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1002173-EN-04
2-1-2-3-010, 2012-02 Printed in Germany
© Pilz GmbH & Co. KG, 2012
Pilz Ges.m.b.H. Pilz Skandinavien K/S Pilz ltalia Srl Pilz Polska Sp. z o.o.
Sichere Automation Safe Automation Automazione sicura Safe Automation
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Internet: www.pilz.at Internet: www.pilz.dk Internet: www.pilz.it Internet: www.pilz.pl

• AU • ES • JP • PT

Technical Catalogue 3.1 – PMD relays for electrical safety and PNOZ relays for functional safety
Pilz Australia Pilz lndustrieelektronik S.L. Pilz Japan Co., Ltd. Pilz Industrieelektronik S.L.
Safe Automation Safe Automation Safe Automation R. Eng Duarte Pacheco, 120
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Belgium Finland Chungmuro2-Ga Jung-Gu Telephone: +7 495 665 4993
Telephone: +32 9 3217570 Telephone: +358 10 3224030 100-861 Seoul E-Mail: pilz@pilzrussia.ru

of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
Telefax: +32 9 3217571 Telefax: +358 9 27093709 South Korea Internet: www.pilzrussia.ru

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope
E-Mail: info@pilz.be E-Mail: pilz.fi @pilz.dk Telephone: +82 2 2263 9541
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• BR • FR

InduraNET p®, Pilz®, PIT®, PMCprotego®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
Safe Automation
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Internet: www.pilz.co.uk E-Mail: info@pilz.nl • US C• A
Internet: www.pilz.nl Pilz Automation Safety L.P.
• CN 7150 Commerce Boulevard
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China
Telephone: +86 21 60880878
Telefax: +86 21 60880870
Telephone: +353 21 4346535
Telefax: +353 21 4804994
E-Mail: sales@pilz.ie
Auckland 2016
New Zealand
Telephone: +64 9 6345350
Internet: www.pilz.us
PMD relays for electrical safety
E-Mail:
Internet:
sales@pilz.com.cn
www.pilz.com.cn
Internet: www.pilz.ie Telefax:
E-Mail: offi
Internet:
+64 9 6345352
ce@pilz.co.nz
www.pilz.co.nz
and PNOZ relays for functional safety
• IN
• DE Pilz India Pvt Ltd
Pilz GmbH & Co. KG Office No 202, Delite Square
Felix-Wankel-Straße 2 Near Aranyeshwar Temple •… •T echnical support
73760 Ostfildern Sahakar Nagar No 1 In many countries we are +49 711 3409-444
Germany Pune 411009 represented by sales partners. support@pilz.com
Telephone: +49 711 3409-0 India
Telefax: +49 711 3409-133 Telephone: +91 20 2421399-4/-5 Please refer to our homepage
E-Mail: pilz.gmbh@pilz.de Telefax: +91 20 2421399-6 for further details or contact our Configuration guide
Internet: www.pilz.de E-Mail: info@pilz.in headquarters.
Internet: www.pilz.in
for electronic monitoring relays PMDsigma, PMDsrange
and safety relays PNOZsigma, PNOZ X

Technical Catalogue 3.1 – April 2013 edition

Pilz GmbH & Co. KG


Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: pilz.gmbh@pilz.de
Internet: www .pilz.com
Automation technology from Pilz

Total customer proximity

Pilz has a tradition as a family-


run company stretching back
over 60 years. Real proximity to
customers is visible in all areas,
instilling confidence through
individual consultation, total
flexibility and reliable service. Exclusion of liability
Worldwide, round the clock,
in 28 subsidiaries and branch Our technical catalogue has been
offices. compiled with great care. It contains
All our experience and information about our company and
Benefit-oriented innovations knowledge go into individual our products. All statements are made
products and sophisticated in accordance with the current status
Our customer proximity is the system solutions. of technology and to the best of our
basis for our innovative strength. knowledge and belief. While every
We are always oriented towards • Sensor technology effort has been made to ensure the
current market requirements, • Control technology information provided is accurate, we
which is why we can offer in- • Networks cannot accept liability for the accu-
novative automation solutions in • Drive technology racy and entirety of the information
every case. Market leadership • Operator and provided, except in the case of gross
in safe automation secures our visualisation systems negligence. In particular, all information
leadership in research and tech- • Software on applicable standards, safety-related
nology. Customer proximity and • Automation system PSS 4000 classifications and time characteris-
innovation belong together and • Consulting and engineering tics should be viewed as provisional.
are mutually dependent. • Training Information in this catalogue does not
have the legal quality of assurances or
Overall solutions the spirit of safety assured properties. We are grateful for
any feedback on the contents of this
Pilz is your solution supplier With their knowledge, enthusiasm, operating manual.
for all automation functions. creativity and courage to take the
Including standard control func- unconventional route, our staff
tions. Pilz developments protect have made us what we are today: December 2011
man, machine and the environ- one of the leading brands in auto-
ment. Our automation solutions mation technology. All rights to this publication are re-
incorporate our knowledge and served by Pilz GmbH & Co. KG. We re-
experience from the stringent More than 1 500 staff, each serve the right to amend specifications
demands of safety technology, one of them an ambassador without prior notice. Copies may be
as well as the sum of our for safety, make sure that your made for internal purposes. The names
knowledge gained from over company's most valuable of products, goods and technologies
60 years' experience of general asset – your staff – can work used in this manual are trademarks of
automation technology. safely and free from injury. the respective companies.
Contents

2011-12
1.0
Contents

Relays for electrical safety 1.0

Electronic monitoring relays PMDsigma 1.1

Electronic monitoring relays PMDsrange 1.2

Relays for functional safety 2.0

Selection guide 2.1

Safety relays PNOZ X 2.2

Safety relays PNOZsigma 2.3

Order reference 3.0

Order reference 3.1

Standards and directives 4.0

Standards and directives 4.1

Service 5.0

Service 5.1

3
Relays for electrical safety

Relays for electrical safety


1.0

1.0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


1.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for electrical safety

Contents Page
1.0
Electronic monitoring relays PMDsigma from 1.1-1
Electronic monitoring relays PMDsrange from 1.2-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
1.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for electrical safety

Relays for monitoring


Electronic
1.1 electrical safety
relays PMDsigma

1.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


1.1-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for electrical safety

Electronic monitoring relays PMDsigma

Contents Page

Electronic monitoring relays PMDsigma


1.1
True power monitoring
PMD s10 1.1-2

Insulation monitoring
PMD s20 1.1-11

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
1.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Unit features ` Diagnostics: Umax and Imax


` Display of operating hours and load
` Relay output: hours (resettable)
Gertemerkmale PMD s10_Text_1

2 auxiliary changeover contacts (C/ ` Device parameters can be saved to


1.1 O) chip card (write)
` Analogue output for current and ` Device parameters can be restored
voltage from the chip card (load)
` Galvanic isolation of the analogue ` Suitable for use with frequency-
outputs controlled drives
` Measuring range set automatically ` Suitable for current transformers
for current and voltage
` Menu-driven parameter setting Unit description
Gertemerkmale

1001844-EN-02-2010-11
PMD
1.1 power
Electronic
True
Gertebild
s10 monitoring
monitoringrelays PMDsigma

` Status indicators (LEDs) for:


Gertemerkmale PMD s10_Text_3

True power converter for single and – Supply voltage (Power) The true power converter PMD s10 is
Bildunterschrift
Gertebeschreibung PMD s10

three-phase electrical machinery – Switching threshold for overload used to measure and monitor the true
(> max) power drawn and output by electrical
Approvals – Switching threshold for under- loads.
load (< min) The PMD s10 is designed for use as a:
– Output 1 (Out 1) ` True power converter for single and
PMD s10 – Output 2 (Out 2) three-phase electrical machines
– Fault ` Trip device for underload and over-
` Display for measured value indica- load
‹ tor, diagnostics and menu naviga-
tion
Zulassungen
` Operating cycle counter for K1 and
K2

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 K1 U/I1 L1 L2 L3 K3 W/I3 12 14 22 24

~ IM1 UM IM3

=
K1

Power
Power
K2
P

Uout Iout Reset

U I 0 V Y2 Y1 11 21

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Function description signals. The hysteresis of the switch- switches (default: relay K2) and the
ing thresholds can be set between 0 % "Out 2" LED is lit.
The PMD s10 monitors the true power ... 50 %. Pwu function (underload warning
Funktionsbeschreibung_Text_1

on a single, three phase or DC supply Current transformer CT: threshold):


to ensure it doesn't exceed or drop With continuous currents > 12 A, the Serves as a warning; for function de-
1.1
below a certain value. The unit oper- measuring current must be measured scription, see Pu function (K2 under-
ates in accordance with the Aron cir- via an external current transformer. load)
cuit principle. Po function (K1 overload): Start suppression time (tStart):
Relay outputs (K1 and K2) If the measured true power exceeds The measurement is suppressed dur-
K1 and K2 operate in normally ener- the switching threshold Po, the "> ing the machine's start-up phase, in
gised mode. In their default state, aux- max" LED is lit. Once the response order to avoid spurious output signals.
iliary contacts 11-14 and 21-24 are time has elapsed (tr), the auxiliary con- The start suppression time tStart is infi-
closed and auxiliary contacts 11-12 tact switches (default: relay K1) and nitely variable.
and 21-22 are open. Normally ener- the "Out 1" LED is lit. Response time (tr):
gised mode is the default setting; this Pwo function (overload warning With transient load fluctuations, the
setting can be changed via the menu. threshold): switching threshold can be sup-
Analogue outputs (Uout and Iout): Serves as a warning; for function de- pressed. The response time tr is infi-
The unit forms two output signals scription, see Po function (K1 over- nitely variable.
which are proportional to the true load) Reset mode:
power. The limit value corresponds to Pu function (K2 underload): The fault status (value below Pu or
Funktionsbeschreibung_Text_2

Pmax (see timing diagram). The status If the measured true power drops be- above Po) can be reset automatically
of the threshold monitoring function is low the switching threshold PU, the "< or via an external reset button.
displayed at the auxiliary contacts and min" LED is lit. Once the response time
LEDs, along with the analogue output has elapsed (tr), the auxiliary contact

Timing diagram
rm
g
a
itd
e
Z

100%
Hysterese/
Po
Hysteresis/
Hystérésis

Hysterese/
Hysteresis/
Pu
Hystérésis
5%
0%
t
OUT1

t
ts tr tr tr
LED >max

ts t

OUT2

t
LED <min ts tr tr tr

t
ts
P tatsächliche Wirkleistung/Actual true power/puissance active réelle
ts Startunterdrückungszeit/Start suppression time/Temps de suppression au démarrage
tr Reaktionszeit/Response time/Temps de résponse

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Timing diagram
rm
g
a
itd
e
Z

1.1 10 V 1* U bei/at/à 10 ... 0 V


20 mA

Generatorbetrieb/ 1* U/I
Generator/
Fonctionnement
avec générateur

4 mA
PW
- P max 0V P max

Motorbetrieb/
Motor/
Fonctionnement
U avec moteur

-10 V

P tatsächliche Wirkleistung/Actual true power/puissance active réelle


U/I analoges Ausgangssignal, Spannung oder Strom/Analogue output signal, voltage or current/
signal de sortie analogique, intensité ou tension

Wiring

Note: ` Ensure that the cables are laid care- NOTICE


Inbetriebnahme_fuer_PDB

` Only wire the unit when the supply fully, because an open circuit in the Ensure that there is adequate fuse
voltage is switched off! measuring circuit will cause the unit protection on the connection cables to
` Use copper wiring. function to fail. terminals L1, L2, L3, K1, K3, A1 and
` To prevent contact welding, a fuse ` Information given in the “Technical A2!
should be connected before the details” must be followed.
output contacts (see technical de-
tails).

Preparing for operation

` Connect the supply voltage UB to ` Please refer to the connection dia-


Inbetriebnahme_Anschluss

A1/A2. grams for details of how to connect


` Single-phase: external current transformers
– Measuring voltage UM: Connect and an external reset (see "Appli-
to terminals L1 and L2 cation").
– Link terminals L1-K1 ` Connect the output contacts in ac-
– Measuring circuit: Connect cordance with the relevant applica-
phase L1 of the motors to termi- tion circuit.
nal U/I1
Leerzeilen

` Three-phase: NOTICE
Inbetriebnahme_Anwendung

– Measuring voltage UM: Connect Only connect the unit as shown in the
to terminals L1, L2 and L3 examples below! Do not connect unla-
– Link terminals L1-K1, L3-K3 belled terminals.
– Measuring circuit: Connect
phase L1 of the motor to terminal The following circuit examples show
U/I1, phase L2 to terminal L2 and typical applications for the true power
L3 to W/I3 converter PMD s10.
With continuous currents > 12 A, the
measuring current must be measured
via an external current transformer.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Circuit for three-phase motor


Bl
g
u
w
A
m
h
tria
e
b
In
1
_
d

L1
L2
L3
1.1
N
24V
0V

L1 L2 L3
K1 U/I1 K3 W/I3

PMD s10

Reset
extern

Y1 Y2 11 12 14 A1 K1 H2

K1 U I 0V 21 22 24 A2

A
U VW
M1
M3~
IN < 12A V

PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Circuit for three-phase motor with CT


Bl
g
u
w
A
m
h
tria
e
b
In
2
_
d

L1
1.1 L2
L3
N
24V
0V

K k K k
L1 L2 L3
K1 U/I1 K3 W/I3
L l L l
PMD s10

Reset
extern

Y1 Y2 11 12 14 A1 K1 H2

K1 U I 0V 21 22 24 A2

A
U VW
M1
M3~
IN > 12A V

PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Circuit for motor (1 AC)


Bl
g
u
w
A
m
h
tria
e
b
In
3
_
d

L1
1.1
N
24V
0V

L1 L2 L3
K1 U/I1 K3 W/I3

PMD s10

Reset
extern

Y1 Y2 11 12 14 A1 K1 H2

K1 U I 0V 21 22 24 A2

A
U2
U1
M1
M1~
IN < 12A V

PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Circuit for motor (1 AC) with CT


Bl
g
u
w
A
m
h
tria
e
b
In
4
_
d

L1
1.1 m
h
tria
e
b
In

N
24V
0V

K k
L1 L2 L3
K1 U/I1 K3 W/I3
L l
PMD s10

Reset
extern

Y1 Y2 11 12 14 A1 K1 H2

K1 U I 0V 21 22 24 A2

A
U2
U1
M1
M1~
IN > 12A V

PE

Parameter setting

Parameters such as switching thresh- A display indicates the current values as a bakkup copy of the parameters or
Funktionsbeschreibung

olds, start-up suppression time, reac- plus the set values. can be used to transfer the parameters
tion time and rest mode, for example, The parameters can be saved on a to another unit.
are set via a rotary knob. chip card. This chip card can be used

Installation

` The unit should be installed in a


Montage_Sigma_allgemein

control cabinet with a protection


type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a mounting rail.
` In environments exposed to heavy
vibration or when installing on a ver-
tical mounting rail (35 mm), the unit
should be secured using a fixing el-
ement (e.g. retaining bracket or end
angle).
` Push the unit upwards or down-
wards before lifting it from the
mounting rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Notice
Montage

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
1.1
and operation.
Technische Daten PMD s10

Technical details

Electrical data
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -20 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 3.0 W
Frequency range AC 50 - 60 Hz
Utilisation category in accordance with EN 60947-4-1
Auxiliary contacts: AC1 at 240 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 1200 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgNi10
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Auxiliary contacts: 6A
Blow-out fuse, slow
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Auxiliary contacts: 4A
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL c (Cat. 1)
Category in accordance with EN 954-1 Cat. 1
SIL CL in accordance with EN IEC 62061 SIL CL 1
PFH in accordance with EN IEC 62061 6.05E-07
SIL in accordance with IEC 61511 SIL 1
PFD in accordance with IEC 61511 5.30E-02
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Typ. response time of analogue output at DC 20 ms
Response time of analogue output at 15 ... 60 Hz 70 - 16 ms
Response time of analogue output at 60 ... 400 Hz 16 ms
Response time tr of auxiliary contact (selectable) 0.01 - 30.00 s
Start suppression time tstart (selectable) 0.0 - 30.0 s
Measuring circuit
Measuring voltage UM (AC/DC) 100 - 550 V
Measuring current IM (AC/DC) 1 - 12 A
Frequency range 0, 15 - 400 Hz
Measuring range limit value (selectable) 1.0 W - 11.5 kW
Measuring range limit value Pmax with external current transformer 100.0 W - 11.5 MW
Performance range of 1 A current transformer 1.5 - 7.5 VA
Performance range of 5 A current transformer 2.5 - 15.0 VA
Current transformer class 3
Max. measuring current AC/DC 12 A
Temperature coefficient 0.10 %/K

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

True power monitoring


PMD s10

Output signals with motor operation


Output voltage Uout 0... 10 V 0 - 10 V
Output voltage Uout 10 ... 0 V 10 - 0 V
1.1 Terminating impedance (apparent ohmic resistance) Rout min. 1 kOhm
Output current Iout 4 ... 20 mA 4 - 20 mA
Output current Iout 0 ... 20 mA 0 - 20 mA
Terminating impedance (apparent ohmic resistance) Rout max. 0.5 kOhm
Output signals with generator operation
Output voltage Uout 0 - -10 V
Terminating impedance (apparent ohmic resistance) Rout min. 1 kOhm
Output current Iout 0 - -20 mA
Terminating impedance (apparent ohmic resistance) Rout max. 0.5 kOhm
Environmental data
EMC EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with IEC 60664-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 300 V
Rated impulse withstand voltage
Measuring circuit 6.0 kV
Supply voltage, auxiliary contacts, analogue output 4.0 kV
Ambient temperature -10 - 55 °C
Storage temperature -25 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 760100
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 760100
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 760100
Torque setting with screw terminals 0.50 Nm No. 760100
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 761100
nals: Flexible with/without crimp connectors
Stripping length 9 mm No. 761100
Dimensions
Height 100.0 mm No. 761100
98.0 mm No. 760100
Width 45.0 mm
Depth 120.0 mm
Weight 370 g
Bestelldaten

Order reference

Type Features Terminals Order no.


PMD s10 24 - 240 VAC/DC With screw terminals 760 100
PMD s10 C 24 - 240 VAC/DC With cage clamp terminals 761 100

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

Unit features Unit description

` Relay output: The insulation monitor monitors the in-


Gertemerkmale Gertebeschreibung

2 auxiliary changeover contacts sulation resistance of unearthed AC/


(C/O) DC systems (IT systems). It meets the
1.1
` Detects symmetrical and asymmet- requirements of EN 61557-8,
rical insulation faults IEC 60364-7-710 and DIN VDE 0100-
` Two insulation measuring circuits 710 and may be used:
` Connection for external switch con- ` To monitor unearthed AC/DC sys-
tacts to trigger the manual reset tems (including on board ships)
and for function testing ` In medical locations
1001753-EN-02-2011-05
PMD
1.1 s20 monitoring
Electronic
Insulation
Gertebild monitoring relays PMDsigma
` Unit parameter settings are menu- ` As a trip device if insulation resist-
driven and infinitely variable via a ances are outside the permitted
The insulation monitor monitors the in-
Bildunterschrift

display and rotary encoder with key range


sulation resistance of unearthed AC/ function (turn and push)
DC systems (IT systems). It meets the ` Configuration is stored on a chip
requirements of EN 61557-8, IEC card
60364-7-710 and DIN VDE 0100-710. ` Status indicators (LEDs) for:
– Supply voltage (Power)
Approvals – Insulation resistance
– Fault

PMD s20

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 B1 B2 12 14 22 24

~ UM
K1

- K2
+
Power
G Feedback
Reset Test
Earth

Y1 Y2 Y3 FE 11 21

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

Function description iliary contacts 11-14 and 21-24 are ` Response resistance Ran1:
closed and auxiliary contacts 11-12 Auxiliary contacts 11-14 will open
The insulation monitor prevents haz- and 21-22 are open. Normally ener- and auxiliary contacts 11-12 will
Funktionsbeschreibung PMS s20

ardous insulation faults in galvanically gised mode is the default setting; this close (normally energised mode).
1.1 separated systems. The insulation re- setting can be changed via the menu. ` Response resistance Ran2:
sistances are measured between the Response resistance Auxiliary contacts 21-24 will open
network phases and the operating If the insulation resistance falls below and auxiliary contacts 21-22 will
earth. The measuring principle detects the set response resistance Ran in ei- close (normally energised mode).
symmetrical and asymmetrical insula- ther of the two measuring circuits (RE Monitoring the operating earth
tion faults. < Ran ), the LED "Out 1" or "Out 2" will If the connection between the operat-
Relay outputs (K1 and K2) light and the relay contacts will de-en- ing earth and the FE terminal is bro-
K1 and K2 operate in normally ener- ergise. ken, contacts 11-12 and 21-22 will
gised mode. In their default state, aux- close (normally energised mode).

Timing diagram
0
2
D
M
P
rm
g
a
d
s
tio
k
n
u
F

UB

t
RE
R ab
Hysteresis
R an

t
11 - 14
21 - 24 Auto reset
t
tr tr
1
LED
0
t
1
Reset
0
t
11 - 14 Manual reset
21 - 24
t
tr

U = Versorgungsspannung/Supply voltage/Tension d'alimentation


B
R = Ansprechwert/Response value/Seuil de déclenchement
an
R = Rücksetzwert/Release value/Valeur de réarment
ab
R = Isolationswiderstand/Insulation resistance/Résistance de'isolement
E

Wiring

When commissioning, please note the ` Use copper wiring. measuring circuit will cause the unit
Inbetriebnahme_Isolationswächter

following: ` To prevent contact welding, a fuse to malfunction.


` Output contacts 11-12-14 and 21- should be connected before the ` Ensure there is adequate fuse pro-
22-24 are auxiliary contacts (e.g. for output contacts (see technical de- tection on the connection cables at
a display or contactor control) tails). terminals B1 and B2.
` Only wire the unit when the supply ` Ensure that the cables are laid care-
voltage is switched off! fully, because an open circuit in the

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

` Only one insulation monitor should ` A function test involving a real earth ` Information given in the “Technical
be connected to galvanically con- fault (resistance) must be carried details” must be followed.
nected systems. out in order to check that the unit is
properly connected.
1.1
Preparing for operation

` Supply voltage UB: B1/B2 respectively. ` Function test:


Inbetriebnahme_Anschluss

– Connect the supply voltage UB – 3-phase system: – By pressing a button at terminals


to A1/A2. The supply voltage UB – Link terminals B1/B2 and con- Y1 and Y3
can also be taken from the nect them to the system's star or
measuring circuit. point. – Pressing the rotary knob for at
` Measuring circuit (system to be ` Connect the output contacts in ac- least 3 seconds
monitored): cordance with the relevant applica-
Leerzeilen

– 2-phase system: tion circuit. Please note:


Inbetriebnahme

– Connect one phase of the moni- Do not connect any cables to undesig-
tored system to the terminals nated terminals.

Application circuit AC
Bl
g
u
w
A
m
h
tria
e
b
In
1
_
d

L1
N

1L1
1L2
PE

F1
T1

F2

A1 A2
B1 B2

Re Re
PMD s20
Test

Reset

FE Y1 Y2 Y3
11 12 14 21 22 24
E1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

Application circuit DC
Bl
g
u
w
A
m
h
tria
e
b
In
2
_
d

L1
1.1 N

1L1
1L2
PE

F1
T1

~
G1
=

F2

A1 A2
B1 B2

Re Re
PMD s20
Test

Reset

FE Y1 Y2 Y3
11 12 14 21 22 24
E1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

Application circuit 3 AC
Bl
g
u
w
A
m
h
tria
e
b
In
3
_
d

L1
L2 1.1
L3

1L1
1L2
PE

F1
T1

F2

A1 A2
B1 B2

Re
PMD s20 Re
Test

Reset

FE Y1 Y2 Y3
11 12 14 21 22 24
E1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

Application circuit 3 AC/DC


Bl
g
u
w
A
m
h
tria
e
b
In
4
_
d

L1
1.1 L2 m
h
tria
e
b
In

L3

1L1
1L2
PE
alternativ
F1 alternative
alternatif
T1

F2

G1

A1 A2
B1 B2

PMD s20 Re
Test

Reset

FE Y1 Y2 Y3
11 12 14 21 22 24
E1

Parameter setting

The menu settings are made on the on the knob by hand or with a screw- screwdriver, the knob can remain
Inbetriebnahme_Drehknopf_Funktion

unit's display via a rotary knob. You driver. If you make the settings with a within the unit.
have the option to make the settings

Installation

` The unit should be installed in a


Montage_Sigma_allgemein

control cabinet with a protection


type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a mounting rail.
` In environments exposed to heavy
vibration or when installing on a ver-
tical mounting rail (35 mm), the unit
should be secured using a fixing el-
ement (e.g. retaining bracket or end
angle).
` Push the unit upwards or down-
wards before lifting it from the
mounting rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

Notice
Montage

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
1.1
and operation.
Technische Daten_PMDs20

Technical details

Electrical data
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Utilisation category in accordance with EN 60947-4-1
Auxiliary contacts: AC1 at 240 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 1200 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgCdO + 3.0 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Auxiliary contacts: 6A
Blow-out fuse, slow
Auxiliary contacts: 4A
Measuring circuit
Rated mains voltage 0 ... 400 V
Rated mains voltage in according with UL 0 ... 300 V
Max. external voltage 460 V
Max. measuring voltage UM ±16 V
Max. measuring current IM 1 mA
Min. measuring circuit impedance 250 kOhm
Response value Ran 10 ... 200 kOhm
Max. response error in accordance with EN 61557-8 ±15 % ±1kOhm
Max. leakage capacitance 20 µF
Environmental data
EMC EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60664-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage
Auxiliary contacts for the remaining circuits 6.00 kV
Supply voltage, measuring circuit for the remaining circuits 4.0 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

Insulation monitoring
PMD s20

Environmental data
Protection type
Mounting (e.g. cabinet) IP54
1.1 Housing IP40
Terminals IP20
Condensation and ice formation not permitted
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 760120
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 760120
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 760120
Torque setting with screw terminals 0.50 Nm
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 761120
nals: Flexible with/without crimp connectors
Stripping length 9 mm No. 761120
Dimensions
Height 98.0 mm
Width 45.0 mm
Depth 120.0 mm
Weight 270 g
Technische Daten

Leitungskapazität/Line capacitance/Capacité du câblage Messzeit /Time of measurement/Temps de mesure


0.5 µF 5s
1 µF 10 s
5 µF 50 s
20 µF 240 s
Bestelldaten

Order reference

Type Features Terminals Order no.


PMD s20 24 - 240 V AC/DC with screw terminals 760 120
PMD s20 C 24 - 240 V AC/DC with spring-loaded terminals 761 120

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma

1.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


1.1-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for electrical safety

Relays for monitoring


Electronic
1.2 electrical safety
relays PMDsrange

1.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


1.2-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for electrical safety

Electronic monitoring relays PMDsrange

Contents Page

Electronic monitoring relays PMDsrange

Voltage monitoring
Single-phase voltage monitoring S1UM 1.2-2
Three-phase voltage monitoring S3UM 1.2-6 1.2

Phase sequence monitoring


S1PN 1.2-11

True power monitoring


S1WP 1.2-14

Current monitoring
S1IM 1.2-21

Isolation monitoring
S1EN 1.2-25

Thermistor monitor
S1MS 1.2-32
S1MN 1.2-37
S1M0 1.2-42

Standstill monitoring
S1SW P 1.2-47

General details
Technical details 1.2-52
Dimensioned drawings, 1.2-53
housing features

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
1.2-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Single-phase voltage monitoring


S1UM

Unit features ` Response value can be set from


20 % to 100 % of the measuring
` 12 measuring ranges 0.1 V ... 500 V, range limit value
Altdaten CMT

selectable ` Hysteresis can be set from 0.6 to


` Reaction time can be set to up to 10 0.95 x Uon
seconds ` Fault status can be latching or non-
1.2 ` Detects AC/DC voltage values au- latching
tomatically ` LEDs for relay's switch status and
` Normally energised or normally de- for supply voltage
energised mode
` Galvanic isolation between measur- The S1UM monitors for voltage values
1001893-EN-01-2009-09
S1UM
Voltage monitoring
1.2
Electronic
Single-phase
Altdaten CMT
monitoring
voltage monitoring
relays PMDsrange
ing and supply voltage exceeding a threshold limit. On the
The S1UM voltage monitoring relay is ` S1UM UP version: measuring in- S1UM UP version, the measuring in-
used to monitor min. or max. voltage puts are not polarity-sensitive puts are not polarity-sensitive. If the
values. measuring voltage reaches the set re-
Description sponse value Uon, auxiliary contact
Approvals The voltage monitoring relay is en- 11-14 changes over and the LED
closed in an S-95 slimline housing. lights. If the measuring voltage falls
There are 8 versions available for AC below the hysteresis value Uoff and au-
S1UM operation and one for DC operation. tomatic reset is selected, the auxiliary
Features contact changes over again and the
` Relay outputs: 1 auxiliary contact LED goes out. The unit is ready for op-
‹ (C/O) eration again. If faults are latched, the
` 3 measuring circuits for 1 V, 20 V unit will not be ready for operation
and 500 V, each with 4 different again until an external reset button is
‹ ranges operated or the supply voltage has
been switched off and then on again.

Zulassungen

Internal wiring diagram

UB
A1 A2
(+) (-) 1V 20V 500V 12 14

G1 ~
=
K1

Arbeits-/Ruhestrom Speichern
De-energised/energised mode latching
Mode excitation/retombée memorisé
Corriente de reposo/trabajo Guardar
Corrente di lavoro/di riposo Memorizzazone
Arbeits-/Ruststroom Handm./Autom. reset

Y1 Y2 Y3 11

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Single-phase voltage monitoring


S1UM

Timing diagram
nicht speichernd/non-latching/non mémorisé/ speichernd/latching/mémorisé/
no acumuladora/senza memorizzazione/automatische Acumuladora/
Reset con memorizzazione/
handmatige reset

Arbeitsstromprinzip/ Ruhestromprinzip/ Arbeitsstromprinzip/


de-energised mode/ energised mode/ de-energised mode/
mode excitation/
Principio de corriente de trabajo/
mode retombée/
Principio de corriente
mode excitation/
Principio de corriente de 1.2
Principio della de reposo/ trabajo/
corrente di lavoro/ Principio della Principio della
Arbeidsstroomprincipe corrente di riposo/ corrente di
Ruststromprincipe lavoro/Arbeidsstromprincipe
UM
Uan
Uab

11 12

11 12

11 14

11 14

LED

Y2 Y3
Y2 Y3

Y1 Y2
Y1 Y2
tR tR tR tR tR
Ia IIa Ib IIb III

Key
` Hysteresis (Uoff): 0.6 to 0.95 x Uon
` Grey area: Adjustable hysteresis
` tr: Reaction time
` Ia: UM > Uon: Once tR has elapsed,
the relay energises and the LED
“OUT” is lit.
UM < Uoff: Relay de-energises and
LED goes out.
` IIa: UM > Uon before tR has elapsed:
Relay remains de-energised.
` Ib: UM > Uon: As above, but relay
de-energises and LED “OUT” goes
out.
UM < Uoff: Relay energises and LED
is lit.
` IIb: As above, but relay remains en-
ergised.
` III: UM > Uon: See above
UM < Uoff: Relay does not de-ener-
gise until Y2-Y3 is open.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Single-phase voltage monitoring


S1UM

Connection examples

` Example 1 ` Example 3
Normally energised, non-latching Normally de-energised, latching

1L1 1L1
UB UB
1L2 1L2
1.2
A1 11 A1 11
1V 20V 500V UM 1V 20V 500V UM

Y1 Y2 Y3 Y1 Y2 Y3
12 14 A2 12 14 A2

` Example 2 ` Example 4
Normally de-energised, non-latch- Normally energised, latching
ing
1L1
UB
1L1 1L2
UB
1L2

A1 11
A1 11 1V 20V 500V UM
1V 20V 500V UM

Y1 Y2 Y3
Y1 Y2 Y3 12 14 A2
12 14 A2

Technical details S1UM

Electrical data
Supply voltage AC: 24, 42 ... 48, 110 ... 127, 230 ... 240 VDC:
24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption AC: 2 VA, DC: 1 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Single-phase voltage monitoring


S1UM

Measuring circuit
Frequency range 0, 40 ... 400 Hz
Adjustable limit values for measuring ranges 1 V: 1, 0.5; 0.2, 0.1 V
20 V: 20, 10, 4, 2 V
500 V: 500, 250, 100, 50 V
Hysteresis 60 ... 95 % of response value
Impedance of the measuring inputs 1 V: 15 kOhm 1.2
20 V: 390 kOhm
500 V: 10 MOhm
Overload capacity of the measuring inputs 1 V: max. 40 V
20 V: max. 200 V
500 V: max. 700 V
Polarity of the measuring inputs Polarised
S1UM UP version: Any
Reaction time 0.1 … 10 s
Temperature dependence +/-0.05 % per +1 °C
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 –14 AWG
Torque setting for connection terminals 0.6 Nm
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 122 mm
Weight 165 g
Bestelldaten

Order reference

Type UB UM Order no.


S1UM 24 VAC 500 VAC/DC 827 230
S1UM 42 - 48 VAC 500 VAC/DC 827 240
S1UM 110 - 130 VAC 500 VAC/DC 827 250
S1UM 230 - 240 VAC 500 VAC/DC 827 260
S1UM UP 24 VDC 500 VAC/DC 827 225
S1UM UP 24 VAC 500 VAC/DC 827 235
S1UM UP 42 - 48 VAC 500 VAC/DC 827 245
S1UM UP 110 - 130 VAC 500 VAC/DC 827 255
S1UM UP 230 - 240 VAC 500 VAC/DC 827 265

UB: Supply voltage


UM: Measuring voltage
Additional versions on request

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Three-phase voltage monitoring


S3UM

Unit features ` Overvoltage value can be set from


100 % to 120 % of the rated mains
` Monitors supplies with and without voltage
Altdaten CMT

neutral conductors ` Fault status can be latching or non-


` Trip device for undervoltage and latching
overvoltage ` LED as supply voltage indicator
1.2 ` Evaluates phase sequence ` LED for all faults: phase sequence
` Detects asymmetry error, under/overvoltage
` Detects phase failure ` Phase failure is detected even when
` Reaction time can be set to up to there is voltage feedback from con-
10 s nected loads
1001904-EN-01-2009-09
S3UM
1.2
Electronic
Three-phase
Altdaten CMT
monitoring
voltage monitoring
relays PMDsrange ` Operates to normally energised or ` Range switching 10 % for L1-L3
normally de-energised mode ` Separate supply voltage A1-A2
The S3UM voltage monitoring relay is
used to monitor overvoltage and und-
Description
ervoltage as well as the phase se-
quence in 3-phase supplies.
The voltage monitoring relay is en-
closed in an S-95, slimline housing.
Approvals
Various versions are available for AC
and DC operation.
Features
S3UM
` Relay outputs: 1 auxiliary contact
(C/O)
‹ ` 2 measuring circuits
` Undervoltage value can be set from
75 % to 100 % of the rated mains
‹ voltage or from 40 % to 100 % (unit
type)

Zulassungen

Approvals for unit types up to 240 VAC

Internal wiring diagram

MR: Manual reset, AR: Automatic reset


UB UM Reset
Y3 Y2
A1 A2 L1 L2 L3 N Y1 12 14

Umschaltung
Switching
Commutation
Commutación
Umformung Commutazione
Transformer Omschakeling
Conversion UB 10 % Ruhe-/Arbeitsstrom
Transformación Normally energised/de-energised
Transformazione Mode retombée/excitation
Omzetting Corriente de trabajo/reposo
G1 ~ U1-3 100-120 % UB Corrente di riposo/di lavoro
Rust-/Arbeidsstroom
=
Erkennung K1
Detection
Détection Skala/Scale/Echelle/
Detección Escala/Scala/Schaal tR MR/AR
Riconoscimento
Detectie 40/75-100 % UB
Power Umin/Umax
Fault

11

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Three-phase voltage monitoring


S3UM

Timing diagram

nicht speichernd speichernd


non-latching latching
sans mémorisation mémorisation
no acumuladora acumuladora
senza memorizzazione con memorizzazione
automatische reset handmatige reset
1.2
Arbeitsstromprinzip Ruhestromprinzip
Normally Normally energised
de-energised mode mode
Mode excitation Mode retombée Ruhestromprinzip
Principio de corriente de Principio de cor- Normally energised mode
trabajo riente de reposo Mode retombée
Principio della Principio della Principio de corriente de reposo
corrente di lavoro corrente di riposo Principio della corrente di riposo
Arbeidsstroomprincipe Ruststroomprincipe Ruststroomprincipe

Umax

UN

Umin

Y1/Y2

Y1 Y2

11 12

11 12

11 14

11 14

Fault

tR tR tR tR tR

Key
` Umax Overvoltage response value
` Umin Undervoltage response value
` UN Rated mains voltage
` tr Reaction time
` Y1/Y2 linked: Automatic reset

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Three-phase voltage monitoring


S3UM

Application example

Safety device protects against over-


voltage and undervoltage, operating in
normally energised mode

1.2
L1
L2
L3
N
1L1

F1
1

UN UN

L1 L2 L3
Reset Y1 Y2 Y3

A1 A2 N
11 12 14

K2
H1

0V
1L2

` 1: Not required on three phase sup-


plies

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Three-phase voltage monitoring


S3UM

Technical details S3UM

Electrical data
Supply voltage UB AC: 120, 230 V
DC: 24 V
Voltage tolerance UB 85 ... 110 %
Frequency range UB 50 ... 60 Hz 1.2
Residual ripple DC 160 %
Power consumption UB AC: 2 VA
DC: 1.5 W
Duty cycle 100 %
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Measuring circuit
Measuring voltage UM (3AC) 42, 100/110, 230, 400/440, 415/460 ,
440/480, 500/550 V, selectable
Voltage tolerance UM 0 ... 125 %
Measuring range switching (10 %) via Open: high value
terminals Y2, Y3 Closed: low value (ex-works
setting)
Frequency range 40 ... 400 Hz
Setting range Umin/ Umax Umin: 75 - 100 %; Umax: 100 – 120 %
Order no. 837251, 837271:
Umin: 40 – 100 %; Umax: 100 – 120 %
Evaluates phase sequence 75 – 120 % UM
Hysteresis ca. 2 %
Delay-on energisation 0,5 ... 10 s selectable
Environmental data
EMC EN 50081-1; EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 600068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 - 14 AWG
Torque setting for connection terminals 0.8 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 122 mm
Weight 175 g

Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Three-phase voltage monitoring


S3UM

Order reference

Type UB UM Order no.


S3UM 24 VDC 42 VAC 837 240
S3UM 24 VDC 100/110 VAC 837 250
1.2 S3UM 24 VDC 100/110 VAC 837 251
S3UM 24 VDC 230 VAC 837 260
S3UM 24 VDC 400/440 VAC 837 270
S3UM 24 VDC 400/440 VAC 837 271
S3UM 24 VDC 415/460 VAC 837 280
S3UM 24 VDC 440/480 VAC 837 285
S3UM 24 VDC 500/550 VAC 837 290
S3UM 120 VAC 440/480 VAC 837 395
S3UM 230 VAC 42 VAC 837 340
S3UM 230 VAC 100/110 VAC 837 350
S3UM 230 VAC 230 VAC 837 360
S3UM 230 VAC 400/440 VAC 837 370
S3UM 230 VAC 415/460 VAC 837 380
S3UM 230 VAC 500/550 VAC 837 390

UB: Supply voltage


UM: Measuring voltage
Additional versions on request

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Phase sequence monitoring


S1PN

Unit features The S1PN can safely detect phase fail-


ure when the plant is at a standstill
` Measuring voltage up to 690 VAC (load isolated from the measuring in-
Altdaten CMT

` Phase sequence monitoring puts).


` Phase failure monitoring
` Fuse monitoring
` LEDs 1.2
` Extensive voltage range

The phase sequence monitoring relay


is enclosed in an S-95 slimline hous-
1001890-EN-01-2009-09
S1PN
1.2
Electronic
Phase
Altdaten
sequence
CMT
monitoring
monitoring
relays PMDsrange
ing. Three versions are available.
Features:
The S1PN phase sequence monitoring ` Relay outputs: 2 auxiliary contacts
relay detects the phase field of a (C/O)
3-phase supply. ` Phase field direction monitor
` Detects fuse defect and phase fail-
Approvals ure, provided there is no voltage
feedback from connected motors
` LEDs for fault and supply voltage
S1PN
The phase sequence monitoring relay
detects the time sequence of the indi-
‹
vidual phases in a three phase supply.
In a clockwise phase sequence, con-
tacts 11-12 and 21-22 are open, con-
‹ tacts 11-14 and 21-24 are closed. In
an anti-clockwise phase sequence,
contacts 11-14 and 21-24 are open,
UL approval only for unit types up to
Zulassungen

contacts 11-12 and 21-22 are closed.


240 VAC

Internal wiring diagram

12 14 22 24

L1

L1
L2 ~
K1
=
L3 L2
Power Fault

L3

11 21

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001890-EN-01-2009-09
1.2-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Phase sequence monitoring


S1PN

Connection example

L1
L2
L3
1L1

1.2 F2
1
UB

L1 L2 L3

K2

S1PN
11 12 14 V
M1 U W
21 22 24 M 3 AC

S1

S2 K2

H1 K2

0V
1L2
PE

Key
` 1 = Cable cross section max.
4 mm2, on larger motor cables the
supply line should be fused!

Technical details S1PN

Electrical data
Supply voltage AC: 200 ... 240, 400 ... 500, 550 ... 690 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption 200 ... 240 V: 8 VA; 400 ... 500 V: 15 VA;
550 ... 690 V: 20 VA
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Times
Delay-on energisation Max. 300 ms (with correct phase sequence)
Delay-on de-energisation Max. 700 ms (after phase failure)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001890-EN-01-2009-09
1.2-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Phase sequence monitoring


S1PN

Environmental data
EMC EN 50081-1, EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C 1.2
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 130 g
Bestelldaten

Order reference

Type UB/UM Order no.


S1PN 200 - 240 V 890 200
S1PN 400 - 500 V 890 210
S1PN 550 - 690 V 890 220

UB: Supply voltage


UM: Measuring voltage

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001890-EN-01-2009-09
1.2-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

True power monitoring


S1WP

Unit features The S1WP operates in normally ener-


gised mode, so in its default state con-
` 9 different measuring ranges tact 11-14 is closed and contact 11-12
Altdaten CMT

` Large voltage measuring range open. If normally de-energised mode


` Analogue output can be switched is required, the functions of the upper
for current and voltage and lower threshold are transposed. In
1.2 ` Relay output for monitoring under- overload (UL) mode, if the measured
load or overload true power exceeds the switching
` Suitable for use with frequency- threshold, the auxiliary contact switch-
controlled motors es and the “FLT” LED is lit. In under-
` Suitable for current transformers load (LL) mode, if the measured true
power drops below the switching
1001903-EN-01-2009-09
S1WP
1.2 power
Electronic
True
Altdaten CMT
monitoring
monitoringrelays PMDsrange
Description threshold, the auxiliary contact switch-
True power converter for single and es and the “FLT” LED is lit.
three-phase supplies, used to meas- The true power converter is enclosed
ure and monitor the rated power or in a 22.5 mm S-95 housing. 4 versions The measurement is suppressed dur-
true power on electrical machines. are available for different voltage ing the machine's start-up phase, in
measuring ranges, 2 versions are order to avoid spurious output signals.
Approvals available for different current measur- The start-up suppression time ts is ad-
ing ranges and 2 versions are available justable. In the case of transient load
for a separate supply voltage. fluctuations, the switching threshold
S1WP Features: can be suppressed. The reaction time
` Relay output: tr is adjustable.
1 auxiliary contact (C/O)
‹ ` Versions with 9 A and 18 A current
measuring range
` Fast, analogue reaction time
‹ ` Adjustable switching threshold for
underload or overload, from 5 to
100 % of the measuring range limit
Zulassungen
value
` Switching hysteresis of 15 %
` Adjustable monitoring reaction time
` Adjustable start-up suppression
time
` LEDs for supply voltage and status
of auxiliary contacts, underload or
overload

The S1WP monitors the set upper and


lower true power limit on a single or
three phase supply. It converts the
true power or rated power into an ana-
logue output signal, which is propor-
tional to the true power. The analogue
output signal and the status of thresh-
old monitoring are displayed at a relay
output.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

True power monitoring


S1WP

Internal wiring diagram

tr 12
L1 UM P
L2 delay 14
L3 p = RANGE * UM
N * IM * cos j &

t 11 1.2
K1 IM

UL1 ts S2
RANGE delay LEVEL U
I
S1 U/I
Momentanwert
Instantaneous value
Valeur instantannée
FLT FLT valor instantáneo
A1 + Valore attuale
UB Actuele waarde
0
A2 -
UL LL

Key
` UM Measuring voltage ` RANGE Measuring range ` UL Overload threshold
` IM Measuring current ` ts Start-up suppression time ` LL Underload threshold
` UB Supply voltage ` tr Reaction time
` cosϕ Power factor ` LEVEL Switching threshold

Timing diagram

U/I, P
10 V 100 %
Generatorbetrieb 20 mA P
Generator LEVEL UL
Fonctionnement U/I Hysterese
avec générateur
Funcionamiento de Hysteresis
generador
RANGE Hystérésis
Regime alternatore Histéresis
Dynamomodus U/I Isteresi
4 mA LEVEL LL Hysterese
PW
- P max 0V P max 5%
Motorbetrieb Schwellenstatus UL t
Motor Threshold status UL
Fonctionnement avec Etat de seuils UL
U moteur Status del umbral UL
Funcionamiento de Stato soglia UL
motor Drempelstatus UL
-10 V Regime motore FLT
Motormodus ts tr tr t

Schwellenstatus LL
Threshold status LL
Etat de seuils LL
Status del umbral LL
Stato soglia LL FLT
Drempelstatus LL tr t

` P Actual true power


` U/I Analogue output signal,
voltage or current

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

True power monitoring


S1WP

Adjustable limit values for measuring ranges

Measuring range / T 1 *2 2 *2 3 *2 4 *2 5 6 7 8 9 Type


RANGE
1 AC/DC 3 AC IM [A] UM [V]
1.2 0 ... 70 0 ... 120 *1 0,208 0,415 0,623 0,83 1,04 1,25 1,45 1,66 1,87 9 120
0,415 0,83 1,25 1,66 2,08 2,5 2,91 3,32 3,74 18
0 ... 140 0 ... 240 0,415 0,83 1,25 1,66 2,08 2,5 2,91 3,32 3,74 9 240
0,83 1,66 2,5 3,32 4,15 4,5 5,8 6,65 7,5 18
0 ... 240 0 ... 415 0,72 1,44 2,15 2,88 3,6 4,3 5,03 5,75 6,5 9 415
1,44 2,87 4,3 5,75 7,19 8,6 10,0 11,5 13,0 18
0 ... 320 0 ... 550 0,95 1,9 2,85 3,8 4,76 5,7 6,7 7,6 8,6 9 550
1,9 3,8 5,7 7,6 9,5 11,4 13,34 15,24 17,15 18

*1
Test: Function reserved
*2
Not suitable for DC measurements

The information on UM refers to the


phase-to-phase voltage on the three
phase supply (3AC). Where a single
phase supply is used (1 AC), the volt-
age measuring range is reduced to:

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

True power monitoring


S1WP

Connection examples

` Example 1
Monitoring a three-phase motor,
L1
IN < 9 A/18 A L2
L3
N
UB 1.2
0V

F1 F2

UN
L1 K1 UL1

A1 U/I A2

S1WP

UB: 24 V DC

12 14 N
11 L2 L3

K1

U VW
M1
IN £ 9 A/18 A M3~

PE

` Example 2
Monitoring a three-phase motor;
L1
IN > 9 A/18 A L2
1: Cable cross section max. 4 mm2 L3
N

F1
1

L1 K1 UL1
U
A1N U/I A2

S1WP k K
UB: 230 V AC T1

l L

12 14 N
11 L2 L3

1
K1

U VW
M1
IN > 9 A/18 A M3~

PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

True power monitoring


S1WP

` Example 3
Monitoring a single-phase motor,
L1
IN < 9 A/18 A N
UB
0V
F1 F2

1.2
UN
L1 K1 UL1

A1 U/I A2

S1WP

UB: 24 V DC

12 14 N
11 L2 L3

K1
K1 H2

U1 U2
M1
IN £ 9 A/18 A M 1~

PE

` Example 4
Monitoring a single-phase motor; IN
L1
> 9 A/18 A N
1: Cable cross section max. 4 mm2 F1
1

L1 K1 UL1
U
A1N U/I A2

S1WP
k K
UB: 230 V AC
T1

l L

12 14 N
11 L2 L3

K1 H2

K1

U1 U2
M1
IN > 9 A/18 A M 1~

PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

True power monitoring


S1WP

Technical details S1WP

Electrical data
Supply voltage DC: 24 V
AC/DC: 230 V
Tolerance DC: 85 ... 125 %
AC/DC: 25 ... 115 % 1.2
Frequency range 30 ... 400 Hz
Power consumption DC: 2 W at UB: 24 V
AC: 5 VA at UB: 230 V
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/0.1 ... 1.8 A
DC13: 24 V/0.1 ... 1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Analogue measuring output Voltage: 0 ... ± 10 V
Current: +4 ... + 20 mA
Analogue reaction time 60 ms
Linearity/switching accuracy < ±2 %
Measuring circuit
Measuring voltage 3 AC/DC: 0 ... 120, 0 ... 240, 0 ... 415, 0 ... 550 V
1 AC/DC: 0 ... 70, 0 ... 140, 0 ... 240, 0 ... 320 V
Frequency range 0 ... 1000 Hz
Adjustable limit values for measuring ranges See table
Max. measuring current 22 A at 100 % duty cycle
Max. overload 45 A/max. 3 s
Reaction time 0,1 ... 20 s selectable
Start-up suppression time 0,1 ... 30 s selectable
Current transformer requirements I = 1 A: 1,5 ... 7.5 VA, Class 3
I = 5 A: 2,5 ... 15 VA, Class 3
Environmental data
EMC EN 50081-1, EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature 0 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.60 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 130 g

Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

True power monitoring


S1WP

Order reference

Type UB UM IM Order no.


S1WP 24 VDC 0 - 120 VAC/DC 9A 890 000
S1WP 24 VDC 0 - 240 VAC/DC 9A 890 010
1.2 S1WP 24 VDC 0 - 415 VAC/DC 9A 890 020
S1WP 24 VDC 0 - 550 VAC/DC 9A 890 030
S1WP 230 VAC/DC 0 - 120 VAC/DC 9A 890 040
S1WP 230 VAC/DC 0 - 240 VAC/DC 9A 890 050
S1WP 230 VAC/DC 0 - 415 VAC/DC 9A 890 060
S1WP 230 VAC/DC 0 - 550 VAC/DC 9A 890 070
S1WP 24 VDC 0 - 120 VAC/DC 18 A 890 100
S1WP 24 VDC 0 -240 VAC/DC 18 A 890 110
S1WP 24 VDC 0 - 415 VAC/DC 18 A 890 120
S1WP 24 VDC 0 - 550 VAC/DC 18 A 890 130
S1WP 230 VAC/DC 0 - 120 VAC/DC 18 A 890 140
S1WP 230 VAC/DC 0 - 240 VAC/DC 18 A 890 150
S1WP 230 VAC/DC 0 - 415 VAC/DC 18 A 890 160
S1WP 230 VAC/DC 0 - 550 VAC/DC 18 A 890 170

UB: Supply voltage


UM: Measuring voltage
IM: Measuring current

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-20
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Current monitoring
S1IM

Unit features The S1IM monitors for current values


exceeding a selectable threshold limit.
` 12 measuring ranges can be select- On the UP version, the measuring in-
Altdaten CMT

ed from 0.002 to 15 A puts are not polarity-sensitive. If the


` Reaction time can be set to up to measuring current reaches the re-
10 seconds sponse value Ion, auxiliary contact 11-
` Operates to either normally ener- 14 changes over and the LED lights. If 1.2
gised or normally de-energised the measured current falls below the
mode hysteresis value Ioff and automatic re-
` Galvanic isolation between measur- set is selected, the auxiliary contact
1001846-EN-01-2009-09
S1IM
1.2
Electronic
Current
Altdatenmonitoring
CMT
monitoring relays PMDsrange
ing and supply voltage changes over again and the LED goes
` UP version: measuring inputs are out. The unit is ready for operation
The S1IM current monitoring relay is not polarity-sensitive again. If faults are latched, the unit will
used to monitor the maximum current not be ready for operation again until
values on heaters, lamps etc. Description an external reset button is operated or
the supply voltage has been switched
Approvals The current monitoring relay is en- off and then on again.
closed in an S-95, slimline housing.
There are 8 versions available for AC
S1IM operation and one for DC operation.
Features
` Relay outputs: 1 auxiliary contact
‹ (C/O)
` 3 measuring circuits for 0.1 A, 2 A
and E, each with 4 different ranges
‹ ` Response value can be set from
20 % to 100 % of the measuring
Zulassungen
range limit value
` Hysteresis factor can be set from
0.6 to 0.9 x Ion
` Fault latching or automatic reset
` LEDs for relay's switch status and
for supply voltage

Internal wiring diagram

Messeingänge Hilfskontakt
Measurement inputs Auxiliary contact
Entrées de mesure Inverseur
Entradas de medición Contacto auxiliar
UB Ingressi di misura Contatto ausiliario
A2 Meetingangen Hulpcontact
A1
(+) (-) 0.1 A 2 A E 12 14

G1 ~

= Ruhe-/Arbeitsstrom
Normally energised/
de-energised K1
Mode retombée/
excitation
Corriente de
trabajo/reposo Speichern
Corrente di riposo/ Store
di lavoro Enregistrer
Rust-/Arbeidsstroom Guardar
Memorizzazione
Handm./autom. reset

Y1 Y2 Y3 11
Ruhe-/Arbeitsstrom speichernd/nicht speichernd
Normally energised/de-energised latching/non-latching
Mode retombée/excitation mémorisation/sans mémorisation
Corriente de trabajo/reposo acumuladora/no acumuladora
Corrente di riposo/di lavoro con memorizzazione/senza memorizazzione
Rust-/Arbeidsstroom handm./autom. reset

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Current monitoring
S1IM

Timing diagram

nicht speichernd speichernd


Non-latching Latching
Sans mémorisation Mémorisation
no acumuladora acumuladora
Senza memorizzazione Con memorizzazione
Automatische rese Handmatige reset
1.2 Ruhestromprinzip Arbeitsstromprinzip
Arbeitsstromprinzip
Normally de-energised Normally energised Normally
mode mode de-energised mode
Mode excitation Mode retombée Mode excitation
Principio de corriente de Principio de corriente Principio de corriente
trabajo de reposo de trabajo
Principio della Principio della corrente Principio della
corrente di lavoro di riposo corrente di lavoro
Arbeidsstroomprincipe Ruststroomprincipe Arbeidsstroomprincipe
IM
Ian
Iab

11 12

11 12

11 14

11 14

LED

Y2 Y3
Y2 Y3

Y1 Y2

Y1 Y2
tR tR tR tR tR
Ia IIa Ib IIb III

Key
` Hysteresis (Ioff): 0.6 to 0.95 x Ion
` Grey area: Adjustable hysteresis
` tr: Reaction time
` Ia: IM > Ion: Once tR has elapsed,
the relay energises and the LED
“OUT” is lit.
IM < Ioff: Relay de-energises and
LED goes out.
` IIa: IM > Ion before tR has elapsed:
Relay remains de-energised
` Ib: IM > Ion: As above, but relay de-
energises and LED “OUT” goes out.
IM < Ioff: Relay energises and LED is
lit.
` IIb: As above, but relay remains en-
ergised.
` III: IM > Ion: See above
IM < Ioff: Relay does not de-energise
until Y2-Y3 is open.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Current monitoring
S1IM

Connection examples

` Example 1 ` Example 3
Normally energised, non-latching Normally de-energised, latching

UB 1L1 UB 1L1
1 L2 1 L2
1.2
A1 11 A1 11

0,1A 2 A E 0,1A 2 A E
RL RL

IM IM

Y1 Y2 Y3 Y1 Y2 Y3
12 14 A2 12 14 A2

` Example 2 ` Example 4
Normally de-energised, non-latch- Normally energised, latching
ing
UB 1L1
1 L2
UB 1L1
1 L2

A1 11
A1 11 0,1A 2 A E
RL
0,1A 2 A E
RL
IM
IM

Y1 Y2 Y3
Y1 Y2 Y3 12 14 A2
12 14 A2

Technical details S1IM

Electrical data
Supply voltage AC: 24, 42-48, 110-127, 230-240 V
DC: 24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption AC: 2 VA, DC: 1 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Current monitoring
S1IM

Measuring circuit
Frequency range DC, 40 ... 400 Hz
Adjustable limit values for measuring ranges 0.1 A: 0.1; 0.05; 0.02; 0.01 A
2 A: 2; 1; 0.4; 0.2 A
E: 50 A/25 A/10 A/5 A
Hysteresis 60 ... 95 % of response value
1.2 Impedance of the measuring inputs 0.1 A: 2.5 Ω
2 A: 125 mΩ
E: 5 mΩ
Max. overload 0.1 A: max. 0.2 A
2 A: max. 2.5 A
E: 15 A/100 ED, 20 A/10 s, 50 A/2 s
Polarity of the measuring inputs Polarised:
UP version: Any
Reaction time 0,1 ... 10 s
Temperature dependence ± 0.05% per +1°C
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 - 14 AWG
Torque setting for connection terminals 0.60 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 170 g
Bestelldaten

Order reference

Type UB IM Order no.


S1IM 24 VAC 15 A 828 020
S1IM 42 - 48 VAC 15 A 828 030
S1IM 110 - 130 V AC 15 A 828 040
S1IM 230 - 240 VAC 15 A 828 050
S1IM UP 24 VDC 15 A 828 035

UB: Supply voltage


IM: Measuring current
Additional versions on request

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Isolation monitoring
S1EN

Unit features value Ron, the auxiliary contact switch-


es and the “Fault” LED is lit. If the re-
` For DC and AC supplies lease value Roff is then exceeded, the
Altdaten CMT

` Normally energised mode device is ready for operation immedi-


` Fault latching or automatic reset ately if automatic reset is selected; if
` Normal/test mode manual reset is selected, it is neces-
` External reset button can be con- sary to operate an external button or 1.2
nected the MR/AR switch.

Description

1001845-EN-01-2009-09
S1EN
1.2
Electronic
Isolation
Altdaten CMT
monitoring
monitoring relays PMDsrange
The insulation monitoring relay is en-
closed in an S-95, slimline housing. 2
The S1EN insulation monitoring relay versions are available, with measuring
provides protection against insulation ranges of 50 kΩ and 200 kΩ. Its uni-
faults in galvanically isolated voltage versal power supply operates with all
supplies (IT systems). It meets the re- supply voltages.
quirements of DIN EN 61557-8. Features:
` Relay outputs: 1 auxiliary contact
Approvals (C/O)
` Two insulation measuring circuits
` Detects symmetrical insulation
S1EN faults
` Switch for function testing
‹ ` LED for supply voltage and fault
The unit measures the insulation re-
sistance between the phases and the
operating earth on galvanically isolat-
‹
ed voltage supplies. If the insulation
resistance in either of the two measur-
Zulassungen ing circuits drops below the response

Internal wiring diagram

UN Reset
B1 B2 Y1 Y2 12 14

AR: speichernd/nicht speichernd


lätching/non latching
mémorisation/sans mémorisation
MR: acumuladora/no acumuladora
con/senza memorizzazione
handmatig/automatische reset K1

Auswertung
Evaluation
Èvaluation RE £ Ran 24 V DC
Test: Evaluatión
G Valutazione
Evaluatie AC/DC:
Normal: 24 ... 240 V
Ran

A1 A2 B3 11
UB

Key
` UN: Mains voltage
` Ron: Response value
` UB at B3-A2: 24 VAC/DC
` UB at A1-A2: 42-240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Isolation monitoring
S1EN

Timing diagram

UB

RE

1.2 Rab

Ran

nicht speichernd
non-latching
11-14 sans mémorisation
no acumuladora
senza memorizzazione
automatische reset
1
Reset
0
speichernd
latching
11-14 mémorisation
acumuladora
con memorizzazione
handmatige reset

Key
` UB: Supply voltage ` Roff: Release value
` Ron: Response value ` RE: Insulation resistance

Connection examples

` Example 1
AC application circuit
L1
N

1L1
1L2
PE

F1
T1 UN

F2

UB UN
RE
B1 B2 RE
A1 Y1 Y2

S1EN

E1

B3 A2
11 12 14

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Isolation monitoring
S1EN

` Example 2
3AC application circuit
L1
L2
L3
1L1
1L2
PE
1.2

F1
T1

UN UN

F2

UB UN

RE
RE
B1 B2

A1 Y1 Y2

S1EN

E1

B3 A2
11 12 14

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Isolation monitoring
S1EN

` Example 3
3AC/DC application circuit
L1
L2
L3
1L1

1.2 1L2
PE
alternativ/alternatively/
alternatif/alternativo/
in alternativa/alternatief
F1
UN

T1

F2

G1

UB UN

B1 B2 RE
RE
A1 Y1 Y2 UN
S1EN

E1

B3 A2
11 12 14

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Isolation monitoring
S1EN

` Example 4
DC application example
L1
N

1L1
1L2
PE
1.2

F1
T1

~
G1
=

UN

F2

UB UN
RE
B1 B2 RE

A1 Y1 Y2

S1EN

E1

B3 A2
11 12 14

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Isolation monitoring
S1EN

Technical details S1EN

Electrical data
Supply voltage AC/DC: 24 ... 240 V
Tolerance 85 ... 110 %
Frequency range AC 50 … 60 Hz
1.2 Power consumption 240 VAC: 5 VA, 24 VDC: 1 W
Switching capability in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Measuring circuit
Rated mains voltage (monitored supply) 50 kΩ version: AC/DC: 0 ... 240 V
200 kΩ version: AC/DC: 0 ... 400 V
Response value 50 kΩ version: 12.5 ... 50 kΩ, selectable
200 kΩ version: 50 … 200 kΩ, selectable
Release value 50 kΩ version: Response value + ca. 5 kΩ
200 kΩ version: Response value + ca. 20 kΩ
Max. measuring current (DC) 50 kΩ version: 2.4 mA
200 kΩ version: 1.0 mA
Max. measuring voltage (DC) ± 17 V
Max. permitted external voltage (AC/DC) 50 kΩ version: 264 V
200 kΩ version: 460 V
Min. impedance (AC/DC) 50 kΩ version: 75 KΩ
200 kΩ version: 300 KΩ
Max. permitted line capacitance 1 µF
Max. response error in accordance with ± 15%
DIN EN 61557-8
Measuring time 10 s
Environmental data
EMC EN 61000-6-2, EN 61000-6-4
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Condensation and ice formation Not permitted
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 –14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 150 g

Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Isolation monitoring
S1EN

Order reference

Type UB Ron Order no.


S1EN 24 - 240 VAC/DC 50 KΩ 884 100
S1EN 24 - 240 VAC/DC 200 KΩ 884 110
1.2
UB: Supply voltage
Ron: Response value

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MS

Unit features

 For DC and AC supplies


Altdaten CMT

 Normally energised mode


 Automatic reset

1.2 Description
The thermistor monitoring relay is en-
closed in an S-95 slimline housing.
There are 5 versions available for AC
operation and one for AC and DC op-
1001889-EN-01-2013-04
S1MS
1.2
Electronic
Thermistor
Altdaten CMT
monitoring
monitor relays PMDsrange
eration.
Features:
The S1MS thermistor monitoring relay  Relay outputs: 2 auxiliary contacts
is used as a protection device in tem- (2 C/O)
perature monitoring circuits in accord-  Measuring circuit for connecting a
ance with EN 44081. It protects temperature sensor (PTC resistor,
motors, generators, storage areas, up to Rmax 1.5 kΩ)
etc. from overheating.  Automatic reset
 LED for supply voltage and fault
Approvals
The S1MS unit meets the following
safety requirements:
S1MS  Operates to normally energised
mode
 Protection of the monitored unit is

guaranteed in the case of:
– Power supply failure
– Coil defect

– Open circuit

A temperature sensor is connected to


UL approval only for unit types up to
Zulassungen

the S1MS measuring circuit. If the


240 VAC temperature exceeds a defined value,
i.e. the resistance of the temperature
sensor reaches the response value,
the output contacts switch.
Contacts 11-14 and 21-24 open, con-
tacts 11-12 and 21-22 close. If the
temperature then falls again, i.e. the
resistance of the temperature sensor
reaches the release value, the auxiliary
contacts automatically switch again.
The unit is ready for operation.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MS

Internal wiring diagram

Messkreis
Measuring circuit
Circuit de mesure
Circuito de medición
Circuito di misurazione
UB Meetcircuit
A1
(+)
A2
(-) T1 T2 12 14 22 24
1.2

K1
G1 ~ + F1 J > NAT
=
K1

S1MS

11 21

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-33
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MS

Timing diagram

UB

Rth
Ran
1.2
Rab

nicht speichernd
non-latching
sans mémorisation
11-14, 21-24 no acumuladora
senza memorizzazione
automatische reset

Key
 UB Supply voltage  Roff Release value
 Ron Response value  Rth PTC resistor

Connection example

L1
L2
L3
UB
1L1
(1L+)
S1

F2

A1 11 21

T1

S1MS K2

V
U W
12 14 T2 M 3 AC
22 24 A2 M1
J J J
S2 K2

K2 H1
1L2 0V
(1L-)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-34
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MS

Technical details S1MS

Electrical data
Supply voltage AC: 48, 110, 230, 240, 400 V
AC/DC: 24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz 1.2
Power consumption AC: ca. 3.5 VA, DC: 2 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Measuring circuit
Delay-on energisation ca. 500 ms
Response value 3.6 kΩ ± 10 %
Release value 1.8 kΩ ± 10 %
Cold resistance at 20 °C Max. 1.5 kΩ
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight AC: 160 g; DC: 120 g
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-35
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MS

Order reference

Type UB Order no.


S1MS 24 VAC/DC 839 775
S1MS 48 VAC 839 725
S1MS 110 VAC 839 740
1.2 S1MS 230 VAC 839 760
S1MS 240 VAC 839 765
S1MS 400 VAC 839 770

UB: Supply voltage


Additional versions on request

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-36
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MN

Unit features

 For DC and AC supplies


Altdaten CMT

 Normally energised mode


 Monitors sensor short circuits
 Fault latching or automatic reset
 Manual reset via internal or external 1.2
reset button

Description

The thermistor monitoring relay is en-


closed in an S-95 slimline housing. Dif-
1001860-EN-01-2013-04
S1MN
1.2
Electronic
Thermistor
Altdaten CMT
monitoring
monitor relays PMDsrange

The S1MN thermistor monitoring relay ferent versions are available for AC
is used as a protection device in tem- operation and one version is available
perature monitoring circuits in accord- for AC and DC operation.
ance with EN 44081. It protects Features:
motors, generators, storage areas,  Relay outputs: 2 auxiliary contacts
etc. from overheating. (2 C/O)
 Measuring circuit for connecting a
Approvals temperature sensor (PTC resistor)
 Monitors the temperature sensor
for short circuit
S1MN  LED for supply voltage and fault

A temperature sensor is connected to


 the S1MN measuring circuit. If the
temperature exceeds a defined value,
i.e. the resistance of the temperature
 sensor reaches the response value,
the output contacts switch. If the tem-
perature then falls again, i.e. the resist-
UL approval only for unit types up to ance of the temperature sensor
Zulassungen

240 VAC reaches the release value, the auxiliary


contacts switch again if automatic re-
set is selected. The unit is ready for
operation. If manual reset is selected,
an internal/external button must be
operated. The unit can also be reset by
interrupting the supply voltage.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-37
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MN

Internal wiring diagram

A1 UB A2
(+) (-) T1 T2 X2 X1 12 14 22 24

S1

1.2

R
S
1 K1
G1 ~ +
F1 J > NAT
=

K1

Messkreis/Measuring circuit/ Reset-Kreis/Reset circuit/ 11 21


Circuit de mesure/Circuito de Circuit de réarmement/
medición/Circuito di Circuito de reset/Circuito di
misura/Meetcircuit reset/Resetcircuit

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-38
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MN

Timing diagram

UB

Rth
Ran
1.2
Rab

1
Reset
0

speichernd
latching
mémorisation
11-14, 21-24 acumuladora
con memorizzazione
handmatige reset

Key
 UB Supply voltage  Roff Release value
 Ron Response value  Rth PTC resistor

Connection example

L1
L2
L3
UB
1L1
(1L+)
S2

F2

A1 11 21

X1 X2 T1

S1M0 K2

V
U W
12 14 T2 M 3 AC
22 24 A2 M1
J J J
S2 K2

K2 H1
1L2 0V
(1L-)
PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-39
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MN

Technical details S1MN

Electrical data
Supply voltage AC: 48, 110, 230, 240, 400 V
AC/DC: 24 V
Tolerance 85 ... 110 %
1.2 Frequency range AC 50 ... 60 Hz
Power consumption AC: ca. 3.5 VA, DC: 2 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Measuring circuit
Response value in the case of sensor short circuit ca. 25 Ω
Delay-on energisation ca. 500 ms
Response value 3.6 kΩ ± 10 %
Release value 1.8 kΩ ± 10 %
Cold resistance at 20 °C Max. 1.5 kΩ
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight AC: 160 g; DC: 120 g
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-40
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1MN

Order reference

Type UB Order no.


S1MN 24 VAC/DC 839 400
S1MN 48 VAC 839 405
S1MN 110 VAC 839 410
S1MN 230 VAC 839 415 1.2
S1MN 240 VAC 839 420
S1MN 400 VAC 839 425

UB: Supply voltage


Additional versions on request

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-41
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1M0

Unit features

 For DC and AC supplies


Altdaten CMT

 Normally energised mode


 Monitors sensor short circuits
 Non-volatile fault latching
1.2  Manual reset via internal or external
reset button

Description

The thermistor monitoring relay is en-


closed in an S-95 slimline housing.
1001859-EN-01-2013-04
S1M0
1.2
Electronic
Thermistor
Altdaten CMT
monitoring
monitor relays PMDsrange

The S1MO thermistor monitoring relay There are 5 versions available for AC
is used as a protection device in tem- operation and one for AC and DC op-
perature monitoring circuits in accord- eration.
ance with EN 44081. It protects Features:
motors, generators, storage areas,  Relay outputs: 2 auxiliary contacts
etc. from overheating. (2 C/O)
 Measuring circuit for connecting a
temperature sensor (PTC resistor)
Approvals  Monitors the temperature sensor
for short circuit
 Reset button
S1M0  Connection option for external re-
set button
 Manual reset with non-volatile reset
 latch
 LED for supply voltage and fault

 A temperature sensor is connected to


the S1M0 measuring circuit. If the tem-
perature exceeds a defined value, i.e.
UL approval only for unit types up to the resistance of the temperature sen-
Zulassungen

240 VAC sor reaches the response value, the


output contacts switch. Contacts 11-
14 and 21-24 open, contacts 11-12
and 21-22 close. If the temperature
then falls, i.e. the resistance of the
temperature sensor reaches the re-
lease value, the unit can only be
switched back on by pressing the re-
set button S1 (or the external reset
button). The non-volatile reset latch
prevents the unit from starting up
again automatically after a fault, when
the voltage fails and is then restored.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-42
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Electronic monitoring relays PMDsrange

Thermistor monitor
S1M0

Internal wiring diagram

UB
A1 A2
(+) (-) 12 14 22 24

1.2
K2

F1 J > NAT
G1
~ +

= K1
S1
K1

T2 T1/X1 X2 11 21
Messkreis/Measuring circuit/ Reset-Kreis/Reset circuit/
Circuit de mesure/Circuito de Circuit de réarmement/
medición/Circuito di Circuito de reset/Circuito di
misura/Meetcircuit reset/Resetcircuit

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-43
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1M0

Timing diagram

UB

Rth
Ran
1.2
Rab

1
Reset
0

speichernd
latching
mémorisation
11-14, 21-24 acumuladora
con memorizzazione
handmatige reset

Key
 UB Supply voltage  Roff Release value
 Ron Response value  Rth PTC resistor

Connection example

L1
L2
L3
UB
1L1
(1L+)
S2

F2

A1 11 21

X1 X2 T1

S1M0 K2

V
U W
12 14 T2 M 3 AC
22 24 A2 M1
J J J
S2 K2

K2 H1
1L2 0V
(1L-)
PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1M0

Technical details S1M0

Electrical data
Supply voltage AC: 48, 110, 230, 240, 400 V
AC/DC: 24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz 1.2
Power consumption AC: ca. 3.5 VA, DC: 2 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Measuring circuit
Response value in the case of sensor short circuit ca. 25 Ω
Delay-on energisation ca. 500 ms
Response value 3.6 kΩ ± 10 %
Release value 1.8 kΩ ± 10 %
Cold resistance at 20 °C Max. 1.5 kΩ
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight AC: 160 g; DC: 120 g
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Thermistor monitor
S1M0

Order reference

Type UB Order no.


S1M0 24 VAC/DC 839 600
S1M0 48 VAC 839 620
S1M0 110 VAC 839 630
1.2 S1M0 230 VAC 839 650
S1M0 240 VAC 839 655
S1M0 400 VAC 839 660

UB: Supply voltage


Additional versions on request

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Standstill monitoring
S1SW P

Unit features ` Potentiometer to adjust the switch-


on threshold and monitoring time
` Standstill monitoring with and with- ` Slide switch to double the measur-
Altdaten CMT

out rundown time ing range


` Standstill threshold can be set ` LEDs for relay's switch status, fault
` Run-down monitoring time can be status and supply voltage
set 1.2
` Normally de-energised mode The S1SW P monitors the rundown on
` Measuring circuits are galvanically a three-phase asynchronous machine
isolated with standstill detection. The regener-
` No speed sensor is required ated voltage induced from the motor is
` Suitable for use with a frequency measured; standstill is signalled (relay
S1SW
1001892-EN-01-2009-09
1.2
Electronic
Standstill
Altdaten
P CMT
monitoring
monitoring relays PMDsrange
converter contact) if the value falls below a set
The S1SW P standstill monitoring relay threshold. A second relay signals a
is used to monitor standstill on DC and Description fault if the voltage does not fall below
three-phase motors. The standstill monitoring relay is en- the set threshold within the set run-
closed in an S-99 slimline housing with down monitoring time. The time meas-
Approvals plug-in terminals. urement is started by closing a volt-
Features: free start contact (N/C contact on the
` Relay outputs: motor contactor at Y3, Y4). The slide
S1SW P Standstill: 1 auxiliary contact (C/O) switches can be used to switch the
Fault: 1 auxiliary contact (C/O) measuring ranges.
` Operating modes:
‹ – Standstill monitoring without
rundown monitoring
– Standstill and rundown monitor-
Zulassungen
ing

Internal wiring diagram

A1 B3 A2 A2 U V Y4 Y3 12 14 22 24

Pwr K1
~ + (gr) K2
UM < Uan t < ta
=

Stand- Flt
K1 still K2
(rd)
(gr)

11 21

Key
` UB at B3-A2: 24 VAC/DC
` UB at A1-A2: 42 ... 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Standstill monitoring
S1SW P

Timing diagram

UB

1.2 Y3-Y4

UM
Uab
Uan

K1

K2

ta ta ta

Key
` UB Supply voltage
` Y3-Y4 Start contact

Connection examples

Example 1
Rundown time is not monitored,
supply voltage 24 V
L01
L02
L1
L2
L3
N

F1 F2

K3

U V
A1 B3 A2 A2
U VM
M~

H1
14 11 12 Y3
24 21 22 Y4

PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Standstill monitoring
S1SW P

Example 2
Rundown time is not monitored,
supply voltage 42 V and higher
L1
L2
L3
N
1.2
F1 F2

K3

U V
A1 B3 A2 A2
U VM
M~

H1
14 11 12 Y3
24 21 22 Y4

PE

Example 3
Rundown time is monitored,
supply voltage 24 V
L01
L02
L1
L2
L3
N

F1 F2

K3

U V
A1 B3 A2 A2
U VM
M~

H2 H1
K3
14 11 12 Y3
24 21 22 Y4

PE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Standstill monitoring
S1SW P

Example 4
Rundown time is monitored,
supply voltage 42 V and higher
L1
L2
L3
N
1.2
F1 F2

K3

U V
A1 B3 A2 A2
U VM
M~

H2 H1
K3
14 11 12 Y3
24 21 22 Y4

PE

Technical details S1SW P

Electrical data
Supply voltage AC/DC: 24 ... 240 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption AC: 5 VA, DC: 2.5 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Measuring circuit
Frequency range 0 ... 1000 Hz
Adjustable limit values for measuring ranges 0,02 ... 3 V
0,04 ... 6 V
Max. input voltage AC/DC: 690 V
Impedance of the measuring inputs 5 MΩ
Rundown monitoring time 0 ... 30 s
Environmental data
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

Standstill monitoring
S1SW P

Mechanical data
Cross section of external conductors
1 core flexible 0.20 - 4.00 mm2, 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm2, 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm2, 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws) 1.2
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight 145 g

Bestelldaten

Order reference

Type UB UM Order no.


S1SW P 24 - 240 VAC/DC 690 VAC/DC 407 710

UB: Supply voltage


UM: Measuring voltage

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

General details
Technical details
2009-09

1.2

Electronic
1.2
General
Technical
][Technische
details
details
monitoring
Daten CMT
relays PMDsrange

Technical details

Unless stated otherwise in the unit-specific data

Electrical data
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Contact material AgCdO
Duty cycle 100 %
Environmental data
EMC EN 50081-1, EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 - 55 Hz,
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10…+55 °C
Storage temperature -40…+85 °C
Mechanical data
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material Thermoplastic Noryl SE 100
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2009-09
1.2-52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange

General details
Dimensioned drawings, housing features

Dimensioned drawings (dimensions


in mm)

1.2

121 (4.76")
Electronic
1.2
General
Dimensioned
][Allgemeine
details
monitoring
Daten
drawings,
CMTrelays
housing
PMDsrange
features
75 (2.95") 22,5
87 (3.42") (0,89")
Housing features
Fig.: S-95 housing: 22.5 mm wide
Housing material: Noryl SE 100
` In accordance with UL 94 V1
` Fire-resistant
` Non-drip
` Self-extinguishing

Installation
` Can be clipped on to a DIN rail in
121 (4.76")

accordance with DIN EN 50022


(DIN 46277, sheet 3)

Wiring connection
` Print terminals with pozidrive
screws for
` Single-core
` Multi-core with crimp connectors 75 (2.95")
87 (3.42") 45 (1,77")

Fig.: P-93 housing: 45 mm wide


121 (4.76")

75 (2.95") 22,5
87 (3.42") (0.88")
94 (3.70")

Fig.: S-99 housing: 22.5 mm wide

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2009-09
1.2-53
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Relays for functional safety


2.0

2.0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


2.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Contents Page

Selection guide from 2.1-1


Safety relays PNOZ X from 2.2-1
Safety relays PNOZsigma from 2.3-1

2.0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Relays forguide
Selection
2.1 functional safety

2.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


2.1-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Selection guide

Contents Page

Selection guide
Safety relays PNOZ X 2.1-2
Safety relays PNOZsigma 2.1-4

2.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Selection guide
Safety relays PNOZ X

Type Application Safety-related characteristic data

up to PL up to for application up
in acc. SIL CL in to category
with acc. with (in acc. with
EN ISO EN 62061 EN 954-1)
13849-1
2 3 4
2.1 PNOZ X1P ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X2P ‹ ‹ e 3 ‹ ‹ ‹
PNOZ X2.1VP ‹ ‹ d 3 ‹ ‹

PNOZ X2.3P ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X2.7P ‹ ‹ ‹ e 3 ‹ ‹ ‹
PNOZ X2.8P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X2.9P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X3P ‹ ‹ ‹ e 3 ‹ ‹ ‹
PNOZ X3.10P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X7P ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X8P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X9P ‹ ‹ ‹ e 3 ‹ ‹ ‹
PNOZ X10.11P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ X11P ‹ ‹ e 3 ‹ ‹ ‹

PNOZ XV1P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ XV2P ‹ ‹ e 3 ‹ ‹ ‹

PNOZ XV2.1P ‹ ‹ e 3 ‹ ‹ ‹

PNOZ XV3P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ XV3.1P ‹ ‹ ‹ e 3 ‹ ‹ ‹

PMUT X1P ‹ ‹ ‹ ‹ ‹ ‹ ‹

P2HZ X1P ‹ e 3 EN 574, Type IIIC


P2HZ X1.10P ‹ e 3 EN 574, Type IIIC

P2HZ X4P ‹ e 3 EN 574, Type IIIC

PSWZ X1P ‹ e 3 ‹ ‹ ‹
PZE X4P Contact expansion modules e 3 As base unit

PZE X4.1P Contact expansion modules e 3 As base unit

PZE X4VP Contact expansion modules d 2 As base unit

PZE X4VP4 Contact expansion modules d 2 As base unit

PZE X4VP8 Contact expansion modules d 2 As base unit

PZE X5P Contact expansion modules e 3 As base unit


PZE 9P Contact expansion modules e 3 As base unit

‹ Can be installed in this category

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Selection guide
Safety relays PNOZ X

Type Output contacts Universal Housing width Page


power supply in mm
safe not safe

PNOZ X1P 3 1 22,5 2.2-2


2.1
PNOZ X2P 2 ‹ 22,5 2.2-11

PNOZ X2.1VP 2 ‹ 1 22,5 2.2-20

PNOZ X2.3P 3 22,5 2.2-29


PNOZ X2.7P 3 1 ‹ 22,5 2.2-38

PNOZ X2.8P 3 1 ‹ 22,5 2.2-48

PNOZ X2.9P 3 1 22,5 2.2-59


PNOZ X3P 3 1 1 ‹ 45 2.2-68

PNOZ X3.10P 3 1 1 45 2.2-78

PNOZ X7P 2 22,5 2.2-87

PNOZ X8P 3 2 2 45 2.2-97


PNOZ X9P 7 2 2 ‹ 90 2.2-107

PNOZ X10.11P 6 4 90 2.2-117

PNOZ X11P 7 1 2 90 2.2-126

PNOZ XV1P 3 ‹ 22,5 2.2-135

PNOZ XV2P 4 ‹ 45 2.2-144

PNOZ XV2.1P 4 ‹ ‹ 90 2.2-154

PNOZ XV3P 5 ‹ 45 2.2-164

PNOZ XV3.1P 5 ‹ 1 ‹ 90 2.2-174

PMUT X1P 3 1 5 90 2.2-185


P2HZ X1P 3 1 2 45 2.2-194

P2HZ X1.10P 3 1 2 45 2.2-202

P2HZ X4P 3 1 22,5 2.2-209


PSWZ X1P 2 1 1 ‹ 45 2.2-216

PZE X4P 4 22,5 2.2-224

PZE X4.1P 4 22,5 2.2-232

PZE X4VP 4 22,5 2.2-240

PZE X4VP4 4 45 2.2-248

PZE X4VP8 4 45 2.2-256


PZE X5P 5 2 45 2.2-264

PZE 9P 8 1 ‹ 90 2.2-272

‹ Can be installed in this category

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Selection guide
Safety relays PNOZsigma

Type Application Safety-related characteristic data

up to PL up to for application up to
in acc. SIL CL in category
with acc. with (in acc. with
EN ISO EN 62061 EN 954-1)
13849-1
2 3 4
2.1 PNOZ s1 ‹ ‹ c 2 ‹ ‹

PNOZ s2 ‹ ‹ e 3 ‹ ‹ ‹
PNOZ s3 ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ s4 ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ s4.1 ‹ ‹ ‹ e 3 ‹ ‹ ‹
PNOZ s5 ‹ ‹ ‹ e 3 ‹ ‹ ‹

PNOZ s6 ‹ e 3 EN 574, Type IIIC

PNOZ s6.1 ‹ c 1 EN 574, Type IIIA


PNOZ s7 Contact expansion modules e 3 As base unit

PNOZ s7.1 Contact expansion modules e 3 As base unit

PNOZ s7.2 Contact expansion modules e 3 As base unit

PNOZ s8 Contact expansion modules c 2 As base unit


(max. Category 3)

PNOZ s9 Contact expansion modules ‹ e 3 As base unit

PNOZ s10 Contact expansion modules e 3 As base unit

PNOZ s11 Contact expansion modules e 3 As base unit

PNOZ s22 Contact expansion modules e 3 As base unit

PNOZ s30 Speed monitors e 3 ‹ ‹

‹ Can be installed in this category

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Selection guide
Safety relays PNOZsigma

Type Output contacts Universal Housing width in Page


power supply mm
safe not safe

PNOZ s1 2 1 12,5 2.3-2


2.1
PNOZ s2 3 1 1 17,5 2.3-10

PNOZ s3 2 1 17,5 2.3-19

PNOZ s4 3 1 1 ‹ 22,5 2.3-28


PNOZ s4.1 3 1 1 ‹ 22,5 2.3-38

PNOZ s5 2 2 1 ‹ 22,5 2.3-47

PNOZ s6 3 1 1 ‹ 22,5 2.3-58


PNOZ s6.1 3 1 1 ‹ 22,5 2.3-67

PNOZ s7 4 1 17,5 2.3-78

PNOZ s7.1 3 17,5 2.3-86

PNOZ s7.2 4 1 17,5 2.3-97


PNOZ s8 2 1 12,5 2.3-107

PNOZ s9 3 ‹ 1 17,5 2.3-137


PNOZ s10 4 1 45 2.3-114

PNOZ s11 8 1 45 2.3-122

PNOZ s22 6 2 22,5 2.3-130

PNOZ s30 2 2 4 45 2.3-148

‹ Can be installed in this category

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Relays relays
Safety
2.2 for functional
PNOZ Xsafety

2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


2.2-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Contents Page

Safety relays PNOZ X

E-STOP relays, safety gate monitors


PNOZ X1P 2.2-2
PNOZ X2P 2.2-11
PNOZ X2.1VP 2.2-20
PNOZ X2.3P 2.2-29
PNOZ X2.7P 2.2-38
PNOZ X2.8P 2.2-48
PNOZ X2.9P 2.2-59
PNOZ X3P 2.2-68
PNOZ X3.10P 2.2-78
2.2
PNOZ X7P 2.2-87
PNOZ X8P 2.2-97
PNOZ X9P 2.2-107
PNOZ X10.11P 2.2-117
PNOZ X11P 2.2-126
PNOZ XV1P 2.2-135
PNOZ XV2P 2.2-144
PNOZ XV2.1P 2.2-154
PNOZ XV3P 2.2-164
PNOZ XV3.1P 2.2-174

Muting controller
PMUT X1P 2.2-185

Two-hand control devices


P2HZ X1P 2.2-194
P2HZ X1.10P 2.2-202
P2HZ X4P 2.2-209

Safe monitoring relays


PSWZ X1P 2.2-216

Contact expansion
PZE X4P 2.2-224
PZE X4.1P 2.2-232
PZE X4VP 2.2-240
PZE X4VP4 2.2-248
PZE X4VP8 2.2-256
PZE X5P 2.2-264
PZE 9P 2.2-272

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.2-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` Connection options for: tive in the case of a component fail-
– E-STOP pushbutton ure.
– Reset button ` The correct opening and closing of
` LED indicator for: the safety function relays is tested
– Switch status channel 1/2 automatically in each on-off cycle.
PNOZ
1001997-EN-02-2011-11
2.2 to PL
E-STOP
Up
Gertebild
X1P
relays,
e of ENsafety
ISO 13849-1
gate monitors – Supply voltage
` Plug-in connection terminals (either
2.2 Safety relay for monitoring E-STOP
][Bildunterschrift_nur_Not-Halt

spring-loaded terminal or screw


pushbuttons
terminal)
Approvals
Unit description

The safety relay is not suitable for non-


Gertebeschreibung

PNOZ X1P
contact barriers because
` a dynamic start is not possible
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

‹
ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
‹ applications with
` E-STOP pushbuttons
` Safety gates
‹

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 Y1 Y2 13 23 33 41

= Reset/
Input Start
= K1

Power
K2

14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Function description ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart

the input circuit has been closed. instantaneous safety contacts by


` Single-channel operation: no re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_einkanalig_Erd_Start ][Funktionen_manuStart

dundancy in the input circuit, earth the input circuit is closed and then modules or external contactors.
faults in the reset circuit are detect- the reset circuit is closed.
ed.
][Funktionen_Kontaktvervielfachung

Timing diagram
x
n
o
u
_
rm
g
a
itd
e
][Z

1 2
a b

POWER

Reset/Start 2.2
Input

Output safe

Output aux.
t1 t2 t1 t2 t1 t2 t1 t2

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit Y1-Y2 42 circuit
` Input: Input circuits A1 ` c: Automatic reset ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` d: Manual reset ` t2: Delay-on de-energisation
23-24, 33-34 ` a: Input circuit closes before reset
circuit

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- A1 L+
tacts

Safety gate
without detection of shorts across con-
tacts
S1
A1 L+

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
Y1

Y2

Manual reset S3
Y1

Y2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

` Feedback loop

Feedback loop Automatic reset Manual reset


Contacts from external contactors S3
Y1 Y1
K5 K6 K5 K6
Y2 Y2
13 (23, 33) L1 13 (23, 33) L1
K5 N K5
14 (24, 34) 14 (24 ,34) N
K6 K6

` Key

S1 E-STOP pushbutton 2.2


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Terminal configuration
u
g
b
n
m
le
K

2.2

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


number of cycles from which failures Corriente nominal de servicio (A)
10
AC1: 230 V
due to wear must be expected. The Nominale bedrijfsstroom (A)
wear is mainly caused by the electrical
Nominal operating current (A)

DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)

AC15: 230 V
Courant coupé (A)

0.1
GB

NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Número de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SF4 Bsp

` Inductive load: 2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 400 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 400 000 cycles, the PFH value freewheel diodes for spark suppres-
(see technical details) can be used in sion.
the calculation.
][Technische Daten PNOZ

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 1.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 45.0 mA
Reset circuit DC: 24.0 V 45.0 mA
Feedback loop DC: 24.0 V 45.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
2.2 Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 60 ms
with automatic reset max. 120 ms
with manual reset typ. 50 ms
with manual reset max. 120 ms
Delay-on de-energisation
with E-STOP typ. 55 ms
with E-STOP max. 90 ms
with power failure typ. 55 ms
with power failure max. 90 ms
Recovery time at max. switching frequency 1/s
after E-STOP 150 ms
after power failure 150 ms
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Environmental data
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
2.2
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777100
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777100
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777100
Torque setting with screw terminals 0.50 Nm No. 777100
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787100
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787100
Stripping length 8 mm No. 787100
Dimensions
Height 101.0 mm No. 787100
94.0 mm No. 777100
Width 22.5 mm
Depth 121.0 mm
Weight 200 g No. 787100
Technische Daten_Satz No.
205 g No. 777100

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2004-09 apply.


][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X1P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 6.00 A
3 4.50 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X1P C 24 VDC Spring-loaded terminals 787 100
2.2 PNOZ X1P 24 VDC Screw terminals 777 100

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 2 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
` Connection options for: self-monitoring.
– E-STOP pushbutton ` The safety function remains effec-
– Safety gate limit switch tive in the case of a component fail-
– Reset button ure.
` LED indicator for: ` The correct opening and closing of
– Switch status channel 1/2 the safety function relays is tested
– Supply voltage automatically in each on-off cycle.
PNOZ
1002003-EN-02-2011-11
2.2 to PL
E-STOP
Up
Gertebild
X2P
relays,
e of ENsafety
ISO 13849-1
gate monitors
` Plug-in connection terminals (either
Safety relay for monitoring E-STOP
][Bildunterschrift
spring-loaded terminal or screw
pushbuttons and safety gates. terminal) 2.2
` See order reference for unit types
Approvals
Unit Description

The safety relay meets the require-


Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

PNOZ X2P
ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
‹ applications with
` E-STOP pushbuttons
` Safety gates
‹

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S33 S34 Y36 Y37 13 23

~ Reset/ Reset/
Input Input Start Start
= K1

Power
K2

( )* 14 24

*only applicable for UB 48 – 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Function Description – short circuits in the input circuit ` Monitored reset: Unit is active once
and, with a monitored reset, in the input circuit is closed and once
` Single-channel operation: no re- the reset circuit too, the reset circuit is closed after the
][Funktionen_einkanalig

dundancy in the input circuit, earth – shorts between contacts in the waiting period has elapsed
faults in the reset and input circuit input circuit. (see technical details).
are detected. ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung

` Dual-channel operation with detec- the input circuit has been closed. instantaneous safety contacts by
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_manuStart

dundant input circuit, detects the input circuit is closed and then modules or external contactors.
– earth faults in the reset and input the reset circuit is closed.
circuit,
][Funktionen_berStart_Wartezeit

Timing diagram

2.2 2
b
n
o
u
_
rm
g
a
itd
e
][Z

1 2 3
a b

POWER

Reset/Start

Input

Output safe
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t1 t2
t4

Key
` Power: Supply voltage ` c: Automatic reset ` t1: Switch-on delay
` Reset/Start: Reset circuit S33-S34, ` d: Manual reset ` t2: Delay-on de-energisation
Y36-Y37 ` e: Monitored reset ` t3: Waiting period
` Input: Input circuits S11-S12, S21- ` a: Input circuit closes before reset ` t4: Recovery time
S22 circuit
` Output safe: Safety outputs 13-14, ` b: Reset circuit closes before input
23-24 circuit

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24 are safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Preparing for operation


Betriebsbereitschaft herstellen

` Supply voltage

Supply voltage AC DC
UB 24 VAC/DC
A1 L1 A1 L+

N A2 L-
A2

UB 48 - 240 VAC/DC
A1 L1 A1 L+
A2 N A2 L-
2.2
PE PE

` Input circuit

Input circuit Single-channel Dual-channel


E-STOP (only when UB 24 VAC/DC)
without detection of shorts across con- S1
tacts A1 L+
S21
S22 S11
S12

E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12

Safety gate (only when UB 24 VAC/DC)


without detection of shorts across con-
tacts
S1
A1 L+
S21
S22 S11
S12

Safety gate
with detection of shorts across contacts

S11
S1
S12 S2
S21
S22

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset (only when UB 24 VAC/DC)
S33
S33
S34
S34
Y36
Y36
Y37
Y37

Manual reset (only when UB 24 VAC/DC)


S3
S3
S33
S33
S34
2.2 S34
Y36
Y36
Y37
Y37

Monitored reset (only when UB 24 VAC/DC)


S3
S3
S33
S33

S34
S34

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S33 S33
K5 K6 K5 K6
S34 S34
13 (23) L1 13 (23) L1
K5 N K5
14 (24) 14 (24) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Terminal configuration

UB 24 VAC/DC
Klemmenbelegung

A1 13 23
P1
S33 S34 Y36 Y37
P2

PNOZ X2P

POWER
CH.1
CH.2
13 23
2.2
14 24

19877
P2
S11 S12 S21 S22
P1
A2 14 24

UB 48 - 240 VAC/DC

A1 13 23
P1
S33 S34 Y36 Y37
P2

PNOZ X2P

POWER
CH.1
CH.2
13 23

14 24
19436

P2
S11 S12 S21 S22
P1
A2 14 24

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life trend

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2 Lebensdauerkurve

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V, 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 3.5 VA No. 777307, 787307
4.5 VA No. 777303, 787303
Power consumption at UB DC 1.0 W No. 777307, 787307
2.0 W No. 777303, 787303
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Electrical data
Voltage and current at
Input circuit DC: 24.0 V 15.0 mA No. 777307, 787307
25.0 mA No. 777303, 787303
Reset circuit DC: 24.0 V 25.0 mA No. 777307, 787307
50.0 mA No. 777303, 787303
Feedback loop DC: 24.0 V 25.0 mA No. 777307, 787307
50.0 mA No. 777303, 787303
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W 2.2
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm No. 777307, 787307
150 Ohm No. 777303, 787303
single-channel at UB AC 100 Ohm No. 777307, 787307
50 Ohm No. 777303, 787303
dual-channel with detect. of shorts across contacts at UB DC 100 Ohm No. 777307, 787307
15 Ohm No. 777303, 787303
dual-channel with detect. of shorts across contacts at UB AC 100 Ohm No. 777307, 787307
30 Ohm No. 777303, 787303
Min. input resistance when switching on 19 Ohm No. 777307, 787307
21 Ohm No. 777303, 787303
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Times
Switch-on delay
with automatic reset typ. 120 ms No. 777307, 787307
60 ms No. 777303, 787303
with automatic reset max. 150 ms No. 777307, 787307
90 ms No. 777303, 787303
with automatic reset after power on typ. 130 ms No. 777307, 787307
60 ms No. 777303, 787303
with automatic reset after power on max. 100 ms No. 777303, 787303
160 ms No. 777307, 787307
with manual reset typ. 38 ms
with manual reset max. 150 ms No. 777307, 787307
90 ms No. 777303, 787303
on monitored reset with rising edge typ. 38 ms
2.2 on monitored reset with rising edge max. 50 ms
Delay-on de-energisation
with E-STOP typ. 12 ms No. 777307, 787307
17 ms No. 777303, 787303
with E-STOP max. 30 ms
with power failure typ. 40 ms No. 777307, 787307
70 ms No. 777303, 787303
with power failure max. 110 ms No. 777303, 787303
70 ms No. 777307, 787307
with power failure typ. UB AC : 240 V 320 ms No. 777307, 787307
with power failure max. UB AC : 240 V 500 ms No. 777307, 787307
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 150 ms No. 777303, 787303
550 ms No. 777307, 787307
Waiting period with a monitored reset
with rising edge 180 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2P

Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777303, 777307
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777303, 777307
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777303, 777307
Torque setting with screw terminals 0.50 Nm No. 777303, 777307
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787303, 787307
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787303, 787307
Stripping length 8 mm No. 787303, 787307
Dimensions
Height 101.0 mm No. 787303, 787307
94.0 mm No. 777303, 777307
Width 22.5 mm 2.2
Depth 121.0 mm
Weight
Technische Daten_Satz No.
200 g

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2009-11 apply.


Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X2P C 24 VAC 24 VDC Spring-loaded terminals 787 303
PNOZ X2P 24 VAC 24 VDC Screw terminals 777 303
PNOZ X2P C 48 - 240 VAC 48 - 240 VDC Spring-loaded terminals 787 307
PNOZ X2P 48 - 240 VAC 48 - 240 VDC Screw terminals 777 307

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 2 safety contacts (N/O), delay-on requirements:


de-energisation ` The circuit is redundant with built-in
` 1 semiconductor output self-monitoring.
` Connection options for: ` The safety function remains effec-
– E-STOP pushbutton tive in the case of a component fail-
– Safety gate limit switch ure.
– Reset button ` The correct opening and closing of
` LED indicator for: the safety function relays is tested
– Switch status channel 1/2 automatically in each on-off cycle.
– Supply voltage ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ
1001998-EN-02-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X2.1VP
relays,
d of ENsafety
ISO 13849-1
gate monitors

Safety relay for monitoring E-STOP


][Bildunterschrift – Semiconductor output
2.2 ` Semiconductor output signals:
pushbuttons and safety gates.
– Switch status channel 1/2
Approvals ` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
PNOZ X2.1VP ` See order reference for unit types

Unit description
‹
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

ments of EN 60947-5-1, EN 60204-1


‹ and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
‹ ` Safety gates

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 S33 S34 27 37

= Reset/
Input Input Input Start
= K1

Power
K2

Y11 Y12 28 38

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-20
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Function description – earth faults in the reset and input ` Manual reset: Unit is active once
circuit, the input circuit is closed and then
` Single-channel operation: no re- – short circuits and shorts be- the reset circuit is closed.
][Funktionen_einkanalig

dundancy in the input circuit, earth tween contacts in the input cir- ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

faults in the reset and input circuit cuit. instantaneous safety contacts by
are detected. ` Automatic start: Unit is active once connecting contact expansion
][Funktionen_autoStart

` Dual-channel operation with detec- the input circuit has been closed. modules or external contactors.
][Funktionen_zweikanalig_mit_quer_manu

tion of shorts across contacts: re-


][Funktionen_manuStart

dundant input circuit, detects

Timing diagram
l
s
n
o
u
_
rm
g
a
itd
e
][Z

1 2
a b 2.2
POWER

Reset/Start

Input

Output safe

Semi
t1 t2 t1 t2 t1 t2 t1 t2
t3

Key
` Power: Supply voltage ` Semi: Semiconductor output ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S33-S34 ` c: Automatic reset circuit
` Input: Input circuits S11-S12, S21- ` d: Manual reset ` t1: Switch-on delay
S22, S31-S32 ` a: Input circuit closes before reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts, de- circuit ` t3: Recovery time
layed 27-28, 37-38

Wiring

Please note:
][Verdrahtung_Si_verz

` Information given in the “Technical


details” must be followed.
` Outputs 27-28, 37-38 are delay-on
de-energisation safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
Imax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl / km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S33 S33

S34 S34

Manual reset S3 S3
S33 S33

S34 S34

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

` Feedback circuit

Feedback circuit Automatic reset Manual reset


Contacts from external contactors S3
S33 S33
K5 K6 K5 K6
S34 S34
27 (37) L1 27 (37) L1
K5 N K5
28 (38) 28 (38) N
K6 K6

` Semiconductor output

Y11 24 V DC
2.2
Y12 SPS Input

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Terminal configuration
u
g
b
n
m
le
K

A1 Y11 27 37
P1
S33 S34 S11 S12
P2

PNOZ X2.1VP

POWER
ON
CH.1

CH.2
Y11 27 37

2.2 Y12
P2
28 38
S31 S32 S21 S22
P1
A2 Y12 28 38

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


number of cycles from which failures Corriente nominal de servicio (A)
10
AC1: 230 V
due to wear must be expected. The Nominale bedrijfsstroom (A)
wear is mainly caused by the electrical
Nominal operating current (A)

DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)

AC15: 230 V
Courant coupé (A)

0.1
GB

NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Número de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SF4 Bsp

` Inductive load: 2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 400 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 400 000 cycles, the PFH value freewheel diodes for spark suppres-
(see technical details) can be used in sion.
the calculation.
][Technische Daten PNOZ

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 1.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 6.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
2.2 Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 100 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 40 Ohm
dual-channel with detect. of shorts across contacts at UB DC 20 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.64E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 1.26E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 100 ms
with automatic reset max. 210 ms
with automatic reset after power on typ. 100 ms
with automatic reset after power on max. 210 ms
with manual reset typ. 35 ms
with manual reset max. 210 ms
Recovery time at max. switching frequency 1/s
after E-STOP 1550 ms
after power failure 1550 ms
Delay time tV: fixed 0.75 s
Time accuracy -30 %/+100 % No. 777600
-30% / +100% No. 787600
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 10 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Environmental data
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777600
2.2
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777600
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777600
Torque setting with screw terminals 0.50 Nm No. 777600
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787600
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787600
Stripping length 8 mm No. 787600
Dimensions
Height 101.0 mm No. 787600
94.0 mm No. 777600
Width 22.5 mm
Depth 121.0 mm
Weight 195 g No. 787600
Technische Daten_Satz No.
200 g No. 777600

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2008-02 apply.
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL d of EN ISO 13849-1
PNOZ X2.1VP

Order reference

Type Features Terminals Order no.


PNOZ X2.1VP C 24 VDC Spring-loaded terminals 787 600
PNOZ X2.1VP 24 VDC Screw terminals 777 600

2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Unit features ` The safety function remains effec-


tive in the case of a component fail-
` Positive-guided relay outputs: ure.
Gertemerkmale

– 3 safety contacts (N/O), instanta- ` The correct opening and closing of


neous the safety function relays is tested
` Connection options for: automatically in each on-off cycle.
– E-STOP pushbutton ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

– Safety gate limit switch


– Reset button
` LED indicator for:
– Switch status channel 1/2
– Supply voltage
1001999-EN-03-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X2.3P
relays,
e of ENsafety
ISO 13849-1
gate monitors
` Plug-in connection terminals (either
spring-loaded terminal or screw
Safety relay for monitoring E-STOP
][Bildunterschrift

terminal) 2.2
pushbuttons and safety gates. ` See order reference for unit types

Approvals Unit description

The safety relay meets the require-


Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

PNOZ X2.3P ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
applications with
‹
` E-STOP pushbuttons
` Safety gates
‹
Safety features

The relay meets the following safety


][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

‹ requirements:
` The circuit is redundant with built-in
Zulassungen
self-monitoring.

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S33 S34 Y36 Y37 13 23 33

~ Reset/ Reset/
Input Input Start Start
= K1

Power
K2

14 24 34

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Function description – short circuits in the input circuit ` Monitored reset: Unit is active once
and, with a monitored reset, in the input circuit is closed and once
` Single-channel operation: no re- the reset circuit too, the reset circuit is closed after the
][Funktionen_einkanalig_Erd_Start

dundancy in the input circuit, earth – shorts between contacts in the waiting period has elapsed
faults in the reset circuit are detect- input circuit. (see technical details).
ed. ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung

` Dual-channel operation with detec- the input circuit has been closed. instantaneous safety contacts by
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_manuStart

dundant input circuit, detects the input circuit is closed and then modules or external contactors.
– earth faults in the reset and input the reset circuit is closed.
circuit,
][Funktionen_berStart_Wartezeit

Timing diagram

2.2 2
b
n
o
u
_
rm
g
a
itd
e
][Z

1 2 3
a b

POWER

Reset/Start

Input

Output safe
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t1 t2
t4

Key
` Power: Supply voltage ` c: Automatic reset ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S33-S34 ` d: Manual reset circuit
` Input: Input circuits S11-S12, S21- ` e: Monitored reset ` t1: Switch-on delay
S22 ` a: Input circuit closes before reset ` t2: Delay-on de-energisation
` Output safe: Safety outputs 13-14, circuit ` t3: Waiting period
23-24, 33-34 ` t4: Recovery time

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are
safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- A1 L+
tacts S21
S22 S11
S12

E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
A1 L+
S21
S22 S11
S12

Safety gate
with detection of shorts across contacts

S11
S1
S12 S2
S21
S22

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S33 S33
S34 S34
Y36 Y36
Y37 Y37

Manual reset S3 S3
S33 S33
S34 S34
Y36 Y36
2.2 Y37 Y37

Monitored reset S3 S3
S33 S33
S34 S34
Y36 Y36
Y37 Y37

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S33 S33
K5 K6 K5 K6
S34 S34
13 (23,33) L1 13 (23, 33) L1
K5 N K5
14 (24,34) 14 (24 ,34) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Terminal configuration
u
g
b
n
m
le
K

A1 13 23 33
P1
S33 S34 Y36 Y37
P2

PNOZ X2.3P

POWER
CH.1

CH.2
13 23 33

14 24 34
P2 2.2
S11 S12 S21 S22
P1
A2 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-33
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


number of cycles from which failures Corriente nominal de servicio (A)
10
AC1: 230 V
due to wear must be expected. The Nominale bedrijfsstroom (A)
wear is mainly caused by the electrical
Nominal operating current (A)

DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)

AC15: 230 V
Courant coupé (A)

0.1
GB

NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Número de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SF4 Bsp

` Inductive load: 2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 400 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 400 000 cycles, the PFH value freewheel diodes for spark suppres-
(see technical details) can be used in sion.
][Technische Daten PNOZ

the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.0 VA
Power consumption at UB DC 2.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA
Reset circuit DC: 24.0 V 25.0 mA
Feedback loop DC: 24.0 V 25.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-34
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm
dual-channel with detect. of shorts across contacts at UB DC 20 Ohm
dual-channel with detect. of shorts across contacts at UB AC 40 Ohm
Min. input resistance when switching on 21 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 50 ms
with automatic reset max. 90 ms
with automatic reset after power on typ. 60 ms
with automatic reset after power on max. 100 ms
with manual reset typ. 40 ms
with manual reset max. 90 ms
on monitored reset with rising edge typ. 40 ms
on monitored reset with rising edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 12 ms
with E-STOP max. 30 ms
with power failure typ. 60 ms
with power failure max. 100 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 150 ms
Waiting period with a monitored reset
with rising edge 210 ms
Min. start pulse duration with a monitored reset
with rising edge 40 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-35
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
2.2 Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777304
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777304
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777304
Torque setting with screw terminals 0.50 Nm No. 777304
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787304
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787304
Stripping length 8 mm No. 787304
Dimensions
Height 101.0 mm No. 787304
94.0 mm No. 777304
Width 22.5 mm
Depth 121.0 mm
Weight 200 g No. 787304
205 g No. 777304
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.

The standards current on 2009-11 apply.


][Dauerstrom_ACDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-36
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.3P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 6.00 A 6.00 A
2 6.00 A 6.00 A
3 5.00 A 5.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X2.3P C 24 VAC/DC Spring-loaded terminals 787 304
PNOZ X2.3P 24 VAC/DC Screw terminals 777 304 2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-37
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` Connection options for: tive in the case of a component fail-
– E-STOP pushbutton ure.
– Safety gate limit switch ` The correct opening and closing of
– Reset button the safety function relays is tested
– Light barriers automatically in each on-off cycle.
` LED indicator for:
– Switch status channel 1/2
1002000-EN-06-2011-06
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X2.7P
relays,
e of ENsafety
ISO 13849-1
gate monitors

2.2 Safety relay for monitoring E-STOP


][Bildunterschrift_NOT_Sch.tuer_Licht

– Supply voltage
pushbuttons, safety gates and light ` Plug-in connection terminals (either
beam devices spring-loaded terminal or screw
terminal)
Approvals ` See order reference for unit types

Unit description
PNOZ X2.7P
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1


‹ and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
‹ ` Safety gates
` Light beam devices

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S52 S12 S34 13 23 33 41

~ Reset/
)*

Input Input Input Start


= K1
(

Power
K2

14 24 34 42

*only with UB 24 – 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-38
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Function description – short circuits in the input circuit – shorts between contacts in the
and, with a monitored reset, in input circuit.
` Single-channel operation: no re- the reset circuit too. ` Monitored reset: Unit is active once
][Funktionen_einkanalig_Erd_Start ][Funktionen_berStart_Wartezeit

dundancy in the input circuit, earth ` Dual-channel operation with detec- the input circuit is closed and once
][Funktionen_zweikanalig_mit_quer_ber

faults in the reset circuit are detect- tion of shorts across contacts: re- the reset circuit is closed after the
ed. dundant input circuit, detects waiting period has elapsed
` Dual-channel operation without de- – earth faults in the reset and input (see technical details).
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: circuit, ` Increase in the number of available


][Funktionen_Kontaktvervielfachung

redundant input circuit, detects – short circuits in the input circuit instantaneous safety contacts by
– earth faults in the reset and input and, with a monitored reset, in connecting contact expansion
circuit, the reset circuit too, modules or external contactors.

Timing diagram
x
2
b
u
_
rm
g
a
itd
e
][Z
2.2
POWER

Reset/Start

Input

Output safe

Output aux.
t3 t1 t2 t3 t1 t2

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Reset/start: Reset circuit S12-S34 23-24, 33-34 ` t2: Delay-on de-energisation
` Input: Input circuits S11-S12, S21- ` Output aux: Auxiliary contacts 41- ` t3: Waiting period
S22, S52 42

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-39
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage 24 – 240 VAC/DC 24 VAC/DC

A1 L1 A1 L+

S21

A2 N A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across contacts

S11
S1
S11 S12 S2
S52 S21
S22

Light beam device 24 V DC


S22
with detection of shorts across contacts
via ESPE S21
(not on units with a universal power supply) A2 S12
S52
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-40
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Monitored reset S3 S3
S12 S12

S34 S34

` Feedback circuit

Feedback circuit Automatic reset Monitored reset 2.2


Contacts from external contactors S3
S12
K5 K6
S34
13 (23, 33) L1
K5
14 (24 ,34) N
K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-41
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Terminal configuration
u
g
b
n
m
le
K

A1 13 23 33
P1
S52 S34 41 42
P2

PNOZ X2.7P

POWER
CH.1
CH.2
13 23 33 41

14 24 34 42

18992
P2
2.2 S11 S12 S21 S22
P1
A2 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-42
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
Lebensdauerkurve

load; the mechanical load is negligible.


2.2
UB 24 V AC/DC

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
Lebensdauerkurve

ue (see technical details) can be used


in the calculation.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-43
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

UB 24 - 240 V AC/DC

2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V, 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.5 VA No. 777306, 787306
5.5 VA No. 777305, 787305
Power consumption at UB DC 2.0 W No. 777306, 787306
2.5 W No. 777305, 787305
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA No. 777306, 787306
30.0 mA No. 777305, 787305
Reset circuit DC: 24.0 V 40.0 mA No. 777305, 787305
50.0 mA No. 777306, 787306
Feedback loop DC: 24.0 V 40.0 mA No. 777305, 787305
50.0 mA No. 777306, 787306
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 777306, 787306
5.0 A No. 777305, 787305
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777306, 787306
5.0 A No. 777305, 787305 2.2
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 777306, 787306
5.0 A No. 777305, 787305
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777306, 787306
5.0 A No. 777305, 787305
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 777305, 787305
6 A No. 777306, 787306
Auxiliary contacts: 10 A No. 777305, 787305
6 A No. 777306, 787306
Blow-out fuse, slow
Safety contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Auxiliary contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Auxiliary contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm No. 777305, 787305
45 Ohm No. 777306, 787306
single-channel at UB AC 100 Ohm No. 777305, 787305
45 Ohm No. 777306, 787306
dual-channel without detect. of shorts across contacts at UB DC 50 Ohm No. 777305, 787305
80 Ohm No. 777306, 787306
dual-channel without detect. of shorts across contacts at UB AC 100 Ohm No. 777305, 787305
80 Ohm No. 777306, 787306
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm
Min. input resistance when switching on 141 Ohm No. 777306, 787306
71 Ohm No. 777305, 787305
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Times
Switch-on delay
on monitored reset with rising edge typ. 30 ms
on monitored reset with rising edge max. 40 ms No. 777306, 787306
50 ms No. 777305, 787305
Delay-on de-energisation
with E-STOP typ. 10 ms No. 777306, 787306
15 ms No. 777305, 787305
with E-STOP max. 20 ms No. 777306, 787306
30 ms No. 777305, 787305
with power failure typ. 60 ms No. 777305, 787305
with power failure max. 100 ms No. 777305, 787305
with power failure typ. UB AC/DC: 24 V No. 777306, 787306 180 ms No. 777306, 787306
with power failure max. UB AC/DC: 24 V No. 777306, 787306 230 ms No. 777306, 787306
2.2 with power failure typ. UB AC : 240 V 1,100 ms No. 777306, 787306
with power failure max. UB AC : 240 V 1500 ms No. 777306, 787306
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 200 ms No. 777305, 787305
250 ms No. 777306, 787306
after power failure on universal power supply 1500 ms No. 777306, 787306
Waiting period with a monitored reset
with rising edge 250 ms No. 777305, 787305
300 ms No. 777306, 787306
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C No. 777306, 787306
-35 - 55 °C No. 777305, 787305
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777305, 777306
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777305, 777306
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777305, 777306
Torque setting with screw terminals 0.50 Nm No. 777305, 777306
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787305, 787306
nals: Flexible with/without crimp connectors

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.7P

Mechanical data
Spring-loaded terminals: Terminal points per connection 2 No. 787305, 787306
Stripping length 8 mm No. 787305, 787306
Dimensions
Height 101.0 mm No. 787305, 787306
94.0 mm No. 777305, 777306
Width 22.5 mm
Depth 121.0 mm
Weight 190 g No. 777305, 787305
205 g No. 787306
210 g No. 777306
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's


Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

The PFH value depends on the switch- used irrespective of the switching fre- 2.2
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2009-12 apply.


][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 6.00 A 6.00 A
2 6.00 A 4.00 A No. 777305, 787305
6.00 A No. 777306, 787306
3 4.50 A No. 777306, 787306 3.50 A No. 777305, 787305
5.00 A No. 777305, 787305 4.50 A No. 777306, 787306
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X2.7P C 24 VAC 24 VDC Spring-loaded terminals 787 305
PNOZ X2.7P 24 VAC 24 VDC Screw terminals 777 305
PNOZ X2.7P C 24 - 240 VAC 24 - 240 VDC Spring-loaded terminals 787 306
PNOZ X2.7P 24 - 240 VAC 24 - 240 VDC Screw terminals 777 306

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` Connection options for: tive in the case of a component fail-
– E-STOP pushbutton ure.
– Safety gate limit switch ` The correct opening and closing of
– Reset button the safety function relays is tested
– Light barriers automatically in each on-off cycle.
` LED indicator for:
– Switch status channel 1/2
1002001-EN-06-2011-06
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X2.8P
relays,
e of ENsafety
ISO 13849-1
gate monitors

2.2 Safety relay for monitoring E-STOP


][Bildunterschrift_NOT_Sch.tuer_Licht

– Supply voltage
pushbuttons, safety gates and light ` Plug-in connection terminals (either
beam devices spring-loaded terminal or screw
terminal)
Approvals ` See order reference for unit types

Unit description
PNOZ X2.8P
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1


‹ and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
‹ ` Safety gates
` Light beam devices

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S52 S12 S34 13 23 33 41

~ Reset/
)*

Input Input Input Start


= K1
(

Power
K2

14 24 34 42

*only applicable for UB 24 - 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Function description – short circuits in the input circuit ` Automatic start: Unit is active once
][Funktionen_autoStart

and, with a monitored reset, in the input circuit has been closed.
` Single-channel operation: no re- the reset circuit too. ` Manual reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_manuStart

dundancy in the input circuit, earth ` Dual-channel operation with detec- the input circuit is closed and then
][Funktionen_zweikanalig_mit_quer_manu

faults in the reset and input circuit tion of shorts across contacts: re- the reset circuit is closed.
are detected. dundant input circuit, detects ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

` Dual-channel operation without de- – earth faults in the reset and input instantaneous safety contacts by
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: circuit, connecting contact expansion


redundant input circuit, detects – short circuits and shorts be- modules or external contactors.
– earth faults in the reset and input tween contacts in the input cir-
circuit, cuit.

Timing diagram
x
n
o
u
_
rm
g
a
itd
e
][Z
2.2
1 2
a b

POWER

Reset/Start

Input

Output safe

Output aux.
t1 t2 t1 t2 t1 t2 t1 t2

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit S12-S34 42 circuit
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t1: Switch-on delay
S22, S52 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset
23-24, 33-34, circuit

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34, are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage 24 – 240 VAC/DC 24 VAC/DC

A1 L1 A1 L+

S21

A2 N A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across contacts

S11
S1
S11 S12 S2
S52 S21
S22

Light beam device 24 V DC


S22
with detection of shorts across contacts
(not on units with a universal power supply) S21
A2 S12
S52
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S12 S12

S34 S34

Manual reset S3 S3
S12 S12

S34 S34 2.2

` Feedback circuit

Feedback circuit Automatic reset Manual reset


Contacts from external contactors S3
S12 S12
K5 K6 K5 K6
S34 S34
13 (23,33) L1 13 (23, 33) L1
K5 N K5
14 (24,34) 14 (24 ,34) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Terminal configuration
u
g
b
n
m
le
K

A1 13 23 33
P1
S52 S34 41 42
P2

PNOZ X2.8P

POWER
CH.1
CH.2
13 23 33 41

2.2 14 24 34 42

18992
P2
S11 S12 S21 S22
P1
A2 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
Lebensdauerkurve

load; the mechanical load is negligible.


2.2
UB 24 V AC/DC

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
in the calculation.
Lebensdauerkurve

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

UB 24 - 240 VAC/DC

2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V, 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.5 VA No. 777302, 787302
5.5 VA No. 777301, 787301
Power consumption at UB DC 2.0 W No. 777302, 787302
2.5 W No. 777301, 787301
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA No. 777302, 787302
30.0 mA No. 777301, 787301
Reset circuit DC: 24.0 V 40.0 mA No. 777301, 787301
50.0 mA No. 777302, 787302
Feedback loop DC: 24.0 V 40.0 mA No. 777301, 787301
50.0 mA No. 777302, 787302
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777302, 787302
5.0 A No. 777301, 787301 2.2
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 777301, 787301
6 A No. 777302, 787302
Auxiliary contacts: 10 A No. 777301, 787301
6 A No. 777302, 787302
Blow-out fuse, slow
Safety contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Auxiliary contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Auxiliary contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm No. 777301, 787301
45 Ohm No. 777302, 787302
single-channel at UB AC 100 Ohm No. 777301, 787301
45 Ohm No. 777302, 787302
dual-channel without detect. of shorts across contacts at UB DC 50 Ohm No. 777301, 787301
80 Ohm No. 777302, 787302
dual-channel without detect. of shorts across contacts at UB AC 100 Ohm No. 777301, 787301
80 Ohm No. 777302, 787302
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm
Min. input resistance when switching on 209 Ohm No. 777302, 787302
88 Ohm No. 777301, 787301
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-55
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Times
Switch-on delay
with automatic reset typ. 250 ms No. 777301, 787301
340 ms No. 777302, 787302
with automatic reset max. 400 ms No. 777302, 787302
450 ms No. 777301, 787301
with automatic reset after power on typ. 250 ms No. 777301, 787301
600 ms No. 777302, 787302
with automatic reset after power on max. 450 ms No. 777301, 787301
800 ms No. 777302, 787302
with manual reset typ. 125 ms No. 777301, 787301
180 ms No. 777302, 787302
with manual reset max. 400 ms No. 777302, 787302
450 ms No. 777301, 787301
2.2 Delay-on de-energisation
with E-STOP typ. 10 ms No. 777302, 787302
15 ms No. 777301, 787301
with E-STOP max. 20 ms No. 777302, 787302
30 ms No. 777301, 787301
with power failure typ. 60 ms No. 777301, 787301
with power failure max. 100 ms No. 777301, 787301
with power failure typ. UB AC/DC: 24 V No. 777302, 787302 180 ms No. 777302, 787302
with power failure max. UB AC/DC: 24 V No. 777302, 787302 230 ms No. 777302, 787302
with power failure typ. UB AC : 240 V 1,100 ms No. 777302, 787302
with power failure max. UB AC : 240 V 1500 ms No. 777302, 787302
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 200 ms No. 777301, 787301
250 ms No. 777302, 787302
after power failure on universal power supply 1500 ms No. 777302, 787302
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C No. 777302, 787302
-35 - 55 °C No. 777301, 787301
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-56
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777301, 777302
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777301, 777302
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777301, 777302
Torque setting with screw terminals 0.50 Nm No. 777301, 777302
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787301, 787302
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787301, 787302
Stripping length 8 mm No. 787301, 787302
Dimensions
Height 101.0 mm No. 787301, 787302
94.0 mm No. 777301, 777302
Width 22.5 mm 2.2
Depth 121.0 mm
Weight 190 g No. 777301, 787301
205 g No. 787302
210 g No. 777302
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2009-12 apply.


][Dauerstrom_ACDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-57
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 6.00 A 6.00 A
2 6.00 A 4.00 A No. 777301, 787301
6.00 A No. 777302, 787302
3 4.50 A No. 777302, 787302 3.50 A No. 777301, 787301
5.00 A No. 777301, 787301 4.50 A No. 777302, 787302
Bestelldaten

Order reference

Type Features Terminals Order no.


2.2 PNOZ X2.8P C 24 VAC 24 VDC Spring-loaded terminals 787 301
PNOZ X2.8P 24 VAC 24 VDC Screw terminals 777 301
PNOZ X2.8P C 24 - 240 VAC 24 - 240 VDC Spring-loaded terminals 787 302
PNOZ X2.8P 24 - 240 VAC 24 - 240 VDC Screw terminals 777 302

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` Connection options for: tive in the case of a component fail-
– E-STOP pushbutton ure.
– Safety gate limit switch ` The correct opening and closing of
– Reset button the safety function relays is tested
1002002-EN-02-2011-01
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X2.9P
relays,
e of ENsafety
ISO 13849-1
gate monitors
– Light barriers automatically in each on-off cycle.
` LED indicator for: ` No galvanic isolation between sup-
Sicherheitseigenschaften

Safety relay for monitoring E-STOP


][Bildunterschrift_NOT_Sch.tuer_Licht

– Supply voltage ply voltage and input circuit


pushbuttons, safety gates and light – Switch status channel 1/2 2.2
beam devices ` Plug-in connection terminals (either
spring-loaded terminal or screw
Approvals terminal)
` See order reference for unit types
PNOZ X2.9P Unit description

The safety relay meets the require-


Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

‹
ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with
‹
` E-STOP pushbuttons
` Safety gates
` Light beam devices
‹

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S52 S34 Y36 Y37 13 23 33 41

= Reset/
Input Start
= K1

Power
K2

14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

Function description circuit, ` Monitored reset: Unit is active once


– short circuits in the input circuit the input circuit is closed and once
` Single-channel operation: no re- and, with a monitored reset, in the reset circuit is closed after the
][Funktionen_einkanalig_Erd_Start

dundancy in the input circuit, earth the reset circuit too. waiting period has elapsed
faults in the reset circuit are detect- ` Automatic start: Unit is active once (see technical details).
][Funktionen_autoStart

ed. the input circuit has been closed. ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

` Dual-channel operation without de- ` Manual reset: Unit is active once instantaneous safety contacts by
][Funktionen_zweikanalig_ohne_quer ][Funktionen_manuStart

tection of shorts across contacts: the input circuit is closed and then connecting contact expansion
redundant input circuit, detects the reset circuit is closed. modules or external contactors.
– earth faults in the reset and input
][Funktionen_berStart_Wartezeit

Timing diagram
x
2
b
n
o
u
_
rm
g
a
itd
e
][Z

2.2 1 2 3
a b

POWER

Reset/Start

Input

Output safe

Output aux.
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t1 t2

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit S12-S34, 42 circuit
Y36-Y37 ` c: Automatic reset ` t1: Switch-on delay
` Input: Input circuits S11, S12, S52 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety outputs 13-14, ` e: Monitored reset ` t3: Waiting period
23-24, 33-34 ` a: Input circuit closes before reset
circuit

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S12
S52 S12
S52

E-STOP
with detection of shorts across contacts

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S52 S12
S52

Safety gate
with detection of shorts across contacts

Light beam device 24 V DC


with detection of shorts across contacts
via ESPE
S12
S52

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S12 S12

S34 S34

Manual reset S3 S3
S12 S12

2.2 S34 S34

Monitored reset S3 S3
S12 S12
S34 S34
Y36 Y36
Y37 Y37

` Feedback circuit

Feedback circuit Automatic reset Manual reset


Contacts from external contactors S3
S12 S12
K5 K6 K5 K6
S34 S34
13 (23,33) L1 13 (23, 33) L1
K5 N K5
14 (24,34) 14 (24 ,34) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

Terminal configuration
u
g
b
n
m
le
K

2.2

Installation Dimensions in mm (")

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.0 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 30.0 mA
Reset circuit DC: 24.0 V 60.0 mA
Feedback loop DC: 24.0 V 60.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 50 Ohm
dual-channel without detect. of shorts across contacts at UB DC 80 Ohm
Min. input resistance when switching on 205 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 200 ms
with automatic reset max. 400 ms
with automatic reset after power on typ. 200 ms
with automatic reset after power on max. 400 ms
with manual reset typ. 100 ms
with manual reset max. 400 ms
on monitored reset with rising edge typ. 30 ms
on monitored reset with rising edge max. 50 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 70 ms
with power failure max. 120 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 150 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-65
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

Times
Waiting period with a monitored reset
with rising edge 200 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
2.2 Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777300
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777300
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777300
Torque setting with screw terminals 0.50 Nm No. 777300
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787300
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787300
Stripping length 8 mm No. 787300
Dimensions
Height 101.0 mm No. 787300
94.0 mm No. 777300
Width 22.5 mm
Depth 121.0 mm
Weight 175 g No. 787300
Technische Daten_Satz No.
180 g No. 777300

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-66
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.9P

INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2009-11 apply.


][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A 2.2
2 6.00 A
3 4.50 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X2.9P C 24 VDC Spring-loaded terminals 787 300
PNOZ X2.9P 24 VDC Screw terminals 777 300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` 1 semiconductor output tive in the case of a component fail-
` Connection options for: ure.
– E-STOP pushbutton ` The correct opening and closing of
– Safety gate limit switch the safety function relays is tested
– Reset button automatically in each on-off cycle.
PNOZ
1002006-EN-02-2011-09
2.2 to PL
E-STOP
Up
Gertebild
X3P
relays,
e of ENsafety
ISO 13849-1
gate monitors
– Light barriers
` LED indicator for:
2.2 Safety relay for monitoring E-STOP
][Bildunterschrift_NOT_Sch.tuer_Licht

– Switch status channel 1/2


pushbuttons, safety gates and light – Supply voltage
beam devices ` Semiconductor output signals:
– Switch status channel 1/2
Approvals ` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
PNOZ X3P
Unit description
‹
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
‹
applications with
` E-STOP pushbuttons
` Safety gates
‹ ` Light beam devices

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 S13 S14 S33 S34 13 23 33 41

~ Reset/ Reset/
)*

Input Input Input Start Start


= K1
(

Power
K2

0 V 24 V

Y30 Y31 Y32 ( )* 14 24 34 42

*only with UB 24 - 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart

the reset circuit too. the input circuit has been closed.
` Single-channel operation: no re- ` Dual-channel operation with detec- ` Monitored reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_zweikanalig_mit_quer_ber ][Funktionen_berStart_Wartezeit

dundancy in the input circuit, earth tion of shorts across contacts: re- the input circuit is closed and once
faults in the reset and input circuit dundant input circuit, detects the reset circuit is closed after the
are detected. – earth faults in the reset and input waiting period has elapsed
` Dual-channel operation without de- circuit, (see technical details).
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: – short circuits in the input circuit ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

redundant input circuit, detects and, with a monitored reset, in instantaneous safety contacts by
– earth faults in the reset and input the reset circuit too, connecting contact expansion
circuit, – shorts between contacts in the modules or external contactors.
– short circuits in the input circuit input circuit.

Timing diagram
2.2
H
C
s
x
2
b
o
u
_
rm
g
a
itd
e
][Z

1 2

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi CH
t1 t2 t1 t2 t4 t1 t2 t4 t1 t2
t3

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` c: Automatic reset
` Reset/Start: Reset circuit S13-S14, 23-24, 33-34 ` d: Monitored reset
S33-S34 ` Output aux: Auxiliary contacts 41- ` t1: Switch-on delay
` Input: Input circuits S11-S12, S21- 42 ` t2: Delay-on de-energisation
S22, S31-S32 ` Out semi CH: Semiconductor out- ` t3: Recovery time
put switch status channel 1/2 ` t4: Waiting period

Wiring

Please note: Rl /km = cable resistance/km


][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical ` Use copper wire that can withstand
details” must be followed. 60/75 °C.
` Outputs 13-14, 23-24, 33-34 are ` Sufficient fuse protection must be
safety contacts, output 41-42 is an provided on all output contacts with
auxiliary contact (e.g. for display). capacitive and inductive loads.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-69
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

Light beam device 24 V DC


S21
with detection of shorts across contacts
S22
via ESPE
(not on units with a universal power supply) A2 S12
S32
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S13 S13

S14 S14

Monitored reset S3 S3
S33 S33
S34 S34
S13 S13
S14 S14 2.2

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S13 S33
K5 K6 K5 K6
S14 S34
13 (23, 33) L1 13 (23, 33) L1
K5 N K5
14 (24, 34) 14 (24 ,34) N
K6 K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input

Y30 0V

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-71
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Terminal configuration

UB 24 VAC/DC
Klemmenbelegung

A1 S31 S32 13 23 33 41
P3
S11 S12 S13 S14 S21 S22 S33 S34
P4

PNOZ X3P 13 23 33 41
POWER
CH.1
CH.2
14 24 34 42

2.2

15839

P4
A2 Y30 Y31 Y32 14 24 34 42

UB 24 – 240 VAC/DC

A1 S31 S32 13 23 33 41
P3
S11 S12 S13 S14 S21 S22 S33 S34
P4

PNOZ X3P 13 23 33 41
POWER
CH.1
CH.2
14 24 34 42
15839

P4
A2 Y30 Y31 Y32 14 24 34 42

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-72
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
in the calculation.
][Technische Daten PNOZ

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V, 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA No. 777313, 787313
40.0 mA No. 777310, 787310
Reset circuit DC: 24.0 V 50.0 mA No. 777313, 787313
70.0 mA No. 777310, 787310
Feedback loop DC: 24.0 V 20.0 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
2.2 Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 150 Ohm No. 777310, 787310
200 Ohm No. 777313, 787313
single-channel at UB AC 180 Ohm No. 777310, 787310
200 Ohm No. 777313, 787313
dual-channel without detect. of shorts across contacts at UB DC 300 Ohm No. 777310, 787310
400 Ohm No. 777313, 787313
dual-channel without detect. of shorts across contacts at UB AC 360 Ohm No. 777310, 787310
400 Ohm No. 777313, 787313
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm No. 777310, 787310
30 Ohm No. 777313, 787313
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm
Min. input resistance when switching on 90 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-74
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Times
Switch-on delay
with automatic reset typ. 250 ms No. 777310, 787310
330 ms No. 777313, 787313
with automatic reset max. 450 ms No. 777313, 787313
500 ms No. 777310, 787310
with automatic reset after power on typ. 280 ms No. 777310, 787310
750 ms No. 777313, 787313
with automatic reset after power on max. 1,000 ms No. 777313, 787313
550 ms No. 777310, 787310
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
Delay-on de-energisation
with E-STOP typ. 15 ms No. 777310, 787310
25 ms No. 777313, 787313 2.2
with E-STOP max. 30 ms
with power failure typ. 50 ms No. 777310, 787310
with power failure max. 70 ms No. 777310, 787310
with power failure typ. UB AC/DC: 24 V No. 777313, 787313 150 ms No. 777313, 787313
with power failure max. UB AC/DC: 24 V No. 777313, 787313 180 ms No. 777313, 787313
with power failure typ. UB AC : 240 V 1,500 ms No. 777313, 787313
with power failure max. UB AC : 240 V 2200 ms No. 777313, 787313
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms No. 777310, 787310
200 ms No. 777313, 787313
after power failure on universal power supply 2250 ms No. 777313, 787313
Waiting period with a monitored reset
with rising edge 200 ms No. 777313, 787313
300 ms No. 777310, 787310
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -20 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-75
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777310, 777313
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777310, 777313
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777310, 777313
Torque setting with screw terminals 0.50 Nm No. 777310, 777313
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787310, 787313
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787310, 787313
Stripping length 8 mm No. 787310, 787313
Dimensions
Height 101.0 mm No. 787310, 787313
94.0 mm No. 777310, 777313
2.2 Width 45.0 mm
Depth 121.0 mm
Weight 265 g No. 777310
270 g No. 787310
300 g No. 787313
Technische Daten_Satz No.
306 g No. 777313

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2009-11 apply.
][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A 8.00 A
2 7.00 A No. 777313, 787313 7.00 A
8.00 A No. 777310, 787310
3 6.00 A No. 777313, 787313 6.00 A
7.00 A No. 777310, 787310
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-76
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3P

Order reference

Type Features Terminals Order no.


PNOZ X3P C 24 VAC/DC Spring-loaded terminals 787 310
PNOZ X3P 24 VAC/DC Screw terminals 777 310
PNOZ X3P C 24 - 240 VAC/DC Spring-loaded terminals 787 313
PNOZ X3P 24 - 240 VAC/DC Screw terminals 777 313

2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-77
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` 1 semiconductor output tive in the case of a component fail-
` Connection options for: ure.
– E-STOP pushbutton ` The correct opening and closing of
– Safety gate limit switch the safety function relays is tested
1002005-EN-02-2011-09
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X3.10P
relays,
e of ENsafety
ISO 13849-1
gate monitors
– Reset button automatically in each on-off cycle.
– Light barriers
Safety relay for monitoring E-STOP
][Bildunterschrift_NOT_Sch.tuer_Licht

` LED indicator for:


2.2 pushbuttons, safety gates and light – Switch status channel 1/2
beam devices – Supply voltage
` Semiconductor output signals:
Approvals – Switch status channel 1/2
` Plug-in connection terminals (either
spring-loaded terminal or screw
PNOZ X3.10P terminal)
` See order reference for unit types
‹
Unit description

The safety relay meets the require-


Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

‹ ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
applications with
‹ ` E-STOP pushbuttons
` Safety gates
Zulassungen
` Light beam devices

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 13 23 33 41

~
Input Input Input
= K1

Power
K2
Reset/ Reset/ Reset/
Start Start Start
0 V 24 V

Y30 Y31 Y32 S13 S14 S15 S16 S33 S34 14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

Function description – short circuits in the input circuit ` Monitored reset: Unit is active once
and, with a monitored reset, in the input circuit is closed and once
` Single-channel operation: no re- the reset circuit too, the reset circuit is closed after the
][Funktionen_einkanalig

dundancy in the input circuit, earth – shorts between contacts in the waiting period has elapsed
faults in the reset and input circuit input circuit. (see technical details).
are detected. ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung

` Dual-channel operation with detec- the input circuit has been closed. instantaneous safety contacts by
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_manuStart

dundant input circuit, detects the input circuit is closed and then modules or external contactors.
– earth faults in the reset and input the reset circuit is closed.
circuit,
][Funktionen_berStart_Wartezeit

Timing diagram
H
C
s
x
2
b
n
o
u
_
rm
g
a
itd
e
][Z
2.2
1 2 3
a b

POWER

Reset/Start

Input

Output safe

Output aux.
Out semi CH

t1 t2 t1 t2 t1 t2 t1 t2 t4 t1 t2 t4 t1 t2
t3

Key
` Power: Supply voltage ` Out semi CH: Semiconductor out- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, put switch status Y32 ` t2: Delay-on de-energisation
S33-S34 ` c: Automatic reset ` t3: Recovery time
` Input: Input circuits S11-S12, S21- ` d: Manual reset ` t4: Waiting period
S22, S31-S32 ` e: Monitored reset
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset
23-24, 33-34 circuit
` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
42 circuit

Wiring

Please note: Rlmax = max. overall cable resist-


][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical ance (see technical details)


details” must be followed. Rl /km = cable resistance/km
` Outputs 13-14, 23-24, 33-34 are ` Use copper wire that can withstand
safety contacts, output 41-42 is an 60/75 °C.
auxiliary contact (e.g. for display). ` Sufficient fuse protection must be
` To prevent contact welding, a fuse provided on all output contacts with
should be connected before the capacitive and inductive loads.
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-79
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

Light beam device 24 V DC


with detection of shorts across contacts
via ESPE S21
S22 S12
S32

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

` Reset circuit

Reset circuit E-STOP wiring, safety gate Safety gate (dual-channel)


Automatic reset

S13
S15
S16 S1 S2
S14 S13
S14

Manual reset S3
S13

2.2
S14

Monitored reset S3 S3
S33 S33

S34 S34

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S13 S33
K5 K6 K5 K6
S14 S34
13 (23, 33) L1 13 (23, 33) L1
K5 N K5
14 (24, 34) 14 (24 ,34) N
K6 K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input

Y30 0V

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

Terminal configuration
u
g
b
n
m
le
K

A1 A1 S31 S32 13 23 33 41
X1 P3
S11 S12 S13 S14
X2 P4

PNOZ X3.10P 13 23 33 41
POWER
CH.1
CH.2
14 24 34 42

2.2

18995
X3 P3
A2 S16 S15 S21 S22 S33 S34
X4 P4
A2 Y30 Y31 Y32 14 24 34 42

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-82
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
][Technische Daten PNOZ

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Reset circuit DC: 24.0 V 70.0 mA
Feedback loop DC: 24.0 V 20.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
2.2 Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 150 Ohm
single-channel at UB AC 180 Ohm
dual-channel without detect. of shorts across contacts at UB DC 300 Ohm
dual-channel without detect. of shorts across contacts at UB AC 360 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm
Min. input resistance when switching on 90 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 250 ms
with automatic reset max. 500 ms
with automatic reset after power on typ. 280 ms
with automatic reset after power on max. 550 ms
with manual reset typ. 200 ms
with manual reset max. 500 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

Times
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 180 ms
with power failure max. 260 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 350 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 150 ms
2.2
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -20 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777314
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777314
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777314
Torque setting with screw terminals 0.50 Nm No. 777314
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787314
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787314
Stripping length 8 mm No. 787314
Dimensions
Height 101.0 mm No. 787314
94.0 mm No. 777314
Width 45.0 mm
Depth 121.0 mm
Weight 283 g No. 787314
290 g No. 777314
Technische Daten_Satz No.

No. stands for order number.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X3.10P

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

2.2 the safety function's SIL/PL values.


The standards current on 2009-11 apply.
][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A 8.00 A
2 8.00 A 7.00 A
3 7.00 A 6.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X3.10P C 24 VAC/DC Spring-loaded terminals 787 314
PNOZ X3.10P 24 VAC/DC Screw terminals 777 314

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Unit features ` The correct opening and closing of


the safety function relays is tested
` Positive-guided relay outputs: automatically in each on-off cycle.
Gertemerkmale

– 2 safety contacts (N/O), instanta-


neous
` Connection options for:
– E-STOP pushbutton
– Reset button
` LED indicator for:
– Switch status channel 1/2
– Supply voltage
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
PNOZ
1002007-EN-02-2011-11
2.2 to PL
E-STOP
Up
Gertebild
X7P
relays,
e of ENsafety
ISO 13849-1
gate monitors
2.2
Unit description
Safety relay for monitoring E-STOP
][Bildunterschrift

pushbuttons and safety gates. The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

ments of EN 60947-5-1, EN 60204-1


Approvals and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
PNOZ X7P ` Safety gates

‹ Safety features

The relay meets the following safety


][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

requirements:
‹
` The circuit is redundant with built-in
self-monitoring.
` The safety function remains effec-
‹ tive in the case of a component fail-
ure.
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 Y1 Y2 13 23

~ Reset/
Input Start
= K1

Power
K2

14 24

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Function description ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart

the input circuit has been closed. instantaneous safety contacts by


` Single-channel operation: no re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_einkanalig ][Funktionen_manuStart

dundancy in the input circuit, earth the input circuit is closed and then modules or external contactors.
faults in the reset and input circuit the reset circuit is closed.
are detected.
][Funktionen_Kontaktvervielfachung

Timing diagram
o
u
b
U
In
_
rm
g
a
itd
e
][Z

1 2
a b

Reset/Start

2.2 Power/Input
Output safe
t1 t2 t1 t2 t1 t2 t1 t2

Key
` Power: Supply voltage ` c: Automatic reset ` b: Reset circuit closes before input
` Reset/start: Reset circuit Y1-Y2 ` d: Manual reset circuit
` Input: Input circuits A1 ` a: Input circuit closes before reset ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, circuit ` t2: Delay-on de-energisation
23-24

Wiring

PNOZ X7 AC: The cable runs depend ` Stub circuit: Cable capacitance CL
Verdrahtung

on the cable capacitance. and therefore the cable runs ls are


` Loop circuit, 1 phase: max. lr = 1 km dependent on the supply voltage
UB

Cable capacitance CL depends on the supply voltage UB

UB [V] 24 110 120 230 240


CL [nF] 37.5 37.5 37.5 7.5 7.5

Cable runs Loop circuit Stub circuit

lr
PNOZ X7 AC
UB ls PNOZ X7 AC
A1 UB
N
A2 A1
N
A2

][Verdrahtung_Si_unverz

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-88
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Please note:
` Information given in the “Technical
details” must be followed.
` Outputs 13-14, 23-24 are safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist- 2.2


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- A1 L+/L1
tacts

Safety gate
without detection of shorts across con-
tacts
S1
A1 L+/L1

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Automatic reset
Y1

Y2

Manual reset S3
Y1

Y2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
Y1 Y1
K5 K6 K5 K6
Y2 Y2
13 (23) L1 L1
K5 13
14 (24) N K5
14 N
K6 K6

` Key

S1 E-STOP pushbutton 2.2


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Terminal configuration
u
g
b
n
m
le
K

2.2

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 110 - 120 V, 230 - 240 V
Supply voltage UB AC/DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 2.0 VA No. 777053, 777056, 787053, 787056
3.0 VA No. 777059, 787059
Power consumption at UB DC 1.5 W No. 777059, 787059
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Electrical data
Voltage and current at
Input circuit DC: 110.0 - 120.0 V No. 777053, 787053 17.0 mA No. 777053, 787053
230.0 - 240.0 V No. 777056, 787056 50.0 mA No. 777059, 787059
24.0 V No. 777059, 787059 8.0 mA No. 777056, 787056
Reset circuit DC: 24.0 V 210.0 mA No. 777059, 787059
40.0 mA No. 777053, 777056, 787053, 787056
Feedback loop DC: 24.0 V 210.0 mA No. 777059, 787059
40.0 mA No. 777053, 777056, 787053, 787056
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 4.0 A No. 777053, 777056, 787053, 787056
6.0 A No. 777059, 787059
2.2 Pmax: 1000 VA No. 777053, 777056, 787053, 787056
1500 VA No. 777059, 787059
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 4.0 A No. 777053, 777056, 787053, 787056
6.0 A No. 777059, 787059
Pmax: 100 W No. 777053, 777056, 787053, 787056
150 W No. 777059, 787059
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 4.0 A No. 777053, 777056, 787053, 787056
5.0 A No. 777059, 787059
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777053, 777056, 787053, 787056
6.0 A No. 777059, 787059
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 4 A No. 777053, 777056, 787053, 787056
6 A No. 777059, 787059
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 15 Ohm No. 777059, 787059
single-channel at UB AC 15 Ohm No. 777059, 787059
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 230 ms No. 777053, 777056, 787053, 787056
50 ms No. 777059, 787059
with automatic reset max. 150 ms No. 777059, 787059
700 ms No. 777053, 777056, 787053, 787056
with automatic reset after power on typ. 230 ms No. 777053, 777056, 787053, 787056
50 ms No. 777059, 787059
with automatic reset after power on max. 150 ms No. 777059, 787059
700 ms No. 777053, 777056, 787053, 787056
with manual reset typ. 140 ms No. 777053, 777056, 787053, 787056
35 ms No. 777059, 787059
with manual reset max. 150 ms No. 777059, 787059
700 ms No. 777053, 777056, 787053, 787056

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-94
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

Times
Delay-on de-energisation
with E-STOP typ. 45 ms No. 777059, 787059
70 ms No. 777053, 777056, 787053, 787056
with E-STOP max. 100 ms No. 777053, 777056, 787053, 787056
70 ms No. 777059, 787059
with power failure typ. 45 ms No. 777059, 787059
70 ms No. 777053, 777056, 787053, 787056
with power failure max. 100 ms No. 777053, 777056, 787053, 787056
70 ms No. 777059, 787059
Recovery time at max. switching frequency 1/s
after E-STOP 120 ms No. 777053, 777056, 787053, 787056
50 ms No. 777059, 787059
after power failure 120 ms No. 777053, 777056, 787053, 787056
150 ms No. 777059, 787059 2.2
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777053, 777056, 777059
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777053, 777056, 777059
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777053, 777056, 777059
Torque setting with screw terminals 0.50 Nm No. 777053, 777056, 777059
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787053, 787056, 787059
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787053, 787056, 787059
Stripping length 8 mm No. 787053, 787056, 787059
Dimensions
Height 101.0 mm No. 787053, 787056, 787059
94.0 mm No. 777053, 777056, 777059
Width 22.5 mm
Depth 121.0 mm
Weight 185 g No. 787059
190 g No. 777059
225 g No. 787053, 787056
230 g No. 777053, 777056
Technische Daten_Satz No.

No. stands for order number.


Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-95
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X7P

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

2.2 the safety function's SIL/PL values.


The standards current on 2004-09 apply.
Schaltleistung der Sicherheitskontakte

Conventional thermal current

Number of contacts Ith (A) at UB AC/DC Ith (A) at UBAC


1 4 A Order no.: 777059, 787059 4 A Order no.: 777053, 777056, 787053, 787056
2 4 A Order no.: 777059, 787059 3 A Order no.: 777053, 777056, 787053, 787056
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X7P C 24 VAC/DC Spring-loaded terminals 787 059
PNOZ X7P 24 VAC/DC Screw terminals 777 059
PNOZ X7P C 110 - 120 VAC Spring-loaded terminals 787 053
PNOZ X7P 110 - 120 VAC Screw terminals 777 053
PNOZ X7P C 230 - 240 VAC Spring-loaded terminals 787 056
PNOZ X7P 230 - 240 VAC Screw terminals 777 056

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Unit features ` Safety gates


` Light beam devices
` Positive-guided relay outputs:
Gertemerkmale

– 3 safety contacts (N/O), instanta- Safety features


neous
– 2 auxiliary contacts (N/C), in- The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

stantaneous requirements:
` 2 semiconductor outputs ` The circuit is redundant with built-in
` Connection options for: self-monitoring.
– E-STOP pushbutton ` The safety function remains effec-
– Safety gate limit switch tive in the case of a component fail-
PNOZ
1002008-EN-03-2011-11
2.2 to PL
E-STOP
Up
Gertebild
X8P
relays,
e of ENsafety
ISO 13849-1
gate monitors
– Reset button ure.
– Light barriers ` The correct opening and closing of
Safety relay for monitoring E-STOP ` LED indicator for: the safety function relays is tested
][Bildunterschrift

pushbuttons and safety gates. – Switch status channel 1/2 automatically in each on-off cycle. 2.2
– Supply voltage ` The tranformer is short circuit-
Sicherheitseigenschaften Zusatz - AC/DC-Gerte_PNOZ

Approvals ` Semiconductor outputs signal: proof. An electronic fuse is used on


– Switch status channel 1/2 a DC supply.
– Supply voltage is present
PNOZ X8P ` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
‹ ` See order reference for unit types

Unit description
‹
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1


‹ and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S52 S33 S34 S37 13 23 33 41 51 51

~
Input Input Reset/
Start
= K1

Power
K2
Feed-
back
0 V 24 V

Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 42 52 52

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Function description ` Dual-channel operation with detec- ` Manual reset: Unit is active once
tion of shorts across contacts: re- the input circuit is closed and then
` Single-channel operation: no re- dundant input circuit, detects the reset circuit is closed.
][Funktionen_einkanalig

dundancy in the input circuit, earth – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_allg

faults in the reset and input circuit circuit, – the input circuit is closed and
are detected. – short circuits in the input circuit then the reset circuit is closed
` Dual-channel operation without de- and, with a monitored reset, in and opened again.
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: the reset circuit too, – the reset circuit is closed and
redundant input circuit, detects – shorts between contacts in the then opened again once the in-
– earth faults in the reset and input input circuit. put circuit is closed.
circuit, ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung

– short circuits in the input circuit the input circuit has been closed. instantaneous safety contacts by
and, with a monitored reset, in connecting contact expansion
][Funktionen_manuStart

the reset circuit too. modules or external contactors.


2.2 ][Funktionen_zweikanalig_mit_quer_ber

Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z

1 2 3
a b a b

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi RUN

Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` e: Monitored reset
` Reset/Start: Reset circuit S33-S34, 42, 51-52 ` a: Input circuit closes before reset
Y1-S37 ` Out semi RUN: Semiconductor out- circuit
` Input: Input circuits S21-22, S11- put supply voltage Y35 ` b: Reset circuit closes before input
S12, S52 ` Out semi CH: Semiconductor out- circuit
` Output safe: Safety contacts 13-14, put switch status Y32 ` t1: Switch-on delay
23-24, 33-34 ` c: Automatic reset ` t2: Delay-on de-energisation
` d: Manual reset ` t3: Recovery time

Wiring

Please note: ` Calculation of the max. cabling runs ` Sufficient fuse protection must be
][Verdrahtung_Si_Hi_unverz

` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are Imax =
Rl / km
safety contacts, outputs 41-42, 51-
52 are auxiliary contacts (e.g. for Rlmax = max. overall cable resist-
display). ance (see technical details)
` To prevent contact welding, a fuse Rl /km = cable resistance/km
should be connected before the ` Use copper wire that can withstand
output contacts (see technical de- 60/75 °C.
tails).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-98
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+
A2 N

PE A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across contacts

S11
S1
S11 S12 S2
S52 S21
S22

Light beam device with detection of shorts 24 V DC


across contacts via ESPE
S21
S22 S12
S52
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

` Reset circuit

Reset circuit E-STOP/safety gate wiring (single-channel E-STOP/safety gate wiring


and dual-channel without shorts across (dual-channel with shorts across contacts)
contacts)
Automatic reset
S33 S12

S34 S34

Manual reset S3 S3
S33 S12

2.2
S34 S34

Monitored reset S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors
Y1 Y1
K5 K6 K5 K6
Y2 Y2
13 (23, 33) L1 13 (23, 33) L1
K5 N K5 N
14 (24, 34) 14 (24, 34)
K6 K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V

` Key

S1 E-STOP pushbutton
S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-100
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Terminal configuration
u
g
b
n
m
le
K

A1 S33 S34 S52 S11 13 23 33


P3
S11 S12 S12 S21 S22 41 51 51
P4
13 23 33 41 51
PNOZ X8P

POWER
START 14 24 34 42 52
CH.1 IN CH. 1
CH.2 IN CH. 2

2.2
95157
P3
Y30 Y31 Y32 Y35 42 52 52
P4
A2 Y1 Y2 Y1 S37 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 24 V, 110 V, 115 V, 120 V, 230 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 6.5 VA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Power consumption at UB DC 2.5 W No. 777760, 787760
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Electrical data
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
45.0 mA No. 777760, 787760
Reset circuit DC: 24.0 V 50.0 mA No. 777760, 787760
60.0 mA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Feedback loop DC: 24.0 V 50.0 mA No. 777760, 787760
60.0 mA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1 2.2
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 50 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm No. 777760, 787760
single-channel at UB AC 100 Ohm No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
dual-channel without detect. of shorts across contacts at UB DC 200 Ohm No. 777760, 787760
dual-channel without detect. of shorts across contacts at UB AC 200 Ohm No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
dual-channel with detect. of shorts across contacts at UB DC 16 Ohm No. 777760, 787760
dual-channel with detect. of shorts across contacts at UB AC 28 Ohm No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Min. input resistance when switching on 89 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Safety-related characteristic data


PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 160 ms No. 777760, 787760
175 ms No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
with automatic reset max. 200 ms No. 777760, 787760
2.2 220 ms No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
with automatic reset after power on typ. 185 ms No. 777760, 787760
200 ms No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
with automatic reset after power on max. 220 ms No. 777760, 787760
250 ms No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
with manual reset typ. 190 ms
with manual reset max. 250 ms
on monitored reset with rising edge typ. 130 ms
on monitored reset with rising edge max. 180 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 100 ms No. 777760, 787760
160 ms No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
with power failure max. 200 ms No. 777760, 787760
220 ms No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 180 ms No. 777760, 787760
250 ms No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 150 ms
Supply interruption before de-energisation 35 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-104
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Environmental data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777760, 777764, 777765,
777766, 777768, 777770
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777760, 777764, 777765,
777766, 777768, 777770 2.2
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777760, 777764, 777765,
777766, 777768, 777770
Torque setting with screw terminals 0.50 Nm No. 777760, 777764, 777765, 777766, 777768, 777770
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787760, 787764, 787765,
nals: Flexible with/without crimp connectors 787766, 787768, 787770
Spring-loaded terminals: Terminal points per connection 2 No. 787760, 787764, 787765, 787766, 787768, 787770
Stripping length 8 mm No. 787760, 787764, 787765, 787766, 787768, 787770
Dimensions
Height 101.0 mm No. 787760, 787764, 787765, 787766, 787768, 787770
94.0 mm No. 777760, 777764, 777765, 777766, 777768, 777770
Width 45.0 mm
Depth 121.0 mm
Weight 310 g No. 787760
320 g No. 777760
410 g No. 787764, 787765, 787766, 787768, 787770
Technische Daten_Satz No.
420 g No. 777764, 777765, 777766, 777768, 777770

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2009-11 apply.
][Dauerstrom_ACDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-105
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X8P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A No. 777760, 787760 8.00 A No. 777764, 777765, 777766, 777768, 777770,
787764, 787765, 787766, 787768, 787770
2 8.00 A No. 777760, 787760 7.30 A No. 777764, 777765, 777766, 777768, 777770,
787764, 787765, 787766, 787768, 787770
3 7.00 A No. 777760, 787760 6.00 A No. 777764, 777765, 777766, 777768, 777770,
787764, 787765, 787766, 787768, 787770
Bestelldaten

Order reference

2.2 Type Features Terminals Order no.


PNOZ X8P C 24 VDC Spring-loaded terminals 787 760
PNOZ X8P 24 VDC Screw terminals 777 760
PNOZ X8P C 110 VAC Spring-loaded terminals 787 764
PNOZ X8P 110 VAC Screw terminals 777 764
PNOZ X8P C 115 VAC Spring-loaded terminals 787 765
PNOZ X8P 115 VAC Screw terminals 777 765
PNOZ X8P C 120 VAC Spring-loaded terminals 787 766
PNOZ X8P 120 VAC Screw terminals 777 766
PNOZ X8P C 230 VAC Spring-loaded terminals 787 768
PNOZ X8P 230 VAC Screw terminals 777 768
PNOZ X8P C 24 VAC Spring-loaded terminals 787 770
PNOZ X8P 24 VAC Screw terminals 777 770

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-106
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 7 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 2 auxiliary contacts (N/C), in- self-monitoring.
stantaneous ` The safety function remains effec-
` 2 semiconductor outputs tive in the case of a component fail-
` Connection options for: ure.
– E-STOP pushbutton ` The correct opening and closing of
– Safety gate limit switch the safety function relays is tested
– Light barriers automatically in each on-off cycle.
– Reset button ` The unit has an electronic fuse.
PNOZ
1002009-EN-03-2011-11
2.2 to PL
E-STOP
Up
Gertebild
X9P
relays,
e of ENsafety
ISO 13849-1
gate monitors
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

Safety relay for monitoring E-STOP ` LED indicator for:


][Bildunterschrift_NOT_Sch.tuer_Licht

pushbuttons, safety gates and light – Switch status channel 1/2 2.2
beam devices – Input circuits
– Supply voltage
Approvals – Reset circuit
` Semiconductor outputs signal:
– Switch status channel 1/2
PNOZ X9P – Supply voltage is present
` Plug-in connection terminals (either
spring-loaded terminal or screw
‹ terminal)
` See order reference for unit types

‹ Unit description

The safety relay meets the require-


Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

‹ ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
applications with
Order no. 777607 is without approval ` E-STOP pushbuttons
Zulassungen

` Safety gates
` Light beam devices

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 (B1) A2 (B2) S11 S12 S21 S22 S52 S33 S34 S37 13 23 33 43 53 63 73 81 91

=
(~)* Input Input Input
Reset/
K1
Start
=
K2
Power

Feed-
back K3
0 V 24 V/
12 V

Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 44 54 64 74 82 92

*Only applies when UB = 100 - 240 VAC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Function description ` Dual-channel operation with detec- ` Manual reset: Unit is active once
tion of shorts across contacts: re- the input circuit is closed and then
` Single-channel operation: no re- dundant input circuit, detects the reset circuit is closed.
][Funktionen_einkanalig

dundancy in the input circuit, earth – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_allg

faults in the reset and input circuit circuit, – the input circuit is closed and
are detected. – short circuits in the input circuit then the reset circuit is closed
` Dual-channel operation without de- and, with a monitored reset, in and opened again.
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: the reset circuit too, – the reset circuit is closed and
redundant input circuit, detects – shorts between contacts in the then opened again once the in-
– earth faults in the reset and input input circuit. put circuit is closed.
circuit, ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung

– short circuits in the input circuit the input circuit has been closed. instantaneous safety contacts by
and, with a monitored reset, in connecting contact expansion
][Funktionen_manuStart

the reset circuit too. modules or external contactors.


2.2 ][Funktionen_zweikanalig_mit_quer_ber

Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z

1 2 3
a b a b

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi RUN

Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 81- ` e: Monitored reset
` Reset/Start: Reset circuit S33-S34 82, 91-92 ` a: Input circuit closes before reset
` Input: Input circuits S11-S12, S21- ` Out semi RUN: Semiconductor out- circuit
S22, S52 put supply voltage Y35 ` b: Reset circuit closes before input
` Output safe: Safety contacts 13-14, ` Out semi CH: Semiconductor out- circuit
23-24, 33-34, 43-44, 53-54, 63-64, put switch status Y32 ` t1: Switch-on delay
73-74 ` c: Automatic reset ` t2: Delay-on de-energisation
` d: Manual reset ` t3: Recovery time

Wiring

Please note: ` Calculation of the max. cabling runs ` Sufficient fuse protection must be
][Verdrahtung_Si_Hi_unverz

` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34, 43- Imax =
Rl / km
44, 53-54, 63-64, 73-74 are safety
contacts, outputs 81-82, 91-92 are Rlmax = max. overall cable resist-
auxiliary contacts (e.g. for display). ance (see technical details)
` To prevent contact welding, a fuse Rl /km = cable resistance/km
should be connected before the ` Use copper wire that can withstand
output contacts (see technical de- 60/75 °C.
tails).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC
UB = 12 VDC/24 VDC/100 – 240 VAC
A1 L1 B1 L+
A2 N

PE B2 L-

UB = 12 VDC/24 VDC
A1 L+

A2 L- 2.2

` Input circuit

Input circuit Single-channel Dual-channel


E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across contacts

S11
S1
S11 S12 S2
S52 S21
S22

Light beam device with detection of shorts 24 V DC


across contacts via ESPE
S21
S22 S12
S52
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

` Reset circuit

Reset circuit E-STOP/safety gate wiring (single-channel E-STOP/safety gate wiring


and dual-channel without shorts across (dual-channel with shorts across contacts)
contacts)
Automatic reset
S33 S12

S34 S34

Manual reset S3 S3
S33 S12

2.2
S34 S34

Monitored reset S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37

` Feedback circuit

Feedback circuit
Contacts from external contactors
Y1
K5 K6
Y2
13 (23 ... 73) L1
K5 N
14 (24 ... 74)
K6

` Semiconductor output

Y31 24 V DC/12 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Terminal configuration

UB = 12 VDC/24 VDC
Klemmenbelegung

S11 S12 S12 S21 S22 Y1 Y2


P3
A1 S33 S34 S33 81 81 91 13 23 33 43 53 63 73
P4 P5

PNOZ X9P
81 81 91 13 23 33 43 53 63 73
POWER START
IN - CH. 1 - OUT
IN - CH. 2 - OUT

82 82 92 14 24 34 44 54 64 74
2.2
P4 P5
A2 Y1 S37 82 82 92 14 24 34 44 54 64 74
P3
Y30 Y31 Y32 Y35 S11 S52

UB = 24 VDC/100 -240 VAC

S11 S12 S12 S21 S22 Y1 Y2


P3
A1 B1 S33 S34 S33 81 81 91 13 23 33 43 53 63 73
P4 P5

PNOZ X9P AC
81 81 91 13 23 33 43 53 63 73
POWER START
IN - CH. 1 - OUT
IN - CH. 2 - OUT

82 82 92 14 24 34 44 54 64 74
20162

P4 P5
A2 B2 Y1 S37 82 82 92 14 24 34 44 54 64 74
P3
Y30 Y31 Y32 Y35 S11 S52

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70") 90
(3.54")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR_400 Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
][Technische Daten PNOZ

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 100 - 240 V
Supply voltage UB DC 12 V, 24 V
Voltage tolerance -15 %/+10 % No. 777606, 777609, 787606, 787609
-20 %/+20 % No. 777607
Power consumption at UB AC 8.5 VA No. 777606, 787606
Power consumption at UB DC 5.5 W No. 777606, 777609, 787606, 787609
7.0 W No. 777607
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Electrical data
Voltage and current at
Input circuit DC: 12.0 V No. 777607 130.0 mA No. 777607
24.0 V No. 777606, 777609, 787606, 787609 50.0 mA No. 777606, 777609, 787606, 787609
Reset circuit DC: 12.0 V No. 777607 100.0 mA No. 777606, 777609, 787606, 787609
24.0 V No. 777606, 777609, 787606, 787609 200.0 mA No. 777607
Feedback loop DC: 12.0 V No. 777607 100.0 mA No. 777606, 777609, 787606, 787609
24.0 V No. 777606, 777609, 787606, 787609 200.0 mA No. 777607
Number of output contacts
Safety contacts (S) instantaneous: 7
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A 2.2
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 12.0 V No. 777607
24.0 V No. 777606, 777609, 787606, 787609 DC, 20 mA
External supply voltage 12.0 V No. 777607
24.0 V No. 777606, 777609, 787606, 787609 DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 45 Ohm No. 777606, 777609, 787606, 787609
8 Ohm No. 777607
single-channel at UB AC 45 Ohm No. 777606, 787606
dual-channel without detect. of shorts across contacts at UB DC 15 Ohm No. 777607
90 Ohm No. 777606, 777609, 787606, 787609
dual-channel without detect. of shorts across contacts at UB AC 90 Ohm No. 777606, 787606
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm No. 777606, 777609, 787606, 787609
8 Ohm No. 777607
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm No. 777606, 787606
Min. input resistance when switching on 89 Ohm No. 777609, 787609
9 Ohm No. 777607

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Safety-related characteristic data


PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 130 ms No. 777607
200 ms No. 777606, 777609, 787606, 787609
with automatic reset max. 200 ms No. 777607
250 ms No. 777606, 777609, 787606, 787609
2.2 with automatic reset after power on typ. 150 ms No. 777607
220 ms No. 777606, 777609, 787606, 787609
with automatic reset after power on max. 220 ms No. 777607
300 ms No. 777606, 777609, 787606, 787609
with manual reset typ. 150 ms No. 777607
200 ms No. 777606, 777609, 787606, 787609
with manual reset max. 200 ms No. 777607
250 ms No. 777606, 777609, 787606, 787609
on monitored reset with falling edge typ. 100 ms No. 777607
150 ms No. 777606, 777609, 787606, 787609
on monitored reset with falling edge max. 150 ms No. 777607
220 ms No. 777606, 777609, 787606, 787609
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 170 ms No. 777606, 777609, 787606, 787609
60 ms No. 777607
with power failure max. 250 ms No. 777606, 777609, 787606, 787609
80 ms No. 777607
with power failure typ. UB AC: 100 V, 100 V 165 ms No. 777606, 787606
with power failure max. UB AC: 100 V, 100 V 200 ms No. 777606, 787606
with power failure typ. UB AC : 240 V 320 ms No. 777606, 787606
with power failure max. UB AC : 240 V 450 ms No. 777606, 787606
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms No. 777607
300 ms No. 777606, 777609, 787606, 787609
after power failure on universal power supply 500 ms No. 777606, 787606
Min. start pulse duration with a monitored reset
with falling edge 30 ms No. 777607
50 ms No. 777606, 777609, 787606, 787609
Simultaneity, channel 1 and 2 150 ms No. 777606, 777609, 787606, 787609
50 ms No. 777607
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Environmental data
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777606, 777607, 777609
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777606, 777607, 777609
2.2
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777606, 777607, 777609
Torque setting with screw terminals 0.50 Nm No. 777606, 777607, 777609
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787606, 787609
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787606, 787609
Stripping length 8 mm No. 787606, 787609
Dimensions
Height 101.0 mm No. 787606, 787609
94.0 mm No. 777606, 777607, 777609
Width 90.0 mm
Depth 121.0 mm
Weight 570 g No. 787609
575 g No. 787606
580 g No. 777607, 777609
585 g No. 777606
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2009-11 apply.
][Dauerstrom_ACDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-115
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A 8.00 A No. 777606, 787606
2 8.00 A 8.00 A No. 777606, 787606
3 8.00 A 8.00 A No. 777606, 787606
4 7.00 A 7.00 A No. 777606, 787606
5 6.00 A 6.00 A No. 777606, 787606
6 5.50 A 5.50 A No. 777606, 787606
7 5.00 A 5.00 A No. 777606, 787606
Bestelldaten

Order reference
2.2
Type Features Terminals Order no.
PNOZ X9P C 110 - 240 VAC 24 VDC Spring-loaded terminals 787 606
PNOZ X9P 110 - 240 VAC 24 VDC Screw terminals 777 606
PNOZ X9P C 24 VDC Spring-loaded terminals 787 609
PNOZ X9P 24 VDC Screw terminals 777 609
PNOZ X9P 12 VDC Screw terminals 777 607

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-116
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 6 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 4 auxiliary contacts (N/C), in- self-monitoring.
stantaneous ` The safety function remains effec-
` Connection options for: tive in the case of a component fail-
– E-STOP pushbutton ure.
– Safety gate limit switch ` The correct opening and closing of
– Reset button the safety function relays is tested
– Light barriers automatically in each on-off cycle.
` LED indicator for: ` The unit has an electronic fuse.
1001992-EN-03-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X10.11P
relays,
e of ENsafety
ISO 13849-1
gate monitors Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

Safety relay for monitoring E-STOP


][Bildunterschrift_NOT_Sch.tuer_Licht
– Switch status channel 1/2
pushbuttons, safety gates and light – Supply voltage 2.2
beam devices – Reset circuit
– Input circuits
Approvals ` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
PNOZ X10.11P
Unit description

‹ The safety relay meets the require-


Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
‹ applications with
` E-STOP pushbuttons
` Safety gates
‹ ` Light beam devices

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 Y3 S33 S34 S37 13 23 33 43 53 63 71 81 91 01

= Reset/ Reset/
Input Input Input Start Start K1
=
K2
Power

Feed-
back K3

Y1 Y2 14 24 34 44 54 64 72 82 92 02

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-117
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

Function description ` Dual-channel operation with detec- ` Manual reset: Unit is active once
tion of shorts across contacts: re- the input circuit is closed and then
` Single-channel operation: no re- dundant input circuit, detects the reset circuit is closed.
][Funktionen_einkanalig

dundancy in the input circuit, earth – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_allg

faults in the reset and input circuit circuit, – the input circuit is closed and
are detected. – short circuits in the input circuit then the reset circuit is closed
` Dual-channel operation without de- and, with a monitored reset, in and opened again.
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: the reset circuit too, – the reset circuit is closed and
redundant input circuit, detects – shorts between contacts in the then opened again once the in-
– earth faults in the reset and input input circuit. put circuit is closed.
circuit, ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung

– short circuits in the input circuit the input circuit has been closed. instantaneous safety contacts by
and, with a monitored reset, in connecting contact expansion
][Funktionen_manuStart

the reset circuit too. modules or external contactors.


2.2 ][Funktionen_zweikanalig_mit_quer_ber

Timing diagram
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z

1 2 3
a b a b

POWER

Reset/Start

Input

Output safe

Output aux.
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 71- ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S33(S12)- 72, 81-82, 91-92, 01-02 circuit
S34 ` c: Automatic reset ` t1: Switch-on delay
` Input: Input circuits S11-S12, S21- ` d: Manual reset ` t2: Delay-on de-energisation
S22, Y3 ` e: Monitored reset ` t3: Recovery time
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset
23-24, 33-34, 43-44, 53-54, 63-64 circuit

Wiring

Please note:
][Verdrahtung_Si_Hi_unverz

Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43- Rlmax = max. overall cable resist-
44, 53-54, 63-64 are safety con- ance (see technical details)
tacts, outputs 71-72, 81-82, 91-92, Rl /km = cable resistance/km
01-02 are auxiliary contacts (e.g. for ` Use copper wire that can withstand
display). 60/75 °C.
` To prevent contact welding, a fuse ` Sufficient fuse protection must be
should be connected before the provided on all output contacts with
output contacts (see technical de- capacitive and inductive loads.
tails).
` Calculation of the max. cabling runs
lmax in the input circuit:

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-118
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S12 S11 S21
Y3 S21 S22 S12
S22 Y3

E-STOP S1
with detection of shorts across contacts S11
S11 S21
Y3 S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S12 S1
S11 S21 S2
Y3 S21 S22 S12
S22 Y3

Safety gate
with detection of shorts across contacts

S11
S1
S11 S12 S2
Y3 S21
S22

Light beam device with detection of shorts 24 V DC


across contacts via ESPE
S21
S22 S12
Y3
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-119
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

` Reset circuit

Reset circuit E-STOP/safety gate wiring (single or dual- E-STOP/safety gate wiring (dual-channel,
channel, without detection of shorts across with detection of shorts across contacts)
contacts)
Automatic reset
S33 S12

S34 S34

Manual reset S3 S3
S33 S12

2.2
S34 S34

Monitored reset S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37

` Feedback circuit

Feedback circuit
Contacts from external contactors
Y1
K5 K6
Y2
13 (23 ... 63) L1
K5 N
14 (24 ... 64)
K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-120
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

Terminal configuration
u
g
b
n
m
le
K

A1 A1 S33 S34 71 91 91 81
X1 P3
Y3 S11 S12 S12 S21 S22 Y1 Y2 81 01 13 23 33 43 53 63
X2 P4 X6 P5

PNOZ X10.11P 71 91 91 81 81 0113 23 33 43 53 63


POWER K1
CH.1 IN K2
CH.2 IN K3
72 92 92 82 82 0214 24 34 44 54 64

2.2
18993

X3 P4 X7 P5
Y1 Y2 S11 Y3 S12 Y1 S37 82 02 14 24 34 44 54 64
X4 P3
A2 A2 72 92 92 82

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70") 90
(3.54")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-121
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 5.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 100.0 mA
Feedback loop DC: 24.0 V 100.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 6
Auxiliary contacts (N/C): 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-122
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 45 Ohm
dual-channel without detect. of shorts across contacts at UB DC 90 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
Min. input resistance when switching on 89 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 200 ms
with automatic reset max. 250 ms
with automatic reset after power on typ. 220 ms
with automatic reset after power on max. 300 ms
with manual reset typ. 200 ms
with manual reset max. 250 ms
on monitored reset with rising edge typ. 220 ms
on monitored reset with rising edge max. 260 ms
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 360 ms
with power failure max. 480 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 500 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-123
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

Times
Min. start pulse duration with a monitored reset
with rising edge 50 ms
Simultaneity, channel 1 and 2 150 ms
Supply interruption before de-energisation 150 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
2.2 Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777750
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777750
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777750
Torque setting with screw terminals 0.50 Nm No. 777750
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787750
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787750
Stripping length 8 mm No. 787750
Dimensions
Height 101.0 mm No. 787750
94.0 mm No. 777750
Width 90.0 mm
Depth 121.0 mm
Weight 560 g No. 787750
570 g No. 777750
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-124
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X10.11P

INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2009-04 apply.
][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 8.00 A 2.2
2 8.00 A
3 8.00 A
4 7.00 A
5 6.00 A
6 5.50 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X10.11P C 24 VDC Spring-loaded terminals 787 750
PNOZ X10.11P 24 VDC Screw terminals 777 750

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-125
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety


Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 7 safety contacts (N/O), instanta- requirements:


neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` 2 semiconductor outputs tive in the case of a component fail-
` Connection options for: ure.
– E-STOP pushbutton ` The correct opening and closing of
– Safety gate limit switch the safety function relays is tested
– Reset button automatically in each on-off cycle.
` LED indicator for: ` The tranformer is short circuit-
Sicherheitseigenschaften Zusatz - AC/DC-Gerte_PNOZ
1001993-EN-03-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
X11P
relays,
e of ENsafety
ISO 13849-1
gate monitors

Safety relay for monitoring E-STOP


][Bildunterschrift_NOT_Sch.tuer_Licht
– Switch status channel 1/2 proof. An electronic fuse is used on
2.2 pushbuttons, safety gates and light – Supply voltage a DC supply.
beam devices – Reset circuit
– Input circuits
Approvals ` Semiconductor outputs signal:
– Switch status channel 1/2
– Supply voltage is present
PNOZ X11P ` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
‹ ` See order reference for unit types

Unit description
‹
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

ments of EN 60947-5-1, EN 60204-1


‹ and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
Zulassungen
` Safety gates

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 S33 S34 S37 13 23 33 43 53 63 73 81

~ Reset/ Reset/
Input Input Input Start Start
= K1

Power

= Feed-
K2

back
= 0 V 24 V

B1 B2 Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 44 54 64 74 82

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-126
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

Function description – short circuits in the input circuit – the input circuit is closed and
and, with a monitored reset, in then the reset circuit is closed
` Single-channel operation: no re- the reset circuit too, and opened again.
][Funktionen_einkanalig

dundancy in the input circuit, earth – shorts between contacts in the – the reset circuit is closed and
faults in the reset and input circuit input circuit. then opened again once the in-
are detected. ` Automatic start: Unit is active once put circuit is closed.
][Funktionen_autoStart

` Dual-channel operation with detec- the input circuit has been closed. ` Increase in the number of available
][Funktionen_zweikanalig_mit_quer_ber ][Funktionen_Kontaktvervielfachung

tion of shorts across contacts: re- ` Manual reset: Unit is active once instantaneous safety contacts by
][Funktionen_manuStart

dundant input circuit, detects the input circuit is closed and then connecting contact expansion
– earth faults in the reset and input the reset circuit is closed. modules or external contactors.
circuit, ` Monitored reset: Unit is active once
][Funktionen_berStart_allg

Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z
2.2
1 2 3
a b a b

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi RUN

Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 81- ` e: Monitored reset
` Reset/Start: Reset circuit S33-S34, 82 ` a: Input circuit closes before reset
S37 ` Out semi RUN: Semiconductor out- circuit
` Input: Input circuits S11-S12, S21- put supply voltage Y35 ` b: Reset circuit closes before input
S22, S31-S32 ` Out semi CH: Semiconductor out- circuit
` Output safe: Safety contacts 13-14, put switch status Y32 ` t1: Switch-on delay
23-24, 33-34, 43-44, 53-54, 63-64, ` c: Automatic reset ` t2: Delay-on de-energisation
73-74 ` d: Manual reset ` t3: Recovery time

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43- Rlmax = max. overall cable resist-
44, 53-54, 63-64, 73-74 are safety ance (see technical details)
contacts, output 81-82 is an auxilia- Rl /km = cable resistance/km
ry contact (e.g. for display). ` Use copper wire that can withstand
` To prevent contact welding, a fuse 60/75 °C.
should be connected before the ` Sufficient fuse protection must be
output contacts (see technical de- provided on all output contacts with
tails). capacitive and inductive loads.
` Calculation of the max. cable runs
lmax in the input circuit:

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-127
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 B1 L+
A2 N

B2 PE B2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-128
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S33 S33

S34 S34

Manual reset S3 S3
S33 S33

S34 S34 2.2


Monitored reset S3 S3
S33 S33
S34 S34
S37 S37

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors
Y1 Y1
K5 K6 K5 K6
Y2 Y2
13 (23 ... 73) L1 13 (23 ... 73) L1
K5 N K5 N
14 (24 ... 74) 14 (24 ... 74)
K6 K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-129
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

Terminal configuration
u
g
b
n
m
le
K

2.2

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70") 90
(3.54")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-130
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 24 V, 110 - 120 V, 230 - 240 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 9.0 VA
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 70.0 mA
Feedback loop DC: 24.0 V 70.0 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-131
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 7
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
2.2 Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 50 Ohm
single-channel at UB AC 100 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 20 Ohm
Min. input resistance when switching on 43 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 450 ms
with automatic reset max. 680 ms
with automatic reset after power on typ. 450 ms
with automatic reset after power on max. 630 ms
with manual reset typ. 450 ms
with manual reset max. 680 ms
on monitored reset with rising edge typ. 390 ms
on monitored reset with rising edge max. 550 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-132
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

Times
Delay-on de-energisation
with E-STOP typ. 17 ms
with E-STOP max. 30 ms
with power failure typ. 40 ms
with power failure max. 60 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
2.2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777080, 777083, 777086
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777080, 777083, 777086
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777080, 777083, 777086
Torque setting with screw terminals 0.50 Nm No. 777080, 777083, 777086
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787080, 787083, 787086
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787080, 787083, 787086
Stripping length 8 mm No. 787080, 787083, 787086
Dimensions
Height 101.0 mm No. 787080, 787083, 787086
94.0 mm No. 777080, 777083, 777086
Width 90.0 mm
Depth 121.0 mm
Weight 630 g No. 787080, 787083, 787086
Technische Daten_Satz No.
640 g No. 777080, 777083, 777086

No. stands for order number.


Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-133
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X11P

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

2.2 the safety function's SIL/PL values.


The standards current on 2009-11 apply.
][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A 8.00 A
2 8.00 A 8.00 A
3 8.00 A 6.80 A
4 7.20 A 5.90 A
5 6.50 A 5.30 A
6 5.90 A 4.80 A
7 5.50 A 4.50 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X11P C 24 VAC/DC Spring-loaded terminals 787 080
PNOZ X11P 24 VAC/DC Screw terminals 777 080
PNOZ X11P C 110 - 120 VAC 24 VDC Spring-loaded terminals 787 083
PNOZ X11P 110 - 120 VAC 24 VDC Screw terminals 777 083
PNOZ X11P C 230 - 240 VAC 24 VDC Spring-loaded terminals 787 086
PNOZ X11P 230 - 240 VAC 24 VDC Screw terminals 777 086

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-134
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Unit features ` Safety gates


` Light beam devices
` Positive-guided relay outputs:
Gertemerkmale

– 2 safety contacts (N/O), instanta- Safety features


neous
– 1 safety contact (N/O), delay-on The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

de-energisation requirements:
` Connection options for: ` The circuit is redundant with built-in
– E-STOP pushbutton self-monitoring.
– Safety gate limit switch ` The safety function remains effec-
– Reset button tive in the case of a component fail-
– Light barriers ure.
1002010-EN-02-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
XV1P
relays,
e of ENsafety
ISO 13849-1
gate monitors
` LED indicator for: ` The correct opening and closing of
Safety relay for monitoring E-STOP
][Bildunterschrift
– Switch status channel 1/2 the safety function relays is tested
pushbuttons and safety gates. – Supply voltage automatically in each on-off cycle. 2.2
` Plug-in connection terminals (either ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

Approvals spring-loaded terminal or screw


terminal)
` See order reference for unit types
PNOZ XV1P
Unit description

‹ The max. category the safety contacts


Bestimmung/Gerätebeschreibung_Kategorie_PNOZ

can achieve in accordance with EN


954-1 and EN ISO 13849-1 is stated in
‹ the technical details.
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1


‹ and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S32 S21 S22 13 23 37

=
Input Input Input
K3
=
K1

Power K4

K2
Start Start

S14 S33 S34 14 24 38

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-135
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart

the reset circuit too, the input circuit has been closed.
` Single-channel operation: no re- – shorts between contacts in the ` Monitored reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_berStart_Wartezeit

dundancy in the input circuit, earth input circuit. the input circuit is closed and once
faults in the reset and input circuit ` Dual-channel operation without de- the reset circuit is closed after the
][Funktionen_zweikanalig_ohne_quer

are detected. tection of shorts across contacts: waiting period has elapsed
` Dual-channel operation with detec- redundant input circuit, detects (see technical details).
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- – earth faults in the reset and input ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

dundant input circuit, detects circuit, instantaneous safety contacts by


– earth faults in the reset and input – short circuits in the input circuit connecting contact expansion
circuit, and, with a monitored reset, in modules or external contactors.
– short circuits in the input circuit the reset circuit too.

Timing diagram
2.2
rm
g
a
itd
e
Z

1 2

POWER

Reset/Start

Input

Output safe

Output safe del


t1 t2 t3 t1 t2 t3 t4 t1 t2 t3 t5 t4 t1 t2 t3

Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S11-S14, stantaneous 13-14, 23-24 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Input: Input circuits S11-S12, S12- delayed 37-38 ` t4: Waiting period
S32, S21-S22 ` c: Automatic reset ` t5: Recovery time
` d: Monitored reset

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_verz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 37-38 are delay-on de-en-
ergisation safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
Imax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl / km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-136
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S11
tacts S21 S12
S22 S32

E-STOP S1
with detection of shorts across contacts S12
S11 S21
S12 S22
S32

Safety gate
without detection of shorts across con-
tacts S1
S11
S21 S12
S22 S32

Safety gate
with detection of shorts across contacts

S21
S1
S11 S22 S2
S12 S12
S32

Light beam device with detection of shorts 24 V DC


across contacts via ESPE
S21
S22 S12
S32

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-137
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

` Reset circuit

Reset circuit E-STOP wiring, safety gate Safety gate (dual-channel)


Automatic reset

S11

S1 S2
S14 S11
S14

Monitored reset S3
S33

2.2
S34

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S11 S33
K5 K6 K5 K6
S14 S34
13 (23) L1 13 (23) L1
K5 N K5
14 (24) 14 (24) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-138
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Terminal configuration
u
g
b
n
m
le
K

2.2

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage
Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-139
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIM Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 900 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 900 000 cycles, the PFH value freewheel diodes for spark suppres-
(see technical details) can be used in sion.
][Technische Daten PNOZ

the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 3.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 35.0 mA
Feedback loop DC: 24.0 V 3.5 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 1.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 2.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Safety contacts, delayed: 6A
Blow-out fuse, slow
Safety contacts: 4A
Safety contacts, delayed: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Safety contacts, delayed: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm
dual-channel without detect. of shorts across contacts at UB DC 150 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-141
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Times
Switch-on delay
with automatic reset typ. 300 ms
with automatic reset max. 550 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 750 ms
on monitored reset with rising edge typ. 30 ms
on monitored reset with rising edge max. 60 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 100 ms
with power failure max. 150 ms
Recovery time at max. switching frequency 1/s
2.2 after E-STOP 50 ms +tv
after power failure 300 ms
Repetition accuracy 2%
Time accuracy -20 %/+20 %
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777601, 777602
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777601, 777602
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777601, 777602
Torque setting with screw terminals 0.50 Nm No. 777601, 777602
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787601, 787602
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787601, 787602
Stripping length 8 mm No. 787601, 787602

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-142
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV1P

Mechanical data
Dimensions
Height 101.0 mm No. 787601, 787602
94.0 mm No. 777601, 777602
Width 22.5 mm
Depth 121.0 mm
Weight 225 g No. 787601, 787602
Technische Daten_Satz No.
230 g No. 777601, 777602

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the 2.2
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2003-09 apply.
][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 5.00 A
2 3.70 A
3 3.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ XV1P 24 VDC 3 s selectable Screw terminals 777 601
PNOZ XV1P C 24 VDC 3 s selectable Spring-loaded terminals 787 601
PNOZ XV1P 24 VDC 30 s selectable Screw terminals 777 602
PNOZ XV1P C 24 VDC 30 s selectable Spring-loaded terminals 787 602

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-143
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Unit features ` Safety gates


The max. category the safety contacts
Bestimmung/Gerätebeschreibung_Kategorie_PNOZ

` Positive-guided relay outputs: can achieve in accordance with


Gertemerkmale

– 2 safety contacts (N/O), instanta- EN 954-1 and EN ISO 13849-1 is stat-


neous ed in the technical details.
– 2 safety contacts (N/O), delay-on
de-energisation Safety features
` Connection options for:
– E-STOP pushbutton The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– Safety gate limit switch requirements:


– Reset button ` The circuit is redundant with built-in
` Delay-on de-energisation, fixed or self-monitoring.
1002451-EN-01-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
XV2P
relays,
e of ENsafety
ISO 13849-1
gate monitors
adjustable ` The safety function remains effec-
Safety relay for monitoring E-STOP
][Bildunterschrift
` Delay time can be cancelled via re- tive in the case of a component fail-
2.2 pushbuttons and safety gates. set button ure.
` LED indicator for: ` The correct opening and closing of
Approvals – Switch status channel 1/2 the safety function relays is tested
– Supply voltage automatically in each on-off cycle.
– Reset circuit ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

PNOZ XV2P ` Plug-in connection terminals (either


spring-loaded terminal or screw
terminal)
‹ ` See order reference for unit types

Unit description
‹
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

ments of EN 60947-5-1, EN 60204-1


‹ and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 13 23 37 47

=
Input Input Input
K3
=
K1

Power K4

Reset/ Reset/ Reset K2


Start Start
t

S13 S14 S33 S34 Y39 Y40 14 24 38 48

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-144
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Function description – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_Wartezeit

circuit, the input circuit is closed and once


` Single-channel operation: no re- – short circuits in the input circuit the reset circuit is closed after the
][Funktionen_einkanalig

dundancy in the input circuit, earth and, with a monitored reset, in waiting period has elapsed
faults in the reset and input circuit the reset circuit too, (see technical details).
are detected. – shorts between contacts in the ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

` Dual-channel operation with detec- input circuit. instantaneous safety contacts by


][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- ` Automatic start: Unit is active once connecting contact expansion
][Funktionen_autoStart

dundant input circuit, detects the input circuit has been closed. modules or external contactors.

Timing diagram
l
2
b
o
u
_
rm
g
a
itd
e
][Z

1 2
2.2
POWER

Reset/Start

Reset tv

Input

Output safe

Output safe del


t1 t2 t3 t1 t2 t3 t4 t1 t2 t3 t5 t4 t1 t2 t3

Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, stantaneous 13-14, 23-24 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Reset tv: Y39-Y40 delayed 37-38, 47-48 ` t4: Waiting period
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t5: Recovery time
S22, S31-S32 ` d: Monitored reset

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz_verz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24 are instanta-
neous safety contacts, outputs 37-
38, 47-48 are delay-on de-energi-
sation safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl / km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-145
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S13 S13

S14 S14

Monitored reset S3 S3
S33 S33

S34 S34

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-146
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S13 S33
K5 K6 K5 K6
S14 S34
13 (23,37,47) L1 13 (23,37,47) L1
K5 N K5
14 (24,38,48) 14 (24,38,48) N
K6 K6

` Reset delay time

Reset Without reset With reset 2.2


Link or N/C contact
Y39 Y39
Y40

Y40

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-147
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Terminal configuration
u
g
b
n
m
le
K

A1 S31 S32 S11 S12 S13 S14


P3
13 23 37 47
P4
13 23 37 47
PNOZ XV2P
14 24 38 48
POWER 8
6 10
START 4 15
2 20
CH.1 1 25CH. 1 [t]
0,5 0 30
CH.2 CH. 2 [t]
s

2.2

18823
P3
14 24 38 48
P4
A2 Y39 Y40 S21 S22 S33S34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-148
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR_400 Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 4.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 3.5 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-149
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
2.2 Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm
dual-channel with detect. of shorts across contacts at UB DC 10 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-150
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Times
Switch-on delay
with automatic reset typ. 350 ms
with automatic reset max. 650 ms
with automatic reset after power on typ. 385 ms
with automatic reset after power on max. 700 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 85 ms
with power failure max. 200 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms +tv
2.2
after power failure 250 ms
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777500
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777502
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787500
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787502
Delay time tV: fixed 0.50 s No. 777504, 787504
1.00 s No. 777503, 787503
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-151
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777500, 777502, 777503,
777504
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777500, 777502, 777503,
777504
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777500, 777502, 777503,
777504
Torque setting with screw terminals 0.50 Nm No. 777500, 777502, 777503, 777504
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787500, 787502, 787503,
nals: Flexible with/without crimp connectors 787504
Spring-loaded terminals: Terminal points per connection 2 No. 787500, 787502, 787503, 787504
Stripping length 8 mm No. 787500, 787502, 787503, 787504
2.2 Dimensions
Height 101.0 mm No. 787500, 787502, 787503, 787504
94.0 mm No. 777500, 777502, 777503, 777504
Width 45.0 mm
Depth 121.0 mm
Weight 340 g No. 7875030, 787504
350 g No. 777503, 777504, 787500, 787502
360 g No. 777500, 777502
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 03/02 apply.
][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 8.00 A
2 7.00 A
3 5.70 A
4 5.00 A
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-152
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2P

Order reference

Type Features Terminals Order no.


PNOZ XV2P 24 VDC 30 s selectable Screw terminals 777 500
PNOZ XV2P C 24 VDC 30 s selectable Spring-loaded terminals 787 500
PNOZ XV2P 24 VDC 3 s selectable Screw terminals 777 502
PNOZ XV2P C 24 VDC 3 s selectable Spring-loaded terminals 787 502
PNOZ XV2P 24 VDC 1 s fixed Screw terminals 777 503
PNOZ XV2P C 24 VDC 1 s fixed Spring-loaded terminals 787 503
PNOZ XV2P 24 VDC 0.5 s fixed Screw terminals 777 504
PNOZ XV2P C 24 VDC 0.5 s fixed Spring-loaded terminals 787 504

2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Unit features EN 954-1 and EN ISO 13849-1 is stat-


ed in the technical details.
` Positive-guided relay outputs:
Gertemerkmale

– 2 safety contacts (N/O), instanta- Safety features


neous
– 2 safety contacts (N/O), delay-on The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

de-energisation requirements:
` Connection options for: ` The circuit is redundant with built-in
– E-STOP pushbutton self-monitoring.
– Safety gate limit switch ` The safety function remains effec-
– Reset button tive in the case of a component fail-
` Delay time can be cancelled via re- ure.
1002011-EN-02-2011-04
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
XV2.1P
relays,
e of ENsafety
ISO 13849-1
gate monitors
set button ` The correct opening and closing of
` Delay-on de-energisation, fixed or the safety function relays is tested
2.2 Safety relay for monitoring E-STOP
][Bildunterschrift

adjustable automatically in each on-off cycle.


pushbuttons and safety gates. ` LED indicator for: ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

– Switch status channel 1/2


Approvals – Supply voltage
– Reset circuit
` See order reference for unit types
PNOZ XV2.1P
Unit description
‹
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
‹
applications with
` E-STOP pushbuttons
` Safety gates
‹ The max. category the safety contacts
Bestimmung/Gerätebeschreibung_Kategorie_PNOZ

can achieve in accordance with


Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 13 23 37 47

~
Input Input Input
K3
=
K1

Power K4

Reset/ Reset/ Reset K2


Start Start
t

S13 S14 S33 S34 Y39 Y40 14 24 38 48

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Function description – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_Wartezeit

circuit, the input circuit is closed and once


` Single-channel operation: no re- – short circuits in the input circuit the reset circuit is closed after the
][Funktionen_einkanalig

dundancy in the input circuit, earth and, with a monitored reset, in waiting period has elapsed
faults in the reset and input circuit the reset circuit too, (see technical details).
are detected. – shorts between contacts in the ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

` Dual-channel operation with detec- input circuit. instantaneous safety contacts by


][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- ` Automatic start: Unit is active once connecting contact expansion
][Funktionen_autoStart

dundant input circuit, detects the input circuit has been closed. modules or external contactors.

Timing diagram
l
2
b
o
u
_
rm
g
a
itd
e
][Z

1 2
2.2
POWER

Reset/Start

Reset tv

Input

Output safe

Output safe del


t1 t2 t3 t1 t2 t3 t4 t1 t2 t3 t5 t4 t1 t2 t3

Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, stantaneous 13-14, 23-24 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Reset tv: Y39-Y40 delayed 37-38, 47-48 ` t4: Waiting period
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t5: Recovery time
S22, S31-S32 ` d: Monitored reset

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz_verz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24 are instanta-
neous safety contacts, outputs 37-
38, 47-48 are delay-on de-energi-
sation safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl / km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-155
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+
A2 N

PE A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-156
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset

S13

S1 S2
S14 S13
S14

Monitored reset S3 S3
S33 S33
S34 S34 2.2
S13 S13
S14 S14

` Reset delay time

Reset Without reset With reset


Link or N/C contact
Y39 Y39
Y40

Y40

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S13 S33
K5 K6 K5 K6
S14 S34
13 (23,37,47) L1 13 (23,37,47) L1
K5 N K5
14 (24,38,48) 14 (24,38,48) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-157
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Terminal configuration
u
g
b
n
m
le
K

A1 Y39 Y40 13 23 37 47
P3 P5
S31 S32 S11 S12 S13 S14
P4
13 23 37 47
PNOZ XV2.1P

POWER
0,6 0,7 0,8
START 0,5 1
14 24 38 48
0,4 1,5
CH.1 0,3 2 CH.1 [t]
0,2 0,1 3
CH.2 CH.2 [t]
s

2.2
20525

P3 P5
A2 S21 S22 S33 S34 14 24 38 48

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70") 90
(3.54")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-158
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 8.5 VA
Power consumption at UB DC 5.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 30.0 mA
Feedback loop DC: 24.0 V 3.1 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
2.2 Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 200 Ohm
single-channel at UB AC 200 Ohm
dual-channel with detect. of shorts across contacts at UB DC 20 Ohm
dual-channel with detect. of shorts across contacts at UB AC 20 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-160
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Times
Switch-on delay
with automatic reset typ. 400 ms
with automatic reset max. 550 ms
with automatic reset after power on typ. 625 ms
with automatic reset after power on max. 870 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 60 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. UB AC/DC: 24 V 120 ms
with power failure max. UB AC/DC: 24 V 500 ms
with power failure typ. UB AC : 240 V 900 ms
with power failure max. UB AC : 240 V 2200 ms
2.2
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms +tv
after power failure on universal power supply 2250 ms
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777540
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777542
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 777548
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787540
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787542
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 787548
Delay time tV: fixed 0.50 s No. 777544
10.00 s No. 777547
3.00 s No. 777545
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-161
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777540, 777542, 777544,
777545, 777547, 777548
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777540, 777542, 777544,
777545, 777547, 777548
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777540, 777542, 777544,
777545, 777547, 777548
Torque setting with screw terminals 0.50 Nm No. 777540, 777542, 777544, 777545, 777547, 777548
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787540, 787542, 787548
2.2 nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787540, 787542, 787548
Stripping length 8 mm No. 787540, 787542, 787548
Dimensions
Height 101.0 mm No. 787540, 787542, 787548
94.0 mm No. 777540, 777542, 777544, 777545, 777547, 777548
Width 90.0 mm
Depth 121.0 mm
Weight 550 g No. 777544, 777545, 777547, 787540, 787542, 787548
560 g No. 777540, 777542, 777548
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2008-07 apply.
][Dauerstrom_ACDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-162
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV2.1P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A 8.00 A
2 7.00 A 7.00 A
3 5.70 A 5.70 A
4 5.00 A 5.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ XV2.1P C 24 - 240 VAC/DC 3 s selectable Spring-loaded terminals 787 542
PNOZ XV2.1P 24 - 240 VAC/DC 3 s selectable Screw terminals 777 542 2.2
PNOZ XV2.1P C 24 - 240 VAC/DC 30 s selectable Spring-loaded terminals 787 540
PNOZ XV2.1P 24 - 240 VAC/DC 30 s selectable Screw terminals 777 540
PNOZ XV2.1P C 24 - 240 VAC/DC 300 s selectable Spring-loaded terminals 787 548
PNOZ XV2.1P 24 - 240 VAC/DC 300 s selectable Screw terminals 777 548
PNOZ XV2.1P 24 - 240 VAC/DC 0.5 s fixed Screw terminals 777 544
PNOZ XV2.1P 24 - 240 VAC/DC 3 s fixed Screw terminals 777 545
PNOZ XV2.1P 24 - 240 VAC/DC 10 s fixed Screw terminals 777 547

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-163
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Unit features ` Safety gates


` Light beam devices
` Positive-guided relay outputs: The max. category the safety contacts
Gertemerkmale Bestimmung/Gerätebeschreibung_Kategorie_PNOZ

– 3 safety contacts (N/O), instanta- can achieve in accordance with


neous EN 954-1 and EN ISO 13849-1 is stat-
– 2 safety contacts (N/O), delay-on ed in the technical details.
de-energisation
` Connection options for: Safety features
– E-STOP pushbutton
– Safety gate limit switch The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– Reset button requirements:


– Light barriers ` The circuit is redundant with built-in
1002452-EN-01-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
XV3P
relays,
e of ENsafety
ISO 13849-1
gate monitors ` Delay-on de-energisation, fixed or self-monitoring.
adjustable ` The safety function remains effec-
2.2 Safety relay for monitoring E-STOP
][Bildunterschrift_NOT_Sch.tuer_Licht

` Delay time can be cancelled via re- tive in the case of a component fail-
pushbuttons, safety gates and light
set button ure.
beam devices
` LED indicator for: ` The correct opening and closing of
– Switch status channel 1/2 the safety function relays is tested
Approvals
– Supply voltage automatically in each on-off cycle.
– Reset circuit ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

` Plug-in connection terminals (either


PNOZ XV3P
spring-loaded terminal or screw
terminal)
‹ ` See order reference for unit types

Unit description
‹
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
‹
applications with
` E-STOP pushbuttons
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 13 23 33 47 57

=
Input Input Input
K3
=
K1

Power K4

Reset/ Reset/ Reset K2


Start Start
t

S13 S14 S33 S34 Y39 Y40 14 24 34 48 58

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-164
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart

the reset circuit too. the input circuit has been closed.
` Single-channel operation: no re- ` Dual-channel operation with detec- ` Monitored reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_zweikanalig_mit_quer_ber ][Funktionen_berStart_Wartezeit

dundancy in the input circuit, earth tion of shorts across contacts: re- the input circuit is closed and once
faults in the reset and input circuit dundant input circuit, detects the reset circuit is closed after the
are detected. – earth faults in the reset and input waiting period has elapsed
` Dual-channel operation without de- circuit, (see technical details).
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: – short circuits in the input circuit ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

redundant input circuit, detects and, with a monitored reset, in instantaneous safety contacts by
– earth faults in the reset and input the reset circuit too, connecting contact expansion
circuit, – shorts between contacts in the modules or external contactors.
– short circuits in the input circuit input circuit.

Timing diagram
2.2
l
2
b
o
u
_
rm
g
a
itd
e
][Z

1 2

POWER

Reset/Start

Reset tv

Input

Output safe

Output safe del


t1 t2 t3 t1 t2 t3 t4 t1 t2 t3 t5 t4 t1 t2 t3

Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, stantaneous 13-14, 23-24, 33-34 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Reset tv: Y39-Y40 delayed 47-48, 57-58 ` t4: Waiting period
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t5: Recovery time
S22, S31-S32 ` d: Monitored reset

Wiring

Please note: Rl / km = cable resistance/km


][Verdrahtung_Si_unverz_verz

` Information given in the “Technical ` Use copper wire that can withstand
details” must be followed. 60/75 °C.
` Outputs 13-14, 23-24, 33-34 are in- ` Sufficient fuse protection must be
stantaneous safety contacts, out- provided on all output contacts with
puts 47-48, 57-58 are delay-on de- capacitive and inductive loads.
energisation safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-165
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

Light beam device 24 V DC


with detection of shorts across contacts
via ESPE S21
S22 S12
S32

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-166
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

` Reset circuit

Reset circuit E-STOP wiring (single-channel), E-STOP wiring (dual-channel),


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S13 S13

S14 S14

Monitored reset S3 S3
S33 S33

S34 S34 2.2

` Reset delay time

Reset Without reset With reset


Link or N/C contact
Y39 Y39
Y40

Y40

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S13 S33
K5 K6 K5 K6
S14 S34
13 (23 ... 57) L1 13 (23 ... 57) L1
K5 N K5
14 (24 ... 58) 14 (24 ... 58) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-167
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Terminal configuration
u
g
b
n
m
le
K

A1 S31 S32 S11 S12 S13 S14


P3
13 23 33 47 57
P4
13 23 33 47 57
PNOZ XV3P
14 24 34 48 58
POWER 8
6 10
START 4 15
2 20
CH.1 1 25 [t] CH.1
0,5 0 30
CH.2 [t] CH.2
s

20507
2.2 P3
14 24 34 48 58
P4
A2 Y39 Y40 S21 S22 S33S34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-168
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 4.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 3.5 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Safety contacts (N/O), delayed: 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
2.2 Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm
dual-channel without detect. of shorts across contacts at UB DC 100 Ohm
dual-channel with detect. of shorts across contacts at UB DC 10 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Times
Switch-on delay
with automatic reset typ. 350 ms
with automatic reset max. 650 ms
with automatic reset after power on typ. 385 ms
with automatic reset after power on max. 700 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 85 ms
with power failure max. 200 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms +tv
2.2
after power failure 250 ms
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777510
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777512
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 777518
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787510
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787512
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 787518
Delay time tV: fixed 0.50 s No. 777514
10.00 s No. 777517
3.00 s No. 777515
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-171
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777510, 777512, 777514,
777515, 777517, 777518
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777510, 777512, 777514,
777515, 777517, 777518
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777510, 777512, 777514,
777515, 777517, 777518
Torque setting with screw terminals 0.50 Nm No. 777510, 777512, 777514, 777515, 777517, 777518
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787510, 787512, 787518
2.2 nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787510, 787512, 787518
Stripping length 8 mm No. 787510, 787512, 787518
Dimensions
Height 101.0 mm No. 787510, 787512, 787518
94.0 mm No. 777510, 777512, 777514, 777515, 777517, 777518
Width 45.0 mm
Depth 121.0 mm
Weight 360 g No. 777514, 777515, 777517, 787510, 787512, 787518
370 g No. 777510, 777512, 777518
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 08/02 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-172
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 8.00 A
2 6.80 A
3 5.50 A
4 4.80 A
5 4.30 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ XV3P 24 VDC 0.5 s fixed Screw terminals 777 514 2.2
PNOZ XV3P 24 VDC 3 s fixed Screw terminals 777 515
PNOZ XV3P 24 VDC 10 s fixed Screw terminals 777 517
PNOZ XV3P C 24 VDC 3 s selectable Spring-loaded terminals 787 512
PNOZ XV3P 24 VDC 3 s selectable Screw terminals 777 512
PNOZ XV3P C 24 VDC 30 s selectable Spring-loaded terminals 787 510
PNOZ XV3P 24 VDC 30 s selectable Screw terminals 777 510
PNOZ XV3P C 24 VDC 300 s selectable Spring-loaded terminals 787 518
PNOZ XV3P 24 VDC 300 s selectable Screw terminals 777 518

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Unit features Unit description

` Positive-guided relay outputs: The safety relay meets the require-


Gertemerkmale Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

– 3 safety contacts (N/O), instanta- ments of EN 60947-5-1, EN 60204-1


neous and VDE 0113-1 and may be used in
– 2 safety contacts (N/O), delay-on applications with
de-energisation ` E-STOP pushbuttons
– 1 auxiliary contact (N/C), instan- ` Safety gates
taneous ` Light beam devices
` Connection options for: The max. category the safety contacts
Bestimmung/Gerätebeschreibung_Kategorie_PNOZ

– E-STOP pushbutton can achieve in accordance with


– Safety gate limit switch EN 954-1 and EN ISO 13849-1 is stat-
1002013-EN-02-2011-04
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
XV3.1P
relays,
e of ENsafety
ISO 13849-1
gate monitors
– Light barriers ed in the technical details.
Safety relay for monitoring E-STOP
][Bildunterschrift – Reset button
2.2 ` Delay-on de-energisation, fixed or Safety features
pushbuttons and safety gates.
adjustable
` Delay time can be cancelled via re- The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

Approvals
set button requirements:
` LED indicator for: ` The circuit is redundant with built-in
PNOZ XV3.1P – Switch status channel 1/2 self-monitoring.
– Supply voltage ` The safety function remains effec-
– Reset circuit tive in the case of a component fail-
‹ ` Plug-in connection terminals (either ure.
spring-loaded terminal or screw ` The correct opening and closing of
terminal) the safety function relays is tested
‹ ` See order reference for unit types automatically in each on-off cycle.
` The tranformer is short circuit-
Sicherheitseigenschaften Zusatz - AC/DC-Gerte_PNOZ

proof. An electronic fuse is used on


‹ a DC supply.

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S31 S32 13 23 33 57 67 41

~ Input Input Input


K3
=
K1

Power
Power K4

Reset/ Reset/ Reset K2


Start Start
t

S13 S14 S33 S34 Y39 Y40 14 24 34 58 68 42


UB AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart

the reset circuit too, the input circuit has been closed.
` Single-channel operation: no re- – shorts between contacts in the ` Monitored reset: Unit is active once
][Funktionen_einkanalig_Erd_Start ][Funktionen_berStart_Wartezeit

dundancy in the input circuit, earth input circuit. the input circuit is closed and once
faults in the reset circuit are detect- ` Dual-channel operation without de- the reset circuit is closed after the
][Funktionen_zweikanalig_ohne_quer

ed. tection of shorts across contacts: waiting period has elapsed


` Dual-channel operation with detec- redundant input circuit, detects (see technical details).
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- – earth faults in the reset and input ` Increase in the number of available
][Funktionen_Kontaktvervielfachung

dundant input circuit, detects circuit, instantaneous safety contacts by


– earth faults in the reset and input – short circuits in the input circuit connecting contact expansion
circuit, and, with a monitored reset, in modules or external contactors.
– short circuits in the input circuit the reset circuit too.

Timing diagram
2.2
l
x
2
b
o
u
_
rm
g
a
itd
e
][Z

1 2

POWER

Reset/Start

Reset tv

Input

Output safe

Output aux

Output safe del


t1 t2 t3 t1 t2 t3 t4 t1 t2 t3 t5 t4 t1 t2 t3

Key
` Power: Supply voltage ` Output safe del: Safety contacts, ` t2: Delay-on de-energisation
` Reset/Start: Reset circuit S13-S14, delayed 57-58, 67-68 ` t3: Delay time
S33-S34 ` Output aux: Auxiliary contacts 41- ` t4: Waiting period
` Input: Input circuits S11-S12, S21- 42 ` t5: Recovery time
S22, S31-S32 ` c: Automatic reset
` Output safe: Safety contacts, in- ` d: Monitored reset
stantaneous 13-14, 23-24, 33-34 ` t1: Switch-on delay

Wiring

Please note:
][Verdrahtung_Si_unverz_verz_1Hi_unverz

Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24, 33-34 are in- Rlmax = max. overall cable resist-
stantaneous safety contacts, out- ance (see technical details)
puts 57-58, 67-68 are delay-on de- Rl /km = cable resistance/km
energisation safety contacts, out- ` Use copper wire that can withstand
put 41-42 is an instantaneous auxil- 60/75 °C.
iary contact (e.g. for display). ` Sufficient fuse protection must be
` To prevent contact welding, a fuse provided on all output contacts with
should be connected before the capacitive and inductive loads.
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+
A2 N

PE A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

Light beam device 24 V DC


S21
with detection of shorts across contacts
S22
via ESPE
(only when UB = 24 VDC) A2 S12
S32
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

` Reset circuit

Reset circuit E-STOP wiring (single-channel), E-STOP wiring (dual-channel)


Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S13 S13

S14 S14

Monitored reset S3 S3
S33 S33

S34 S34 2.2

` Reset delay time

Reset Without reset With reset


Link or N/C contact
Y39 Y39
Y40

Y40

` Feedback circuit

Feedback circuit Automatic reset Monitored reset


Contacts from external contactors S3
S13 S33
K5 K6 K5 K6
S14 S34
13 (23, 33) L1 13 (23, 33) L1
K5 N K5
14 (24, 34) 14 (24 ,34) N
K6 K6

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Terminal configuration
u
g
b
n
m
le
K

2.2
Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage
Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70") 90
(3.54")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten PNOZ

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 8.5 VA No. 777530, 777532, 777538, 787530, 787532, 787538
Power consumption at UB DC 4.5 W No. 777520, 777522, 777525, 787520, 787522
5.0 W No. 777530, 777532, 777538, 787530, 787532, 787538
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA No. 777530, 777532, 777538, 787530, 787532, 787538
50.0 mA No. 777520, 777522, 777525, 787520, 787522
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 3.1 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-179
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 3
Safety contacts (N/O), delayed: 2
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
2.2 Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm No. 777520, 777522, 777525, 787520, 787522
150 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
single-channel at UB AC 150 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel without detect. of shorts across contacts at UB DC 120 Ohm No. 777520, 777522, 777525, 787520, 787522
200 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel without detect. of shorts across contacts at UB AC 200 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel with detect. of shorts across contacts at UB DC 10 Ohm No. 777520, 777522, 777525, 787520, 787522
20 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel with detect. of shorts across contacts at UB AC 20 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-180
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Safety-related characteristic data


PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
2.2
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 400 ms
with automatic reset max. 550 ms No. 777530, 777532, 777538, 787530, 787532, 787538
850 ms No. 777520, 777522, 777525, 787520, 787522
with automatic reset after power on typ. 400 ms No. 777520, 777522, 777525, 787520, 787522
625 ms No. 777530, 777532, 777538, 787530, 787532, 787538
with automatic reset after power on max. 870 ms
on monitored reset with rising edge typ. 35 ms No. 777530, 777532, 777538, 787530, 787532, 787538
40 ms No. 777520, 777522, 777525, 787520, 787522
on monitored reset with rising edge max. 60 ms No. 777530, 777532, 777538, 787530, 787532, 787538
70 ms No. 777520, 777522, 777525, 787520, 787522
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 110 ms No. 777520, 777522, 777525, 787520, 787522
with power failure max. 150 ms No. 777520, 777522, 777525, 787520, 787522
with power failure typ. UB AC/DC: 24 V No. 777530, 777532, 90 ms No. 777530, 777532, 777538, 787530, 787532, 787538
777538, 787530, 787532, 787538
with power failure max. UB AC/DC: 24 V No. 777530, 777532, 250 ms No. 777530, 777532, 777538, 787530, 787532, 787538
777538, 787530, 787532, 787538
with power failure typ. UB AC : 240 V 815 ms No. 777530, 777532, 777538, 787530, 787532, 787538
with power failure max. UB AC : 240 V 1900 ms No. 777530, 777532, 777538, 787530, 787532, 787538
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms +tv
after power failure 200 ms No. 777520, 777522, 777525, 787520, 787522
after power failure on universal power supply 2000 ms No. 777530, 777532, 777538, 787530, 787532, 787538

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-181
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Times
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777520
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777522
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777530
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777532
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 777538
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787520
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787522
2.2 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787530
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787532
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 787538
Delay time tV: fixed 3.00 s No. 777525
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777520, 777522, 777525,
777530, 777532, 777538
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777520, 777522, 777525,
777530, 777532, 777538
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777520, 777522, 777525,
777530, 777532, 777538
Torque setting with screw terminals 0.50 Nm No. 777520, 777522, 777525, 777530, 777532, 777538

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-182
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Mechanical data
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787520, 787522, 787530,
nals: Flexible with/without crimp connectors 787532, 787538
Spring-loaded terminals: Terminal points per connection 2 No. 787520, 787522, 787530, 787532, 787538
Stripping length 8 mm No. 787520, 787522, 787530, 787532, 787538
Dimensions
Height 101.0 mm No. 787520, 787522, 787530, 787532, 787538
94.0 mm No. 777520, 777522, 777525, 777530, 777532, 777538
Width 90.0 mm
Depth 121.0 mm
Weight 500 g No. 787520, 787522
510 g No. 777520, 777522, 777525
570 g No. 787530, 787532, 787538
580 g No. 777530, 777532, 777538
2.2
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2008-07 apply.


][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A 8.00 A No. 777530, 777532, 777538, 787530, 787532,
787538
2 7.80 A 7.80 A No. 777530, 777532, 777538, 787530, 787532,
787538
3 6.50 A 6.50 A No. 777530, 777532, 777538, 787530, 787532,
787538
4 5.50 A 5.50 A No. 777530, 777532, 777538, 787530, 787532,
787538
5 5.00 A 5.00 A No. 777530, 777532, 777538, 787530, 787532,
787538
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-183
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ XV3.1P

Order reference

Type Features Terminals Order no.


PNOZ XV3.1P C 24 VDC 30 s selectable Spring-loaded terminals 787 520
PNOZ XV3.1P 24 VDC 30 s selectable Screw terminals 777 520
PNOZ XV3.1P C 24 VDC 3 s selectable Spring-loaded terminals 787 522
PNOZ XV3.1P 24 VDC 3 s selectable Screw terminals 777 522
PNOZ XV3.1P 24 VDC 3 s fixed Screw terminals 777 525
PNOZ XV3.1P C 24 - 240 VAC/DC 30 s selectable Spring-loaded terminals 787 530
PNOZ XV3.1P 24 - 240 VAC/DC 30 s selectable Screw terminals 777 530
PNOZ XV3.1P C 24 - 240 VAC/DC 3 s selectable Spring-loaded terminals 787 532
PNOZ XV3.1P 24 - 240 VAC/DC 3 s selectable Screw terminals 777 532
PNOZ XV3.1P C 24 - 240 VAC/DC 300 s selectable Spring-loaded terminals 787 538
PNOZ XV3.1P 24 - 240 VAC/DC 300 s selectable Screw terminals 777 538
2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller

Up to Category 4, EN 954-1
PMUT X1P

Unit features – Light barrier (ESPE) active


` Plug-in connection terminals (either
` Positive-guided relay outputs: spring-loaded terminal or screw
Gertemerkmale

– 3 safety contacts (N/O), instanta- terminal)


neous ` See order reference for unit types
– 1 auxiliary contact (N/C), instan-
taneous Unit description
` 4 inputs for muting sensors
` 1 ESPE input (2channel) The muting controller meets the re-
Bestimmung/Gerätebeschreibung_Muting_PDB

` 1 input for additional safety light quirements of EN 60204-1.


barrier (dual-channel) or safety con- It may be used in safety circuits which
tacts temporarily suspend safety functions
PMUT
1001961-EN-03-2011-11
2.2 to Category
Muting
Up
Gertebild
X1P
controller4, EN 954-1 ` 2 muting lamps (muting), in accordance with
` Connection options for EN 61496-1.
Unit for the temporary suspension of 2.2
][Bildunterschrift_Muting

– Reset button
safety functions (muting)
– Key switch Safety features
– Feedback loop
Approvals
` Monitors muting lamps The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

` Muting mode: sequential or parallel requirements:


` LED indicators for ` The circuit is redundant with built-in
PMUT X1P
– Switch status channel 1/2 self-monitoring.
– Muting sensors ` The safety function remains effec-
‹ – Light barrier tive in the case of a component fail-
– Simultaneity requirement ure.
– Muting lamp error ` The correct opening and closing of
‹ ` Semiconductor outputs signal: the safety function relays is tested
– Switch status channel 1/2 automatically in each on-off cycle.
– Muting active
– One of the muting lamps defec-
‹
tive
– Both muting lamps defective
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S1+ S1 S1- S2+ S2 S2- S3+ S3 S3- S4+ S4 S4- S11 S12 S21 S22 S31 S32 S51 S52 S61 S62 GND 13 23 33 41

= Input Input Input Input


MS1 MS2 MS3 MS4 Input 1 Input 2 Input 3 Input 4 Input 5 GND

=
K1

Power

Feed- K2
back Lamp Start Reset
0V 24 V

Y1 Y2 LA+ LA- LB+ LB- S33 S34 S43 S44 Y30 Y31 Y32 Y33 Y34 Y35 Y36 14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
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Muting controller

Up to Category 4, EN 954-1
PMUT X1P

Function description ` Dual-channel operation (contact or ` Monitored manual reset. Supply


semiconductor outputs from ESPE) voltage must be present before the
` Dual-channel operation (contact or with detection of shorts between reset contact is closed. The unit is
][Funktionen_Muting

semiconductor outputs from ESPE) contacts: Redundant input circuit, not active until the reset button has
without detection of shorts be- earth faults in the input circuit or been operated.
tween contacts shorts between the input circuits
are detected.

Timing diagram
n
u
_
rm
g
a
itd
e
][Z

2 4 6
1 3 5 4 3

2.2 POWER

Reset/Start

MS1

MS2

MS3

MS4

BWS

ML
Output safe

Output aux
t1 t3 t5
t2 t4

Key
` Power: Supply voltage ` Output aux: Auxiliary contact 41-42 ` t1: Switch-on delay of safety con-
` Reset/start: Reset button ` c: Operate reset button tacts
` ESPE: Light barrier ` d: Close safety contacts ` t2: Minimum start pulse duration
` MS1 ... MS2: Muting sensors ` e: Muting on ` t3: Minimum period before light bar-
` ML: Muting lamps ` f: Light barrier interrupted rier may be interrupted
` Output Safe: Safety contacts 13- ` g: Muting off ` t4: Recovery time after muting off
14, 23-24, 33-34 ` h: Open safety contacts ` t5: Delay-on de-energisation

Wiring

Please note: ` The safety contacts can be used to


][Verdrahtung_Si_unverz_1Hi_unverz

Rlmax
` Information given in the “Technical Imax = shutdown the hazardous move-
Rl / km
details” must be followed. ment.
` Outputs 13-14, 23-24, 33-34 are Rlmax = max. overall cable resist- ` Only safe contact outputs (e.g. from
safety contacts, output 41-42 is an ance (see technical details) safety light barriers) may be used
auxiliary contact (e.g. for display). Rl /km = cable resistance/km on S51-S52 and S61-S62. Do not
` To prevent contact welding, a fuse ` Use copper wire that can withstand connect safety light barriers to
should be connected before the 60/75 °C. semiconductor outputs.
output contacts (see technical de- ` Sufficient fuse protection must be
tails). provided on all output contacts with
` Calculation of the max. cable runs capacitive and inductive loads.
lmax in the input circuit: ` Mechanical and optoelectronic
][Verdrahtung_Zusatz_Muting

sensors (safety light barriers, safety


light guards) are suitable for use.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
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Muting controller

Up to Category 4, EN 954-1
PMUT X1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Semiconductor Contacts
Muting sensors
24 V DC S1+
Input S1 MS1
0V S1- 24 V DC S1+
24 V DC S2+ Input S1 MS1
Input S2 MS2 24 V DC S2+
0V S2- Input S2
MS2
24 V DC S3+ 24 V DC S3+
Input S3 MS3 Input S3
MS3
0V S3- 24 V DC S4+
24 V DC S4+ Input S4
MS4
Input S4 MS4
0V S4-

Light beam device (ESPE)


24 V DC S11
+

Semiconductor output 2 x PNP


0V GND
Light beam device detects shorts across
Input S22
contacts
Input S12
S31
S32
S51
S52
S61
S62

Light beam device (ESPE)


24 V DC S11 S21
+

Semiconductor output PNP/NPN


0V GND S22
Detection of shorts across contacts;
Input S32 S31
- Semiconductor: via light beam device
- Contacts: via PMUT X1P Input S22 S32
S11 S11
S12 S12
S51 S51
S52 S52
S61 S61
S62 S62

Additional light beam device, dual-channel,


S51
E-STOP pushbutton
S52
S61
S62

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
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Muting controller

Up to Category 4, EN 954-1
PMUT X1P

` Reset circuit

S1: Key switch S3


S3: Reset button S33
S34
S43
S44
S1

` Feedback circuit

Feedback circuit Link Contacts in series to feedback loop

Y1
2.2 Y1
Y2
K5 K6

13 (23, 33) L1
K5 N
14 (24, 34)
Y2
K6

` Semiconductor output

Y32: Light beam device active


Y31 24 V DC
Y33: Muting active
Y32 SPS Input
Y34: Muting lamp warning
Y33 SPS Input
Y35: Both muting lamps defective
Y34 SPS Input
Y36: Safety contacts closed
Y35 SPS Input
Y36 SPS Input
Y30 0V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
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Muting controller

Up to Category 4, EN 954-1
PMUT X1P

Terminal configuration
u
g
b
n
m
le
K

A1 S1+ S1 S1- LA+ LA- LB+ LB- S11 S12 S31 S32 13 23 33 41
P3 P5
A1 S3+ S3 S3- S33 S34 S43 S44
P4
13 23 33 41

PMUT X1P

POWER Output
S1 ML Fault
S2 CH.1 14 24 34 42
OSSD
S1+S2 CH.2

P4 P1
A2 S4+ S4 S4- Y30 Y31 Y1 Y2 S51 S52 S61 S62
P3 P5
A2 S2+ S2 S2- Y32 Y33 Y34 Y35 Y36 S21 S22 GND 14 24 34 42

2.2

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70") 90
(3.54")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-189
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller

Up to Category 4, EN 954-1
PMUT X1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
Technische Daten

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 6.0 W
Residual ripple DC 48 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 40.0 mA
Muting lamp DC: 24.0 V max. 500 mA
Muting lamp LED DC: 24,0 V > 40 mA
Muting sensor DC: 24.0 V 40 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-190
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller

Up to Category 4, EN 954-1
PMUT X1P

Electrical data
Max. power consumption
Muting sensors 5W
Light barrier 10 W
Muting lamp 12 W
Muting lamp LED > 0,96 W
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
2.2
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 240 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
dual-channel without detect. of shorts across contacts at UB DC 70 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
Min. input resistance when switching on 460 Ohm
Times
Switch-on delay
on monitored reset with rising edge typ. 40 ms
on monitored reset with rising edge max. 80 ms
Muting typ. 35 ms
Muting max. 80 ms
Muting lamp 1, typ. 25 ms
Muting lamp 1, max. 30 ms
Muting lamp 2 60 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-191
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller

Up to Category 4, EN 954-1
PMUT X1P

Times
Delay-on de-energisation
with E-STOP typ. 8 ms
with E-STOP max. 20 ms
with power failure typ. 490 ms
with power failure max. 700 ms
with power failure during muting typ. 125 ms
with power failure during muting max. 180 ms
after the safety function is triggered, typ. 15 ms
after the safety function is triggered, max. 20 ms
Recovery time at max. switching frequency 1/s
after E-STOP 320 ms
after power failure 1s
after muting sensors off 300 ms
2.2 Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 40 ms
Simultaneity, channel 1 and 2 3s
Supply interruption before de-energisation 20 ms
Supply interruption before de-energisation in the input circuit 5.0 ms
Environmental data
EMC EN 61000-6-2, EN 61496-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.20 - 2.50 mm² , 24 - 12 AWG No. 778010
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.20 - 1.00 mm² , 24 - 16 AWG No. 778010
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 778010
Torque setting with screw terminals 0.50 Nm No. 778010
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 788010
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 788010
Stripping length 8 mm No. 788010
Dimensions
Height 101.0 mm No. 788010
94.0 mm No. 778010
Width 90.0 mm
Depth 121.0 mm
Weight 550 g No. 788010
567 g No. 778010

Technische Daten_Satz No.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-192
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller

Up to Category 4, EN 954-1
PMUT X1P

No. stands for order number.


Technische Daten_Satz Normen

The standards current on 2007-01 apply.


][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 8.00 A
2 6.00 A
3 5.00 A
Bestelldaten

Order reference 2.2


Type Features Terminals Order no.
PMUT X1P C 24 VDC Spring-loaded terminals 788 010
PMUT X1P 24 VDC Screw terminals 778 010

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-193
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

Unit features It can be used in applications with


` Mechanical presses (EN 692)
` Positive-guided relay outputs: ` Hydraulic presses (EN 693)
Gertemerkmale

– 3 safety contacts (N/O), instanta- ` Safety circuits in accordance with


neous EN 60204-1
– 1 auxiliary contact (N/C), instan-
taneous Safety features
` 2 semiconductor outputs
` Connection options for: The two-hand control relay meets the
][Sicherheitseigenschaften_Zweihand

– 2 operator elements (buttons) following safety requirements:


` LED indicator for: ` The circuit is redundant with built-in
– Switch status channel 1/2 self-monitoring
P2HZ
1001956-EN-03-2011-11
2.2 to PL
Two-hand
Up
Gertebild
X1Pe control
of EN ISO
devices
13849-1 – Supply voltage ` The safety function remains effec-
` Semiconductor outputs signal: tive in the case of a component fail-
2.2 Two-hand control unit for press con-
][Bildunterschrift_Zweihand

– Switch status channel 1/2 ure


trollers and safety circuits
– Supply voltage is present ` The circuit prevents a further press
` Plug-in connection terminals (either stroke in the case of:
Approvals
spring-loaded terminal or screw – Relay failure
terminal) – Contact welding
` See order reference for unit types – Coil defect on a relay
P2HZ X1P
– Open circuit
Unit Description – Short circuit
‹
The two-hand control relay meets the
][Gertebeschreibung_Zweihand

requirements of EN 574 Type IIIC. It


‹ forces the operator to keep his hands
outside the danger zone area during
the hazardous movement. The unit is
suitable for use on controllers for met-
‹
alworking presses as a component for
simultaneous switching.
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S13 S21 S22 S23 13 23 33 41

~
Input Input
= K1

Power
K2
Feed-
back
0 V 24 V

Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-194
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

Function description one or both of the buttons are re- ` Reactivation: The output relays will
leased, the unit interrupts the con- not re-energise until both operator
` The two-hand control relay must be trol command for the hazardous elements have been released and
][Funktionen_Zweihand

activated by simultaneously press- movement. then re-operated simultaneously.


ing two buttons within 500 ms. If

Timing diagram
H
C
N
U
R
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z

POWER

Button 1

Button 2
2.2
Feedback loop

Output safe

Output aux.

Out semi CH

Out semi RUN


t0 t1 t2 t3 t1 t3 t1

Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t1: Simultaneity, channel 1 and 2
` Button 1/Button 2: Input circuits 42 ` t2: Operating cycle ended through
S11-S12-S13, S21-S22-S23 ` Out semi RUN: Semiconductor out- button 1 or 2
` Feedback loop: Feedback loop Y1- put for operational readiness Y35 ` t3: Y1-Y2 must be closed before
Y2 ` Out semi CH: Semiconductor out- before the button is operated (re-
` Output safe: Safety outputs 13-14, put switch status Y32 covery time)
23-24, 33-34 ` t0: Recovery time after power on Shaded area: Status irrelevant

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-195
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit

2.2
Input circuit Single-channel Dual-channel
Two-hand button S11
with detection of shorts across contacts S1
S12
S13

S21 S2
S22
S23

` Feedback loop

Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23, 33) L1
K5 N
14 (24, 34)
K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V

` Key

S1/S2 Two-hand button

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-196
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

Terminal configuration
u
g
b
n
m
le
K

A1 Y1 Y2 13 23 33 41
P3
Y30 Y31 Y32 Y35 S21 S22 S23
P4

P2HZ X1P S11

POWER S13
CH.1 S12
S22
CH.2 S23

S21
2.2
19880

P4
A2 S11 S12 S13 14 24 34 42

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


][Montage_Zweihand Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
ing a fixing element (e.g. retaining
121 (4.76")

bracket or an end angle).

Notice
The distance of the button connected
to the two-hand relay from the nearest
danger zone must be large enough
that if one of the buttons is released,
the dangerous moment is interrupted 94 (3.70")
before the operator can reach into the * 101 (3.98") 45
(1.77")
danger zone (see EN 999 “The posi-
tioning of protective equipment in re-
spect of approach speeds of parts of
the human body”).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-197
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten Zweihand

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 24 V, 42 V, 48 V, 110 V, 115 V, 120 V, 230 V, 240 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 6.0 VA No. 777330, 777331, 777332, 777434, 777435, 777436,
777438, 777439, 787330, 787331, 787332, 787434, 787435,
787436, 787438, 787439
Power consumption at UB DC 2.5 W No. 777340, 787340
Frequency range AC 50 - 60 Hz
Residual ripple DC 10 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-198
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

Electrical data
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 30 mA
N/C contact 20 mA
Feedback loop DC: 24.0 V 45.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
2.2
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 2.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Conventional thermal current 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -15% / +10%
Max. overall cable resistance Rlmax per input circuit 14 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 3.01E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.24E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 15 ms
N/C contact 30 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 500 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-199
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -25 - 55 °C
Storage temperature -40 - 85 °C
Protection type
2.2 Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777330, 777331, 777332,
777340, 777434, 777435, 777436, 777438, 777439
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777330, 777331, 777332,
777340, 777434, 777435, 777436, 777438, 777439
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777330, 777331, 777332,
777340, 777434, 777435, 777436, 777438, 777439
Torque setting with screw terminals 0.50 Nm No. 777330, 777331, 777332, 777340, 777434, 777435,
777436, 777438, 777439
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787330, 787331, 787332,
nals: Flexible with/without crimp connectors 787340, 787434, 787435, 787436, 787438, 787439
Spring-loaded terminals: Terminal points per connection 2 No. 787330, 787331, 787332, 787340, 787434, 787435, 787436,
787438, 787439
Stripping length 8 mm No. 787330, 787331, 787332, 787340, 787434, 787435,
787436, 787438, 787439
Dimensions
Height 101.0 mm No. 787330, 787331, 787332, 787340, 787434,
787435, 787436, 787438, 787439
94.0 mm No. 777330, 777331, 777332, 777340, 777434, 777435,
777436, 777438, 777439
Width 45.0 mm
Depth 121.0 mm
Weight 240 g No. 787340
250 g No. 777340
350 g No. 787330, 787331, 787332, 787434, 787435, 787436,
787438, 787439
360 g No. 777330, 777331, 777332, 777434, 777435, 777436,
777438, 777439
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-200
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1P

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2010-07 apply.
Bestelldaten

Order reference

Type Features Terminals Order no.


P2HZ X1P C 24 VAC Spring-loaded terminals 787 330 2.2
P2HZ X1P 24 VAC Screw terminals 777 330
P2HZ X1P C 42 VAC Spring-loaded terminals 787 331
P2HZ X1P 42 VAC Screw terminals 777 331
P2HZ X1P C 48 VAC Spring-loaded terminals 787 332
P2HZ X1P 48 VAC Screw terminals 777 332
P2HZ X1P C 110 VAC Spring-loaded terminals 787 434
P2HZ X1P 110 VAC Screw terminals 777 434
P2HZ X1P C 115 VAC Spring-loaded terminals 787 435
P2HZ X1P 115 VAC Screw terminals 777 435
P2HZ X1P C 120 VAC Spring-loaded terminals 787 436
P2HZ X1P 120 VAC Screw terminals 777 436
P2HZ X1P C 230 VAC Spring-loaded terminals 787 438
P2HZ X1P 230 VAC Screw terminals 777 438
P2HZ X1P C 240 VAC Spring-loaded terminals 787 439
P2HZ X1P 240 VAC Screw terminals 777 439
P2HZ X1P C 24 VDC Spring-loaded terminals 787 340
P2HZ X1P 24 VDC Screw terminals 777 340

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-201
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1.10P

Unit features ` Mechanical presses (EN 692)


` Hydraulic presses (EN 693)
` Positive-guided relay outputs: ` Safety circuits in accordance with
Gertemerkmale

– 3 safety contacts (N/O), instanta- EN 60204-1


neous
– 1 auxiliary contact (N/C), instan- Safety features
taneous
` 2 semiconductor outputs The two-hand control relay meets the
][Sicherheitseigenschaften_Zweihand

` Connection options for: following safety requirements:


– 2 operator elements (buttons) ` The circuit is redundant with built-in
` LED indicator for: self-monitoring
1001905-EN-03-2011-11
2.2 to PL
Two-hand
Up
P2HZ
Gertebild
X1.10P
e control
of EN ISO
devices
13849-1
– Switch status channel 1/2 ` The safety function remains effec-
– Supply voltage tive in the case of a component fail-
Two-hand control unit for press con-
][Bildunterschrift_Zweihand

` Semiconductor outputs signal: ure


2.2 trollers and safety circuits – Switch status channel 1/2 ` The circuit prevents a further press
– Supply voltage is present stroke in the case of:
Approvals ` Plug-in connection terminals (either – Relay failure
spring-loaded terminal or screw – Contact welding
terminal) – Coil defect on a relay
P2HZ X1.10P – Open circuit
Unit description – Short circuit
‹
The two-hand control relay meets the
][Gertebeschreibung_Zweihand

requirements of EN 574 Type IIIC. It


forces the operator to keep his hands
‹
outside the danger zone area during
the hazardous movement. The unit is
suitable for use on controllers for met-
‹ alworking presses as a component for
simultaneous switching.
Zulassungen
It can be used in applications with

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S13 S21 S22 S23 13 23 33 41

=
Input Input
= K1

Power
K2
Feed-
back
0 V 24 V

Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-202
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1.10P

Function description one or both of the buttons are re- ` Reactivation: The output relays will
leased, the unit interrupts the con- not re-energise until both operator
` The two-hand control relay must be trol command for the hazardous elements have been released and
][Funktionen_Zweihand

activated by simultaneously press- movement. then re-operated simultaneously.


ing two buttons within 500 ms. If

Timing diagram
H
C
N
U
R
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z

POWER

Button 1

Button 2
2.2
Feedback loop

Output safe

Output aux.

Out semi CH

Out semi RUN


t0 t1 t2 t3 t1 t3 t1

Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t1: Simultaneity, channel 1 and 2
` Button 1/Button 2: Input circuits 42 ` t2: Operating cycle ended through
S11-S12-S13, S21-S22-S23 ` Out semi RUN: Semiconductor out- button 1 or 2
` Feedback loop: Feedback loop Y1- put for operational readiness Y35 ` t3: Y1-Y2 must be closed before
Y2 ` Out semi CH: Semiconductor out- before the button is operated (re-
` Output safe: Safety outputs 13-14, put switch status Y32 covery time)
23-24, 33-34 ` t0: Recovery time after power on Shaded area: Status irrelevant

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-203
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1.10P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit
2.2
Input circuit Single-channel Dual-channel
Two-hand button S11
with detection of shorts across contacts S1
S12
S13

S21 S2
S22
S23

` Feedback loop

Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23, 33) L1
K5 N
14 (24, 34)
K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V

` Key

S1/S2 Two-hand button

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-204
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1.10P

Terminal configuration
u
g
b
n
m
le
K

A1 A1 Y1 Y2 13 23 33
X1 P3
S11 S12 S13 S21 S22 S23
X2 P4
S11
P2HZ X1.10P
POWER S13
CH.1 S12
S22
CH.2 S23

S21
2.2

18994
X3 P3
Y30 Y31 Y32 Y35 41 42
X4 P4
A2 A2 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


][Montage_Zweihand Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
ing a fixing element (e.g. retaining
121 (4.76")

bracket or an end angle).

Notice
The distance of the button connected
to the two-hand relay from the nearest
danger zone must be large enough
that if one of the buttons is released,
the dangerous moment is interrupted 94 (3.70")
before the operator can reach into the * 101 (3.98") 45
(1.77")
danger zone (see EN 999 “The posi-
tioning of protective equipment in re-
spect of approach speeds of parts of
the human body”).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-205
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1.10P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten Zweihand

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 10 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 30 mA
N/C contact 20 mA
Feedback loop DC: 24.0 V 45.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-206
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1.10P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 2.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
2.2
Conventional thermal current 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -15% / +10%
Max. overall cable resistance Rlmax per input circuit 14 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 3.01E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.24E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 15 ms
N/C contact 30 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 500 ms
Supply interruption before de-energisation 150 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-207
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X1.10P

Environmental data
Ambient temperature -25 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777341
2 core, same cross section, flexible:
2.2 with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777341
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777341
Torque setting with screw terminals 0.50 Nm No. 777341
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787341
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787341
Stripping length 8 mm No. 787341
Dimensions
Height 101.0 mm No. 787341
94.0 mm No. 777341
Width 45.0 mm
Depth 121.0 mm
Weight 280 g No. 787341
290 g No. 777341
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2010-07 apply.


Bestelldaten

Order reference

Type Features Terminals Order no.


P2HZ X1.10P C 24 VDC Spring-loaded terminals 787 341
P2HZ X1.10P 24 VDC Screw terminals 777 341

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-208
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X4P

Unit features ` Safety circuits in accordance with


EN 60204-1
` Positive-guided relay outputs:
Gertemerkmale

– 3 safety contacts (N/O), instanta- Safety features


neous
– 1 auxiliary contact (N/C), instan- The two-hand control relay meets the
][Sicherheitseigenschaften_Zweihand

taneous following safety requirements:


` Connection options for: ` The circuit is redundant with built-in
– 2 operator elements (buttons) self-monitoring
` LED indicator for: ` The safety function remains effec-
– Switch status channel 1/2 tive in the case of a component fail-
– Supply voltage ure
P2HZ
1001960-EN-02-2010-09
2.2 to PL
Two-hand
Up
Gertebild
X4Pe control
of EN ISO
devices
13849-1
` Plug-in connection terminals (either ` The circuit prevents a further press
Two-hand control unit for press con-
][Bildunterschrift_Zweihand spring-loaded terminal or screw stroke in the case of:
terminal) – Relay failure 2.2
trollers and safety circuits
` See order reference for unit types – Contact welding
Approvals – Coil defect on a relay
Unit description – Open circuit
– Short circuit
The two-hand control relay meets the
][Gertebeschreibung_Zweihand

P2HZ X4P
requirements of EN 574 Type IIIC. It
forces the operator to keep his hands
‹ outside the danger zone area during
the hazardous movement. The unit is
suitable for use on controllers for met-
‹ alworking presses as a component for
simultaneous switching.
It can be used in applications with
‹ ` Mechanical presses (EN 692)
` Hydraulic presses (EN 693)

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S32 S33 S21 13 23 33 41

=
Input
= K1

Power
K2
Feed-
back

Y1 Y2 14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-209
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X4P

Function description one or both of the buttons are re- ` Reactivation: The output relays will
leased, the unit interrupts the con- not re-energise until both operator
` The two-hand control relay must be trol command for the hazardous elements have been released and
][Funktionen_Zweihand

activated by simultaneously press- movement. then re-operated simultaneously.


ing two buttons within 500 ms. If

Timing diagram
x
u
n
h
w
_
rm
g
a
itd
e
][Z

POWER

Button 1

Button 2
2.2
Feedback loop

Output safe

Output aux.
t0 t1 t2 t3 t1 t3 t1

Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t3: Y1-Y2 must be closed before
` Button 1/Button 2: Input circuits 42 before the button is operated (re-
S11, S21, S32, S33 ` t0: Recovery time after power on covery time)
` Feedback loop: Feedback loop Y1- ` t1: Simultaneity, channel 1 and 2 Shaded area: Status irrelevant
Y2 ` t2: Operating cycle ended through
` Output safe: Safety outputs 13-14, button 1 or 2
23-24, 33-34

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-210
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X4P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit

2.2
Input circuit Single-channel Dual-channel
Two-hand button S1
with detection of shorts across contacts S11

S32

S33 S2

S21

` Feedback loop

Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23, 33) L1
K5 N
14 (24, 34)
K6

` Key

S1/S2 Two-hand button

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-211
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X4P

Terminal configuration
u
g
b
n
m
le
K

A1 13 23 33
P1
Y1 Y2 41 42
P2

P2HZ X4P

POWER
CH.1
CH.2
13 23 33 41

14 24 34 42

20009
P2
2.2 S32 S11 S21 S33
P1
A2 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


][Montage_Zweihand Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
ing a fixing element (e.g. retaining
121 (4.76")

bracket or an end angle).

Notice
The distance of the button connected
to the two-hand relay from the nearest
danger zone must be large enough
22,5
that if one of the buttons is released, 94 (3.70") (0.88")
the dangerous moment is interrupted * 101 (3.98")
before the operator can reach into the
danger zone (see EN 999 “The posi-
tioning of protective equipment in re-
spect of approach speeds of parts of
the human body”).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-212
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X4P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


number of cycles from which failures Corriente nominal de servicio (A)
10
AC1: 230 V
due to wear must be expected. The Nominale bedrijfsstroom (A)
wear is mainly caused by the electrical
Nominal operating current (A)

DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)

AC15: 230 V
Courant coupé (A)

0.1
GB

NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Número de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SF4 Bsp

` Inductive load: 2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 400 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 400 000 cycles, the PFH value freewheel diodes for spark suppres-
(see technical details) can be used in sion.
the calculation.
][Technische Daten Zweihand

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 24 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.0 VA No. 777354, 787354
Power consumption at UB DC 2.5 W No. 777355, 787355
Frequency range AC 50 - 60 Hz
Residual ripple DC 10 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 15 mA
N/C contact 20 mA No. 777355, 787355
25 mA No. 777354, 787354
Feedback loop DC: 24.0 V 25.0 mA No. 777354, 787354
30.0 mA No. 777355, 787355
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-213
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X4P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.5 A
Pmax: 600 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.5 A
Pmax: 60 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 2.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.5 A
2.2 Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Conventional thermal current 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax per input circuit 14 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 3.01E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.24E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 15 ms
N/C contact 30 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 500 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -25 - 55 °C
Storage temperature -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-214
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
P2HZ X4P

Environmental data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777354, 777355
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777354, 777355
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777354, 777355
Torque setting with screw terminals 0.50 Nm No. 777354, 777355
2.2
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787354, 787355
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787354, 787355
Stripping length 8 mm No. 787354, 787355
Dimensions
Height 101.0 mm No. 787354, 787355
94.0 mm No. 777354, 777355
Width 22.5 mm
Depth 121.0 mm
Weight 215 g No. 787354, 787355
220 g No. 777354, 777355
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2010-07 apply.
Bestelldaten

Order reference

Type Features Terminals Order no.


P2HZ X4P C 24 VAC Spring-loaded terminals 787 354
P2HZ X4P 24 VAC Screw terminals 777 354
P2HZ X4P C 24 VDC Spring-loaded terminals 787 355
P2HZ X4P 24 VDC Screw terminals 777 355

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-215
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

Unit features ` Standstill monitoring functions on


plants with dangerous machine
` Positive-guided relay outputs: parts or tools (EN 1088 clause 7.4),
Gertemerkmale

– 2 safety contacts (N/O), instanta- ` Safety circuits in accordance with


neous EN 60204-1 and IEC 60204-1.
– 1 auxiliary contact (N/C), instan- Standstill is only detected on power-
taneous free measuring circuits. Residual volt-
` LED indicator for: ages, induced voltages or drives with-
– Supply voltage in the position control will prevent safe
– Standstill on channel 1/2 standstill detection!
– Switch status
– Fault signal if simultaneity time is Safety features
PSWZ
1002014-EN-02-2011-02
2.2 tomonitoring
Safe
Up
Gertebild
PL
X1P
e of ENrelays
ISO 13849-1
exceeded
` Semiconductor outputs signal: ` Relays K1 and K2 are interlocked in
][Sicherheitseigenschaften Stillstand

2.2 Standstill monitor for safe standstill


][Bildunterschrift_Stillstandswchter

– Error such a way that the unit cannot be


monitoring – Switch status switched back on in the case of
` Semiconductor input for reset func- contact welding or an open circuit.
Approvals tion ` The unit monitors the measuring
` Measuring inputs for single or circuits for open circuit. If an open
three-phase motors circuit occurs between the unit and
PSWZ X1P ` Measuring voltage selectable the motor or on the motor itself, the
` Feedback loop unit immediately switches off.
‹ ` Plug-in connection terminals (either ` The standstill monitor prevents the
spring-loaded terminal or screw plant from being enabled in the fol-
terminal) lowing cases
` See order reference for unit types – Power supply failure
‹
– Component failure
Unit description – Measuring circuits are open cir-
cuit
‹ The unit is used for safe standstill
Gertebeschreibung

– Coil defect/open circuit


monitoring. It is designed for use on
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 L1 L2 L3 13 23 41

~
Input
= K1

Power
K2
Feed-
back Reset
0 V 24 V

Y1 Y2 Y30 Y31 Y32 Y35 RESET 14 24 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-216
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

Function description simultaneity requirement is exceeded, measuring circuit has an open circuit.
the standstill monitor does not enable The correct function of the output relay
The device uses two separate measur- the monitored plant. The unit can be and feedback loop is also tested. The
][Funktionen_einkanalig_Stillstand

ing channels to measure the regener- reactivated by switching 24 VDC on test takes ca. 1.5 s.
ated voltage, induced from the motor and off at the RESET input. Operating modes:
][Funktionen_zweiphasig_Stillstand

during the rundown period or during The response value Uon can be set ` Single-phase operation:
start-up. If the voltage falls below the jointly for both channels in order to suit – One measuring circuit (calculat-
set response value (standstill thresh- the motor that is to be monitored. The ed at two different measuring
old), the standstill monitor enables the release value Uoff (hysteresis) corre- points) affects both channels
monitored plant. If the voltage ex- sponds to twice the response value. ` Three-phase operation:
ceeds the set release value, the stand- When used with frequency converters, – Two redundant (identical) meas-
still monitor disables the monitored the PSWZ X1P cannot detect standstill uring circuits affect channel 1
plant. until the controller inhibit has been and 2
To reactivate, the voltage at both switched off. – Voltages in the measuring circuit
channels must fall below the response After the supply voltage is switched are monitored (failsafe in the 2.2
value Uon within the time tg (simultane- on, the unit performs a self test. The event of a short circuit)
ity monitoring). To do this the feed- unit simulates a situation in which the
back loop Y1-Y2 must be closed. If the release value is exceeded and the

Timing diagram
rm
g
a
itd
e
Z

POWER

Feedback

Output safe

Output aux

Semi Y35

RESET
UL1/UL2
Uoff
Uon

t < tg t > tg 1,5 s


50 ms

Key
` POWER: Supply voltage ` Output aux: Auxiliary contact 41-42 ` Uoff: Release value
` UL1/UL2: Input circuitL1, L2, L3 ` Semi Y35: Semiconductor output ` tg: Simultaneity
` Feedback: Feedback loop Y1-Y2 for fault signal
` Output safe: Safety contacts 13-14, ` RESET: Reset input RESET
23-24 ` Uon: Response value

Wiring

Please note: output contacts (see technical de- motor. Connect the cable screening
][Verdrahtung_Si_unverz_1Hi_unverz_Stillstand

` Information given in the “Technical tails). on the motor.


details” must be followed. ` Use copper wire that can withstand
` Outputs 13-14, 23-24 are safety 60/75 °C.
contacts, output 41-42 is an auxilia- ` When used with converters: Use
ry contact (e.g. for display). screened cable for the wiring be-
` To prevent contact welding, a fuse tween the standstill monitor and the
should be connected before the

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-217
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

` Input circuit

2.2
Input circuit Single-phase motor Three-phase motor

L1 L1
L1 L1
L2 L2
N N L3 L3
L1

L L2 L1
M
~
M L2
N L3
~ L3

` Feedback loop

Contacts from external contactors or link


Y1
K5 K6 Y1
Y2
13 (23) L1
K5 N
14 (24)
Y2
K6

` Semiconductor output

Y32: Semiconductor output for switch sta-


Y31 24 V DC
tus
Y32 SPS Input
Y35: Semiconductor output for fault signal
Y35 SPS Input
Y30 0V

` Semiconductor input

SPS Output RESET

0V Y30

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-218
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

Terminal configuration
u
g
b
n
m
le
K

* * *
* * * *

2.2
*
* * * *

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-219
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
Technische Daten

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 3.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Feedback loop DC: 24.0 V 35.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-220
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.2
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 50 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Semiconductor input
High 15 V DC
Low 5 V DC
Input current 20 mA
Measuring circuit
Input voltage L1-L3, L2-L3 0 - 690 VAC/DC
Input voltage in accordance with UL 0 - 600 VAC
Frequency range AC 0 - 3000 Hz
Input impedance 1300 kOhm
Switching threshold per channel
Response value Uon 120 - 3000 mV No. 777950, 787950
20 - 500 mV No. 777949, 777959, 787949
7.5 - 500 mV No. 777951, 787951
Release value Uoff 2 x Uon
Max. inrush current 10.00 A
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 6.23E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 6.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 1,500 ms
with automatic reset after power on max. 2,200 ms
Delay-on de-energisation after motor on max. 170 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-221
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

Times
Recovery time at max. switching frequency 1/s
after power failure 2200 ms
Simultaneity, channel 1 and 2 7s
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
2.2 Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 14 AWG No. 777949, 777950, 777951,
777959
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777949, 777950, 777951,
777959
without crimp connectors or with TWIN crimp connectors 0.50 - 1.50 mm² , 24 - 16 AWG No. 777949, 777950, 777951,
777959
Torque setting with screw terminals 0.60 Nm No. 777949, 777950, 777951, 777959
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787949, 787950, 787951
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787949, 787950, 787951
Stripping length 8 mm No. 787949, 787950, 787951
Dimensions
Height 101.0 mm No. 787949, 787950, 787951
94.0 mm No. 777949, 777950, 777951, 777959
Width 45.0 mm
Depth 121.0 mm
Weight 315 g No. 787949, 787950, 787951
320 g No. 777949, 777950, 777951, 777959
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-222
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays

Up to PL e of EN ISO 13849-1
PSWZ X1P

INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2008-07 apply.
Bestelldaten

Order reference

Type Features Terminals Order no.


PSWZ X1P C 24 - 240 VAC/DC 0.02 - 0.5 V Spring-loaded terminals 787 949 2.2
PSWZ X1P 24 - 240 VAC/DC 0.02 - 0.5 V Screw terminals 777 949
PSWZ X1P C 24 - 240 VAC/DC 0.12 - 3 V Spring-loaded terminals 787 950
PSWZ X1P 24 - 240 VAC/DC 0.12 - 3 V Screw terminals 777 950
PSWZ X1P C 24 - 240 VAC/DC 0.0075 – 0.5 V Spring-loaded terminals 787 951
PSWZ X1P 24 - 240 VAC/DC 0.0075 – 0.5 V Screw terminals 777 951
PSWZ X1P 24 - 240 VAC/DC 0.02 - 0.5 V Screw terminals 777 959
(coated version)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-223
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Unit features Safety features

` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

– 4 safety contacts (N/O), instanta- quirements:


neous ` The contact expansion module ex-
` LED indicator for: pands an existing circuit. As the
– Switch status channel 1/2 output relays are monitored via the
` Plug-in connection terminals (either base unit's feedback loop, the safe-
spring-loaded terminal or screw ty functions on the existing circuit
terminal) are transferred to the contact ex-
` See order reference for unit types pansion module.
` The safety function remains effec-
Unit description tive in the case of a component fail-
1002018-EN-03-2011-11
PZE
2.2 toX4P
Contact
Up
Gertebild
PLexpansion
e of EN ISO 13849-1

Contact expansion module for in- ure.


][Bildunterschrift Kontakterweiterungen

2.2 creasing the number of available con- The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

` Earth fault in the feedback loop:


tacts EN 60947-5-1, EN 60204-1 and Detected, depending on the base
VDE 0113-1. The contact expansion unit that is used.
Approvals module is used to increase the number ` Earth fault in the input circuit:
of instantaneous safety contacts avail- The output relays de-energise and
able on a base unit. Base units are all the safety contacts open.
PZE X4P safety relays with feedback loop mon-
itoring.
The category that can be achieved in
‹ accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
‹ pansion module may not exceed this.

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 Y1 13 23 33 43

=
Input
= K1

Power
K2

Y2 14 24 34 44

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-224
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Function description

` Single-channel operation: one in-


][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re-


lays

Timing diagram
fk
u
o
n
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe 2.2


Feedback
t1 t2 t1 t2

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits A1 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2

Wiring

Please note:
][Verdrahtung_Si_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-44
are safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-225
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

24 V DC

A1
A2 PZE

0V

2.2 ` Input circuit

Input circuit Single-channel Dual-channel


Base unit: 24 V DC
PNOZ X safety relay

A1
A2 PZE

0V

Base unit:
O1 A1
PNOZelog safety relay
Driven via semiconductor outputs (24 VDC)
0V A2 PZE

L-

` Feedback loop

Feedback loop Base unit: PNOZ X safety relay Base unit: PNOZelog safety relay
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-226
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Terminal configuration
u
g
b
n
m
le
K

A1 13 23 33
P1

PNOZ X4P

CH.1
CH.2

13 23 33 43

14 24 34 44
P2
Y1 Y2 43 44 2.2
P1
A2 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-227
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
][Technische Daten Kontaktvervielfachung

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-228
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 30 ms
with E-STOP max. 50 ms
with power failure typ. 30 ms
with power failure max. 50 ms
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-229
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777585
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777585
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777585
Torque setting with screw terminals 0.50 Nm No. 777585
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787585
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787585
Stripping length 8 mm No. 787585
2.2 Dimensions
Height 101.0 mm No. 787585
94.0 mm No. 777585
Width 22.5 mm
Depth 121.0 mm
Weight
Technische Daten_Satz No.
170 g

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2009-12 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-230
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 6.00 A
3 5.00 A
4 4.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PZE X4P C 24 VDC Spring-loaded terminals 787 585
PZE X4P 24 VDC Screw terminals 777 585 2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-231
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Unit features The category that can be achieved in


accordance with EN 954-1 and
` Positive-guided relay outputs: EN ISO 13849-1 depends on the cate-
Gertemerkmale

– 4 safety contacts (N/O), instanta- gory of the base unit. The contact ex-
neous pansion module may not exceed this.
` Safe separation of safety contacts
13-14, 23-24, 33-34 from input cir- Safety features
cuits K1-U-K2 and feedback loop
Y1-Y2 The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

` LED indicator for: quirements:


– Switch status channel 1/2 ` The contact expansion module ex-
– Supply voltage pands an existing circuit. As the
1002016-EN-02-2011-11
PZE
2.2 toX4.1P
Contact
Up
Gertebild
PLexpansion
e of EN ISO 13849-1
` Plug-in connection terminals (either output relays are monitored via the
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen
spring-loaded terminal or screw base unit's feedback loop, the safe-
2.2 creasing the number of available con- terminal) ty functions on the existing circuit
tacts ` Suitable to be driven via a semicon- are transferred to the contact ex-
ductor output pansion module.
Approvals ` See order reference for unit types ` The safety function remains effec-
tive in the case of a component fail-
Unit description ure.
PZE X4.1P ` Earth fault in the feedback loop:
The unit meets the requirements of Detected, depending on the base
][Gertebeschreibung PZE Schalt_Steu_OSSD

EN 60204-1 and IEC 60204-1. The unit that is used.


‹ contact expansion module is used to ` Earth fault in the input circuit:
increase the number of contacts avail- The output relays de-energise and
able on a base unit. Base units are all the safety contacts open.
‹ ` Safety relays with feedback loop
` Programmable safety systems with
feedback loop
‹ ` Units with OSSD semiconductor
outputs and feedback loop

Zulassungen

Block diagram

* Safe separation in accordance with EN 60947-1, 6 kV (see unit features)


Blockschaltbild

A1 A2 K1 U K2 Y1 13 23 33
* 43

=
Input
= K1

Power
K2

Y2 14 24 34 44

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-232
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Function description ` Dual-channel operation:


– two redundant input circuits af-
` Single-channel operation: one in- fect one output relay
][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re- – Detection of shorts across con-
lays tacts only possible with pulsed
inputs
][Funktionen PZE zweikanalig getaktet

Timing diagram
fk
u
o
n
_
rm
g
a
itd
e
][Z

POWER

Input 2.2
Output safe

Feedback
t1 t2 t1 t2

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits K1-U-K2 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2

Wiring

Please note:
][Verdrahtung_Si_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-44
are safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-233
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC
Only when driven via safety relay with safe-
A1 L+
ty contacts

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
Base unit:
K1
PNOZ X safety relay K1
U
Driven via safety contacts U
K2
K2 PZE
PZE

Base unit:
O1 K1 O1 K1
PNOZelog safety relay, programmable
U U
safety system or PNOZmulti
K2 O2 K2
Driven via safe semiconductor outputs (24
0V A2 PZE 0V A2 PZE
VDC)
L- L-

` Feedback loop

Feedback loop Base unit: PNOZ X Base unit: PNOZelog safety relay, pro-
safety relay grammable safety system or PNOZmulti
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-234
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Terminal configuration
u
g
b
n
m
le
K

13 23 33 43
P1
A1 U K1 K2
P2

PNOZ X4.1P

POWER
CH.1
CH.2
13 23 33 43

14 24 34 44
P2
A2 Y1 Y2 2.2
P1
14 24 34 44

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-235
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
][Technische Daten Kontaktvervielfachung

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-236
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
dual-channel without detect. of shorts across contacts at UB DC 60 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 13 ms
with automatic reset max. 20 ms
with automatic reset after power on typ. 16 ms
with automatic reset after power on max. 30 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 58 ms
with power failure max. 80 ms
Supply interruption before de-energisation 20 ms
Supply interruption before de-energisation in the input circuit 2.5 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-237
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777587
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777587
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777587
Torque setting with screw terminals 0.50 Nm No. 777587
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787587
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787587
Stripping length 8 mm No. 787587
2.2 Dimensions
Height 101.0 mm No. 787587
94.0 mm No. 777587
Width 22.5 mm
Depth 121.0 mm
Weight 180 g No. 787587
185 g No. 777587
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2008-12 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-238
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X4.1P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 6.00 A
3 4.50 A
4 3.50 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PZE X4.1P C 24 VDC Spring-loaded terminals 787 587
PZE X4.1P 24 VDC Screw terminals 777 587 2.2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-239
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Unit features Safety features

` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

– 4 safety contacts (N/O), delay-on quirements:


de-energisation ` The contact expansion module ex-
` LED indicator for: pands an existing circuit. As the
– Switch status channel 1/2 output relays are monitored via the
` Plug-in connection terminals (either base unit's feedback loop, the safe-
spring-loaded terminal or screw ty functions on the existing circuit
terminal) are transferred to the contact ex-
` See order reference for unit types pansion module.
` The safety function remains effec-
PZE
1002019-EN-03-2011-11
2.2 toX4VP
Contact
Up
Gertebild
PLexpansion
d of EN ISO 13849-1
Unit description tive in the case of a component fail-
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen ure.
2.2 The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

` Earth fault in the feedback loop:


creasing the number of available con-
tacts EN 60947-5-1, EN 60204-1 and Detected, depending on the base
VDE 0113-1. The contact expansion unit that is used.
Approvals module is used to increase the number ` Earth fault in the input circuit:
of instantaneous safety contacts avail- The output relays de-energise and
able on a base unit. Base units are all the safety contacts open.
PZE X4VP safety relays with feedback loop mon-
itoring.
The category that can be achieved in
‹ accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
‹ pansion module may not exceed this.
The delay-on de-energisation safety
][Gertebeschreibung PZE Kat. 3

contacts may only be used up to cate-


‹ gory 3.

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 Y1 17 27 37 47

=
Input
= K1

Power
K2

Y2 18 28 38 48

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-240
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Function description

` Single-channel operation: one in-


][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re-


lays

Timing diagram
z
v
fk
u
o
n
_
rm
g
a
itd
e
][Z

POWER/Input

Output safe

Feedback
t1 t2 t1 t2
2.2

Key
` Power: Supply voltage ` Output safe: Safety contacts 17-18, ` t1: Switch-on delay
` Input: Input circuits A1 27-28, 37-38, 47-48 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2

Wiring

Please note:
][Verdrahtung_Si_verz

` Information given in the “Technical


details” must be followed.
` Outputs 17-18, 27-28, 37-38, 47-48
are delay-on de-energisation safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
Imax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl / km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-241
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

24 V DC

A1
A2 PZE

0V

2.2 ` Input circuit

Input circuit Single-channel Dual-channel


Base unit: 24 V DC
Safety relay PNOZ X
Driven via safety contacts
A1
A2 PZE

0V

Base unit:
O1 A1
Safety relay PNOZmulti
Driven via semiconductor outputs (24 VDC)
0V A2 PZE

L-

` Feedback circuit

Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZmulti
PNOZ X
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-242
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Terminal configuration
u
g
b
n
m
le
K

A1 17 27 37
P1

PNOZ X4VP 3s

CH.1
CH.2

17 27 37 47

18 28 38 48
P2
Y1 Y2 47 48 2.2
P1
A2 18 28 38

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-243
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
][Technische Daten Kontaktvervielfachung

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-244
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 3.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.48E-09
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 1.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 55 ms
with automatic reset after power on max. 200 ms
Delay-on de-energisation
Delay time tV: fixed 0.50 s No. 777580, 787580
1.00 s No. 777581, 787581
2.00 s No. 777582, 787582
3.00 s No. 777583, 787583
Time accuracy -50 %/+50 %
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-245
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777580, 777581, 777582,
777583
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777580, 777581, 777582,
777583
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777580, 777581, 777582,
777583
Torque setting with screw terminals 0.50 Nm No. 777580, 777581, 777582, 777583
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787580, 787581, 787582,
2.2 nals: Flexible with/without crimp connectors 787583
Spring-loaded terminals: Terminal points per connection 2 No. 787580, 787581, 787582, 787583
Stripping length 8 mm No. 787580, 787581, 787582, 787583
Dimensions
Height 101.0 mm No. 787580, 787581, 787582, 787583
94.0 mm No. 777580, 777581, 777582, 777583
Width 22.5 mm
Depth 121.0 mm
Weight 180 g No. 777580, 787580
185 g No. 777581, 787581
195 g No. 777582, 787582
Technische Daten_Satz No.
200 g No. 777583, 787583

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-06 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-246
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 5.00 A
3 4.50 A
4 4.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PZE X4VP C 24 VDC 0.5 s fixed Spring-loaded terminals 787 580
PZE X4VP 24 VDC 0.5 s fixed Screw terminals 777 580 2.2
PZE X4VP C 24 VDC 1 s fixed Spring-loaded terminals 787 581
PZE X4VP 24 VDC 1 s fixed Screw terminals 777 581
PZE X4VP C 24 VDC 2 s fixed Spring-loaded terminals 787 582
PZE X4VP 24 VDC 2 s fixed Screw terminals 777 582
PZE X4VP C 24 VDC 3 s fixed Spring-loaded terminals 787 583
PZE X4VP 24 VDC 3 s fixed Screw terminals 777 583

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-247
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

Unit features Safety features

` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

` 4 safety contacts (N/O), delay-on quirements:


de-energisation ` The contact expansion module ex-
` LED indicator for: pands an existing circuit. As the
– Switch status channel 1/2 output relays are monitored via the
` Plug-in connection terminals (either base unit's feedback loop, the safe-
spring-loaded terminal or screw ty functions on the existing circuit
terminal) are transferred to the contact ex-
` See order reference for unit types pansion module.
` The safety function remains effec-
Unit description tive in the case of a component fail-
1002020-EN-02-2011-11
2.2 toX4VP4
Contact
Up
PZE
Gertebild
PLexpansion
d of EN ISO 13849-1

Contact expansion module for in-


][Bildunterschrift Kontakterweiterungen
ure.
2.2 creasing the number of available con- The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

` Earth fault in the feedback loop:


tacts EN 60947-5-1, EN 60204-1 and Detected, depending on the base
VDE 0113-1. The contact expansion unit that is used.
Approvals module is used to increase the number ` Earth fault in the input circuit:
of instantaneous safety contacts avail- The output relays de-energise and
able on a base unit. Base units are all the safety contacts open.
PZE X4VP4 safety relays with feedback loop mon-
itoring.
The category that can be achieved in
‹ accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
‹ pansion module may not exceed this.
The delay-on de-energisation safety
][Gertebeschreibung PZE Kat. 3

contacts may only be used up to cate-


‹ gory 3.

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 Y1 17 27 37 47

=
Input
= K1

Power
K2

Y2 18 28 38 48

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-248
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

Function description

` Single-channel operation: one in-


][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re-


lays

Timing diagram
z
v
fk
u
o
n
_
rm
g
a
itd
e
][Z

POWER/Input

Output safe

Feedback
t1 t2 t1 t2
2.2

Key
` Power: Supply voltage ` Output safe: Safety contacts 17-18, ` t1: Switch-on delay
` Input: Input circuits A1 27-28, 37-38, 47-48 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2

Wiring

Please note:
][Verdrahtung_Si_verz

` Information given in the “Technical


details” must be followed.
` Outputs 17-18, 27-28, 37-38, 47-48
are delay-on de-energisation safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
Imax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl / km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-249
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

24 V DC

A1
A2 PZE

0V

2.2 ` Input circuit

Input circuit Single-channel Dual-channel


Base unit: 24 V DC
PNOZ X safety relay
Driven via safety contacts
A1
A2 PZE

0V

Base unit:
O1 A1
PNOZelog safety relay
Driven via semiconductor outputs (24 VDC)
0V A2 PZE

L-

` Feedback loop

Feedback loop Base unit: Safety relay Base unit: Safety relay
PNOZ X PNOZelog
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE

Betriebsbereitschaft herstellen

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-250
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

` Setting the delay time

1s 2s 3s 4s

4A 3A 2A 1A 4A 3A 2A 1A 4A 3A 2A 1A 4A 3A 2A 1A

4s 4s 4s 4s
3s 3s 3s 3s
2s 2s 2s 2s
1s 1s 1s 1s

1s 1s 1s 1s
2s
3s
2s
3s
2s
3s
2s
3s 2.2
4s 4s 4s 4s

4B 3B 2B 1B 4B 3B 2B 1B 4B 3B 2B 1B 4B 3B 2B 1B

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-251
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

Terminal configuration
u
g
b
n
m
le
K

A1 17 27 37 4A 3A 2A 1A
P4
4s
PZE X4VP4 3s
2s
CH. 1 1s
CH. 2
17 27 37 47 1s
2s
18 28 38 48 3s
4s

17257
2.2 P3
A2 18 28 38 4B 3B 2B 1B
P1
Y1 Y2 47 48

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-252
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


number of cycles from which failures Corriente nominal de servicio (A)
10
AC1: 230 V
due to wear must be expected. The Nominale bedrijfsstroom (A)
wear is mainly caused by the electrical
Nominal operating current (A)

DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)

AC15: 230 V
Courant coupé (A)

0.1
GB

NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Número de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SF4 Bsp

` Inductive load: 2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 400 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 400 000 cycles, the PFH value freewheel diodes for spark suppres-
(see technical details) can be used in sion.
the calculation.
][Technische Daten Kontaktvervielfachung

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1200 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 5.0 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-253
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

Electrical data
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
2.2 SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.48E-09
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 1.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 230 ms
with automatic reset after power on max. 400 ms
Delay time tV: selectable 1,00 s; 2,00 s; 3,00 s; 4,00 s No. 777586
1,00 s; 2,00 s; 3,00 s; 4,00 s No. 787586
Time accuracy -50 %/+50 %
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777586
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777586
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777586
Torque setting with screw terminals 0.50 Nm No. 777586
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787586
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787586
Stripping length 8 mm No. 787586

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-254
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP4

Mechanical data
Dimensions
Height 101.0 mm No. 787586
94.0 mm No. 777586
Width 45.0 mm
Depth 121.0 mm
Weight 300 g No. 787586
Technische Daten_Satz No.
305 g No. 777586

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the 2.2
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2009-03 apply.


Bestelldaten

Order reference

Type Features Terminals Order no.


PZE X4VP4 C 24 VDC 4 s selectable Spring-loaded terminals 787 586
PZE X4VP4 24 VDC 4 s selectable Screw terminals 777 586

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-255
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

Unit features Safety features

` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

– 4 safety contacts (N/O), delay-on quirements:


de-energisation ` The contact expansion module ex-
` LED indicator for: pands an existing circuit. As the
– Switch status channel 1/2 output relays are monitored via the
` Plug-in connection terminals (either base unit's feedback loop, the safe-
spring-loaded terminal or screw ty functions on the existing circuit
terminal) are transferred to the contact ex-
` See order reference for unit types pansion module.
` The safety function remains effec-
Unit description tive in the case of a component fail-
1002021-EN-02-2011-11
2.2 toX4VP8
Contact
Up
PZE
Gertebild
PLexpansion
d of EN ISO 13849-1

Contact expansion module for in-


][Bildunterschrift Kontakterweiterungen
ure.
2.2 creasing the number of available con- The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

` Earth fault in the feedback loop:


tacts EN 60947-5-1, EN 60204-1 and Detected, depending on the base
VDE 0113-1. The contact expansion unit that is used.
Approvals module is used to increase the number ` Earth fault in the input circuit:
of instantaneous safety contacts avail- The output relays de-energise and
able on a base unit. Base units are all the safety contacts open.
PZE X4VP8 safety relays with feedback loop mon-
itoring.
The category that can be achieved in
‹ accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
‹ pansion module may not exceed this.
The delay-on de-energisation safety
][Gertebeschreibung PZE Kat. 3

contacts may only be used up to cate-


‹ gory 3.

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 Y1 17 27 37 47

=
Input
= K1

Power
K2

Y2 18 28 38 48

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-256
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

Function description

` Single-channel operation: one in-


][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re-


lays

Timing diagram
z
v
fk
u
o
n
_
rm
g
a
itd
e
][Z

POWER/Input

Output safe

Feedback
t1 t2 t1 t2
2.2

Key
` Power: Supply voltage ` Output safe: Safety contacts 17-18, ` t1: Switch-on delay
` Input: Input circuits A1 27-28, 37-38, 47-48 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2

Wiring

Please note:
][Verdrahtung_Si_verz

` Information given in the “Technical


details” must be followed.
` Outputs 17-18, 27-28, 37-38, 47-48
are delay-on de-energisation safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
Imax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl / km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-257
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

24 V DC

A1
A2 PZE

0V

2.2 ` Input circuit

Input circuit Single-channel Dual-channel


Base unit: 24 V DC
PNOZ X safety relay
Driven via safety contacts
A1
A2 PZE

0V

Base unit:
O1 A1
PNOZelog safety relay
Driven via semiconductor outputs (24 VDC)
0V A2 PZE

L-

` Feedback loop

Feedback loop Automatic reset Monitored reset


Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-258
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

` Setting the delay time

5s 6s 7s 8s

8A 7A 6A 5A 8A 7A 6A 5A 8A 7A 6A 5A 8A 7A 6A 5A

8s 8s 8s 8s
7s 7s 7s 7s
6s 6s 6s 6s
5s 5s 5s 5s

5s 5s 5s 5s
6s
7s
6s
7s
6s
7s
6s
7s 2.2
8s 8s 8s 8s

8B 7B 6B 5B 8B 7B 6B 5B 8B 7B 6B 5B 8B 7B 6B 5B

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-259
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

Terminal configuration
u
g
b
n
m
le
K

A1 17 27 37 8A 7A 6A 5A
P4
8s
PZE X4VP8 7s
6s
CH. 1 5s
CH. 2
17 27 37 47
5s
6s
18 28 38 48 7s
8s

17240
2.2 P3
A2 18 28 38 8B 7B 6B 5B
P1
Y1 Y2 47 48

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-260
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


number of cycles from which failures Corriente nominal de servicio (A)
10
AC1: 230 V
due to wear must be expected. The Nominale bedrijfsstroom (A)
wear is mainly caused by the electrical
Nominal operating current (A)

DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)

AC15: 230 V
Courant coupé (A)

0.1
GB

NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Número de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SF4 Bsp

` Inductive load: 2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 400 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 400 000 cycles, the PFH value freewheel diodes for spark suppres-
(see technical details) can be used in sion.
][Technische Daten Kontaktvervielfachung

the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1200 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 5.0 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-261
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

Electrical data
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
2.2 SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.48E-09
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 1.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 320 ms
with automatic reset after power on max. 500 ms
Delay time tV: selectable 5,00 s; 6,00 s; 7,00 s; 8,00 s No. 777584
5,00 s; 6,00 s; 7,00 s; 8,00 s No. 787584
Time accuracy -50 %/+50 %
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777584
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777584
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777584
Torque setting with screw terminals 0.50 Nm No. 777584
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787584
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787584
Stripping length 8 mm No. 787584

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-262
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL d of EN ISO 13849-1
PZE X4VP8

Mechanical data
Dimensions
Height 101.0 mm No. 787584
94.0 mm No. 777584
Width 45.0 mm
Depth 121.0 mm
Weight 325 g No. 787584
Technische Daten_Satz No.
330 g No. 777584

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the 2.2
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2009-03 apply.
Bestelldaten

Order reference

Type Features Terminals Order no.


PZE X4VP8 C 24 VDC 8 s selectable Spring-loaded terminals 787 584
PZE X4VP8 24 VDC 8 s selectable Screw terminals 777 584

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-263
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Unit features Safety features

` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

– 5 safety contacts (N/O), instanta- quirements:


neous ` The contact expansion module ex-
` 2 semiconductor outputs pands an existing circuit. As the
` LED indicator for: output relays are monitored via the
– Switch status channel 1/2 base unit's feedback loop, the safe-
– Supply voltage ty functions on the existing circuit
` Semiconductor outputs signal: are transferred to the contact ex-
– Switch status channel 1/2 pansion module.
– Supply voltage is present ` The safety function remains effec-
1002022-EN-02-2011-11
PZE
2.2 toX5P
Contact
Up
Gertebild
PLexpansion
e of EN ISO 13849-1
` Plug-in connection terminals (either tive in the case of a component fail-
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen
spring-loaded terminal or screw ure.
2.2 creasing the number of available con- terminal) ` Earth fault in the feedback loop:
tacts ` See order reference for unit types Detected, depending on the base
unit that is used.
Approvals Unit description ` Earth fault in the input circuit:
The output relays de-energise and
The unit meets the requirements of the safety contacts open.
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

PZE X5P EN 60947-5-1, EN 60204-1 and


VDE 0113-1. The contact expansion
module is used to increase the number
‹ of instantaneous safety contacts avail-
able on a base unit. Base units are all
safety relays with feedback loop mon-
‹ itoring.
The category that can be achieved in
accordance with EN 954-1 and
‹ EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
pansion module may not exceed this.
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 K1 K1 U Y4 K2 U Y3 Y1 13 23 33 43 53

~
Input Input
= K1

Power
K2

0 V 24 V

Y30 Y31 Y32 Y35 Y2 14 24 34 44 54

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-264
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Function description ` Dual-channel operation:


][Funktionen PZE zweikanalig

– two redundant input circuits af-


` Single-channel operation: one in- fect one output relay
][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re- – Detection of shorts across con-
lays tacts is also possible

Timing diagram
fk
s
u
o
n
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe 2.2


Feedback

Out semi CH

Out semi RUN


t1 t2 t1 t2

Key
` Power: Supply voltage ` Out semi CH: Semiconductor out- ` Feedback: Feedback loop Y1-Y2
` Input: Input circuits K1, K2 put switch status channel 1/2 ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` Out semi RUN: Semiconductor out- ` t2: Delay-on de-energisation
23-24, 33-34, 43-44, 53-54 put supply voltage

Wiring

Please note:
][Verdrahtung_Si_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-
44, 53-54 are safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-265
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

2.2
Input circuit Single-channel Dual-channel
E-STOP
K1 K1
without detection of shorts across con-
U U
tacts
K2 K2
Y3 Y3
Y4 PZE Y4 PZE

E-STOP
K1
with detection of shorts across contacts
U
K2
Y3
Y4 PZE

` Feedback circuit

Y1 and Y2 are feedback loop inputs on the


base unit Y1 Y1

Y2 Y2
PZE

` Semiconductor output

Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-266
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Terminal configuration
u
g
b
n
m
le
K

A1 Y31 Y32 Y35 13 23 33 43


P3
K1 K2 Y1 53
P1

PZE X5P
13 23 33 43 53 Y1
POWER
CH. 1
CH. 2
14 24 34 44 54 Y2

2.2
P1
U K1 Y2 54
P4
A2 Y30 Y4 Y3 14 24 34 44

Installation Dimensions in mm (")

` The safety relay should be installed * with spring-loaded terminals


Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.76")

ing a fixing element (e.g. retaining


bracket or an end angle).

94 (3.70")
* 101 (3.98") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-267
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten Kontaktvervielfachung

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 3.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 5

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-268
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC

Voltage tolerance -20 %/+20 %


Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 120 Ohm
dual-channel without detect. of shorts across contacts at UB DC 240 Ohm
dual-channel with detect. of shorts across contacts at UB DC 4 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 16 ms
with automatic reset max. 30 ms
with automatic reset after power on typ. 15 ms
with automatic reset after power on max. 20 ms
Delay-on de-energisation
with E-STOP typ. 13 ms
with E-STOP max. 30 ms
with power failure typ. 110 ms
with power failure max. 150 ms
Supply interruption before de-energisation 20 ms
Supply interruption before de-energisation in the input circuit 8.0 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-269
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777150
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777150
2.2 without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777150
Torque setting with screw terminals 0.50 Nm No. 777150
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787150
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787150
Stripping length 8 mm No. 787150
Dimensions
Height 101.0 mm No. 787150
94.0 mm No. 777150
Width 45.0 mm
Depth 121.0 mm
Weight 255 g No. 787150
Technische Daten_Satz No.
260 g No. 777150

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2007-09 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-270
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE X5P

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 8.00 A
2 8.00 A
3 6.50 A
4 5.60 A
5 5.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PZE X5P C 24 VDC Spring-loaded terminals 787 150 2.2
PZE X5P 24 VDC Screw terminals 777 150

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
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Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

Unit features EN ISO 13849-1 depends on the cate-


gory of the base unit. The contact ex-
` Positive-guided relay outputs: pansion module may not exceed this.
Gertemerkmale

– 8 safety contacts (N/O), instanta-


neous Safety features
– 1 auxiliary contact (N/C), instan-
taneous The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

` Safe separation of safety contacts quirements:


23-24 ... 83-84 from input circuits ` The contact expansion module ex-
K1-U2, K2-U2, Y3-Y4, feedback pands an existing circuit. As the
loop Y1-Y2 and auxiliary contact output relays are monitored via the
91-92. base unit's feedback loop, the safe-
PZE
1002015-EN-02-2011-11
2.2 to9P
Contact
Up
Gertebild
PLexpansion
e of EN ISO 13849-1
` LED indicator for: ty functions on the existing circuit
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen
– Switch status channel 1/2 are transferred to the contact ex-
2.2 creasing the number of available con- – Supply voltage pansion module.
tacts ` Plug-in connection terminals (either ` The safety function remains effec-
spring-loaded terminal or screw tive in the case of a component fail-
Approvals terminal) ure.
` See order reference for unit types ` Earth fault in the feedback loop:
Detected, depending on the base
PZE 9P Unit description unit that is used.
` Earth fault in the input circuit:
The unit meets the requirements of The output relays de-energise and
][Gertebeschreibung PZE Schalt_Steu

‹ EN 60204-1 and IEC 60204-1. The the safety contacts open.


contact expansion module is used to
increase the number of contacts avail-
‹ able on a base unit. Base units are all
` Safety relays with feedback loop
` Programmable safety systems with
‹ feedback loop
The category that can be achieved in
accordance with EN 954-1 and
Zulassungen

Block diagram

* Galvanic isolation in accordance with EN 60947-1, 6 kV (see unit features)


Blockschaltbild

UB = 24 V AC/DC UB = 24 V AC/DC
*
A1 A2 B1 B2 K1 U1 K2 U2 Y3 Y4 Y1 13 23 33 43 53 63 73 83 91

~ ~
Input
= = K1

Power Power

= K2

~
A1 A2 Y2 14 24 34 44 54 64 74 84 92
UB = 100 - 240 V AC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

Function description ` Dual-channel operation:


][Funktionen PZE zweikanalig

– two redundant input circuits af-


` Single-channel operation: one in- fect one output relay
][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re- – Detection of shorts across con-
lays tacts is also possible

Timing diagram
f
x
u
w
k
n
o
K
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe

Output aux. 2.2


Feedback
t1 t2 t1 t2

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` Feedback: Feedback loop Y1-Y2
` Input: Input circuits K1-U1, K2-U2, 23-24, 33-34, 43-44, 53-54, 63-64, ` t1: Switch-on delay
Y3-Y4 73-74, 83-84 ` t2: Delay-on de-energisation
` Output aux: Auxiliary contacts 91-
92

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-
44, 53-54, 63-64, 73-74, 83-84 are
safety contacts, output 91-92 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-273
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC/DC AC/DC


Order no.: 777148, 787148 Order no. 777148, 787148
UB = 100 - 240 V UB = 24 V
A1 L1/L+ B1 L1/L+
A2 N/L-

B2 PE B2 N/L-

Order no. 777140, 787140


2.2 UB = 24 V
A1 L1/L+

A2 N/L-

` Input circuit

Input circuit Single-channel Dual-channel


without detection of shorts across con-
K1 K1
tacts
U1 U1
K2 K2
U2 U2
Y3 Y3
Y4 PZE Y4 PZE

with detection of shorts across contacts


K1
U1
K2
U2
Y3
Y4 PZE

` Feedback loop

Y1 and Y2 are feedback loop inputs on the


base unit Y1 Y1

Y2 Y2
PZE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

Terminal configuration

UB = 24 VAC/DC
Klemmenbelegung

A1 U1 K1 K1 K2 U2 Y1 91 13 23 33 43 53 63 73 83
P4 P5

PZE 9P
Y1 91 13 23 33 43 53 63 73 83
POWER
CH. 1
CH. 2

Y2 92 14 24 34 44 54 64 74 84 2.2
P4 P5
A2 Y3 Y4 Y2 92 14 24 34 44 54 64 74 84

UB = 24 VAC/DC, 100 – 240 VAC/DC

A1 B1 K1 K2 U2 Y1 91 13 23 33 43 53 63 73 83
P4 P5

PZE 9P AC
Y1 91 13 23 33 43 53 63 73 83
POWER
CH. 1
CH. 2

Y2 92 14 24 34 44 54 64 74 84

P4 P5
A2 B2 U1 K1 Y3 Y4 Y2 92 14 24 34 44 54 64 74 84

Installation Dimensions

` The safety relay should be installed


Montage_PNOZ_X g
n
u
s
e
m
b
A

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
121 (4.76")

on a vertical DIN rail (35 mm) by us-


ing a fixing element (e.g. retaining
bracket or an end angle).

75 (2.95") 90
(3.54")
87 (3.42")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
2.2

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIR_SLR Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 4,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 4,000,000 cycles, the PFH val- sion.
][Technische Daten Kontaktvervielfachung

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V, 100 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 6.0 VA No. 777148, 787148
9.5 VA No. 777140, 787140
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 8
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 50 Ohm
single-channel at UB AC 80 Ohm
dual-channel without detect. of shorts across contacts at UB DC 100 Ohm
dual-channel without detect. of shorts across contacts at UB AC 160 Ohm
dual-channel with detect. of shorts across contacts at UB DC 3 Ohm No. 777148, 787148
5 Ohm No. 777140, 787140
dual-channel with detect. of shorts across contacts at UB AC 10 Ohm No. 777140, 787140
8 Ohm No. 777148, 787148
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 25 ms No. 777148, 787148
30 ms No. 777140, 787140
with automatic reset max. 30 ms No. 777148, 787148
40 ms No. 777140, 787140
with automatic reset after power on typ. 30 ms No. 777140, 787140
40 ms No. 777148, 787148
with automatic reset after power on max. 40 ms No. 777140, 787140
50 ms No. 777148, 787148

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
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Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

Times
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 110 ms No. 777140, 787140
125 ms No. 777148, 787148
with power failure max. 200 ms
with power failure typ. UB AC/DC: 100 V No. 777148, 787148 150 ms No. 777148, 787148
with power failure max. UB AC/DC: 100 V No. 777148, 787148 200 ms No. 777148, 787148
with power failure typ. UB AC : 240 V 270 ms No. 777148, 787148
with power failure max. UB AC : 240 V 400 ms No. 777148, 787148
Supply interruption before de-energisation 150 ms No. 777148, 787148
20 ms No. 777140, 787140
Supply interruption before de-energisation in the input circuit 10.0 ms
2.2 Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777140, 777148
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777140, 777148
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777140, 777148
Torque setting with screw terminals 0.50 Nm No. 777140, 777148
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787140, 787148
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787140, 787148
Stripping length 8 mm No. 787140, 787148
Dimensions
Height 87.0 mm
Width 90.0 mm
Depth 121.0 mm
Weight 425 g No. 787140
430 g No. 777140
445 g No. 787148
450 g No. 777148
Technische Daten_Satz No.

No. stands for order number.


Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-278
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PZE 9P

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values. 2.2


The standards current on 2008-04 apply.
][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 8.00 A 8.00 A
2 8.00 A 8.00 A
3 8.00 A 8.00 A
4 7.10 A 7.10 A
5 6.30 A 6.30 A
6 5.80 A 5.80 A
7 5.40 A 5.40 A
8 5.00 A 5.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PZE 9P C 24 VAC/DC Spring-loaded terminals 787 140
PZE 9P 24 VAC/DC Screw terminals 777 140
PZE 9P C 24 VAC/DC, Spring-loaded terminals 787 148
100 - 240 VAC/DC
PZE 9P 24 VAC/DC, Screw terminals 777 148
100 - 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
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Relays for functional safety

Relays relays
Safety
2.3 for functional
PNOZsigma
safety

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


2.3-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety

Contents Page

Safety relays PNOZsigma

E-STOP relays, safety gate monitors


PNOZ s1 2.3-2
PNOZ s2 2.3-10
PNOZ s3 2.3-19
PNOZ s4 2.3-28
PNOZ s4.1 2.3-38
PNOZ s5 2.3-47

Two-hand control devices


PNOZ s6 2.3-58
PNOZ s6.1 2.3-67

Contact expansion 2.3


PNOZ s7 2.3-78
PNOZ s7.1 2.3-86
PNOZ s7.2 2.3-97
PNOZ s8 2.3-107
PNOZ s10 2.3-114
PNOZ s11 2.3-122
PNOZ s22 2.3-130

Safe timer relay/contact expansion modules


PNOZ s9 2.3-137

Speed monitoring
PNOZ s30 2.3-148

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.3-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

Unit features Unit description

` Relay outputs: The safety relay meets the require-


Gertemerkmale Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

– 2 safety contacts (N/O), instanta- ments of EN 60947-5-1, EN 60204-1


neous and VDE 0113-1 and may be used in
` 1 semiconductor output applications with
` Connection options for: ` E-STOP pushbuttons
– E-STOP pushbutton ` Safety gates
– Safety gate limit switch
– Reset button Safety features
` A connector can be used to con-
nect 1 PNOZsigma contact ex- The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil
1001965-EN-02-2010-10
PNOZ
2.3 to PL
E-STOP
Up
Gertebild
s1relays,
c of ENsafety
ISO 13849-1
gate monitors

Safety relay for monitoring E-STOP


][Bildunterschrift
pander module requirements:
pushbuttons and safety gates. ` LED indicator for: ` The circuit is redundant with built-in
– Supply voltage self-monitoring.
Approvals – Input status, channel 1 ` The safety function remains effec-
2.3 – Input status, channel 2 tive in the case of a component fail-
– Switch status, safety contacts ure.
PNOZ s1 – Reset circuit ` The correct opening and closing of
– Error the safety function relays is tested
` Plug-in connection terminals (either automatically in each on-off cycle.
‹ spring-loaded terminal or screw ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

terminal)

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 13 23

=
Input
= K1
expansion
Interface

unit

Power
K2
Reset/
Start

S34 Y32 14 24

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

Function description ` Automatic start: Unit is active once connecting contact expander mod-
the input circuit has been closed. ules or external contactors/relays;
` Single-channel operation: no re- ` Manual reset: Unit is active once A connector can be used to con-
][Funktionen_einkanalig ][Funktionen_manuStart

dundancy in the input circuit, earth the input circuit is closed and then nect 1 PNOZsigma contact ex-
faults in the reset and input circuit the reset circuit is closed. pander module.
are detected. ` Increase in the number of available
][Funktionen_Kontaktvervielfachung_PNOZsigma

instantaneous safety contacts by


][Funktionen_autoStart

Timing diagram
s
n
o
u
_
rm
g
a
itd
e
][Z

1 2
a b

POWER

Reset/Start

Input 2.3
Output safe

Semi
t1 t2 t1 t2 t1 t2 t1 t2
t3

Key
` Power: Supply voltage ` c: Automatic reset ` t1: Switch-on delay
` Reset/Start: Reset circuit S34 ` d: Manual reset ` t2: Delay-on de-energisation
` Input: Input circuits A1-A2 ` a: Input circuit closes before reset ` t3: Recovery time
` Output safe: Safety contacts 13-14, circuit
23-24 ` b: Reset circuit closes before input
` Semi: Semiconductor outputY32 circuit

Wiring

Please note:
][Verdrahtung_Si_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24 are safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen

Supply voltage AC DC

S1
A1 L+

A2 L-

` Input circuit

Input circuit Single-channel Dual-channel

2.3 E-STOP S1
without detection of shorts across con- A1 L+
tacts

Safety gate
without detection of shorts across con-
tacts S1
A1 L+

` Reset circuit

Reset circuit Reset circuit Feedback circuit


Automatic reset
A1
A1 K5 K6
S34
13 (23) L1
K5 N
14 (24)
S34
K6

Manual reset S3
S3 A1
A1 K5 K6
S34
13 (23) L1
K5
14 (24) N
S34 K6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-4
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E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

` Semiconductor output

*
Y32 PLC Input

*Connect together the 0V connections on all the external power supplies

` Key

S1 E-STOP pushbutton
S3 Reset button

Switch operated

Gate open 2.3

Gate closed

INFORMATION
][Betriebsbereitschaft_herstellen_Info_Grundgert_DB

If a base unit and a contact expansion


module from the PNOZsigma range
are linked via the connector, no addi-
tional wiring is necessary.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install base unit without contact ex-


][Montage_PNOZsigma g
n
u
s
e
m
b
A

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
120 (4.72")

` Remove the plug terminator at the


side of the base unit and at the con-
tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail. 98 (3.86")
12,5 (0.69")

Installation in control cabinet * 100 (3,94")


` The safety relay should be installed
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
Technical details PNOZsigma

and operation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 60.0 mA
2.3
Reset circuit DC: 24.0 V 20.0 mA
Feedback loop DC: 24.0 V 20.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 720 VA
Safety contacts: DC1 at 24 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 72 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 1.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Contact material AgSnO2
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 4A
Blow-out fuse, slow
Safety contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL c (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.00E-07
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 5.95E-03
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 100 ms
with automatic reset max. 150 ms
with automatic reset after power on typ. 100 ms
with automatic reset after power on max. 150 ms
with manual reset typ. 50 ms
with manual reset max. 60 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

Times
Delay-on de-energisation
with E-STOP typ. 30 ms
with E-STOP max. 40 ms
with power failure typ. 30 ms
with power failure max. 40 ms
Recovery time at max. switching frequency 1/s
after E-STOP 100 ms
after power failure 100 ms
Supply interruption before de-energisation 10 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
2.3 Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750101
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750101
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750101
Torque setting with screw terminals 0.50 Nm No. 750101
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751101
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751101
Stripping length 9 mm No. 751101
Dimensions
Height 100.0 mm No. 751101
98.0 mm No. 750101
Width 12.5 mm
Depth 120.0 mm
Weight 105 g
Technische Daten_Satz No.

No. stands for order number.


Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL c of EN ISO 13849-1
PNOZ s1

INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 3.00 A
2 3.00 A
Bestelldaten

2.3
Order reference

Type Features Terminals Order no.


PNOZ s1 24 VDC With screw terminal 750 101
PNOZ s1 C 24 VDC With spring-loaded terminal 751 101

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

Unit features Unit description

` Positive-guided relay outputs: The safety relay meets the require-


Gertemerkmale Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

– 3 safety contacts (N/O), instanta- ments of EN 60947-5-1, EN 60204-1


neous and VDE 0113-1 and may be used in
– 1 auxiliary contact (N/C), instan- applications with
taneous ` E-STOP pushbuttons
` Safe separation of safety contacts ` Safety gates
from all other circuits
` 1 semiconductor output Safety features
` Connection options for:
– E-STOP pushbutton The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

1001968-EN-03-2011-11
PNOZ
2.3 to PL
E-STOP
Up
Gertebild
s2relays,
e of ENsafety
ISO 13849-1
gate monitors

– Safety gate limit switch requirements:


Safety relay for monitoring E-STOP
][Bildunterschrift

– Reset button ` The circuit is redundant with built-in


pushbuttons and safety gates. ` A connector can be used to con- self-monitoring.
nect 1 PNOZsigma contact ex- ` The safety function remains effec-
Approvals pander module tive in the case of a component fail-
2.3
` Operating modes can be set via ro- ure.
tary switch ` The correct opening and closing of
PNOZ s2 ` LED indicator for: the safety function relays is tested
` Supply voltage automatically in each on-off cycle.
` Input status, channel 1 ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

‹
` Input status, channel 2
` Switch status, safety contacts
` Reset circuit
‹
` Error
` Plug-in connection terminals (either
spring-loaded terminal or screw
‹ terminal)
` See order reference for unit types
Gertemerkmale

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

*
A1 A2 13 23 33 41

=
Input
= K1
expansion
Interface

unit

Power
K2
Reset/
Start

S34 Y32 14 24 34 42

* Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

Function description ` Monitored reset with falling edge: is closed after the waiting period
][Funktionen_berStart_fall_Flanke

Unit is active once has elapsed (see technical details).


` Single-channel operation: no re- – the input circuit is closed and ` Increase in the number of available
][Funktionen_einkanalig ][Funktionen_Kontaktvervielfachung_PNOZsigma

dundancy in the input circuit, earth then the reset circuit is closed instantaneous safety contacts by
faults in the reset and input circuit and opened again. connecting contact expander mod-
are detected. – the reset circuit is closed and ules or external contactors/relays;
` Automatic start: Unit is active once then opened again once the in- A connector can be used to con-
][Funktionen_autoStart

the input circuit has been closed. put circuit is closed. nect 1 PNOZsigma contact ex-
` Manual reset: Unit is active once ` Monitored reset with rising edge: pander module.
][Funktionen_manuStart ][Funktionen_berStart_steig_Flanke

the input circuit is closed and then Unit is active once the input circuit
the reset circuit is closed. is closed and once the reset circuit

Timing diagram
S
x
2
1
o
u
b
U
In
s
O
N
P
_
rm
g
a
itd
e
][Z

1 2 3 4
a b a b a b

Reset/Start 2.3
POWER/Input
Output safe

Output aux.

Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t1 t2 t3 t4 t1 t2 t1 t2

Key
` Power: Supply voltage ` Out semi: Semiconductor ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S34 outputY32 circuit
` Input: Input circuits A1-A2 ` c: Automatic reset ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` d: Manual reset ` t2: Delay-on de-energisation
23-24, 33-34 ` e: Monitored reset with rising edge ` t3: Waiting period
` Output aux: Auxiliary contacts 41- ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
42 ` a: Input circuit closes before reset closed
circuit

Wiring

Please note: ` Sufficient fuse protection must be


][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical provided on all output contacts with


details” must be followed. capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

S1
A1 L+

A2 L-

` Input circuit

Input circuit Single-channel Dual-channel

2.3 E-STOP S1
without detection of shorts across con- A1 L+
tacts

Safety gate
without detection of shorts across con-
tacts S1
A1 L+

` Reset circuit/feedback loop

Reset circuit/feedback loop Reset circuit Feedback circuit


Automatic reset
A1
A1 K5 K6
S34
13 (23,33) L1
K5 N
14 (24,34)
S34
K6

Manual/monitored reset S3
S3 A1
A1 K5 K6
S34
13 (23,33) L1
K5
14 (24,34) N
S34 K6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

` Semiconductor output

*
Y32 PLC Input

*Connect together the 0V connections on all the external power supplies

` Key

S1 E-STOP pushbutton
S3 Reset button

Gate open

Gate closed 2.3

INFORMATION
][Betriebsbereitschaft_herstellen_Info_Grundgert_DB

If a base unit and a contact expansion


module from the PNOZsigma range
are linked via the connector, no addi-
tional wiring is necessary.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install base unit without contact ex- *with spring-loaded terminals


][Montage_PNOZsigma Abmessungen

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86")
17,5
` The safety relay should be installed * 100 (3,94") (0.69")
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
Technical details PNOZsigma

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 75.0 mA
Reset circuit DC: 24.0 V 7.0 mA
Feedback loop DC: 24.0 V 7.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
2.3 External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.50E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.13E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 75 ms
with automatic reset max. 250 ms
with automatic reset after power on typ. 75 ms
with automatic reset after power on max. 250 ms
with manual reset typ. 75 ms
with manual reset max. 250 ms
on monitored reset with rising edge typ. 75 ms
on monitored reset with rising edge max. 250 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 50 ms
with E-STOP max. 70 ms
with power failure typ. 50 ms
with power failure max. 70 ms
Recovery time at max. switching frequency 1/s
after E-STOP 100 ms
after power failure 100 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

Times
Waiting period with a monitored reset
with rising edge 100 ms
with falling edge 110 ms
Min. start pulse duration with a monitored reset
with rising edge 100 ms
with falling edge 100 ms
Supply interruption before de-energisation 10 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III 2.3
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750102
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750102
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750102
Torque setting with screw terminals 0.50 Nm No. 750102
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751102
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751102
Stripping length 9 mm No. 751102
Dimensions
Height 102.0 mm No. 751102
96.0 mm No. 750102
Width 17.5 mm
Depth 120.0 mm
Weight 170 g
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s2

INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 6.00 A
3 5.00 A
2.3 Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s2 24 VDC With screw terminal 750 102
PNOZ s2 C 24 VDC With spring-loaded terminal 751 102

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

Unit features Unit description

` Positive-guided relay outputs: The safety relay meets the require-


Gertemerkmale Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

– 2 safety contacts (N/O), instanta- ments of EN 60947-5-1, EN 60204-1


neous and VDE 0113-1 and may be used in
` 1 semiconductor output applications with
` Connection options for: ` E-STOP pushbuttons
– E-STOP pushbutton ` Safety gates
– Safety gate limit switch ` Light beam devices
– Reset button
– Light barriers Safety features
– PSEN
1001969-EN-04-2011-09
PNOZ
2.3 to PL
E-STOP
Up
Gertebild
s3relays,
e of ENsafety
ISO 13849-1
gate monitors

Safety relay for monitoring E-STOP ` A connector can be used to con- The relay meets the following safety
][Bildunterschrift_NOT_Sch.tuer_Licht ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

pushbuttons, safety gates and light nect 1 PNOZsigma contact ex- requirements:
beam devices pander module ` The circuit is redundant with built-in
` Operating modes can be set via ro- self-monitoring.
Approvals tary switch ` The safety function remains effec- 2.3
` LED indicator for: tive in the case of a component fail-
– Supply voltage ure.
PNOZ s3 – Input status, channel 1 ` The correct opening and closing of
– Input status, channel 2 the safety function relays is tested
– Switch status channel 1/2 automatically in each on-off cycle.
‹ – Reset circuit ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

– Error
` Plug-in connection terminals (either
‹ spring-loaded terminal or screw
terminal)

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 13 23

=
Input Input
= K1
expansion
Interface

unit

Power
K2
Reset/
Start

S34 Y32 14 24

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-19
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

Function description – short circuits in the input circuit ` Monitored reset with rising edge:
and, with a monitored reset, in Unit is active once the input circuit
` Single-channel operation: no re- the reset circuit too, is closed and once the reset circuit
][Funktionen_ein_zweikanalig_ohne Quer

dundancy in the input circuit, earth – shorts between contacts in the is closed after the waiting period
faults in the reset circuit and input input circuit. has elapsed (see technical details).
circuit are detected. ` Automatic reset: Unit is active once ` Reset with start-up test: The unit
][Funktionen_auto_manu_Start ][Funktionen_Start_Anlauftest

` Dual-channel operation without de- the input circuit has been closed. checks whether safety gates that
tection of shorts across contacts: ` Manual reset: Unit is active once are closed are opened and then
redundant input circuit, detects the input circuit is closed and then closed again when supply voltage
– earth faults in the reset and input the reset circuit is closed. is applied.
circuit, ` Monitored reset with falling edge: ` Increase in the number of available
][Funktionen_berStart_fall_Flanke ][Funktionen_Kontaktvervielfachung_PNOZsigma

– short circuits in the input circuit Unit is active once instantaneous safety contacts by
and, with a monitored reset, in – the input circuit is closed and connecting contact expander mod-
the reset circuit too. then the reset circuit is closed ules or external contactors/relays;
` Dual-channel operation with detec- and opened again. A connector can be used to con-
][Funktionen_zweikanalig_mit Quer

tion of shorts across contacts: re- – the reset circuit is closed and nect 1 PNOZsigma contact ex-
2.3 dundant input circuit, detects then opened again once the in- pander module.
– earth faults in the reset and input put circuit is closed.
circuit,
][Funktionen_berStart_steig_Flanke

Timing diagram
S
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z

1 2 3 4
a b a b a b

POWER

Reset/Start

Input

Output safe

Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t1 t2 t3 t4 t1 t2 t1 t2

Key
` Power: Supply voltage ` c: Automatic reset ` t1: Switch-on delay
` Reset/Start: Reset circuit S12-S34 ` d: Manual reset ` t2: Delay-on de-energisation
` Input: Input circuits S11-S12, S21- ` e: Monitored reset with rising edge ` t3: Waiting period
S22 ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset closed
23-24 circuit
` Out semi: Semiconductor ` b: Reset circuit closes before input
outputY32 circuit

Wiring

Please note:
][Verdrahtung_Si_unverz

Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24 are safety Rlmax = max. overall cable resist-
contacts. ance (see technical details)
` To prevent contact welding, a fuse Rl /km = cable resistance/km
should be connected before the ` Use copper wire that can withstand
output contacts (see technical de- 60/75 °C.
tails). ` Sufficient fuse protection must be
` Calculation of the max. cable runs provided on all output contacts with
lmax in the input circuit: capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

Input circuit Single-channel Dual-channel


E-STOP
without detection of shorts across con- S11
S1
S11
S1
2.3
tacts S12
S22 S12
S22

E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22

Safety gate
with detection of shorts across contacts

S11
S1
S12 S2
S21
S22

Light beam device or safety switch with 24 V DC


detection of shorts across contacts via
ESPE
A2 S12
S22
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

` Reset circuit/feedback loop

Reset circuit/feedback loop Reset circuit Feedback circuit


Automatic reset
S12
S12 K5 K6
S34
13 (23) L1
14 (24) K5 N
S34
K6

Manual/monitored reset S3
S3 S12
S12 K5 K6
S34
13 (23) L1
K5
14 (24) N
S34 K6

2.3
` Semiconductor output

*
Y32 PLC Input

*Connect together the 0V connections on all the external power supplies

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install base unit without contact ex- *with spring-loaded terminals


][Montage_PNOZsigma Abmessungen

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86")
17,5
` The safety relay should be installed * 100 (3,94") (0.69")
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Conventional thermal current 6.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C 2.3
Safety contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
dual-channel without detect. of shorts across contacts at UB DC 60 Ohm
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
Min. input resistance when switching on 110 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 60 ms
Recovery time at max. switching frequency 1/s
after E-STOP 100 ms
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 250 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

Times
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
2.3 Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750103
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750103
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750103
Torque setting with screw terminals 0.50 Nm No. 750103
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751103
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751103
Stripping length 9 mm No. 751103
Dimensions
Height 102.0 mm No. 751103
96.0 mm No. 750103
Width 17.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
140 g

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s3

INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s3 24 VDC With screw terminals 750 103
PNOZ s3 C 24 VDC With spring-loaded terminals 751 103

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Unit features Unit description

` Positive-guided relay outputs: The safety relay meets the require-


Gertemerkmale Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

– 3 safety contacts (N/O), instanta- ments of EN 60947-5-1, EN 60204-1


neous and VDE 0113-1 and may be used in
– 1 auxiliary contact (N/C), instan- applications with
taneous ` E-STOP pushbuttons
` 1 semiconductor output ` Safety gates
` Connection options for: ` Light beam devices
– E-STOP pushbutton
– Safety gate limit switch Safety features
1001742-EN-04-2011-08
PNOZ
2.3 to PL
E-STOP
Up
Gertebild
s4relays,
e of ENsafety
ISO 13849-1
gate monitors
– Reset button
– Light barriers The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

Safety relay for monitoring E-STOP


][Bildunterschrift_NOT_Sch.tuer_Licht

– PSEN requirements:
pushbuttons, safety gates and light ` A connector can be used to con- ` The circuit is redundant with built-in
beam devices nect 1 PNOZsigma contact ex- self-monitoring.
2.3 pander module ` The safety function remains effec-
Approvals ` Operating modes can be set via ro- tive in the case of a component fail-
tary switch ure.
` LED indicator for: ` The correct opening and closing of
PNOZ s4 – Supply voltage the safety function relays is tested
– Input status, channel 1 automatically in each on-off cycle.
– Input status, channel 2 ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

‹
– Switch status, safety contacts
– Reset circuit
– Error
‹
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
‹

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2
il
tb
a
h
s
k
c
lo
][B
T
N
S
rW
u
*n
_
d S11 S12 S21 S22 13 23 33 41

=
)*

(~)* Input Input


= K1
(

expansion
Interface

unit

Power
K2
Reset/
Start

S34 Y32 14 24 34 42

*only with UB = 48 – 240 V AC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Function description and, with a monitored reset, in is closed after the waiting period
the reset circuit too, has elapsed (see technical details).
` Single-channel operation: no re- – shorts between contacts in the ` Reset with start-up test: The unit
][Funktionen_einkanalig ][Funktionen_Start_Anlauftest

dundancy in the input circuit, earth input circuit. checks whether safety gates that
faults in the reset and input circuit ` Automatic start: Unit is active once are closed are opened and then
][Funktionen_autoStart

are detected. the input circuit has been closed. closed again when supply voltage
` Dual-channel operation without de- ` Manual reset: Unit is active once is applied.
][Funktionen_zweikanalig_ohne_quer ][Funktionen_manuStart

tection of shorts across contacts: the input circuit is closed and then ` Increase in the number of available
][Funktionen_Kontaktvervielfachung_PNOZsigma

redundant input circuit, detects the reset circuit is closed. instantaneous safety contacts by
– earth faults in the reset and input ` Monitored reset with falling edge: connecting contact expander mod-
][Funktionen_berStart_fall_Flanke

circuit, Unit is active once ules or external contactors/relays;


– short circuits in the input circuit – the input circuit is closed and A connector can be used to con-
and, with a monitored reset, in then the reset circuit is closed nect 1 PNOZsigma contact ex-
the reset circuit too. and opened again. pander module.
` Dual-channel operation with detec- – the reset circuit is closed and
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- then opened again once the in-
dundant input circuit, detects put circuit is closed. 2.3
– earth faults in the reset and input ` Monitored reset with rising edge:
][Funktionen_berStart_steig_Flanke

circuit, Unit is active once the input circuit


– short circuits in the input circuit is closed and once the reset circuit

Timing diagram
S
x
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z

1 2 3 4
a b a b a b

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t4 t1 t2 t1 t2

Key
` Power: Supply voltage ` Out semi: Semiconductor output ` b: Reset circuit closes before input
` Reset/start: Reset circuit S34 S34 Y32 circuit
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t1: Switch-on delay
S22 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` e: Monitored reset with rising edge ` t3: Waiting period
23-24, 33-34 ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
` Output aux: Auxiliary contacts 41- ` a: Input circuit closes before reset closed
42 circuit

Wiring

Please note: ` Calculation of the max. cable runs ` Sufficient fuse protection must be
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are Imax =
Rl / km
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display). Rlmax = max. overall cable resist-
` To prevent contact welding, a fuse ance (see technical details)
should be connected before the Rl /km = cable resistance/km
output contacts (see technical de- ` Use copper wire that can withstand
tails). 60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

A1 L
A1 L+

S21 A2 N
A2 L-

` Input circuit

Input circuit Single-channel Dual-channel


2.3 E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S12
S22 S12
S22

E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22

Safety gate
with detection of shorts across contacts

S11
S1
S12 S2
S21
S22

Light beam device or safety switch with 24 V DC


detection of shorts across contacts via
ESPE
(only when UB = 24 VDC) A2 S12
S22
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

` Reset circuit/feedback loop

Reset circuit/feedback loop Reset circuit Feedback circuit


Automatic reset
S12
S12 K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
S34
K6

Manual/monitored reset S3
S3 S12
S12 K5 K6
S34
13 (23,33) L1
14 (24,34) K5
N
S34 K6

2.3
` Semiconductor output

*
Y32 PLC Input

*Connect together the 0V connections on all the external power supplies

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install base unit without contact ex- *with spring-loaded terminals


][Montage_PNOZsigma Abmessungen

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86") 22,5
` The safety relay should be installed * 100 (3,94")
(0.88")

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
Lebensdauerkurve

UB 24 VDC

2.3

Example
Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A


` Utilisation category: AC15
` Contact service life: 2,000,000 cy-
cles
Provided the application requires few-
er than 2,000,000 cycles, the PFH val-
ue (see technical details) can be used
in the calculation.
To increase the service life, sufficient
spark suppression must be provided
on all output contacts. With capacitive
loads, any power surges that occur
must be noted. With contactors, use
freewheel diodes for spark suppres-
sion.
Lebensdauerkurve

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

UB 48-240 VAC/DC

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA No. 750134, 751134
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %, 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 750134, 751134
5.0 A No. 750104, 751104
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750134, 751134
5.0 A No. 750104, 751104
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 750134, 751134
5.0 A No. 750104, 751104
2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750134, 751134
5.0 A No. 750104, 751104
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 750104, 751104
6 A No. 750134, 751134
Auxiliary contacts: 10 A No. 750104, 751104
6 A No. 750134, 751134
Blow-out fuse, slow
Safety contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Auxiliary contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Auxiliary contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm No. 750134, 751134
dual-channel without detect. of shorts across contacts at UB DC 30 Ohm No. 750134, 751134
60 Ohm No. 750104, 751104
dual-channel without detect. of shorts across contacts at UB AC 30 Ohm No. 750134, 751134
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm No. 750134, 751134
Min. input resistance when switching on 110 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Times
Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 80 ms
2.3 Recovery time at max. switching frequency 1/s
after E-STOP 100 ms No. 750104, 751104
50 ms No. 750134, 751134
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 150 ms No. 750134, 751134
250 ms No. 750104, 751104
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750104, 750134
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750104, 750134
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750104, 750134
Torque setting with screw terminals 0.50 Nm No. 750104, 750134
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751104, 751134
nals: Flexible with/without crimp connectors

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4

Mechanical data
Spring-loaded terminals: Terminal points per connection 2 No. 751104, 751134
Stripping length 9 mm No. 751104, 751134
Dimensions
Height 102.0 mm No. 751104, 751134
96.0 mm No. 750104, 750134
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 7501040, 751104
210 g No. 751134, 750134
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
2.3
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 6.00 A 6.00 A No. 750134, 751134
2 6.00 A 6.00 A No. 750134, 751134
3 4.50 A No. 750134, 751134 4.50 A No. 750134, 751134
5.00 A No. 750104, 751104
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s4 24 VDC With screw terminals 750 104
PNOZ s4 C 24 VDC With spring-loaded terminals 751 104
PNOZ s4 48 – 240 VAC/DC With screw terminals 750 134
PNOZ s4 C 48 – 240 VAC/DC With spring-loaded terminals 751 134

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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

Unit features Unit description

` Positive-guided relay outputs: The safety relay meets the require-


Gertemerkmale Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

– 3 safety contacts (N/O), instanta- ments of EN 60947-5-1, EN 60204-1


neous and VDE 0113-1 and may be used in
– 1 auxiliary contact (N/C), instan- applications with
taneous ` E-STOP pushbuttons
` 1 semiconductor output ` Safety gates
` Connection options for: ` Light beam devices
– E-STOP pushbutton It is designed for use in furnaces in ac-
][Gertebeschreibung Zusatz SichVentil

– Safety gate limit switch cordance with EN 50156-1.


1001746-EN-02-2011-11
2.3 to PL
E-STOP
Up
PNOZ
Gertebild
s4.1
relays,
e of ENsafety
ISO 13849-1
gate monitors
– Reset button
– Light beam devices Safety features
Safety relay suitable for use on burner
][Bildunterschrift_NOT_Sch.tuer_Licht_FeuerungsAnlage

– PSEN
managements systems to monitor E- – Safety valves for furnaces The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

STOP pushbuttons, safety gates and ` A connector can be used to con- requirements:
light beam devices nect 1 PNOZsigma contact expan- ` The circuit is redundant with built-in
2.3
sion module self-monitoring.
Approvals Operating modes can be set via ro- ` The safety function remains effec-
tary switch tive in the case of a component fail-
` LED for: ure.
PNOZ s4.1 – Supply voltage ` The correct opening and closing of
– Input status, channel 1 the safety function relays is tested
– Input status, channel 2 automatically in each on-off cycle.
‹
– Switch status, safety contacts ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

– Reset circuit
– Error
‹
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
‹

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 T
N
S
tzW
a
s
u
Z S11 S12 S21 S22 13 23 33 41

=
)*

(~)* Input Input


= K1
(

expansion
Interface

unit

Power
K2
Reset/
Start

S34 Y32 14 24 34 42

*only when UB = 48 – 240 V AC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

Function description – short circuits in the input circuit ` Monitored reset with rising edge:
and, with a monitored reset, in Unit is active once the input circuit
` Single-channel operation: no re- the reset circuit too, is closed and once the reset circuit
][Funktionen_einkanalig

dundancy in the input circuit, earth – shorts between contacts in the is closed after the waiting period
faults in the reset and input circuit input circuit. has elapsed (see technical details).
are detected. ` Automatic start: Unit is active once ` Reset with start-up test: The unit
][Funktionen_autoStart ][Funktionen_Start_Anlauftest

` Dual-channel operation without de- the input circuit has been closed. checks whether safety gates that
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: ` Manual reset: Unit is active once are closed are opened and then
][Funktionen_manuStart

redundant input circuit, detects the input circuit is closed and then closed again when supply voltage
– earth faults in the reset and input the reset circuit is closed. is applied.
circuit, ` Monitored reset with falling edge: ` Increase in the number of available
][Funktionen_berStart_fall_Flanke ][Funktionen_Kontaktvervielfachung_PNOZsigma

– short circuits in the input circuit Unit is active once instantaneous safety contacts by
and, with a monitored reset, in – the input circuit is closed and connecting contact expander mod-
the reset circuit too. then the reset circuit is closed ules or external contactors/relays;
` Dual-channel operation with detec- and opened again. A connector can be used to con-
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re- – the reset circuit is closed and nect 1 PNOZsigma contact ex-
dundant input circuit, detects then opened again once the in- pander module. 2.3
– earth faults in the reset and input put circuit is closed.
circuit,
][Funktionen_berStart_steig_Flanke

Timing diagram
S
x
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z

1 2 3 4
a b a b a b

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t4 t1 t2 t1 t2

Key
` Power: Supply voltage ` Out semi: Semiconductor output ` b: Reset circuit closes before input
` Reset/start: Reset circuit S34 S34 Y32 circuit
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t1: Switch-on delay
S22 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` e: Monitored reset with rising edge ` t3: Waiting period
23-24, 33-34 ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
` Output aux: Auxiliary contacts 41- ` a: Input circuit closes before reset closed
42 circuit

Wiring

Please note: ` Calculation of the max. cable runs ` Sufficient fuse protection must be
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are Imax =
Rl / km
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display). Rlmax = max. overall cable resist-
` To prevent contact welding, a fuse ance (see technical details)
should be connected before the Rl /km = cable resistance/km
output contacts (see technical de- ` Use copper wire that can withstand
tails). 60/75 °C.

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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

A1 L
A1 L+

S21 A2 N
A2 L-

` Input circuit

Input circuit Single-channel Dual-channel


2.3 E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S12
S22 S12
S22

E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22

Safety gate
with detection of shorts across contacts

S11
S1
S12 S2
S21
S22

Light beam device or safety switch with 24 V DC


detection of shorts across contacts via
ESPE
(only when UB = 24 VDC) A2 S12
S22
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

` Reset circuit/feedback loop

Reset circuit/feedback loop Reset circuit Feedback circuit


Automatic reset
S12
K5 K6
S12 S34
13 (23,33) L1
14 (24,34) K5 N
S34 K6

Manual/monitored reset S3 S3
S12 S12
K5 K6
S34
13 (23,33) L1
14 (24,34) K5
S34 N
K6
2.3

` Semiconductor output

*
Y32 PLC Input

*Connect together the 0V connections on all the external power supplies

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

INFORMATION
][Betriebsbereitschaft_herstellen_Info_Grundgert_DB

If a base unit and a contact expansion


module from the PNOZsigma range
are linked via the connector, no addi-
tional wiring is necessary.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install base unit without contact ex- *with spring-loaded terminals


][Montage_PNOZsigma Abmessungen

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86") 22,5
` The safety relay should be installed * 100 (3,94")
(0.88")

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA No. 750154, 751154
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %, 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA

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E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 1.5 A
Pmax: 375 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 1.5 A
Pmax: 375 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 0.6 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 0.4 A
2.3 Auxiliary contacts: AC15 at 230 V Imax: 0.6 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 0.4 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm No. 750154, 751154
dual-channel without detect. of shorts across contacts at UB DC 60 Ohm
dual-channel without detect. of shorts across contacts at UB AC 60 Ohm No. 750154, 751154
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm No. 750154, 751154
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
with manual reset max. 300 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

Times
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 80 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 150 ms No. 750154, 751154
250 ms No. 750124, 751124
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms
Simultaneity, channel 1 and 2 ∞ 2.3
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 150 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 60 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750124, 750154
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750124, 750154
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750124, 750154
Torque setting with screw terminals 0.50 Nm No. 750124, 750154
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751124, 751154
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751124, 751154
Stripping length 9 mm No. 751124, 751154
Dimensions
Height 102.0 mm No. 751124, 751154
96.0 mm No. 750124, 750154
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 750124, 751124
Technische Daten_Satz No.
210 g No. 750154, 751154

No. stands for order number.


Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s4.1

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2008-04 apply.
2.3 ][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 6.00 A 6.00 A No. 750154, 751154
2 6.00 A 6.00 A No. 750154, 751154
3 4.50 A 4.50 A No. 750154, 751154
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s4.1 24 V DC with screw terminals 750 124
PNOZ s4.1 C 24 V DC with spring-loaded terminals 751 124
PNOZ s4.1 48 - 240 V AC/DC with screw terminals 750 154
PNOZ s4.1 C 48 - 240 V AC/DC with spring-loaded terminals 751 154

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Unit features ` See order reference for unit types

` Positive-guided relay outputs: Unit description


Gertemerkmale

– 2 safety contacts (N/O), instanta-


neous The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

– 2 safety contacts (N/O), delay-on ments of EN 60947-5-1, EN 60204-1


de-energisation and VDE 0113-1 and may be used in
` 1 semiconductor output applications with
` Connection options for: ` E-STOP pushbuttons
– E-STOP pushbutton ` Safety gates
– Safety gate limit switch ` Light beam devices
1001972-EN-04-2011-09
PNOZ
2.3 to PL
E-STOP
Up
Gertebild
s5relays,
e of ENsafety
ISO 13849-1
gate monitors
– Reset button
Safety relay for monitoring E-STOP
][Bildunterschrift_NOT_Sch.tuer_Licht
– Light barriers Safety features
pushbuttons, safety gates and light – PSEN
beam devices ` A connector can be used to con- The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

nect 1 PNOZsigma contact ex- requirements:


Approvals pander module ` The circuit is redundant with built-in 2.3
` Delay-on de-energisation selecta- self-monitoring.
ble ` The safety function remains effec-
PNOZ s5 ` Operating modes and delay times tive in the case of a component fail-
can be selected via rotary switches ure.
` LED indicator for: ` The correct opening and closing of
‹ – Supply voltage the safety function relays is tested
– Input status, channel 1 automatically in each on-off cycle.
– Input status, channel 2 ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

‹ – Switch status channel 1/2


– Reset circuit
– Error
‹ ` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
][Gertemerkmale_Zusatz_Datenblatt
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 il
tb
a
h
s
k
c
lo
][B
T
N
S
rW
u
*n
_
d S11 S12 S21 S22 13 23 37 47

=
(~)*
)*

Input Input
K3
=
(

expansion
Interface

K1
unit

Power K4

Reset/ K2
Start

S34 Y32 14 24 38 48

*only with UB = 48 – 240 V AC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Function description

` Single-channel operation: no re-


][Funktionen_einkanalig

dundancy in the input circuit, earth


faults in the reset and input circuit
are detected.
` Dual-channel operation without de-
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts:


redundant input circuit, detects
– earth faults in the reset and input
circuit,
– short circuits in the input circuit
and, with a monitored reset, in
the reset circuit too.
` Dual-channel operation with detec-
][Funktionen_zweikanalig_mit_quer_ber

tion of shorts across contacts: re-


2.3 dundant input circuit, detects
– earth faults in the reset and input
circuit,
– short circuits in the input circuit
and, with a monitored reset, in
the reset circuit too,
– shorts between contacts in the
input circuit.
` Automatic start: Unit is active once
][Funktionen_autoStart

the input circuit has been closed.


` Manual reset: Unit is active once
][Funktionen_manuStart

the input circuit is closed and then


the reset circuit is closed.
` Monitored reset with falling edge:
][Funktionen_berStart_fall_Flanke

Unit is active once


– the input circuit is closed and
then the reset circuit is closed
and opened again.
– the reset circuit is closed and
then opened again once the in-
put circuit is closed.
` Monitored reset with rising edge:
][Funktionen_berStart_steig_Flanke

Unit is active once the input circuit


is closed and once the reset circuit
is closed after the waiting period
has elapsed (see technical details).
` Reset with start-up test: The unit
][Funktionen_Start_Anlauftest

checks whether safety gates that


are closed are opened and then
closed again when supply voltage
is applied.
` Ability to increase the number of
Funktionsbeschreibung

contacts available on the


– instantaneous safety contacts
by using connectors to link to a
PNOZsigma contact expansion
module
– delayed/instantaneous safety
contacts by connecting contact
expansion modules or external
contactors

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Timing diagram
f
lA
S
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z

1 2
a b

POWER

Reset/Start

Input

Output safe

Output safe del.

Output semi
t1 t2 t5 t1 t2 t5 t1 t2 t5 t1 t2 t5

4 5
2.3
3
a b a b

POWER

Reset/Start

Input

Output safe

Output safe del.


Output semi

t3 t1 t2 t1 t3 t4 t1 t2 t5 t1 t2 t5 t6 t1 t2 t6 t5 t1

Key
` Power: Supply voltage ` d: Manual reset ` t2: Delay-on de-energisation
` Reset/Start: Reset circuit S12-S34 ` e: Monitored reset with rising edge ` t3: Waiting period
` Input: Input circuits S11-S12, S21- ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
S22 ` g: Reset with start-up test closed
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset ` t5: Delay time
23-24 circuit ` t6: Minimum time safety gates open
` Out semi: Semiconductor ` b: Reset circuit closes before input
outputY32 circuit
` c: Automatic reset ` t1: Switch-on delay

Wiring

Please note:
][Verdrahtung_Si_unverz_verz

Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24 are instanta- Rlmax = max. overall cable resist-
neous safety contacts, outputs 37- ance (see technical details)
38, 47-48 are delay-on de-energi- Rl / km = cable resistance/km
sation safety contacts. ` Use copper wire that can withstand
` To prevent contact welding, a fuse 60/75 °C.
should be connected before the ` Sufficient fuse protection must be
output contacts (see technical de- provided on all output contacts with
tails). capacitive and inductive loads.
` Calculation of the max. cable runs ` With UB 48 – 240 VAC/DC: Connect
][Verdrahtung_Zusatz_AC

lmax in the input circuit: S21 to the protective earth system

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

A1 L
A1 L+

S21 A2 N
A2 L-

` Input circuit

Input circuit Single-channel Dual-channel


2.3 E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S12
S22 S12
S22

E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22

Safety gate
with detection of shorts across contacts

S11
S1
S12 S2
S21
S22

Light beam device or safety switch with 24 V DC


detection of shorts across contacts via
ESPE
(only when UB = 24 VDC) A2 S12
S22
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

` Reset circuit/feedback loop

Reset circuit/feedback loop Reset circuit Feedback circuit


Automatic reset
S12
S12 K5 K6
S34
13 (23,33,37,47) L1
14 (24,34,38,48) K5 N
S34
K6

Manual/monitored reset S3
S3 S12
S12 K5 K6
S34
13 (23,33,37,47) L1
K5
14 (24,34,38,48) N
S34 K6

2.3
` Semiconductor output

UB 24 VDC UB 48 – 240 VAC/DC

*
Y32 PLC Input
Y32 PLC Input

S21 Gnd
*Connect together the 0V connections on all the external power
supplies

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install base unit without contact ex- *with spring-loaded terminals


][Montage_PNOZsigma Abmessungen

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86") 22,5
` The safety relay should be installed * 100 (3,94")
(0.88")

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 8.0 VA No. 750135, 751135
Power consumption at UB DC 4.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %, 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 40.0 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-53
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.3 Safety contacts, delayed: AC15 at 230 V Imax: 3.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Safety contacts, delayed: 6A
Blow-out fuse, slow
Safety contacts: 4A
Safety contacts, delayed: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Safety contacts, delayed: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm No. 750135, 751135
dual-channel without detect. of shorts across contacts at UB DC 30 Ohm
dual-channel without detect. of shorts across contacts at UB AC 30 Ohm No. 750135, 751135
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm No. 750135, 751135
Min. input resistance when switching on 110 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed PL e (Cat. 4)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed Cat. 4
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed SIL CL 3
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed 2.34E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed SIL 3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-54
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Safety-related characteristic data


PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed 2.75E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 180 ms
with automatic reset max. 400 ms
with automatic reset after power on typ. 1,430 ms
with automatic reset after power on max. 2,000 ms
with manual reset typ. 45 ms
with manual reset max. 85 ms
on monitored reset with rising edge typ. 45 ms
on monitored reset with rising edge max. 130 ms
on monitored reset with falling edge typ. 60 ms
on monitored reset with falling edge max. 150 ms 2.3
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 20 ms
with power failure typ. 75 ms
with power failure max. 110 ms
Recovery time at max. switching frequency 1/s
after E-STOP 150 ms +tv
after power failure 200 ms
Delay time tV: selectable 0,00 s; 0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s;
1,00 s; 1,50 s; 2,00 s; 2,50 s; 3,00 s; 3,50 s; 4,00 s; 5,00 s; 6,00 s;
7,00 s; 8,00 s; 10,00 s; 12,00 s; 14,00 s; 15,00 s; 16,00 s; 20,00 s;
25,00 s; 30,00 s; 35,00 s; 40,00 s; 50,00 s; 60,00 s; 70,00 s;
80,00 s; 90,00 s; 100,00 s; 120,00 s; 140,00 s; 150,00 s; 160,00 s;
180,00 s; 200,00 s; 210,00 s; 240,00 s; 300,00 s
Repetition accuracy +/-1 % + +/-20 ms
Repetition accuracy in the case of a fault +/-15 % + +/-20 ms
Time accuracy +/-1 % + +/-20 ms
Waiting period with a monitored reset
with rising edge 150 ms
with falling edge 240 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 70 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-55
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Environmental data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750105, 750135
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750105, 750135
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750105, 750135
Torque setting with screw terminals 0.50 Nm No. 750105, 750135
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751105, 751135, 751185
2.3 nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751105, 751135, 751185
Stripping length 9 mm No. 751105, 751135, 751185
Dimensions
Height 102.0 mm No. 751105, 751135, 751185
96.0 mm No. 750105, 750135
Width 22.5 mm
Depth 120.0 mm
Weight 235 g No. 750105, 751105, 751185
280 g No. 750135, 751135
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-56
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ s5

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 6.00 A
3 6.00 A
4 6.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s5 24 VDC With screw terminals 750 105
PNOZ s5 C 24 VDC With spring-loaded terminals 751 105
PNOZ s5 C 24 VDC With spring-loaded terminals 751 185
(coated version)
PNOZ s5 48 – 240 VAC 48 – 240 VDC With screw terminals 750 135
2.3
PNOZ s5 C 48 – 240 VAC 48 – 240 VDC With spring-loaded terminals 751 135

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-57
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

Unit features suitable for use on controllers for met-


alworking presses as a component for
` Positive-guided relay outputs: simultaneous switching.
Gertemerkmale

– 3 safety contacts (N/O), instanta- It can be used in applications with


neous ` Mechanical presses (EN 692)
– 1 auxiliary contact (N/C), instan- ` Hydraulic presses (EN 693)
taneous ` Safety circuits in accordance with
` 1 semiconductor output EN 60204-1
` Connection options for:
– 2 operator elements (buttons) Safety features
` A connector can be used to con-
nect 1 PNOZsigma contact expan- The two-hand control relay meets the
][Sicherheitseigenschaften_Zweihand

1001973-EN-04-2011-11
PNOZ
2.3 to PL
Two-hand
Up
Gertebild
s6 e control
of EN ISO
devices
13849-1

sion module following safety requirements:


Two-hand control unit for press con-
][Bildunterschrift_Zweihand

` LED indicator for: ` The circuit is redundant with built-in


trollers and safety circuits – Supply voltage self-monitoring
– Input status, channel 1 ` The safety function remains effec-
Approvals – Input status, channel 2 tive in the case of a component fail-
2.3
– Switch status, safety contacts ure
– Feedback circuit ` The circuit prevents a further press
PNOZ s6 – Error stroke in the case of:
` Plug-in connection terminals (either – Relay failure
‹ spring-loaded terminal or screw – Contact welding
terminal) – Coil defect on a relay
– Open circuit
Unit description – Short circuit
‹
` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

The two-hand control relay meets the


][Gertebeschreibung_Zweihand

requirements of EN 574 Type IIIC. It


‹ forces the operator to keep his hands
outside the danger zone area during
Zulassungen
the hazardous movement. The unit is

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2
T
N
S
tzW
a
s
u
Z
S11 S12 S21 S22 13 23 33 41

=
)*

(~)* Input Input


= K1
(

expansion
Interface

unit

Power
K2
Feed-
back
(Reset)

S34 Y32 14 24 34 42

* only when UB = 48 – 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-58
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

Function description ing two buttons within 0.5 s. If one ` Reactivation: The output relays will
or both of the buttons are released, not re-energise until both operator
` The two-hand control relay must be the unit interrupts the control com- elements have been released and
][Funktionen_Zweihand

activated by simultaneously press- mand for the hazardous movement. then re-operated simultaneously.

Timing diagram
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z

POWER

Button 1

Button 2

Feedback loop

Output safe

Output aux.
2.3
Out semi
t0 t1 t2 t3 t1 t3 t1

Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t2: Operating cycle ended through
` Button 1/Button 2: Input circuits 42 button 1 or 2
S11-S12, S21- S22 ` Out semi: Semiconductor output ` t3: S34-S12 must be closed before
` Feedback loop: Feedback loop S34 switch status Y32 before the button is operated (re-
` Output safe: Safety outputs 13-14, ` t0: Recovery time after power on covery time)
23-24, 33-34 ` t1: Simultaneity, channel 1 and 2 Shaded area: Status irrelevant

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-59
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

A1 L
A1 L+

S22 A2 N
A2 L-

` Input circuit

Input circuit Single-channel Dual-channel


2.3 Two-hand button S1
with detection of shorts across contacts S11

S2
S21

S12(+)
S22(-)

` Feedback loop

Feedback loop
Contacts from external contactors
S12
K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6

` Semiconductor output

Y32 PLC Input

S22 Gnd

` Key

S1/S2 Two-hand button

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-60
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation CAUTION!
The distance of the button connected
Install base unit without contact ex- to the two-hand relay from the nearest
][Montage_PNOZsigma

pander module: danger zone must be large enough


` Ensure that the plug terminator is that if one of the buttons is released,
inserted at the side of the unit. the dangerous movement is interrupt-
Connect base unit and PNOZsigma ed before the operator can reach into
contact expander module: the danger zone (see EN 999 "The po-
` Remove the plug terminator at the sitioning of protective equipment in re-
side of the base unit and at the con- spect of approach speeds of parts of
tact expander module. the human body").
` Connect the base unit and the con-
tact expander module to the sup- Dimensions
plied connector before mounting
the units to the DIN rail. *with spring-loaded terminals
Abmessungen

Installation in control cabinet


` The safety relay should be installed
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
120 (4.72")

` When installed vertically: Secure


the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.
98 (3.86") 22,5
(0.88")
* 100 (3,94")

][Montage_Zusatz_Zweihand

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-61
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
Lebensdauerkurve

load; the mechanical load is negligible.


UB 24 V DC

2.3

Example
Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A


` Utilisation category: AC15
` Contact service life: 2,000,000 cy-
cles
Provided the application requires few-
er than 2,000,000 cycles, the PFH val-
ue (see technical details) can be used
in the calculation.
To increase the service life, sufficient
spark suppression must be provided
on all output contacts. With capacitive
loads, any power surges that occur
must be noted. With contactors, use
freewheel diodes for spark suppres-
sion.
Lebensdauerkurve

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-62
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

UB 48-240 V AC/DC

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
][Technische Daten PNOZsigma_Zweihand

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 7.0 VA No. 750136, 751136
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 20 mA
N/C contact 10 mA
Feedback loop DC: 24.0 V 15.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Type in accordance with EN 574 III C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-63
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 750136, 751136
5.0 A No. 750106, 751106
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750136, 751136
5.0 A No. 750106, 751106
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 750136, 751136
5.0 A No. 750106, 751106
2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750136, 751136
5.0 A No. 750106, 751106
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 750106, 751106
6 A No. 750136, 751136
Auxiliary contacts: 10 A No. 750106, 751106
6 A No. 750136, 751136
Blow-out fuse, slow
Safety contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Auxiliary contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Auxiliary contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Semiconductor outputs (short circuit proof) 24.0 V DC,20 mA
Max. overall cable resistance Rlmax per input circuit 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.62E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.32E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 30 ms
N/C contact 40 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 0.5 s
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-64
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

Environmental data
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC 2.3
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750106, 750136
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750106, 750136
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750106, 750136
Torque setting with screw terminals 0.50 Nm No. 750106, 750136
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751106, 751136
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751106, 751136
Stripping length 9 mm No. 751106, 751136
Dimensions
Height 100.0 mm No. 751106, 751136
98.0 mm No. 750106, 750136
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 750106, 751106
210 g No. 750136, 751136
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2011-06 apply.


][Dauerstrom_ACDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-65
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL e of EN ISO 13849-1
PNOZ s6

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 6.00 A 6.00 A No. 750136, 751136
2 6.00 A 6.00 A No. 750136, 751136
3 4.50 A No. 750136, 751136 4.50 A No. 750136, 751136
6.00 A No. 750106, 751106
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s6 24 VDC With screw terminals 750 106
PNOZ s6 C 24 VDC With spring-loaded terminals 751 106
PNOZ s6 48 – 240 VAC/DC With screw terminals 750 136
2.3 PNOZ s6 C 48 – 240 VAC/DC With spring-loaded terminals 751 136

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-66
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

Unit features Safety features

` Positive-guided relay outputs: The safety relay meets the following


Gertemerkmale Schutzmechanismen

– 3 safety contacts (N/O), instanta- safety requirements:


neous ` The safety relay prevents the plant
– 1 auxiliary contact (N/C), instan- from being enabled in the following
taneous cases:
` 1 semiconductor output – Power supply failure
` Connection options for: – Component failure
– 2 control elements (pushbuttons) – Short circuit on an input circuit
– E-STOP pushbutton – Coil defect
1001986-EN-04-2011-11
PNOZ
2.3 to PL
Two-hand
Up
Gertebild
s6.1
c control
of EN ISO
devices
13849-1
– Safety gate limit switch – Open circuit
` A connector can be used to con- – Earth fault
Two-hand control device for safety cir-
Bildunterschrift

nect 1 PNOZsigma contact expan- ` In each on-off cycle, the output re-
cuits sion module lays on the safety device are tested
` LED indicator for: to ensure they open and close cor-
Approvals – Supply voltage rectly 2.3
– Input status, channel 1
– Input status, channel 2
PNOZ s6.1 – Switch status, safety contacts
– Feedback loop
‹ – Error
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
‹
` See order reference for unit types
][Gertemerkmale_Zusatz_Datenblatt

Unit description
‹
The safety relay can be used as a two-
Gertebeschreibung allgemein

Zulassungen
hand control relay or for simultaneity
monitoring.
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ

ments of EN 60947-5-1, EN 60204-1


and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
` Safety gates
The two-hand control relay meets the
Gertebeschreibung Zweihand

requirements of EN 574 Type IIIA. It


forces the operator to keep his hands
outside the danger zone area during
the hazardous movement. It is de-
signed for use in two-hand circuits.
CAUTION!
The two-hand control relay may not be
used on press controllers. It is only
suitable for use where the risk analysis
has established a low level of risk (e.g.
EN 954-1 Cat. 1 and EN ISO 13849-1
Cat. 1).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-67
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 T
N
S
tzW
a
s
u
Z
S13 S14 S23 S24 13 23 33 41

= )*
(~)* Input Input
= K1
(

expansion
Interface

unit
Power
K2
Feed-
back
(Reset)
2.3
S34 Y32 14 24 34 42

* only when UB = 48 – 240 VAC/DC

Function description

` The safety relay must be activated open, the unit interrupts the control ements have been released and re-
][Funktionen_Zweihand_mit_Gleichzeitigkeitsüberw

by simultaneously pressing two command for the hazardous move- operated simultaneously or the
control elements (pushbuttons) ment. contacts have opened and then
within 0.5 s. If one or both pushbut- ` Reactivation: The output relays will closed.
tons are released or the contacts not re-energise until both control el-

Timing diagram
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z

POWER

Button 1

Button 2

Feedback loop

Output safe

Output aux.

Out semi
t0 t1 t2 t3 t1 t3 t1

Key
` POWER: Supply voltage ` Out semi: Semiconductor output Shaded area: Status irrelevant
` Button 1/Button 2: Input circuits switch status Y32
S13-S14, S23-S24 ` t0: Recovery time after power on
` Feedback loop: Feedback loop S34 ` t1: Simultaneity, channel 1 and 2
` Output safe: Safety outputs 13-14, ` t2: Operating cycle ended through
23-24, 33-34 button 1 or 2
` Output aux: Auxiliary contacts 41- ` t3: S34-S12 must be closed before
42 before the button is operated (re-
covery time)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-68
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km
2.3
Rlmax = max. overall cable resist-
ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-69
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

A1 L
A1 L+

S14 A2 N
A2 L-

` Input circuit

Input circuit Single-channel Dual-channel


2.3 Two-hand button
S13
with detection of shorts across contacts S1
S14

S23 S2
S24

Simultaneity monitoring in safety gate ap-


plications *
with automatic reset after the safety gate is
closed
S13
S1
S14 S2
S23
S24

*The unit starts automatically when the


E-STOP / safety gate device is re-
leased. Use external circuit measures
to prevent an unexpected restart.

` Feedback loop

Feedback loop
Contacts from external contactors
S24
K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-70
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

` Semiconductor output

Y32 PLC Input

S14 Gnd

` Key

S1/S2 Two-hand button

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-71
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install base unit without contact ex- *with spring-loaded terminals


][Montage_PNOZsigma Abmessungen

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86") 22,5
` The safety relay should be installed * 100 (3,94")
(0.88")

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-72
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
Lebensdauerkurve

load; the mechanical load is negligible.


UB 24 VDC

2.3

Example
Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A


` Utilisation category: AC15
` Contact service life: 2,000,000 cy-
cles
Provided the application requires few-
er than 2,000,000 cycles, the PFH val-
ue (see technical details) can be used
in the calculation.
To increase the service life, sufficient
spark suppression must be provided
on all output contacts. With capacitive
loads, any power surges that occur
must be noted. With contactors, use
freewheel diodes for spark suppres-
sion.
Lebensdauerkurve

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-73
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

UB 48-240 VAC/DC

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
][Technische Daten PNOZsigma_Zweihand

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 7.0 VA No. 750156, 751156
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 20 mA
Feedback loop DC: 24.0 V 15.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Type in accordance with EN 574 III A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-74
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 750156, 751156
5.0 A No. 750126, 751126
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750156, 751156
5.0 A No. 750126, 751126
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 750156, 751156
5.0 A No. 750126, 751126
2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750156, 751156
5.0 A No. 750126, 751126
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 750126, 751126
6 A No. 750156, 751156
Auxiliary contacts: 10 A No. 750126, 751126
6 A No. 750156, 751156
Blow-out fuse, slow
Safety contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Auxiliary contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Auxiliary contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Semiconductor outputs (short circuit proof) 24.0 V DC,20 mA
Max. overall cable resistance Rlmax per input circuit 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
E-STOP/safety gate function PL e (Cat. 4)
Two-hand function PL c (Cat. 1)
Category in accordance with EN 954-1
E-STOP/safety gate function Cat. 4
Two-hand function Cat. 1
SIL CL in accordance with EN IEC 62061
E-STOP/safety gate function SIL CL 3
Two-hand function SIL CL 1
PFH in accordance with EN IEC 62061
E-STOP/safety gate function 2.62E-09
Two-hand function 5.99E-08
SIL in accordance with IEC 61511
E-STOP/safety gate function SIL 3
Two-hand function SIL 1
PFD in accordance with IEC 61511
E-STOP/safety gate function 3.32E-05
Two-hand function 5.10E-03
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-75
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 40 ms
N/C contact 50 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 0.5 s
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
2.3 Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750126, 750156
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750126, 750156
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750126, 750156
Torque setting with screw terminals 0.50 Nm No. 750126, 750156
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751126, 751156
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751126, 751156
Stripping length 9 mm No. 751126, 751156
Dimensions
Height 100.0 mm No. 751126, 751156
98.0 mm No. 750126, 750156
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 750126, 751126
210 g No. 750156, 751156
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-76
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices

Up to PL c of EN ISO 13849-1
PNOZ s6.1

INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2011-06 apply.
][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC


1 6.00 A 6.00 A No. 750156, 751156
2 6.00 A 6.00 A No. 750156, 751156
3 4.50 A No. 750156, 751156 4.50 A No. 750156, 751156
6.00 A No. 750126, 751126 2.3
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s6.1 24 VDC With screw terminals 750 126
PNOZ s6.1 C 24 VDC With spring-loaded terminals 751 126
PNOZ s6.1 48 – 240 VAC/DC With screw terminals 750 156
PNOZ s6.1 C 48 – 240 VAC/DC With spring-loaded terminals 751 156

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-77
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

Unit features EN ISO 13849-1 depends on the cate-


gory of the base unit. The contact ex-
` Positive-guided relay outputs: pansion module may not exceed this.
Gertemerkmale

– 4 safety contacts (N/O), instanta-


neous Safety features
– 1 auxiliary contact (N/C), instan-
taneous The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

` Safe separation of safety contacts quirements:


13-14, 23-24, 33-34 from all other ` The contact expansion module ex-
circuits pands an existing circuit. As the
` LED indicator for: output relays are monitored via the
1001987-EN-04-2011-09
PNOZ
2.3 to PL
Contact
Up
Gertebild
s7expansion
e of EN ISO 13849-1
– Input status, channel 1 base unit's feedback loop, the safe-
– Input status, channel 2 ty functions on the existing circuit
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen

– Switch status of the safety con- are transferred to the contact ex-
creasing the number of available con- tacts pansion module.
tacts – Error ` The safety function remains effec-
2.3 ` Plug-in connection terminals (either tive in the case of a component fail-
Approvals spring-loaded terminal or screw ure.
terminal) ` Earth fault in the feedback loop:
Detected, depending on the base
PNOZ s7 Unit description unit that is used.
` Earth fault in the input circuit:
The unit meets the requirements of The output relays de-energise and
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

‹
EN 60947-5-1, EN 60204-1 and the safety contacts open.
VDE 0113-1. The contact expansion
module is used to increase the number
‹
of instantaneous safety contacts avail-
able on a base unit. Base units are all
safety relays with feedback loop mon-
‹ itoring.
The category that can be achieved in
Zulassungen
accordance with EN 954-1 and

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2
*
13 23 33 43 51

=
Input
= K1
Interface
base
unit

Power
K2

14 24 34 44 52

* Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-78
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

Function description without PNOZsigma base unit:


` Single-channel operation: one input
with PNOZsigma base unit: circuit affects the output relays
][Funktionsbeschreibung_Erweiterungsgert

` Dual-channel operation via


PNOZsigma connector

Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe

Feedback
t1 t2 t1 t2
2.3

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits A1 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop 51-52

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-44
are safety contacts, output 51-52 is
an auxiliary contact (e.g. for dis-
play).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-79
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

24 V DC

A1 PNOZsigma
expansion
A2 module

0V

` Input circuit

2.3 Input circuit Single-channel Dual-channel


Base unit: 24 V DC
Safety relay PNOZ X

A1 PNOZsigma
expansion
A2 module

0V

Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2

L-

` Feedback circuit

Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZelog
PNOZ X
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
51
tion feedback
loop PNOZsigma 51
52 expansion feedback PNOZsigma
module loop 52 expansion
module

` Connection to PNOZsigma base


unit

Base unit: Safety relay PNOZsigma


The feedback loop is connected and eval-
uated via the connector
PNOZsigma
Interface

PNOZsigma
PNOZsigma expansion module
base unit

INFORMATION Do not connect A1 to the contact ex-


][Betriebsbereitschaft_herstellen_Info_Erweiterungsgert_DB

If a base unit and a contact expander pander module!


module from the PNOZsigma range
are connected via the connector, no
additional wiring is necessary.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-80
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install contact expander module *with spring-loaded terminals


][Montage_PNOZsigma Erweiterungsgert Abmessungen

without base unit:


` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86")
17,5
` The safety relay should be installed * 100 (3,94") (0.69")
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-81
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
Technical details PNOZsigma

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-82
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1 2.3
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-83
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750107
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750107
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750107
Torque setting with screw terminals 0.50 Nm No. 750107
2.3 Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751107, 751187
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751107, 751187
Stripping length 9 mm No. 751107, 751187
Dimensions
Height 102.0 mm No. 751107, 751187
98.0 mm No. 750107
Width 17.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
170 g

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-84
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 5.50 A
3 4.50 A
4 4.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s7 24 VDC With screw terminal 750 107
PNOZ s7 C 24 VDC With spring-loaded terminal 751 107
PNOZ s7 C 24 VDC With spring-loaded terminal 751 187
(coated version)
2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-85
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Unit features The category that can be achieved in


accordance with EN 954-1 and
` Positive-guided relay outputs: EN ISO 13849-1 depends on the cate-
Gertemerkmale

– 3 safety contacts (N/O), instanta- gory of the base unit. The contact ex-
neous pansion module may not exceed this.
` Safe separation of safety contacts
13-14, 23-24, 33-34 from all other Safety features
circuits
` Supply voltage for expansion mod- The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

ules quirements:
` LED for: ` The contact expansion module ex-
– Supply voltage at B1 and B2 pands an existing circuit. As the
– Input status, channel 1 output relays are monitored via the
1001988-EN-04-2011-09
PNOZ
2.3 to PL
Contact
Up
Gertebild
s7.1
expansion
e of EN ISO 13849-1

Contact expansion module for in-


][Bildunterschrift Kontakterweiterungen
– Input status, channel 2 base unit's feedback loop, the safe-
creasing the number of available con- – Switch status of the safety con- ty functions on the existing circuit
tacts tacts are transferred to the contact ex-
2.3 – Error pansion module.
Approvals ` Plug-in connection terminals (either ` The safety function remains effec-
spring-loaded terminals or screw tive in the case of a component fail-
terminals) ure.
PNOZ s7.1 ` Earth fault in the feedback loop:
Unit description Detected, depending on the base
unit that is used.
‹ The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

` Earth fault in the input circuit:


EN 60947-5-1, EN 60204-1 and The output relays de-energise and
VDE 0113-1. The contact expansion the safety contacts open.
‹ module is used to increase the number
of instantaneous safety contacts avail-
able on a base unit. Base units are all
‹ safety relays with feedback loop mon-
itoring.

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2
* B1 B2
13 23 33

= =
Interface
base

Input
unit

= K1 =

Power
expansion
Interface

module

K2

Y1 Y2 14 24 34

* Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-86
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Function description with PNOZsigma s7.2 expander units:


` Dual-channel operation and supply
with PNOZsigma base unit: voltage via PNOZsigma connector
][Funktionsbeschreibung_Erweiterungsgerte_Kaskadenmodul

` Dual-channel operation via


PNOZsigma connector
without PNOZsigma base unit:
` Single-channel operation: one input
circuit affects the output relays

Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z

POWER

Input
2.3
Output safe

Feedback
t1 t2 t1 t2

Key
` Power: Supply voltage ` Output safe: Safety contacts ` t1: Switch-on delay
` Input: Input circuits ` Feedback: Feedback loop 51-52 ` t2: Delay-on de-energisation

Wiring

Please note:
][Verdrahtung_Si_unverz

` Information given in the “Technical


details” must be followed.
` Outputs are safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-87
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC
Base unit:
Safety relay PNOZsigma

PNOZsigma
PNOZs PNOZs

Interface
expansion expansion
module module

Base unit: 24 V DC
Safety relay PNOZ X

A1 PNOZsigma
expansion
A2 module

2.3 0V

Supply voltage for expansion modules 24 V DC


PNOZsigma

B1 PNOZsigma
expansion
B2 module

0V

` Input circuit

Input circuit Single-channel Dual-channel


Base unit:
Safety relay PNOZsigma
PNOZsigma
Interface

PNOZsigma
PNOZsigma expansion module
base unit

Base unit: 24 V DC
Safety relay PNOZ X

A1 PNOZsigma
expansion
A2 module

0V

Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog Driven via semicon- expansion
ductor outputs (24 VDC) module
0V A2

L-

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-88
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

` Reset circuit/feedback loop

Reset circuit/feedback loop Base unit: Safety relay PNOZ X Base unit: Safety relay PNOZelog
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
Y1
tion feedback
loop PNOZsigma Y1
Y2 expansion feedback PNOZsigma
module loop Y2 expansion
module

` Connection to PNOZsigma base


unit

Base unit: Safety relay PNOZsigma


2.3
The feedback loop is connected and evalu-
ated via the connector.

PNOZsigma
Interface
PNOZsigma
PNOZsigma expansion module
base unit

INFORMATION
][Betriebsbereitschaft_herstellen_Info_Erweiterungsgert_Kaskadenmodul_DB

If a base unit and a contact expansion


module from the PNOZsigma range
are linked via the connector, no addi-
tional wiring is necessary.
Do not connect A1 und Y1/Y2 to the
expansion module!

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-89
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Terminal configuration
u
g
b
n
m
le
K

Power

2.3

Installation ` Connect the base unit and the con- Control cabinet installation
tact expansion module using the ` The safety relay should be installed
Install contact expansion module connector supplied, before mount- in a control cabinet with a protec-
Montage PNOZsigma_7_1

without base unit: ing the units to the DIN rail. tion type of at least IP54.
` Ensure that the plug terminator is Connect contact expansion module ` Use the notch on the rear of the unit
inserted at the side of the unit. PNOZ s7.1 to PNOZsigma contact to attach it to a DIN rail (35 mm).
Connect base unit and contact ex- expansion modules ` When installed vertically: Secure
pansion module PNOZ s7.1: ` Connect the contact expansion the unit by using a fixing element
` Remove the plug terminator at the modules using the connector sup- (e.g. retaining brakket or end angle).
side of the base unit and at the left plied. Push the unit upwards or downwards
of the contact expansion module before lifting it from the DIN rail.
][Montage_PNOZsigma_Erweiterungsgert_Kaskade_DB

Expansion options Please note the max. power consumption of the contact expansion modules (see Technical data
PNOZ s7.1).

c: Base unit
PNOZsigma expansion
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

d: Contact expansion module


PNOZ s7.1
module s7.2
module s7.1

module s7.2

module s7.2

e: Contact expansion module


PNOZ s7.2

f: Contact expansion module


PNOZ s7.2 with terminator .................

1 2 3 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-90
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

c: Base unit

module s7/s8/s9/s10/s11
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit
d: Contact expansion module
PNOZ s7.1

module s7.1

module s7.2

module s7.2
e: Contact expansion module
PNOZ s7.2

f: Contact expansion module


.................
PNOZ s7, s8, s9, s10, s11 as ter-
minator 1 2 3 4

c: Contact expansion module


PNOZ s7.1 with terminator
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
d: Contact expansion module 2.3
PNOZ s7.2
module s7.1

module s7.2

module s7.2

module s7.2
e: Contact expansion module
PNOZ s7.2 with terminator

.................

1 2 3

c: Contact expansion module


PNOZ s7.1 with terminator
module s7/s8/s9/s10/s11
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

d: Contact expansion module


PNOZ s7.2
module s7.1

module s7.2

module s7.2

e: Contact expansion module


PNOZ s7, s8, s9, s10, s11 as ter-
minator
.................

1 2 3

c: Base unit

d: Contact expansion module


PNOZ s7.1
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

e: Contact expansion module


PNOZ s7.2
module s7.1

module s7.2

module s7.2

module s7.1

module s7.2

module s7.2

module s7.2

f: Contact expansion module


PNOZ s7.1

g: Contact expansion module .................

PNOZ s7.2 1 2 3 4 5 6

h: Contact expansion module


PNOZ s7.2 with terminator

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-91
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Dimensions

*with spring-loaded terminals


Abmessungen

120 (4.72")
98 (3.86")
17,5
2.3 * 102 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-92
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Max. output of all expansion modules 20 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-93
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
2.3 Safety contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Supply interruption before de-energisation 5 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-94
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750167
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750167
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750167
Torque setting with screw terminals 0.50 Nm No. 750167
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751167
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751167
Stripping length 9 mm No. 751167
Dimensions
Height 102.0 mm No. 751167
98.0 mm No. 750167 2.3
Width 17.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
170 g

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2007-10 apply.
][Dauerstrom_DC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 5.50 A
3 4.50 A
Bestelldaten

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-95
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Order reference

Type Features Terminals Order no.


PNOZ s7.1 C 24 VDC With spring-loaded terminals 751 167
PNOZ s7.1 24 VDC With screw terminals 750 167

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-96
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Unit features unit. The contact expander module


may not exceed this.
` Positive-guided relay outputs:
Gertemerkmale

– 4 safety contacts (N/O), instanta- Safety features


neous
– 1 auxiliary contact (N/C), instan- The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

taneous quirements:
` Safe separation of safety contacts ` The contact expansion module ex-
13-14, 23-24, 33-34 from all other pands an existing circuit. As the
circuits output relays are monitored via the
` Connection options for expansion base unit's feedback loop, the safe-
modules ty functions on the existing circuit
` LED for: are transferred to the contact ex-
1001989-EN-04-2011-09
PNOZ
2.3 to PL
Contact
Up
Gertebild
s7.2
expansion
e of EN ISO 13849-1

Contact expansion module for in-


][Bildunterschrift Kontakterweiterungen
– Input status, channel 1 pansion module.
creasing the number of available con- – Input status, channel 2 ` The safety function remains effec-
tacts – Switch status of the safety con- tive in the case of a component fail-
tacts ure. 2.3
Approvals ` Plug-in connection terminals (either ` Earth fault in the feedback loop:
spring-loaded terminals or screw Detected, depending on the base
terminals) unit that is used.
PNOZ s7.2 ` Earth fault in the input circuit:
Unit description The output relays de-energise and
the safety contacts open.
‹ The unit meets the requirements of
Gertebeschreibung

EN 60947-5-1, EN 60204-1 and


VDE 0113-1. The contact expander
‹ module is used to increase the number
of instantaneous safety contacts avail-
able on a base unit. The category that
‹ can be achieved in accordance with
EN 954-1 and EN ISO 13849-1 de-
pends on the category of the base
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

*
13 23 33 43 51
Interface
base
unit

K1
expansion
Interface

module

K2

14 24 34 44 52

*Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-97
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Function description with PNOZsigma expander modules:


` Dual-channel operation and supply
with PNOZsigma s7.1: voltage via PNOZsigma connector
Funktionsbeschreibung

` Dual-channel operation and supply


voltage via PNOZsigma connector

Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe

Feedback
2.3 t1 t2 t1 t2

Key
` Power: Supply voltage ` Output safe: Safety contacts ` t1: Switch-on delay
` Input: Input circuits ` Feedback: Feedback loop 51-52 ` t2: Delay-on de-energisation

Wiring

Please note:
Verdrahtung

` Information given in the “Technical


details” must be followed.
` Outputs are safety contacts, output
is an auxiliary contact (e.g. for dis-
play).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-98
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Preparing for operation

` Supply voltage/input circuit/feed-


Betriebsbereitschaft herstellen PNOZ

back loop

Supply voltage/input circuit/feedback loop AC DC


Contact expansion module PNOZ s7.2

PNOZsigma
PNOZs PNOZs

Interface
expansion expansion
module module

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-99
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Control cabinet installation ` Ensure the unit is mounted securely


` The safety relay should be installed on a vertical DIN rail (35 mm) by us-
Connect contact expansion module in a control cabinet with a protec- ing a fixing element (e.g. retaining
Montage PNOZsigma_7_2

PNOZ s7.2 to PNOZsigma contact tion type of at least IP54. bracket or an end angle).
expansion modules ` Use the notch on the rear of the unit Push the unit upwards or downwards
` Connect the contact expansion to attach it to a DIN rail. before lifting it from the DIN rail.
modules using the connector sup-
][Montage_PNOZsigma_Erweiterungsgert_Kaskade_DB

plied.

Expansion options Please note the max. power consumption of the contact expansion modules (see Technical data
PNOZ s7.1).

c: Base unit
PNOZsigma expansion
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

d: Contact expansion module


PNOZ s7.1
module s7.2
module s7.1

module s7.2

module s7.2

e: Contact expansion module


PNOZ s7.2

f: Contact expansion module


PNOZ s7.2 with terminator .................

1 2 3 4

c: Base unit
module s7/s8/s9/s10/s11
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

d: Contact expansion module


PNOZ s7.1
module s7.1

module s7.2

module s7.2

e: Contact expansion module


PNOZ s7.2

f: Contact expansion module


.................
PNOZ s7, s8, s9, s10, s11 as ter-
minator 1 2 3 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-100
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

c: Contact expansion module


PNOZ s7.1 with terminator

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
d: Contact expansion module
PNOZ s7.2

module s7.1

module s7.2

module s7.2

module s7.2
e: Contact expansion module
PNOZ s7.2 with terminator

.................

1 2 3

c: Contact expansion module


PNOZ s7.1 with terminator

module s7/s8/s9/s10/s11
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
d: Contact expansion module
PNOZ s7.2
module s7.1 2.3
module s7.2

module s7.2
e: Contact expansion module
PNOZ s7, s8, s9, s10, s11 as ter-
minator
.................

1 2 3

c: Base unit

d: Contact expansion module


PNOZ s7.1
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

e: Contact expansion module


PNOZ s7.2
module s7.1

module s7.2

module s7.2

module s7.1

module s7.2

module s7.2

module s7.2

f: Contact expansion module


PNOZ s7.1

g: Contact expansion module .................

PNOZ s7.2 1 2 3 4 5 6

h: Contact expansion module


PNOZ s7.2 with terminator

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-101
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Dimensions

*with spring-loaded terminals


Abmessungen

120 (4.72")
98 (3.86")
17,5
2.3 * 102 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-102
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-103
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Technical details

Electrical data
Power consumption at UB DC 2.0 W
Number of output contacts
Safety contacts (S) instantaneous: 4
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
2.3 Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-104
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Environmental data
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals 2.3
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750177
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750177
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750177
Torque setting with screw terminals 0.50 Nm No. 750177
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751177
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751177
Stripping length 9 mm No. 751177
Dimensions
Height 102.0 mm No. 751177
98.0 mm No. 750177
Width 17.5 mm
Depth 120.0 mm
Weight 170 g
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2007-07 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-105
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s7.2

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 5.50 A
3 4.50 A
4 4.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s7.2 C 24 VDC With spring-loaded terminals 751 177
PNOZ s7.2 24 VDC With screw terminals 750 177

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-106
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL c of EN ISO 13849-1
PNOZ s8

Unit features Safety features

` Relay outputs: The unit meets the following safety re-


Gertemerkmale Safety features

– 2 safety contacts (N/O), instanta- quirements:


neous ` The unit monitors its own output
` 1 semiconductor output contacts.
` LED indicator for: ` The safety function remains effec-
– Input status, channel 1 tive in the case of a component fail-
– Input status, channel 2 ure.
– Switch status of the safety con- ` Earth fault in the feedback loop:
1001990-EN-02-2010-10
PNOZ
2.3 to PL
Contact
Up
Gertebild
s8expansion
c of EN ISO 13849-1
tacts Detected, depending on the base
– Error unit that is used.
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen

` Plug-in connection terminals (either ` Earth fault in the input circuit:


creasing the number of available con- spring-loaded terminal or screw The output relays de-energise and
tacts terminal) the safety contacts open.

Approvals Unit description 2.3


The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

PNOZ s8 EN 60947-5-1, EN 60204-1 and


VDE 0113-1. The contact expansion
module is used to increase the number
‹
of instantaneous safety contacts avail-
able on a base unit. Base units are all
safety relays with feedback loop mon-
‹ itoring.
The category that can be achieved in
accordance with EN 954-1 and
‹ EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
Zulassungen
pansion module may not exceed this.

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 13 23

=
Input
= K1
expansion
Interface

unit

Power
K2

Y32 14 24

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-107
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL c of EN ISO 13849-1
PNOZ s8

Function description without PNOZsigma base unit:


` Single-channel operation: one input
with PNOZsigma base unit: circuit affects the output relays
][Funktionsbeschreibung_Erweiterungsgert

` Dual-channel operation via


PNOZsigma connector

Timing diagram
rm
g
a
itd
e
Z

POWER

Input

Output safe

Out semi
2.3 t1 t2 t1 t2

Key
` Power: Supply voltage ` Out semi: Semiconductor output
` Input: Input circuits A1 Y32
` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
23-24 ` t2: Delay-on de-energisation

Wiring

Please note:
][Verdrahtung_Si_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24 are safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-108
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL c of EN ISO 13849-1
PNOZ s8

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

24 V DC

A1 PNOZsigma
expansion
A2 module

0V

` Input circuit

Input circuit Single-channel Dual-channel 2.3


Base unit: 24 V DC
PNOZ X safety relay

A1 PNOZsigma
expansion
A2 module

0V

Base unit:
O1 A1 PNOZsigma
PNOZelog safety relay expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2

L-

` Feedback loop

with PNOZsigma base unit: without PNOZsigma base unit:


The feedback loop is connected and Feedback loop does not need to be
evaluated via the connector. monitored because the contact ex-
pansion block monitors its own output
contacts.

` Semiconductor output

*
Y32 PLC Input

*Connect together the 0V connections on all the external power supplies

INFORMATION
][Betriebsbereitschaft_herstellen_Info_Erweiterungsgert_DB

If a base unit and a contact expander


module from the PNOZsigma range
are connected via the connector, no
additional wiring is necessary.
Do not connect A1 to the contact ex-
pander module!

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-109
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL c of EN ISO 13849-1
PNOZ s8

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install contact expander module *with spring-loaded terminals


][Montage_PNOZsigma Erweiterungsgert Abmessungen

without base unit:


` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86")
12,5 (0.69")

` The safety relay should be installed * 100 (3,94")


in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-110
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL c of EN ISO 13849-1
PNOZ s8

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
Technical details PNOZsigma

and operation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 65.0 mA
2.3
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 720 VA
Safety contacts: DC1 at 24 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 72 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 1.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Contact material AgSnO2
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 4A
Blow-out fuse, slow
Safety contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL c (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.00E-07
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 6.35E-03
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 100 ms
with automatic reset after power on max. 150 ms
Delay-on de-energisation
with E-STOP typ. 30 ms
with E-STOP max. 40 ms
with power failure typ. 30 ms
with power failure max. 40 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-111
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL c of EN ISO 13849-1
PNOZ s8

Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
2.3 Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750108
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750108
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750108
Torque setting with screw terminals 0.50 Nm No. 750108
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751108
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751108
Stripping length 9 mm No. 751108
Dimensions
Height 102.0 mm No. 751108
98.0 mm No. 750108
Width 12.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
105 g

No. stands for order number.


Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-112
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL c of EN ISO 13849-1
PNOZ s8

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 3.00 A
2 3.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s8 24 VDC With screw terminal 750 108
PNOZ s8 C 24 VDC With spring-loaded terminal 751 108

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-113
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Unit features Safety features

` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

– 4 safety contacts (N/O), instanta- quirements:


neous ` The contact expansion module ex-
– 1 auxiliary contact (N/C), instan- pands an existing circuit. As the
taneous output relays are monitored via the
` Safe separation of safety contacts base unit's feedback loop, the safe-
from all other circuits ty functions on the existing circuit
` LED indicator for: are transferred to the contact ex-
– Input status, channel 1 pansion module.
PNOZ
1001966-EN-03-2011-11
2.3 to PL
Contact
Up
Gertebild
s10
expansion
e of EN ISO 13849-1 – Input status, channel 2 ` The safety function remains effec-
– Switch status, safety contacts tive in the case of a component fail-
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen

– Error ure.
creasing the number of available con-
` Plug-in connection terminals (either ` Earth fault in the feedback loop:
tacts
spring-loaded terminal or screw Detected, depending on the base
2.3 terminal) unit that is used.
Approvals
` Earth fault in the input circuit:
Unit description The output relays de-energise and
the safety contacts open.
PNOZ s10
The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

EN 60947-5-1, EN 60204-1 and


‹ VDE 0113-1. The contact expansion
module is used to increase the number
of instantaneous safety contacts avail-
‹ able on a base unit. Base units are all
safety relays with feedback loop mon-
itoring.
The category that can be achieved in
‹
accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
Zulassungen gory of the base unit. The contact ex-
pansion module may not exceed this.

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2
*
13 23 33 43 51

=
Input
= K1
Interface
base
unit

Power
K2

14 24 34 44 52

* Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-114
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Function description without PNOZsigma base unit:


` Single-channel operation: one input
with PNOZsigma base unit: circuit affects the output relays
][Funktionsbeschreibung_Erweiterungsgert

` Dual-channel operation via


PNOZsigma connector

Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe

Feedback
t1 t2 t1 t2
2.3

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits A1 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop 51-52

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-44
are safety contacts, output 51-52 is
an auxiliary contact (e.g. for dis-
play).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-115
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

24 V DC

A1 PNOZsigma
expansion
A2 module

0V

` Input circuit

2.3 Input circuit Single-channel Dual-channel


Base unit: 24 V DC
Safety relay PNOZ X

A1 PNOZsigma
expansion
A2 module

0V

Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2

L-

` Feedback circuit

Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZelog
PNOZ X
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
51
tion feedback
loop PNOZsigma 51
52 expansion feedback PNOZsigma
module loop 52 expansion
module

` Connection to PNOZsigma base


unit

Base unit: Safety relay PNOZsigma


The feedback loop is connected and eval-
uated via the connector
PNOZsigma
Interface

PNOZsigma
PNOZsigma expansion module
base unit

INFORMATION Do not connect A1 to the contact ex-


][Betriebsbereitschaft_herstellen_Info_Erweiterungsgert_DB

If a base unit and a contact expander pander module!


module from the PNOZsigma range
are connected via the connector, no
additional wiring is necessary.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-116
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install contact expander module *with spring-loaded terminals


][Montage_PNOZsigma Erweiterungsgert Abmessungen

without base unit:


` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
120 (4.72")

` Remove the plug terminator at the


side of the base unit and at the con-
tact expander module
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86")
` The safety relay should be installed * 100 (3,94") 45
(1.77")
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-117
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIP Bsp

` Inductive load: 2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 300 000 cycles loads, any power surges that occur
Provided the application requires few- must be noted. With contactors, use
er than 300 000 cycles, the PFH value freewheel diodes for spark suppres-
Technical details PNOZsigma

(see technical details) can be used in sion.


the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 3.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-118
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 12.0 A
Pmax: 3000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 12.0 A
Pmax: 300 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 6.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1 2.3
Blow-out fuse, quick
Safety contacts: 16 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 10 A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 10 A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 20 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-119
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750110
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750110
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750110
Torque setting with screw terminals 0.50 Nm No. 750110
2.3 Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751110
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751110
Stripping length 9 mm No. 751110
Dimensions
Height 98.0 mm
Width 45.0 mm
Depth 120.0 mm
Weight 300 g
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2006-04 apply.
][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-120
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s10

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 12.00 A
2 11.00 A
3 9.00 A
4 8.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s10 24 VDC With screw terminal 750 110
PNOZ s10 C 24 VDC With spring-loaded terminal 751 110

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-121
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

Unit features gory of the base unit. The contact ex-


pansion module may not exceed this.
` Positive-guided relay outputs:
Gertemerkmale

– 8 safety contacts (N/O), instanta- Safety features


neous
– 1 auxiliary contact (N/C), instan- The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

taneous quirements:
` Safe separation of safety contacts ` The contact expansion module ex-
from all other circuits pands an existing circuit. As the
` LED indicator for: output relays are monitored via the
– Input status, channel 1 base unit's feedback loop, the safe-
– Input status, channel 2 ty functions on the existing circuit
PNOZ
1001967-EN-04-2011-09
2.3 to PL
Contact
Up
Gertebild
s11
expansion
e of EN ISO 13849-1 – Switch status, safety contacts are transferred to the contact ex-
– Error pansion module.
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen

` Plug-in connection terminals (either ` The safety function remains effec-


creasing the number of available con-
spring-loaded terminal or screw tive in the case of a component fail-
tacts
2.3 terminal) ure.
` Earth fault in the feedback loop:
Approvals
Unit description Detected, depending on the base
unit that is used.
The unit meets the requirements of ` Earth fault in the input circuit:
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ

PNOZ s11
EN 60947-5-1, EN 60204-1 and The output relays de-energise and
VDE 0113-1. The contact expansion the safety contacts open.
‹ module is used to increase the number
of instantaneous safety contacts avail-
able on a base unit. Base units are all
‹ safety relays with feedback loop mon-
itoring.
The category that can be achieved in
accordance with EN 954-1 and
‹
EN ISO 13849-1 depends on the cate-

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

*
A1 A2 13 23 33 43 63 73 83 93 51

=
Input
= K1
Interface
base
unit

Power
K2

14 24 34 44 64 74 84 94 52

*Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-122
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

Function description without PNOZsigma base unit:


` Single-channel operation: one input
with PNOZsigma base unit: circuit affects the output relays
][Funktionsbeschreibung_Erweiterungsgert

` Dual-channel operation via


PNOZsigma connector

Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe

Feedback
t1 t2 t1 t2
2.3

Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` Feedback: Feedback loop 51-52
` Input: Input circuits A1 23-24, 33-34, 43-44, 63-64, 73-74, ` t1: Switch-on delay
83-84, 93-94 ` t2: Delay-on de-energisation

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical


details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-
44, 63-64, 73-74, 83-84, 93-94 are
safety contacts, output 51-52 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-


ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-123
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

24 V DC

A1 PNOZsigma
expansion
A2 module

0V

` Input circuit

2.3 Input circuit Single-channel Dual-channel


Base unit: 24 V DC
Safety relay PNOZ X

A1 PNOZsigma
expansion
A2 module

0V

Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2

L-

` Feedback circuit

Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZelog
PNOZ X
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
51
tion feedback
loop PNOZsigma 51
52 expansion feedback PNOZsigma
module loop 52 expansion
module

` Connection to PNOZsigma base


unit

Base unit: Safety relay PNOZsigma


The feedback loop is connected and eval-
uated via the connector
PNOZsigma
Interface

PNOZsigma
PNOZsigma expansion module
base unit

INFORMATION Do not connect A1 to the contact ex-


][Betriebsbereitschaft_herstellen_Info_Erweiterungsgert_DB

If a base unit and a contact expander pander module!


module from the PNOZsigma range
are connected via the connector, no
additional wiring is necessary.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-124
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install contact expander module *with spring-loaded terminals


][Montage_PNOZsigma Erweiterungsgert Abmessungen

without base unit:


` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
120 (4.72")

` Remove the plug terminator at the


side of the base unit and at the con-
tact expander module
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86")
` The safety relay should be installed * 100 (3,94") 45
(1.77")
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-125
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 3.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 8
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-126
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1 2.3
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-127
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750111
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750111
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750111
Torque setting with screw terminals 0.50 Nm No. 750111
2.3 Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751111
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751111
Stripping length 9 mm No. 751111
Dimensions
Height 100.0 mm No. 751111
98.0 mm No. 750111
Width 45.0 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
350 g

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2006-10 apply.


][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-128
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s11

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC


1 6.00 A
2 6.00 A
3 6.00 A
4 6.00 A
5 6.00 A
6 5.70 A
7 5.30 A
8 5.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


2.3
PNOZ s11 24 VDC With screw terminal 750 111
PNOZ s11 C 24 VDC With spring-loaded terminal 751 111

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-129
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s22

Unit features ` Speed monitor PNOZ s30


` PNOZmulti Mini base units
` Positive-guided relay outputs: PNOZ mm0.1p, PNOZ mm0.2p
Gertemerkmale

– 6 safety contacts (N/O), instanta- The category that can be achieved in


neous accordance with EN 954-1 and
– 2 auxiliary contacts (N/C), in- EN ISO 13849-1 depends on the cate-
stantaneous gory of the base unit. The contact ex-
` 3 safety contacts and 1 auxiliary pansion module may not exceed this.
contact each; these can be control-
led separately Safety features
` Safety contacts are safely separat-
ed from all other circuits; safety The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

PNOZ
1002374-EN-01-2011-05
2.3 to PL
Contact
Up
Gertebild
s22
expansion
e of EN ISO 13849-1

contacts from Ext.1/O0 are safely quirements:


Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen

separated from the safety contacts ` The contact expansion module ex-
creasing the number of available con- from Ext.2/O1 pands an existing circuit. As the
tacts ` Basic insulation between contacts output relays are monitored via the
2.3 ` LED indicator for: base unit's feedback loop, the safe-
Approvals – Input state of channel Ext.1/O0 ty functions on the existing circuit
– Input state of channel Ext.2/O1 are transferred to the contact ex-
` Plug-in connection terminals (either pansion module.
PNOZ s22 spring-loaded terminals or screw ` The safety function remains effec-
terminals) tive in the case of a component fail-
ure.
‹
Unit description ` Earth fault in the feedback loop:
Detected, depending on the base
The unit meets the requirements of unit that is used.
Gertebeschreibung

Zulassungen

EN 60947-5-1, EN 60204-1 and ` Earth fault in the input circuit:


VDE 0113-1. The contact expansion The output relays de-energise and
module is used to increase the number the safety contacts open.
of instantaneous safety contacts avail-
able on a base unit. Base units are

Block diagram
il
tb
a
h
s
k
c
lo
B
d

* 13 23 33 41
*
tbl
a
k
lo
][B
g
T
e
h
ic
rs
u
n
_
d 13 23 33 41
PNOZ mmo.2p
PNOZ mm0.1p

K1 K3
PNOZ s30
Interface

Ext.1 Ext.2
O0 O1

K2 K4

14 24 34 42 14 24 34 42

*Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-130
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s22

Function description

` Dual-channel operation and supply


Funktionsbeschreibung

voltage via PNOZsigma connector


` 3 safety contacts and 1 auxiliary
contact each; these can be control-
led separately

Wiring

Please note: ` To prevent contact welding, a fuse


Verdrahtung

` Information given in the “Technical should be connected before the


details” must be followed. output contacts (see technical de-
` The wiring guidelines in the base tails).
units' operating instructions must ` Use copper wire that can withstand
be taken into account. 60/75 °C.
` Outputs 13 -14, 23 -24, 33 - 34 are ` Sufficient fuse protection must be 2.3
safety contacts; outputs 41 - 42 are provided on all output contacts with
auxiliary contacts (e.g. for display). capacitive and inductive loads.

Preparing for operation


Betriebsbereitschaft herstellen PNOZs_BA

AC DC
Versorgungsspannung/Eingangskreis/
Rückführkreis
Supply voltage/input circuit/feedback loop PNOZ s30/

PNOZsigma
Interface
PNOZ mm0.1p PNOZs22
PNOZ mm0.2p
Tension d'alimentation/circuit d'entrée/
boucle de retour

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-131
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s22

Terminal configuration
u
g
b
n
m
le
K

14 24 34 42

X1 X3
13 23 33 41
Ext.1/O0
PNOZ s22

2.3 Ext.2/O1

X4 X2
13 23 33 41
14 24 34 42

Installation Dimensions

Connect the contact expansion *with spring-loaded terminals


Montage PNOZsigma_22 Abmessungen

block to the PNOZ s30 or base unit


PNOZ mm0.1p/PNOZ mm0.2p
` Connect the contact expansion
block using the connector supplied.
Control cabinet installation
` The safety relay should be installed
120 (4.72")

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
ing a fixing element (e.g. retaining 98 (3.86") 22,5
bracket or an end angle). * 100 (3,94")
(0.88")

Push the unit upwards or downwards


before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-132
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s22

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC 1.5 W
Number of output contacts
Safety contacts (S) instantaneous: 6
Auxiliary contacts (N/C): 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-133
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Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s22

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 4.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
2.3 External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.50E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.13E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 11 ms
with automatic reset max. 20 ms
Delay-on de-energisation
with E-STOP typ. 12 ms
with E-STOP max. 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 80 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-134
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s22

Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750132
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750132
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750132
Torque setting with screw terminals 0.50 Nm No. 750132
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751132
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751132
Stripping length 9 mm No. 751132
Dimensions
Height 96.0 mm
Width 22.5 mm 2.3
Depth 120.0 mm
Weight 265 g
Technische Daten_Satz No.

No. stands for order number.

It is essential to consider the relay's If the service life graphs are not acces- NOTICE
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB Si_Kennzahlen_Erläuterung_PNOZ_s22

service life graphs. The relay outputs' sible, the stated PFH value can be The safety-related characteristic data
safety-related characteristic data is used irrespective of the switching fre- applies per channel of the contact ex-
only valid if the values in the service life quency and the load, as the PFH value pansion block. The safety-related
graphs are met. already considers the relay's B10d val- characteristic data of the base unit and
The PFH value depends on the switch- ue as well as the failure rates of the all other devices that are used must be
ing frequency and the load on the relay other components. taken into account when calculating
output. the safety function. We recommend
that you use the PAScal software tool
to calculate the safety function's SIL/
PL values.
Technische Daten_Satz Normen

The standards current on 2010-04 apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-135
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion

Up to PL e of EN ISO 13849-1
PNOZ s22

Conventional thermal current

Conventional thermal current when


Schaltleistung Ext1 und Ext2 ][Dauerstrom_DC_PNOZ_s22_Ext.1 und Ext.2

the contacts from Ext.1/O0 and Ext.2/


O1 are under load simultaneously.

Number of contacts used at a time Ith [A] per contact


1 6.00 A
2 5.00 A
3 4.00 A

Conventional thermal current when ei-


Schaltleistung Ext1 oder ext2

ther the contacts from Ext.1/O0 or the


contacts from Ext.2/O1 are under
load. They may not be under load si-
][Dauerstrom_DC_PNOZ_s22_Ext.1 oder Ext.2

multaneously.
2.3
Number of contacts in total Ith [A] per contact
2 6.00 A
3 5.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ s22 24 VDC With screw terminal 750 132
PNOZ s22 C 24 VDC With spring-loaded terminal 751 132

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-136
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Unit features ` The unit can also be used without a


base unit as a pulse relay or safe
` Positive-guided relay outputs, ei- timer.
Gertemerkmale

ther instantaneous, delay-on de- The unit is designed for use with
energisation (also retriggerable), ` Safety relays from the PNOZ X,
pulsing or delay-on energisation: PNOZsigma, PNOZelog,
– 3 safety contacts PNOZmulti series
– 1 auxiliary contact ` Safety gate monitors from the PST
` Safe separation of safety contacts series
17-18, 27-28, 37-38 from all other ` Two-hand relays from the
circuits PNOZsigma, P2HZ series
1001991-EN-03-2011-11
PNOZ
2.3 totimer
Safe
Up
Gertebild
PL
s9 e relay/contact
of EN ISO 13849-1
expansion modules
` Switch-on time, pulse time or de-
Contact expander module for increas-
Bildunterschrift
lay-on de-energisation selectable Safety features
ing the number of available contacts, ` LED for:
– Supply voltage The unit meets the following safety re-
][Sicherheitseigenschaften_Kontakterweiterung_mit_RFK

Pulse-on timer relay for step-by-step


control of movement sequences, – Input status, channel 1 quirements:
Delay-on energisation timer for un- – Input status, channel 2 ` The unit monitors its own output 2.3
locking an interlock with delay, – Switch status channel 1/2 contacts.
Shutdown of application with delay-on – Reset circuit ` The safety function remains effec-
de-energistaion, controlled stop – Errors tive in the case of a component fail-
` Plug-in connection terminals (either ure.
Approvals spring-loaded terminals or screw ` Earth fault in the feedback loop is
terminals) detected.
` Earth fault in the input circuit:
PNOZ s9 Unit description The output relays de-energise and
the safety contacts open.
The unit meets the requirements of ` The unit has an electronic fuse.
Gertebeschreibung Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

‹ EN 60947-5-1, EN 60204-1 and


VDE0113-1. In conjunction with a base
unit the unit is used as a
‹ ` Contact expansion module to in-
crease the number of contacts
available on a base unit. Base units
‹ are all safety relays with feedback
loop monitoring.
` Pulse relay
Zulassungen
– In accordance with EN ISO
12100-1 and EN ISO 12100-2
(inching circuit for limited move-
ment of hazardous machine
components during installation,
set up and positioning)
– in safety circuits in accordance
with VDE 0113 and EN 60204-1
(e.g. on movable guards)
` Safe timer relays
– in accordance with EN 1088 (re-
lease with delay through timer)
– in safety circuits in accordance
with VDE 0113-1 and EN 60204-
1 (e.g. on movable guards)
The category that can be achieved in
accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
pansion module may not exceed this.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-137
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2
*
tbl
a
k
lo
][B
g
T
e
h
ic
rs
u
n
_
d S32 17 27 37 45

=
Input
= K1

Interface
base
unit
Power
K2
Reset

2.3
S34 18 28 38 46

*Safe separation in accordance with EN 60947-1, 6 kV

Function description

` Delay-on de-energisation, not re- immediately and the auxiliary con-


Funktionsbeschreibung

triggerable tact will be closed.


If the supply voltage at the input cir- ` Delay-on energisation
cuit is interrupted, the safety con- The set delay time is started when
tacts will open once the set release supply voltage is applied, the feed-
time has elapsed, even if the safety back loop is closed and finally the
function is cancelled during the de- input circuit is closed.
lay time. The unit cannot be reacti- If the input circuit and feedback
vated until the delay time has loop are closed once the delay time
elapsed. has elapsed, the safety contacts
` Delay-on de-energisation, retrig- will close and the auxiliary contact
gerable will be opened.
(only possible as a standalone ap- If the input circuit is opened for
plication or with the PNOZsigma more than 10 ms, the safety con-
base unit!) tacts will open immediately and the
If the supply voltage at the input cir- auxiliary contact will be closed.
cuit is interrupted, the safety con- with PNOZsigma base unit:
Funktionsbeschreibung_Erweiterungsgerät

tacts will open once the set release ` Dual-channel operation via
time has elapsed. PNOZsigma connector
If the safety function is cancelled with other base units or without base
during the delay time (e.g. safety unit:
gate closed), the unit will remain ac- ` Single-channel operation: one input
tive. circuit affects the output relays
` Pulse on switching on
The safety contacts close when
supply voltage is applied, the feed-
back loop is closed and finally the
input circuit is closed. The safety
contacts are reopened once the
pulse time has elapsed.
If the input circuit is opened for
more than 10 ms during the pulse
time, the safety contacts will open

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-138
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Timing diagrams

Delay-on de-energisation, not retriggerable


rm
g
a
itd
e
Z

1 2

POWER

Input

Output safe

Output aux.

Feedback
t1 tv t1 tv

Key 2.3
` Power: Supply voltage ` Output aux: Auxiliary contact 45-46 ` c: Delay-on de-energisation with
` Input: Input circuit S32 ` Feedback: Feedback loop S34 the time tv
` Output safe: Safety contacts 17-18, ` t1: Switch-on delay ` d: No retriggering in the time tv
27-28, 37-38 ` tv: Delay time

Delay-on de-energisation, retriggerable


rm
g
a
itd
e
Z

1 2

POWER

Input

Output safe

Output aux.

Feedback
tv
t1 tv t1 tv
tges

Key
` Power: Supply voltage
` Input: Input circuit S32
` Output safe: Safety contacts 17-18,
27-28, 37-38
` Output aux: Auxiliary contact 45-46
` Feedback: Feedback loop S34
` t1: Switch-on delay
` tv: Delay-on de-energisation
` tges: Overall delay time
` c: Delay-on de-energisation with
the time tv
` d: Retriggering in the time tv for
overall delay-on de-energisation
tges

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-139
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Pulse on switching on
rm
g
a
itd
e
Z

1 2 3 4
t < 10 ms

POWER

Input

Output safe

Output aux.

Feedback
t2
t1 tw t1 tw t1 tv

Key
2.3 ` Power: Supply voltage ` t1: Switch-on delay ` e: Fault: Feedback loop closed too
` Input: Input circuit S32 ` t2: Delay-on de-energisation late
` Output safe: Safety contacts 17-18, ` tw: Pulse time ` f: Normal operating cycle with
27-28, 37-38 ` c: Normal operating cycle supply interruption < 10 ms
` Output aux: Auxiliary contact 45-46 ` d: Fault: Input circuit opened too
` Feedback: Feedback loop S34 early

Delay-on energisation
rm
g
a
itd
e
Z

1 2 3 4
t < 10 ms

POWER

Input

Output safe

Output aux.

Feedback
tv t2 tv tv tv

Key
` Power: Supply voltage ` t2: Delay-on de-energisation ` e: Fault: Feedback loop closed too
` Input: Input circuit S32 ` tv: Delay time late after t2 elapsed
` Output safe: Safety contacts 17-18, ` c: Normal operating cycle ` f: Normal operating cycle with
27-28, 37-38 ` d: Fault: Input circuit opened too supply interruption < 10 ms
` Output aux: Auxiliary contact 45-46 early
` Feedback: Feedback loop S34

Wiring

Please note: ` Calculation of the max. cable runs ` Sufficient fuse protection must be
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 17-18, 27-28, 37-38 are Imax =
Rl / km
safety contacts, output 45-46 is an
auxiliary contact (e.g. for display). Rlmax = max. overall cable resist-
` To prevent contact welding, a fuse ance (see technical details)
should be connected before the Rl /km = cable resistance/km
output contacts (see technical de- ` Use copper wire that can withstand
tails). 60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-140
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Preparing for operation

` Supply voltage
Betriebsbereitschaft herstellen PNOZs

Supply voltage AC DC

A1 L+

A2 L-

` 1-channel input circuit/feedback


loop

Input circuit Input circuit Feedback circuit


Without base unit (standalone)
2.3
S3 S3
S32 +24 V DC PNOZs9 S32
K5 K6
S34
A1 24 V DC
A2 0V 0V
A2

Base unit: 24 V DC
Safety relay PNOZ X
24 V DC PNOZ X
S34 PNOZs9
feedback 45
A1 PNOZs9 loop
46
S32
PNOZ X A2
S34
0V
A2
0V The inputs that evaluate the feedback loop
will depend on the base unit and applica-
tion.
Base unit: 24 V DC
Safety relay PNOZelog; driven via semi-
conductor outputs
(24 VDC) 24 V DC
PNOZelog
S34
45
PNOZs9
*
feedback
loop 46
PNOZelog A1 PNOZs9 A2
Output S32 0V
S34
The inputs that evaluate the feedback loop
A2 will depend on the base unit and applica-
0V tion.
* PNOZ e1p only; all other PNOZelog safety
relays without delay-on de-energisation
with PNOZ s9

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-141
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

` 2-channel input circuit

Base unit: Safety relays Base unit: Safety relays


PNOZ s3, PNOZ s4, PNOZ s5 PNOZ s1, PNOZ s2
The input circuit is connected and evaluat- 24 V DC
ed via the connector. S11 S34 PNOZ s9 A1 PNOZ s9
S34

PNOZsigma
Interface
PNOZ s3

PNOZsigma
Interface
PNOZ s4 PNOZ s1
PNOZ s5 PNOZ s2

Base unit: Two-hand control unit Base unit: Two-hand control unit
PNOZ s6 PNOZ s6.1
The input circuit is connected and evaluat-
S12 S34 PNOZ s9 S24 S34 PNOZ s9
ed via the connector.
PNOZsigma

PNOZsigma
Interface

Interface
2.3 PNOZ s6 PNOZ s6.1

` Application

without feedback loop with feedback loop


without base unit S3 S3
PNOZs9 S32 PNOZs9 S32
K5 K6
S34 S34
A1 24 V DC A1 24 V DC
A2 0V A2 0V

` Key

S3 Reset button

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
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Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Terminal configuration
u
g
b
n
m
le
K

2.3

Installation Dimensions

Install contact expander module *with spring-loaded terminals


][Montage_PNOZsigma Erweiterungsgert Abmessungen

without base unit:


` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")

side of the base unit and at the con-


tact expander module
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86")
17,5
` The safety relay should be installed * 100 (3,94") (0.69")
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail (35 mm).
` When installed vertically: Secure
the unit by using a fixing element
(e.g. retaining brakket or end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
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Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

NOTICE

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
Technische Daten

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Typ. supply current at A1 70 mA
Voltage and current at
Input circuit DC: 15.0 mA
Feedback loop DC: 24.0 V 15.0 mA
Max. inrush current impulse
A1 0.70 A
Input circuit 0.10 A
Feedback loop 0.10 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
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Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Electrical data
Number of output contacts
Safety contacts (N/O), delayed: 3
Auxiliary contacts (N/C), delayed: 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A 2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Conventional thermal current 6.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
A1/A2 20 Ohm
Input circuit 30 Ohm
Feedback loop 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.34E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.75E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with manual reset typ. 60 ms
with manual reset max. 80 ms
Delay-on de-energisation
with E-STOP typ. 40 ms
with E-STOP max. 50 ms
Recovery time at max. switching frequency 1/s
after power failure 800 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
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Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

Times
Delay time tV: selectable 0,00 s; 0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s;
1,00 s; 1,50 s; 2,00 s; 2,50 s; 3,00 s; 3,50 s; 4,00 s; 5,00 s; 6,00 s;
7,00 s; 8,00 s; 10,00 s; 12,00 s; 14,00 s; 15,00 s; 16,00 s; 20,00 s;
25,00 s; 30,00 s; 35,00 s; 40,00 s; 50,00 s; 60,00 s; 70,00 s; 80,00
s; 90,00 s; 100,00 s; 120,00 s; 140,00 s; 150,00 s; 160,00 s;
180,00 s; 200,00 s; 210,00 s; 240,00 s; 300,00 s
Repetition accuracy +/-1 % + +/-20 ms
Repetition accuracy in the case of a fault +/-15 % + +/-20 ms
Time accuracy +/-1 % + +/-20 ms
Supply interruption before de-energisation 10 ms
Supply interruption before de-energisation in the input circuit 10.0 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
2.3 Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -15 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP 20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750109
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750109
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750109
Torque setting with screw terminals 0.50 Nm No. 750109
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751109, 751189
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751109, 751189
Stripping length 9 mm No. 751109, 751189
Dimensions
Height 100.0 mm No. 751109, 751189
96.0 mm No. 750109
Width 17.5 mm
Depth 120.0 mm
Weight 175 g No. 751189
176 g No. 751109
Technische Daten_Satz No.
177 g No. 750109

No. stands for order number.


Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-146
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules

Up to PL e of EN ISO 13849-1
PNOZ s9

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen

The standards current on 2007-02 apply.


Bestelldaten
2.3

Order reference

Type Features Terminals Order no.


PNOZ s9 24 VDC With screw terminals 750 109
PNOZ s9 C 24 VDC With spring-loaded terminals 751 109
PNOZ s9 C 24 VDC With spring-loaded terminals 751 189
(coated version)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-147
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

Unit features ` Rotary encoder connection tech-


nology:
` Measured value recorded by RJ45 socket
Gertemerkmale PNOZ s30

– Incremental encoder ` See order reference for unit types


][Gertemerkmale_Zusatz_Datenblatt

– Proximity switch
– Analogue voltage input Unit description
` Measured variables
– Standstill The speed monitor monitors standstill,
Gertebeschreibung_Drehzahlwaechter_plus_Position_Bereich

– Speed speed, speed range, position and di-


– Speed range rection in accordance with
– Position EN ISO 13849-1 up to PL e and
PNOZ
1001758-EN-02-2011-11
2.3 to PL
Speed
Up
Gertebild
s30
monitoring
e of EN ISO 13849-1
– Direction EN IEC 62061 up to SIL CL 3.
– Analogue voltage (track S)
Speed monitor for safe monitoring of
][Bildunterschrift_Drehzahlwchter

` Positive-guided relay outputs Safety features


standstill, speed, speed range, posi- – 2 safety contacts
tion and direction. – 2 auxiliary contacts The relay conforms to the following
Sicherheitseigenschaften_multi_allgemein

2.3 ` Semiconductor outputs safety criteria:


Approvals – 4 auxiliary outputs ` The circuit is redundant with built-in
` Expansion interface for 2 more safe self-monitoring.
relay outputs ` The safety function remains effec-
PNOZ s30 ` Can be configured via the display tive in the case of a component fail-
on the speed monitor ure.
‹ ` Configuration is stored on a chip
card
` Display
– Current frequencies
‹
– Current position
– Warning and error messages
` Status and fault LEDs
‹

Zulassungen

Block diagram
il
tb
a
h
k
c
lo
B
0
3
s
Z
O
N
P
d

A1 A2 S34 S11 S21 In1 In2 GND 13 11 23 21

~ 24 V 0 V
Reset/ X6
Start RJ45 Initiator
= Relay
Extended Relais

Input Control
Interface

Rel. 1
Power
Rel. 2
24 V ext

Feed-
0 V ext

back Select
Inputs (SEL)

Y1 Y2 Y32 Y33 Y34 Y35 Y10 Y11 Y12 Y13 Y30 Y31 14 12 24 22

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
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Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

NOTICE ` Reset and feedback circuits: S21, ` Relay output 23, 24


The individual blocks are galvanically S11, S34, Y1, Y2 ` Relay output 21, 22
isolated from each other: ` Semiconductor outputs and select If possible, the connections for the
` Supply voltage: A1, A2 inputs: Y30, Y31, Y32, Y33, Y34, various earth potentials (GND, S21,
` Encoder and initiator inputs: GND, Y35, Y10, Y11, Y12, Y13 Y30 and A2) should not be connected,
In1, In2, RJ45 socket and shield ` Relay output 13, 14 as noise susceptibility can be in-
` Relay output 11, 12 creased significantly as a result.

Function description

Proximity switches or rotary encoders Monitoring functions Speed range


Funktionen_Einführung

record measured values, which are With range monitoring, the output
evaluated in the speed monitor The following monitoring functions can switches off if the rotational speed (ve-
Funktionen_Überwachungsfunktionen

PNOZ s30. There are 9 monitoring be configured: locity, frequency) is outside the config-
functions (F1 ... F9), which are per- Standstill ured range.
formed simultaneously. With standstill monitoring, the output Position
Up to 16 different parameter sets (P0 is switched on when the value falls be- Position monitoring is activated via a 2.3
... P15) for the monitoring functions low the stated standstill value; if the rising edge at the reset input. The cur-
can be selected via the select inputs. standstill value is exceeded, the out- rent position is adopted as a reference
Configuration of the monitoring func- put switches off. position in the middle of the position
tions is menu-driven, using a rotary Speed window (configured window width)
knob. The outputs switch depending With overspeed monitoring, the output and the assigned output is switched
on the configuration. switches off when the stated value is on.
An interface is available to connect a exceeded. The output will stay switched on pro-
contact expansion module PNOZsig- vided the value is within the position
ma, enabling the number of outputs to window.
be expanded.

Position
Window

Reference
Position

X
Window Width

If the value moves outside the config-


ured range, position monitoring is re-
set and the assigned outputs are
switched off. Position monitoring can
be restarted via a rising edge at the re-
set input
A max. of 4 positions can be config-
ured to be monitored simultaneously.
Please note:
` Active position monitoring is not re-
started by another rising edge at
the reset input.
` Position monitoring cannot be used
if proximity switches are employed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
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Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

Direction ` Monitored reset with falling edge Speed configuration


If the direction is to be detected safely, If a monitored reset with falling
this function must be linked to a safety edge is configured, the output The speed monitor is configured using
Funktionen_Drehzahlkonfiguration

contact. switches on if the speed does not the rotary knob on the device.
` If "Direct. Right" is configured, the reach the limit value and then a fall- Up to 16 parameter sets (P0 ... P15),
safety output is switched on during ing edge is detected at S34. each with a max. of 9 switch functions
normal operation in clockwise rota- Switch delay (F1 ... F9) can be configured to monitor
tion. A delay time can be set for each output various operating modes, for example.
` If "Direct. Left" is configured, the (see technical details). The outputs will One of the 16 parameter sets is select-
safety output is switched on during not switch until the set time has ed via 4 select inputs SEL1 (Y10),
normal operation in anti-clockwise elapsed. It is possible to configure SEL2 (Y11), SEL4 (Y12), SEL8 (Y13).
rotation. whether the delay time is to be activat- The switch functions are monitored si-
For both directions, a tolerance can be ed when switching on, switching off, or multaneously.
entered for the wrong direction. In oth- switching on and off. Each of a switch function's 16 param-
er words, the drive can run in the WARNING! eters can be configured as
wrong direction up to the set tolerance Potential loss of safety function due ` Standstill limit
2.3 value, without the assigned output to increased reaction time ` Speed limit
switching off. The output switch-off delay (tdo, Off) ` Upper or lower limit of speed range
If an output has been switched off, it when overspeed is reached will in- ` Right-hand direction monitoring
cannot switch back on again until the crease the speed monitor's reaction ` Left-hand direction monitoring
drive has been run in the right direction time by the stated value (see technical ` Position monitoring 1 to 4 with
up to the tolerance value. details). This must not delay the arrival width of position window 1 to 4
Please note: Direction cannot be de- of a safe condition by more than the Exactly one switch function can be as-
tected if proximity switches are used. permitted time. The configuration of signed to each output. The same
Monitoring for broken shearpins the switch-off delay must be consid- switch function can be assigned to
An additional proximity switch can be ered in the risk assessment as regards several outputs. With range monitor-
connected to track Z to monitor for hazards, reaction time and safety dis- ing, a range is assigned to an output
broken shearpins tance. (F2-F3, F4-F5, F6-F7 or F8-F9).
Hysteresis Feedback loops A switch delay and reset mode can be
For each switching function F1 ... F9 Feedback loops are used to monitor configured for each output.
(with the exception of direction and external contactors or relays. If a relay If only one parameter set is used, con-
position), a hysteresis can be config- output is activated, it will not switch on figure the parameter set P0. Then it is
ured. This prevents the outputs on the until the corresponding feedback loop not necessary to connect a select in-
speed monitor from bouncing if there is closed. put.
are fluctuations around the response Start-up delay
value. The hysteresis becomes effec- To avoid spurious output signals, dur-
tive when the output is switched on: ing the machine's start-up phase,
Switch-on value = switching threshold evaluation of the encoder signals can
– hysteresis be delayed after the supply voltage is
For the lower range limit: switched on (see technical details).
Switch-on value = switching threshold Switching direction on semiconduc-
+ hysteresis tor outputs
Reset modes The semiconductor outputs can be
You can choose between the following operated in normally de-energised or
reset modes: normally energised mode.
` Automatic reset Units
If an automatic reset is configured, The values to be configured can be en-
the output switches on automati- tered in various units. Depending on
cally if the speed does not reach the the axis type (linear or rotational axis),
limit value, for example. various units can be selected for
` Monitored reset with rising edge speed and distance (see chapter enti-
If a monitored reset with rising edge tled "Menu overview").
is configured, the output switches
on if the speed does not reach the
limit value and then a rising edge is
detected at S34.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
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Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

INFORMATION Example configuration: ` F1: Standstill 2 Hz


2 basic configurations are available for 2 parameter sets for 2 operating ` F2: Overspeed: 3000 Hz
standard applications, for simple con- modes are configured: ` F3: Warning threshold: 2800 Hz
figuration within the display menu. A ` Set-up: P1 The following outputs are assigned to
basic configuration contains limited ` Automatic mode: P2 the switch functions:
menu functions adapted for standard The parameter set P2, "Automatic ` F1: Relay output Rel. 1
applications, with partly pre-defined mode", is selected for speed monitor- ` F2: Relay output Rel. 2
parameters. Further information about ing (selection via the select inputs, see ` F3: Semiconductor output Out 1
basic configurations can be found in next chapter "Select inputs").
this chapter, under "Basic configura- The following switch functions are se-
tion". lected for the parameter set P2:

2.3

For documentation and a better over-


view of the device settings, we recom-
mend that you fill in this configuration
overview before setting the device pa-
rameters (link to form, see "Create
configuration overview" chapter).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
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Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

Select inputs one of the configured parameter sets EN IEC 62061 max. 4 parameter sets
can be selected. can be configured: P1, P2, P4 and P8
The parameter sets are selected via For applications up to PL e of (or P0 if only 1 parameter set is used).
Funktionen_Select-Eingaenge

the 4 select inputs SEL1 (Y10), SEL2 EN ISO 13849-1 and up to SIL CL 3 of
(Y11), SEL4 (Y12), SEL8 (Y13). Only

Parameter set Signal states of the select inputs


SEL 8 SEL 4 SEL 2 SEL 1
P1 0 0 0 1
P2 0 0 1 0
P4 0 1 0 0
P8 1 0 0 0

2.3 In all other parameter sets (P0, P3, ` Short circuits and shorts between If necessary, the number of parameter
P5 ... P7, P9 ... P15), the default value contacts sets can be increased to max. 16.
"Standstill" must be configured for ` Open circuit These can only be used for applica-
each switch function. ` Input drift tions up to max. PL d of
When using these 4 parameter sets, a parameter set other than P1, P2, P4 EN ISO 13849-1 and up to SIL CL 2 of
the following safety features are met: or P8 is selected. This means that EN IEC 62061.
If there is an error when activating the standstill is monitored.
select inputs, such as

Parameter set Signal states of the select inputs


SEL 8 SEL 4 SEL 2 SEL 1
P0 0 0 0 0
P1 0 0 0 1
P2 0 0 1 0
P3 0 0 1 1
P4 0 1 0 0
P5 0 1 0 1
P6 0 1 1 0
P7 0 1 1 1
P8 1 0 0 0
P9 1 0 0 1
P10 1 0 1 0
P11 1 0 1 1
P12 1 1 0 0
P13 1 1 0 1
P14 1 1 1 0
P15 1 1 1 1

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Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

When using the expanded parame- ` Position ` Max. encoder frequency


ter sets, please note: Up to 4 different position windows 3.5 kHz
If an open circuit occurs when the se- can be monitored: Position 1 ... Po- Basic configuration 2: Rotary encod-
lect inputs are activated, the system sition 4. er
will switch to a parameter set with a Each position to be monitored can ` Encoder type
lower number (e.g. P7 -> P3 if an open be entered as often as necessary in Rotary encoder
circuit occurs at SEL4). parameter sets P0 to P15 and > Rotary encoder type configura-
The limit values for the switch func- switch functions F1 to F9. ble
tions should therefore be entered in ` Direction ` Switch functions
Funktionen_Drehzahlkonfiguration_Drehrichtung

ascending order. (Parameter set P0 -> The monitoring functions "Direct. – Standstill (F1)
lowest values, parameter set P15 -> Left" and "Direct. Right" can be > Standstill frequency configu-
highest values). configured as a switch function as rable in Hz
Delay on the select inputs often as necessary. – Speed (F2)
A reaction time can be entered for the For both directions, a tolerance can > Max. frequency (v max) confi-
select inputs. That way it is possible to be entered for the wrong direction. gurable in Hz
filter out invalid signals (e.g. contact – Direction (F3)
bounce) that occur when switching. Basic configuration Direction left 2.3
Tolerance for wrong direction =
Switch functions Two basic configurations are available
Funktionen_Basiskonfiguration

10 Imp
for standard applications, for simple – Direction (F4)
The following switch functions can be configuration within the display menu.
_Dummy-Vorlage

Direction right
configured: A basic configuration contains limited Tolerance for wrong direction =
` Standstill menu functions adapted for standard
Funktionen_Drehzahlkonfiguration_Stillstand

10 Imp
The standstill frequency is config- applications, with partly pre-defined ` Parameter set/select input
ured centrally. The standstill fre- parameters. P0, select inputs must be "0" (un-
quency should be the lowest The following basic configurations are connected)
frequency in the configuration. available: ` Hysteresis
All switch function parameters are Basic configuration 1: Ini pnp pnp Standstill and speed, 2 % each
pre-configured to the default set- (proximity switch) ` Output assignment
ting "Standstill" ex works. Pre-defined settings and configuration – Standstill: Relay output Rel. 1
` Speed options:
Funktionen_Drehzahlkonfiguration_Drehzahl

and semiconductor output Out 1


Limit values can be configured to ` Encoder type – Speed: Relay output Rel. 2 and
monitor for overspeed. 2 pnp type proximity switches semiconductor output Out 2
Limit values should be entered in ` Switch functions – Direction left: External output
ascending order (Parameter set P0 – Standstill (F1) Ext. 1 and semiconductor output
-> lowest values, parameter set P15 > Standstill frequency configu- Out 3
-> highest values) rable in Hz – Direction right: External output
` Speed range – Speed (F2)
Funktionen_Drehzahlkonfiguration_Bereichsüberwachung

Ext. 2 and semiconductor output


Up to 4 speed ranges can be moni- > Max. frequency (v max) confi- Out 4
tored simultaneously. gurable in Hz ` Reset mode
Configure two switch functions to ` Parameter set/select input – All outputs: Automatic reset
monitor a range: P0, select inputs must be "0" (un- ` Switch delay
– F2 and F3, connected) None
– F4 and F5, ` Hysteresis ` Max. encoder frequency
– F6 and F7 or Standstill and speed, 2 % each 1 MHz
– F8 and F9. ` Output assignment For details of how to configure the ba-
The switch function with the lower – Standstill: Relay output Rel. 1 sic configurations, see the chapter en-
number (e.g. F2) operates as the and semiconductor output Out 1 titled Commissioning/Display Menu -
lower range limit; the switch func- – Speed: Relay output Rel. 2 and Configuration.
tion with the higher number (e.g. F3) semiconductor output Out 2
operates as the upper range limit. ` Reset mode Chip card
Both switch functions can be as- – Rel. 1, Rel. 2 Out 1, Out 2: Auto-
signed to one or more outputs. matic reset The set parameters, the name of the
Funktionen_Chipkarte

` Switch delay configuration and the passwords are


None stored on the chip card (see section
entitled "Using the chip card").

Funktionen_Drehzahlkonfiguration_Positionsüberwachung

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PNOZ s30

Integrated protection mechanisms Proximity switch imity switches must be fitted such
that the recorded signals overlap.
The relay conforms to the following ` The following proximity switches ` The supply voltage of the proximity
Sicherheitseigenschaften_multi_allgemein S_DZW_Anford_Naeherungsschalter

safety criteria: can be used: switches should be monitored via


` The circuit is redundant with built-in – pnp track S.
self-monitoring. – npn
` The safety function remains effec- ` The proximity switches must be fit-
tive in the case of a component fail- ted so that at least one is always
ure. activated. In other words, the prox-

Proximity switch 1

Proximity switch 2

2.3
CAUTION!
Appropriate installation measures
should be taken to prevent a foreign
body coming between the signal en-
coder and the proximity switch. If not,
the foreign body could cause invalid
signals.
` Please note the values stated in the
technical details
` The maximum frequency of the
used encoders must be entered for
a complete configuration ("Encod-
er" Menu -> "Track AB" -> "Track
AB fmax" / "Track Z" -> "Track Z
fmax").

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PNOZ s30

Rotary encoders ` The maximum frequency of the about the range of adapters that is
used encoders must be entered for currently available.
` The following rotary encoders can a complete configuration ("Encod-
S_DZW_Anford_Drehgeber

be used: er" Menu -> "Track AB" -> "Track Wiring


– TTL, HTL (single-ended or differ- AB fmax" / "Track Z" -> "Track Z
ential signals) fmax"). Note:
Verdrahtung_Kupferdraht_75C

– sin/cos 1 Vss Please note the values stated in the ` Information given in the "Technical
– Hiperface technical details details" must be followed.
` The rotary encoders can be con- ` Use copper wire that can withstand
nected with or without Z index (0 in- Adapter for incremental encoders 75 °C.
dex) ` The cable used to connect the rota-
Verdrahtung

` A proximity switch can also be con- The adapter records the data between ry encoder and proximity switch
Drehzahlwaechter_Inkrementalgeber_Adapter

nected to track Z for monitoring the incremental encoder and the drive must be shielded (see connection
broken shearpins and makes it available to the speed diagrams in this chapter).
` Track S can be used: monitor via the RJ45 socket. ` If possible, the connections for the
– To connect an encoder's error Pilz supplies complete adapters as various earth potentials (GND, S21,
output well as ready-made cable with RJ45 Y30 and A2) should not be connect- 2.3
– To monitor voltages between 0 V connector, which can be used when ed, as noise susceptibility can be
and 30 V for a permitted upper making your own adapter. The range increased significantly as a result.
and lower limit. For example, the of products in this area is constantly
encoder's supply voltage can be being expanded. Please contact us
monitored.

Pin assignment of the RJ45 female connector


Anschlussbelegung RJ45-Buchse

RJ45 socket PIN Track


8-pin
1 S
2 GND
3 Z
4 A
5 /A

8 1 6 /Z
7 B
8 /B

Supply voltage
Anschluss_Versorgungsspannung

Supply voltage AC DC

A1 L1 A1 L+

N A2 L-
A2

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PNOZ s30

Connection of proximity switches

The following proximity switch combi- When connecting proximity switches ` Track S should be used to monitor
S_DZW_Betriebsb_Anschluss_Naeherungssch

nations can be connected: please note: the supply voltage (see drawing). A
` A: pnp, B: pnp ` Proximity switches can either be permitted voltage range can be en-
` A: npn, B: npn connected to terminals In1, In2 and tered in the menu.
` A: pnp, B: npn GND or to tracks A and B plus GND ` Connect the proximity switch to 24
` A: npn, B: pnp on the RJ45 socket. VDC of the power supply.

24 V
0V

RJ45 INI_A
IN1
A
/A
B
2.3 /B INI_B
Z IN2
/Z GND
GND
S

Connection of a rotary encoder

Proceed as follows when connecting ` Use only shielded cables for all
S_DZW_Betriebsb_Inkremen

the rotary encoder: connections


` The rotary encoder be connected ` Always connect GND on the rotary
via an adapter (e.g. PNOZ msi6p) or encoder to GND on the RJ45 con-
can be connected directly to the nector.
speed monitor.

Connect rotary encoder to speed monitor

Encoder types:
S_DZW_Betriebsb_Anschluss_Inkrementalgeber

` TTL single ended


` HTL single ended
Please note:
` Tracks /A and /B must remain free

Input Device PNOZ s30


7
B
X6
4
A
2
GND

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PNOZ s30

Encoder types:
` TTL differential
` HTL differential
` sin/cos 1 Vss
` Hiperface

Input Device PNOZ s30


8
/B
7
B
5 X6
/A
4
A
2
GND

Connect rotary encoder with Z index to speed monitor 2.3


Encoder types:
S_DZW_Betriebsb_Anschluss_Inkrementalgeber_Z-Index

` TTL single Z Index


` HTL single Z Index
Please note:
` Tracks /A, /B and /Z must remain
free

Input Device PNOZ s30


7
B
4 X6
A
3
Z
2
GND

Encoder types:
` TTL diff. Z Index
` HTL diff. Z Index
` sin/cos 1 Vss Z Index

Input Device PNOZ s30


8
/B
7
B
/Z 6
5 X6
/A
4
A 3
Z 2
GND

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PNOZ s30

Connect rotary encoder to the speed monitor via an adapter

The adapter (e.g. PNOZ msi6p) is con-


S_DZW_Betriebsb_Anschluss_IInkremen_ueber_Adapt

nected between the rotary encoder


and the drive. The output on the
adapter is connected to the RJ45
socket on the speed monitor.

Input Device Adapter Drive


GND GND
A

/A

2.3 /B

1 8

X6

PNOZ s30

Connection of proximity switch and rotary encoder

Encoder types:
S_DZW_Betriebsb_Anschluss_Inkrement_Naeherungssch

` TTL single Z Freq. Ini pnp


` HTL single Z Freq. Ini pnp
Please note:
Tracks /A, /B and /Z must remain free.

Input Device PNOZ s30

7
B
4 X6
A
3
2
GND
1

0V
24 V

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PNOZ s30

Encoder types:
` TTL differential Z Freq. Ini pnp
` HTL differential Z Freq. Ini pnp
` sin/cos 1 Vss Z Freq. Ini pnp
` Hiperface Z Freq. Ini pnp
Please note:
Track /Z must remain free!!

Input Device PNOZ s30


8
/B
7
B
5 X6
/A
4 3
A
2
GND
1
2.3
0V
24 V

Reset circuit
Anschluss_Startkreis

Automatic reset Monitored reset

S3
Automatic reset must only be configured S11
No wiring necessary!

S34

Feedback circuit
Rueckfuehrkreis

Link Contacts from external contactors

K5
Y1
K6
Y1 Y2
S11
13 (23) L+
Y2 K5
14 L-
S11 S21 24 K6

Select inputs
Anschluss_Eingangskreis

Y10 (Y11, Y12, Y13) PLC Output

Y30 PLC 0 V

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Speed monitoring

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PNOZ s30

Semiconductor outputs
Anschluss_Halbleiterausgang

Y31 PLC +24 V

Y32 (Y33, Y34, Y35) PLC Input

Y30 PLC 0 V

Terminal configuration
0
3
s
Z
O
N
P
u
g
b
n
m
le
K

2.3
X1 X3

X1 X3
IN1 IN2 GND Y13 Y12 Y11 Y10 Y30 IN1 IN2 GND Y13 Y12 Y11 Y10 Y30
A1 Y1 IY2 Y35 Y34 Y33 Y32 Y31 A1 Y1 IY2 Y35 Y34 Y33 Y32 Y31

PNOZ s30 PNOZ s30


X6

2 3 Power
In1
In2
Rel 1
1 Rel 2
4 Fault

A2 S11 S21 S34 13 23 11 21 A2 S11 S21 S34 13 23 11 21


X6 X2

X6 X2

14 24 12 22 14 24 12 22
X4

X4

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PNOZ s30

Installation Dimensions

Install base unit without contact ex- *with spring-loaded terminals


][Montage_Drehzahlwächter Abmessungen

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:

120 (4.72")
` Remove the plug terminator at the
side of the base unit and at the con-
tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Control cabinet installation 98 (3.86")
` The unit should be installed in a * 100 (3,94") 45
2.3
(1.77")
control cabinet with a protection
type of at least IP54.
` It is preferable to install the device
on a horizontal DIN rail in order to
ensure the best possible convec-
tion.
` Use the locking element on the rear
of the device to attach it to the DIN
rail.
` Push the device upwards or down-
wards before lifting it from the DIN
rail.

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Speed monitoring

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PNOZ s30

Notice

This data sheet is only intended for use


][Wichtig_PDB

during configuration. Please refer to


the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the


Lebensdauerkurve_Relais_Text vor Kurve 0
3
Z
O
N
P
v
rk
u
a
d
s
n
b
e
L

number of cycles from which failures


due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

2.3

Example To increase the service life, sufficient


Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

` Inductive load: 0,2 A spark suppression must be provided


` Utilisation category: AC15 on all output contacts. With capacitive
` Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
Technical details PNOZsigma

ue (see technical details) can be used


in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 9.0 VA
Power consumption at UB DC 5.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Continuous duty 100 %
Voltage and current at
Reset circuit DC: 24.0 V 5.0 mA
Feedback loop DC: 24.0 V 5.0 mA

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PNOZ s30

Electrical data
Max. inrush current impulse
0.06 A
Feedback loop 0.06 A
Min. unit fuse protection 1.00 A
Max. unit fuse protection F1 Max. cable cross section
Proximity switch input
Number of inputs 2
Input signal level
Signal level at "1" 11 - 30 V
Signal level at "0" -3 - 5 V
Input resistance 22 kOhm
Input's frequency range 0 - 1,000 kHz
Configurable monitoring frequency
without hysteresis 10 mHz - 1,000 kHz
Input for incremental encoder/proximity switch (RJ45 connector)
Number of inputs 1 2.3
Input signal level 0.5 - 30.0 Vss
Phase position for the differential signals A,/A and B,/B 90° ±30°
Overload protection -50 - 65 V
Input resistance 20.0 kOhm
Input's frequency range 0 - 1,000 kHz
Configurable monitoring frequency
without hysteresis 10 mHz - 1,000 kHz
Connection type (incremental encoder) RJ45 socket, 8-pin
Select inputs
Number of inputs 4
Input signal level
Signal level at "1" 15 - 30 V
Signal level at "0" -3 - 5 V
Input current 5 mA
Semiconductor outputs
Number 4
Semiconductor outputs (short circuit proof) 24.0 V DC,50 mA
External supply voltage 24.0 V DC
Voltage tolerance -20% / +20%
Relay outputs
Number of output contacts
Safety contacts (S) instantaneous: 2
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 1000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 100 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 1000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 100 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 4.0 A
Contact material AgCuNi + 0.2 µm Au

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PNOZ s30

Relay outputs
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Times
Switch-on delay
with automatic reset typ. 15 ms
with automatic reset max. 50 ms
with automatic reset after power on typ. 3,920 ms
2.3 with automatic reset after power on max. 4s
with manual reset typ. 40 ms
with manual reset max. 100 ms
Delay-on de-energisation
with power failure typ. UB AC/DC: 24 V 25 ms
with power failure max. UB AC/DC: 24 V 50 ms
with power failure typ. UB AC : 240 V 100 ms
with power failure max. UB AC : 240 V 150 ms
after the safety function is triggered, typ. 8 ms
after the safety function is triggered, max. 15 ms
Recovery time at max. switching frequency 1/s
after power failure 4s
after the safety function is triggered 1s
Reaction time after limit value is exceeded 1/f
Waiting period with a monitored reset
with rising edge 30 ms
with falling edge 30 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 30 ms
Supply interruption before de-energisation 20 ms
Switch delay (selectable) 0 - 30 s
Delay on the select inputs (selectable) 0 - 30 s
Start-up delay (selectable) 0 - 600 s
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -20 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP30
Terminals IP20

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PNOZ s30

Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750330
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750330
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750330
Torque setting with screw terminals 0.50 Nm No. 750330
Connection type spring-loaded terminal No. 751330
screw terminal No. 750330
Spring-loaded terminals: Terminal points per connection 2 No. 751330
Stripping length 9 mm No. 751330
Dimensions
Height 100.0 mm No. 751330
98.0 mm No. 750330 2.3
Width 45.0 mm
Depth 120.0 mm
Weight 410 g No. 751330
427 g No. 750330
Technische Daten_Satz No.

No. stands for order number.


Si-Kennzahlen_alle

Safety characteristic data

Unit Operating mode EN ISO 13849-1: EN 954-1 EN IEC 62061 PFH [1/h] EN ISO
2006 Category SIL CL 13849-1:
PL 2006
TM [year]

PNOZ s30 Monitoring 1 input de- PL d (Cat. 2) Cat. 2 SIL CL 2 3.28E-08 20


vice
PNOZ s30 Monitoring 2 input de- PL e (Cat. 3) Cat. 3 SIL CL 3 1.50E-08 20
Si_Kennzahlen_Erläuterung_1
vices

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are


not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.


The standards current on 2009-06 apply.

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PNOZ s30

Categories

Safety level

The maximum achievable safety level The safety assessments below only Unless stated otherwise, the safety-re-
Sicherheits-Level

depends on the encoder, the wiring consider the sensor subsystems and lated characteristic data applies when
and the operating mode of the PNOZ s30. The actuator subsystem using the following monitoring func-
PNOZ s30. depends on the application and must tions:
INFORMATION also be considered in the overall as- ` Standstill
The safety-related characteristic data sessment. ` Overspeed
of the PNOZ s30 and all other devices Forced dynamisation: ` Direction of rotation
that are used must be taken into ac- Within an 8-hour period, the monitored Key:
count when calculating the safety lev- sensors must be moved so that the SRP/CS = Safety-related part of a
el. We recommend that you use the signal changes on all the connected control system (EN 13849-1, Tab. 2)
PAScal software tool to calculate the tracks.
safety function's SIL/PL values.
2.3
Standard rotary encoder

Max. achievable safety-related char- Safety-related architecture


Standard-Drehgeber

acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL c (Cat. 1) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061: -
Permitted encoder types: Logic 1
` Standard rotary encoder
– sin/cos 1 Vss differential Sensor
– TTL single ended / differential Actuator
Incremental Encoder
– HTL single ended / differential

Logic 2

To calculate the safety function you


will need the following data for the
"sensor" subsystem and "PNOZ s30"
subsystem:

Sensor subsystem Subsystem PNOZ s30


MTTF DC Operating mode PFH [1/h]
MTTF 0% Monitoring 3,28E-08
(100 % dangerous fail- 1 encoder
ures)

Recommended values for the sensor,


depending on the PL and SIL CL val-
ues:

MTTF (year) PL in accordance with EN SIL CL in accordance with


ISO 13849-1: 2006 EN IEC 62061
>100 PL c (Cat. 1) -

The characteristic data only applies if


the rotary encoders are assessed as
"well-tried".

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Speed monitoring

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PNOZ s30

Standard rotary encoder with additional diagnostics through the drive controller

Max. achievable safety-related char- Safety-related architecture


Standard-Drehgeber mit Diagnose

acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL d (Cat 2.) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 2 Logic 1
Permitted encoder type:
` Standard rotary encoder Sensor
– sin/cos 1 Vss differential Actuator
Incremental Encoder

Logic 2

2.3
Diagnostic
PNOZ s30
+
drive control

To calculate the safety function you


will need the following data for the
"sensor" subsystem and "PNOZ s30"
subsystem:

Sensor subsystem Subsystem PNOZ s30


MTTF DC Operating mode PFH [1/h]
MTTF 60 % Monitoring 3,28E-08
(100% dangerous fail- 1 encoder
ures)

Recommended MTTF values, depend-


ing on the PL and SIL CL values:

MTTF (year) PL in accordance with EN SIL CL in accordance with


ISO 13849-1: 2006 EN IEC 62061
>100 PL d (Cat. 2) SIL CL 2
>75 PL c (Cat. 2)
>30 SIL CL 1

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Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

The drive controller must meet the fol- dure, based on the rotor position ` Fault detection via the error variable
lowing requirements: (field-oriented control). with subsequent shutdown must
` Parameters for the control loops ` The drive controller must be in po- meet the requirements of the safety
and motor control must be set in sition control operating mode. function, with regard to reaction
such a way as to guarantee stabile ` If a maximum error variable is ex- times for example.
operation. ceeded (set/true comparison) the ` The drive controller must evaluate
Drag error detection (see below) drive controller must switch to a the same incremental/sincos sig-
must be capable of operating in ac- fault condition and stop the drive nals from the encoder for control as
cordance with the requirements of (drag error detection). The error re- are processed by the safe evalua-
the safety function. action to drag error detection tion device (important on encoders
The motor must be operated with a should be a controlled motor stop. with combined analogue/digital in-
current impressing control proce- terface).

Safe rotary encoder

Max. achievable safety-related char- Safety-related architecture


sicherer Drehgeber

2.3 acteristic data


` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL d (Cat 2.) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 2 Logic 1
Permitted encoder type:
` Safe incremental encoder Sensor
– sin/cos 1 Vss differential Safe Actuator
Incremental Encoder
Safe encoders are certified in accord-
ance with EN 61508, EN 13849 and
EN 62061. Certain external errors Logic 2
must be detected in order to imple-
ment the safety function. The encoder
and evaluation device must be com-
patible.
Diagnostic
PNOZ s30

To calculate the safety function you


will need the following data for the
"sensor" subsystem and "PNOZ s30"
subsystem:

Sensor subsystem Subsystem PNOZ s30


EN ISO 13849- PFH [1/h] DC Operating EN ISO 13849- PFH [1/h]
1 PL mode 1 PL
See manufacturer 90 % Monitoring PL d (Cat. 2) 3,28E-08
1 encoder

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-168
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

Standard rotary encoder and proximity switch

Max. achievable safety-related char- Safety-related architecture


Standard-Drehgeber + Näherungsschalter

acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL e (Cat. 3) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 3 Sensor 1 Logic 1 Actuator 1
Permitted encoder types: Incremental Encoder
` Standard rotary encoder + proximi-
ty switch
– sin/cos 1 Vss + pnp
Sensor 2
– TTL + pnp Actuator 2
– HTL + pnp Proximity Switch Logic 2

2.3
To calculate the safety function you
will need the following data for the
"sensor" subsystem and "PNOZ s30"
subsystem:

Sensor subsystem Subsystem PNOZ s30


MTTF DC Operating mode PFH [1/h]
MTTF 90 % Monitoring 1,50E-08
(100 % dangerous 2 encoders
failures)

Recommended MTTF values, depend-


ing on the PL and SIL CL values:

MTTF (year) PL in accordance with EN SIL CL in accordance with


ISO 13849-1: 2006 EN IEC 62061
>100 PL e (Cat. 3) SIL CL 3
>62 PL d (Cat. 3) SIL CL 2

The characteristic data only applies for


the following monitoring functions:
` Standstill
` Overspeed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-169
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

2 proximity switches

Max. achievable safety-related char- Safety-related architecture


2 Näherungsschalter

acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL e (Cat. 3) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 3 Sensor 1 Logic 1 Actuator 1
Permitted encoder types: Proximity Switch
` Proximity switches
– npn + npn
– npn + pnp
Sensor 2
– pnp + npn Actuator 2
– pnp + pnp Proximity Switch Logic 2

2.3 To calculate the safety function you


will need the following data for the
"sensor" subsystem and "PNOZ s30"
subsystem:

Sensor subsystem Subsystem PNOZ s30


MTTF DC Operating mode PFH [1/h]
MTTF 90 % Monitoring 1,50E-08
(100 % dangerous 2 encoders
failures)

Recommended MTTF values, depend-


ing on the PL and SIL CL values:

MTTF (year) PL in accordance with EN SIL CL in accordance with


ISO 13849-1: 2006 EN IEC 62061
>100 PL e (Cat. 3) SIL CL 3
>62 PL d (Cat. 3) SIL CL 2

The characteristic data only applies According to the standard, proximity


` When using the monitoring func- switches are not well-tried compo-
tions nents (necessary for Category 1), so
– Standstill classification to Category B / PL b is all
– Overspeed that's possible in this case.
` When measures are taken against
common cause failures:
– Use of different technology/de-
sign or physical principles of
sensors 1 and 2, e.g. different
manufacturers
– Evaluation of the encoder supply
via track S
If these conditions are not fulfilled, the
requirements for Categories 2…4 in
accordance with EN ISO 13849-1 are
not met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-170
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

Safe rotary encoder with Z index

Max. achievable safety-related char- Safety-related architecture


sicherer Drehgeber mit Z-Index

acteristic data
` In accordance with EN ISO 13849-
SRP/CS SRP/CS SRP/CS
1: 2006: PL e (Cat. 3) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 3 Sensor 1 Logic 1
Permitted encoder type: Safe Actuator 1
Incremental Encoder
` Safe incremental encoder Track A + B
– sin/cos 1 Vss differential
Safe encoders are certified in accord-
ance with EN 61508, EN 13849 and Sensor 2
EN 62061. Certain external errors Safe
Logic 2 Actuator 2
Incremental Encoder
must be detected in order to imple- Track Z
ment the safety function. The encoder
and evaluation device must be com- 2.3
patible.

To calculate the safety function you


will need the following data for the
"sensor" subsystem and "PNOZ s30"
subsystem:

Sensor subsystem Subsystem PNOZ s30


EN ISO 13849- PFH [1/h] DC Operating EN ISO 13849- PFH [1/h]
1 PL mode 1 PL
See manufacturer 99 % Monitoring PL e (Cat. 3) 1,50E-08
2 encoders
Bestelldaten PNOZ s30

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-171
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring

Up to PL e of EN ISO 13849-1
PNOZ s30

Order reference

Type Features Terminals Order no.


PNOZ s30 24 - 240 VAC/DC With screw terminals 750 330
PNOZ s30 C 24 - 240 VAC/DC With spring-loaded terminals 751 330
Bestelldaten Zubehör

Order reference: Accessories

Type Features Order no.


PNOZ s terminator plug Terminator 10 pieces 750 010
PNOZmulti Chipcard Chip card 8 kB 779 201
PNOZmulti Chipcard Set Chip card 8 kB 10 pieces 779 200
PNOZmulti Chipcard Chip card 32 kB 779 211
PNOZmulti Chipcard Set Chip card 32 kB 10 pieces 779 212
Chipcard Holder Chip card holder 779 240
2.3
PNOZmulti Seal Chip card seal 10 pieces 779 250
PNOZ s Set3 Screw Loaded Terminals Set of plug-in screw ter- 1 piece 750 014
minals
PNOZ s Set3 Spring Loaded Terminals Set of plug-in spring- 1 piece 751 014
loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-172
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring

2.3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


2.3-173
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

3.0 reference
Order
3.1

3.0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


3.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Contents Page

Order reference

Relays for electrical safety


Alphabetically by type 3.1-2
Numerically by order 3.1-4
number

Relays for functional safety


Alphabetically by type 3.1-6
Numerically by order 3.1-10
number

3.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for electrical safety


Alphabetically by type

Type UB UM IM Ran Order no. Page


PMD s10 24 - 240 VAC/DC 760 100 1.1-2
PMD s10 C 24 - 240 VAC/DC 761 100 1.1-2
PMD s20 24 - 240 V AC/DC 760 120 1.1-11
PMD s20 C 24 - 240 V AC/DC 761 120 1.1-11
S1EN 24 - 240 VAC/DC 50 KΩ 884 100 1.2-25
S1EN 24 - 240 VAC/DC 200 KΩ 884 110 1.2-25
S1IM 24 VAC 15 A 828 020 1.2-21
S1IM 42 - 48 VAC 15 A 828 030 1.2-21
S1IM 110 - 130 V AC 15 A 828 040 1.2-21
S1IM 230 - 240 VAC 15 A 828 050 1.2-21
S1IM UP 24 VDC 15 A 828 035 1.2-21
S1M0 24 VAC/DC 839 600 1.2-42
S1M0 48 VAC 839 620 1.2-42
S1M0 110 VAC 839 630 1.2-42
S1M0 230 VAC 839 650 1.2-42
S1M0 240 VAC 839 655 1.2-42
S1M0 400 VAC 839 660 1.2-42
S1MN 24 VAC/DC 839 400 1.2-37
S1MN 48 VAC 839 405 1.2-37
S1MN 110 VAC 839 410 1.2-37
3.1 S1MN 230 VAC 839 415 1.2-37
S1MN 240 VAC 839 420 1.2-37
S1MN 400 VAC 839 425 1.2-37
S1MS 24 VAC/DC 839 775 1.2-32
S1MS 48 VAC 839 725 1.2-32
S1MS 110 VAC 839 740 1.2-32
S1MS 230 VAC 839 760 1.2-32
S1MS 240 VAC 839 765 1.2-32
S1MS 400 VAC 839 770 1.2-32
S1PN 200 - 240 V 890 200 1.2-11
S1PN 400 - 500 V 890 210 1.2-11
S1PN 550 - 690 V 890 220 1.2-11
S1SW P 24 - 240 VAC/DC 690 VAC/DC 407 710 1.2-47
S1UM 24 VAC 500 VAC/DC 827 230 1.2-2
S1UM 42 - 48 VAC 500 VAC/DC 827 240 1.2-2
S1UM 110 - 130 VAC 500 VAC/DC 827 250 1.2-2
S1UM 230 - 240 VAC 500 VAC/DC 827 260 1.2-2
S1UM UP 24 VDC 500 VAC/DC 827 225 1.2-2
S1UM UP 24 VAC 500 VAC/DC 827 235 1.2-2
S1UM UP 42 - 48 VAC 500 VAC/DC 827 245 1.2-2
S1UM UP 110 - 130 VAC 500 VAC/DC 827 255 1.2-2
S1UM UP 230 - 240 VAC 500 VAC/DC 827 265 1.2-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for electrical safety


Alphabetically by type

Type UB UM IM Ran Order no. Page


S1WP 24 VDC 0 - 120 VAC/DC 9A 890 000 1.2-14
S1WP 24 VDC 0 - 240 VAC/DC 9A 890 010 1.2-14
S1WP 24 VDC 0 - 415 VAC/DC 9A 890 020 1.2-14
S1WP 24 VDC 0 - 550 VAC/DC 9A 890 030 1.2-14
S1WP 230 VAC/DC 0 - 120 VAC/DC 9A 890 040 1.2-14
S1WP 230 VAC/DC 0 - 240 VAC/DC 9A 890 050 1.2-14
S1WP 230 VAC/DC 0 - 415 VAC/DC 9A 890 060 1.2-14
S1WP 230 VAC/DC 0 - 550 VAC/DC 9A 890 070 1.2-14
S1WP 24 VDC 0 - 120 VAC/DC 18 A 890 100 1.2-14
S1WP 24 VDC 0 -240 VAC/DC 18 A 890 110 1.2-14
S1WP 24 VDC 0 - 415 VAC/DC 18 A 890 120 1.2-14
S1WP 24 VDC 0 - 550 VAC/DC 18 A 890 130 1.2-14
S1WP 230 VAC/DC 0 - 120 VAC/DC 18 A 890 140 1.2-14
S1WP 230 VAC/DC 0 - 240 VAC/DC 18 A 890 150 1.2-14
S1WP 230 VAC/DC 0 - 415 VAC/DC 18 A 890 160 1.2-14
S1WP 230 VAC/DC 0 - 550 VAC/DC 18 A 890 170 1.2-14
S3UM 24 VDC 42 VAC 837 240 1.2-6
S3UM 24 VDC 100/110 VAC 837 250 1.2-6
S3UM 24 VDC 100/110 VAC 837 251 1.2-6
S3UM 24 VDC 230 VAC 837 260 1.2-6
S3UM 24 VDC 400/440 VAC 837 270 1.2-6 3.1
S3UM 24 VDC 400/440 VAC 837 271 1.2-6
S3UM 24 VDC 415/460 VAC 837 280 1.2-6
S3UM 24 VDC 440/480 VAC 837 285 1.2-6
S3UM 24 VDC 500/550 VAC 837 290 1.2-6
S3UM 120 VAC 440/480 VAC 837 395 1.2-6
S3UM 230 VAC 42 VAC 837 340 1.2-6
S3UM 230 VAC 100/110 VAC 837 350 1.2-6
S3UM 230 VAC 230 VAC 837 360 1.2-6
S3UM 230 VAC 400/440 VAC 837 370 1.2-6
S3UM 230 VAC 415/460 VAC 837 380 1.2-6
S3UM 230 VAC 500/550 VAC 837 390 1.2-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for electrical safety


Numerically by order number

Order no. Type UB UM IM Ran Page


407 710 S1SW P 24 - 240 VAC/DC 690 VAC/DC 1.2-47
760 100 PMD s10 24 - 240 VAC/DC 1.1-2
760 120 PMD s20 24 - 240 V AC/DC 1.1-11
761 100 PMD s10 C 24 - 240 VAC/DC 1.1-2
761 120 PMD s20 C 24 - 240 V AC/DC 1.1-11
827 225 S1UM UP 24 VDC 500 VAC/DC 1.2-2
827 230 S1UM 24 VAC 500 VAC/DC 1.2-2
827 235 S1UM UP 24 VAC 500 VAC/DC 1.2-2
827 240 S1UM 42 - 48 VAC 500 VAC/DC 1.2-2
827 245 S1UM UP 42 - 48 VAC 500 VAC/DC 1.2-2
827 250 S1UM 110 - 130 VAC 500 VAC/DC 1.2-2
827 255 S1UM UP 110 - 130 VAC 500 VAC/DC 1.2-2
827 260 S1UM 230 - 240 VAC 500 VAC/DC 1.2-2
827 265 S1UM UP 230 - 240 VAC 500 VAC/DC 1.2-2
828 020 S1IM 24 VAC 15 A 1.2-21
828 030 S1IM 42 - 48 VAC 15 A 1.2-21
828 035 S1IM UP 24 VDC 15 A 1.2-21
828 040 S1IM 110 - 130 V AC 15 A 1.2-21
828 050 S1IM 230 - 240 VAC 15 A 1.2-21
837 240 S3UM 24 VDC 42 VAC 1.2-6
3.1 837 250 S3UM 24 VDC 100/110 VAC 1.2-6
837 251 S3UM 24 VDC 100/110 VAC 1.2-6
837 260 S3UM 24 VDC 230 VAC 1.2-6
837 270 S3UM 24 VDC 400/440 VAC 1.2-6
837 271 S3UM 24 VDC 400/440 VAC 1.2-6
837 280 S3UM 24 VDC 415/460 VAC 1.2-6
837 285 S3UM 24 VDC 440/480 VAC 1.2-6
837 290 S3UM 24 VDC 500/550 VAC 1.2-6
837 340 S3UM 230 VAC 42 VAC 1.2-6
837 350 S3UM 230 VAC 100/110 VAC 1.2-6
837 360 S3UM 230 VAC 230 VAC 1.2-6
837 370 S3UM 230 VAC 400/440 VAC 1.2-6
837 380 S3UM 230 VAC 415/460 VAC 1.2-6
837 390 S3UM 230 VAC 500/550 VAC 1.2-6
837 395 S3UM 120 VAC 440/480 VAC 1.2-6
839 400 S1MN 24 VAC/DC 1.2-37
839 405 S1MN 48 VAC 1.2-37
839 410 S1MN 110 VAC 1.2-37
839 415 S1MN 230 VAC 1.2-37
839 420 S1MN 240 VAC 1.2-37
839 425 S1MN 400 VAC 1.2-37
839 600 S1M0 24 VAC/DC 1.2-42
839 620 S1M0 48 VAC 1.2-42
839 630 S1M0 110 VAC 1.2-42
839 650 S1M0 230 VAC 1.2-42
839 655 S1M0 240 VAC 1.2-42
839 660 S1M0 400 VAC 1.2-42
839 725 S1MS 48 VAC 1.2-32
839 740 S1MS 110 VAC 1.2-32
839 760 S1MS 230 VAC 1.2-32
839 765 S1MS 240 VAC 1.2-32
839 770 S1MS 400 VAC 1.2-32
839 775 S1MS 24 VAC/DC 1.2-32
884 100 S1EN 24 - 240 VAC/DC 50 KΩ 1.2-25
884 110 S1EN 24 - 240 VAC/DC 200 KΩ 1.2-25
890 000 S1WP 24 VDC 0 - 120 VAC/DC 9A 1.2-14
890 010 S1WP 24 VDC 0 - 240 VAC/DC 9A 1.2-14

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for electrical safety


Numerically by order number

Order no. Type UB UM IM Ran Page


890 020 S1WP 24 VDC 0 - 415 VAC/DC 9A 1.2-14
890 030 S1WP 24 VDC 0 - 550 VAC/DC 9A 1.2-14
890 040 S1WP 230 VAC/DC 0 - 120 VAC/DC 9A 1.2-14
890 050 S1WP 230 VAC/DC 0 - 240 VAC/DC 9A 1.2-14
890 060 S1WP 230 VAC/DC 0 - 415 VAC/DC 9A 1.2-14
890 070 S1WP 230 VAC/DC 0 - 550 VAC/DC 9A 1.2-14
890 100 S1WP 24 VDC 0 - 120 VAC/DC 18 A 1.2-14
890 110 S1WP 24 VDC 0 -240 VAC/DC 18 A 1.2-14
890 120 S1WP 24 VDC 0 - 415 VAC/DC 18 A 1.2-14
890 130 S1WP 24 VDC 0 - 550 VAC/DC 18 A 1.2-14
890 140 S1WP 230 VAC/DC 0 - 120 VAC/DC 18 A 1.2-14
890 150 S1WP 230 VAC/DC 0 - 240 VAC/DC 18 A 1.2-14
890 160 S1WP 230 VAC/DC 0 - 415 VAC/DC 18 A 1.2-14
890 170 S1WP 230 VAC/DC 0 - 550 VAC/DC 18 A 1.2-14
890 200 S1PN 200 - 240 V 1.2-11
890 210 S1PN 400 - 500 V 1.2-11
890 220 S1PN 550 - 690 V 1.2-11

3.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Alphabetically by type

Type Features Terminals Order no. Page


P2HZ X1.10P 24 VDC Screw terminals 777 341 2.2-202
P2HZ X1.10P C 24 VDC Spring-loaded terminals 787 341 2.2-202
P2HZ X1P 24 VAC Screw terminals 777 330 2.2-194
P2HZ X1P 42 VAC Screw terminals 777 331 2.2-194
P2HZ X1P 48 VAC Screw terminals 777 332 2.2-194
P2HZ X1P 110 VAC Screw terminals 777 434 2.2-194
P2HZ X1P 115 VAC Screw terminals 777 435 2.2-194
P2HZ X1P 120 VAC Screw terminals 777 436 2.2-194
P2HZ X1P 230 VAC Screw terminals 777 438 2.2-194
P2HZ X1P 240 VAC Screw terminals 777 439 2.2-194
P2HZ X1P 24 VDC Screw terminals 777 340 2.2-194
P2HZ X1P C 24 VAC Spring-loaded terminals 787 330 2.2-194
P2HZ X1P C 42 VAC Spring-loaded terminals 787 331 2.2-194
P2HZ X1P C 48 VAC Spring-loaded terminals 787 332 2.2-194
P2HZ X1P C 110 VAC Spring-loaded terminals 787 434 2.2-194
P2HZ X1P C 115 VAC Spring-loaded terminals 787 435 2.2-194
P2HZ X1P C 120 VAC Spring-loaded terminals 787 436 2.2-194
P2HZ X1P C 230 VAC Spring-loaded terminals 787 438 2.2-194
P2HZ X1P C 240 VAC Spring-loaded terminals 787 439 2.2-194
P2HZ X1P C 24 VDC Spring-loaded terminals 787 340 2.2-194
3.1 P2HZ X4P 24 VAC Screw terminals 777 354 2.2-209
P2HZ X4P 24 VDC Screw terminals 777 355 2.2-209
P2HZ X4P C 24 VAC Spring-loaded terminals 787 354 2.2-209
P2HZ X4P C 24 VDC Spring-loaded terminals 787 355 2.2-209
PMUT X1P 24 VDC Screw terminals 778 010 2.2-185
PMUT X1P C 24 VDC Spring-loaded terminals 788 010 2.2-185
PNOZ s1 24 VDC With screw terminal 750 101 2.3-2
PNOZ s1 C 24 VDC With spring-loaded terminal 751 101 2.3-2
PNOZ s10 24 VDC With screw terminal 750 110 2.3-114
PNOZ s10 C 24 VDC With spring-loaded terminal 751 110 2.3-114
PNOZ s11 24 VDC With screw terminal 750 111 2.3-122
PNOZ s11 C 24 VDC With spring-loaded terminal 751 111 2.3-122
PNOZ s2 24 VDC With screw terminal 750 102 2.3-10
PNOZ s2 C 24 VDC With spring-loaded terminal 751 102 2.3-10
PNOZ s22 24 VDC With screw terminal 750 132 2.3-130
PNOZ s22 C 24 VDC With spring-loaded terminal 751 132 2.3-130
PNOZ s3 24 VDC With screw terminals 750 103 2.3-19
PNOZ s3 C 24 VDC With spring-loaded terminals 751 103 2.3-19
PNOZ s30 24 - 240 VAC/DC With screw terminals 750 330 2.3-148
PNOZ s30 C 24 - 240 VAC/DC With spring-loaded terminals 751 330 2.3-148
PNOZ s4 24 VDC With screw terminals 750 104 2.3-28
PNOZ s4 48 – 240 VAC/DC With screw terminals 750 134 2.3-28
PNOZ s4 C 24 VDC With spring-loaded terminals 751 104 2.3-28
PNOZ s4 C 48 – 240 VAC/DC With spring-loaded terminals 751 134 2.3-28
PNOZ s4.1 24 V DC with screw terminals 750 124 2.3-38
PNOZ s4.1 48 - 240 V AC/DC with screw terminals 750 154 2.3-38
PNOZ s4.1 C 24 V DC with spring-loaded terminals 751 124 2.3-38
PNOZ s4.1 C 48 - 240 V AC/DC with spring-loaded terminals 751 154 2.3-38
PNOZ s5 24 VDC With screw terminals 750 105 2.3-47
PNOZ s5 48 – 240 VAC 48 – 240 VDC With screw terminals 750 135 2.3-47
PNOZ s5 C 24 VDC With spring-loaded terminals 751 105 2.3-47
PNOZ s5 C 48 – 240 VAC 48 – 240 VDC With spring-loaded terminals 751 135 2.3-47
PNOZ s5 C 24 VDC With spring-loaded terminals 751 185 2.3-47
(coated version)
PNOZ s6 24 VDC With screw terminals 750 106 2.3-58
PNOZ s6 48 – 240 VAC/DC With screw terminals 750 136 2.3-58

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Alphabetically by type

Type Features Terminals Order no. Page


PNOZ s6 C 24 VDC With spring-loaded terminals 751 106 2.3-58
PNOZ s6 C 48 – 240 VAC/DC With spring-loaded terminals 751 136 2.3-58
PNOZ s6.1 24 VDC With screw terminals 750 126 2.3-67
PNOZ s6.1 48 – 240 VAC/DC With screw terminals 750 156 2.3-67
PNOZ s6.1 C 24 VDC With spring-loaded terminals 751 126 2.3-67
PNOZ s6.1 C 48 – 240 VAC/DC With spring-loaded terminals 751 156 2.3-67
PNOZ s7 24 VDC With screw terminal 750 107 2.3-78
PNOZ s7 C 24 VDC With spring-loaded terminal 751 107 2.3-78
PNOZ s7 C 24 VDC With spring-loaded terminal 751 187 2.3-78
(coated version)
PNOZ s7.1 24 VDC With screw terminals 750 167 2.3-86
PNOZ s7.1 C 24 VDC With spring-loaded terminals 751 167 2.3-86
PNOZ s7.2 24 VDC With screw terminals 750 177 2.3-97
PNOZ s7.2 C 24 VDC With spring-loaded terminals 751 177 2.3-97
PNOZ s8 24 VDC With screw terminal 750 108 2.3-107
PNOZ s8 C 24 VDC With spring-loaded terminal 751 108 2.3-107
PNOZ s9 24 VDC With screw terminals 750 109 2.3-137
PNOZ s9 C 24 VDC With spring-loaded terminals 751 109 2.3-137
PNOZ s9 C 24 VDC With spring-loaded terminals 751 189 2.3-137
(coated version)
PNOZ X10.11P 24 VDC Screw terminals 777 750 2.2-117
PNOZ X10.11P C 24 VDC Spring-loaded terminals 787 750 2.2-117
3.1
PNOZ X11P 24 VAC/DC Screw terminals 777 080 2.2-126
PNOZ X11P 110 - 120 VAC 24 VDC Screw terminals 777 083 2.2-126
PNOZ X11P 230 - 240 VAC 24 VDC Screw terminals 777 086 2.2-126
PNOZ X11P C 24 VAC/DC Spring-loaded terminals 787 080 2.2-126
PNOZ X11P C 110 - 120 VAC 24 VDC Spring-loaded terminals 787 083 2.2-126
PNOZ X11P C 230 - 240 VAC 24 VDC Spring-loaded terminals 787 086 2.2-126
PNOZ X1P 24 VDC Screw terminals 777 100 2.2-2
PNOZ X1P C 24 VDC Spring-loaded terminals 787 100 2.2-2
PNOZ X2.1VP 24 VDC Screw terminals 777 600 2.2-20
PNOZ X2.1VP C 24 VDC Spring-loaded terminals 787 600 2.2-20
PNOZ X2.3P 24 VAC/DC Screw terminals 777 304 2.2-29
PNOZ X2.3P C 24 VAC/DC Spring-loaded terminals 787 304 2.2-29
PNOZ X2.7P 24 VAC 24 VDC Screw terminals 777 305 2.2-38
PNOZ X2.7P 24 - 240 VAC 24 - 240 VDC Screw terminals 777 306 2.2-38
PNOZ X2.7P C 24 VAC 24 VDC Spring-loaded terminals 787 305 2.2-38
PNOZ X2.7P C 24 - 240 VAC 24 - 240 VDC Spring-loaded terminals 787 306 2.2-38
PNOZ X2.8P 24 VAC 24 VDC Screw terminals 777 301 2.2-48
PNOZ X2.8P 24 - 240 VAC 24 - 240 VDC Screw terminals 777 302 2.2-48
PNOZ X2.8P C 24 VAC 24 VDC Spring-loaded terminals 787 301 2.2-48
PNOZ X2.8P C 24 - 240 VAC 24 - 240 VDC Spring-loaded terminals 787 302 2.2-48
PNOZ X2.9P 24 VDC Screw terminals 777 300 2.2-59
PNOZ X2.9P C 24 VDC Spring-loaded terminals 787 300 2.2-59
PNOZ X2P 24 VAC 24 VDC Screw terminals 777 303 2.2-11
PNOZ X2P 48 - 240 VAC 48 - 240 VDC Screw terminals 777 307 2.2-11
PNOZ X2P C 24 VAC 24 VDC Spring-loaded terminals 787 303 2.2-11
PNOZ X2P C 48 - 240 VAC 48 - 240 VDC Spring-loaded terminals 787 307 2.2-11
PNOZ X3.10P 24 VAC/DC Screw terminals 777 314 2.2-78
PNOZ X3.10P C 24 VAC/DC Spring-loaded terminals 787 314 2.2-78
PNOZ X3P 24 VAC/DC Screw terminals 777 310 2.2-68
PNOZ X3P 24 - 240 VAC/DC Screw terminals 777 313 2.2-68
PNOZ X3P C 24 VAC/DC Spring-loaded terminals 787 310 2.2-68
PNOZ X3P C 24 - 240 VAC/DC Spring-loaded terminals 787 313 2.2-68
PNOZ X7P 24 VAC/DC Screw terminals 777 059 2.2-87
PNOZ X7P 110 - 120 VAC Screw terminals 777 053 2.2-87
PNOZ X7P 230 - 240 VAC Screw terminals 777 056 2.2-87

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Alphabetically by type

Type Features Terminals Order no. Page


PNOZ X7P C 24 VAC/DC Spring-loaded terminals 787 059 2.2-87
PNOZ X7P C 110 - 120 VAC Spring-loaded terminals 787 053 2.2-87
PNOZ X7P C 230 - 240 VAC Spring-loaded terminals 787 056 2.2-87
PNOZ X8P 24 VDC Screw terminals 777 760 2.2-97
PNOZ X8P 110 VAC Screw terminals 777 764 2.2-97
PNOZ X8P 115 VAC Screw terminals 777 765 2.2-97
PNOZ X8P 120 VAC Screw terminals 777 766 2.2-97
PNOZ X8P 230 VAC Screw terminals 777 768 2.2-97
PNOZ X8P 24 VAC Screw terminals 777 770 2.2-97
PNOZ X8P C 24 VDC Spring-loaded terminals 787 760 2.2-97
PNOZ X8P C 110 VAC Spring-loaded terminals 787 764 2.2-97
PNOZ X8P C 115 VAC Spring-loaded terminals 787 765 2.2-97
PNOZ X8P C 120 VAC Spring-loaded terminals 787 766 2.2-97
PNOZ X8P C 230 VAC Spring-loaded terminals 787 768 2.2-97
PNOZ X8P C 24 VAC Spring-loaded terminals 787 770 2.2-97
PNOZ X9P 110 - 240 VAC 24 VDC Screw terminals 777 606 2.2-107
PNOZ X9P 24 VDC Screw terminals 777 609 2.2-107
PNOZ X9P 12 VDC Screw terminals 777 607 2.2-107
PNOZ X9P C 110 - 240 VAC 24 VDC Spring-loaded terminals 787 606 2.2-107
PNOZ X9P C 24 VDC Spring-loaded terminals 787 609 2.2-107
3.1 PNOZ XV1P 24 VDC 3 s selectable Screw terminals 777 601 2.2-135
PNOZ XV1P 24 VDC 30 s selectable Screw terminals 777 602 2.2-135
PNOZ XV1P C 24 VDC 3 s selectable Spring-loaded terminals 787 601 2.2-135
PNOZ XV1P C 24 VDC 30 s selectable Spring-loaded terminals 787 602 2.2-135
PNOZ XV2.1P 24 - 240 VAC/DC 3 s selectable Screw terminals 777 542 2.2-154
PNOZ XV2.1P 24 - 240 VAC/DC 30 s selectable Screw terminals 777 540 2.2-154
PNOZ XV2.1P 24 - 240 VAC/DC 300 s selectable Screw terminals 777 548 2.2-154
PNOZ XV2.1P 24 - 240 VAC/DC 0.5 s fixed Screw terminals 777 544 2.2-154
PNOZ XV2.1P 24 - 240 VAC/DC 3 s fixed Screw terminals 777 545 2.2-154
PNOZ XV2.1P 24 - 240 VAC/DC 10 s fixed Screw terminals 777 547 2.2-154
PNOZ XV2.1P C 24 - 240 VAC/DC 3 s selectable Spring-loaded terminals 787 542 2.2-154
PNOZ XV2.1P C 24 - 240 VAC/DC 30 s selectable Spring-loaded terminals 787 540 2.2-154
PNOZ XV2.1P C 24 - 240 VAC/DC 300 s selectable Spring-loaded terminals 787 548 2.2-154
PNOZ XV2P 24 VDC 30 s selectable Screw terminals 777 500 2.2-144
PNOZ XV2P 24 VDC 3 s selectable Screw terminals 777 502 2.2-144
PNOZ XV2P 24 VDC 1 s fixed Screw terminals 777 503 2.2-144
PNOZ XV2P 24 VDC 0.5 s fixed Screw terminals 777 504 2.2-144
PNOZ XV2P C 24 VDC 30 s selectable Spring-loaded terminals 787 500 2.2-144
PNOZ XV2P C 24 VDC 3 s selectable Spring-loaded terminals 787 502 2.2-144
PNOZ XV2P C 24 VDC 1 s fixed Spring-loaded terminals 787 503 2.2-144
PNOZ XV2P C 24 VDC 0.5 s fixed Spring-loaded terminals 787 504 2.2-144
PNOZ XV3.1P 24 VDC 30 s selectable Screw terminals 777 520 2.2-174
PNOZ XV3.1P 24 VDC 3 s selectable Screw terminals 777 522 2.2-174
PNOZ XV3.1P 24 VDC 3 s fixed Screw terminals 777 525 2.2-174
PNOZ XV3.1P 24 - 240 VAC/DC 30 s selectable Screw terminals 777 530 2.2-174
PNOZ XV3.1P 24 - 240 VAC/DC 3 s selectable Screw terminals 777 532 2.2-174
PNOZ XV3.1P 24 - 240 VAC/DC 300 s selectable Screw terminals 777 538 2.2-174
PNOZ XV3.1P C 24 VDC 30 s selectable Spring-loaded terminals 787 520 2.2-174
PNOZ XV3.1P C 24 VDC 3 s selectable Spring-loaded terminals 787 522 2.2-174
PNOZ XV3.1P C 24 - 240 VAC/DC 30 s selectable Spring-loaded terminals 787 530 2.2-174
PNOZ XV3.1P C 24 - 240 VAC/DC 3 s selectable Spring-loaded terminals 787 532 2.2-174
PNOZ XV3.1P C 24 - 240 VAC/DC 300 s selectable Spring-loaded terminals 787 538 2.2-174

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Alphabetically by type

Type Features Terminals Order no. Page


PNOZ XV3P 24 VDC 0.5 s fixed Screw terminals 777 514 2.2-164
PNOZ XV3P 24 VDC 3 s fixed Screw terminals 777 515 2.2-164
PNOZ XV3P 24 VDC 10 s fixed Screw terminals 777 517 2.2-164
PNOZ XV3P 24 VDC 3 s selectable Screw terminals 777 512 2.2-164
PNOZ XV3P 24 VDC 30 s selectable Screw terminals 777 510 2.2-164
PNOZ XV3P 24 VDC 300 s selectable Screw terminals 777 518 2.2-164
PNOZ XV3P C 24 VDC 3 s selectable Spring-loaded terminals 787 512 2.2-164
PNOZ XV3P C 24 VDC 30 s selectable Spring-loaded terminals 787 510 2.2-164
PNOZ XV3P C 24 VDC 300 s selectable Spring-loaded terminals 787 518 2.2-164
PSWZ X1P 24 - 240 VAC/DC 0.02 - 0.5 V Screw terminals 777 949 2.2-216
PSWZ X1P 24 - 240 VAC/DC 0.12 - 3 V Screw terminals 777 950 2.2-216
PSWZ X1P 24 - 240 VAC/DC 0.0075 – 0.5 V Screw terminals 777 951 2.2-216
PSWZ X1P 24 - 240 VAC/DC 0.02 - 0.5 V Screw terminals 777 959 2.2-216
(coated version)
PSWZ X1P C 24 - 240 VAC/DC 0.02 - 0.5 V Spring-loaded terminals 787 949 2.2-216
PSWZ X1P C 24 - 240 VAC/DC 0.12 - 3 V Spring-loaded terminals 787 950 2.2-216
PSWZ X1P C 24 - 240 VAC/DC 0.0075 – 0.5 V Spring-loaded terminals 787 951 2.2-216
PZE 9P 24 VAC/DC Screw terminals 777 140 2.2-272
PZE 9P 24 VAC/DC, Screw terminals 777 148 2.2-272
100 - 240 VAC/DC
PZE 9P C 24 VAC/DC Spring-loaded terminals 787 140 2.2-272
PZE 9P C 24 VAC/DC, Spring-loaded terminals 787 148 2.2-272
3.1
100 - 240 VAC/DC
PZE X4.1P 24 VDC Screw terminals 777 587 2.2-232
PZE X4.1P C 24 VDC Spring-loaded terminals 787 587 2.2-232
PZE X4P 24 VDC Screw terminals 777 585 2.2-224
PZE X4P C 24 VDC Spring-loaded terminals 787 585 2.2-224
PZE X4VP 24 VDC 0.5 s fixed Screw terminals 777 580 2.2-240
PZE X4VP 24 VDC 1 s fixed Screw terminals 777 581 2.2-240
PZE X4VP 24 VDC 2 s fixed Screw terminals 777 582 2.2-240
PZE X4VP 24 VDC 3 s fixed Screw terminals 777 583 2.2-240
PZE X4VP C 24 VDC 0.5 s fixed Spring-loaded terminals 787 580 2.2-240
PZE X4VP C 24 VDC 1 s fixed Spring-loaded terminals 787 581 2.2-240
PZE X4VP C 24 VDC 2 s fixed Spring-loaded terminals 787 582 2.2-240
PZE X4VP C 24 VDC 3 s fixed Spring-loaded terminals 787 583 2.2-240
PZE X4VP4 24 VDC 4 s selectable Screw terminals 777 586 2.2-248
PZE X4VP4 C 24 VDC 4 s selectable Spring-loaded terminals 787 586 2.2-248
PZE X4VP8 24 VDC 8 s selectable Screw terminals 777 584 2.2-256
PZE X4VP8 C 24 VDC 8 s selectable Spring-loaded terminals 787 584 2.2-256
PZE X5P 24 VDC Screw terminals 777 150 2.2-264
PZE X5P C 24 VDC Spring-loaded terminals 787 150 2.2-264

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Numerically by order number

Order no. Type Features Terminals Page


750 101 PNOZ s1 24 VDC With screw terminal 2.3-2
750 102 PNOZ s2 24 VDC With screw terminal 2.3-10
750 103 PNOZ s3 24 VDC With screw terminals 2.3-19
750 104 PNOZ s4 24 VDC With screw terminals 2.3-28
750 105 PNOZ s5 24 VDC With screw terminals 2.3-47
750 106 PNOZ s6 24 VDC With screw terminals 2.3-58
750 107 PNOZ s7 24 VDC With screw terminal 2.3-78
750 108 PNOZ s8 24 VDC With screw terminal 2.3-107
750 109 PNOZ s9 24 VDC With screw terminals 2.3-137
750 110 PNOZ s10 24 VDC With screw terminal 2.3-114
750 111 PNOZ s11 24 VDC With screw terminal 2.3-122
750 124 PNOZ s4.1 24 V DC with screw terminals 2.3-38
750 126 PNOZ s6.1 24 VDC With screw terminals 2.3-67
750 132 PNOZ s22 24 VDC With screw terminal 2.3-130
750 134 PNOZ s4 48 – 240 VAC/DC With screw terminals 2.3-28
750 135 PNOZ s5 48 – 240 VAC 48 – 240 VDC With screw terminals 2.3-47
750 136 PNOZ s6 48 – 240 VAC/DC With screw terminals 2.3-58
750 154 PNOZ s4.1 48 - 240 V AC/DC with screw terminals 2.3-38
750 156 PNOZ s6.1 48 – 240 VAC/DC With screw terminals 2.3-67
750 167 PNOZ s7.1 24 VDC With screw terminals 2.3-86
3.1 750 177 PNOZ s7.2 24 VDC With screw terminals 2.3-97
750 330 PNOZ s30 24 - 240 VAC/DC With screw terminals 2.3-148
751 101 PNOZ s1 C 24 VDC With spring-loaded terminal 2.3-2
751 102 PNOZ s2 C 24 VDC With spring-loaded terminal 2.3-10
751 103 PNOZ s3 C 24 VDC With spring-loaded terminals 2.3-19
751 104 PNOZ s4 C 24 VDC With spring-loaded terminals 2.3-28
751 105 PNOZ s5 C 24 VDC With spring-loaded terminals 2.3-47
751 106 PNOZ s6 C 24 VDC With spring-loaded terminals 2.3-58
751 107 PNOZ s7 C 24 VDC With spring-loaded terminal 2.3-78
751 108 PNOZ s8 C 24 VDC With spring-loaded terminal 2.3-107
751 109 PNOZ s9 C 24 VDC With spring-loaded terminals 2.3-137
751 110 PNOZ s10 C 24 VDC With spring-loaded terminal 2.3-114
751 111 PNOZ s11 C 24 VDC With spring-loaded terminal 2.3-122
751 124 PNOZ s4.1 C 24 V DC with spring-loaded terminals 2.3-38
751 126 PNOZ s6.1 C 24 VDC With spring-loaded terminals 2.3-67
751 132 PNOZ s22 C 24 VDC With spring-loaded terminal 2.3-130
751 134 PNOZ s4 C 48 – 240 VAC/DC With spring-loaded terminals 2.3-28
751 135 PNOZ s5 C 48 – 240 VAC 48 – 240 VDC With spring-loaded terminals 2.3-47
751 136 PNOZ s6 C 48 – 240 VAC/DC With spring-loaded terminals 2.3-58
751 154 PNOZ s4.1 C 48 - 240 V AC/DC with spring-loaded terminals 2.3-38
751 156 PNOZ s6.1 C 48 – 240 VAC/DC With spring-loaded terminals 2.3-67
751 167 PNOZ s7.1 C 24 VDC With spring-loaded terminals 2.3-86
751 177 PNOZ s7.2 C 24 VDC With spring-loaded terminals 2.3-97
751 185 PNOZ s5 C 24 VDC With spring-loaded terminals 2.3-47
(coated version)
751 187 PNOZ s7 C 24 VDC With spring-loaded terminal 2.3-78
(coated version)
751 189 PNOZ s9 C 24 VDC With spring-loaded terminals 2.3-137
(coated version)
751 330 PNOZ s30 C 24 - 240 VAC/DC With spring-loaded terminals 2.3-148
777 053 PNOZ X7P 110 - 120 VAC Screw terminals 2.2-87
777 056 PNOZ X7P 230 - 240 VAC Screw terminals 2.2-87
777 059 PNOZ X7P 24 VAC/DC Screw terminals 2.2-87
777 080 PNOZ X11P 24 VAC/DC Screw terminals 2.2-126
777 083 PNOZ X11P 110 - 120 VAC 24 VDC Screw terminals 2.2-126
777 086 PNOZ X11P 230 - 240 VAC 24 VDC Screw terminals 2.2-126
777 100 PNOZ X1P 24 VDC Screw terminals 2.2-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Numerically by order number

Order no. Type Features Terminals Page


777 140 PZE 9P 24 VAC/DC Screw terminals 2.2-272
777 148 PZE 9P 24 VAC/DC, Screw terminals 2.2-272
100 - 240 VAC/DC
777 150 PZE X5P 24 VDC Screw terminals 2.2-264
777 300 PNOZ X2.9P 24 VDC Screw terminals 2.2-59
777 301 PNOZ X2.8P 24 VAC 24 VDC Screw terminals 2.2-48
777 302 PNOZ X2.8P 24 - 240 VAC 24 - 240 VDC Screw terminals 2.2-48
777 303 PNOZ X2P 24 VAC 24 VDC Screw terminals 2.2-11
777 304 PNOZ X2.3P 24 VAC/DC Screw terminals 2.2-29
777 305 PNOZ X2.7P 24 VAC 24 VDC Screw terminals 2.2-38
777 306 PNOZ X2.7P 24 - 240 VAC 24 - 240 VDC Screw terminals 2.2-38
777 307 PNOZ X2P 48 - 240 VAC 48 - 240 VDC Screw terminals 2.2-11
777 310 PNOZ X3P 24 VAC/DC Screw terminals 2.2-68
777 313 PNOZ X3P 24 - 240 VAC/DC Screw terminals 2.2-68
777 314 PNOZ X3.10P 24 VAC/DC Screw terminals 2.2-78
777 330 P2HZ X1P 24 VAC Screw terminals 2.2-194
777 331 P2HZ X1P 42 VAC Screw terminals 2.2-194
777 332 P2HZ X1P 48 VAC Screw terminals 2.2-194
777 340 P2HZ X1P 24 VDC Screw terminals 2.2-194
777 341 P2HZ X1.10P 24 VDC Screw terminals 2.2-202
777 354 P2HZ X4P 24 VAC Screw terminals 2.2-209
3.1
777 355 P2HZ X4P 24 VDC Screw terminals 2.2-209
777 434 P2HZ X1P 110 VAC Screw terminals 2.2-194
777 435 P2HZ X1P 115 VAC Screw terminals 2.2-194
777 436 P2HZ X1P 120 VAC Screw terminals 2.2-194
777 438 P2HZ X1P 230 VAC Screw terminals 2.2-194
777 439 P2HZ X1P 240 VAC Screw terminals 2.2-194
777 500 PNOZ XV2P 24 VDC 30 s selectable Screw terminals 2.2-144
777 502 PNOZ XV2P 24 VDC 3 s selectable Screw terminals 2.2-144
777 503 PNOZ XV2P 24 VDC 1 s fixed Screw terminals 2.2-144
777 504 PNOZ XV2P 24 VDC 0.5 s fixed Screw terminals 2.2-144
777 510 PNOZ XV3P 24 VDC 30 s selectable Screw terminals 2.2-164
777 512 PNOZ XV3P 24 VDC 3 s selectable Screw terminals 2.2-164
777 514 PNOZ XV3P 24 VDC 0.5 s fixed Screw terminals 2.2-164
777 515 PNOZ XV3P 24 VDC 3 s fixed Screw terminals 2.2-164
777 517 PNOZ XV3P 24 VDC 10 s fixed Screw terminals 2.2-164
777 518 PNOZ XV3P 24 VDC 300 s selectable Screw terminals 2.2-164
777 520 PNOZ XV3.1P 24 VDC 30 s selectable Screw terminals 2.2-174
777 522 PNOZ XV3.1P 24 VDC 3 s selectable Screw terminals 2.2-174
777 525 PNOZ XV3.1P 24 VDC 3 s fixed Screw terminals 2.2-174
777 530 PNOZ XV3.1P 24 - 240 VAC/DC 30 s selectable Screw terminals 2.2-174
777 532 PNOZ XV3.1P 24 - 240 VAC/DC 3 s selectable Screw terminals 2.2-174
777 538 PNOZ XV3.1P 24 - 240 VAC/DC 300 s selectable Screw terminals 2.2-174
777 540 PNOZ XV2.1P 24 - 240 VAC/DC 30 s selectable Screw terminals 2.2-154
777 542 PNOZ XV2.1P 24 - 240 VAC/DC 3 s selectable Screw terminals 2.2-154
777 544 PNOZ XV2.1P 24 - 240 VAC/DC 0.5 s fixed Screw terminals 2.2-154
777 545 PNOZ XV2.1P 24 - 240 VAC/DC 3 s fixed Screw terminals 2.2-154
777 547 PNOZ XV2.1P 24 - 240 VAC/DC 10 s fixed Screw terminals 2.2-154
777 548 PNOZ XV2.1P 24 - 240 VAC/DC 300 s selectable Screw terminals 2.2-154
777 580 PZE X4VP 24 VDC 0.5 s fixed Screw terminals 2.2-240
777 581 PZE X4VP 24 VDC 1 s fixed Screw terminals 2.2-240
777 582 PZE X4VP 24 VDC 2 s fixed Screw terminals 2.2-240
777 583 PZE X4VP 24 VDC 3 s fixed Screw terminals 2.2-240
777 584 PZE X4VP8 24 VDC 8 s selectable Screw terminals 2.2-256
777 585 PZE X4P 24 VDC Screw terminals 2.2-224
777 586 PZE X4VP4 24 VDC 4 s selectable Screw terminals 2.2-248
777 587 PZE X4.1P 24 VDC Screw terminals 2.2-232

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Numerically by order number

Order no. Type Features Terminals Page


777 600 PNOZ X2.1VP 24 VDC Screw terminals 2.2-20
777 601 PNOZ XV1P 24 VDC 3 s selectable Screw terminals 2.2-135
777 602 PNOZ XV1P 24 VDC 30 s selectable Screw terminals 2.2-135
777 606 PNOZ X9P 110 - 240 VAC 24 VDC Screw terminals 2.2-107
777 607 PNOZ X9P 12 VDC Screw terminals 2.2-107
777 609 PNOZ X9P 24 VDC Screw terminals 2.2-107
777 750 PNOZ X10.11P 24 VDC Screw terminals 2.2-117
777 760 PNOZ X8P 24 VDC Screw terminals 2.2-97
777 764 PNOZ X8P 110 VAC Screw terminals 2.2-97
777 765 PNOZ X8P 115 VAC Screw terminals 2.2-97
777 766 PNOZ X8P 120 VAC Screw terminals 2.2-97
777 768 PNOZ X8P 230 VAC Screw terminals 2.2-97
777 770 PNOZ X8P 24 VAC Screw terminals 2.2-97
777 949 PSWZ X1P 24 - 240 VAC/DC 0.02 - 0.5 V Screw terminals 2.2-216
777 950 PSWZ X1P 24 - 240 VAC/DC 0.12 - 3 V Screw terminals 2.2-216
777 951 PSWZ X1P 24 - 240 VAC/DC 0.0075 – 0.5 V Screw terminals 2.2-216
777 959 PSWZ X1P (coat- 24 - 240 VAC/DC 0.02 - 0.5 V Screw terminals 2.2-216
ed version)
778 010 PMUT X1P 24 VDC Screw terminals 2.2-185
787 053 PNOZ X7P C 110 - 120 VAC Spring-loaded terminals 2.2-87
787 056 PNOZ X7P C 230 - 240 VAC Spring-loaded terminals 2.2-87
3.1
787 059 PNOZ X7P C 24 VAC/DC Spring-loaded terminals 2.2-87
787 080 PNOZ X11P C 24 VAC/DC Spring-loaded terminals 2.2-126
787 083 PNOZ X11P C 110 - 120 VAC 24 VDC Spring-loaded terminals 2.2-126
787 086 PNOZ X11P C 230 - 240 VAC 24 VDC Spring-loaded terminals 2.2-126
787 100 PNOZ X1P C 24 VDC Spring-loaded terminals 2.2-2
787 140 PZE 9P C 24 VAC/DC Spring-loaded terminals 2.2-272
787 148 PZE 9P C 24 VAC/DC, Spring-loaded terminals 2.2-272
100 - 240 VAC/DC
787 150 PZE X5P C 24 VDC Spring-loaded terminals 2.2-264
787 300 PNOZ X2.9P C 24 VDC Spring-loaded terminals 2.2-59
787 301 PNOZ X2.8P C 24 VAC 24 VDC Spring-loaded terminals 2.2-48
787 302 PNOZ X2.8P C 24 - 240 VAC 24 - 240 VDC Spring-loaded terminals 2.2-48
787 303 PNOZ X2P C 24 VAC 24 VDC Spring-loaded terminals 2.2-11
787 304 PNOZ X2.3P C 24 VAC/DC Spring-loaded terminals 2.2-29
787 305 PNOZ X2.7P C 24 VAC 24 VDC Spring-loaded terminals 2.2-38
787 306 PNOZ X2.7P C 24 - 240 VAC 24 - 240 VDC Spring-loaded terminals 2.2-38
787 307 PNOZ X2P C 48 - 240 VAC 48 - 240 VDC Spring-loaded terminals 2.2-11
787 310 PNOZ X3P C 24 VAC/DC Spring-loaded terminals 2.2-68
787 313 PNOZ X3P C 24 - 240 VAC/DC Spring-loaded terminals 2.2-68
787 314 PNOZ X3.10P C 24 VAC/DC Spring-loaded terminals 2.2-78
787 330 P2HZ X1P C 24 VAC Spring-loaded terminals 2.2-194
787 331 P2HZ X1P C 42 VAC Spring-loaded terminals 2.2-194
787 332 P2HZ X1P C 48 VAC Spring-loaded terminals 2.2-194
787 340 P2HZ X1P C 24 VDC Spring-loaded terminals 2.2-194
787 341 P2HZ X1.10P C 24 VDC Spring-loaded terminals 2.2-202
787 354 P2HZ X4P C 24 VAC Spring-loaded terminals 2.2-209
787 355 P2HZ X4P C 24 VDC Spring-loaded terminals 2.2-209
787 434 P2HZ X1P C 110 VAC Spring-loaded terminals 2.2-194
787 435 P2HZ X1P C 115 VAC Spring-loaded terminals 2.2-194
787 436 P2HZ X1P C 120 VAC Spring-loaded terminals 2.2-194
787 438 P2HZ X1P C 230 VAC Spring-loaded terminals 2.2-194
787 439 P2HZ X1P C 240 VAC Spring-loaded terminals 2.2-194
787 500 PNOZ XV2P C 24 VDC 30 s selectable Spring-loaded terminals 2.2-144
787 502 PNOZ XV2P C 24 VDC 3 s selectable Spring-loaded terminals 2.2-144
787 503 PNOZ XV2P C 24 VDC 1 s fixed Spring-loaded terminals 2.2-144
787 504 PNOZ XV2P C 24 VDC 0.5 s fixed Spring-loaded terminals 2.2-144

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Relays for functional safety


Numerically by order number

Order no. Type Features Terminals Page


787 510 PNOZ XV3P C 24 VDC 30 s selectable Spring-loaded terminals 2.2-164
787 512 PNOZ XV3P C 24 VDC 3 s selectable Spring-loaded terminals 2.2-164
787 518 PNOZ XV3P C 24 VDC 300 s selectable Spring-loaded terminals 2.2-164
787 520 PNOZ XV3.1P C 24 VDC 30 s selectable Spring-loaded terminals 2.2-174
787 522 PNOZ XV3.1P C 24 VDC 3 s selectable Spring-loaded terminals 2.2-174
787 530 PNOZ XV3.1P C 24 - 240 VAC/DC 30 s selectable Spring-loaded terminals 2.2-174
787 532 PNOZ XV3.1P C 24 - 240 VAC/DC 3 s selectable Spring-loaded terminals 2.2-174
787 538 PNOZ XV3.1P C 24 - 240 VAC/DC 300 s selectable Spring-loaded terminals 2.2-174
787 540 PNOZ XV2.1P C 24 - 240 VAC/DC 30 s selectable Spring-loaded terminals 2.2-154
787 542 PNOZ XV2.1P C 24 - 240 VAC/DC 3 s selectable Spring-loaded terminals 2.2-154
787 548 PNOZ XV2.1P C 24 - 240 VAC/DC 300 s selectable Spring-loaded terminals 2.2-154
787 580 PZE X4VP C 24 VDC 0.5 s fixed Spring-loaded terminals 2.2-240
787 581 PZE X4VP C 24 VDC 1 s fixed Spring-loaded terminals 2.2-240
787 582 PZE X4VP C 24 VDC 2 s fixed Spring-loaded terminals 2.2-240
787 583 PZE X4VP C 24 VDC 3 s fixed Spring-loaded terminals 2.2-240
787 584 PZE X4VP8 C 24 VDC 8 s selectable Spring-loaded terminals 2.2-256
787 585 PZE X4P C 24 VDC Spring-loaded terminals 2.2-224
787 586 PZE X4VP4 C 24 VDC 4 s selectable Spring-loaded terminals 2.2-248
787 587 PZE X4.1P C 24 VDC Spring-loaded terminals 2.2-232
787 600 PNOZ X2.1VP C 24 VDC Spring-loaded terminals 2.2-20
787 601 PNOZ XV1P C 24 VDC 3 s selectable Spring-loaded terminals 2.2-135 3.1
787 602 PNOZ XV1P C 24 VDC 30 s selectable Spring-loaded terminals 2.2-135
787 606 PNOZ X9P C 110 - 240 VAC 24 VDC Spring-loaded terminals 2.2-107
787 609 PNOZ X9P C 24 VDC Spring-loaded terminals 2.2-107
787 750 PNOZ X10.11P C 24 VDC Spring-loaded terminals 2.2-117
787 760 PNOZ X8P C 24 VDC Spring-loaded terminals 2.2-97
787 764 PNOZ X8P C 110 VAC Spring-loaded terminals 2.2-97
787 765 PNOZ X8P C 115 VAC Spring-loaded terminals 2.2-97
787 766 PNOZ X8P C 120 VAC Spring-loaded terminals 2.2-97
787 768 PNOZ X8P C 230 VAC Spring-loaded terminals 2.2-97
787 770 PNOZ X8P C 24 VAC Spring-loaded terminals 2.2-97
787 949 PSWZ X1P C 24 - 240 VAC/DC 0.02 - 0.5 V Spring-loaded terminals 2.2-216
787 950 PSWZ X1P C 24 - 240 VAC/DC 0.12 - 3 V Spring-loaded terminals 2.2-216
787 951 PSWZ X1P C 24 - 240 VAC/DC 0.0075 – 0.5 V Spring-loaded terminals 2.2-216
788 010 PMUT X1P C 24 VDC Spring-loaded terminals 2.2-185

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

4.0
Standards
4.1 and directives

4.0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


4.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Contents Page

Standards and directives


European directives and position of the standards in Europe 4.1-2
Risk assessment 4.1-4
Legal regulations outside Europe, and standards for functional safety 4.1-6
Safety-related parts of control systems - General principles for design in 4.1-7
accordance with EN ISO 13849-1
Functional safety and legal position of EN/IEC 61508 4.1-8
Functional safety in accordance with EN/IEC 62061 4.1-9

4.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
4.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

European directives and position of the standards in Europe

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Incorporation of the directives into domestic law (using Germany as an example)

European directives ` Devices for use in potentially explo- which they implement the require-
sive areas (ATEX) (94/9/EC) ments of the directive.
The concept of a single European in- ` Machinery (2006/42/EC)
ternal market in terms of the “New Ap- ` Low voltage equipment (2006/95/
proach” can be traced right back to EC)
4.1 the start of the 70s: The low voltage di- ` Personal protective equipment (89/
rective is the first piece of European 686/EEC)
legislation to take into account the ap- ` Cable cars (2000/9/EC)
proach towards harmonisation of a
common internal market. The directives are addressed to mem-
ber states, who are obliged to incorpo-
Many of the directives recognise man- rate the European directives into
datory CE-marking for products, i.e. domestic law. In Germany this is nor-
the product must be accompanied by mally achieved through the device
a declaration of conformity. With a safety law.
declaration of conformity the manu-
facturer confirms that his product Position of the standards in Europe
meets all the requirements of the Euro-
pean directives that relate to his prod- The legal status of standards is con-
uct. This means he can launch and sell stantly under discussion. Inside Eu-
his product within the scope of the EU rope, i.e. within the scope of the
without consideration of any national European directives that are subject to
regulations. mandatory CE-marking, a manufactur-
er is not bound by standards or other
Key engineering directives: specifications. He simply needs to
comply with the health and safety re-
` General product safety (2001/95/ quirements of the directive(s). The as-
EC) sociated benefits of a division
` Health and safety (89/391/EEC) between standards and legislation are
` Use of work equipment (2009/104/ obvious: It is easier for legislators to
EC) agree on the essential requirements
` Lifts (95/16/EC) than on technical details. Also, the di-
` Waste electrical and electronic rectives do not regularly have to be
equipment (2002/96/EC) adapted to the state of technology;
` Electromagnetic compatibility member states can use their own legal
(EMC) (2004/108/EC) system for incorporation and manu-
facturers are free to select the ways in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

European directives and position of the standards in Europe

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A standards have priority over all others EN ISO 12100 Safety of machinery
and deal with essential safety require-
ments for machinery
A
B1 standards deal with aspects EN ISO 13849-1 Safety-related parts
of safety EN 574 Two-hand controls
B2 standards deal with safety
devices
B1, B2 EN 13850 Emergency stop equipment

C standards deal with EN ISO 23125 Turning machines

C
specific types or groups EN 422 Blow moulding machines
of maschinery EN 692 Mech. presses

Standards pyramid

So what are the benefits of applying manufacturer did not meet the legal less the products concerned are highly
the standards? With so-called harmo- requirements. innovative and no harmonised stand-
4.1
nised standards with presumption of ards yet exist. The standards for which
conformity, there is a shifting of the However, should a manufacturer devi- this “presumption effect” applies can
burden of proof, i.e. if manufacturers ate from the harmonised standards, he be researched in the Official Journal of
apply these standards, it is presumed himself must prove how he has met the EU (e.g. on the Internet) (http://eur-
that they will also comply with the spe- the essential safety requirements. This lex.europa.eu/). Standards in Europe
cific requirements of the European di- is generally done via a hazard analysis. are subdivided into what are termed A,
rectives. The regulatory authorities In practice one would endeavour to B, and C standards.
would therefore need to prove that a apply the harmonised standards, un-

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Risk assessment

Risk assessment
2011-03
4.1 assessment
Standards
Risk
][Risikobeurteilung
and directives
Seite 1

Under the terms of the Machinery Di-


rective, a machine manufacturer must
carry out a risk assessment in order to
identify all the risks and hazards asso-
ciated with his machine. He must then
design and construct the machine to
take account of his assessment. This
requirement also applies to operators
who act as manufacturers under the
terms of the Machinery Directive. For
example, this may occur with ma-
chines that are interlinked or for ma-
chinery that has been upgraded and
substantially modified.

EN ISO 12100 contains “Principles for


risk assessment” on machinery. These
approaches can be called upon as
part of a comprehensive analysis.
EN ISO 13849-1 expands on
EN ISO 12100 with regard to the as-
sessment of safety-related parts of
control systems.

The hazards emanating from a ma-


4.1 chine may be many and varied, so for
example, it is necessary to consider
not just mechanical hazards through
crushing and shearing, but also ther-
mal and electrical hazards and haz-
ards from radiation. Risk reduction is
therefore an iterative process, i.e. it is
carried out before and during the plan-
ning phase and after completion of the
plant or machine.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Risk assessment

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4.1

Iterative process in accordance with EN ISO 12100

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Legal regulations outside Europe, and standards for functional


safety

Legal regulations outside Europe certification is mandatory, otherwise it


2011-03
4.1 regulations
Standards
Legal
][Gesetzliche
and
Regelungen
directives
outside Europe, and standards for functional safety

will be necessary to supply a type of


The situation is somewhat different in "declaration of no objection" from a
the USA: The legal basis in the USA national notified body.
can be viewed as a mix of product
standards, fire codes (NFPA), electri- Japan is currently in a transition peri-
cal codes (NEC) and national laws. Lo- od: The plan is for Japan to adopt the
cal government bodies have the European "new approach" – in other
authority to monitor that these codes words, to keep standards and legisla-
are being enforced and implemented. tion separate. At the moment the inter-
People there are mainly familiar with national ISO and IEC standards are
two types of standards: OSHA (Occu- being directly incorporated into na-
pational Safety and Health Administra- tional legislation, which is why people
tion) and ANSI (American National are currently confronted with frequent
Standards Institute). Government bod- amendments to laws and lengthy im-
ies publish OSHA standards and com- plementation periods.
pliance is mandatory. OSHA
standards are comparable with Euro- Standards for functional safety
pean directives, although OSHA is
more concerned with describing tech- Different standards may be called
nical property requirements than with upon to observe functional safety on
abstract requirements. control systems, depending on the ap-
plication. In the area of machine safe-
ANSI standards, on the other hand, ty, EN ISO 13849-1 is the main
are developed by private organisa- standard named for safety-related
tions and their application is generally control systems. Irrespective of the
not absolutely essential. However, technology, this applies for the whole
4.1 ANSI standards are still included in chain from the sensor to the actuator.
contracts and OSHA frequently The risk estimation can be used to as-
adopts ANSI standards. You can also sess the risk potential for danger
still come across the NFPA (National zones on machinery. The category is
Fire Protection Association), which de- then established without the use of
veloped NFPA 79 as a counterpart to risk-reducing measures.
EN 60204-1, for example.

Russia and the CIS states have imple-


mented GOST-R certification for some
years now, in other words, technical
devices that fall within a specific prod-
uct area must undergo a certain certi-
fication process. Machinery and any
corresponding technical accessories
undergo a type approval test through a
European notified body, for example.
This test is generally recognised by a
Russian-based approvals body. From
the point of view of safety, the same
requirements apply as in Europe.

China, on the other hand, has intro-


duced CCC certification. Similar to the
position in Russia, technical products
are subject to mandatory certification
through a national approvals body in
China. In addition, production sites are
inspected. If a technical device falls
with the scope of the product list,
which is subdivided into 19 categories,

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Safety-related parts of control systems - General principles for


design in accordance with EN ISO 13849-1
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Determination of the required Performance Level (PL r)


Low risk

Required Performance Level PLr


S – Severity of injury
S1 = Slight (normally reversible injury)
S2 = Serious (normally irreversible injury, including death)

F – Frequency and/or exposure to a hazard


F1 = Seldom to less often and/or the exposure time is short
F2 = Frequent to continuous and/or the exposure time is long
Starting point
P – Possibility of avoiding the hazard or limiting the harm for evaluation
P1 = Possible under specific conditions of safety
P2 = Scarcely possible function’s
contribution to
risk reduction High risk

Safety-related parts of control sys- software tools such as PAScal (WE-


tems – General principles for design BLINK), as they simplify the mathe-
in accordance with EN ISO 13849-1 matical methods described in the
standards considerably.
As the successor standard to EN 954-
1, EN ISO 13849-1 is based on the fa- Risk assessment in accordance
miliar categories. Equally, it examines with EN ISO 13849-1
complete safety functions, including
all the components involved in their Risk assessment is an iterative proc- 4.1
design. EN ISO 13849-1 goes beyond ess, i.e. it will need to be carried out
the qualitative approach of EN 954-1 more than once. The risk must be esti-
to include a quantitative assessment mated and the performance level de-
of the safety functions. A performance fined for each hazard on which the risk
level (PL) is used for this, building upon is to be reduced through control
the categories. measures. The risk is estimated
through consideration of the severity
Components/devices require the fol- of injury (S), the frequency and dura-
lowing safety parameters, depending tion of exposure to the hazard (F) and
on the device type: the possibility of avoiding or limiting
the harm (P).
Complex devices:
` PL: Performance Level Parameters S, F and P are used on the
` Cat: Category risk graph to determine the required
` TM: Mission time performance level (PLr) for a safety
function.
Simple devices:
` MTTFd

Simple devices on which wear is


based on operations:
` B10d

The standard describes how to calcu-


late the performance level (PL) for
safety-related parts of control sys-
tems, based on designated architec-
tures. EN ISO 13849-1 refers any
deviations to IEC 61508. When calcu-
lating the performance level of a con-
trol solution it is advisable to use

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Functional safety and legal position of EN/IEC 61508

Functional safety with EN/IEC development of application-oriented What is the legal status of
2008-09
4.1
Standards
Functional
][Funktionale
and
safety
Sicherheit
directives
and legal position of EN/IEC 61508

61508? standards. Standards' committees are EN/IEC 61508?


currently busy in the areas of machine
EN/IEC 61508 is regarded as a generic safety with EN/IEC 62061, and proc- As EN/IEC 61508 is not listed in the
safety standard, which deals with the ess safety with EN/IEC 61511. Official Journal of the European Com-
functional safety of electrical, elec- munities for implementation as a Euro-
tronic and programmable electronic These sector-specific standards are pean directive, it lacks the so-called
systems, irrespective of the applica- intended to continue the principle ap- “presumption effect”: so if the stand-
tion. proaches of EN/IEC 61508 and to im- ard is used on its own, a control sys-
plement the requirements for the tem designer cannot presume that the
One of the main tasks of EN/ relevant application area in a suitably relevant requirements of the specific
IEC 61508 is to serve as a basis for the practical manner. European directive have been met.

Machinery sector Medical sector

IEC61
620
IEC04
623

4.1 IEC08
615

Transport sector

IEC11
615 IEC13
615

Process sector Power station sector

Sector standards from EN/IEC 61508

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2008-09
4.1-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Functional safety in accordance with EN/IEC 62061

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Risk assessment and determination of required Safety Integrity Level (SIL)

Class Cl Frequency Probability of hzd. Avoidance


Consequences S 3-4 5-7 8-10 11-13 14-15 and duration Fr event Pr P
Death, losing an eye 4 SIL 2 SIL 2 SIL 2 SIL 3 SIL 3 £ 1 hour 5 Very high 5
or arm
Permanent, 3 OM SIL 1 SIL 2 SIL 3 > 1 h – £ 1 day 5 Likely 4
losing fingers
Reversible, 2 OM SIL 1 SIL 2 > 1 day – £ 2 wks 4 Possible 3 Impossible 5
medical attention
Reversible, first aid 1 OM SIL 1 > 2 wks – £ 1 year 3 Rarely 2 Possible 3
> 1 year 2 Negligible 1 Likely 1

AM = Other measures recommended

Functional safety of safety-related examinations of the safety functions ous event (Pr) and the possibility of
electrical, electronic and program- form the basis. avoiding or limiting the harm (Av).
mable electronic control systems in
accordance with EN/IEC 62061 Risk estimation is an iterative process, The required SIL is assigned using the
i.e. it will need to be carried out more table above, where Cl = Fr + Pr + Av.
EN/IEC 62061 represents a sector- than once. The risk must be assessed
specific standard under EN/ and the SIL defined for each hazard on When calculating the SIL of a control
IEC 61508. It describes the implemen- which the risk is to be reduced through solution it is advisable to use software
tation of safety-related electrical con- control measures. The risk is estimat- tools such as PAScal (WEBLINK), as 4.1
trol systems on machinery and ed through consideration of the sever- already mentioned under
examines the overall lifecycle from the ity of injury (Se), the frequency and EN ISO 13849-1. These simplify the
concept phase through to decommis- duration of exposure to the hazard (Fr), application of the mathematical meth-
sioning. Quantitative and qualitative probability of occurrence of a hazard- ods described in the standards con-
siderably.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Service
5.0
5.1

5.0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany


5.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Contents Page

Service

Pre-sales/after sales
Professional services 5.1-2

Business terms and conditions


Terms of delivery and pay- 5.1-3
ment

5.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
5.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Pre-sales/after sales
Professional services

CE Services Supply and repair service


Co-ordination and imple- From a fast, economical re-
mentation of all the activi- pair through to a long sup-
ties necessary for the "CE ply guarantee to safeguard
conformity" of plant and machinery. your investment - always expect more
from Pilz.
Plant assessment
Analysis and assessment of Certificates and approv-
the safety-related condition als
of your plant and machin- Pilz is certified to DIN ISO
ery. Proposal of basic recommenda- 9001. International approv-
tions for improvement. als and certification from recognised
test houses confirm our products' suit-
Hazard assessment in ac- ability for worldwide use.
§§§ cordance with BetrSichV
2011-11
5.1
Pre-sales/after
Service
Professional
][Service services
sales
Identification and assess- Internet
ment of work processes Our homepage at
We can provide consulting and engi- and work equipment and development www.pilz.com provides the
neering, training and support, from the of custom-fit solutions. latest information, electron-
project configuration phase through to ic shopping, direct dialogue and en-
commissioning. Inspection of safeguards quiry functions as well as extensive
Regular inspection of safe- download options.
Risk analysis guards (for example light
Assessment of the hazards barriers, safety gate sys- E-Business
and risks on plant and ma- tems, etc.) are essential. The scope The focus of Pilz's E-Busi-
chinery, based on norms and schedule of these inspections are ness activities is to
and standards. defined in various national directives strengthen customer orien-
and laws. tation through the use of new media
Safety concept and to increase added value via a sup-
Based on the risk assess- International conformity plementary business model for Busi-
ment, appropriate protec- assessment ness-to-Business.
tive measures can be Pilz develops the necessary
5.1 selected and a safety concept drawn strategies to enable compli- Worldwide representa-
up. ance with the respective ISO, IEC and tives
ANSI standards or any other stand- Our worldwide network of
Safety design ards. subsidiaries and sales part-
As part of the safety design, ners ensures comprehensive support
Pilz produces detailed doc- Training and education and assistance with your questions
umentation regarding the A wide range of seminars and problems.
implementation, taking into account and training courses on ma-
the safety concept. chinery safety helps to
communicate the fundamentals for
System implementation minimising risk and assuring your suc-
Pilz undertakes all the tasks cess.
required to implement a
project: component selec- Technical Support
tion, preparation of circuit diagrams, Our engineers can support DAkkS:
programming, control cabinet, instal- you in the selection, use Pilz GmbH & Co. KG operates an inde-
lation, commissioning. and application of our prod- pendent inspection body in accord-
ucts. They are in constant contact with ance with DIN EN ISO/IEC 17020:2004
Safety validation customers from the widest range of ar- for the plant and machinery sector, ac-
All the relevant safety-relat- eas and industrial sectors and are hap- credited by the German Accreditation
ed documents are exam- py to answer your queries at any time. Body (DAkkS).
ined, check lists are created
and the plant and machinery checked.

You can reach our international hotline on: +49 711 3409-444, e-mail: support@pilz.com

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-11
5.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Business terms and conditions


Terms of delivery and payment

2002-02
5.1
Business
Service
Terms
][Liefer-
ofund
delivery
terms
Zahlungsbedingungen
and
and
conditions
payment

The terms of delivery and of payment


of the respective Pilz company with
whom a sales contract is closed are
applied. As a rule this is the Pilz com-
pany that places the order. Please se-
lect the legal contract partner from the
order confirmation.

5.1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2002-02
5.1-3
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• AT • DK • IT • PL

1002173-EN-05
2-1-2-3-010, 2013-04 Printed in Germany
© Pilz GmbH & Co. KG, 2012
Pilz Ges.m.b.H. Pilz Skandinavien K/S Pilz ltalia Srl Pilz Polska Sp. z o.o.
Sichere Automation Safe Automation Automazione sicura Safe Automation
Modecenterstraße 14 Ellegaardvej 25 L Via Meda 2/A ul. Ruchliwa 15
1030 Wien 6400 Sonderborg 22060 Novedrate (CO) 02-182 Warszawa
Austria Denmark Italy Poland
Telephone: +43 1 7986263-0 Telephone: +45 74436332 Telephone: +39 031 789511 Telephone: +48 22 8847100
Telefax: +43 1 7986264 Telefax: +45 74436342 Telefax: +39 031 789555 Telefax: +48 22 8847109
E-Mail: pilz@pilz.at E-Mail: pilz@pilz.dk E-Mail: info@pilz.it E-Mail: info@pilz.pl
Internet: www.pilz.at Internet: www.pilz.dk Internet: www.pilz.it Internet: www.pilz.pl

• AU • ES • JP • PT

Technical Catalogue 3.1 – PMD relays for electrical safety and PNOZ relays for functional safety
Pilz Australia Pilz lndustrieelektronik S.L. Pilz Japan Co., Ltd. Pilz Industrieelektronik S.L.
Safe Automation Safe Automation Safe Automation R. Eng Duarte Pacheco, 120
Unit D7, Hallmarc Business park Clayton Camí Ral, 130 BENEX S-2 4F 4 Andar Sala 21
Corner of Westall and Centre roads Polígono Industrial Palou Nord 3-17-5 Shin-Yokohama 4470-174 Maia
Clayton, Melbourne, Victoria 3168 08401 Granollers Kohoku-ku Portugal
Australia Spain 222-0033 Yokohama Telephone: +351 229407594
Telephone: +61 3 95446300 Telephone: +34 938497433 Japan Telefax: +351 229407595
Telefax: +61 3 95446311 Telefax: +34 938497544 Telephone: +81 45 471-2281 E-Mail: pilz@pilz.pt
E-Mail: safety@pilz.com.au E-Mail: pilz@pilz.es Telefax: +81 45 471-2283 Internet: www.pilz.pt
Internet: www.pilz.com.au Internet: www.pilz.es E-Mail: pilz@pilz.co.jp
Internet: www.pilz.jp
• RU
• BE L • U • FI Pilz RUS OOO
Pilz Belgium Pilz Skandinavien K/S • KR Ugreshskaya street, 2,
Safe Automation Safe Automation Pilz Korea Ltd. bldg. 11, office 16 (1st floor)
Bijenstraat 4 Nuijamiestentie 7 Safe Automation 115088 Moscow
9051 Gent (Sint-Denijs-Westrem) 00400 Helsinki 9F Jo-Yang Bld. 50-10 Russian Federation
Belgium Finland Chungmuro2-Ga Jung-Gu Telephone: +7 495 665 4993
Telephone: +32 9 3217570 Telephone: +358 10 3224030 100-861 Seoul E-Mail: pilz@pilzrussia.ru

of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
Telefax: +32 9 3217571 Telefax: +358 9 27093709 South Korea Internet: www.pilzrussia.ru

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope
E-Mail: info@pilz.be E-Mail: pilz.fi @pilz.dk Telephone: +82 2 2263 9541
Internet: www.pilz.be Internet: www.pilz.fi Telefax: +82 2 2263 9542
E-Mail: info@pilzkor ea.co.kr • SE
Internet: www.pilzkorea.co.kr Pilz Skandinavien K/S
• BR • FR

InduraNET p®, Pilz®, PIT®, PMCprotego®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
Safe Automation
Pilz do Brasil Pilz France Electronic Energigatan 10 B
Automação Segura 1, rue Jacob Mayer • MX 43437 Kungsbacka
Av. Senador Vergueiro, 347 - Centro BP 12 Pilz de México, S. de R.L. de C.V. Sweden
CEP: 09750-000 67037 Strasbourg Cedex 2 Automatización Segura Telephone: +46 300 13990
São Bernardo do Campo - SP France Convento de Actopan 36 Telefax: +46 300 30740
Brazil Telephone: +33 3 88104000 Jardines de Santa Mónica E-Mail: pilz.se@pilz.dk
Telephone: +55 11 4126-7290 Telefax: +33 3 88108000 Tlalnepantla, Méx. 54050 Internet: www.pilz.se
Telefax: +55 11 4126-7291 E-Mail: siege@pilz-france.fr Mexico
E-Mail: pilz@pilz.com.br Internet: www.pilz.fr Telephone: +52 55 5572 1300
Internet: www.pilz.com.br Telefax: +52 55 5572 1300 • TR
E-Mail: info@pilz.com.mx Pilz Emniyet Otomasyon
• GB Internet: www .pilz.mx Ürünleri ve Hizmetleri Tic. Ltd. Şti.
• CH Pilz Automation Technology Kayışdağı Cd. Beykonağı Plaza
Pilz lndustrieelektronik GmbH Safe Automation No:130 K:2 D:2
Gewerbepark Hintermättli Willow House, Medlicott Close • NL Ataşehir/İstanbul
Postfach 6 Oakley Hay Business Park Pilz Nederland Turkey
5506 Mägenwil Corby Veilige automatisering Telephone: +90 216 5775550
Switzerland Northants NN18 9NF Postbus 186 Telefax: +90 216 5775549
Telephone: +41 62 88979-30 United Kingdom 4130 ED Vianen E-Mail: info@pilz.com.tr
Telefax: +41 62 88979-40 Telephone: +44 1536 460766 Netherlands Internet: www.pilz.com.tr
E-Mail: pilz@pilz.ch Telefax: +44 1536 460866 Telephone: +31 347 320477
Internet: www.pilz.ch E-Mail: sales@pilz.co.uk Telefax: +31 347 320485
Internet: www.pilz.co.uk E-Mail: info@pilz.nl • US C• A
Internet: www.pilz.nl Pilz Automation Safety L.P.
• CN 7150 Commerce Boulevard
Pilz Industrial Automation • IE Canton
Trading (Shanghai) Co., Ltd. Pilz Ireland Industrial Automation • NZ Michigan 48187
Rm. 1702-1704 Cork Business and Technology Park Pilz New Zealand USA
Yongda International Tower Model Farm Road Safe Automation Telephone: +1 734 354 0272
No. 2277 Long Yang Road Cork Unit 4, 12 Laidlaw Way Telefax: +1 734 354 3355
Shanghai 201204 Ireland East Tamaki E-Mail: info@pilzusa.com
China
Telephone: +86 21 60880878
Telefax: +86 21 60880870
Telephone: +353 21 4346535
Telefax: +353 21 4804994
E-Mail: sales@pilz.ie
Auckland 2016
New Zealand
Telephone: +64 9 6345350
Internet: www.pilz.us
PMD relays for electrical safety
E-Mail:
Internet:
sales@pilz.com.cn
www.pilz.com.cn
Internet: www.pilz.ie Telefax:
E-Mail: offi
Internet:
+64 9 6345352
ce@pilz.co.nz
www.pilz.co.nz
and PNOZ relays for functional safety
• IN
• DE Pilz India Pvt Ltd
Pilz GmbH & Co. KG Office No 202, Delite Square
Felix-Wankel-Straße 2 Near Aranyeshwar Temple •… •T echnical support
73760 Ostfildern Sahakar Nagar No 1 In many countries we are +49 711 3409-444
Germany Pune 411009 represented by sales partners. support@pilz.com
Telephone: +49 711 3409-0 India
Telefax: +49 711 3409-133 Telephone: +91 20 2421399-4/-5 Please refer to our homepage
E-Mail: pilz.gmbh@pilz.de Telefax: +91 20 2421399-6 for further details or contact our Configuration guide
Internet: www.pilz.de E-Mail: info@pilz.in headquarters.
Internet: www.pilz.in
for electronic monitoring relays PMDsigma, PMDsrange
and safety relays PNOZsigma, PNOZ X

Technical Catalogue 3.1 – December 2011 edition

Pilz GmbH & Co. KG


Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: pilz.gmbh@pilz.de
Internet: www .pilz.com

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