Compatibility Report for Ball charge design Mill 2.

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20
 BALL CHARGE DESIGN

Enter in cells shaded yellow Notes PLANT Nairobi

Results are in red MILL CM
DATE
Comments

Mill Speed 16.28 rpm 69.1% critical speed Installed Power 1800 kW

COMPARTMENT 1 Effective Length 3.43 m COMPARTIMENT 2 Effective Length 7.45 m

Effective diameter 3.22 m Effective diameter 3.22 m
Steel Density: 7.8 Steel Density: 7.8
Ball Charge Bulk Density: 4.5 t/m3 Ball Charge Bulk Density: 4.7 t/m3

(Density = Corundum :3,5 - Steel : 7,8)

CHARGE C1 Date
% Weight vs Diameter - C1
30.0%
Ø Balls TONNAGE % Weight Th. Slegten
90 mm 6.70 24.2% 20.0 % 25.0%
80 mm 6.00 21.7% 38.4 %
70 mm 5.10 18.4% 25.6 % 20.0%
60 mm 6.30 22.7% 16.0 %
50 mm 3.60 13.0% 15.0%

27.70 t 10.0%

Volume Loading: 22.1% 5.0%

Avg Ball Weight (kg/ball): 1.21 kg
22954 0.0%
Number of Balls
11.09 m2/t 90 mm 80 mm 70 mm 60 mm 50 mm
Avg Surf Area:

CHARGE C2 Date
% Weight vs Diameter - C2
Ø Balls TONNAGE % Weight 40.0%
50 mm 0.40 t 0.6% 35.0%
60 mm 6.00 t 8.4%
30.0%
30 mm 16.20 t 22.8%
25 mm 18.89 t 26.5% 25.0%
20 mm 27.00 t 37.9% 20.0%
17 mm 2.70 t 15.0%
10.0%
71.19 t 5.0%
0.0%
Volume Loading: 25.0%
50 60 30 25 20 17
Avg Ball Weight (kg/ball): 50 g mm mm mm mm mm mm
Number of Balls 1411460
Avg Surf Area: 29.75 m2/t
Avg Surf Area at end of charge: 35.85 m2/t
70 Charge distribution with perfect classification
60
50
Mill Power (SLEGTEN)
40
C1 333 kW 30
C2 819 kW
20
TOTAL 1151 kW at Mill Shaft
10
Efficiency 0.95 0
1212 kW at Mill Motor
3

10

11

Maille Slegten
Polysius