filters – air/oil separators, In addition, we take great

air cleaners and oil filters – care to select our materials
are specially designed in the thoroughly. In co-operation
development phase to work with our suppliers we concen-
perfectly with the compressed trate on working with partners
air system in question. This which have their own quality
ensures optimal interaction assurance system. This gua-
between the filter systems rantees us a consistently high
and efficient operation of the quality for the end product.
compressor.
With MANN+HUMMEL quality
Our expertise is also reflec- you are on the safe side!
ted in a number of develop-
ment areas, e.g. our own
media development or highly
modern testing systems.
New filters are tested there
under extreme conditions
which only seldom occur in
the usual operation of the
compressor.
57
MANN-FILTER: the original is the best replacement
Original products have al-

ways been copied by pira-
Therefore you should be ex-
tes and offered at lower

actly aware of the small but
prices. But a farsighted

critical differences between
operator of a compressed
copies and the original pro-
air system will know that

ducts.
copies are products with

an inferior quality which
Only original filters from
do not fit properly and

MANN+HUMMEL offer you
force running costs up.

all the advantages you
Indeed they endanger the

expect from a high quality
economic running of the

filter.
compressed air system.

In the worst case copies
can lead to shutdown of
the compressor.
Inferior copies – high risk
58
List of contents acc. to part numbers
Part no. Name Page Part no. Name Page
21 024 15 981 Screw-on connector 40 49 000 50 461 Air/oil separator for vacuum pump 33
23 074 31 212 Seal 36 49 000 50 651 Air/oil separator for vacuum pump 33
23 114 31 991 Seal 36 49 000 51 101 Standard wrap element 13
49 000 50 391 Air/oil separator for vacuum pump 30 49 000 54 151 Air/oil separator for vacuum pump 31
59
Part no. Name Page Part no. Name Page
49 000 54 191 Air/oil separator for vacuum pump 31 49 301 53 401 Depth separator element 15
49 000 55 291 Standard wrap element 11 49 302 55 491 Depth separator element 17
49 001 53 105 Standard wrap element 11 49 303 62 101 Air/oil separator filter 25
49 001 55 191 Air/oil separator for vacuum pump 34 49 306 62 101 Air/oil separator filter 25
49 005 53 101 Standard wrap element 13 67 700 31 801 Filter head 39
49 007 53 102 Standard wrap element 13 LB 11 102/2 Air/oil separator box 21
49 007 53 121 Standard wrap element 13 LB 13 145/20 StarBox 22
49 013 53 111 Standard wrap element 13 LB 13 145/3 Air/oil separator box 21
49 300 53 222 Depth separator element 15 LB 1374/2 Air/oil separator box 21
49 301 53 131 Depth separator element 15 LB 962/20 StarBox 22
49 301 53 141 Depth separator element 15 W 11 102 Oil filter 43
49 301 53 151 Depth separator element 15 W 1170 Oil filter 43
60
Part no. Name Page
W 712/65 Oil filter 43

WD 13 145/10 Oil filter 43
WD 13 145/14 Long-life oil filter 44
WD 13 145/8 Oil filter 43
WD 1374/6 Long-life oil filter 44
WD 962/21 Long-life oil filter 44
61
Conversion table
Volume flow m3/min → cfm Volume flow cfm → m3/min

1 m3/min = 35.3 cfm 25 cfm = 0.7 m3/min
1.7 m3/min = 60.0 cfm 50 cfm = 1.4 m3/min
2 m3/min = 70.6 cfm 75 cfm = 2.1 m3/min
3 m3/min = 105.9 cfm 100 cfm = 2.8 m3/min
4 m3/min = 141.3 cfm 150 cfm = 4.2 m3/min
4.5 m3/min = 158.9 cfm 200 cfm = 5.7 m3/min
6 m3/min = 211.9 cfm 250 cfm = 7.1 m3/min
8 m3/min = 282.5 cfm 300 cfm = 8.5 m3/min
10 m3/min = 353.1 cfm 350 cfm = 9.9 m3/min
12 m3/min = 423.8 cfm 400 cfm = 11.3 m3/min
15 m3/min = 529.7 cfm 450 cfm = 12.7 m3/min
18 m3/min = 635.7 cfm 500 cfm = 14.2 m3/min
20 m3/min = 706.3 cfm 550 cfm = 15.6 m3/min
21 m3/min = 741.6 cfm 600 cfm = 17.0 m3/min
24 m3/min = 847.6 cfm 650 cfm = 18.4 m3/min
25 m3/min = 882.9 cfm 700 cfm = 19.8 m3/min
28 m3/min = 988.8 cfm 750 cfm = 21.2 m3/min
32 m3/min = 1130.1 cfm 800 cfm = 22.7 m3/min
37 m3/min = 1306.6 cfm 850 cfm = 24.1 m3/min
40 m3/min = 1412.6 cfm 900 cfm = 25.5 m3/min
42 m3/min = 1483.2 cfm 950 cfm = 26.9 m3/min
50 m3/min = 1765.7 cfm 1000 cfm = 28.3 m3/min
60 m3/min = 2118.9 cfm 1500 cfm = 42.5 m3/min
80 m3/min = 2825.2 cfm 2000 cfm = 56.6 m3/min
100 m3/min = 3531.5 cfm 3000 cfm = 85.0 m3/min
Pressure bar → psi Length mm → inch

0.1 bar = 1.45 psi 10 mm = 0.39 inch
0.12 bar = 1.74 psi 20 mm = 0.79 inch
0.5 bar = 7.25 psi 30 mm = 1.18 inch
1 bar = 14.5 psi 40 mm = 1.57 inch
2 bar = 29 psi 50 mm = 1.97 inch
2.5 bar = 36.25 psi 60 mm = 2.36 inch
3 bar = 43.5 psi 70 mm = 2.76 inch
5 bar = 72.5 psi 80 mm = 3.15 inch
10 bar = 145 psi 90 mm = 3.54 inch
14 bar = 203 psi 100 mm = 3.94 inch
20 bar = 290 psi 150 mm = 5.91 inch
25 bar = 362.5 psi 200 mm = 7.87 inch
30 bar = 435 psi 250 mm = 9.84 inch
35 bar = 507.5 psi 300 mm = 11.81 inch
40 bar = 580 psi 350 mm = 13.78 inch
100 bar = 1450 psi 400 mm = 15.75 inch
200 bar = 2900 psi 450 mm = 17.72 inch
300 bar = 4350 psi 500 mm = 19.69 inch
400 bar = 5800 psi
Temperature °C → °F
-30 °C = -22.0 °F
-10 °C = 14.0 °F
0 °C = 32.0 °F
10 °C = 50.0 °F
30 °C = 86.0 °F
50 °C = 122.0 °F
80 °C = 176.0 °F
100 °C = 212.0 °F
120 °C = 248.0 °F
62
Further information material (selection)
Compressor animation
DVD
Order No.
19 943 50 100
multilingual
CD-ROM
Order No.
19 943 50 200
multilingual
MANN-FILTER products
for the filtration
of compressed air
Catalogue
order no.
W9 942 20 100 de
W9 942 20 101 en
Further languages available

on request.
Air cleaners Filters for liquids
Europiclon® Spin-on filters

NLG Fuel filters
Vacuum air cleaners In-line filters
Catalogue Catalogue
order no. order no.
19 941 10 100 de 19 942 10 100 de
19 941 10 101 en 19 942 10 101 en
Further languages available Further languages available

on request. on request.
63
MANN+HUMMEL company
Joint venture company
MANN+HUMMEL Group
The MANN+HUMMEL Group industries. A key area is high national brands as well as vehicle and engine appli-
is an international company quality filtration products under the MANN-FILTER cations, compressed air
with its headquarters in for vehicles, engines and brand. and vacuum technology,
MANN+HUMMEL
Ludwigsburg, Germany. industrial applications. The mechanical engineering and
Industrial Filters
The group employs approx. OEM business with global plant construction. For these
11,500 people worldwide at market leaders and pro- and other industrial fields
more than 41 locations. ducers of vehicles, machines MANN+HUMMEL Industrial
and installations defines the The Industrial Filters Business Filters offers high perform-
The company develops, pro- quality and performance Unit with its headquarters in ance products for the fil-
duces and sells technically of the group. Filters for the Speyer, Germany is spe- tration and separation of air,
complex components for the international aftermarket are cialised in meeting the gases and liquids.
automotive and other sold under numerous inter- requirements of off-highway
© MANN+HUMMEL GMBH
19 943 00 101 en 0409 Printed in Germany
MANN+HUMMEL GMBH, Business Unit Industrial Filters

67346 Speyer, Germany, Telephone +49 (62 32) 53-80, Fax +49 (62 32) 53-88 99
E-Mail: if.info@mann-hummel.com, Internet: www.mann-hummel.com

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MANN+HUMMEL Filters for Compressors

and Vacuum Pumps

Filters for many industrial fields

Modern, high performance Close to you How to find your contact

• construction machines Information is also available

MANN+HUMMEL has exten-

Company profile ................................................................................................................................................. Page 2

Product overview ................................................................................................................................................ Page 4

Air/oil separators ................................................................................................................................................. Page 7

Air/oil separator boxes ........................................................................................................................................ Page 19

Air/oil separator filters ......................................................................................................................................... Page 23

Air/oil separators for vacuum pumps .................................................................................................................. Page 27

Accessories for air/oil separators ....................................................................................................................... Page 35

Oil Filters and Fuel Filters ................................................................................................................................. Page 41

Air Cleaners ........................................................................................................................................................ Page 47

Technical Annex .................................................................................................................................................. Page 53

General information on air/oil separation ........................................................................................................... Page 54

Fitting and servicing information ........................................................................................................................ Page 56

MANN+HUMMEL Quality ................................................................................................................................... Page 57

List of contents according to part numbers ........................................................................................................ Page 59

Conversion Table .............................................................................................................................................. Page 62

Further information material (selection) ............................................................................................................ Page 63

Standard wrap elements Page 10

Application Screw-type and sliding-vane compressors

Depth separator elements Page 14

Application Screw-type and sliding-vane compressors

Air/oil separator boxes Page 19

Air/oil separator filters Page 23

Air/oil separators for Page 27

Application Oil-flooded slide vane rotary vaccum pumps

Accessories for air/oil Page 35

Oil filters and fuel filters Page 41

Detailed information is avail-

Air cleaners Page 47

Detailed information is avail-

In a compressed air system

ners and oil filters all work

together closely. When one

does not work properly,

other filter systems installed

downstream may well lose

performance and service Air/oil

separators, air cleaners

Further information is avai-

lable in the MANN+HUMMEL

compressor animation avail-

(Order No. 19 943 50 100)

(Order No. 19 943 50 200).

The use of compressed air

Working principle Separation of oil drops

Oil separation according to the “principle of coalescence”

Design Flow resistance

0.4 Advantages at a glance:

0.3 • High resistance to differen- • Nominal flow rates:

Standard wrap elements

Design and function Pressure resistance

This product is suitable for The standard wrap elements

Pressure drop Service life

The pressure drop at nominal The rise in flow resistance

oil-free compressed air

Installation of Standard Wrap Element in pressure reservoir

Order No. Nominal flow rate 1)

Order No. Nominal flow rate 1)