GASIFIER

Raw Material: Wood Chips, Rice Husk, Palm Shell, Coconut Shell, and all kinds of agricultual &
forestry waste, houshold waste, industrial waste, medical waste, etc...
Raw Material Required: Moisture≤15%
Size : 3-10cm

Product Future:
1. The gasifier uses fixed bed down-draft type, produce syn-gas continuous and stably with low tar
content, it can generate electricity continuous.
2. Easy to use and operate, use Siemens PLC touch screen control panel to realize automatic control
and semi-automatic control. Independent operation room, adjust parameter directly by
controlling LCD touch screen. Then gen set will operate with separately control system.
3. Due to MSW gasification process adopts pyrolysis and accurate control in different stage, so it
can reach specified flue gas standard.
4. Due to low temperature gasification combustion(gasifier furnace) under anaerobic condition and
low temperature gasifier and combustion, only producing combustible gas, particulate matter
emission is precious little.
5. Finish low temperature oxidation process in high temperature combustion chamber (combustion
furnace), not producing harmful gas secondary pollution.
6. Due to combustion process is complete, the ash is completely non- pollution matter.
7. The removal rate of organic is over 90%, so it reduce the follow-up treatment cost greatly.
8. All kinds of waste with different composition can burn stably at the same time.
9. Safety separation combustion, restrict dioxin and other harmful matter output.
10. Operation 24 hours/day continuous.
11. Waste need to sort out, and improved operation efficency, ensure the safety of working
environment.
12. Haiqi gasification system is fully closed, it is neat and beautiful look at site, no harmful to
operation people. Automatic fuzzy control, easy to operate. All fuel feeding, slag discharge door,
overhaul hole use soft seal, On the top of furnace has a seal cover to avoid gas leakage. The
sealing of furnace is good, realizing good effect of oxygen controlling and pyrolysis.
13. When pyrolysis gas spontaneous combustion take place, then it enter into a process of
spontaneous combustion, auxiliary combustion device will stop automatically. The whole
process of spontaneous combustion is over 90%, greatly lower running cost. Realized resource
utilization of waste thermal energy. Flue gas emission is no harmful and total CO2 emission is
reduced.
Application Scope:
1. Oil/gas/coal fired boiler, Boiler Industry (steam boiler, thermal oil furnace, hot water boiler)
2. Smelting Industry (aluminum melting furnace, reverberatory furnace)
3. Drying Industry (food drying, sawdust/wood chips/biomass drying)
4. Spray Coating Industry (metal spraying, electroplating heating)
5. Greenhouse, Building Industry (asphalt heating)

Technical Parameter (Specification):

Sumber: http://www.haiqi-machine.com/products/biomass-msw-gasifier/biomass-and-msw-
gasifier.html
Biomass gasification
Biomass gasification means incomplete combustion of biomass resulting in production of
combustible gases, including Carbon monoxide (CO), Hydrogen (H2), Methane (CH4),
CmHn, this mixture is called pyrolysis gas that can be used to run internal combustion
engines, and generate CHP. The production of pyrolysis gas called gasification, is partial
combustion of biomass (such as rice husk, woodchips, saw dust, crop stalk, coconut hull,
bagasse, olive pomace etc.). The reactor is called gasifier.

Water for gas cleaning and cooling can be used in a circulating way without environmental
pollution after it’s treated througffh water treatment facilities such as sediment pond, and a
little of making-up water required. The water pond for each unit of 200kw plant only covers
about 50m2.
Biomass Gasification for Power generation
Power generation by using biomass gas from rice husk, wood chips, saw dust, coconut
husk, bagasse, crop stalks and olive pomace can not only save electricity expenses in the
production cost for rice mills, timber processing mills, farm and plantations etc., but also get
benefits from selling surplus electric power to the power grid.
The engines and generator, electrical equipments should be put indoors, and other equipments
could be put outdoors. The construction area for each 200kw generator set is approximate
40~50m2.
The self-consumption power rate of full set of equipment is only 5~8% of the generated
power. Therefore, such a project is an ideal one with significant benefits for the area where
there is plenty of biomass resources but is short of electric power supply or with higher
electricity expense.
In general, the investment for major equipment can be taken back from power generation
benefits within first two years. The equipment can be safe and reliable operated with
operational technology that's easy to be mastered by workers, and the maintenance and repair
work is similar to ordinary diesel generators.
FENGYU Fluid-bed Gasifier
FENGYU’s fluid-bed biomass gasifier (patented product of Fengyu Group) gets high
conversion efficiency, by taking rice husk as an example, each KWH power generation
consumes only 1.6~1.8kg rice husk, the unit fuel consumption will be still lower by using
wood chips or crop stalks as fuel. When operation temperature is 800, the tar production ratio
in fluid bed gasification furnace is about 2.5%. Tar content after decoking treatment is less
than 50mg/Nm3, through strict cleaning and thermal cracking, the dust & tar content of
biomass gas are very tiny, which can meet the requirement for the internal-combustion engine
and steam turbine normal operation.

Note：
Main components and caloricity of biomass gas are subject to characteristic of biomass
fuel and gasification method.
The caloricity of biomass gasification gas is normally 1100-1500kcal/Nm3.
(4.6~6.3MJ/Nm3)
For example, main component of rice husk gasified gas are as follows:
comonent CO H2 CH4 CmHn H2S CO2 O2 N2
percentage 17.2 4.05 6.82 1.24 --- 15.1 0.8 54.7

(The caloricity is：1393kcal/Nm3 (5.83 MJ/Nm3)

Sumber: http://www.fengyugroup.com/typical/index/mid/77_176