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Bolt Dimensions
(these dimensions apply to all calc

Nominal Threads per Bolt # of Bolts Sharing Material Yield


Outer Inch Grade Load Strength
Diameter

(1, 2, 5, 8,
(in) (#/in) # (psi)
alloy)

#4 18 8 1 130,000

Tension Calculation Visual Aid

Applied Tension
Load

Tension distributed
evenly on the bolts

Base Fixated
Shear Calculation Visual Aid

Applied
Shear Load

Shear distributed
evenly on the bolts

Base
Fixated

Torsion Calculation Visual Aid

Applied Torque

Moment arm
(center to center)

Applied torque
becomes shear load
on bolts

Base
Fixated

Bolt torque vs Clamping Load Visual Aid

Applied
Torque
Applied
Torque

Through hole in
fixated plate

Threaded hole in
free plate

Resulting clamp load (this load is


equal to the tension in the bolt)

Bolt Termin
Bolt Types

Washer Types

Bolt 'An

Fastener Basics: http://www.boltdepot.com/fastener-information/Printable-Tools/

Recommended Fastener Torque: http://www.fastenal.com/content/feds/pdf/Torque-Tension%20Ch

http://www.fastenal.com/content/documents/FastenalTechnicalR

Sources:
http://www.engineersedge.com/thread_stress_area_b.htm

http://tohnichi.jp/technical/pdf/02_bolt_tightening_e.pdf
Sources:
http://www.fastenal.com/content/feds/pdf/Article%20-%20Bolted

http://www.corrugatedmetalculvert.com/pdf/BS%20EN%2020898

http://www.engineersedge.com/thread_stress_area_a.htm
www.EngineerDog.com

TAB to cycle through input variables.

Bolt Dimensions
(these dimensions apply to all calculations)

Material Approximate Bolt Recommended Ultimate


Bolt Effective Lubrication
Tensile Material Shear Tightening Breaking
Area (used to determine
Strength Strength tightening torque) Torque Torque

Dry, Zinc Plated,


(psi) (psi) (in^2) (in-lb) (in-lb)
Oiled

150,000 90,000 0.005 Dry 7 11

Fastener Tensile Yield Load


(assumes bolt will fail at the threads)

(lb)

617
Fastener Shear Yield Load
(single shear)

Shear Yield Load Shear Yield Load


Across Bolt Threads Across Bolt Shank
(lb) (lb)

427 887

Fastener Torsion Yield Load

Torsion Yield Load Torsion Yield Load


Moment Arm Across Bolt Threads Across Bolt Shank
(in) (in-lb) (in-lb)
2.000 855 1,773
Bolt Torque vs Clamp Load
Resulting Clamp Load/
Applied Bolt Torque Bolt Tension

(in-lb) (lbs)

20.00 1,162

*Note: The torque/clamp-load relationship varies with lubrication used on


the bolt (lubrication type can be input at the top of the page).

Bolt Terminology

Screw Drives

Screw Heads
Nut Types

Bolt 'Anatomy'

fastener-information/Printable-Tools/Fastener-Basics.pdf

ntent/feds/pdf/Torque-Tension%20Chart%20for%20A307%20Gr5%20Gr8%20Gr9.pdf.

ntent/documents/FastenalTechnicalReferenceGuide.pdf
com/thread_stress_area_b.htm

pdf/02_bolt_tightening_e.pdf

ntent/feds/pdf/Article%20-%20Bolted%20Joint%20Design.pdf

lculvert.com/pdf/BS%20EN%2020898-7-1995.pdf

com/thread_stress_area_a.htm
ORE THIS STUFF

Ref # 8

Bolt Sizes
Actual
Major Number of
No. or Dia.
Dia. Threads Per Inch
Minor Dia. Pitch Dia outer
diameter
#0 0.06 80 0.0447 0.0519 (in)
#1 0.073 64 0.0538 0.0629 0.112
#1 0.073 72 0.056 0.064
#2 0.086 56 0.0641 0.0744 Zinc Plated
#2 0.086 64 0.0668 0.0759
#3 0.099 48 0.0734 0.0855
#3 0.099 56 0.0771 0.0874
#4 0.112 40 0.0813 0.0958

#4 0.112 48 0.0864 0.0985

#5 0.125 40 0.0943 0.1088

#5 0.125 44 0.0971 0.1102


Bolt yield strength varies w
#6 0.138 32 0.0997 0.1177 below automatically selects
dia
#6 0.138 40 0.1073 0.1218 row Ref #
#8 0.164 32 0.1257 0.1437 OD
#8 0.164 36 0.1299 0.146 1
#10 0.19 24 0.1389 0.1629 2
#10 0.19 32 0.1517 0.1697 5
#12 0.216 24 0.1649 0.19045 8
#12 0.216 28 0.1722 0.1941 alloy
0.25 0.25 20 0.1887 0.2175 yield

0.25 0.25 28 0.2062 0.2268

0.3125 0.3125 18 0.2443 0.2764

0.3125 0.3125 24 0.2614 0.2854

0.375 0.375 16 0.2983 0.3344

0.375 0.375 24 0.3239 0.3479


0.4375 0.4375 14 0.3499 0.3911
0.4375 0.4375 20 0.3762 0.405
0.5 0.5 13 0.4056 0.45
0.5 0.5 20 0.4387 0.4675
0.5625 0.5625 12 0.4603 0.5114
0.5625 0.5625 18 0.4943 0.5284
0.5625 0.5625 24 0.5114 0.53695
0.625 0.625 11 0.5135 0.566
0.625 0.625 18 0.5568 0.5889
0.75 0.75 10 0.6273 0.685
0.75 0.75 16 0.6733 0.7094

0.8125 0.8125 20 0.7512 0.78185

0.875 0.875 9 0.7387 0.80685

0.875 0.875 14 0.7874 0.8286


0.875 0.875 20 0.8137 0.84435
0.9375 0.9375 20 0.8762 0.90685
1 1 8 0.8466 0.9233
1 1 12 0.8978 0.9489
1.0625 1.0625 18 0.9943 1.0284

1.125 1.125 7 0.9497 1.0322

1.125 1.125 12 1.0228 1.0709


1.125 1.125 18 1.0568 1.0909
1.1875 1.1875 18 1.1193 1.1534
1.25 1.25 7 1.0747 1.1572
1.25 1.25 12 1.1478 1.1959

1.3125 1.3125 18 1.2443 1.1959


1.375 1.375 6 1.1705 1.2667

1.375 1.375 12 1.2728 1.3209

1.4375 1.4375 18 1.3693 1.1959

1.5625 1.5625 18 1.4943 1.1959

1.625 1.625 18 1.5568 1.5909

1.6875 1.6875 18 1.6193 1.1959


1.75 1.75 5 1.5046 1.6201

#0

#1
#2
#3
#4
#5
#6
#8
#10
#12
0.25
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.8125
0.875
0.9375
1
1.0625
1.125

1.1875

1.25
1.3125
1.375
1.4375
1.5625
1.625
1.6875
1.75
indexed #'s to find correc

0.0958

40 0.0958

48 0.0985

Dry
Zinc Plated 1
Oiled 2
5
8
alloy

lt yield strength varies with the bolt diameter, this stuff Bolt tensile strength varies with the bolt diameter,
ow automatically selects the right strength based on the this stuff below automatically selects the right
diameter. strength based on the diameter.
4
up to then its chosen OD up to then its
36000 4 36000 36000 0.60 1 60000 4 60000
57000 0.875 36000 57000 0.77 2 74000 0.875 60000
92000 1.125 81000 92000 0.77 5 120000 1.125 105000
130000 4 130000 130000 0.87 8 150000 4 150000

153000 4 130000 153000 0.85 cap 180000 0.5 170000


yield strength Tensile Strength
d #'s to find correct pitch diameter

Verification of Recomeneded Bolt Torques

th the bolt diameter,


ly selects the right
e diameter.

chosen
60000
74000
120000
150000

180000
gth

0.897436
0.9 0.75

Lubricant factor
row Ref # 1

dry 1
zinc plated 0.8
oiled 0.75
0.75
Imperial Tap Drill Chart
Tap Drills
Aluminum, Brass & Stainless Steel, Steels &
Machine Screw Size Plastics Iron
Number of
Threads Per Minor Dia.
Inch 75% Thread 50% Thread
Decimal Decimal
No. or Dia. Major Dia. Drill Size Drill Size
Equiv. Equiv.
0 .0600 80 .0447 3/64 .0469 55 .0520
64 .0538 53 .0595 1/16 .0625
1 .0730
72 .0560 53 .0595 52 .0635
56 .0641 50 .0700 49 .0730
2 .0860
64 .0668 50 .0700 48 .0760
48 .0734 47 .0785 44 .0860
3 .0990
56 .0771 45 .0820 43 .0890
40 .0813 43 .0890 41 .0960
4 .1120
48 .0864 42 .0935 40 .0980
40 .0943 38 .1015 7/64 .1094
5 .1250
44 .0971 37 .1040 35 .1100
32 .0997 36 .1065 32 .1160
6 .1380
40 .1073 33 .1130 31 .1200
32 .1257 29 .1360 27 .1440
8 .1640
36 .1299 29 .1360 26 .1470
24 .1389 25 .1495 20 .1610
10 .1900
32 .1517 21 .1590 18 .1695
24 .1649 16 .1770 12 .1890
12 .2160 28 .1722 14 .1820 10 .1935
32 .1777 13 .1850 9 .1960
20 .1887 7 .2010 7/32 .2188
1/4 .2500 28 .2062 3 .2130 1 .2280
32 .2117 7/32 .2188 1 .2280
18 .2443 F .2570 J .2770
5/16 .3125 24 .2614 I .2720 9/32 .2812
32 .2742 9/32 .2812 L .2900
16 .2983 5/16 .3125 Q .3320
3/8 .3750 24 .3239 Q .3320 S .3480
32 .3367 11/32 .3438 T .3580
14 .3499 U .3680 25/64 .3906
7/16 .4375 20 .3762 25/64 .3906 13/32 .4062
28 .3937 Y .4040 Z .4130
13 .4056 27/64 .4219 29/64 .4531
1/2 .5000 20 .4387 29/64 .4531 15/32 .4688
28 .4562 15/32 .4688 15/32 .4688
12 .4603 31/64 .4844 33/64 .5156
9/16 .5625 18 .4943 33/64 .5156 17/32 .5312
24 .5114 33/64 .5156 17/32 .5312
11 .5135 17/32 .5312 9/16 .5625
5/8 .6250 18 .5568 37/64 .5781 19/32 .5938
24 .5739 37/64 .5781 19/32 .5938
11/16 .6875 24 .6364 41/64 .6406 21/32 .6562
10 .6273 21/32 .6562 11/16 .6875
3/4 .7500 16 .6733 11/16 .6875 45/64 .7031
20 .6887 45/64 .7031 23/32 .7188
1-3/16 .8125 20 .7512 49/64 .7656 25/32 .7812
9 .7387 49/64 .7656 51/64 .7969
7/8 .8750 14 .7874 13/16 .8125 53/64 .8281
20 .8137 53/64 .8281 27/32 .8438
15/16 .9375 20 .8762 57/64 .8906 29/32 .9062
8 .8466 7/8 .8750 59/64 .9219
1 1.000 12 .8978 15/16 .9375 61/64 .9531
20 .9387 61/64 .9531 31/32 .9688
1-1/16 1.0625 18 .9943 1.000 1.000 1-1/64 1.0156
7 .9497 63/64 .9844 1-1/32 1.0313
1-1/8 1.1250 12 1.0228 1-3/64 1.0469 1-5/64 1.0781
18 1.0568 1-1/16 1.0625 1-5/64 1.0781
1-3/16 1.1875 18 1.1193 1-1/8 1.1250 1-9/64 1.1406
7 1.0747 1-7/64 1.1094 1-5/32 1.1562
1-1/4 1.2500 12 1.1478 1-11/64 1.1719 1-13/64 1.2031
18 1.1818 1-3/16 1.1875 1-13/64 1.2031
1-5/16 1.3125 18 1.2443 1-1/4 1.2500 1-17/64 1.2656
6 1.1705 1-7/32 1.2187 1-17/64 1.2656
1-3/8 1.3750 12 1.2728 1-19/64 1.2969 1-21/64 1.3281
18 1.3068 1-5/16 1.3125 1-21/64 1.3281
1-7/16 1.4375 18 1.3693 1-3/8 1.3750 1-25/64 1.3906
6 1.2955 1-11/32 1.3437 1-25/64 1.3906
1-1/2 1.500 12 1.3978 1-27/64 1.4219 1-7/16 1.4375
18 1.4318 1-7/16 1.4375 1-29/64 1.4531
1-9/16 1.5625 18 1.4943 1-12 1.500 1-33/64 1.5156
1-5/8 1.625 18 1.5568 1-9/16 1.5625 1-37/64 1.5781
1-11/16 1.6875 18 1.6193 1-5/8 1.6250 1-41/64 1.6406
1-3/4 1.750 5 1.5046 1-9/16 1.5625 1-5/8 1.6250
art
Clearance Hole Drills

All Materials

Close Fit Free Fit


Decimal Decimal
Drill Size Drill Size
Equiv. Equiv.
52 .0635 50 .0700

48 .0760 46 .0810

43 .0890 41 .0960

37 .1040 35 .1100

32 .1160 30 .1285

30 .1285 29 .1360

27 .1440 25 .1495

18 .1695 16 .1770

9 .1960 7 .2010

2 .2210 1 .2280

F .2570 H .2660

P .3230 Q .3320

W .3860 X .3970

29/64 .4531 15/32 .4687

33/64 .5156 17/32 .5312


37/64 .5781 19/32 .5938

41/64 .6406 21/32 .6562

45/64 .7031 23/32 .7188

49/64 .7656 25/32 .7812

53/64 .8281 27/32 .8438

57/64 .8906 29/32 .9062

61/64 .9531 31/32 .9688

1-1/64 1.0156 1-1/32 1.0313

1-5/64 1.0781 1-3/32 1.0938

1-9/64 1.1406 1-5/32 1.1562

1-13/64 1.2031 1-7/32 1.2188

1-17/64 1.2656 1-9/32 1.2812

1-21/64 1.3281 1-11/32 1.3438

1-25/64 1.3906 1-13/32 1.4062

1-29/64 1.4531 1-15/32 1.4688

1-33/64 1.5156 1-17/32 1.5312

1-37/64 1.5781 1-19/32 1.5938


1-41/64 1.6406 1-21/32 1.6562
1-45/64 1.7031 1-23/32 1.7188
1-49/64 1.7659 1-25/32 1.7812
Metric Tap Drill Chart
Major Threads Tap Drill Tap Drill
Tap size
Dia (mm) per (mm) (inch)
M1.6x0.35 1.6 0.35 1.25 #55
M2x0.4 2 0.4 1.6 #52
M2.5x0.45 2.5 0.45 2.05 #46
M3x.05 3 0.5 2.5 #39
M3.5x0.6 3.5 0.6 2.9 #32
M4x0.7 4 0.7 3.3 #30
M5x0.8 5 0.8 4.2 #19
M6x1 6 1 5 #8
M8x1.25 8 1.25 6.8 H
M8x1 8 1 7 J
M10x1.5 10 1.5 8.5 R
M10x1.25 10 1.25 8.8 11/32
M12x1.75 12 1.75 10.2 13/32
M12x1.25 12 1.25 10.8 27/64
M14x2 14 2 12 15/32
M14x1.5 14 1.5 12.5 1/2
M16x2 16 2 14 35/64
M16x1.5 16 1.5 14.5 37/64
M18x2.5 18 2.5 15.5 39/64
M18x1.5 18 1.5 16.5 21/32
M20x2.5 20 2.5 17.5 11/16
M20x1.5 20 1.5 18.5 47/64
M22x2.5 22 2.5 19.5 49/64
M22x1.5 22 1.5 20.5 13/16
M24x3 24 3 21 53/64
M24x2 24 2 22 7/8
M27x3 27 3 24 15/16
M27x2 27 2 25 1
art
Clearance Clearance
(mm) (inch)
1.8 #49
2.4 #41
2.9 #32
3.4 #29
3.9 #23
4.5 #16
5.5 7/32
6.6 G
9 T
9 T
12 31/64
12 31/64
14 35/64
14 35/64
16 5/8
16 5/8
18 45/64
18 45/64
20 51/64
20 51/64
22 7/8
22 7/8
25 1
25 1
27 1-5/64
27 1-5/64
30 1-3/16
30 1-3/16
Drill Chart - Standard Drill Sizes / Millimeter Sizes
Drill Drill Drill Drill Decimal
Decimal Decimal Decimal
(in.) (in.) (in.) (mm) (in.)
80 .0135 1/8 .1250 O .3160 .35 .0138
79 .0145 30 .1285 P .3230 .4 .0157
1/64 .0156 29 .1360 21/64 .3281 .45 .0177
78 .0160 28 .1405 Q .3320 .5 .0197
77 .0180 9/64 .1406 R .3390 .55 .0217
76 .0200 27 .1440 11/32 .3437 .6 .0236
75 .0210 26 .1470 S .3480 .65 .0256
74 .0225 25 .1495 T .3580 .7 .0276
73 .0240 24 .1520 23/64 .3594 .75 .0295
72 .0250 23 .1540 U .3680 .8 .0315
71 .0260 5/32 .1562 3/8 .3750 .85 .0335
70 .0280 22 .1570 V .3770 .9 .0355
69 .0292 21 .1590 W .3860 .95 .0374
68 .0310 20 .1610 25/64 .3906 1.0 .0394
1/32 .0313 19 .1660 X .3970 1.05 .0413
67 .0320 18 .1695 Y .4040 1.1 .0433
66 .0330 11/64 .1719 13/32 .4062 1.15 .0453
65 .0350 17 .1730 Z .4130 1.2 .0472
64 .0360 16 .1770 27/64 .4219 1.25 .0492
63 .0370 15 .1800 7/16 .4375 1.3 .0512
62 .0380 14 .1820 29/64 .4531 1.35 .0531
61 .0390 13 .1850 15/32 .4687 1.4 .0551
60 .0400 3/16 .1875 31/64 .4844 1.45 .0571
59 .0410 12 .1890 ½ .5000 1.5 .0591
58 .0420 11 .1910 33/64 .5156 1.55 .0610
57 .0430 10 .1935 17/32 .5312 1.6 .0629
56 .0465 9 .1960 35/64 .5469 1.65 .0650
3/64 .0469 8 .1990 9/16 .5625 1.7 .0669
55 .0520 7 .2010 37/64 .5781 1.75 .0689
54 .0550 13/64 .2031 19/32 .5937 1.8 .0709
53 .0595 6 .2040 39/64 .6094 1.85 .0728
1/16 .0625 5 .2055 5/8 .6250 1.9 .0748
52 .0635 4 .2090 41/64 .6406 1.95 .0768
51 .0670 3 .2130 21/32 .6562 2.0 .0787
50 .0700 7/32 .2187 43/64 .6719 2.05 .0807
49 .0730 2 .2210 11/16 .6875 2.1 .0827
48 .0760 1 .2280 45/64 .7031 2.15 .0846
5/64 .0781 A .2340 23/32 .7187 2.2 .0866
47 .0785 15/64 .2344 47/64 .7344 2.25 .0886
46 .0810 B .2380 ¾ .7500 2.3 .0905
45 .0820 C .2420 49/64 .7656 2.35 .0925
44 .0860 D .2460 25/32 .7812 2.4 .0945
43 .0890 E .2500 51/64 .7969 2.45 .0965
42 .0935 ¼ .2500 13/16 .8125 2.5 .0984
3/32 .0937 F .2570 53/64 .8281 2.55 .1004
41 .0960 G .2610 27/32 .8437 2.6 .1024
40 .0980 17/64 .2656 55/64 .8594 2.65 .1043
39 .0995 H .2660 7/8 .8750 2.7 .1063
38 .1015 I .2720 57/64 .8906 2.75 .1083
37 .1040 J .2770 29/32 .9062 2.8 .1102
36 .1065 K .2811 59/64 .9219 2.9 .1142
7/64 .1093 9/32 .2812 15/16 .9375 3.0 .1181
35 .1100 L .2900 61/64 .9531 3.1 .1220
34 .1110 M .2950 31/32 .9687 3.2 .1260
33 .1130 19/64 .2968 63/64 .9844 3.25 .1280
32 .1160 N .3020 1 1.000 3.3 .1299
31 .1200 5/16 .3125
Millimeter Sizes
Drill Decimal Drill Decimal
(mm) (in.) (mm) (in.)
3.4 .1339 8.0 .3150
3.5 .1378 8.1 .3189
3.6 .1417 8.2 .3228
3.7 .1457 8.25 .3248
3.75 .1477 8.3 .3267
3.8 .1496 8.4 .3307
3.9 .1535 8.5 .3346
4.0 .1575 8.6 .3386
4.1 .1614 8.7 .3425
4.2 .1654 8.75 .3445
4.25 .1674 8.8 .3465
4.3 .1693 8.9 .3504
4.4 .1732 9.0 .3543
4.5 .1771 9.1 .3583
4.6 .1811 9.2 .3622
4.7 .1850 9.25 .3642
4.75 .1870 9.35 .3661
4.8 .1890 9.4 .3701
4.9 .1929 9.5 .3740
5.0 .1968 9.6 .3780
5.1 .2008 9.7 .3819
5.2 .2047 9.75 .3839
5.25 .2067 9.8 .3858
5.3 .2087 9.9 .3898
5.4 .2126 10.0 .3937
5.5 .2165 10.5 .4133
5.6 .2205 11.0 .4331
5.7 .2244 11.5 .4528
5.75 .2264 12.0 .4724
5.8 .2283 12.5 .4921
5.9 .2323 13.0 .5118
6.0 .2362 13.5 .5315
6.1 .2401 14.0 .5512
6.2 .2441 14.5 .5708
6.25 .2461 15.0 .5906
6.3 .2480 15.5 .6102
6.4 .2520 16.0 .6300
6.5 .2559 16.5 .6496
6.6 .2598 17.0 .6693
6.7 .2638 17.5 .6889
6.75 .2658 18.0 .7087
6.8 .2677 18.5 .7283
6.9 .2716 19.0 .7480
7.0 .2756 19.5 .7677
7.1 .2795 20.0 .7874
7.2 .2835 20.5 .8071
7.25 .2855 21.0 .8268
7.3 .2874 21.5 .8465
7.4 .2913 22.0 .8661
7.5 .2953 22.5 .8858
7.6 .2990 23.0 .9055
7.7 .3031 23.5 .9252
7.75 .3051 24.0 .9449
7.8 .3071 24.5 .9646
7.9 .3110 25.0 .9843
NPT - American Standard Pipe Thread Taper 1)
Approximate Nominal Outside
Approximate Number of
Pipe Size Threads per Inch Length Pipe Diameter
of Thread Threads to be OD
Cut
(inches) TPI - pitch (inches) (inches)
1/16" 27 ~ ~ 0.313
1/8" 27 3/8 10 0.405
1/4" 18 5/8 11 0.540
3/8" 18 5/8 11 0.675
1/2" 14 3/4 10 0.840
3/4" 14 3/4 10 1.050
1" 11-1/2 7/8 10 1.315
1-1/4" 11-1/2 1 11 1.660
1-1/2" 11-1/2 1 11 1.900
2" 11-1/2 1 11 2.375
2-1/2" 8 1 1/2 12 2.875
3" 8 1 1/2 12 3.500
3-1/2" 8 1 5/8 13 4.000
4" 8 1 5/8 13 4.500
4 1/2" 8 ~ ~ 5.000
5" 8 1 3/4 14 5.563
6" 8 1 3/4 14 6.625
8" 8 1 7/8 15 8.625
10" 8 2 16 10.750
12" 8 2 1/8 17 12.750
14" 8 ~ ~ 14.000
16" 8 ~ ~ 16.000
Taper 1)

Tap Drill

(inches)
D
R
7/16
37/64
23/32
59/64
1-5/32
1-1/2
1-47/64
2-7/32
2-5/8
3-1/4
3-3/4
4-1/4
4-3/4
5-9/32
6-11/32
~
~
~
~
~
Numbered Cap Screws
Decimal Screw Head Counterbore
Screw Size Hex Key
Equiv. Diam. (in) Height (in) Diam. (in) Depth (in)
No. 0 0.060 0.050 0.096 0.060 1/8 0.060
No. 1 0.073 1/16 0.118 0.073 5/32 0.073
No. 2 0.086 5/64 0.140 0.086 3/16 0.086
No. 3 0.099 5/64 0.161 0.099 7/32 0.099
No. 4 0.112 3/32 0.183 0.112 7/32 0.112
No. 5 0.125 3/32 0.205 0.125 1/4 0.125
No. 6 0.138 7/64 0.226 0.138 9/32 0.138
No. 8 0.164 9/64 0.270 0.164 5/16 0.164
No. 10 0.190 5/32 0.312 0.190 3/8 0.190
No. 12 0.216 5/32 0.345 0.216 13/32 0.216

Fractional Cap Screws


Decimal Screw Head Counterbore
Screw Size Hex Key
Equiv. Diam. (in) Height (in) Diam. (in) Depth (in)
1/4" 0.250 3/16 0.375 0.250 7/16 0.250
5/16" 0.313 1/4 0.469 0.313 17/32 0.313
3/8" 0.375 5/16 0.563 0.375 5/8 0.375
7/16" 0.438 3/8 0.656 0.438 23/32 0.438
1/2" 0.500 3/8 0.750 0.500 13/16 0.500
9/16" 0.563 7/16 0.844 0.563 29/32 0.563
5/8" 0.625 1/2 0.938 0.625 1 0.625
3/4" 0.750 5/8 1.125 0.750 1-3/16 0.750
7/8" 0.875 3/4 1.313 0.875 1-3/8 0.875
1" 1.000 3/4 1.500 1.000 1-5/8 1.000

1-1/8" 1.125 7/8 1.688 1.125 1-13/16 1.125


1-1/4" 1.250 7/8 1.875 1.250 2 1.250
1-1/2" 1.500 1 2.250 1.500 2-3/8 1.500
1-3/4" 1.750 1-1/4 2.625 1.750 2-3/4 1.750
2" 2.000 1-1/2 3.000 2.000 3-1/8 2.000

Metric Cap Screws


Decimal Screw Head Counterbore
Screw Size Hex Key
Screw Size Hex Key
Equiv. Diam. (mm) Height (mm) Diam. (mm) Depth (mm)

M1.6 0.062 1.5 3.0 1.6 3.50 1.6


M2 0.078 1.5 3.8 2.0 4.40 2.0
M2.5 0.098 2 4.5 2.5 5.40 2.5
M2.6 0.102 2 5.0 2.6 6.00 2.6
M3 0.118 2.5 5.5 3.0 6.50 3.0
M4 0.157 3 7.0 4.0 8.25 4.0
M5 0.196 4 8.5 5.0 9.75 5.0
M6 0.236 5 10.0 6.0 11.20 6.0
M8 0.315 6 13.0 8.0 14.50 8.0
M10 0.393 8 16.0 10.0 17.50 10.0
M12 0.472 10 18.0 12.0 19.50 12.0
M14 0.551 12 21.0 14.0 22.50 14.0
M16 0.629 14 24.0 16.0 25.50 16.0
M18 0.708 14 27.0 18.0 28.50 18.0
M20 0.787 17 30.0 20.0 31.50 20.0
M24 0.944 19 36.0 24.0 37.50 24.0
M30 1.181 22 45.0 30.0 47.50 30.0
M36 1.417 27 54.0 36.0 56.50 36.0
M42 1.653 63.0 42.0 66.00 42.0
M48 1.889 72.0 48.0 75.00 48.0
ws
Countersink Clearance Drills

Diam, 60° (in) Norm. Fit Close Fit


0.074 #49 #51
0.087 #43 #46
0.102 #36 3/32"
0.115 #31 #36
0.130 #29 1/8"
0.145 #23 9/64"
0.158 #18 #23
0.188 #10 #15
0.218 #2 #5
1/4" 15/64"

ws
Countersink Clearance Drills

Diam, 60° (in) Norm. Fit Close Fit


0.278 9/32" 17/64"
0.346 11/32" 21/64"
0.415 13/32" 25/64"
0.483 15/32" 29/64"
0.552 17/32" 33/64"
39/64" 37/64"
0.689 21/32" 41/64"
0.828 25/32" 49/64"
0.963 29/32" 57/64"
1.100 1-1/32" 1-1/64"

1-11/64" #26
1.370 1-5/16" 1-9/32"
1.640 1-9/16" 1-17/32"
1.910 1-13/16" 1-25/32"
2.180 2-1/16" 2-1/32"

s
Countersink Clearance Drills
Diam, 60° (mm) Norm. Fit Close Fit

2.0 1.95 1.80


2.6 2.40 2.20
3.1 3.00 2.70
3.20 3.00
3.6 3.70 3.40
4.7 4.80 4.40
5.7 5.80 5.40
6.8 6.80 6.40
9.2 8.80 8.40
11.2 10.80 10.50
14.2 13.00 12.50
16.2 15.00 14.50
18.2 17.00 16.50
19.00 18.50
22.4 21.00 20.50
26.4 25.00 24.50
33.4 31.50 31.00
39.4 37.50 37.00
45.6 44.00 43.00
52.6 50.00 49.00

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