Beruflich Dokumente
Kultur Dokumente
1002173-EN-04
2-1-2-3-010, 2012-02 Printed in Germany
© Pilz GmbH & Co. KG, 2012
Pilz Ges.m.b.H. Pilz Skandinavien K/S Pilz ltalia Srl Pilz Polska Sp. z o.o.
Sichere Automation Safe Automation Automazione sicura Safe Automation
Modecenterstraße 14 Ellegaardvej 25 L Via Meda 2/A ul. Ruchliwa 15
1030 Wien 6400 Sonderborg 22060 Novedrate (CO) 02-182 Warszawa
Austria Denmark Italy Poland
Telephone: +43 1 7986263-0 Telephone: +45 74436332 Telephone: +39 031 789511 Telephone: +48 22 8847100
Telefax: +43 1 7986264 Telefax: +45 74436342 Telefax: +39 031 789555 Telefax: +48 22 8847109
E-Mail: pilz@pilz.at E-Mail: pilz@pilz.dk E-Mail: info@pilz.it E-Mail: info@pilz.pl
Internet: www.pilz.at Internet: www.pilz.dk Internet: www.pilz.it Internet: www.pilz.pl
• AU • ES • JP • PT
Technical Catalogue 3.1 – PMD relays for electrical safety and PNOZ relays for functional safety
Pilz Australia Pilz lndustrieelektronik S.L. Pilz Japan Co., Ltd. Pilz Industrieelektronik S.L.
Safe Automation Safe Automation Safe Automation R. Eng Duarte Pacheco, 120
Unit D7, Hallmarc Business park Clayton Camí Ral, 130 BENEX S-2 4F 4 Andar Sala 21
Corner of Westall and Centre roads Polígono Industrial Palou Nord 3-17-5 Shin-Yokohama 4470-174 Maia
Clayton, Melbourne, Victoria 3168 08401 Granollers Kohoku-ku Portugal
Australia Spain 222-0033 Yokohama Telephone: +351 229407594
Telephone: +61 3 95446300 Telephone: +34 938497433 Japan Telefax: +351 229407595
Telefax: +61 3 95446311 Telefax: +34 938497544 Telephone: +81 45 471-2281 E-Mail: pilz@pilz.pt
E-Mail: safety@pilz.com.au E-Mail: pilz@pilz.es Telefax: +81 45 471-2283 Internet: www.pilz.pt
Internet: www.pilz.com.au Internet: www.pilz.es E-Mail: pilz@pilz.co.jp
Internet: www.pilz.jp
• RU
• BE L • U • FI Pilz RUS OOO
Pilz Belgium Pilz Skandinavien K/S • KR Ugreshskaya street, 2,
Safe Automation Safe Automation Pilz Korea Ltd. bldg. 11, office 16 (1st floor)
Bijenstraat 4 Nuijamiestentie 7 Safe Automation 115088 Moscow
9051 Gent (Sint-Denijs-Westrem) 00400 Helsinki 9F Jo-Yang Bld. 50-10 Russian Federation
Belgium Finland Chungmuro2-Ga Jung-Gu Telephone: +7 495 665 4993
Telephone: +32 9 3217570 Telephone: +358 10 3224030 100-861 Seoul E-Mail: pilz@pilzrussia.ru
of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
Telefax: +32 9 3217571 Telefax: +358 9 27093709 South Korea Internet: www.pilzrussia.ru
of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope
E-Mail: info@pilz.be E-Mail: pilz.fi @pilz.dk Telephone: +82 2 2263 9541
Internet: www.pilz.be Internet: www.pilz.fi Telefax: +82 2 2263 9542
E-Mail: info@pilzkor ea.co.kr • SE
Internet: www.pilzkorea.co.kr Pilz Skandinavien K/S
• BR • FR
InduraNET p®, Pilz®, PIT®, PMCprotego®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
Safe Automation
Pilz do Brasil Pilz France Electronic Energigatan 10 B
Automação Segura 1, rue Jacob Mayer • MX 43437 Kungsbacka
Av. Senador Vergueiro, 347 - Centro BP 12 Pilz de México, S. de R.L. de C.V. Sweden
CEP: 09750-000 67037 Strasbourg Cedex 2 Automatización Segura Telephone: +46 300 13990
São Bernardo do Campo - SP France Convento de Actopan 36 Telefax: +46 300 30740
Brazil Telephone: +33 3 88104000 Jardines de Santa Mónica E-Mail: pilz.se@pilz.dk
Telephone: +55 11 4126-7290 Telefax: +33 3 88108000 Tlalnepantla, Méx. 54050 Internet: www.pilz.se
Telefax: +55 11 4126-7291 E-Mail: siege@pilz-france.fr Mexico
E-Mail: pilz@pilz.com.br Internet: www.pilz.fr Telephone: +52 55 5572 1300
Internet: www.pilz.com.br Telefax: +52 55 5572 1300 • TR
E-Mail: info@pilz.com.mx Pilz Emniyet Otomasyon
• GB Internet: www .pilz.mx Ürünleri ve Hizmetleri Tic. Ltd. Şti.
• CH Pilz Automation Technology Kayışdağı Cd. Beykonağı Plaza
Pilz lndustrieelektronik GmbH Safe Automation No:130 K:2 D:2
Gewerbepark Hintermättli Willow House, Medlicott Close • NL Ataşehir/İstanbul
Postfach 6 Oakley Hay Business Park Pilz Nederland Turkey
5506 Mägenwil Corby Veilige automatisering Telephone: +90 216 5775550
Switzerland Northants NN18 9NF Postbus 186 Telefax: +90 216 5775549
Telephone: +41 62 88979-30 United Kingdom 4130 ED Vianen E-Mail: info@pilz.com.tr
Telefax: +41 62 88979-40 Telephone: +44 1536 460766 Netherlands Internet: www.pilz.com.tr
E-Mail: pilz@pilz.ch Telefax: +44 1536 460866 Telephone: +31 347 320477
Internet: www.pilz.ch E-Mail: sales@pilz.co.uk Telefax: +31 347 320485
Internet: www.pilz.co.uk E-Mail: info@pilz.nl • US C• A
Internet: www.pilz.nl Pilz Automation Safety L.P.
• CN 7150 Commerce Boulevard
Pilz Industrial Automation • IE Canton
Trading (Shanghai) Co., Ltd. Pilz Ireland Industrial Automation • NZ Michigan 48187
Rm. 1702-1704 Cork Business and Technology Park Pilz New Zealand USA
Yongda International Tower Model Farm Road Safe Automation Telephone: +1 734 354 0272
No. 2277 Long Yang Road Cork Unit 4, 12 Laidlaw Way Telefax: +1 734 354 3355
Shanghai 201204 Ireland East Tamaki E-Mail: info@pilzusa.com
China
Telephone: +86 21 60880878
Telefax: +86 21 60880870
Telephone: +353 21 4346535
Telefax: +353 21 4804994
E-Mail: sales@pilz.ie
Auckland 2016
New Zealand
Telephone: +64 9 6345350
Internet: www.pilz.us
PMD relays for electrical safety
E-Mail:
Internet:
sales@pilz.com.cn
www.pilz.com.cn
Internet: www.pilz.ie Telefax:
E-Mail: offi
Internet:
+64 9 6345352
ce@pilz.co.nz
www.pilz.co.nz
and PNOZ relays for functional safety
• IN
• DE Pilz India Pvt Ltd
Pilz GmbH & Co. KG Office No 202, Delite Square
Felix-Wankel-Straße 2 Near Aranyeshwar Temple •… •T echnical support
73760 Ostfildern Sahakar Nagar No 1 In many countries we are +49 711 3409-444
Germany Pune 411009 represented by sales partners. support@pilz.com
Telephone: +49 711 3409-0 India
Telefax: +49 711 3409-133 Telephone: +91 20 2421399-4/-5 Please refer to our homepage
E-Mail: pilz.gmbh@pilz.de Telefax: +91 20 2421399-6 for further details or contact our Configuration guide
Internet: www.pilz.de E-Mail: info@pilz.in headquarters.
Internet: www.pilz.in
for electronic monitoring relays PMDsigma, PMDsrange
and safety relays PNOZsigma, PNOZ X
2011-12
1.0
Contents
Service 5.0
Service 5.1
3
Relays for electrical safety
1.0
Contents Page
1.0
Electronic monitoring relays PMDsigma from 1.1-1
Electronic monitoring relays PMDsrange from 1.2-1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
1.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for electrical safety
1.1
Contents Page
Insulation monitoring
PMD s20 1.1-11
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
1.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
1001844-EN-02-2010-11
PMD
1.1 power
Electronic
True
Gertebild
s10 monitoring
monitoringrelays PMDsigma
True power converter for single and – Supply voltage (Power) The true power converter PMD s10 is
Bildunterschrift
Gertebeschreibung PMD s10
three-phase electrical machinery – Switching threshold for overload used to measure and monitor the true
(> max) power drawn and output by electrical
Approvals – Switching threshold for under- loads.
load (< min) The PMD s10 is designed for use as a:
– Output 1 (Out 1) ` True power converter for single and
PMD s10 – Output 2 (Out 2) three-phase electrical machines
– Fault ` Trip device for underload and over-
` Display for measured value indica- load
tor, diagnostics and menu naviga-
tion
Zulassungen
` Operating cycle counter for K1 and
K2
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 K1 U/I1 L1 L2 L3 K3 W/I3 12 14 22 24
~ IM1 UM IM3
=
K1
Power
Power
K2
P
U I 0 V Y2 Y1 11 21
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Function description signals. The hysteresis of the switch- switches (default: relay K2) and the
ing thresholds can be set between 0 % "Out 2" LED is lit.
The PMD s10 monitors the true power ... 50 %. Pwu function (underload warning
Funktionsbeschreibung_Text_1
Pmax (see timing diagram). The status If the measured true power drops be- above Po) can be reset automatically
of the threshold monitoring function is low the switching threshold PU, the "< or via an external reset button.
displayed at the auxiliary contacts and min" LED is lit. Once the response time
LEDs, along with the analogue output has elapsed (tr), the auxiliary contact
Timing diagram
rm
g
a
itd
e
Z
100%
Hysterese/
Po
Hysteresis/
Hystérésis
Hysterese/
Hysteresis/
Pu
Hystérésis
5%
0%
t
OUT1
t
ts tr tr tr
LED >max
ts t
OUT2
t
LED <min ts tr tr tr
t
ts
P tatsächliche Wirkleistung/Actual true power/puissance active réelle
ts Startunterdrückungszeit/Start suppression time/Temps de suppression au démarrage
tr Reaktionszeit/Response time/Temps de résponse
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Timing diagram
rm
g
a
itd
e
Z
Generatorbetrieb/ 1* U/I
Generator/
Fonctionnement
avec générateur
4 mA
PW
- P max 0V P max
Motorbetrieb/
Motor/
Fonctionnement
U avec moteur
-10 V
Wiring
` Only wire the unit when the supply fully, because an open circuit in the Ensure that there is adequate fuse
voltage is switched off! measuring circuit will cause the unit protection on the connection cables to
` Use copper wiring. function to fail. terminals L1, L2, L3, K1, K3, A1 and
` To prevent contact welding, a fuse ` Information given in the “Technical A2!
should be connected before the details” must be followed.
output contacts (see technical de-
tails).
` Three-phase: NOTICE
Inbetriebnahme_Anwendung
– Measuring voltage UM: Connect Only connect the unit as shown in the
to terminals L1, L2 and L3 examples below! Do not connect unla-
– Link terminals L1-K1, L3-K3 belled terminals.
– Measuring circuit: Connect
phase L1 of the motor to terminal The following circuit examples show
U/I1, phase L2 to terminal L2 and typical applications for the true power
L3 to W/I3 converter PMD s10.
With continuous currents > 12 A, the
measuring current must be measured
via an external current transformer.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
L1
L2
L3
1.1
N
24V
0V
L1 L2 L3
K1 U/I1 K3 W/I3
PMD s10
Reset
extern
Y1 Y2 11 12 14 A1 K1 H2
K1 U I 0V 21 22 24 A2
A
U VW
M1
M3~
IN < 12A V
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
L1
1.1 L2
L3
N
24V
0V
K k K k
L1 L2 L3
K1 U/I1 K3 W/I3
L l L l
PMD s10
Reset
extern
Y1 Y2 11 12 14 A1 K1 H2
K1 U I 0V 21 22 24 A2
A
U VW
M1
M3~
IN > 12A V
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
L1
1.1
N
24V
0V
L1 L2 L3
K1 U/I1 K3 W/I3
PMD s10
Reset
extern
Y1 Y2 11 12 14 A1 K1 H2
K1 U I 0V 21 22 24 A2
A
U2
U1
M1
M1~
IN < 12A V
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
L1
1.1 m
h
tria
e
b
In
N
24V
0V
K k
L1 L2 L3
K1 U/I1 K3 W/I3
L l
PMD s10
Reset
extern
Y1 Y2 11 12 14 A1 K1 H2
K1 U I 0V 21 22 24 A2
A
U2
U1
M1
M1~
IN > 12A V
PE
Parameter setting
Parameters such as switching thresh- A display indicates the current values as a bakkup copy of the parameters or
Funktionsbeschreibung
olds, start-up suppression time, reac- plus the set values. can be used to transfer the parameters
tion time and rest mode, for example, The parameters can be saved on a to another unit.
are set via a rotary knob. chip card. This chip card can be used
Installation
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Notice
Montage
Technical details
Electrical data
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -20 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 3.0 W
Frequency range AC 50 - 60 Hz
Utilisation category in accordance with EN 60947-4-1
Auxiliary contacts: AC1 at 240 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 1200 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgNi10
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Auxiliary contacts: 6A
Blow-out fuse, slow
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Auxiliary contacts: 4A
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL c (Cat. 1)
Category in accordance with EN 954-1 Cat. 1
SIL CL in accordance with EN IEC 62061 SIL CL 1
PFH in accordance with EN IEC 62061 6.05E-07
SIL in accordance with IEC 61511 SIL 1
PFD in accordance with IEC 61511 5.30E-02
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Typ. response time of analogue output at DC 20 ms
Response time of analogue output at 15 ... 60 Hz 70 - 16 ms
Response time of analogue output at 60 ... 400 Hz 16 ms
Response time tr of auxiliary contact (selectable) 0.01 - 30.00 s
Start suppression time tstart (selectable) 0.0 - 30.0 s
Measuring circuit
Measuring voltage UM (AC/DC) 100 - 550 V
Measuring current IM (AC/DC) 1 - 12 A
Frequency range 0, 15 - 400 Hz
Measuring range limit value (selectable) 1.0 W - 11.5 kW
Measuring range limit value Pmax with external current transformer 100.0 W - 11.5 MW
Performance range of 1 A current transformer 1.5 - 7.5 VA
Performance range of 5 A current transformer 2.5 - 15.0 VA
Current transformer class 3
Max. measuring current AC/DC 12 A
Temperature coefficient 0.10 %/K
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001844-EN-02-2010-11
1.1-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
PMD s20
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 B1 B2 12 14 22 24
~ UM
K1
- K2
+
Power
G Feedback
Reset Test
Earth
Y1 Y2 Y3 FE 11 21
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
Function description iliary contacts 11-14 and 21-24 are ` Response resistance Ran1:
closed and auxiliary contacts 11-12 Auxiliary contacts 11-14 will open
The insulation monitor prevents haz- and 21-22 are open. Normally ener- and auxiliary contacts 11-12 will
Funktionsbeschreibung PMS s20
ardous insulation faults in galvanically gised mode is the default setting; this close (normally energised mode).
1.1 separated systems. The insulation re- setting can be changed via the menu. ` Response resistance Ran2:
sistances are measured between the Response resistance Auxiliary contacts 21-24 will open
network phases and the operating If the insulation resistance falls below and auxiliary contacts 21-22 will
earth. The measuring principle detects the set response resistance Ran in ei- close (normally energised mode).
symmetrical and asymmetrical insula- ther of the two measuring circuits (RE Monitoring the operating earth
tion faults. < Ran ), the LED "Out 1" or "Out 2" will If the connection between the operat-
Relay outputs (K1 and K2) light and the relay contacts will de-en- ing earth and the FE terminal is bro-
K1 and K2 operate in normally ener- ergise. ken, contacts 11-12 and 21-22 will
gised mode. In their default state, aux- close (normally energised mode).
Timing diagram
0
2
D
M
P
rm
g
a
d
s
tio
k
n
u
F
UB
t
RE
R ab
Hysteresis
R an
t
11 - 14
21 - 24 Auto reset
t
tr tr
1
LED
0
t
1
Reset
0
t
11 - 14 Manual reset
21 - 24
t
tr
Wiring
When commissioning, please note the ` Use copper wiring. measuring circuit will cause the unit
Inbetriebnahme_Isolationswächter
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
` Only one insulation monitor should ` A function test involving a real earth ` Information given in the “Technical
be connected to galvanically con- fault (resistance) must be carried details” must be followed.
nected systems. out in order to check that the unit is
properly connected.
1.1
Preparing for operation
– Connect one phase of the moni- Do not connect any cables to undesig-
tored system to the terminals nated terminals.
Application circuit AC
Bl
g
u
w
A
m
h
tria
e
b
In
1
_
d
L1
N
1L1
1L2
PE
F1
T1
F2
A1 A2
B1 B2
Re Re
PMD s20
Test
Reset
FE Y1 Y2 Y3
11 12 14 21 22 24
E1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
Application circuit DC
Bl
g
u
w
A
m
h
tria
e
b
In
2
_
d
L1
1.1 N
1L1
1L2
PE
F1
T1
~
G1
=
F2
A1 A2
B1 B2
Re Re
PMD s20
Test
Reset
FE Y1 Y2 Y3
11 12 14 21 22 24
E1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
Application circuit 3 AC
Bl
g
u
w
A
m
h
tria
e
b
In
3
_
d
L1
L2 1.1
L3
1L1
1L2
PE
F1
T1
F2
A1 A2
B1 B2
Re
PMD s20 Re
Test
Reset
FE Y1 Y2 Y3
11 12 14 21 22 24
E1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
L1
1.1 L2 m
h
tria
e
b
In
L3
1L1
1L2
PE
alternativ
F1 alternative
alternatif
T1
F2
G1
A1 A2
B1 B2
PMD s20 Re
Test
Reset
FE Y1 Y2 Y3
11 12 14 21 22 24
E1
Parameter setting
The menu settings are made on the on the knob by hand or with a screw- screwdriver, the knob can remain
Inbetriebnahme_Drehknopf_Funktion
unit's display via a rotary knob. You driver. If you make the settings with a within the unit.
have the option to make the settings
Installation
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
Notice
Montage
Technical details
Electrical data
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Utilisation category in accordance with EN 60947-4-1
Auxiliary contacts: AC1 at 240 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 1200 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.10 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgCdO + 3.0 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Auxiliary contacts: 6A
Blow-out fuse, slow
Auxiliary contacts: 4A
Measuring circuit
Rated mains voltage 0 ... 400 V
Rated mains voltage in according with UL 0 ... 300 V
Max. external voltage 460 V
Max. measuring voltage UM ±16 V
Max. measuring current IM 1 mA
Min. measuring circuit impedance 250 kOhm
Response value Ran 10 ... 200 kOhm
Max. response error in accordance with EN 61557-8 ±15 % ±1kOhm
Max. leakage capacitance 20 µF
Environmental data
EMC EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60664-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage
Auxiliary contacts for the remaining circuits 6.00 kV
Supply voltage, measuring circuit for the remaining circuits 4.0 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
Insulation monitoring
PMD s20
Environmental data
Protection type
Mounting (e.g. cabinet) IP54
1.1 Housing IP40
Terminals IP20
Condensation and ice formation not permitted
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 760120
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 760120
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 760120
Torque setting with screw terminals 0.50 Nm
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 761120
nals: Flexible with/without crimp connectors
Stripping length 9 mm No. 761120
Dimensions
Height 98.0 mm
Width 45.0 mm
Depth 120.0 mm
Weight 270 g
Technische Daten
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001753-EN-02-2011-05
1.1-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsigma
1.1
1.2
Contents Page
Voltage monitoring
Single-phase voltage monitoring S1UM 1.2-2
Three-phase voltage monitoring S3UM 1.2-6 1.2
Current monitoring
S1IM 1.2-21
Isolation monitoring
S1EN 1.2-25
Thermistor monitor
S1MS 1.2-32
S1MN 1.2-37
S1M0 1.2-42
Standstill monitoring
S1SW P 1.2-47
General details
Technical details 1.2-52
Dimensioned drawings, 1.2-53
housing features
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
1.2-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Zulassungen
UB
A1 A2
(+) (-) 1V 20V 500V 12 14
G1 ~
=
K1
Arbeits-/Ruhestrom Speichern
De-energised/energised mode latching
Mode excitation/retombée memorisé
Corriente de reposo/trabajo Guardar
Corrente di lavoro/di riposo Memorizzazone
Arbeits-/Ruststroom Handm./Autom. reset
Y1 Y2 Y3 11
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Timing diagram
nicht speichernd/non-latching/non mémorisé/ speichernd/latching/mémorisé/
no acumuladora/senza memorizzazione/automatische Acumuladora/
Reset con memorizzazione/
handmatige reset
11 12
11 12
11 14
11 14
LED
Y2 Y3
Y2 Y3
Y1 Y2
Y1 Y2
tR tR tR tR tR
Ia IIa Ib IIb III
Key
` Hysteresis (Uoff): 0.6 to 0.95 x Uon
` Grey area: Adjustable hysteresis
` tr: Reaction time
` Ia: UM > Uon: Once tR has elapsed,
the relay energises and the LED
“OUT” is lit.
UM < Uoff: Relay de-energises and
LED goes out.
` IIa: UM > Uon before tR has elapsed:
Relay remains de-energised.
` Ib: UM > Uon: As above, but relay
de-energises and LED “OUT” goes
out.
UM < Uoff: Relay energises and LED
is lit.
` IIb: As above, but relay remains en-
ergised.
` III: UM > Uon: See above
UM < Uoff: Relay does not de-ener-
gise until Y2-Y3 is open.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Connection examples
` Example 1 ` Example 3
Normally energised, non-latching Normally de-energised, latching
1L1 1L1
UB UB
1L2 1L2
1.2
A1 11 A1 11
1V 20V 500V UM 1V 20V 500V UM
Y1 Y2 Y3 Y1 Y2 Y3
12 14 A2 12 14 A2
` Example 2 ` Example 4
Normally de-energised, non-latch- Normally energised, latching
ing
1L1
UB
1L1 1L2
UB
1L2
A1 11
A1 11 1V 20V 500V UM
1V 20V 500V UM
Y1 Y2 Y3
Y1 Y2 Y3 12 14 A2
12 14 A2
Electrical data
Supply voltage AC: 24, 42 ... 48, 110 ... 127, 230 ... 240 VDC:
24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption AC: 2 VA, DC: 1 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Measuring circuit
Frequency range 0, 40 ... 400 Hz
Adjustable limit values for measuring ranges 1 V: 1, 0.5; 0.2, 0.1 V
20 V: 20, 10, 4, 2 V
500 V: 500, 250, 100, 50 V
Hysteresis 60 ... 95 % of response value
Impedance of the measuring inputs 1 V: 15 kOhm 1.2
20 V: 390 kOhm
500 V: 10 MOhm
Overload capacity of the measuring inputs 1 V: max. 40 V
20 V: max. 200 V
500 V: max. 700 V
Polarity of the measuring inputs Polarised
S1UM UP version: Any
Reaction time 0.1 … 10 s
Temperature dependence +/-0.05 % per +1 °C
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 –14 AWG
Torque setting for connection terminals 0.6 Nm
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 122 mm
Weight 165 g
Bestelldaten
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001893-EN-01-2009-09
1.2-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Zulassungen
Umschaltung
Switching
Commutation
Commutación
Umformung Commutazione
Transformer Omschakeling
Conversion UB 10 % Ruhe-/Arbeitsstrom
Transformación Normally energised/de-energised
Transformazione Mode retombée/excitation
Omzetting Corriente de trabajo/reposo
G1 ~ U1-3 100-120 % UB Corrente di riposo/di lavoro
Rust-/Arbeidsstroom
=
Erkennung K1
Detection
Détection Skala/Scale/Echelle/
Detección Escala/Scala/Schaal tR MR/AR
Riconoscimento
Detectie 40/75-100 % UB
Power Umin/Umax
Fault
11
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Timing diagram
Umax
UN
Umin
Y1/Y2
Y1 Y2
11 12
11 12
11 14
11 14
Fault
tR tR tR tR tR
Key
` Umax Overvoltage response value
` Umin Undervoltage response value
` UN Rated mains voltage
` tr Reaction time
` Y1/Y2 linked: Automatic reset
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Application example
1.2
L1
L2
L3
N
1L1
F1
1
UN UN
L1 L2 L3
Reset Y1 Y2 Y3
A1 A2 N
11 12 14
K2
H1
0V
1L2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Electrical data
Supply voltage UB AC: 120, 230 V
DC: 24 V
Voltage tolerance UB 85 ... 110 %
Frequency range UB 50 ... 60 Hz 1.2
Residual ripple DC 160 %
Power consumption UB AC: 2 VA
DC: 1.5 W
Duty cycle 100 %
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Measuring circuit
Measuring voltage UM (3AC) 42, 100/110, 230, 400/440, 415/460 ,
440/480, 500/550 V, selectable
Voltage tolerance UM 0 ... 125 %
Measuring range switching (10 %) via Open: high value
terminals Y2, Y3 Closed: low value (ex-works
setting)
Frequency range 40 ... 400 Hz
Setting range Umin/ Umax Umin: 75 - 100 %; Umax: 100 – 120 %
Order no. 837251, 837271:
Umin: 40 – 100 %; Umax: 100 – 120 %
Evaluates phase sequence 75 – 120 % UM
Hysteresis ca. 2 %
Delay-on energisation 0,5 ... 10 s selectable
Environmental data
EMC EN 50081-1; EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 600068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 - 14 AWG
Torque setting for connection terminals 0.8 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 122 mm
Weight 175 g
Bestelldaten
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001904-EN-01-2009-09
1.2-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
12 14 22 24
L1
L1
L2 ~
K1
=
L3 L2
Power Fault
L3
11 21
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001890-EN-01-2009-09
1.2-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Connection example
L1
L2
L3
1L1
1.2 F2
1
UB
L1 L2 L3
K2
S1PN
11 12 14 V
M1 U W
21 22 24 M 3 AC
S1
S2 K2
H1 K2
0V
1L2
PE
Key
` 1 = Cable cross section max.
4 mm2, on larger motor cables the
supply line should be fused!
Electrical data
Supply voltage AC: 200 ... 240, 400 ... 500, 550 ... 690 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption 200 ... 240 V: 8 VA; 400 ... 500 V: 15 VA;
550 ... 690 V: 20 VA
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Times
Delay-on energisation Max. 300 ms (with correct phase sequence)
Delay-on de-energisation Max. 700 ms (after phase failure)
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001890-EN-01-2009-09
1.2-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Environmental data
EMC EN 50081-1, EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C 1.2
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 130 g
Bestelldaten
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001890-EN-01-2009-09
1.2-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
tr 12
L1 UM P
L2 delay 14
L3 p = RANGE * UM
N * IM * cos j &
t 11 1.2
K1 IM
UL1 ts S2
RANGE delay LEVEL U
I
S1 U/I
Momentanwert
Instantaneous value
Valeur instantannée
FLT FLT valor instantáneo
A1 + Valore attuale
UB Actuele waarde
0
A2 -
UL LL
Key
` UM Measuring voltage ` RANGE Measuring range ` UL Overload threshold
` IM Measuring current ` ts Start-up suppression time ` LL Underload threshold
` UB Supply voltage ` tr Reaction time
` cosϕ Power factor ` LEVEL Switching threshold
Timing diagram
U/I, P
10 V 100 %
Generatorbetrieb 20 mA P
Generator LEVEL UL
Fonctionnement U/I Hysterese
avec générateur
Funcionamiento de Hysteresis
generador
RANGE Hystérésis
Regime alternatore Histéresis
Dynamomodus U/I Isteresi
4 mA LEVEL LL Hysterese
PW
- P max 0V P max 5%
Motorbetrieb Schwellenstatus UL t
Motor Threshold status UL
Fonctionnement avec Etat de seuils UL
U moteur Status del umbral UL
Funcionamiento de Stato soglia UL
motor Drempelstatus UL
-10 V Regime motore FLT
Motormodus ts tr tr t
Schwellenstatus LL
Threshold status LL
Etat de seuils LL
Status del umbral LL
Stato soglia LL FLT
Drempelstatus LL tr t
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
*1
Test: Function reserved
*2
Not suitable for DC measurements
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Connection examples
` Example 1
Monitoring a three-phase motor,
L1
IN < 9 A/18 A L2
L3
N
UB 1.2
0V
F1 F2
UN
L1 K1 UL1
A1 U/I A2
S1WP
UB: 24 V DC
12 14 N
11 L2 L3
K1
U VW
M1
IN £ 9 A/18 A M3~
PE
` Example 2
Monitoring a three-phase motor;
L1
IN > 9 A/18 A L2
1: Cable cross section max. 4 mm2 L3
N
F1
1
L1 K1 UL1
U
A1N U/I A2
S1WP k K
UB: 230 V AC T1
l L
12 14 N
11 L2 L3
1
K1
U VW
M1
IN > 9 A/18 A M3~
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
` Example 3
Monitoring a single-phase motor,
L1
IN < 9 A/18 A N
UB
0V
F1 F2
1.2
UN
L1 K1 UL1
A1 U/I A2
S1WP
UB: 24 V DC
12 14 N
11 L2 L3
K1
K1 H2
U1 U2
M1
IN £ 9 A/18 A M 1~
PE
` Example 4
Monitoring a single-phase motor; IN
L1
> 9 A/18 A N
1: Cable cross section max. 4 mm2 F1
1
L1 K1 UL1
U
A1N U/I A2
S1WP
k K
UB: 230 V AC
T1
l L
12 14 N
11 L2 L3
K1 H2
K1
U1 U2
M1
IN > 9 A/18 A M 1~
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Electrical data
Supply voltage DC: 24 V
AC/DC: 230 V
Tolerance DC: 85 ... 125 %
AC/DC: 25 ... 115 % 1.2
Frequency range 30 ... 400 Hz
Power consumption DC: 2 W at UB: 24 V
AC: 5 VA at UB: 230 V
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/0.1 ... 1.8 A
DC13: 24 V/0.1 ... 1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Analogue measuring output Voltage: 0 ... ± 10 V
Current: +4 ... + 20 mA
Analogue reaction time 60 ms
Linearity/switching accuracy < ±2 %
Measuring circuit
Measuring voltage 3 AC/DC: 0 ... 120, 0 ... 240, 0 ... 415, 0 ... 550 V
1 AC/DC: 0 ... 70, 0 ... 140, 0 ... 240, 0 ... 320 V
Frequency range 0 ... 1000 Hz
Adjustable limit values for measuring ranges See table
Max. measuring current 22 A at 100 % duty cycle
Max. overload 45 A/max. 3 s
Reaction time 0,1 ... 20 s selectable
Start-up suppression time 0,1 ... 30 s selectable
Current transformer requirements I = 1 A: 1,5 ... 7.5 VA, Class 3
I = 5 A: 2,5 ... 15 VA, Class 3
Environmental data
EMC EN 50081-1, EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature 0 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.60 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 130 g
Bestelldaten
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001903-EN-01-2009-09
1.2-20
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Current monitoring
S1IM
Messeingänge Hilfskontakt
Measurement inputs Auxiliary contact
Entrées de mesure Inverseur
Entradas de medición Contacto auxiliar
UB Ingressi di misura Contatto ausiliario
A2 Meetingangen Hulpcontact
A1
(+) (-) 0.1 A 2 A E 12 14
G1 ~
= Ruhe-/Arbeitsstrom
Normally energised/
de-energised K1
Mode retombée/
excitation
Corriente de
trabajo/reposo Speichern
Corrente di riposo/ Store
di lavoro Enregistrer
Rust-/Arbeidsstroom Guardar
Memorizzazione
Handm./autom. reset
Y1 Y2 Y3 11
Ruhe-/Arbeitsstrom speichernd/nicht speichernd
Normally energised/de-energised latching/non-latching
Mode retombée/excitation mémorisation/sans mémorisation
Corriente de trabajo/reposo acumuladora/no acumuladora
Corrente di riposo/di lavoro con memorizzazione/senza memorizazzione
Rust-/Arbeidsstroom handm./autom. reset
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Current monitoring
S1IM
Timing diagram
11 12
11 12
11 14
11 14
LED
Y2 Y3
Y2 Y3
Y1 Y2
Y1 Y2
tR tR tR tR tR
Ia IIa Ib IIb III
Key
` Hysteresis (Ioff): 0.6 to 0.95 x Ion
` Grey area: Adjustable hysteresis
` tr: Reaction time
` Ia: IM > Ion: Once tR has elapsed,
the relay energises and the LED
“OUT” is lit.
IM < Ioff: Relay de-energises and
LED goes out.
` IIa: IM > Ion before tR has elapsed:
Relay remains de-energised
` Ib: IM > Ion: As above, but relay de-
energises and LED “OUT” goes out.
IM < Ioff: Relay energises and LED is
lit.
` IIb: As above, but relay remains en-
ergised.
` III: IM > Ion: See above
IM < Ioff: Relay does not de-energise
until Y2-Y3 is open.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Current monitoring
S1IM
Connection examples
` Example 1 ` Example 3
Normally energised, non-latching Normally de-energised, latching
UB 1L1 UB 1L1
1 L2 1 L2
1.2
A1 11 A1 11
0,1A 2 A E 0,1A 2 A E
RL RL
IM IM
Y1 Y2 Y3 Y1 Y2 Y3
12 14 A2 12 14 A2
` Example 2 ` Example 4
Normally de-energised, non-latch- Normally energised, latching
ing
UB 1L1
1 L2
UB 1L1
1 L2
A1 11
A1 11 0,1A 2 A E
RL
0,1A 2 A E
RL
IM
IM
Y1 Y2 Y3
Y1 Y2 Y3 12 14 A2
12 14 A2
Electrical data
Supply voltage AC: 24, 42-48, 110-127, 230-240 V
DC: 24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption AC: 2 VA, DC: 1 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Current monitoring
S1IM
Measuring circuit
Frequency range DC, 40 ... 400 Hz
Adjustable limit values for measuring ranges 0.1 A: 0.1; 0.05; 0.02; 0.01 A
2 A: 2; 1; 0.4; 0.2 A
E: 50 A/25 A/10 A/5 A
Hysteresis 60 ... 95 % of response value
1.2 Impedance of the measuring inputs 0.1 A: 2.5 Ω
2 A: 125 mΩ
E: 5 mΩ
Max. overload 0.1 A: max. 0.2 A
2 A: max. 2.5 A
E: 15 A/100 ED, 20 A/10 s, 50 A/2 s
Polarity of the measuring inputs Polarised:
UP version: Any
Reaction time 0,1 ... 10 s
Temperature dependence ± 0.05% per +1°C
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -15 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 - 14 AWG
Torque setting for connection terminals 0.60 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 170 g
Bestelldaten
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001846-EN-01-2009-09
1.2-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Isolation monitoring
S1EN
Description
1001845-EN-01-2009-09
S1EN
1.2
Electronic
Isolation
Altdaten CMT
monitoring
monitoring relays PMDsrange
The insulation monitoring relay is en-
closed in an S-95, slimline housing. 2
The S1EN insulation monitoring relay versions are available, with measuring
provides protection against insulation ranges of 50 kΩ and 200 kΩ. Its uni-
faults in galvanically isolated voltage versal power supply operates with all
supplies (IT systems). It meets the re- supply voltages.
quirements of DIN EN 61557-8. Features:
` Relay outputs: 1 auxiliary contact
Approvals (C/O)
` Two insulation measuring circuits
` Detects symmetrical insulation
S1EN faults
` Switch for function testing
` LED for supply voltage and fault
The unit measures the insulation re-
sistance between the phases and the
operating earth on galvanically isolat-
ed voltage supplies. If the insulation
resistance in either of the two measur-
Zulassungen ing circuits drops below the response
UN Reset
B1 B2 Y1 Y2 12 14
Auswertung
Evaluation
Èvaluation RE £ Ran 24 V DC
Test: Evaluatión
G Valutazione
Evaluatie AC/DC:
Normal: 24 ... 240 V
Ran
A1 A2 B3 11
UB
Key
` UN: Mains voltage
` Ron: Response value
` UB at B3-A2: 24 VAC/DC
` UB at A1-A2: 42-240 VAC/DC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Isolation monitoring
S1EN
Timing diagram
UB
RE
1.2 Rab
Ran
nicht speichernd
non-latching
11-14 sans mémorisation
no acumuladora
senza memorizzazione
automatische reset
1
Reset
0
speichernd
latching
11-14 mémorisation
acumuladora
con memorizzazione
handmatige reset
Key
` UB: Supply voltage ` Roff: Release value
` Ron: Response value ` RE: Insulation resistance
Connection examples
` Example 1
AC application circuit
L1
N
1L1
1L2
PE
F1
T1 UN
F2
UB UN
RE
B1 B2 RE
A1 Y1 Y2
S1EN
E1
B3 A2
11 12 14
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Isolation monitoring
S1EN
` Example 2
3AC application circuit
L1
L2
L3
1L1
1L2
PE
1.2
F1
T1
UN UN
F2
UB UN
RE
RE
B1 B2
A1 Y1 Y2
S1EN
E1
B3 A2
11 12 14
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Isolation monitoring
S1EN
` Example 3
3AC/DC application circuit
L1
L2
L3
1L1
1.2 1L2
PE
alternativ/alternatively/
alternatif/alternativo/
in alternativa/alternatief
F1
UN
T1
F2
G1
UB UN
B1 B2 RE
RE
A1 Y1 Y2 UN
S1EN
E1
B3 A2
11 12 14
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Isolation monitoring
S1EN
` Example 4
DC application example
L1
N
1L1
1L2
PE
1.2
F1
T1
~
G1
=
UN
F2
UB UN
RE
B1 B2 RE
A1 Y1 Y2
S1EN
E1
B3 A2
11 12 14
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Isolation monitoring
S1EN
Electrical data
Supply voltage AC/DC: 24 ... 240 V
Tolerance 85 ... 110 %
Frequency range AC 50 … 60 Hz
1.2 Power consumption 240 VAC: 5 VA, 24 VDC: 1 W
Switching capability in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 1 auxiliary contact (C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Measuring circuit
Rated mains voltage (monitored supply) 50 kΩ version: AC/DC: 0 ... 240 V
200 kΩ version: AC/DC: 0 ... 400 V
Response value 50 kΩ version: 12.5 ... 50 kΩ, selectable
200 kΩ version: 50 … 200 kΩ, selectable
Release value 50 kΩ version: Response value + ca. 5 kΩ
200 kΩ version: Response value + ca. 20 kΩ
Max. measuring current (DC) 50 kΩ version: 2.4 mA
200 kΩ version: 1.0 mA
Max. measuring voltage (DC) ± 17 V
Max. permitted external voltage (AC/DC) 50 kΩ version: 264 V
200 kΩ version: 460 V
Min. impedance (AC/DC) 50 kΩ version: 75 KΩ
200 kΩ version: 300 KΩ
Max. permitted line capacitance 1 µF
Max. response error in accordance with ± 15%
DIN EN 61557-8
Measuring time 10 s
Environmental data
EMC EN 61000-6-2, EN 61000-6-4
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Condensation and ice formation Not permitted
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 –14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight 150 g
Bestelldaten
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Isolation monitoring
S1EN
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001845-EN-01-2009-09
1.2-31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MS
Unit features
1.2 Description
The thermistor monitoring relay is en-
closed in an S-95 slimline housing.
There are 5 versions available for AC
operation and one for AC and DC op-
1001889-EN-01-2013-04
S1MS
1.2
Electronic
Thermistor
Altdaten CMT
monitoring
monitor relays PMDsrange
eration.
Features:
The S1MS thermistor monitoring relay Relay outputs: 2 auxiliary contacts
is used as a protection device in tem- (2 C/O)
perature monitoring circuits in accord- Measuring circuit for connecting a
ance with EN 44081. It protects temperature sensor (PTC resistor,
motors, generators, storage areas, up to Rmax 1.5 kΩ)
etc. from overheating. Automatic reset
LED for supply voltage and fault
Approvals
The S1MS unit meets the following
safety requirements:
S1MS Operates to normally energised
mode
Protection of the monitored unit is
guaranteed in the case of:
– Power supply failure
– Coil defect
– Open circuit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MS
Messkreis
Measuring circuit
Circuit de mesure
Circuito de medición
Circuito di misurazione
UB Meetcircuit
A1
(+)
A2
(-) T1 T2 12 14 22 24
1.2
K1
G1 ~ + F1 J > NAT
=
K1
S1MS
11 21
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-33
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MS
Timing diagram
UB
Rth
Ran
1.2
Rab
nicht speichernd
non-latching
sans mémorisation
11-14, 21-24 no acumuladora
senza memorizzazione
automatische reset
Key
UB Supply voltage Roff Release value
Ron Response value Rth PTC resistor
Connection example
L1
L2
L3
UB
1L1
(1L+)
S1
F2
A1 11 21
T1
S1MS K2
V
U W
12 14 T2 M 3 AC
22 24 A2 M1
J J J
S2 K2
K2 H1
1L2 0V
(1L-)
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-34
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MS
Electrical data
Supply voltage AC: 48, 110, 230, 240, 400 V
AC/DC: 24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz 1.2
Power consumption AC: ca. 3.5 VA, DC: 2 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Measuring circuit
Delay-on energisation ca. 500 ms
Response value 3.6 kΩ ± 10 %
Release value 1.8 kΩ ± 10 %
Cold resistance at 20 °C Max. 1.5 kΩ
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight AC: 160 g; DC: 120 g
Bestelldaten
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-35
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MS
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001889-EN-01-2013-04
1.2-36
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MN
Unit features
Description
The S1MN thermistor monitoring relay ferent versions are available for AC
is used as a protection device in tem- operation and one version is available
perature monitoring circuits in accord- for AC and DC operation.
ance with EN 44081. It protects Features:
motors, generators, storage areas, Relay outputs: 2 auxiliary contacts
etc. from overheating. (2 C/O)
Measuring circuit for connecting a
Approvals temperature sensor (PTC resistor)
Monitors the temperature sensor
for short circuit
S1MN LED for supply voltage and fault
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-37
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MN
A1 UB A2
(+) (-) T1 T2 X2 X1 12 14 22 24
S1
1.2
R
S
1 K1
G1 ~ +
F1 J > NAT
=
K1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-38
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MN
Timing diagram
UB
Rth
Ran
1.2
Rab
1
Reset
0
speichernd
latching
mémorisation
11-14, 21-24 acumuladora
con memorizzazione
handmatige reset
Key
UB Supply voltage Roff Release value
Ron Response value Rth PTC resistor
Connection example
L1
L2
L3
UB
1L1
(1L+)
S2
F2
A1 11 21
X1 X2 T1
S1M0 K2
V
U W
12 14 T2 M 3 AC
22 24 A2 M1
J J J
S2 K2
K2 H1
1L2 0V
(1L-)
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-39
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MN
Electrical data
Supply voltage AC: 48, 110, 230, 240, 400 V
AC/DC: 24 V
Tolerance 85 ... 110 %
1.2 Frequency range AC 50 ... 60 Hz
Power consumption AC: ca. 3.5 VA, DC: 2 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection in accordance with Max. 6 A quick or max. 4 A slow
EN 60947-5-1
Measuring circuit
Response value in the case of sensor short circuit ca. 25 Ω
Delay-on energisation ca. 500 ms
Response value 3.6 kΩ ± 10 %
Release value 1.8 kΩ ± 10 %
Cold resistance at 20 °C Max. 1.5 kΩ
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight AC: 160 g; DC: 120 g
Bestelldaten
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-40
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1MN
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001860-EN-01-2013-04
1.2-41
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1M0
Unit features
Description
The S1MO thermistor monitoring relay There are 5 versions available for AC
is used as a protection device in tem- operation and one for AC and DC op-
perature monitoring circuits in accord- eration.
ance with EN 44081. It protects Features:
motors, generators, storage areas, Relay outputs: 2 auxiliary contacts
etc. from overheating. (2 C/O)
Measuring circuit for connecting a
temperature sensor (PTC resistor)
Approvals Monitors the temperature sensor
for short circuit
Reset button
S1M0 Connection option for external re-
set button
Manual reset with non-volatile reset
latch
LED for supply voltage and fault
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-42
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1M0
UB
A1 A2
(+) (-) 12 14 22 24
1.2
K2
F1 J > NAT
G1
~ +
= K1
S1
K1
T2 T1/X1 X2 11 21
Messkreis/Measuring circuit/ Reset-Kreis/Reset circuit/
Circuit de mesure/Circuito de Circuit de réarmement/
medición/Circuito di Circuito de reset/Circuito di
misura/Meetcircuit reset/Resetcircuit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-43
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1M0
Timing diagram
UB
Rth
Ran
1.2
Rab
1
Reset
0
speichernd
latching
mémorisation
11-14, 21-24 acumuladora
con memorizzazione
handmatige reset
Key
UB Supply voltage Roff Release value
Ron Response value Rth PTC resistor
Connection example
L1
L2
L3
UB
1L1
(1L+)
S2
F2
A1 11 21
X1 X2 T1
S1M0 K2
V
U W
12 14 T2 M 3 AC
22 24 A2 M1
J J J
S2 K2
K2 H1
1L2 0V
(1L-)
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1M0
Electrical data
Supply voltage AC: 48, 110, 230, 240, 400 V
AC/DC: 24 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz 1.2
Power consumption AC: ca. 3.5 VA, DC: 2 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Measuring circuit
Response value in the case of sensor short circuit ca. 25 Ω
Delay-on energisation ca. 500 ms
Response value 3.6 kΩ ± 10 %
Release value 1.8 kΩ ± 10 %
Cold resistance at 20 °C Max. 1.5 kΩ
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Mechanical data
Cross section of external conductors
1 core flexible 0.20 – 4.00 mm², 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm², 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm², 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 87 x 22.5 x 121 mm
Weight AC: 160 g; DC: 120 g
Bestelldaten
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Thermistor monitor
S1M0
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001859-EN-01-2013-04
1.2-46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Standstill monitoring
S1SW P
A1 B3 A2 A2 U V Y4 Y3 12 14 22 24
Pwr K1
~ + (gr) K2
UM < Uan t < ta
=
Stand- Flt
K1 still K2
(rd)
(gr)
11 21
Key
` UB at B3-A2: 24 VAC/DC
` UB at A1-A2: 42 ... 240 VAC/DC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Standstill monitoring
S1SW P
Timing diagram
UB
1.2 Y3-Y4
UM
Uab
Uan
K1
K2
ta ta ta
Key
` UB Supply voltage
` Y3-Y4 Start contact
Connection examples
Example 1
Rundown time is not monitored,
supply voltage 24 V
L01
L02
L1
L2
L3
N
F1 F2
K3
U V
A1 B3 A2 A2
U VM
M~
H1
14 11 12 Y3
24 21 22 Y4
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Standstill monitoring
S1SW P
Example 2
Rundown time is not monitored,
supply voltage 42 V and higher
L1
L2
L3
N
1.2
F1 F2
K3
U V
A1 B3 A2 A2
U VM
M~
H1
14 11 12 Y3
24 21 22 Y4
PE
Example 3
Rundown time is monitored,
supply voltage 24 V
L01
L02
L1
L2
L3
N
F1 F2
K3
U V
A1 B3 A2 A2
U VM
M~
H2 H1
K3
14 11 12 Y3
24 21 22 Y4
PE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Standstill monitoring
S1SW P
Example 4
Rundown time is monitored,
supply voltage 42 V and higher
L1
L2
L3
N
1.2
F1 F2
K3
U V
A1 B3 A2 A2
U VM
M~
H2 H1
K3
14 11 12 Y3
24 21 22 Y4
PE
Electrical data
Supply voltage AC/DC: 24 ... 240 V
Tolerance 85 ... 110 %
Frequency range AC 50 ... 60 Hz
Power consumption AC: 5 VA, DC: 2.5 W
Utilisation category in accordance with
EN 60947-4-1 AC1: 240 V/0.1 ... 5 A/1200 VA
DC1: 24 V/0.1 ... 5 A/120 W
EN 60947-5-1 AC15: 230 V/2 A; DC13: 24 V/1.5 A
Output contacts 2 auxiliary contacts (2 C/O)
Contact material AgCdO, 3 µm gold plating for
low load range 1-50 V/1-100 mA
Contact fuse protection to EN 60947-5-1 Max. 6 A quick or max. 4 A slow
Measuring circuit
Frequency range 0 ... 1000 Hz
Adjustable limit values for measuring ranges 0,02 ... 3 V
0,04 ... 6 V
Max. input voltage AC/DC: 690 V
Impedance of the measuring inputs 5 MΩ
Rundown monitoring time 0 ... 30 s
Environmental data
Vibration in accordance with EN 60068-2-6 Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10 ... +55 °C
Storage temperature -40 ... +85 °C
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
Standstill monitoring
S1SW P
Mechanical data
Cross section of external conductors
1 core flexible 0.20 - 4.00 mm2, 24 – 10 AWG
2 core with the same cross section, flexible
with crimp connectors, no plastic sleeve 0.20 – 2.50 mm2, 24 – 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 – 2.50 mm2, 24 – 14 AWG
Torque setting for connection terminals 0.6 Nm (screws) 1.2
Mounting position Any
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight 145 g
Bestelldaten
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001892-EN-01-2009-09
1.2-51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
General details
Technical details
2009-09
1.2
Electronic
1.2
General
Technical
][Technische
details
details
monitoring
Daten CMT
relays PMDsrange
Technical details
Electrical data
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Contact material AgCdO
Duty cycle 100 %
Environmental data
EMC EN 50081-1, EN 50082-2
Vibration in accordance with EN 60068-2-6 Frequency: 10 - 55 Hz,
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Ambient temperature -10…+55 °C
Storage temperature -40…+85 °C
Mechanical data
Torque setting for connection terminals 0.6 Nm (screws)
Mounting position Any
Housing material Thermoplastic Noryl SE 100
Protection types Mounting: IP54
Housing: IP40
Terminals: IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2009-09
1.2-52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Electronic monitoring relays PMDsrange
General details
Dimensioned drawings, housing features
1.2
121 (4.76")
Electronic
1.2
General
Dimensioned
][Allgemeine
details
monitoring
Daten
drawings,
CMTrelays
housing
PMDsrange
features
75 (2.95") 22,5
87 (3.42") (0,89")
Housing features
Fig.: S-95 housing: 22.5 mm wide
Housing material: Noryl SE 100
` In accordance with UL 94 V1
` Fire-resistant
` Non-drip
` Self-extinguishing
Installation
` Can be clipped on to a DIN rail in
121 (4.76")
Wiring connection
` Print terminals with pozidrive
screws for
` Single-core
` Multi-core with crimp connectors 75 (2.95")
87 (3.42") 45 (1,77")
75 (2.95") 22,5
87 (3.42") (0.88")
94 (3.70")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2009-09
1.2-53
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
2.0
Contents Page
2.0
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
Relays forguide
Selection
2.1 functional safety
2.1
Selection guide
Contents Page
Selection guide
Safety relays PNOZ X 2.1-2
Safety relays PNOZsigma 2.1-4
2.1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
Selection guide
Safety relays PNOZ X
up to PL up to for application up
in acc. SIL CL in to category
with acc. with (in acc. with
EN ISO EN 62061 EN 954-1)
13849-1
2 3 4
2.1 PNOZ X1P e 3
PNOZ X2P e 3
PNOZ X2.1VP d 3
PNOZ X2.3P e 3
PNOZ X2.7P e 3
PNOZ X2.8P e 3
PNOZ X2.9P e 3
PNOZ X3P e 3
PNOZ X3.10P e 3
PNOZ X7P e 3
PNOZ X8P e 3
PNOZ X9P e 3
PNOZ X10.11P e 3
PNOZ X11P e 3
PNOZ XV1P e 3
PNOZ XV2P e 3
PNOZ XV2.1P e 3
PNOZ XV3P e 3
PNOZ XV3.1P e 3
PMUT X1P
PSWZ X1P e 3
PZE X4P Contact expansion modules e 3 As base unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
Selection guide
Safety relays PNOZ X
PZE 9P 8 1 90 2.2-272
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
Selection guide
Safety relays PNOZsigma
up to PL up to for application up to
in acc. SIL CL in category
with acc. with (in acc. with
EN ISO EN 62061 EN 954-1)
13849-1
2 3 4
2.1 PNOZ s1 c 2
PNOZ s2 e 3
PNOZ s3 e 3
PNOZ s4 e 3
PNOZ s4.1 e 3
PNOZ s5 e 3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
Selection guide
Safety relays PNOZsigma
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
Relays relays
Safety
2.2 for functional
PNOZ Xsafety
2.2
Contents Page
Muting controller
PMUT X1P 2.2-185
Contact expansion
PZE X4P 2.2-224
PZE X4.1P 2.2-232
PZE X4VP 2.2-240
PZE X4VP4 2.2-248
PZE X4VP8 2.2-256
PZE X5P 2.2-264
PZE 9P 2.2-272
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.2-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
PNOZ X1P
contact barriers because
` a dynamic start is not possible
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ
ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
` Safety gates
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 Y1 Y2 13 23 33 41
= Reset/
Input Start
= K1
Power
K2
14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
Function description ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart
dundancy in the input circuit, earth the input circuit is closed and then modules or external contactors.
faults in the reset circuit are detect- the reset circuit is closed.
ed.
][Funktionen_Kontaktvervielfachung
Timing diagram
x
n
o
u
_
rm
g
a
itd
e
][Z
1 2
a b
POWER
Reset/Start 2.2
Input
Output safe
Output aux.
t1 t2 t1 t2 t1 t2 t1 t2
Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit Y1-Y2 42 circuit
` Input: Input circuits A1 ` c: Automatic reset ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` d: Manual reset ` t2: Delay-on de-energisation
23-24, 33-34 ` a: Input circuit closes before reset
circuit
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- A1 L+
tacts
Safety gate
without detection of shorts across con-
tacts
S1
A1 L+
` Reset circuit
Y2
Manual reset S3
Y1
Y2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
` Feedback loop
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
Terminal configuration
u
g
b
n
m
le
K
2.2
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
Notice
DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)
AC15: 230 V
Courant coupé (A)
0.1
GB
NL
D
E
F
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 1.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 45.0 mA
Reset circuit DC: 24.0 V 45.0 mA
Feedback loop DC: 24.0 V 45.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
2.2 Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 60 ms
with automatic reset max. 120 ms
with manual reset typ. 50 ms
with manual reset max. 120 ms
Delay-on de-energisation
with E-STOP typ. 55 ms
with E-STOP max. 90 ms
with power failure typ. 55 ms
with power failure max. 90 ms
Recovery time at max. switching frequency 1/s
after E-STOP 150 ms
after power failure 150 ms
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
Environmental data
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
2.2
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777100
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777100
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777100
Torque setting with screw terminals 0.50 Nm No. 777100
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787100
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787100
Stripping length 8 mm No. 787100
Dimensions
Height 101.0 mm No. 787100
94.0 mm No. 777100
Width 22.5 mm
Depth 121.0 mm
Weight 200 g No. 787100
Technische Daten_Satz No.
205 g No. 777100
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X1P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001997-EN-02-2011-11
2.2-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
PNOZ X2P
ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
` Safety gates
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~ Reset/ Reset/
Input Input Start Start
= K1
Power
K2
( )* 14 24
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
Function Description – short circuits in the input circuit ` Monitored reset: Unit is active once
and, with a monitored reset, in the input circuit is closed and once
` Single-channel operation: no re- the reset circuit too, the reset circuit is closed after the
][Funktionen_einkanalig
dundancy in the input circuit, earth – shorts between contacts in the waiting period has elapsed
faults in the reset and input circuit input circuit. (see technical details).
are detected. ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung
` Dual-channel operation with detec- the input circuit has been closed. instantaneous safety contacts by
][Funktionen_zweikanalig_mit_quer_ber
tion of shorts across contacts: re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_manuStart
dundant input circuit, detects the input circuit is closed and then modules or external contactors.
– earth faults in the reset and input the reset circuit is closed.
circuit,
][Funktionen_berStart_Wartezeit
Timing diagram
2.2 2
b
n
o
u
_
rm
g
a
itd
e
][Z
1 2 3
a b
POWER
Reset/Start
Input
Output safe
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t1 t2
t4
Key
` Power: Supply voltage ` c: Automatic reset ` t1: Switch-on delay
` Reset/Start: Reset circuit S33-S34, ` d: Manual reset ` t2: Delay-on de-energisation
Y36-Y37 ` e: Monitored reset ` t3: Waiting period
` Input: Input circuits S11-S12, S21- ` a: Input circuit closes before reset ` t4: Recovery time
S22 circuit
` Output safe: Safety outputs 13-14, ` b: Reset circuit closes before input
23-24 circuit
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
` Supply voltage
Supply voltage AC DC
UB 24 VAC/DC
A1 L1 A1 L+
N A2 L-
A2
UB 48 - 240 VAC/DC
A1 L1 A1 L+
A2 N A2 L-
2.2
PE PE
` Input circuit
E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12
Safety gate
with detection of shorts across contacts
S11
S1
S12 S2
S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
` Reset circuit
S34
S34
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
Terminal configuration
UB 24 VAC/DC
Klemmenbelegung
A1 13 23
P1
S33 S34 Y36 Y37
P2
PNOZ X2P
POWER
CH.1
CH.2
13 23
2.2
14 24
19877
P2
S11 S12 S21 S22
P1
A2 14 24
UB 48 - 240 VAC/DC
A1 13 23
P1
S33 S34 Y36 Y37
P2
PNOZ X2P
POWER
CH.1
CH.2
13 23
14 24
19436
P2
S11 S12 S21 S22
P1
A2 14 24
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V, 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 3.5 VA No. 777307, 787307
4.5 VA No. 777303, 787303
Power consumption at UB DC 1.0 W No. 777307, 787307
2.0 W No. 777303, 787303
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
Electrical data
Voltage and current at
Input circuit DC: 24.0 V 15.0 mA No. 777307, 787307
25.0 mA No. 777303, 787303
Reset circuit DC: 24.0 V 25.0 mA No. 777307, 787307
50.0 mA No. 777303, 787303
Feedback loop DC: 24.0 V 25.0 mA No. 777307, 787307
50.0 mA No. 777303, 787303
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W 2.2
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm No. 777307, 787307
150 Ohm No. 777303, 787303
single-channel at UB AC 100 Ohm No. 777307, 787307
50 Ohm No. 777303, 787303
dual-channel with detect. of shorts across contacts at UB DC 100 Ohm No. 777307, 787307
15 Ohm No. 777303, 787303
dual-channel with detect. of shorts across contacts at UB AC 100 Ohm No. 777307, 787307
30 Ohm No. 777303, 787303
Min. input resistance when switching on 19 Ohm No. 777307, 787307
21 Ohm No. 777303, 787303
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
Times
Switch-on delay
with automatic reset typ. 120 ms No. 777307, 787307
60 ms No. 777303, 787303
with automatic reset max. 150 ms No. 777307, 787307
90 ms No. 777303, 787303
with automatic reset after power on typ. 130 ms No. 777307, 787307
60 ms No. 777303, 787303
with automatic reset after power on max. 100 ms No. 777303, 787303
160 ms No. 777307, 787307
with manual reset typ. 38 ms
with manual reset max. 150 ms No. 777307, 787307
90 ms No. 777303, 787303
on monitored reset with rising edge typ. 38 ms
2.2 on monitored reset with rising edge max. 50 ms
Delay-on de-energisation
with E-STOP typ. 12 ms No. 777307, 787307
17 ms No. 777303, 787303
with E-STOP max. 30 ms
with power failure typ. 40 ms No. 777307, 787307
70 ms No. 777303, 787303
with power failure max. 110 ms No. 777303, 787303
70 ms No. 777307, 787307
with power failure typ. UB AC : 240 V 320 ms No. 777307, 787307
with power failure max. UB AC : 240 V 500 ms No. 777307, 787307
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 150 ms No. 777303, 787303
550 ms No. 777307, 787307
Waiting period with a monitored reset
with rising edge 180 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2P
Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777303, 777307
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777303, 777307
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777303, 777307
Torque setting with screw terminals 0.50 Nm No. 777303, 777307
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787303, 787307
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787303, 787307
Stripping length 8 mm No. 787303, 787307
Dimensions
Height 101.0 mm No. 787303, 787307
94.0 mm No. 777303, 777307
Width 22.5 mm 2.2
Depth 121.0 mm
Weight
Technische Daten_Satz No.
200 g
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002003-EN-02-2011-11
2.2-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
Unit description
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
= Reset/
Input Input Input Start
= K1
Power
K2
Y11 Y12 28 38
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-20
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
Function description – earth faults in the reset and input ` Manual reset: Unit is active once
circuit, the input circuit is closed and then
` Single-channel operation: no re- – short circuits and shorts be- the reset circuit is closed.
][Funktionen_einkanalig
dundancy in the input circuit, earth tween contacts in the input cir- ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
faults in the reset and input circuit cuit. instantaneous safety contacts by
are detected. ` Automatic start: Unit is active once connecting contact expansion
][Funktionen_autoStart
` Dual-channel operation with detec- the input circuit has been closed. modules or external contactors.
][Funktionen_zweikanalig_mit_quer_manu
Timing diagram
l
s
n
o
u
_
rm
g
a
itd
e
][Z
1 2
a b 2.2
POWER
Reset/Start
Input
Output safe
Semi
t1 t2 t1 t2 t1 t2 t1 t2
t3
Key
` Power: Supply voltage ` Semi: Semiconductor output ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S33-S34 ` c: Automatic reset circuit
` Input: Input circuits S11-S12, S21- ` d: Manual reset ` t1: Switch-on delay
S22, S31-S32 ` a: Input circuit closes before reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts, de- circuit ` t3: Recovery time
layed 27-28, 37-38
Wiring
Please note:
][Verdrahtung_Si_verz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
` Reset circuit
S34 S34
Manual reset S3 S3
S33 S33
S34 S34
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
` Feedback circuit
` Semiconductor output
Y11 24 V DC
2.2
Y12 SPS Input
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
Terminal configuration
u
g
b
n
m
le
K
A1 Y11 27 37
P1
S33 S34 S11 S12
P2
PNOZ X2.1VP
POWER
ON
CH.1
CH.2
Y11 27 37
2.2 Y12
P2
28 38
S31 S32 S21 S22
P1
A2 Y12 28 38
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
Notice
DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)
AC15: 230 V
Courant coupé (A)
0.1
GB
NL
D
E
F
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 1.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 6.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
2.2 Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 100 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 40 Ohm
dual-channel with detect. of shorts across contacts at UB DC 20 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.64E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 1.26E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 100 ms
with automatic reset max. 210 ms
with automatic reset after power on typ. 100 ms
with automatic reset after power on max. 210 ms
with manual reset typ. 35 ms
with manual reset max. 210 ms
Recovery time at max. switching frequency 1/s
after E-STOP 1550 ms
after power failure 1550 ms
Delay time tV: fixed 0.75 s
Time accuracy -30 %/+100 % No. 777600
-30% / +100% No. 787600
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 10 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
Environmental data
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777600
2.2
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777600
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777600
Torque setting with screw terminals 0.50 Nm No. 777600
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787600
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787600
Stripping length 8 mm No. 787600
Dimensions
Height 101.0 mm No. 787600
94.0 mm No. 777600
Width 22.5 mm
Depth 121.0 mm
Weight 195 g No. 787600
Technische Daten_Satz No.
200 g No. 777600
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL d of EN ISO 13849-1
PNOZ X2.1VP
Order reference
2.2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001998-EN-02-2011-11
2.2-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
terminal) 2.2
pushbuttons and safety gates. ` See order reference for unit types
requirements:
` The circuit is redundant with built-in
Zulassungen
self-monitoring.
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~ Reset/ Reset/
Input Input Start Start
= K1
Power
K2
14 24 34
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
Function description – short circuits in the input circuit ` Monitored reset: Unit is active once
and, with a monitored reset, in the input circuit is closed and once
` Single-channel operation: no re- the reset circuit too, the reset circuit is closed after the
][Funktionen_einkanalig_Erd_Start
dundancy in the input circuit, earth – shorts between contacts in the waiting period has elapsed
faults in the reset circuit are detect- input circuit. (see technical details).
ed. ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung
` Dual-channel operation with detec- the input circuit has been closed. instantaneous safety contacts by
][Funktionen_zweikanalig_mit_quer_ber
tion of shorts across contacts: re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_manuStart
dundant input circuit, detects the input circuit is closed and then modules or external contactors.
– earth faults in the reset and input the reset circuit is closed.
circuit,
][Funktionen_berStart_Wartezeit
Timing diagram
2.2 2
b
n
o
u
_
rm
g
a
itd
e
][Z
1 2 3
a b
POWER
Reset/Start
Input
Output safe
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t1 t2
t4
Key
` Power: Supply voltage ` c: Automatic reset ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S33-S34 ` d: Manual reset circuit
` Input: Input circuits S11-S12, S21- ` e: Monitored reset ` t1: Switch-on delay
S22 ` a: Input circuit closes before reset ` t2: Delay-on de-energisation
` Output safe: Safety outputs 13-14, circuit ` t3: Waiting period
23-24, 33-34 ` t4: Recovery time
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- A1 L+
tacts S21
S22 S11
S12
E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
A1 L+
S21
S22 S11
S12
Safety gate
with detection of shorts across contacts
S11
S1
S12 S2
S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
` Reset circuit
Manual reset S3 S3
S33 S33
S34 S34
Y36 Y36
2.2 Y37 Y37
Monitored reset S3 S3
S33 S33
S34 S34
Y36 Y36
Y37 Y37
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
Terminal configuration
u
g
b
n
m
le
K
A1 13 23 33
P1
S33 S34 Y36 Y37
P2
PNOZ X2.3P
POWER
CH.1
CH.2
13 23 33
14 24 34
P2 2.2
S11 S12 S21 S22
P1
A2 14 24 34
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-33
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
Notice
DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)
AC15: 230 V
Courant coupé (A)
0.1
GB
NL
D
E
F
the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.0 VA
Power consumption at UB DC 2.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA
Reset circuit DC: 24.0 V 25.0 mA
Feedback loop DC: 24.0 V 25.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-34
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm
dual-channel with detect. of shorts across contacts at UB DC 20 Ohm
dual-channel with detect. of shorts across contacts at UB AC 40 Ohm
Min. input resistance when switching on 21 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 50 ms
with automatic reset max. 90 ms
with automatic reset after power on typ. 60 ms
with automatic reset after power on max. 100 ms
with manual reset typ. 40 ms
with manual reset max. 90 ms
on monitored reset with rising edge typ. 40 ms
on monitored reset with rising edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 12 ms
with E-STOP max. 30 ms
with power failure typ. 60 ms
with power failure max. 100 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 150 ms
Waiting period with a monitored reset
with rising edge 210 ms
Min. start pulse duration with a monitored reset
with rising edge 40 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-35
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
2.2 Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777304
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777304
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777304
Torque setting with screw terminals 0.50 Nm No. 777304
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787304
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787304
Stripping length 8 mm No. 787304
Dimensions
Height 101.0 mm No. 787304
94.0 mm No. 777304
Width 22.5 mm
Depth 121.0 mm
Weight 200 g No. 787304
205 g No. 777304
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-36
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.3P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001999-EN-03-2011-11
2.2-37
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
– Supply voltage
pushbuttons, safety gates and light ` Plug-in connection terminals (either
beam devices spring-loaded terminal or screw
terminal)
Approvals ` See order reference for unit types
Unit description
PNOZ X2.7P
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~ Reset/
)*
Power
K2
14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-38
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
Function description – short circuits in the input circuit – shorts between contacts in the
and, with a monitored reset, in input circuit.
` Single-channel operation: no re- the reset circuit too. ` Monitored reset: Unit is active once
][Funktionen_einkanalig_Erd_Start ][Funktionen_berStart_Wartezeit
dundancy in the input circuit, earth ` Dual-channel operation with detec- the input circuit is closed and once
][Funktionen_zweikanalig_mit_quer_ber
faults in the reset circuit are detect- tion of shorts across contacts: re- the reset circuit is closed after the
ed. dundant input circuit, detects waiting period has elapsed
` Dual-channel operation without de- – earth faults in the reset and input (see technical details).
][Funktionen_zweikanalig_ohne_quer
redundant input circuit, detects – short circuits in the input circuit instantaneous safety contacts by
– earth faults in the reset and input and, with a monitored reset, in connecting contact expansion
circuit, the reset circuit too, modules or external contactors.
Timing diagram
x
2
b
u
_
rm
g
a
itd
e
][Z
2.2
POWER
Reset/Start
Input
Output safe
Output aux.
t3 t1 t2 t3 t1 t2
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Reset/start: Reset circuit S12-S34 23-24, 33-34 ` t2: Delay-on de-energisation
` Input: Input circuits S11-S12, S21- ` Output aux: Auxiliary contacts 41- ` t3: Waiting period
S22, S52 42
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-39
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
` Supply voltage
Betriebsbereitschaft herstellen
A1 L1 A1 L+
S21
A2 N A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52
E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52
Safety gate
with detection of shorts across contacts
S11
S1
S11 S12 S2
S52 S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-40
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
` Reset circuit
S34 S34
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-41
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
Terminal configuration
u
g
b
n
m
le
K
A1 13 23 33
P1
S52 S34 41 42
P2
PNOZ X2.7P
POWER
CH.1
CH.2
13 23 33 41
14 24 34 42
18992
P2
2.2 S11 S12 S21 S22
P1
A2 14 24 34
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-42
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
Notice
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-43
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
UB 24 - 240 V AC/DC
2.2
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V, 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.5 VA No. 777306, 787306
5.5 VA No. 777305, 787305
Power consumption at UB DC 2.0 W No. 777306, 787306
2.5 W No. 777305, 787305
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA No. 777306, 787306
30.0 mA No. 777305, 787305
Reset circuit DC: 24.0 V 40.0 mA No. 777305, 787305
50.0 mA No. 777306, 787306
Feedback loop DC: 24.0 V 40.0 mA No. 777305, 787305
50.0 mA No. 777306, 787306
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 777306, 787306
5.0 A No. 777305, 787305
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777306, 787306
5.0 A No. 777305, 787305 2.2
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 777306, 787306
5.0 A No. 777305, 787305
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777306, 787306
5.0 A No. 777305, 787305
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 777305, 787305
6 A No. 777306, 787306
Auxiliary contacts: 10 A No. 777305, 787305
6 A No. 777306, 787306
Blow-out fuse, slow
Safety contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Auxiliary contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Auxiliary contacts: 4 A No. 777306, 787306
6 A No. 777305, 787305
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm No. 777305, 787305
45 Ohm No. 777306, 787306
single-channel at UB AC 100 Ohm No. 777305, 787305
45 Ohm No. 777306, 787306
dual-channel without detect. of shorts across contacts at UB DC 50 Ohm No. 777305, 787305
80 Ohm No. 777306, 787306
dual-channel without detect. of shorts across contacts at UB AC 100 Ohm No. 777305, 787305
80 Ohm No. 777306, 787306
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm
Min. input resistance when switching on 141 Ohm No. 777306, 787306
71 Ohm No. 777305, 787305
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
Times
Switch-on delay
on monitored reset with rising edge typ. 30 ms
on monitored reset with rising edge max. 40 ms No. 777306, 787306
50 ms No. 777305, 787305
Delay-on de-energisation
with E-STOP typ. 10 ms No. 777306, 787306
15 ms No. 777305, 787305
with E-STOP max. 20 ms No. 777306, 787306
30 ms No. 777305, 787305
with power failure typ. 60 ms No. 777305, 787305
with power failure max. 100 ms No. 777305, 787305
with power failure typ. UB AC/DC: 24 V No. 777306, 787306 180 ms No. 777306, 787306
with power failure max. UB AC/DC: 24 V No. 777306, 787306 230 ms No. 777306, 787306
2.2 with power failure typ. UB AC : 240 V 1,100 ms No. 777306, 787306
with power failure max. UB AC : 240 V 1500 ms No. 777306, 787306
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 200 ms No. 777305, 787305
250 ms No. 777306, 787306
after power failure on universal power supply 1500 ms No. 777306, 787306
Waiting period with a monitored reset
with rising edge 250 ms No. 777305, 787305
300 ms No. 777306, 787306
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C No. 777306, 787306
-35 - 55 °C No. 777305, 787305
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777305, 777306
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777305, 777306
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777305, 777306
Torque setting with screw terminals 0.50 Nm No. 777305, 777306
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787305, 787306
nals: Flexible with/without crimp connectors
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.7P
Mechanical data
Spring-loaded terminals: Terminal points per connection 2 No. 787305, 787306
Stripping length 8 mm No. 787305, 787306
Dimensions
Height 101.0 mm No. 787305, 787306
94.0 mm No. 777305, 777306
Width 22.5 mm
Depth 121.0 mm
Weight 190 g No. 777305, 787305
205 g No. 787306
210 g No. 777306
Technische Daten_Satz No.
The PFH value depends on the switch- used irrespective of the switching fre- 2.2
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002000-EN-06-2011-06
2.2-47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
– Supply voltage
pushbuttons, safety gates and light ` Plug-in connection terminals (either
beam devices spring-loaded terminal or screw
terminal)
Approvals ` See order reference for unit types
Unit description
PNOZ X2.8P
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~ Reset/
)*
Power
K2
14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
Function description – short circuits in the input circuit ` Automatic start: Unit is active once
][Funktionen_autoStart
and, with a monitored reset, in the input circuit has been closed.
` Single-channel operation: no re- the reset circuit too. ` Manual reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_manuStart
dundancy in the input circuit, earth ` Dual-channel operation with detec- the input circuit is closed and then
][Funktionen_zweikanalig_mit_quer_manu
faults in the reset and input circuit tion of shorts across contacts: re- the reset circuit is closed.
are detected. dundant input circuit, detects ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
` Dual-channel operation without de- – earth faults in the reset and input instantaneous safety contacts by
][Funktionen_zweikanalig_ohne_quer
Timing diagram
x
n
o
u
_
rm
g
a
itd
e
][Z
2.2
1 2
a b
POWER
Reset/Start
Input
Output safe
Output aux.
t1 t2 t1 t2 t1 t2 t1 t2
Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit S12-S34 42 circuit
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t1: Switch-on delay
S22, S52 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset
23-24, 33-34, circuit
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
` Supply voltage
Betriebsbereitschaft herstellen
A1 L1 A1 L+
S21
A2 N A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52
E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52
Safety gate
with detection of shorts across contacts
S11
S1
S11 S12 S2
S52 S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
` Reset circuit
S34 S34
Manual reset S3 S3
S12 S12
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
Terminal configuration
u
g
b
n
m
le
K
A1 13 23 33
P1
S52 S34 41 42
P2
PNOZ X2.8P
POWER
CH.1
CH.2
13 23 33 41
2.2 14 24 34 42
18992
P2
S11 S12 S21 S22
P1
A2 14 24 34
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
Notice
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-53
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
UB 24 - 240 VAC/DC
2.2
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V, 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.5 VA No. 777302, 787302
5.5 VA No. 777301, 787301
Power consumption at UB DC 2.0 W No. 777302, 787302
2.5 W No. 777301, 787301
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA No. 777302, 787302
30.0 mA No. 777301, 787301
Reset circuit DC: 24.0 V 40.0 mA No. 777301, 787301
50.0 mA No. 777302, 787302
Feedback loop DC: 24.0 V 40.0 mA No. 777301, 787301
50.0 mA No. 777302, 787302
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-54
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777302, 787302
5.0 A No. 777301, 787301 2.2
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 777301, 787301
6 A No. 777302, 787302
Auxiliary contacts: 10 A No. 777301, 787301
6 A No. 777302, 787302
Blow-out fuse, slow
Safety contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Auxiliary contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Auxiliary contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm No. 777301, 787301
45 Ohm No. 777302, 787302
single-channel at UB AC 100 Ohm No. 777301, 787301
45 Ohm No. 777302, 787302
dual-channel without detect. of shorts across contacts at UB DC 50 Ohm No. 777301, 787301
80 Ohm No. 777302, 787302
dual-channel without detect. of shorts across contacts at UB AC 100 Ohm No. 777301, 787301
80 Ohm No. 777302, 787302
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm
Min. input resistance when switching on 209 Ohm No. 777302, 787302
88 Ohm No. 777301, 787301
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-55
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
Times
Switch-on delay
with automatic reset typ. 250 ms No. 777301, 787301
340 ms No. 777302, 787302
with automatic reset max. 400 ms No. 777302, 787302
450 ms No. 777301, 787301
with automatic reset after power on typ. 250 ms No. 777301, 787301
600 ms No. 777302, 787302
with automatic reset after power on max. 450 ms No. 777301, 787301
800 ms No. 777302, 787302
with manual reset typ. 125 ms No. 777301, 787301
180 ms No. 777302, 787302
with manual reset max. 400 ms No. 777302, 787302
450 ms No. 777301, 787301
2.2 Delay-on de-energisation
with E-STOP typ. 10 ms No. 777302, 787302
15 ms No. 777301, 787301
with E-STOP max. 20 ms No. 777302, 787302
30 ms No. 777301, 787301
with power failure typ. 60 ms No. 777301, 787301
with power failure max. 100 ms No. 777301, 787301
with power failure typ. UB AC/DC: 24 V No. 777302, 787302 180 ms No. 777302, 787302
with power failure max. UB AC/DC: 24 V No. 777302, 787302 230 ms No. 777302, 787302
with power failure typ. UB AC : 240 V 1,100 ms No. 777302, 787302
with power failure max. UB AC : 240 V 1500 ms No. 777302, 787302
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 200 ms No. 777301, 787301
250 ms No. 777302, 787302
after power failure on universal power supply 1500 ms No. 777302, 787302
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C No. 777302, 787302
-35 - 55 °C No. 777301, 787301
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-56
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777301, 777302
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777301, 777302
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777301, 777302
Torque setting with screw terminals 0.50 Nm No. 777301, 777302
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787301, 787302
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787301, 787302
Stripping length 8 mm No. 787301, 787302
Dimensions
Height 101.0 mm No. 787301, 787302
94.0 mm No. 777301, 777302
Width 22.5 mm 2.2
Depth 121.0 mm
Weight 190 g No. 777301, 787301
205 g No. 787302
210 g No. 777302
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-57
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.8P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-06-2011-06
2.2-58
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
` Safety gates
` Light beam devices
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
= Reset/
Input Start
= K1
Power
K2
14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-59
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
dundancy in the input circuit, earth the reset circuit too. waiting period has elapsed
faults in the reset circuit are detect- ` Automatic start: Unit is active once (see technical details).
][Funktionen_autoStart
ed. the input circuit has been closed. ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
` Dual-channel operation without de- ` Manual reset: Unit is active once instantaneous safety contacts by
][Funktionen_zweikanalig_ohne_quer ][Funktionen_manuStart
tection of shorts across contacts: the input circuit is closed and then connecting contact expansion
redundant input circuit, detects the reset circuit is closed. modules or external contactors.
– earth faults in the reset and input
][Funktionen_berStart_Wartezeit
Timing diagram
x
2
b
n
o
u
_
rm
g
a
itd
e
][Z
2.2 1 2 3
a b
POWER
Reset/Start
Input
Output safe
Output aux.
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t1 t2
Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit S12-S34, 42 circuit
Y36-Y37 ` c: Automatic reset ` t1: Switch-on delay
` Input: Input circuits S11, S12, S52 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety outputs 13-14, ` e: Monitored reset ` t3: Waiting period
23-24, 33-34 ` a: Input circuit closes before reset
circuit
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-60
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S12
S52 S12
S52
E-STOP
with detection of shorts across contacts
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S52 S12
S52
Safety gate
with detection of shorts across contacts
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-61
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
` Reset circuit
S34 S34
Manual reset S3 S3
S12 S12
Monitored reset S3 S3
S12 S12
S34 S34
Y36 Y36
Y37 Y37
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-62
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
Terminal configuration
u
g
b
n
m
le
K
2.2
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-63
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.0 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 30.0 mA
Reset circuit DC: 24.0 V 60.0 mA
Feedback loop DC: 24.0 V 60.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-64
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 50 Ohm
dual-channel without detect. of shorts across contacts at UB DC 80 Ohm
Min. input resistance when switching on 205 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 200 ms
with automatic reset max. 400 ms
with automatic reset after power on typ. 200 ms
with automatic reset after power on max. 400 ms
with manual reset typ. 100 ms
with manual reset max. 400 ms
on monitored reset with rising edge typ. 30 ms
on monitored reset with rising edge max. 50 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 70 ms
with power failure max. 120 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 150 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-65
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
Times
Waiting period with a monitored reset
with rising edge 200 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
2.2 Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777300
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777300
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777300
Torque setting with screw terminals 0.50 Nm No. 777300
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787300
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787300
Stripping length 8 mm No. 787300
Dimensions
Height 101.0 mm No. 787300
94.0 mm No. 777300
Width 22.5 mm
Depth 121.0 mm
Weight 175 g No. 787300
Technische Daten_Satz No.
180 g No. 777300
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-66
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X2.9P
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Technische Daten_Satz Normen
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002002-EN-02-2011-01
2.2-67
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 S11 S12 S21 S22 S31 S32 S13 S14 S33 S34 13 23 33 41
~ Reset/ Reset/
)*
Power
K2
0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-68
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart
the reset circuit too. the input circuit has been closed.
` Single-channel operation: no re- ` Dual-channel operation with detec- ` Monitored reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_zweikanalig_mit_quer_ber ][Funktionen_berStart_Wartezeit
dundancy in the input circuit, earth tion of shorts across contacts: re- the input circuit is closed and once
faults in the reset and input circuit dundant input circuit, detects the reset circuit is closed after the
are detected. – earth faults in the reset and input waiting period has elapsed
` Dual-channel operation without de- circuit, (see technical details).
][Funktionen_zweikanalig_ohne_quer
tection of shorts across contacts: – short circuits in the input circuit ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
redundant input circuit, detects and, with a monitored reset, in instantaneous safety contacts by
– earth faults in the reset and input the reset circuit too, connecting contact expansion
circuit, – shorts between contacts in the modules or external contactors.
– short circuits in the input circuit input circuit.
Timing diagram
2.2
H
C
s
x
2
b
o
u
_
rm
g
a
itd
e
][Z
1 2
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi CH
t1 t2 t1 t2 t4 t1 t2 t4 t1 t2
t3
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` c: Automatic reset
` Reset/Start: Reset circuit S13-S14, 23-24, 33-34 ` d: Monitored reset
S33-S34 ` Output aux: Auxiliary contacts 41- ` t1: Switch-on delay
` Input: Input circuits S11-S12, S21- 42 ` t2: Delay-on de-energisation
S22, S31-S32 ` Out semi CH: Semiconductor out- ` t3: Recovery time
put switch status channel 1/2 ` t4: Waiting period
Wiring
` Information given in the “Technical ` Use copper wire that can withstand
details” must be followed. 60/75 °C.
` Outputs 13-14, 23-24, 33-34 are ` Sufficient fuse protection must be
safety contacts, output 41-42 is an provided on all output contacts with
auxiliary contact (e.g. for display). capacitive and inductive loads.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-69
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-70
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
` Reset circuit
S14 S14
Monitored reset S3 S3
S33 S33
S34 S34
S13 S13
S14 S14 2.2
` Feedback circuit
` Semiconductor output
Y31 24 V DC
Y32 SPS Input
Y30 0V
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-71
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Terminal configuration
UB 24 VAC/DC
Klemmenbelegung
A1 S31 S32 13 23 33 41
P3
S11 S12 S13 S14 S21 S22 S33 S34
P4
PNOZ X3P 13 23 33 41
POWER
CH.1
CH.2
14 24 34 42
2.2
15839
P4
A2 Y30 Y31 Y32 14 24 34 42
UB 24 – 240 VAC/DC
A1 S31 S32 13 23 33 41
P3
S11 S12 S13 S14 S21 S22 S33 S34
P4
PNOZ X3P 13 23 33 41
POWER
CH.1
CH.2
14 24 34 42
15839
P4
A2 Y30 Y31 Y32 14 24 34 42
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-72
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V, 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA No. 777313, 787313
40.0 mA No. 777310, 787310
Reset circuit DC: 24.0 V 50.0 mA No. 777313, 787313
70.0 mA No. 777310, 787310
Feedback loop DC: 24.0 V 20.0 mA
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-73
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
2.2 Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 150 Ohm No. 777310, 787310
200 Ohm No. 777313, 787313
single-channel at UB AC 180 Ohm No. 777310, 787310
200 Ohm No. 777313, 787313
dual-channel without detect. of shorts across contacts at UB DC 300 Ohm No. 777310, 787310
400 Ohm No. 777313, 787313
dual-channel without detect. of shorts across contacts at UB AC 360 Ohm No. 777310, 787310
400 Ohm No. 777313, 787313
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm No. 777310, 787310
30 Ohm No. 777313, 787313
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm
Min. input resistance when switching on 90 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-74
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Times
Switch-on delay
with automatic reset typ. 250 ms No. 777310, 787310
330 ms No. 777313, 787313
with automatic reset max. 450 ms No. 777313, 787313
500 ms No. 777310, 787310
with automatic reset after power on typ. 280 ms No. 777310, 787310
750 ms No. 777313, 787313
with automatic reset after power on max. 1,000 ms No. 777313, 787313
550 ms No. 777310, 787310
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
Delay-on de-energisation
with E-STOP typ. 15 ms No. 777310, 787310
25 ms No. 777313, 787313 2.2
with E-STOP max. 30 ms
with power failure typ. 50 ms No. 777310, 787310
with power failure max. 70 ms No. 777310, 787310
with power failure typ. UB AC/DC: 24 V No. 777313, 787313 150 ms No. 777313, 787313
with power failure max. UB AC/DC: 24 V No. 777313, 787313 180 ms No. 777313, 787313
with power failure typ. UB AC : 240 V 1,500 ms No. 777313, 787313
with power failure max. UB AC : 240 V 2200 ms No. 777313, 787313
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms No. 777310, 787310
200 ms No. 777313, 787313
after power failure on universal power supply 2250 ms No. 777313, 787313
Waiting period with a monitored reset
with rising edge 200 ms No. 777313, 787313
300 ms No. 777310, 787310
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -20 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-75
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777310, 777313
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777310, 777313
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777310, 777313
Torque setting with screw terminals 0.50 Nm No. 777310, 777313
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787310, 787313
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787310, 787313
Stripping length 8 mm No. 787310, 787313
Dimensions
Height 101.0 mm No. 787310, 787313
94.0 mm No. 777310, 777313
2.2 Width 45.0 mm
Depth 121.0 mm
Weight 265 g No. 777310
270 g No. 787310
300 g No. 787313
Technische Daten_Satz No.
306 g No. 777313
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-76
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3P
Order reference
2.2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002006-EN-02-2011-09
2.2-77
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~
Input Input Input
= K1
Power
K2
Reset/ Reset/ Reset/
Start Start Start
0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-78
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Function description – short circuits in the input circuit ` Monitored reset: Unit is active once
and, with a monitored reset, in the input circuit is closed and once
` Single-channel operation: no re- the reset circuit too, the reset circuit is closed after the
][Funktionen_einkanalig
dundancy in the input circuit, earth – shorts between contacts in the waiting period has elapsed
faults in the reset and input circuit input circuit. (see technical details).
are detected. ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung
` Dual-channel operation with detec- the input circuit has been closed. instantaneous safety contacts by
][Funktionen_zweikanalig_mit_quer_ber
tion of shorts across contacts: re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_manuStart
dundant input circuit, detects the input circuit is closed and then modules or external contactors.
– earth faults in the reset and input the reset circuit is closed.
circuit,
][Funktionen_berStart_Wartezeit
Timing diagram
H
C
s
x
2
b
n
o
u
_
rm
g
a
itd
e
][Z
2.2
1 2 3
a b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t4 t1 t2 t4 t1 t2
t3
Key
` Power: Supply voltage ` Out semi CH: Semiconductor out- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, put switch status Y32 ` t2: Delay-on de-energisation
S33-S34 ` c: Automatic reset ` t3: Recovery time
` Input: Input circuits S11-S12, S21- ` d: Manual reset ` t4: Waiting period
S22, S31-S32 ` e: Monitored reset
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset
23-24, 33-34 circuit
` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
42 circuit
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-79
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-80
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
` Reset circuit
S13
S15
S16 S1 S2
S14 S13
S14
Manual reset S3
S13
2.2
S14
Monitored reset S3 S3
S33 S33
S34 S34
` Feedback circuit
` Semiconductor output
Y31 24 V DC
Y32 SPS Input
Y30 0V
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-81
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Terminal configuration
u
g
b
n
m
le
K
A1 A1 S31 S32 13 23 33 41
X1 P3
S11 S12 S13 S14
X2 P4
PNOZ X3.10P 13 23 33 41
POWER
CH.1
CH.2
14 24 34 42
2.2
18995
X3 P3
A2 S16 S15 S21 S22 S33 S34
X4 P4
A2 Y30 Y31 Y32 14 24 34 42
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-82
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Notice
in the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Reset circuit DC: 24.0 V 70.0 mA
Feedback loop DC: 24.0 V 20.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-83
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
2.2 Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 150 Ohm
single-channel at UB AC 180 Ohm
dual-channel without detect. of shorts across contacts at UB DC 300 Ohm
dual-channel without detect. of shorts across contacts at UB AC 360 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm
Min. input resistance when switching on 90 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 250 ms
with automatic reset max. 500 ms
with automatic reset after power on typ. 280 ms
with automatic reset after power on max. 550 ms
with manual reset typ. 200 ms
with manual reset max. 500 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-84
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Times
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 180 ms
with power failure max. 260 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 350 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 150 ms
2.2
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -20 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777314
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777314
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777314
Torque setting with screw terminals 0.50 Nm No. 777314
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787314
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787314
Stripping length 8 mm No. 787314
Dimensions
Height 101.0 mm No. 787314
94.0 mm No. 777314
Width 45.0 mm
Depth 121.0 mm
Weight 283 g No. 787314
290 g No. 777314
Technische Daten_Satz No.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-85
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002005-EN-02-2011-09
2.2-86
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
pushbuttons and safety gates. The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ
Safety features
requirements:
` The circuit is redundant with built-in
self-monitoring.
` The safety function remains effec-
tive in the case of a component fail-
ure.
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 Y1 Y2 13 23
~ Reset/
Input Start
= K1
Power
K2
14 24
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-87
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
Function description ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart
dundancy in the input circuit, earth the input circuit is closed and then modules or external contactors.
faults in the reset and input circuit the reset circuit is closed.
are detected.
][Funktionen_Kontaktvervielfachung
Timing diagram
o
u
b
U
In
_
rm
g
a
itd
e
][Z
1 2
a b
Reset/Start
2.2 Power/Input
Output safe
t1 t2 t1 t2 t1 t2 t1 t2
Key
` Power: Supply voltage ` c: Automatic reset ` b: Reset circuit closes before input
` Reset/start: Reset circuit Y1-Y2 ` d: Manual reset circuit
` Input: Input circuits A1 ` a: Input circuit closes before reset ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, circuit ` t2: Delay-on de-energisation
23-24
Wiring
PNOZ X7 AC: The cable runs depend ` Stub circuit: Cable capacitance CL
Verdrahtung
lr
PNOZ X7 AC
UB ls PNOZ X7 AC
A1 UB
N
A2 A1
N
A2
][Verdrahtung_Si_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-88
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
Please note:
` Information given in the “Technical
details” must be followed.
` Outputs 13-14, 23-24 are safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-89
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- A1 L+/L1
tacts
Safety gate
without detection of shorts across con-
tacts
S1
A1 L+/L1
` Reset circuit
Y2
Manual reset S3
Y1
Y2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-90
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-91
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
Terminal configuration
u
g
b
n
m
le
K
2.2
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-92
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC 110 - 120 V, 230 - 240 V
Supply voltage UB AC/DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 2.0 VA No. 777053, 777056, 787053, 787056
3.0 VA No. 777059, 787059
Power consumption at UB DC 1.5 W No. 777059, 787059
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-93
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
Electrical data
Voltage and current at
Input circuit DC: 110.0 - 120.0 V No. 777053, 787053 17.0 mA No. 777053, 787053
230.0 - 240.0 V No. 777056, 787056 50.0 mA No. 777059, 787059
24.0 V No. 777059, 787059 8.0 mA No. 777056, 787056
Reset circuit DC: 24.0 V 210.0 mA No. 777059, 787059
40.0 mA No. 777053, 777056, 787053, 787056
Feedback loop DC: 24.0 V 210.0 mA No. 777059, 787059
40.0 mA No. 777053, 777056, 787053, 787056
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 4.0 A No. 777053, 777056, 787053, 787056
6.0 A No. 777059, 787059
2.2 Pmax: 1000 VA No. 777053, 777056, 787053, 787056
1500 VA No. 777059, 787059
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 4.0 A No. 777053, 777056, 787053, 787056
6.0 A No. 777059, 787059
Pmax: 100 W No. 777053, 777056, 787053, 787056
150 W No. 777059, 787059
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 4.0 A No. 777053, 777056, 787053, 787056
5.0 A No. 777059, 787059
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777053, 777056, 787053, 787056
6.0 A No. 777059, 787059
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 4 A No. 777053, 777056, 787053, 787056
6 A No. 777059, 787059
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 15 Ohm No. 777059, 787059
single-channel at UB AC 15 Ohm No. 777059, 787059
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 230 ms No. 777053, 777056, 787053, 787056
50 ms No. 777059, 787059
with automatic reset max. 150 ms No. 777059, 787059
700 ms No. 777053, 777056, 787053, 787056
with automatic reset after power on typ. 230 ms No. 777053, 777056, 787053, 787056
50 ms No. 777059, 787059
with automatic reset after power on max. 150 ms No. 777059, 787059
700 ms No. 777053, 777056, 787053, 787056
with manual reset typ. 140 ms No. 777053, 777056, 787053, 787056
35 ms No. 777059, 787059
with manual reset max. 150 ms No. 777059, 787059
700 ms No. 777053, 777056, 787053, 787056
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-94
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
Times
Delay-on de-energisation
with E-STOP typ. 45 ms No. 777059, 787059
70 ms No. 777053, 777056, 787053, 787056
with E-STOP max. 100 ms No. 777053, 777056, 787053, 787056
70 ms No. 777059, 787059
with power failure typ. 45 ms No. 777059, 787059
70 ms No. 777053, 777056, 787053, 787056
with power failure max. 100 ms No. 777053, 777056, 787053, 787056
70 ms No. 777059, 787059
Recovery time at max. switching frequency 1/s
after E-STOP 120 ms No. 777053, 777056, 787053, 787056
50 ms No. 777059, 787059
after power failure 120 ms No. 777053, 777056, 787053, 787056
150 ms No. 777059, 787059 2.2
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777053, 777056, 777059
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777053, 777056, 777059
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777053, 777056, 777059
Torque setting with screw terminals 0.50 Nm No. 777053, 777056, 777059
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787053, 787056, 787059
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787053, 787056, 787059
Stripping length 8 mm No. 787053, 787056, 787059
Dimensions
Height 101.0 mm No. 787053, 787056, 787059
94.0 mm No. 777053, 777056, 777059
Width 22.5 mm
Depth 121.0 mm
Weight 185 g No. 787059
190 g No. 777059
225 g No. 787053, 787056
230 g No. 777053, 777056
Technische Daten_Satz No.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-95
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X7P
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002007-EN-02-2011-11
2.2-96
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
stantaneous requirements:
` 2 semiconductor outputs ` The circuit is redundant with built-in
` Connection options for: self-monitoring.
– E-STOP pushbutton ` The safety function remains effec-
– Safety gate limit switch tive in the case of a component fail-
PNOZ
1002008-EN-03-2011-11
2.2 to PL
E-STOP
Up
Gertebild
X8P
relays,
e of ENsafety
ISO 13849-1
gate monitors
– Reset button ure.
– Light barriers ` The correct opening and closing of
Safety relay for monitoring E-STOP ` LED indicator for: the safety function relays is tested
][Bildunterschrift
pushbuttons and safety gates. – Switch status channel 1/2 automatically in each on-off cycle. 2.2
– Supply voltage ` The tranformer is short circuit-
Sicherheitseigenschaften Zusatz - AC/DC-Gerte_PNOZ
Unit description
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~
Input Input Reset/
Start
= K1
Power
K2
Feed-
back
0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-97
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
Function description ` Dual-channel operation with detec- ` Manual reset: Unit is active once
tion of shorts across contacts: re- the input circuit is closed and then
` Single-channel operation: no re- dundant input circuit, detects the reset circuit is closed.
][Funktionen_einkanalig
dundancy in the input circuit, earth – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_allg
faults in the reset and input circuit circuit, – the input circuit is closed and
are detected. – short circuits in the input circuit then the reset circuit is closed
` Dual-channel operation without de- and, with a monitored reset, in and opened again.
][Funktionen_zweikanalig_ohne_quer
tection of shorts across contacts: the reset circuit too, – the reset circuit is closed and
redundant input circuit, detects – shorts between contacts in the then opened again once the in-
– earth faults in the reset and input input circuit. put circuit is closed.
circuit, ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung
– short circuits in the input circuit the input circuit has been closed. instantaneous safety contacts by
and, with a monitored reset, in connecting contact expansion
][Funktionen_manuStart
Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z
1 2 3
a b a b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3
Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` e: Monitored reset
` Reset/Start: Reset circuit S33-S34, 42, 51-52 ` a: Input circuit closes before reset
Y1-S37 ` Out semi RUN: Semiconductor out- circuit
` Input: Input circuits S21-22, S11- put supply voltage Y35 ` b: Reset circuit closes before input
S12, S52 ` Out semi CH: Semiconductor out- circuit
` Output safe: Safety contacts 13-14, put switch status Y32 ` t1: Switch-on delay
23-24, 33-34 ` c: Automatic reset ` t2: Delay-on de-energisation
` d: Manual reset ` t3: Recovery time
Wiring
Please note: ` Calculation of the max. cabling runs ` Sufficient fuse protection must be
][Verdrahtung_Si_Hi_unverz
` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are Imax =
Rl / km
safety contacts, outputs 41-42, 51-
52 are auxiliary contacts (e.g. for Rlmax = max. overall cable resist-
display). ance (see technical details)
` To prevent contact welding, a fuse Rl /km = cable resistance/km
should be connected before the ` Use copper wire that can withstand
output contacts (see technical de- 60/75 °C.
tails).
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-98
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
A2 N
PE A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52
E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52
Safety gate
with detection of shorts across contacts
S11
S1
S11 S12 S2
S52 S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-99
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
` Reset circuit
S34 S34
Manual reset S3 S3
S33 S12
2.2
S34 S34
Monitored reset S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37
` Feedback circuit
` Semiconductor output
Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V
` Key
S1 E-STOP pushbutton
S3 Reset button
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-100
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
Terminal configuration
u
g
b
n
m
le
K
POWER
START 14 24 34 42 52
CH.1 IN CH. 1
CH.2 IN CH. 2
2.2
95157
P3
Y30 Y31 Y32 Y35 42 52 52
P4
A2 Y1 Y2 Y1 S37 14 24 34
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-101
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC 24 V, 110 V, 115 V, 120 V, 230 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 6.5 VA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Power consumption at UB DC 2.5 W No. 777760, 787760
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-102
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
Electrical data
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
45.0 mA No. 777760, 787760
Reset circuit DC: 24.0 V 50.0 mA No. 777760, 787760
60.0 mA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Feedback loop DC: 24.0 V 50.0 mA No. 777760, 787760
60.0 mA No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1 2.2
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 50 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm No. 777760, 787760
single-channel at UB AC 100 Ohm No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
dual-channel without detect. of shorts across contacts at UB DC 200 Ohm No. 777760, 787760
dual-channel without detect. of shorts across contacts at UB AC 200 Ohm No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
dual-channel with detect. of shorts across contacts at UB DC 16 Ohm No. 777760, 787760
dual-channel with detect. of shorts across contacts at UB AC 28 Ohm No. 777764, 777765, 777766, 777768, 777770, 787764,
787765, 787766, 787768, 787770
Min. input resistance when switching on 89 Ohm
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-103
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-104
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
Environmental data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777760, 777764, 777765,
777766, 777768, 777770
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777760, 777764, 777765,
777766, 777768, 777770 2.2
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777760, 777764, 777765,
777766, 777768, 777770
Torque setting with screw terminals 0.50 Nm No. 777760, 777764, 777765, 777766, 777768, 777770
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787760, 787764, 787765,
nals: Flexible with/without crimp connectors 787766, 787768, 787770
Spring-loaded terminals: Terminal points per connection 2 No. 787760, 787764, 787765, 787766, 787768, 787770
Stripping length 8 mm No. 787760, 787764, 787765, 787766, 787768, 787770
Dimensions
Height 101.0 mm No. 787760, 787764, 787765, 787766, 787768, 787770
94.0 mm No. 777760, 777764, 777765, 777766, 777768, 777770
Width 45.0 mm
Depth 121.0 mm
Weight 310 g No. 787760
320 g No. 777760
410 g No. 787764, 787765, 787766, 787768, 787770
Technische Daten_Satz No.
420 g No. 777764, 777765, 777766, 777768, 777770
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-105
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X8P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002008-EN-03-2011-11
2.2-106
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
pushbuttons, safety gates and light – Switch status channel 1/2 2.2
beam devices – Input circuits
– Supply voltage
Approvals – Reset circuit
` Semiconductor outputs signal:
– Switch status channel 1/2
PNOZ X9P – Supply voltage is present
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
` See order reference for unit types
Unit description
` Safety gates
` Light beam devices
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 (B1) A2 (B2) S11 S12 S21 S22 S52 S33 S34 S37 13 23 33 43 53 63 73 81 91
=
(~)* Input Input Input
Reset/
K1
Start
=
K2
Power
Feed-
back K3
0 V 24 V/
12 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-107
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Function description ` Dual-channel operation with detec- ` Manual reset: Unit is active once
tion of shorts across contacts: re- the input circuit is closed and then
` Single-channel operation: no re- dundant input circuit, detects the reset circuit is closed.
][Funktionen_einkanalig
dundancy in the input circuit, earth – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_allg
faults in the reset and input circuit circuit, – the input circuit is closed and
are detected. – short circuits in the input circuit then the reset circuit is closed
` Dual-channel operation without de- and, with a monitored reset, in and opened again.
][Funktionen_zweikanalig_ohne_quer
tection of shorts across contacts: the reset circuit too, – the reset circuit is closed and
redundant input circuit, detects – shorts between contacts in the then opened again once the in-
– earth faults in the reset and input input circuit. put circuit is closed.
circuit, ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung
– short circuits in the input circuit the input circuit has been closed. instantaneous safety contacts by
and, with a monitored reset, in connecting contact expansion
][Funktionen_manuStart
Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z
1 2 3
a b a b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3
Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 81- ` e: Monitored reset
` Reset/Start: Reset circuit S33-S34 82, 91-92 ` a: Input circuit closes before reset
` Input: Input circuits S11-S12, S21- ` Out semi RUN: Semiconductor out- circuit
S22, S52 put supply voltage Y35 ` b: Reset circuit closes before input
` Output safe: Safety contacts 13-14, ` Out semi CH: Semiconductor out- circuit
23-24, 33-34, 43-44, 53-54, 63-64, put switch status Y32 ` t1: Switch-on delay
73-74 ` c: Automatic reset ` t2: Delay-on de-energisation
` d: Manual reset ` t3: Recovery time
Wiring
Please note: ` Calculation of the max. cabling runs ` Sufficient fuse protection must be
][Verdrahtung_Si_Hi_unverz
` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34, 43- Imax =
Rl / km
44, 53-54, 63-64, 73-74 are safety
contacts, outputs 81-82, 91-92 are Rlmax = max. overall cable resist-
auxiliary contacts (e.g. for display). ance (see technical details)
` To prevent contact welding, a fuse Rl /km = cable resistance/km
should be connected before the ` Use copper wire that can withstand
output contacts (see technical de- 60/75 °C.
tails).
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-108
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
UB = 12 VDC/24 VDC/100 – 240 VAC
A1 L1 B1 L+
A2 N
PE B2 L-
UB = 12 VDC/24 VDC
A1 L+
A2 L- 2.2
` Input circuit
E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52
Safety gate
with detection of shorts across contacts
S11
S1
S11 S12 S2
S52 S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-109
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
` Reset circuit
S34 S34
Manual reset S3 S3
S33 S12
2.2
S34 S34
Monitored reset S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37
` Feedback circuit
Feedback circuit
Contacts from external contactors
Y1
K5 K6
Y2
13 (23 ... 73) L1
K5 N
14 (24 ... 74)
K6
` Semiconductor output
Y31 24 V DC/12 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-110
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Terminal configuration
UB = 12 VDC/24 VDC
Klemmenbelegung
PNOZ X9P
81 81 91 13 23 33 43 53 63 73
POWER START
IN - CH. 1 - OUT
IN - CH. 2 - OUT
82 82 92 14 24 34 44 54 64 74
2.2
P4 P5
A2 Y1 S37 82 82 92 14 24 34 44 54 64 74
P3
Y30 Y31 Y32 Y35 S11 S52
PNOZ X9P AC
81 81 91 13 23 33 43 53 63 73
POWER START
IN - CH. 1 - OUT
IN - CH. 2 - OUT
82 82 92 14 24 34 44 54 64 74
20162
P4 P5
A2 B2 Y1 S37 82 82 92 14 24 34 44 54 64 74
P3
Y30 Y31 Y32 Y35 S11 S52
Installation Dimensions
94 (3.70") 90
(3.54")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-111
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Notice
in the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB AC 100 - 240 V
Supply voltage UB DC 12 V, 24 V
Voltage tolerance -15 %/+10 % No. 777606, 777609, 787606, 787609
-20 %/+20 % No. 777607
Power consumption at UB AC 8.5 VA No. 777606, 787606
Power consumption at UB DC 5.5 W No. 777606, 777609, 787606, 787609
7.0 W No. 777607
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-112
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Electrical data
Voltage and current at
Input circuit DC: 12.0 V No. 777607 130.0 mA No. 777607
24.0 V No. 777606, 777609, 787606, 787609 50.0 mA No. 777606, 777609, 787606, 787609
Reset circuit DC: 12.0 V No. 777607 100.0 mA No. 777606, 777609, 787606, 787609
24.0 V No. 777606, 777609, 787606, 787609 200.0 mA No. 777607
Feedback loop DC: 12.0 V No. 777607 100.0 mA No. 777606, 777609, 787606, 787609
24.0 V No. 777606, 777609, 787606, 787609 200.0 mA No. 777607
Number of output contacts
Safety contacts (S) instantaneous: 7
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A 2.2
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 12.0 V No. 777607
24.0 V No. 777606, 777609, 787606, 787609 DC, 20 mA
External supply voltage 12.0 V No. 777607
24.0 V No. 777606, 777609, 787606, 787609 DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 45 Ohm No. 777606, 777609, 787606, 787609
8 Ohm No. 777607
single-channel at UB AC 45 Ohm No. 777606, 787606
dual-channel without detect. of shorts across contacts at UB DC 15 Ohm No. 777607
90 Ohm No. 777606, 777609, 787606, 787609
dual-channel without detect. of shorts across contacts at UB AC 90 Ohm No. 777606, 787606
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm No. 777606, 777609, 787606, 787609
8 Ohm No. 777607
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm No. 777606, 787606
Min. input resistance when switching on 89 Ohm No. 777609, 787609
9 Ohm No. 777607
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-113
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-114
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Environmental data
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777606, 777607, 777609
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777606, 777607, 777609
2.2
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777606, 777607, 777609
Torque setting with screw terminals 0.50 Nm No. 777606, 777607, 777609
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787606, 787609
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787606, 787609
Stripping length 8 mm No. 787606, 787609
Dimensions
Height 101.0 mm No. 787606, 787609
94.0 mm No. 777606, 777607, 777609
Width 90.0 mm
Depth 121.0 mm
Weight 570 g No. 787609
575 g No. 787606
580 g No. 777607, 777609
585 g No. 777606
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-115
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Order reference
2.2
Type Features Terminals Order no.
PNOZ X9P C 110 - 240 VAC 24 VDC Spring-loaded terminals 787 606
PNOZ X9P 110 - 240 VAC 24 VDC Screw terminals 777 606
PNOZ X9P C 24 VDC Spring-loaded terminals 787 609
PNOZ X9P 24 VDC Screw terminals 777 609
PNOZ X9P 12 VDC Screw terminals 777 607
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002009-EN-03-2011-11
2.2-116
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
= Reset/ Reset/
Input Input Input Start Start K1
=
K2
Power
Feed-
back K3
Y1 Y2 14 24 34 44 54 64 72 82 92 02
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-117
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
Function description ` Dual-channel operation with detec- ` Manual reset: Unit is active once
tion of shorts across contacts: re- the input circuit is closed and then
` Single-channel operation: no re- dundant input circuit, detects the reset circuit is closed.
][Funktionen_einkanalig
dundancy in the input circuit, earth – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_allg
faults in the reset and input circuit circuit, – the input circuit is closed and
are detected. – short circuits in the input circuit then the reset circuit is closed
` Dual-channel operation without de- and, with a monitored reset, in and opened again.
][Funktionen_zweikanalig_ohne_quer
tection of shorts across contacts: the reset circuit too, – the reset circuit is closed and
redundant input circuit, detects – shorts between contacts in the then opened again once the in-
– earth faults in the reset and input input circuit. put circuit is closed.
circuit, ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung
– short circuits in the input circuit the input circuit has been closed. instantaneous safety contacts by
and, with a monitored reset, in connecting contact expansion
][Funktionen_manuStart
Timing diagram
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z
1 2 3
a b a b
POWER
Reset/Start
Input
Output safe
Output aux.
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3
Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 71- ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S33(S12)- 72, 81-82, 91-92, 01-02 circuit
S34 ` c: Automatic reset ` t1: Switch-on delay
` Input: Input circuits S11-S12, S21- ` d: Manual reset ` t2: Delay-on de-energisation
S22, Y3 ` e: Monitored reset ` t3: Recovery time
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset
23-24, 33-34, 43-44, 53-54, 63-64 circuit
Wiring
Please note:
][Verdrahtung_Si_Hi_unverz
Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43- Rlmax = max. overall cable resist-
44, 53-54, 63-64 are safety con- ance (see technical details)
tacts, outputs 71-72, 81-82, 91-92, Rl /km = cable resistance/km
01-02 are auxiliary contacts (e.g. for ` Use copper wire that can withstand
display). 60/75 °C.
` To prevent contact welding, a fuse ` Sufficient fuse protection must be
should be connected before the provided on all output contacts with
output contacts (see technical de- capacitive and inductive loads.
tails).
` Calculation of the max. cabling runs
lmax in the input circuit:
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-118
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S12 S11 S21
Y3 S21 S22 S12
S22 Y3
E-STOP S1
with detection of shorts across contacts S11
S11 S21
Y3 S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S12 S1
S11 S21 S2
Y3 S21 S22 S12
S22 Y3
Safety gate
with detection of shorts across contacts
S11
S1
S11 S12 S2
Y3 S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-119
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
` Reset circuit
Reset circuit E-STOP/safety gate wiring (single or dual- E-STOP/safety gate wiring (dual-channel,
channel, without detection of shorts across with detection of shorts across contacts)
contacts)
Automatic reset
S33 S12
S34 S34
Manual reset S3 S3
S33 S12
2.2
S34 S34
Monitored reset S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37
` Feedback circuit
Feedback circuit
Contacts from external contactors
Y1
K5 K6
Y2
13 (23 ... 63) L1
K5 N
14 (24 ... 64)
K6
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-120
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
Terminal configuration
u
g
b
n
m
le
K
A1 A1 S33 S34 71 91 91 81
X1 P3
Y3 S11 S12 S12 S21 S22 Y1 Y2 81 01 13 23 33 43 53 63
X2 P4 X6 P5
2.2
18993
X3 P4 X7 P5
Y1 Y2 S11 Y3 S12 Y1 S37 82 02 14 24 34 44 54 64
X4 P3
A2 A2 72 92 92 82
Installation Dimensions
94 (3.70") 90
(3.54")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-121
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 5.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 100.0 mA
Feedback loop DC: 24.0 V 100.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 6
Auxiliary contacts (N/C): 4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-122
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 45 Ohm
dual-channel without detect. of shorts across contacts at UB DC 90 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
Min. input resistance when switching on 89 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 200 ms
with automatic reset max. 250 ms
with automatic reset after power on typ. 220 ms
with automatic reset after power on max. 300 ms
with manual reset typ. 200 ms
with manual reset max. 250 ms
on monitored reset with rising edge typ. 220 ms
on monitored reset with rising edge max. 260 ms
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 360 ms
with power failure max. 480 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 500 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-123
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
Times
Min. start pulse duration with a monitored reset
with rising edge 50 ms
Simultaneity, channel 1 and 2 150 ms
Supply interruption before de-energisation 150 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
2.2 Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777750
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777750
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777750
Torque setting with screw terminals 0.50 Nm No. 777750
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787750
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787750
Stripping length 8 mm No. 787750
Dimensions
Height 101.0 mm No. 787750
94.0 mm No. 777750
Width 90.0 mm
Depth 121.0 mm
Weight 560 g No. 787750
570 g No. 777750
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-124
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X10.11P
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001992-EN-03-2011-11
2.2-125
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
Unit description
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~ Reset/ Reset/
Input Input Input Start Start
= K1
Power
= Feed-
K2
back
= 0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-126
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
Function description – short circuits in the input circuit – the input circuit is closed and
and, with a monitored reset, in then the reset circuit is closed
` Single-channel operation: no re- the reset circuit too, and opened again.
][Funktionen_einkanalig
dundancy in the input circuit, earth – shorts between contacts in the – the reset circuit is closed and
faults in the reset and input circuit input circuit. then opened again once the in-
are detected. ` Automatic start: Unit is active once put circuit is closed.
][Funktionen_autoStart
` Dual-channel operation with detec- the input circuit has been closed. ` Increase in the number of available
][Funktionen_zweikanalig_mit_quer_ber ][Funktionen_Kontaktvervielfachung
tion of shorts across contacts: re- ` Manual reset: Unit is active once instantaneous safety contacts by
][Funktionen_manuStart
dundant input circuit, detects the input circuit is closed and then connecting contact expansion
– earth faults in the reset and input the reset circuit is closed. modules or external contactors.
circuit, ` Monitored reset: Unit is active once
][Funktionen_berStart_allg
Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z
2.2
1 2 3
a b a b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3
Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 81- ` e: Monitored reset
` Reset/Start: Reset circuit S33-S34, 82 ` a: Input circuit closes before reset
S37 ` Out semi RUN: Semiconductor out- circuit
` Input: Input circuits S11-S12, S21- put supply voltage Y35 ` b: Reset circuit closes before input
S22, S31-S32 ` Out semi CH: Semiconductor out- circuit
` Output safe: Safety contacts 13-14, put switch status Y32 ` t1: Switch-on delay
23-24, 33-34, 43-44, 53-54, 63-64, ` c: Automatic reset ` t2: Delay-on de-energisation
73-74 ` d: Manual reset ` t3: Recovery time
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43- Rlmax = max. overall cable resist-
44, 53-54, 63-64, 73-74 are safety ance (see technical details)
contacts, output 81-82 is an auxilia- Rl /km = cable resistance/km
ry contact (e.g. for display). ` Use copper wire that can withstand
` To prevent contact welding, a fuse 60/75 °C.
should be connected before the ` Sufficient fuse protection must be
output contacts (see technical de- provided on all output contacts with
tails). capacitive and inductive loads.
` Calculation of the max. cable runs
lmax in the input circuit:
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-127
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 B1 L+
A2 N
B2 PE B2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-128
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
` Reset circuit
S34 S34
Manual reset S3 S3
S33 S33
` Feedback circuit
` Semiconductor output
Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-129
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
Terminal configuration
u
g
b
n
m
le
K
2.2
Installation Dimensions
94 (3.70") 90
(3.54")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-130
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC 24 V, 110 - 120 V, 230 - 240 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 9.0 VA
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 70.0 mA
Feedback loop DC: 24.0 V 70.0 mA
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-131
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 7
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
2.2 Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 50 Ohm
single-channel at UB AC 100 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 20 Ohm
Min. input resistance when switching on 43 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 450 ms
with automatic reset max. 680 ms
with automatic reset after power on typ. 450 ms
with automatic reset after power on max. 630 ms
with manual reset typ. 450 ms
with manual reset max. 680 ms
on monitored reset with rising edge typ. 390 ms
on monitored reset with rising edge max. 550 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-132
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
Times
Delay-on de-energisation
with E-STOP typ. 17 ms
with E-STOP max. 30 ms
with power failure typ. 40 ms
with power failure max. 60 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
2.2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777080, 777083, 777086
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777080, 777083, 777086
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777080, 777083, 777086
Torque setting with screw terminals 0.50 Nm No. 777080, 777083, 777086
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787080, 787083, 787086
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787080, 787083, 787086
Stripping length 8 mm No. 787080, 787083, 787086
Dimensions
Height 101.0 mm No. 787080, 787083, 787086
94.0 mm No. 777080, 777083, 777086
Width 90.0 mm
Depth 121.0 mm
Weight 630 g No. 787080, 787083, 787086
Technische Daten_Satz No.
640 g No. 777080, 777083, 777086
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-133
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X11P
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001993-EN-03-2011-11
2.2-134
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
de-energisation requirements:
` Connection options for: ` The circuit is redundant with built-in
– E-STOP pushbutton self-monitoring.
– Safety gate limit switch ` The safety function remains effec-
– Reset button tive in the case of a component fail-
– Light barriers ure.
1002010-EN-02-2011-11
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
XV1P
relays,
e of ENsafety
ISO 13849-1
gate monitors
` LED indicator for: ` The correct opening and closing of
Safety relay for monitoring E-STOP
][Bildunterschrift
– Switch status channel 1/2 the safety function relays is tested
pushbuttons and safety gates. – Supply voltage automatically in each on-off cycle. 2.2
` Plug-in connection terminals (either ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ
Block diagram
il
tb
a
h
s
k
c
lo
B
d
=
Input Input Input
K3
=
K1
Power K4
K2
Start Start
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-135
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart
the reset circuit too, the input circuit has been closed.
` Single-channel operation: no re- – shorts between contacts in the ` Monitored reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_berStart_Wartezeit
dundancy in the input circuit, earth input circuit. the input circuit is closed and once
faults in the reset and input circuit ` Dual-channel operation without de- the reset circuit is closed after the
][Funktionen_zweikanalig_ohne_quer
are detected. tection of shorts across contacts: waiting period has elapsed
` Dual-channel operation with detec- redundant input circuit, detects (see technical details).
][Funktionen_zweikanalig_mit_quer_ber
tion of shorts across contacts: re- – earth faults in the reset and input ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
Timing diagram
2.2
rm
g
a
itd
e
Z
1 2
POWER
Reset/Start
Input
Output safe
Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S11-S14, stantaneous 13-14, 23-24 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Input: Input circuits S11-S12, S12- delayed 37-38 ` t4: Waiting period
S32, S21-S22 ` c: Automatic reset ` t5: Recovery time
` d: Monitored reset
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-136
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S11
tacts S21 S12
S22 S32
E-STOP S1
with detection of shorts across contacts S12
S11 S21
S12 S22
S32
Safety gate
without detection of shorts across con-
tacts S1
S11
S21 S12
S22 S32
Safety gate
with detection of shorts across contacts
S21
S1
S11 S22 S2
S12 S12
S32
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-137
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
` Reset circuit
S11
S1 S2
S14 S11
S14
Monitored reset S3
S33
2.2
S34
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-138
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
Terminal configuration
u
g
b
n
m
le
K
2.2
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-139
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
Notice
the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 3.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 35.0 mA
Feedback loop DC: 24.0 V 3.5 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-140
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 1.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 2.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Safety contacts, delayed: 6A
Blow-out fuse, slow
Safety contacts: 4A
Safety contacts, delayed: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Safety contacts, delayed: 4A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm
dual-channel without detect. of shorts across contacts at UB DC 150 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-141
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
Times
Switch-on delay
with automatic reset typ. 300 ms
with automatic reset max. 550 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 750 ms
on monitored reset with rising edge typ. 30 ms
on monitored reset with rising edge max. 60 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 100 ms
with power failure max. 150 ms
Recovery time at max. switching frequency 1/s
2.2 after E-STOP 50 ms +tv
after power failure 300 ms
Repetition accuracy 2%
Time accuracy -20 %/+20 %
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777601, 777602
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777601, 777602
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777601, 777602
Torque setting with screw terminals 0.50 Nm No. 777601, 777602
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787601, 787602
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787601, 787602
Stripping length 8 mm No. 787601, 787602
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-142
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV1P
Mechanical data
Dimensions
Height 101.0 mm No. 787601, 787602
94.0 mm No. 777601, 777602
Width 22.5 mm
Depth 121.0 mm
Weight 225 g No. 787601, 787602
Technische Daten_Satz No.
230 g No. 777601, 777602
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the 2.2
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002010-EN-02-2011-11
2.2-143
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Unit description
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ
Block diagram
il
tb
a
h
s
k
c
lo
B
d
=
Input Input Input
K3
=
K1
Power K4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-144
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Function description – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_Wartezeit
dundancy in the input circuit, earth and, with a monitored reset, in waiting period has elapsed
faults in the reset and input circuit the reset circuit too, (see technical details).
are detected. – shorts between contacts in the ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
tion of shorts across contacts: re- ` Automatic start: Unit is active once connecting contact expansion
][Funktionen_autoStart
dundant input circuit, detects the input circuit has been closed. modules or external contactors.
Timing diagram
l
2
b
o
u
_
rm
g
a
itd
e
][Z
1 2
2.2
POWER
Reset/Start
Reset tv
Input
Output safe
Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, stantaneous 13-14, 23-24 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Reset tv: Y39-Y40 delayed 37-38, 47-48 ` t4: Waiting period
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t5: Recovery time
S22, S31-S32 ` d: Monitored reset
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-145
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
` Reset circuit
S14 S14
Monitored reset S3 S3
S33 S33
S34 S34
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-146
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
` Feedback circuit
Y40
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-147
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Terminal configuration
u
g
b
n
m
le
K
2.2
18823
P3
14 24 38 48
P4
A2 Y39 Y40 S21 S22 S33S34
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-148
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 4.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 3.5 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-149
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
2.2 Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm
dual-channel with detect. of shorts across contacts at UB DC 10 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-150
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Times
Switch-on delay
with automatic reset typ. 350 ms
with automatic reset max. 650 ms
with automatic reset after power on typ. 385 ms
with automatic reset after power on max. 700 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 85 ms
with power failure max. 200 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms +tv
2.2
after power failure 250 ms
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777500
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777502
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787500
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787502
Delay time tV: fixed 0.50 s No. 777504, 787504
1.00 s No. 777503, 787503
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-151
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Mechanical data
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777500, 777502, 777503,
777504
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777500, 777502, 777503,
777504
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777500, 777502, 777503,
777504
Torque setting with screw terminals 0.50 Nm No. 777500, 777502, 777503, 777504
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787500, 787502, 787503,
nals: Flexible with/without crimp connectors 787504
Spring-loaded terminals: Terminal points per connection 2 No. 787500, 787502, 787503, 787504
Stripping length 8 mm No. 787500, 787502, 787503, 787504
2.2 Dimensions
Height 101.0 mm No. 787500, 787502, 787503, 787504
94.0 mm No. 777500, 777502, 777503, 777504
Width 45.0 mm
Depth 121.0 mm
Weight 340 g No. 7875030, 787504
350 g No. 777503, 777504, 787500, 787502
360 g No. 777500, 777502
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-152
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2P
Order reference
2.2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002451-EN-01-2011-11
2.2-153
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
de-energisation requirements:
` Connection options for: ` The circuit is redundant with built-in
– E-STOP pushbutton self-monitoring.
– Safety gate limit switch ` The safety function remains effec-
– Reset button tive in the case of a component fail-
` Delay time can be cancelled via re- ure.
1002011-EN-02-2011-04
2.2 to PL
E-STOP
Up
PNOZ
Gertebild
XV2.1P
relays,
e of ENsafety
ISO 13849-1
gate monitors
set button ` The correct opening and closing of
` Delay-on de-energisation, fixed or the safety function relays is tested
2.2 Safety relay for monitoring E-STOP
][Bildunterschrift
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~
Input Input Input
K3
=
K1
Power K4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-154
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
Function description – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_Wartezeit
dundancy in the input circuit, earth and, with a monitored reset, in waiting period has elapsed
faults in the reset and input circuit the reset circuit too, (see technical details).
are detected. – shorts between contacts in the ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
tion of shorts across contacts: re- ` Automatic start: Unit is active once connecting contact expansion
][Funktionen_autoStart
dundant input circuit, detects the input circuit has been closed. modules or external contactors.
Timing diagram
l
2
b
o
u
_
rm
g
a
itd
e
][Z
1 2
2.2
POWER
Reset/Start
Reset tv
Input
Output safe
Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, stantaneous 13-14, 23-24 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Reset tv: Y39-Y40 delayed 37-38, 47-48 ` t4: Waiting period
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t5: Recovery time
S22, S31-S32 ` d: Monitored reset
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-155
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
A2 N
PE A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-156
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
` Reset circuit
S13
S1 S2
S14 S13
S14
Monitored reset S3 S3
S33 S33
S34 S34 2.2
S13 S13
S14 S14
Y40
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-157
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
Terminal configuration
u
g
b
n
m
le
K
A1 Y39 Y40 13 23 37 47
P3 P5
S31 S32 S11 S12 S13 S14
P4
13 23 37 47
PNOZ XV2.1P
POWER
0,6 0,7 0,8
START 0,5 1
14 24 38 48
0,4 1,5
CH.1 0,3 2 CH.1 [t]
0,2 0,1 3
CH.2 CH.2 [t]
s
2.2
20525
P3 P5
A2 S21 S22 S33 S34 14 24 38 48
Installation Dimensions
94 (3.70") 90
(3.54")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-158
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 8.5 VA
Power consumption at UB DC 5.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 30.0 mA
Feedback loop DC: 24.0 V 3.1 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-159
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
2.2 Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 200 Ohm
single-channel at UB AC 200 Ohm
dual-channel with detect. of shorts across contacts at UB DC 20 Ohm
dual-channel with detect. of shorts across contacts at UB AC 20 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-160
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
Times
Switch-on delay
with automatic reset typ. 400 ms
with automatic reset max. 550 ms
with automatic reset after power on typ. 625 ms
with automatic reset after power on max. 870 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 60 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. UB AC/DC: 24 V 120 ms
with power failure max. UB AC/DC: 24 V 500 ms
with power failure typ. UB AC : 240 V 900 ms
with power failure max. UB AC : 240 V 2200 ms
2.2
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms +tv
after power failure on universal power supply 2250 ms
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777540
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777542
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 777548
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787540
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787542
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 787548
Delay time tV: fixed 0.50 s No. 777544
10.00 s No. 777547
3.00 s No. 777545
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-161
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777540, 777542, 777544,
777545, 777547, 777548
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777540, 777542, 777544,
777545, 777547, 777548
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777540, 777542, 777544,
777545, 777547, 777548
Torque setting with screw terminals 0.50 Nm No. 777540, 777542, 777544, 777545, 777547, 777548
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787540, 787542, 787548
2.2 nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787540, 787542, 787548
Stripping length 8 mm No. 787540, 787542, 787548
Dimensions
Height 101.0 mm No. 787540, 787542, 787548
94.0 mm No. 777540, 777542, 777544, 777545, 777547, 777548
Width 90.0 mm
Depth 121.0 mm
Weight 550 g No. 777544, 777545, 777547, 787540, 787542, 787548
560 g No. 777540, 777542, 777548
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-162
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV2.1P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002011-EN-02-2011-04
2.2-163
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
` Delay time can be cancelled via re- tive in the case of a component fail-
pushbuttons, safety gates and light
set button ure.
beam devices
` LED indicator for: ` The correct opening and closing of
– Switch status channel 1/2 the safety function relays is tested
Approvals
– Supply voltage automatically in each on-off cycle.
– Reset circuit ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ
Unit description
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ
Block diagram
il
tb
a
h
s
k
c
lo
B
d
=
Input Input Input
K3
=
K1
Power K4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-164
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart
the reset circuit too. the input circuit has been closed.
` Single-channel operation: no re- ` Dual-channel operation with detec- ` Monitored reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_zweikanalig_mit_quer_ber ][Funktionen_berStart_Wartezeit
dundancy in the input circuit, earth tion of shorts across contacts: re- the input circuit is closed and once
faults in the reset and input circuit dundant input circuit, detects the reset circuit is closed after the
are detected. – earth faults in the reset and input waiting period has elapsed
` Dual-channel operation without de- circuit, (see technical details).
][Funktionen_zweikanalig_ohne_quer
tection of shorts across contacts: – short circuits in the input circuit ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
redundant input circuit, detects and, with a monitored reset, in instantaneous safety contacts by
– earth faults in the reset and input the reset circuit too, connecting contact expansion
circuit, – shorts between contacts in the modules or external contactors.
– short circuits in the input circuit input circuit.
Timing diagram
2.2
l
2
b
o
u
_
rm
g
a
itd
e
][Z
1 2
POWER
Reset/Start
Reset tv
Input
Output safe
Key
` Power: Supply voltage ` Output safe: Safety contacts, in- ` t1: Switch-on delay
` Reset/Start: Reset circuit S13-S14, stantaneous 13-14, 23-24, 33-34 ` t2: Delay-on de-energisation
S33-S34 ` Output safe del: Safety contacts, ` t3: Delay time
` Reset tv: Y39-Y40 delayed 47-48, 57-58 ` t4: Waiting period
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t5: Recovery time
S22, S31-S32 ` d: Monitored reset
Wiring
` Information given in the “Technical ` Use copper wire that can withstand
details” must be followed. 60/75 °C.
` Outputs 13-14, 23-24, 33-34 are in- ` Sufficient fuse protection must be
stantaneous safety contacts, out- provided on all output contacts with
puts 47-48, 57-58 are delay-on de- capacitive and inductive loads.
energisation safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-165
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-166
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
` Reset circuit
S14 S14
Monitored reset S3 S3
S33 S33
Y40
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-167
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
Terminal configuration
u
g
b
n
m
le
K
20507
2.2 P3
14 24 34 48 58
P4
A2 Y39 Y40 S21 S22 S33S34
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-168
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 4.5 W
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 3.5 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Safety contacts (N/O), delayed: 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-169
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
2.2 Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm
dual-channel without detect. of shorts across contacts at UB DC 100 Ohm
dual-channel with detect. of shorts across contacts at UB DC 10 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed <30 s PL d (Cat. 3)
Safety contacts, delayed ≥30 s PL c (Cat. 1)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed <30 s Cat. 3
Safety contacts, delayed ≥30 s Cat. 1
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed <30 s SIL CL 3
Safety contacts, delayed ≥30 s SIL CL 1
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed <30 s 2.64E-09
Safety contacts, delayed ≥30 s 2.87E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed <30 s SIL 3
Safety contacts, delayed ≥30 s SIL 2
PFD in accordance with IEC 61511
Safety contacts, instantaneous 2.03E-06
Safety contacts, delayed <30 s 1.26E-05
Safety contacts, delayed ≥30 s 4.64E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-170
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
Times
Switch-on delay
with automatic reset typ. 350 ms
with automatic reset max. 650 ms
with automatic reset after power on typ. 385 ms
with automatic reset after power on max. 700 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 85 ms
with power failure max. 200 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms +tv
2.2
after power failure 250 ms
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777510
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777512
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 777518
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787510
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787512
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 787518
Delay time tV: fixed 0.50 s No. 777514
10.00 s No. 777517
3.00 s No. 777515
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-171
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777510, 777512, 777514,
777515, 777517, 777518
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777510, 777512, 777514,
777515, 777517, 777518
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777510, 777512, 777514,
777515, 777517, 777518
Torque setting with screw terminals 0.50 Nm No. 777510, 777512, 777514, 777515, 777517, 777518
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787510, 787512, 787518
2.2 nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787510, 787512, 787518
Stripping length 8 mm No. 787510, 787512, 787518
Dimensions
Height 101.0 mm No. 787510, 787512, 787518
94.0 mm No. 777510, 777512, 777514, 777515, 777517, 777518
Width 45.0 mm
Depth 121.0 mm
Weight 360 g No. 777514, 777515, 777517, 787510, 787512, 787518
370 g No. 777510, 777512, 777518
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-172
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002452-EN-01-2011-11
2.2-173
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Approvals
set button requirements:
` LED indicator for: ` The circuit is redundant with built-in
PNOZ XV3.1P – Switch status channel 1/2 self-monitoring.
– Supply voltage ` The safety function remains effec-
– Reset circuit tive in the case of a component fail-
` Plug-in connection terminals (either ure.
spring-loaded terminal or screw ` The correct opening and closing of
terminal) the safety function relays is tested
` See order reference for unit types automatically in each on-off cycle.
` The tranformer is short circuit-
Sicherheitseigenschaften Zusatz - AC/DC-Gerte_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
Power
Power K4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-174
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Function description and, with a monitored reset, in ` Automatic start: Unit is active once
][Funktionen_autoStart
the reset circuit too, the input circuit has been closed.
` Single-channel operation: no re- – shorts between contacts in the ` Monitored reset: Unit is active once
][Funktionen_einkanalig_Erd_Start ][Funktionen_berStart_Wartezeit
dundancy in the input circuit, earth input circuit. the input circuit is closed and once
faults in the reset circuit are detect- ` Dual-channel operation without de- the reset circuit is closed after the
][Funktionen_zweikanalig_ohne_quer
tion of shorts across contacts: re- – earth faults in the reset and input ` Increase in the number of available
][Funktionen_Kontaktvervielfachung
Timing diagram
2.2
l
x
2
b
o
u
_
rm
g
a
itd
e
][Z
1 2
POWER
Reset/Start
Reset tv
Input
Output safe
Output aux
Key
` Power: Supply voltage ` Output safe del: Safety contacts, ` t2: Delay-on de-energisation
` Reset/Start: Reset circuit S13-S14, delayed 57-58, 67-68 ` t3: Delay time
S33-S34 ` Output aux: Auxiliary contacts 41- ` t4: Waiting period
` Input: Input circuits S11-S12, S21- 42 ` t5: Recovery time
S22, S31-S32 ` c: Automatic reset
` Output safe: Safety contacts, in- ` d: Monitored reset
stantaneous 13-14, 23-24, 33-34 ` t1: Switch-on delay
Wiring
Please note:
][Verdrahtung_Si_unverz_verz_1Hi_unverz
Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24, 33-34 are in- Rlmax = max. overall cable resist-
stantaneous safety contacts, out- ance (see technical details)
puts 57-58, 67-68 are delay-on de- Rl /km = cable resistance/km
energisation safety contacts, out- ` Use copper wire that can withstand
put 41-42 is an instantaneous auxil- 60/75 °C.
iary contact (e.g. for display). ` Sufficient fuse protection must be
` To prevent contact welding, a fuse provided on all output contacts with
should be connected before the capacitive and inductive loads.
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-175
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
A2 N
PE A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP S1 S1
without detection of shorts across con- S12 S11
tacts S21 S11 S21
S22 S32 S22 S12
S31 S32
E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21
Safety gate
without detection of shorts across con-
tacts
S1
S12 S11
S21 S1
S11 S21 S2
S22 S32 S22 S12
S31 S32
Safety gate
with detection of shorts across contacts
S22
S1
S11 S21 S2
S12 S32
S31
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-176
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
` Reset circuit
S14 S14
Monitored reset S3 S3
S33 S33
Y40
` Feedback circuit
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-177
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Terminal configuration
u
g
b
n
m
le
K
2.2
Installation Dimensions
94 (3.70") 90
(3.54")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-178
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 8.5 VA No. 777530, 777532, 777538, 787530, 787532, 787538
Power consumption at UB DC 4.5 W No. 777520, 777522, 777525, 787520, 787522
5.0 W No. 777530, 777532, 777538, 787530, 787532, 787538
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA No. 777530, 777532, 777538, 787530, 787532, 787538
50.0 mA No. 777520, 777522, 777525, 787520, 787522
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 3.1 mA
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-179
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 3
Safety contacts (N/O), delayed: 2
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
2.2 Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Safety contacts, delayed: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Safety contacts, delayed: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Safety contacts, delayed: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 100 Ohm No. 777520, 777522, 777525, 787520, 787522
150 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
single-channel at UB AC 150 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel without detect. of shorts across contacts at UB DC 120 Ohm No. 777520, 777522, 777525, 787520, 787522
200 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel without detect. of shorts across contacts at UB AC 200 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel with detect. of shorts across contacts at UB DC 10 Ohm No. 777520, 777522, 777525, 787520, 787522
20 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
dual-channel with detect. of shorts across contacts at UB AC 20 Ohm No. 777530, 777532, 777538, 787530, 787532, 787538
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-180
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-181
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Times
Delay time tV: selectable 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777520
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777522
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 777530
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 777532
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 777538
0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787520
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787522
2.2 0,00 s; 0,50 s; 1,00 s; 2,00 s; 4,00 s; 6,00 s; 8,00 s; 10,00 s;
15,00 s; 20,00 s; 25,00 s; 30,00 s No. 787530
0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s; 1,00 s;
1,50 s; 2,00 s; 3,00 s No. 787532
0,00 s; 5,00 s; 10,00 s; 20,00 s; 40,00 s; 60,00 s; 80,00 s;
100,00 s; 150,00 s; 200,00 s; 250,00 s; 300,00 s No. 787538
Delay time tV: fixed 3.00 s No. 777525
Repetition accuracy 2%
Time accuracy -15 %/+15 % +50 ms
Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777520, 777522, 777525,
777530, 777532, 777538
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777520, 777522, 777525,
777530, 777532, 777538
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777520, 777522, 777525,
777530, 777532, 777538
Torque setting with screw terminals 0.50 Nm No. 777520, 777522, 777525, 777530, 777532, 777538
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-182
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Mechanical data
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787520, 787522, 787530,
nals: Flexible with/without crimp connectors 787532, 787538
Spring-loaded terminals: Terminal points per connection 2 No. 787520, 787522, 787530, 787532, 787538
Stripping length 8 mm No. 787520, 787522, 787530, 787532, 787538
Dimensions
Height 101.0 mm No. 787520, 787522, 787530, 787532, 787538
94.0 mm No. 777520, 777522, 777525, 777530, 777532, 777538
Width 90.0 mm
Depth 121.0 mm
Weight 500 g No. 787520, 787522
510 g No. 777520, 777522, 777525
570 g No. 787530, 787532, 787538
580 g No. 777530, 777532, 777538
2.2
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-183
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ XV3.1P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002013-EN-02-2011-04
2.2-184
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
– Reset button
safety functions (muting)
– Key switch Safety features
– Feedback loop
Approvals
` Monitors muting lamps The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 S1+ S1 S1- S2+ S2 S2- S3+ S3 S3- S4+ S4 S4- S11 S12 S21 S22 S31 S32 S51 S52 S61 S62 GND 13 23 33 41
=
K1
Power
Feed- K2
back Lamp Start Reset
0V 24 V
Y1 Y2 LA+ LA- LB+ LB- S33 S34 S43 S44 Y30 Y31 Y32 Y33 Y34 Y35 Y36 14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-185
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
semiconductor outputs from ESPE) contacts: Redundant input circuit, not active until the reset button has
without detection of shorts be- earth faults in the input circuit or been operated.
tween contacts shorts between the input circuits
are detected.
Timing diagram
n
u
_
rm
g
a
itd
e
][Z
2 4 6
1 3 5 4 3
2.2 POWER
Reset/Start
MS1
MS2
MS3
MS4
BWS
ML
Output safe
Output aux
t1 t3 t5
t2 t4
Key
` Power: Supply voltage ` Output aux: Auxiliary contact 41-42 ` t1: Switch-on delay of safety con-
` Reset/start: Reset button ` c: Operate reset button tacts
` ESPE: Light barrier ` d: Close safety contacts ` t2: Minimum start pulse duration
` MS1 ... MS2: Muting sensors ` e: Muting on ` t3: Minimum period before light bar-
` ML: Muting lamps ` f: Light barrier interrupted rier may be interrupted
` Output Safe: Safety contacts 13- ` g: Muting off ` t4: Recovery time after muting off
14, 23-24, 33-34 ` h: Open safety contacts ` t5: Delay-on de-energisation
Wiring
Rlmax
` Information given in the “Technical Imax = shutdown the hazardous move-
Rl / km
details” must be followed. ment.
` Outputs 13-14, 23-24, 33-34 are Rlmax = max. overall cable resist- ` Only safe contact outputs (e.g. from
safety contacts, output 41-42 is an ance (see technical details) safety light barriers) may be used
auxiliary contact (e.g. for display). Rl /km = cable resistance/km on S51-S52 and S61-S62. Do not
` To prevent contact welding, a fuse ` Use copper wire that can withstand connect safety light barriers to
should be connected before the 60/75 °C. semiconductor outputs.
output contacts (see technical de- ` Sufficient fuse protection must be
tails). provided on all output contacts with
` Calculation of the max. cable runs capacitive and inductive loads.
lmax in the input circuit: ` Mechanical and optoelectronic
][Verdrahtung_Zusatz_Muting
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-186
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Semiconductor Contacts
Muting sensors
24 V DC S1+
Input S1 MS1
0V S1- 24 V DC S1+
24 V DC S2+ Input S1 MS1
Input S2 MS2 24 V DC S2+
0V S2- Input S2
MS2
24 V DC S3+ 24 V DC S3+
Input S3 MS3 Input S3
MS3
0V S3- 24 V DC S4+
24 V DC S4+ Input S4
MS4
Input S4 MS4
0V S4-
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-187
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
` Reset circuit
` Feedback circuit
Y1
2.2 Y1
Y2
K5 K6
13 (23, 33) L1
K5 N
14 (24, 34)
Y2
K6
` Semiconductor output
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-188
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
Terminal configuration
u
g
b
n
m
le
K
A1 S1+ S1 S1- LA+ LA- LB+ LB- S11 S12 S31 S32 13 23 33 41
P3 P5
A1 S3+ S3 S3- S33 S34 S43 S44
P4
13 23 33 41
PMUT X1P
POWER Output
S1 ML Fault
S2 CH.1 14 24 34 42
OSSD
S1+S2 CH.2
P4 P1
A2 S4+ S4 S4- Y30 Y31 Y1 Y2 S51 S52 S61 S62
P3 P5
A2 S2+ S2 S2- Y32 Y33 Y34 Y35 Y36 S21 S22 GND 14 24 34 42
2.2
Installation Dimensions
94 (3.70") 90
(3.54")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-189
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
Notice
in the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 6.0 W
Residual ripple DC 48 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 40.0 mA
Muting lamp DC: 24.0 V max. 500 mA
Muting lamp LED DC: 24,0 V > 40 mA
Muting sensor DC: 24.0 V 40 mA
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-190
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
Electrical data
Max. power consumption
Muting sensors 5W
Light barrier 10 W
Muting lamp 12 W
Muting lamp LED > 0,96 W
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
2.2
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 240 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
dual-channel without detect. of shorts across contacts at UB DC 70 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
Min. input resistance when switching on 460 Ohm
Times
Switch-on delay
on monitored reset with rising edge typ. 40 ms
on monitored reset with rising edge max. 80 ms
Muting typ. 35 ms
Muting max. 80 ms
Muting lamp 1, typ. 25 ms
Muting lamp 1, max. 30 ms
Muting lamp 2 60 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-191
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
Times
Delay-on de-energisation
with E-STOP typ. 8 ms
with E-STOP max. 20 ms
with power failure typ. 490 ms
with power failure max. 700 ms
with power failure during muting typ. 125 ms
with power failure during muting max. 180 ms
after the safety function is triggered, typ. 15 ms
after the safety function is triggered, max. 20 ms
Recovery time at max. switching frequency 1/s
after E-STOP 320 ms
after power failure 1s
after muting sensors off 300 ms
2.2 Waiting period with a monitored reset
with rising edge 300 ms
Min. start pulse duration with a monitored reset
with rising edge 40 ms
Simultaneity, channel 1 and 2 3s
Supply interruption before de-energisation 20 ms
Supply interruption before de-energisation in the input circuit 5.0 ms
Environmental data
EMC EN 61000-6-2, EN 61496-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.20 - 2.50 mm² , 24 - 12 AWG No. 778010
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.20 - 1.00 mm² , 24 - 16 AWG No. 778010
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 778010
Torque setting with screw terminals 0.50 Nm No. 778010
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 788010
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 788010
Stripping length 8 mm No. 788010
Dimensions
Height 101.0 mm No. 788010
94.0 mm No. 778010
Width 90.0 mm
Depth 121.0 mm
Weight 550 g No. 788010
567 g No. 778010
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-192
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Muting controller
Up to Category 4, EN 954-1
PMUT X1P
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001961-EN-03-2011-11
2.2-193
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
Block diagram
il
tb
a
h
s
k
c
lo
B
d
~
Input Input
= K1
Power
K2
Feed-
back
0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-194
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
Function description one or both of the buttons are re- ` Reactivation: The output relays will
leased, the unit interrupts the con- not re-energise until both operator
` The two-hand control relay must be trol command for the hazardous elements have been released and
][Funktionen_Zweihand
Timing diagram
H
C
N
U
R
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z
POWER
Button 1
Button 2
2.2
Feedback loop
Output safe
Output aux.
Out semi CH
Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t1: Simultaneity, channel 1 and 2
` Button 1/Button 2: Input circuits 42 ` t2: Operating cycle ended through
S11-S12-S13, S21-S22-S23 ` Out semi RUN: Semiconductor out- button 1 or 2
` Feedback loop: Feedback loop Y1- put for operational readiness Y35 ` t3: Y1-Y2 must be closed before
Y2 ` Out semi CH: Semiconductor out- before the button is operated (re-
` Output safe: Safety outputs 13-14, put switch status Y32 covery time)
23-24, 33-34 ` t0: Recovery time after power on Shaded area: Status irrelevant
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-195
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-channel Dual-channel
Two-hand button S11
with detection of shorts across contacts S1
S12
S13
S21 S2
S22
S23
` Feedback loop
Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23, 33) L1
K5 N
14 (24, 34)
K6
` Semiconductor output
Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V
` Key
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-196
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
Terminal configuration
u
g
b
n
m
le
K
A1 Y1 Y2 13 23 33 41
P3
Y30 Y31 Y32 Y35 S21 S22 S23
P4
POWER S13
CH.1 S12
S22
CH.2 S23
S21
2.2
19880
P4
A2 S11 S12 S13 14 24 34 42
Installation Dimensions
Notice
The distance of the button connected
to the two-hand relay from the nearest
danger zone must be large enough
that if one of the buttons is released,
the dangerous moment is interrupted 94 (3.70")
before the operator can reach into the * 101 (3.98") 45
(1.77")
danger zone (see EN 999 “The posi-
tioning of protective equipment in re-
spect of approach speeds of parts of
the human body”).
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-197
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC 24 V, 42 V, 48 V, 110 V, 115 V, 120 V, 230 V, 240 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 6.0 VA No. 777330, 777331, 777332, 777434, 777435, 777436,
777438, 777439, 787330, 787331, 787332, 787434, 787435,
787436, 787438, 787439
Power consumption at UB DC 2.5 W No. 777340, 787340
Frequency range AC 50 - 60 Hz
Residual ripple DC 10 %
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-198
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
Electrical data
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 30 mA
N/C contact 20 mA
Feedback loop DC: 24.0 V 45.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
2.2
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 2.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Conventional thermal current 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -15% / +10%
Max. overall cable resistance Rlmax per input circuit 14 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 3.01E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.24E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 15 ms
N/C contact 30 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 500 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-199
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -25 - 55 °C
Storage temperature -40 - 85 °C
Protection type
2.2 Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777330, 777331, 777332,
777340, 777434, 777435, 777436, 777438, 777439
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777330, 777331, 777332,
777340, 777434, 777435, 777436, 777438, 777439
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777330, 777331, 777332,
777340, 777434, 777435, 777436, 777438, 777439
Torque setting with screw terminals 0.50 Nm No. 777330, 777331, 777332, 777340, 777434, 777435,
777436, 777438, 777439
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787330, 787331, 787332,
nals: Flexible with/without crimp connectors 787340, 787434, 787435, 787436, 787438, 787439
Spring-loaded terminals: Terminal points per connection 2 No. 787330, 787331, 787332, 787340, 787434, 787435, 787436,
787438, 787439
Stripping length 8 mm No. 787330, 787331, 787332, 787340, 787434, 787435,
787436, 787438, 787439
Dimensions
Height 101.0 mm No. 787330, 787331, 787332, 787340, 787434,
787435, 787436, 787438, 787439
94.0 mm No. 777330, 777331, 777332, 777340, 777434, 777435,
777436, 777438, 777439
Width 45.0 mm
Depth 121.0 mm
Weight 240 g No. 787340
250 g No. 777340
350 g No. 787330, 787331, 787332, 787434, 787435, 787436,
787438, 787439
360 g No. 777330, 777331, 777332, 777434, 777435, 777436,
777438, 777439
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-200
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1P
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001956-EN-03-2011-11
2.2-201
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
Block diagram
il
tb
a
h
s
k
c
lo
B
d
=
Input Input
= K1
Power
K2
Feed-
back
0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-202
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
Function description one or both of the buttons are re- ` Reactivation: The output relays will
leased, the unit interrupts the con- not re-energise until both operator
` The two-hand control relay must be trol command for the hazardous elements have been released and
][Funktionen_Zweihand
Timing diagram
H
C
N
U
R
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z
POWER
Button 1
Button 2
2.2
Feedback loop
Output safe
Output aux.
Out semi CH
Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t1: Simultaneity, channel 1 and 2
` Button 1/Button 2: Input circuits 42 ` t2: Operating cycle ended through
S11-S12-S13, S21-S22-S23 ` Out semi RUN: Semiconductor out- button 1 or 2
` Feedback loop: Feedback loop Y1- put for operational readiness Y35 ` t3: Y1-Y2 must be closed before
Y2 ` Out semi CH: Semiconductor out- before the button is operated (re-
` Output safe: Safety outputs 13-14, put switch status Y32 covery time)
23-24, 33-34 ` t0: Recovery time after power on Shaded area: Status irrelevant
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-203
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-channel Dual-channel
Two-hand button S11
with detection of shorts across contacts S1
S12
S13
S21 S2
S22
S23
` Feedback loop
Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23, 33) L1
K5 N
14 (24, 34)
K6
` Semiconductor output
Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V
` Key
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-204
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
Terminal configuration
u
g
b
n
m
le
K
A1 A1 Y1 Y2 13 23 33
X1 P3
S11 S12 S13 S21 S22 S23
X2 P4
S11
P2HZ X1.10P
POWER S13
CH.1 S12
S22
CH.2 S23
S21
2.2
18994
X3 P3
Y30 Y31 Y32 Y35 41 42
X4 P4
A2 A2 14 24 34
Installation Dimensions
Notice
The distance of the button connected
to the two-hand relay from the nearest
danger zone must be large enough
that if one of the buttons is released,
the dangerous moment is interrupted 94 (3.70")
before the operator can reach into the * 101 (3.98") 45
(1.77")
danger zone (see EN 999 “The posi-
tioning of protective equipment in re-
spect of approach speeds of parts of
the human body”).
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-205
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 10 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 30 mA
N/C contact 20 mA
Feedback loop DC: 24.0 V 45.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-206
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 2.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
2.2
Conventional thermal current 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -15% / +10%
Max. overall cable resistance Rlmax per input circuit 14 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 3.01E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.24E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 15 ms
N/C contact 30 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 500 ms
Supply interruption before de-energisation 150 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-207
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
Environmental data
Ambient temperature -25 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777341
2 core, same cross section, flexible:
2.2 with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777341
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777341
Torque setting with screw terminals 0.50 Nm No. 777341
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787341
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787341
Stripping length 8 mm No. 787341
Dimensions
Height 101.0 mm No. 787341
94.0 mm No. 777341
Width 45.0 mm
Depth 121.0 mm
Weight 280 g No. 787341
290 g No. 777341
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001905-EN-03-2011-11
2.2-208
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X4P
P2HZ X4P
requirements of EN 574 Type IIIC. It
forces the operator to keep his hands
outside the danger zone area during
the hazardous movement. The unit is
suitable for use on controllers for met-
alworking presses as a component for
simultaneous switching.
It can be used in applications with
` Mechanical presses (EN 692)
` Hydraulic presses (EN 693)
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
=
Input
= K1
Power
K2
Feed-
back
Y1 Y2 14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-209
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X4P
Function description one or both of the buttons are re- ` Reactivation: The output relays will
leased, the unit interrupts the con- not re-energise until both operator
` The two-hand control relay must be trol command for the hazardous elements have been released and
][Funktionen_Zweihand
Timing diagram
x
u
n
h
w
_
rm
g
a
itd
e
][Z
POWER
Button 1
Button 2
2.2
Feedback loop
Output safe
Output aux.
t0 t1 t2 t3 t1 t3 t1
Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t3: Y1-Y2 must be closed before
` Button 1/Button 2: Input circuits 42 before the button is operated (re-
S11, S21, S32, S33 ` t0: Recovery time after power on covery time)
` Feedback loop: Feedback loop Y1- ` t1: Simultaneity, channel 1 and 2 Shaded area: Status irrelevant
Y2 ` t2: Operating cycle ended through
` Output safe: Safety outputs 13-14, button 1 or 2
23-24, 33-34
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-210
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X4P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-channel Dual-channel
Two-hand button S1
with detection of shorts across contacts S11
S32
S33 S2
S21
` Feedback loop
Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23, 33) L1
K5 N
14 (24, 34)
K6
` Key
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-211
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X4P
Terminal configuration
u
g
b
n
m
le
K
A1 13 23 33
P1
Y1 Y2 41 42
P2
P2HZ X4P
POWER
CH.1
CH.2
13 23 33 41
14 24 34 42
20009
P2
2.2 S32 S11 S21 S33
P1
A2 14 24 34
Installation Dimensions
Notice
The distance of the button connected
to the two-hand relay from the nearest
danger zone must be large enough
22,5
that if one of the buttons is released, 94 (3.70") (0.88")
the dangerous moment is interrupted * 101 (3.98")
before the operator can reach into the
danger zone (see EN 999 “The posi-
tioning of protective equipment in re-
spect of approach speeds of parts of
the human body”).
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-212
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X4P
Notice
DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)
AC15: 230 V
Courant coupé (A)
0.1
GB
NL
D
E
F
Technical details
Electrical data
Supply voltage
Supply voltage UB AC 24 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.0 VA No. 777354, 787354
Power consumption at UB DC 2.5 W No. 777355, 787355
Frequency range AC 50 - 60 Hz
Residual ripple DC 10 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 15 mA
N/C contact 20 mA No. 777355, 787355
25 mA No. 777354, 787354
Feedback loop DC: 24.0 V 25.0 mA No. 777354, 787354
30.0 mA No. 777355, 787355
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-213
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X4P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.5 A
Pmax: 600 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.5 A
Pmax: 60 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 2.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.5 A
2.2 Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Conventional thermal current 5.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax per input circuit 14 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 3.01E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.24E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 15 ms
N/C contact 30 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 500 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -25 - 55 °C
Storage temperature -40 - 85 °C
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-214
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
P2HZ X4P
Environmental data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777354, 777355
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777354, 777355
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777354, 777355
Torque setting with screw terminals 0.50 Nm No. 777354, 777355
2.2
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787354, 787355
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787354, 787355
Stripping length 8 mm No. 787354, 787355
Dimensions
Height 101.0 mm No. 787354, 787355
94.0 mm No. 777354, 777355
Width 22.5 mm
Depth 121.0 mm
Weight 215 g No. 787354, 787355
220 g No. 777354, 777355
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001960-EN-02-2010-09
2.2-215
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 L1 L2 L3 13 23 41
~
Input
= K1
Power
K2
Feed-
back Reset
0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-216
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
Function description simultaneity requirement is exceeded, measuring circuit has an open circuit.
the standstill monitor does not enable The correct function of the output relay
The device uses two separate measur- the monitored plant. The unit can be and feedback loop is also tested. The
][Funktionen_einkanalig_Stillstand
ing channels to measure the regener- reactivated by switching 24 VDC on test takes ca. 1.5 s.
ated voltage, induced from the motor and off at the RESET input. Operating modes:
][Funktionen_zweiphasig_Stillstand
during the rundown period or during The response value Uon can be set ` Single-phase operation:
start-up. If the voltage falls below the jointly for both channels in order to suit – One measuring circuit (calculat-
set response value (standstill thresh- the motor that is to be monitored. The ed at two different measuring
old), the standstill monitor enables the release value Uoff (hysteresis) corre- points) affects both channels
monitored plant. If the voltage ex- sponds to twice the response value. ` Three-phase operation:
ceeds the set release value, the stand- When used with frequency converters, – Two redundant (identical) meas-
still monitor disables the monitored the PSWZ X1P cannot detect standstill uring circuits affect channel 1
plant. until the controller inhibit has been and 2
To reactivate, the voltage at both switched off. – Voltages in the measuring circuit
channels must fall below the response After the supply voltage is switched are monitored (failsafe in the 2.2
value Uon within the time tg (simultane- on, the unit performs a self test. The event of a short circuit)
ity monitoring). To do this the feed- unit simulates a situation in which the
back loop Y1-Y2 must be closed. If the release value is exceeded and the
Timing diagram
rm
g
a
itd
e
Z
POWER
Feedback
Output safe
Output aux
Semi Y35
RESET
UL1/UL2
Uoff
Uon
Key
` POWER: Supply voltage ` Output aux: Auxiliary contact 41-42 ` Uoff: Release value
` UL1/UL2: Input circuitL1, L2, L3 ` Semi Y35: Semiconductor output ` tg: Simultaneity
` Feedback: Feedback loop Y1-Y2 for fault signal
` Output safe: Safety contacts 13-14, ` RESET: Reset input RESET
23-24 ` Uon: Response value
Wiring
Please note: output contacts (see technical de- motor. Connect the cable screening
][Verdrahtung_Si_unverz_1Hi_unverz_Stillstand
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-217
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
` Input circuit
2.2
Input circuit Single-phase motor Three-phase motor
L1 L1
L1 L1
L2 L2
N N L3 L3
L1
L L2 L1
M
~
M L2
N L3
~ L3
` Feedback loop
` Semiconductor output
` Semiconductor input
0V Y30
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-218
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
Terminal configuration
u
g
b
n
m
le
K
* * *
* * * *
2.2
*
* * * *
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-219
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA
Power consumption at UB DC 3.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Feedback loop DC: 24.0 V 35.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-220
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.2
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 50 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Semiconductor input
High 15 V DC
Low 5 V DC
Input current 20 mA
Measuring circuit
Input voltage L1-L3, L2-L3 0 - 690 VAC/DC
Input voltage in accordance with UL 0 - 600 VAC
Frequency range AC 0 - 3000 Hz
Input impedance 1300 kOhm
Switching threshold per channel
Response value Uon 120 - 3000 mV No. 777950, 787950
20 - 500 mV No. 777949, 777959, 787949
7.5 - 500 mV No. 777951, 787951
Release value Uoff 2 x Uon
Max. inrush current 10.00 A
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 6.23E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 6.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 1,500 ms
with automatic reset after power on max. 2,200 ms
Delay-on de-energisation after motor on max. 170 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-221
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
Times
Recovery time at max. switching frequency 1/s
after power failure 2200 ms
Simultaneity, channel 1 and 2 7s
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
2.2 Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 14 AWG No. 777949, 777950, 777951,
777959
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777949, 777950, 777951,
777959
without crimp connectors or with TWIN crimp connectors 0.50 - 1.50 mm² , 24 - 16 AWG No. 777949, 777950, 777951,
777959
Torque setting with screw terminals 0.60 Nm No. 777949, 777950, 777951, 777959
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787949, 787950, 787951
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787949, 787950, 787951
Stripping length 8 mm No. 787949, 787950, 787951
Dimensions
Height 101.0 mm No. 787949, 787950, 787951
94.0 mm No. 777949, 777950, 777951, 777959
Width 45.0 mm
Depth 121.0 mm
Weight 315 g No. 787949, 787950, 787951
320 g No. 777949, 777950, 777951, 777959
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-222
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe monitoring relays
Up to PL e of EN ISO 13849-1
PSWZ X1P
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002014-EN-02-2011-02
2.2-223
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
2.2 creasing the number of available con- The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 Y1 13 23 33 43
=
Input
= K1
Power
K2
Y2 14 24 34 44
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-224
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
Function description
Timing diagram
fk
u
o
n
_
rm
g
a
itd
e
][Z
POWER
Input
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits A1 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2
Wiring
Please note:
][Verdrahtung_Si_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-225
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
24 V DC
A1
A2 PZE
0V
A1
A2 PZE
0V
Base unit:
O1 A1
PNOZelog safety relay
Driven via semiconductor outputs (24 VDC)
0V A2 PZE
L-
` Feedback loop
Feedback loop Base unit: PNOZ X safety relay Base unit: PNOZelog safety relay
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-226
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
Terminal configuration
u
g
b
n
m
le
K
A1 13 23 33
P1
PNOZ X4P
CH.1
CH.2
13 23 33 43
14 24 34 44
P2
Y1 Y2 43 44 2.2
P1
A2 14 24 34
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-227
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-228
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 30 ms
with E-STOP max. 50 ms
with power failure typ. 30 ms
with power failure max. 50 ms
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-229
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777585
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777585
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777585
Torque setting with screw terminals 0.50 Nm No. 777585
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787585
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787585
Stripping length 8 mm No. 787585
2.2 Dimensions
Height 101.0 mm No. 787585
94.0 mm No. 777585
Width 22.5 mm
Depth 121.0 mm
Weight
Technische Daten_Satz No.
170 g
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-230
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002018-EN-03-2011-11
2.2-231
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
– 4 safety contacts (N/O), instanta- gory of the base unit. The contact ex-
neous pansion module may not exceed this.
` Safe separation of safety contacts
13-14, 23-24, 33-34 from input cir- Safety features
cuits K1-U-K2 and feedback loop
Y1-Y2 The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
Zulassungen
Block diagram
A1 A2 K1 U K2 Y1 13 23 33
* 43
=
Input
= K1
Power
K2
Y2 14 24 34 44
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-232
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
put circuit affects both output re- – Detection of shorts across con-
lays tacts only possible with pulsed
inputs
][Funktionen PZE zweikanalig getaktet
Timing diagram
fk
u
o
n
_
rm
g
a
itd
e
][Z
POWER
Input 2.2
Output safe
Feedback
t1 t2 t1 t2
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits K1-U-K2 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2
Wiring
Please note:
][Verdrahtung_Si_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-233
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
Only when driven via safety relay with safe-
A1 L+
ty contacts
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
Base unit:
K1
PNOZ X safety relay K1
U
Driven via safety contacts U
K2
K2 PZE
PZE
Base unit:
O1 K1 O1 K1
PNOZelog safety relay, programmable
U U
safety system or PNOZmulti
K2 O2 K2
Driven via safe semiconductor outputs (24
0V A2 PZE 0V A2 PZE
VDC)
L- L-
` Feedback loop
Feedback loop Base unit: PNOZ X Base unit: PNOZelog safety relay, pro-
safety relay grammable safety system or PNOZmulti
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-234
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
Terminal configuration
u
g
b
n
m
le
K
13 23 33 43
P1
A1 U K1 K2
P2
PNOZ X4.1P
POWER
CH.1
CH.2
13 23 33 43
14 24 34 44
P2
A2 Y1 Y2 2.2
P1
14 24 34 44
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-235
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 35.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-236
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
dual-channel without detect. of shorts across contacts at UB DC 60 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 13 ms
with automatic reset max. 20 ms
with automatic reset after power on typ. 16 ms
with automatic reset after power on max. 30 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 58 ms
with power failure max. 80 ms
Supply interruption before de-energisation 20 ms
Supply interruption before de-energisation in the input circuit 2.5 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-237
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777587
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777587
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777587
Torque setting with screw terminals 0.50 Nm No. 777587
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787587
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787587
Stripping length 8 mm No. 787587
2.2 Dimensions
Height 101.0 mm No. 787587
94.0 mm No. 777587
Width 22.5 mm
Depth 121.0 mm
Weight 180 g No. 787587
185 g No. 777587
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-238
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X4.1P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002016-EN-02-2011-11
2.2-239
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 Y1 17 27 37 47
=
Input
= K1
Power
K2
Y2 18 28 38 48
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-240
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
Function description
Timing diagram
z
v
fk
u
o
n
_
rm
g
a
itd
e
][Z
POWER/Input
Output safe
Feedback
t1 t2 t1 t2
2.2
Key
` Power: Supply voltage ` Output safe: Safety contacts 17-18, ` t1: Switch-on delay
` Input: Input circuits A1 27-28, 37-38, 47-48 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2
Wiring
Please note:
][Verdrahtung_Si_verz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-241
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
24 V DC
A1
A2 PZE
0V
0V
Base unit:
O1 A1
Safety relay PNOZmulti
Driven via semiconductor outputs (24 VDC)
0V A2 PZE
L-
` Feedback circuit
Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZmulti
PNOZ X
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-242
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
Terminal configuration
u
g
b
n
m
le
K
A1 17 27 37
P1
PNOZ X4VP 3s
CH.1
CH.2
17 27 37 47
18 28 38 48
P2
Y1 Y2 47 48 2.2
P1
A2 18 28 38
Installation Dimensions
22,5
94 (3.70") (0.88")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-243
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-244
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 3.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.48E-09
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 1.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 55 ms
with automatic reset after power on max. 200 ms
Delay-on de-energisation
Delay time tV: fixed 0.50 s No. 777580, 787580
1.00 s No. 777581, 787581
2.00 s No. 777582, 787582
3.00 s No. 777583, 787583
Time accuracy -50 %/+50 %
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-245
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777580, 777581, 777582,
777583
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777580, 777581, 777582,
777583
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777580, 777581, 777582,
777583
Torque setting with screw terminals 0.50 Nm No. 777580, 777581, 777582, 777583
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787580, 787581, 787582,
2.2 nals: Flexible with/without crimp connectors 787583
Spring-loaded terminals: Terminal points per connection 2 No. 787580, 787581, 787582, 787583
Stripping length 8 mm No. 787580, 787581, 787582, 787583
Dimensions
Height 101.0 mm No. 787580, 787581, 787582, 787583
94.0 mm No. 777580, 777581, 777582, 777583
Width 22.5 mm
Depth 121.0 mm
Weight 180 g No. 777580, 787580
185 g No. 777581, 787581
195 g No. 777582, 787582
Technische Daten_Satz No.
200 g No. 777583, 787583
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-246
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002019-EN-03-2011-11
2.2-247
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 Y1 17 27 37 47
=
Input
= K1
Power
K2
Y2 18 28 38 48
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-248
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
Function description
Timing diagram
z
v
fk
u
o
n
_
rm
g
a
itd
e
][Z
POWER/Input
Output safe
Feedback
t1 t2 t1 t2
2.2
Key
` Power: Supply voltage ` Output safe: Safety contacts 17-18, ` t1: Switch-on delay
` Input: Input circuits A1 27-28, 37-38, 47-48 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2
Wiring
Please note:
][Verdrahtung_Si_verz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-249
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
24 V DC
A1
A2 PZE
0V
0V
Base unit:
O1 A1
PNOZelog safety relay
Driven via semiconductor outputs (24 VDC)
0V A2 PZE
L-
` Feedback loop
Feedback loop Base unit: Safety relay Base unit: Safety relay
PNOZ X PNOZelog
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE
Betriebsbereitschaft herstellen
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-250
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
1s 2s 3s 4s
4A 3A 2A 1A 4A 3A 2A 1A 4A 3A 2A 1A 4A 3A 2A 1A
4s 4s 4s 4s
3s 3s 3s 3s
2s 2s 2s 2s
1s 1s 1s 1s
1s 1s 1s 1s
2s
3s
2s
3s
2s
3s
2s
3s 2.2
4s 4s 4s 4s
4B 3B 2B 1B 4B 3B 2B 1B 4B 3B 2B 1B 4B 3B 2B 1B
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-251
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
Terminal configuration
u
g
b
n
m
le
K
A1 17 27 37 4A 3A 2A 1A
P4
4s
PZE X4VP4 3s
2s
CH. 1 1s
CH. 2
17 27 37 47 1s
2s
18 28 38 48 3s
4s
17257
2.2 P3
A2 18 28 38 4B 3B 2B 1B
P1
Y1 Y2 47 48
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-252
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
Notice
DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)
AC15: 230 V
Courant coupé (A)
0.1
GB
NL
D
E
F
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1200 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 5.0 A
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-253
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
Electrical data
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
2.2 SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.48E-09
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 1.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 230 ms
with automatic reset after power on max. 400 ms
Delay time tV: selectable 1,00 s; 2,00 s; 3,00 s; 4,00 s No. 777586
1,00 s; 2,00 s; 3,00 s; 4,00 s No. 787586
Time accuracy -50 %/+50 %
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777586
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777586
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777586
Torque setting with screw terminals 0.50 Nm No. 777586
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787586
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787586
Stripping length 8 mm No. 787586
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-254
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP4
Mechanical data
Dimensions
Height 101.0 mm No. 787586
94.0 mm No. 777586
Width 45.0 mm
Depth 121.0 mm
Weight 300 g No. 787586
Technische Daten_Satz No.
305 g No. 777586
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the 2.2
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002020-EN-02-2011-11
2.2-255
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 Y1 17 27 37 47
=
Input
= K1
Power
K2
Y2 18 28 38 48
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-256
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
Function description
Timing diagram
z
v
fk
u
o
n
_
rm
g
a
itd
e
][Z
POWER/Input
Output safe
Feedback
t1 t2 t1 t2
2.2
Key
` Power: Supply voltage ` Output safe: Safety contacts 17-18, ` t1: Switch-on delay
` Input: Input circuits A1 27-28, 37-38, 47-48 ` t2: Delay-on de-energisation
` Feedback: Feedback loop Y1-Y2
Wiring
Please note:
][Verdrahtung_Si_verz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-257
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
24 V DC
A1
A2 PZE
0V
0V
Base unit:
O1 A1
PNOZelog safety relay
Driven via semiconductor outputs (24 VDC)
0V A2 PZE
L-
` Feedback loop
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-258
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
5s 6s 7s 8s
8A 7A 6A 5A 8A 7A 6A 5A 8A 7A 6A 5A 8A 7A 6A 5A
8s 8s 8s 8s
7s 7s 7s 7s
6s 6s 6s 6s
5s 5s 5s 5s
5s 5s 5s 5s
6s
7s
6s
7s
6s
7s
6s
7s 2.2
8s 8s 8s 8s
8B 7B 6B 5B 8B 7B 6B 5B 8B 7B 6B 5B 8B 7B 6B 5B
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-259
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
Terminal configuration
u
g
b
n
m
le
K
A1 17 27 37 8A 7A 6A 5A
P4
8s
PZE X4VP8 7s
6s
CH. 1 5s
CH. 2
17 27 37 47
5s
6s
18 28 38 48 7s
8s
17240
2.2 P3
A2 18 28 38 8B 7B 6B 5B
P1
Y1 Y2 47 48
Installation Dimensions
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-260
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
Notice
DC13: 24 V
load; the mechanical load is negligible. DC1: 24 V
2.2
Nennbetriebstrom (A)
AC15: 230 V
Courant coupé (A)
0.1
GB
NL
D
E
F
the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (N/O), delayed: 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 1200 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 120 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts, delayed: AC15 at 230 V Imax: 5.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 5.0 A
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-261
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
Electrical data
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL d (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
2.2 SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.48E-09
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 1.47E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 320 ms
with automatic reset after power on max. 500 ms
Delay time tV: selectable 5,00 s; 6,00 s; 7,00 s; 8,00 s No. 777584
5,00 s; 6,00 s; 7,00 s; 8,00 s No. 787584
Time accuracy -50 %/+50 %
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777584
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777584
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777584
Torque setting with screw terminals 0.50 Nm No. 777584
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787584
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787584
Stripping length 8 mm No. 787584
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-262
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL d of EN ISO 13849-1
PZE X4VP8
Mechanical data
Dimensions
Height 101.0 mm No. 787584
94.0 mm No. 777584
Width 45.0 mm
Depth 121.0 mm
Weight 325 g No. 787584
Technische Daten_Satz No.
330 g No. 777584
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the 2.2
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002021-EN-02-2011-11
2.2-263
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 K1 K1 U Y4 K2 U Y3 Y1 13 23 33 43 53
~
Input Input
= K1
Power
K2
0 V 24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-264
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
put circuit affects both output re- – Detection of shorts across con-
lays tacts is also possible
Timing diagram
fk
s
u
o
n
_
rm
g
a
itd
e
][Z
POWER
Input
Out semi CH
Key
` Power: Supply voltage ` Out semi CH: Semiconductor out- ` Feedback: Feedback loop Y1-Y2
` Input: Input circuits K1, K2 put switch status channel 1/2 ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` Out semi RUN: Semiconductor out- ` t2: Delay-on de-energisation
23-24, 33-34, 43-44, 53-54 put supply voltage
Wiring
Please note:
][Verdrahtung_Si_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-265
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
2.2
Input circuit Single-channel Dual-channel
E-STOP
K1 K1
without detection of shorts across con-
U U
tacts
K2 K2
Y3 Y3
Y4 PZE Y4 PZE
E-STOP
K1
with detection of shorts across contacts
U
K2
Y3
Y4 PZE
` Feedback circuit
Y2 Y2
PZE
` Semiconductor output
Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-266
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
Terminal configuration
u
g
b
n
m
le
K
PZE X5P
13 23 33 43 53 Y1
POWER
CH. 1
CH. 2
14 24 34 44 54 Y2
2.2
P1
U K1 Y2 54
P4
A2 Y30 Y4 Y3 14 24 34 44
94 (3.70")
* 101 (3.98") 45
(1.77")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-267
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 3.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 5
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-268
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
2.2
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-269
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777150
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777150
2.2 without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777150
Torque setting with screw terminals 0.50 Nm No. 777150
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787150
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787150
Stripping length 8 mm No. 787150
Dimensions
Height 101.0 mm No. 787150
94.0 mm No. 777150
Width 45.0 mm
Depth 121.0 mm
Weight 255 g No. 787150
Technische Daten_Satz No.
260 g No. 777150
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-270
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE X5P
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002022-EN-02-2011-11
2.2-271
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
Block diagram
UB = 24 V AC/DC UB = 24 V AC/DC
*
A1 A2 B1 B2 K1 U1 K2 U2 Y3 Y4 Y1 13 23 33 43 53 63 73 83 91
~ ~
Input
= = K1
Power Power
= K2
~
A1 A2 Y2 14 24 34 44 54 64 74 84 92
UB = 100 - 240 V AC/DC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-272
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
put circuit affects both output re- – Detection of shorts across con-
lays tacts is also possible
Timing diagram
f
x
u
w
k
n
o
K
_
rm
g
a
itd
e
][Z
POWER
Input
Output safe
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` Feedback: Feedback loop Y1-Y2
` Input: Input circuits K1-U1, K2-U2, 23-24, 33-34, 43-44, 53-54, 63-64, ` t1: Switch-on delay
Y3-Y4 73-74, 83-84 ` t2: Delay-on de-energisation
` Output aux: Auxiliary contacts 91-
92
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-273
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
` Supply voltage
Betriebsbereitschaft herstellen
B2 PE B2 N/L-
A2 N/L-
` Input circuit
` Feedback loop
Y2 Y2
PZE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-274
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
Terminal configuration
UB = 24 VAC/DC
Klemmenbelegung
A1 U1 K1 K1 K2 U2 Y1 91 13 23 33 43 53 63 73 83
P4 P5
PZE 9P
Y1 91 13 23 33 43 53 63 73 83
POWER
CH. 1
CH. 2
Y2 92 14 24 34 44 54 64 74 84 2.2
P4 P5
A2 Y3 Y4 Y2 92 14 24 34 44 54 64 74 84
A1 B1 K1 K2 U2 Y1 91 13 23 33 43 53 63 73 83
P4 P5
PZE 9P AC
Y1 91 13 23 33 43 53 63 73 83
POWER
CH. 1
CH. 2
Y2 92 14 24 34 44 54 64 74 84
P4 P5
A2 B2 U1 K1 Y3 Y4 Y2 92 14 24 34 44 54 64 74 84
Installation Dimensions
75 (2.95") 90
(3.54")
87 (3.42")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-275
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
Notice
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V, 100 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 6.0 VA No. 777148, 787148
9.5 VA No. 777140, 787140
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 8
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-276
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
2.2
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 50 Ohm
single-channel at UB AC 80 Ohm
dual-channel without detect. of shorts across contacts at UB DC 100 Ohm
dual-channel without detect. of shorts across contacts at UB AC 160 Ohm
dual-channel with detect. of shorts across contacts at UB DC 3 Ohm No. 777148, 787148
5 Ohm No. 777140, 787140
dual-channel with detect. of shorts across contacts at UB AC 10 Ohm No. 777140, 787140
8 Ohm No. 777148, 787148
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 25 ms No. 777148, 787148
30 ms No. 777140, 787140
with automatic reset max. 30 ms No. 777148, 787148
40 ms No. 777140, 787140
with automatic reset after power on typ. 30 ms No. 777140, 787140
40 ms No. 777148, 787148
with automatic reset after power on max. 40 ms No. 777140, 787140
50 ms No. 777148, 787148
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-277
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
Times
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 110 ms No. 777140, 787140
125 ms No. 777148, 787148
with power failure max. 200 ms
with power failure typ. UB AC/DC: 100 V No. 777148, 787148 150 ms No. 777148, 787148
with power failure max. UB AC/DC: 100 V No. 777148, 787148 200 ms No. 777148, 787148
with power failure typ. UB AC : 240 V 270 ms No. 777148, 787148
with power failure max. UB AC : 240 V 400 ms No. 777148, 787148
Supply interruption before de-energisation 150 ms No. 777148, 787148
20 ms No. 777140, 787140
Supply interruption before de-energisation in the input circuit 10.0 ms
2.2 Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777140, 777148
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777140, 777148
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777140, 777148
Torque setting with screw terminals 0.50 Nm No. 777140, 777148
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787140, 787148
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787140, 787148
Stripping length 8 mm No. 787140, 787148
Dimensions
Height 87.0 mm
Width 90.0 mm
Depth 121.0 mm
Weight 425 g No. 787140
430 g No. 777140
445 g No. 787148
450 g No. 777148
Technische Daten_Satz No.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-278
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PZE 9P
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002015-EN-02-2011-11
2.2-279
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Relays for functional safety
Relays relays
Safety
2.3 for functional
PNOZsigma
safety
2.3
Contents Page
Speed monitoring
PNOZ s30 2.3-148
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
2.3-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
terminal)
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 13 23
=
Input
= K1
expansion
Interface
unit
Power
K2
Reset/
Start
S34 Y32 14 24
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
Function description ` Automatic start: Unit is active once connecting contact expander mod-
the input circuit has been closed. ules or external contactors/relays;
` Single-channel operation: no re- ` Manual reset: Unit is active once A connector can be used to con-
][Funktionen_einkanalig ][Funktionen_manuStart
dundancy in the input circuit, earth the input circuit is closed and then nect 1 PNOZsigma contact ex-
faults in the reset and input circuit the reset circuit is closed. pander module.
are detected. ` Increase in the number of available
][Funktionen_Kontaktvervielfachung_PNOZsigma
Timing diagram
s
n
o
u
_
rm
g
a
itd
e
][Z
1 2
a b
POWER
Reset/Start
Input 2.3
Output safe
Semi
t1 t2 t1 t2 t1 t2 t1 t2
t3
Key
` Power: Supply voltage ` c: Automatic reset ` t1: Switch-on delay
` Reset/Start: Reset circuit S34 ` d: Manual reset ` t2: Delay-on de-energisation
` Input: Input circuits A1-A2 ` a: Input circuit closes before reset ` t3: Recovery time
` Output safe: Safety contacts 13-14, circuit
23-24 ` b: Reset circuit closes before input
` Semi: Semiconductor outputY32 circuit
Wiring
Please note:
][Verdrahtung_Si_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
` Supply voltage
Betriebsbereitschaft herstellen
Supply voltage AC DC
S1
A1 L+
A2 L-
` Input circuit
2.3 E-STOP S1
without detection of shorts across con- A1 L+
tacts
Safety gate
without detection of shorts across con-
tacts S1
A1 L+
` Reset circuit
Manual reset S3
S3 A1
A1 K5 K6
S34
13 (23) L1
K5
14 (24) N
S34 K6
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
` Semiconductor output
*
Y32 PLC Input
` Key
S1 E-STOP pushbutton
S3 Reset button
Switch operated
Gate closed
INFORMATION
][Betriebsbereitschaft_herstellen_Info_Grundgert_DB
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
120 (4.72")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
NOTICE
and operation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 60.0 mA
2.3
Reset circuit DC: 24.0 V 20.0 mA
Feedback loop DC: 24.0 V 20.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 720 VA
Safety contacts: DC1 at 24 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 72 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 1.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Contact material AgSnO2
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 4A
Blow-out fuse, slow
Safety contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL c (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.00E-07
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 5.95E-03
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 100 ms
with automatic reset max. 150 ms
with automatic reset after power on typ. 100 ms
with automatic reset after power on max. 150 ms
with manual reset typ. 50 ms
with manual reset max. 60 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
Times
Delay-on de-energisation
with E-STOP typ. 30 ms
with E-STOP max. 40 ms
with power failure typ. 30 ms
with power failure max. 40 ms
Recovery time at max. switching frequency 1/s
after E-STOP 100 ms
after power failure 100 ms
Supply interruption before de-energisation 10 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
2.3 Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750101
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750101
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750101
Torque setting with screw terminals 0.50 Nm No. 750101
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751101
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751101
Stripping length 9 mm No. 751101
Dimensions
Height 100.0 mm No. 751101
98.0 mm No. 750101
Width 12.5 mm
Depth 120.0 mm
Weight 105 g
Technische Daten_Satz No.
All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL c of EN ISO 13849-1
PNOZ s1
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen
2.3
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001965-EN-02-2010-10
2.3-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
1001968-EN-03-2011-11
PNOZ
2.3 to PL
E-STOP
Up
Gertebild
s2relays,
e of ENsafety
ISO 13849-1
gate monitors
` Input status, channel 2
` Switch status, safety contacts
` Reset circuit
` Error
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
` See order reference for unit types
Gertemerkmale
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
*
A1 A2 13 23 33 41
=
Input
= K1
expansion
Interface
unit
Power
K2
Reset/
Start
S34 Y32 14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
Function description ` Monitored reset with falling edge: is closed after the waiting period
][Funktionen_berStart_fall_Flanke
dundancy in the input circuit, earth then the reset circuit is closed instantaneous safety contacts by
faults in the reset and input circuit and opened again. connecting contact expander mod-
are detected. – the reset circuit is closed and ules or external contactors/relays;
` Automatic start: Unit is active once then opened again once the in- A connector can be used to con-
][Funktionen_autoStart
the input circuit has been closed. put circuit is closed. nect 1 PNOZsigma contact ex-
` Manual reset: Unit is active once ` Monitored reset with rising edge: pander module.
][Funktionen_manuStart ][Funktionen_berStart_steig_Flanke
the input circuit is closed and then Unit is active once the input circuit
the reset circuit is closed. is closed and once the reset circuit
Timing diagram
S
x
2
1
o
u
b
U
In
s
O
N
P
_
rm
g
a
itd
e
][Z
1 2 3 4
a b a b a b
Reset/Start 2.3
POWER/Input
Output safe
Output aux.
Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t1 t2 t3 t4 t1 t2 t1 t2
Key
` Power: Supply voltage ` Out semi: Semiconductor ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S34 outputY32 circuit
` Input: Input circuits A1-A2 ` c: Automatic reset ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` d: Manual reset ` t2: Delay-on de-energisation
23-24, 33-34 ` e: Monitored reset with rising edge ` t3: Waiting period
` Output aux: Auxiliary contacts 41- ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
42 ` a: Input circuit closes before reset closed
circuit
Wiring
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
S1
A1 L+
A2 L-
` Input circuit
2.3 E-STOP S1
without detection of shorts across con- A1 L+
tacts
Safety gate
without detection of shorts across con-
tacts S1
A1 L+
Manual/monitored reset S3
S3 A1
A1 K5 K6
S34
13 (23,33) L1
K5
14 (24,34) N
S34 K6
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
` Semiconductor output
*
Y32 PLC Input
` Key
S1 E-STOP pushbutton
S3 Reset button
Gate open
INFORMATION
][Betriebsbereitschaft_herstellen_Info_Grundgert_DB
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
Notice
2.3
in the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 75.0 mA
Reset circuit DC: 24.0 V 7.0 mA
Feedback loop DC: 24.0 V 7.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
2.3 External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.50E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.13E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 75 ms
with automatic reset max. 250 ms
with automatic reset after power on typ. 75 ms
with automatic reset after power on max. 250 ms
with manual reset typ. 75 ms
with manual reset max. 250 ms
on monitored reset with rising edge typ. 75 ms
on monitored reset with rising edge max. 250 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 50 ms
with E-STOP max. 70 ms
with power failure typ. 50 ms
with power failure max. 70 ms
Recovery time at max. switching frequency 1/s
after E-STOP 100 ms
after power failure 100 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
Times
Waiting period with a monitored reset
with rising edge 100 ms
with falling edge 110 ms
Min. start pulse duration with a monitored reset
with rising edge 100 ms
with falling edge 100 ms
Supply interruption before de-energisation 10 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III 2.3
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750102
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750102
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750102
Torque setting with screw terminals 0.50 Nm No. 750102
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751102
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751102
Stripping length 9 mm No. 751102
Dimensions
Height 102.0 mm No. 751102
96.0 mm No. 750102
Width 17.5 mm
Depth 120.0 mm
Weight 170 g
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s2
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001968-EN-03-2011-11
2.3-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
Safety relay for monitoring E-STOP ` A connector can be used to con- The relay meets the following safety
][Bildunterschrift_NOT_Sch.tuer_Licht ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil
pushbuttons, safety gates and light nect 1 PNOZsigma contact ex- requirements:
beam devices pander module ` The circuit is redundant with built-in
` Operating modes can be set via ro- self-monitoring.
Approvals tary switch ` The safety function remains effec- 2.3
` LED indicator for: tive in the case of a component fail-
– Supply voltage ure.
PNOZ s3 – Input status, channel 1 ` The correct opening and closing of
– Input status, channel 2 the safety function relays is tested
– Switch status channel 1/2 automatically in each on-off cycle.
– Reset circuit ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ
– Error
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
=
Input Input
= K1
expansion
Interface
unit
Power
K2
Reset/
Start
S34 Y32 14 24
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
Function description – short circuits in the input circuit ` Monitored reset with rising edge:
and, with a monitored reset, in Unit is active once the input circuit
` Single-channel operation: no re- the reset circuit too, is closed and once the reset circuit
][Funktionen_ein_zweikanalig_ohne Quer
dundancy in the input circuit, earth – shorts between contacts in the is closed after the waiting period
faults in the reset circuit and input input circuit. has elapsed (see technical details).
circuit are detected. ` Automatic reset: Unit is active once ` Reset with start-up test: The unit
][Funktionen_auto_manu_Start ][Funktionen_Start_Anlauftest
` Dual-channel operation without de- the input circuit has been closed. checks whether safety gates that
tection of shorts across contacts: ` Manual reset: Unit is active once are closed are opened and then
redundant input circuit, detects the input circuit is closed and then closed again when supply voltage
– earth faults in the reset and input the reset circuit is closed. is applied.
circuit, ` Monitored reset with falling edge: ` Increase in the number of available
][Funktionen_berStart_fall_Flanke ][Funktionen_Kontaktvervielfachung_PNOZsigma
– short circuits in the input circuit Unit is active once instantaneous safety contacts by
and, with a monitored reset, in – the input circuit is closed and connecting contact expander mod-
the reset circuit too. then the reset circuit is closed ules or external contactors/relays;
` Dual-channel operation with detec- and opened again. A connector can be used to con-
][Funktionen_zweikanalig_mit Quer
tion of shorts across contacts: re- – the reset circuit is closed and nect 1 PNOZsigma contact ex-
2.3 dundant input circuit, detects then opened again once the in- pander module.
– earth faults in the reset and input put circuit is closed.
circuit,
][Funktionen_berStart_steig_Flanke
Timing diagram
S
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z
1 2 3 4
a b a b a b
POWER
Reset/Start
Input
Output safe
Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t1 t2 t3 t4 t1 t2 t1 t2
Key
` Power: Supply voltage ` c: Automatic reset ` t1: Switch-on delay
` Reset/Start: Reset circuit S12-S34 ` d: Manual reset ` t2: Delay-on de-energisation
` Input: Input circuits S11-S12, S21- ` e: Monitored reset with rising edge ` t3: Waiting period
S22 ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset closed
23-24 circuit
` Out semi: Semiconductor ` b: Reset circuit closes before input
outputY32 circuit
Wiring
Please note:
][Verdrahtung_Si_unverz
Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24 are safety Rlmax = max. overall cable resist-
contacts. ance (see technical details)
` To prevent contact welding, a fuse Rl /km = cable resistance/km
should be connected before the ` Use copper wire that can withstand
output contacts (see technical de- 60/75 °C.
tails). ` Sufficient fuse protection must be
` Calculation of the max. cable runs provided on all output contacts with
lmax in the input circuit: capacitive and inductive loads.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-20
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
A1 L+
A2 L-
` Input circuit
E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22
Safety gate
with detection of shorts across contacts
S11
S1
S12 S2
S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
Manual/monitored reset S3
S3 S12
S12 K5 K6
S34
13 (23) L1
K5
14 (24) N
S34 K6
2.3
` Semiconductor output
*
Y32 PLC Input
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
Notice
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Conventional thermal current 6.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C 2.3
Safety contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
dual-channel without detect. of shorts across contacts at UB DC 60 Ohm
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
Min. input resistance when switching on 110 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 60 ms
Recovery time at max. switching frequency 1/s
after E-STOP 100 ms
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 250 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
Times
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
2.3 Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750103
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750103
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750103
Torque setting with screw terminals 0.50 Nm No. 750103
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751103
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751103
Stripping length 9 mm No. 751103
Dimensions
Height 102.0 mm No. 751103
96.0 mm No. 750103
Width 17.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
140 g
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s3
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen
Order reference
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001969-EN-04-2011-09
2.3-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
– PSEN requirements:
pushbuttons, safety gates and light ` A connector can be used to con- ` The circuit is redundant with built-in
beam devices nect 1 PNOZsigma contact ex- self-monitoring.
2.3 pander module ` The safety function remains effec-
Approvals ` Operating modes can be set via ro- tive in the case of a component fail-
tary switch ure.
` LED indicator for: ` The correct opening and closing of
PNOZ s4 – Supply voltage the safety function relays is tested
– Input status, channel 1 automatically in each on-off cycle.
– Input status, channel 2 ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ
– Switch status, safety contacts
– Reset circuit
– Error
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2
il
tb
a
h
s
k
c
lo
][B
T
N
S
rW
u
*n
_
d S11 S12 S21 S22 13 23 33 41
=
)*
expansion
Interface
unit
Power
K2
Reset/
Start
S34 Y32 14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
Function description and, with a monitored reset, in is closed after the waiting period
the reset circuit too, has elapsed (see technical details).
` Single-channel operation: no re- – shorts between contacts in the ` Reset with start-up test: The unit
][Funktionen_einkanalig ][Funktionen_Start_Anlauftest
dundancy in the input circuit, earth input circuit. checks whether safety gates that
faults in the reset and input circuit ` Automatic start: Unit is active once are closed are opened and then
][Funktionen_autoStart
are detected. the input circuit has been closed. closed again when supply voltage
` Dual-channel operation without de- ` Manual reset: Unit is active once is applied.
][Funktionen_zweikanalig_ohne_quer ][Funktionen_manuStart
tection of shorts across contacts: the input circuit is closed and then ` Increase in the number of available
][Funktionen_Kontaktvervielfachung_PNOZsigma
redundant input circuit, detects the reset circuit is closed. instantaneous safety contacts by
– earth faults in the reset and input ` Monitored reset with falling edge: connecting contact expander mod-
][Funktionen_berStart_fall_Flanke
tion of shorts across contacts: re- then opened again once the in-
dundant input circuit, detects put circuit is closed. 2.3
– earth faults in the reset and input ` Monitored reset with rising edge:
][Funktionen_berStart_steig_Flanke
Timing diagram
S
x
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z
1 2 3 4
a b a b a b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t4 t1 t2 t1 t2
Key
` Power: Supply voltage ` Out semi: Semiconductor output ` b: Reset circuit closes before input
` Reset/start: Reset circuit S34 S34 Y32 circuit
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t1: Switch-on delay
S22 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` e: Monitored reset with rising edge ` t3: Waiting period
23-24, 33-34 ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
` Output aux: Auxiliary contacts 41- ` a: Input circuit closes before reset closed
42 circuit
Wiring
Please note: ` Calculation of the max. cable runs ` Sufficient fuse protection must be
][Verdrahtung_Si_unverz_1Hi_unverz
` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are Imax =
Rl / km
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display). Rlmax = max. overall cable resist-
` To prevent contact welding, a fuse ance (see technical details)
should be connected before the Rl /km = cable resistance/km
output contacts (see technical de- ` Use copper wire that can withstand
tails). 60/75 °C.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
A1 L
A1 L+
S21 A2 N
A2 L-
` Input circuit
E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22
Safety gate
with detection of shorts across contacts
S11
S1
S12 S2
S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
Manual/monitored reset S3
S3 S12
S12 K5 K6
S34
13 (23,33) L1
14 (24,34) K5
N
S34 K6
2.3
` Semiconductor output
*
Y32 PLC Input
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
Notice
UB 24 VDC
2.3
Example
Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-33
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
UB 48-240 VAC/DC
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA No. 750134, 751134
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %, 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-34
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 750134, 751134
5.0 A No. 750104, 751104
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750134, 751134
5.0 A No. 750104, 751104
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 750134, 751134
5.0 A No. 750104, 751104
2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750134, 751134
5.0 A No. 750104, 751104
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 750104, 751104
6 A No. 750134, 751134
Auxiliary contacts: 10 A No. 750104, 751104
6 A No. 750134, 751134
Blow-out fuse, slow
Safety contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Auxiliary contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Auxiliary contacts: 4 A No. 750134, 751134
6 A No. 750104, 751104
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm No. 750134, 751134
dual-channel without detect. of shorts across contacts at UB DC 30 Ohm No. 750134, 751134
60 Ohm No. 750104, 751104
dual-channel without detect. of shorts across contacts at UB AC 30 Ohm No. 750134, 751134
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm No. 750134, 751134
Min. input resistance when switching on 110 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-35
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
Times
Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 80 ms
2.3 Recovery time at max. switching frequency 1/s
after E-STOP 100 ms No. 750104, 751104
50 ms No. 750134, 751134
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 150 ms No. 750134, 751134
250 ms No. 750104, 751104
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750104, 750134
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750104, 750134
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750104, 750134
Torque setting with screw terminals 0.50 Nm No. 750104, 750134
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751104, 751134
nals: Flexible with/without crimp connectors
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-36
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4
Mechanical data
Spring-loaded terminals: Terminal points per connection 2 No. 751104, 751134
Stripping length 9 mm No. 751104, 751134
Dimensions
Height 102.0 mm No. 751104, 751134
96.0 mm No. 750104, 750134
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 7501040, 751104
210 g No. 751134, 750134
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
2.3
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001742-EN-04-2011-08
2.3-37
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
– PSEN
managements systems to monitor E- – Safety valves for furnaces The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil
STOP pushbuttons, safety gates and ` A connector can be used to con- requirements:
light beam devices nect 1 PNOZsigma contact expan- ` The circuit is redundant with built-in
2.3
sion module self-monitoring.
Approvals Operating modes can be set via ro- ` The safety function remains effec-
tary switch tive in the case of a component fail-
` LED for: ure.
PNOZ s4.1 – Supply voltage ` The correct opening and closing of
– Input status, channel 1 the safety function relays is tested
– Input status, channel 2 automatically in each on-off cycle.
– Switch status, safety contacts ` The unit has an electronic fuse.
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ
– Reset circuit
– Error
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 T
N
S
tzW
a
s
u
Z S11 S12 S21 S22 13 23 33 41
=
)*
expansion
Interface
unit
Power
K2
Reset/
Start
S34 Y32 14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-38
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
Function description – short circuits in the input circuit ` Monitored reset with rising edge:
and, with a monitored reset, in Unit is active once the input circuit
` Single-channel operation: no re- the reset circuit too, is closed and once the reset circuit
][Funktionen_einkanalig
dundancy in the input circuit, earth – shorts between contacts in the is closed after the waiting period
faults in the reset and input circuit input circuit. has elapsed (see technical details).
are detected. ` Automatic start: Unit is active once ` Reset with start-up test: The unit
][Funktionen_autoStart ][Funktionen_Start_Anlauftest
` Dual-channel operation without de- the input circuit has been closed. checks whether safety gates that
][Funktionen_zweikanalig_ohne_quer
tection of shorts across contacts: ` Manual reset: Unit is active once are closed are opened and then
][Funktionen_manuStart
redundant input circuit, detects the input circuit is closed and then closed again when supply voltage
– earth faults in the reset and input the reset circuit is closed. is applied.
circuit, ` Monitored reset with falling edge: ` Increase in the number of available
][Funktionen_berStart_fall_Flanke ][Funktionen_Kontaktvervielfachung_PNOZsigma
– short circuits in the input circuit Unit is active once instantaneous safety contacts by
and, with a monitored reset, in – the input circuit is closed and connecting contact expander mod-
the reset circuit too. then the reset circuit is closed ules or external contactors/relays;
` Dual-channel operation with detec- and opened again. A connector can be used to con-
][Funktionen_zweikanalig_mit_quer_ber
tion of shorts across contacts: re- – the reset circuit is closed and nect 1 PNOZsigma contact ex-
dundant input circuit, detects then opened again once the in- pander module. 2.3
– earth faults in the reset and input put circuit is closed.
circuit,
][Funktionen_berStart_steig_Flanke
Timing diagram
S
x
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z
1 2 3 4
a b a b a b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t4 t1 t2 t1 t2
Key
` Power: Supply voltage ` Out semi: Semiconductor output ` b: Reset circuit closes before input
` Reset/start: Reset circuit S34 S34 Y32 circuit
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t1: Switch-on delay
S22 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` e: Monitored reset with rising edge ` t3: Waiting period
23-24, 33-34 ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
` Output aux: Auxiliary contacts 41- ` a: Input circuit closes before reset closed
42 circuit
Wiring
Please note: ` Calculation of the max. cable runs ` Sufficient fuse protection must be
][Verdrahtung_Si_unverz_1Hi_unverz
` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34 are Imax =
Rl / km
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display). Rlmax = max. overall cable resist-
` To prevent contact welding, a fuse ance (see technical details)
should be connected before the Rl /km = cable resistance/km
output contacts (see technical de- ` Use copper wire that can withstand
tails). 60/75 °C.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-39
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
A1 L
A1 L+
S21 A2 N
A2 L-
` Input circuit
E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22
Safety gate
with detection of shorts across contacts
S11
S1
S12 S2
S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-40
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
Manual/monitored reset S3 S3
S12 S12
K5 K6
S34
13 (23,33) L1
14 (24,34) K5
S34 N
K6
2.3
` Semiconductor output
*
Y32 PLC Input
` Key
Switch operated
Gate open
Gate closed
INFORMATION
][Betriebsbereitschaft_herstellen_Info_Grundgert_DB
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-41
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-42
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
Notice
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA No. 750154, 751154
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %, 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-43
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 1.5 A
Pmax: 375 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 1.5 A
Pmax: 375 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 0.6 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 0.4 A
2.3 Auxiliary contacts: AC15 at 230 V Imax: 0.6 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 0.4 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm No. 750154, 751154
dual-channel without detect. of shorts across contacts at UB DC 60 Ohm
dual-channel without detect. of shorts across contacts at UB AC 60 Ohm No. 750154, 751154
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm No. 750154, 751154
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
with manual reset max. 300 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
Times
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 80 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 150 ms No. 750154, 751154
250 ms No. 750124, 751124
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms
Simultaneity, channel 1 and 2 ∞ 2.3
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 150 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 60 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750124, 750154
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750124, 750154
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750124, 750154
Torque setting with screw terminals 0.50 Nm No. 750124, 750154
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751124, 751154
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751124, 751154
Stripping length 9 mm No. 751124, 751154
Dimensions
Height 102.0 mm No. 751124, 751154
96.0 mm No. 750124, 750154
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 750124, 751124
Technische Daten_Satz No.
210 g No. 750154, 751154
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s4.1
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001746-EN-02-2011-11
2.3-46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 il
tb
a
h
s
k
c
lo
][B
T
N
S
rW
u
*n
_
d S11 S12 S21 S22 13 23 37 47
=
(~)*
)*
Input Input
K3
=
(
expansion
Interface
K1
unit
Power K4
Reset/ K2
Start
S34 Y32 14 24 38 48
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Function description
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Timing diagram
f
lA
S
2
1
b
n
o
u
s
O
N
P
_
rm
g
a
itd
e
][Z
1 2
a b
POWER
Reset/Start
Input
Output safe
Output semi
t1 t2 t5 t1 t2 t5 t1 t2 t5 t1 t2 t5
4 5
2.3
3
a b a b
POWER
Reset/Start
Input
Output safe
t3 t1 t2 t1 t3 t4 t1 t2 t5 t1 t2 t5 t6 t1 t2 t6 t5 t1
Key
` Power: Supply voltage ` d: Manual reset ` t2: Delay-on de-energisation
` Reset/Start: Reset circuit S12-S34 ` e: Monitored reset with rising edge ` t3: Waiting period
` Input: Input circuits S11-S12, S21- ` f: Monitored reset with falling edge ` t4: Waiting period reset circuit was
S22 ` g: Reset with start-up test closed
` Output safe: Safety contacts 13-14, ` a: Input circuit closes before reset ` t5: Delay time
23-24 circuit ` t6: Minimum time safety gates open
` Out semi: Semiconductor ` b: Reset circuit closes before input
outputY32 circuit
` c: Automatic reset ` t1: Switch-on delay
Wiring
Please note:
][Verdrahtung_Si_unverz_verz
Rlmax
` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24 are instanta- Rlmax = max. overall cable resist-
neous safety contacts, outputs 37- ance (see technical details)
38, 47-48 are delay-on de-energi- Rl / km = cable resistance/km
sation safety contacts. ` Use copper wire that can withstand
` To prevent contact welding, a fuse 60/75 °C.
should be connected before the ` Sufficient fuse protection must be
output contacts (see technical de- provided on all output contacts with
tails). capacitive and inductive loads.
` Calculation of the max. cable runs ` With UB 48 – 240 VAC/DC: Connect
][Verdrahtung_Zusatz_AC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
A1 L
A1 L+
S21 A2 N
A2 L-
` Input circuit
E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12
Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22
Safety gate
with detection of shorts across contacts
S11
S1
S12 S2
S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Manual/monitored reset S3
S3 S12
S12 K5 K6
S34
13 (23,33,37,47) L1
K5
14 (24,34,38,48) N
S34 K6
2.3
` Semiconductor output
*
Y32 PLC Input
Y32 PLC Input
S21 Gnd
*Connect together the 0V connections on all the external power
supplies
` Key
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Notice
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 8.0 VA No. 750135, 751135
Power consumption at UB DC 4.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %, 160 %
Voltage and current at
Input circuit DC: 24.0 V 40.0 mA
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 40.0 mA
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-53
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Electrical data
Number of output contacts
Safety contacts (S) instantaneous: 2
Safety contacts (N/O), delayed: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Safety contacts, delayed: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts, delayed: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
2.3 Safety contacts, delayed: AC15 at 230 V Imax: 3.0 A
Safety contacts, delayed: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Safety contacts, delayed: 6A
Blow-out fuse, slow
Safety contacts: 4A
Safety contacts, delayed: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Safety contacts, delayed: 4A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm No. 750135, 751135
dual-channel without detect. of shorts across contacts at UB DC 30 Ohm
dual-channel without detect. of shorts across contacts at UB AC 30 Ohm No. 750135, 751135
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
dual-channel with detect. of shorts across contacts at UB AC 30 Ohm No. 750135, 751135
Min. input resistance when switching on 110 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Safety contacts, instantaneous PL e (Cat. 4)
Safety contacts, delayed PL e (Cat. 4)
Category in accordance with EN 954-1
Safety contacts, instantaneous Cat. 4
Safety contacts, delayed Cat. 4
SIL CL in accordance with EN IEC 62061
Safety contacts, instantaneous SIL CL 3
Safety contacts, delayed SIL CL 3
PFH in accordance with EN IEC 62061
Safety contacts, instantaneous 2.31E-09
Safety contacts, delayed 2.34E-09
SIL in accordance with IEC 61511
Safety contacts, instantaneous SIL 3
Safety contacts, delayed SIL 3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-54
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-55
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Environmental data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750105, 750135
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750105, 750135
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750105, 750135
Torque setting with screw terminals 0.50 Nm No. 750105, 750135
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751105, 751135, 751185
2.3 nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751105, 751135, 751185
Stripping length 9 mm No. 751105, 751135, 751185
Dimensions
Height 102.0 mm No. 751105, 751135, 751185
96.0 mm No. 750105, 750135
Width 22.5 mm
Depth 120.0 mm
Weight 235 g No. 750105, 751105, 751185
280 g No. 750135, 751135
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-56
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ s5
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001972-EN-04-2011-09
2.3-57
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
1001973-EN-04-2011-11
PNOZ
2.3 to PL
Two-hand
Up
Gertebild
s6 e control
of EN ISO
devices
13849-1
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2
T
N
S
tzW
a
s
u
Z
S11 S12 S21 S22 13 23 33 41
=
)*
expansion
Interface
unit
Power
K2
Feed-
back
(Reset)
S34 Y32 14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-58
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
Function description ing two buttons within 0.5 s. If one ` Reactivation: The output relays will
or both of the buttons are released, not re-energise until both operator
` The two-hand control relay must be the unit interrupts the control com- elements have been released and
][Funktionen_Zweihand
activated by simultaneously press- mand for the hazardous movement. then re-operated simultaneously.
Timing diagram
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z
POWER
Button 1
Button 2
Feedback loop
Output safe
Output aux.
2.3
Out semi
t0 t1 t2 t3 t1 t3 t1
Key
` POWER: Supply voltage ` Output aux: Auxiliary contacts 41- ` t2: Operating cycle ended through
` Button 1/Button 2: Input circuits 42 button 1 or 2
S11-S12, S21- S22 ` Out semi: Semiconductor output ` t3: S34-S12 must be closed before
` Feedback loop: Feedback loop S34 switch status Y32 before the button is operated (re-
` Output safe: Safety outputs 13-14, ` t0: Recovery time after power on covery time)
23-24, 33-34 ` t1: Simultaneity, channel 1 and 2 Shaded area: Status irrelevant
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-59
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
A1 L
A1 L+
S22 A2 N
A2 L-
` Input circuit
S2
S21
S12(+)
S22(-)
` Feedback loop
Feedback loop
Contacts from external contactors
S12
K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6
` Semiconductor output
S22 Gnd
` Key
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-60
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation CAUTION!
The distance of the button connected
Install base unit without contact ex- to the two-hand relay from the nearest
][Montage_PNOZsigma
][Montage_Zusatz_Zweihand
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-61
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
NOTICE
2.3
Example
Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-62
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
UB 48-240 V AC/DC
2.3
in the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 7.0 VA No. 750136, 751136
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 20 mA
N/C contact 10 mA
Feedback loop DC: 24.0 V 15.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Type in accordance with EN 574 III C
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-63
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 750136, 751136
5.0 A No. 750106, 751106
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750136, 751136
5.0 A No. 750106, 751106
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 750136, 751136
5.0 A No. 750106, 751106
2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750136, 751136
5.0 A No. 750106, 751106
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 750106, 751106
6 A No. 750136, 751136
Auxiliary contacts: 10 A No. 750106, 751106
6 A No. 750136, 751136
Blow-out fuse, slow
Safety contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Auxiliary contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Auxiliary contacts: 4 A No. 750136, 751136
6 A No. 750106, 751106
Semiconductor outputs (short circuit proof) 24.0 V DC,20 mA
Max. overall cable resistance Rlmax per input circuit 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.62E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 3.32E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 30 ms
N/C contact 40 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 0.5 s
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-64
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
Environmental data
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC 2.3
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750106, 750136
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750106, 750136
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750106, 750136
Torque setting with screw terminals 0.50 Nm No. 750106, 750136
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751106, 751136
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751106, 751136
Stripping length 9 mm No. 751106, 751136
Dimensions
Height 100.0 mm No. 751106, 751136
98.0 mm No. 750106, 750136
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 750106, 751106
210 g No. 750136, 751136
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-65
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL e of EN ISO 13849-1
PNOZ s6
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001973-EN-04-2011-11
2.3-66
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
nect 1 PNOZsigma contact expan- ` In each on-off cycle, the output re-
cuits sion module lays on the safety device are tested
` LED indicator for: to ensure they open and close cor-
Approvals – Supply voltage rectly 2.3
– Input status, channel 1
– Input status, channel 2
PNOZ s6.1 – Switch status, safety contacts
– Feedback loop
– Error
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
` See order reference for unit types
][Gertemerkmale_Zusatz_Datenblatt
Unit description
The safety relay can be used as a two-
Gertebeschreibung allgemein
Zulassungen
hand control relay or for simultaneity
monitoring.
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutz_PNOZ
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-67
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 T
N
S
tzW
a
s
u
Z
S13 S14 S23 S24 13 23 33 41
= )*
(~)* Input Input
= K1
(
expansion
Interface
unit
Power
K2
Feed-
back
(Reset)
2.3
S34 Y32 14 24 34 42
Function description
` The safety relay must be activated open, the unit interrupts the control ements have been released and re-
][Funktionen_Zweihand_mit_Gleichzeitigkeitsüberw
by simultaneously pressing two command for the hazardous move- operated simultaneously or the
control elements (pushbuttons) ment. contacts have opened and then
within 0.5 s. If one or both pushbut- ` Reactivation: The output relays will closed.
tons are released or the contacts not re-energise until both control el-
Timing diagram
s
x
u
n
h
w
_
rm
g
a
itd
e
][Z
POWER
Button 1
Button 2
Feedback loop
Output safe
Output aux.
Out semi
t0 t1 t2 t3 t1 t3 t1
Key
` POWER: Supply voltage ` Out semi: Semiconductor output Shaded area: Status irrelevant
` Button 1/Button 2: Input circuits switch status Y32
S13-S14, S23-S24 ` t0: Recovery time after power on
` Feedback loop: Feedback loop S34 ` t1: Simultaneity, channel 1 and 2
` Output safe: Safety outputs 13-14, ` t2: Operating cycle ended through
23-24, 33-34 button 1 or 2
` Output aux: Auxiliary contacts 41- ` t3: S34-S12 must be closed before
42 before the button is operated (re-
covery time)
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-68
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-69
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
A1 L
A1 L+
S14 A2 N
A2 L-
` Input circuit
S23 S2
S24
` Feedback loop
Feedback loop
Contacts from external contactors
S24
K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-70
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
` Semiconductor output
S14 Gnd
` Key
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-71
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
` Remove the plug terminator at the
120 (4.72")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-72
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
NOTICE
2.3
Example
Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-73
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
UB 48-240 VAC/DC
2.3
in the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 7.0 VA No. 750156, 751156
Power consumption at UB DC 3.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 20 mA
Feedback loop DC: 24.0 V 15.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Type in accordance with EN 574 III A
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-74
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 750156, 751156
5.0 A No. 750126, 751126
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750156, 751156
5.0 A No. 750126, 751126
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 750156, 751156
5.0 A No. 750126, 751126
2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 750156, 751156
5.0 A No. 750126, 751126
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 750126, 751126
6 A No. 750156, 751156
Auxiliary contacts: 10 A No. 750126, 751126
6 A No. 750156, 751156
Blow-out fuse, slow
Safety contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Auxiliary contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Auxiliary contacts: 4 A No. 750156, 751156
6 A No. 750126, 751126
Semiconductor outputs (short circuit proof) 24.0 V DC,20 mA
Max. overall cable resistance Rlmax per input circuit 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
E-STOP/safety gate function PL e (Cat. 4)
Two-hand function PL c (Cat. 1)
Category in accordance with EN 954-1
E-STOP/safety gate function Cat. 4
Two-hand function Cat. 1
SIL CL in accordance with EN IEC 62061
E-STOP/safety gate function SIL CL 3
Two-hand function SIL CL 1
PFH in accordance with EN IEC 62061
E-STOP/safety gate function 2.62E-09
Two-hand function 5.99E-08
SIL in accordance with IEC 61511
E-STOP/safety gate function SIL 3
Two-hand function SIL 1
PFD in accordance with IEC 61511
E-STOP/safety gate function 3.32E-05
Two-hand function 5.10E-03
TM [year] in accordance with EN ISO 13849-1: 2006 20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-75
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 40 ms
N/C contact 50 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 0.5 s
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
2.3 Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750126, 750156
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750126, 750156
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750126, 750156
Torque setting with screw terminals 0.50 Nm No. 750126, 750156
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751126, 751156
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751126, 751156
Stripping length 9 mm No. 751126, 751156
Dimensions
Height 100.0 mm No. 751126, 751156
98.0 mm No. 750126, 750156
Width 22.5 mm
Depth 120.0 mm
Weight 190 g No. 750126, 751126
210 g No. 750156, 751156
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-76
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Two-hand control devices
Up to PL c of EN ISO 13849-1
PNOZ s6.1
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001986-EN-04-2011-11
2.3-77
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
– Switch status of the safety con- are transferred to the contact ex-
creasing the number of available con- tacts pansion module.
tacts – Error ` The safety function remains effec-
2.3 ` Plug-in connection terminals (either tive in the case of a component fail-
Approvals spring-loaded terminal or screw ure.
terminal) ` Earth fault in the feedback loop:
Detected, depending on the base
PNOZ s7 Unit description unit that is used.
` Earth fault in the input circuit:
The unit meets the requirements of The output relays de-energise and
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ
EN 60947-5-1, EN 60204-1 and the safety contacts open.
VDE 0113-1. The contact expansion
module is used to increase the number
of instantaneous safety contacts avail-
able on a base unit. Base units are all
safety relays with feedback loop mon-
itoring.
The category that can be achieved in
Zulassungen
accordance with EN 954-1 and
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2
*
13 23 33 43 51
=
Input
= K1
Interface
base
unit
Power
K2
14 24 34 44 52
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-78
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z
POWER
Input
Output safe
Feedback
t1 t2 t1 t2
2.3
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits A1 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop 51-52
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-79
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
24 V DC
A1 PNOZsigma
expansion
A2 module
0V
` Input circuit
A1 PNOZsigma
expansion
A2 module
0V
Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2
L-
` Feedback circuit
Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZelog
PNOZ X
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
51
tion feedback
loop PNOZsigma 51
52 expansion feedback PNOZsigma
module loop 52 expansion
module
PNOZsigma
PNOZsigma expansion module
base unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-80
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-81
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
NOTICE
2.3
in the calculation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-82
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1 2.3
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-83
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750107
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750107
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750107
Torque setting with screw terminals 0.50 Nm No. 750107
2.3 Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751107, 751187
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751107, 751187
Stripping length 9 mm No. 751107, 751187
Dimensions
Height 102.0 mm No. 751107, 751187
98.0 mm No. 750107
Width 17.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
170 g
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-84
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001987-EN-04-2011-09
2.3-85
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
– 3 safety contacts (N/O), instanta- gory of the base unit. The contact ex-
neous pansion module may not exceed this.
` Safe separation of safety contacts
13-14, 23-24, 33-34 from all other Safety features
circuits
` Supply voltage for expansion mod- The unit meets the following safety re-
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
ules quirements:
` LED for: ` The contact expansion module ex-
– Supply voltage at B1 and B2 pands an existing circuit. As the
– Input status, channel 1 output relays are monitored via the
1001988-EN-04-2011-09
PNOZ
2.3 to PL
Contact
Up
Gertebild
s7.1
expansion
e of EN ISO 13849-1
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2
* B1 B2
13 23 33
= =
Interface
base
Input
unit
= K1 =
Power
expansion
Interface
module
K2
Y1 Y2 14 24 34
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-86
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z
POWER
Input
2.3
Output safe
Feedback
t1 t2 t1 t2
Key
` Power: Supply voltage ` Output safe: Safety contacts ` t1: Switch-on delay
` Input: Input circuits ` Feedback: Feedback loop 51-52 ` t2: Delay-on de-energisation
Wiring
Please note:
][Verdrahtung_Si_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-87
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
Base unit:
Safety relay PNOZsigma
PNOZsigma
PNOZs PNOZs
Interface
expansion expansion
module module
Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module
2.3 0V
B1 PNOZsigma
expansion
B2 module
0V
` Input circuit
PNOZsigma
PNOZsigma expansion module
base unit
Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module
0V
Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog Driven via semicon- expansion
ductor outputs (24 VDC) module
0V A2
L-
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-88
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
Reset circuit/feedback loop Base unit: Safety relay PNOZ X Base unit: Safety relay PNOZelog
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
Y1
tion feedback
loop PNOZsigma Y1
Y2 expansion feedback PNOZsigma
module loop Y2 expansion
module
PNOZsigma
Interface
PNOZsigma
PNOZsigma expansion module
base unit
INFORMATION
][Betriebsbereitschaft_herstellen_Info_Erweiterungsgert_Kaskadenmodul_DB
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-89
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
Terminal configuration
u
g
b
n
m
le
K
Power
2.3
Installation ` Connect the base unit and the con- Control cabinet installation
tact expansion module using the ` The safety relay should be installed
Install contact expansion module connector supplied, before mount- in a control cabinet with a protec-
Montage PNOZsigma_7_1
without base unit: ing the units to the DIN rail. tion type of at least IP54.
` Ensure that the plug terminator is Connect contact expansion module ` Use the notch on the rear of the unit
inserted at the side of the unit. PNOZ s7.1 to PNOZsigma contact to attach it to a DIN rail (35 mm).
Connect base unit and contact ex- expansion modules ` When installed vertically: Secure
pansion module PNOZ s7.1: ` Connect the contact expansion the unit by using a fixing element
` Remove the plug terminator at the modules using the connector sup- (e.g. retaining brakket or end angle).
side of the base unit and at the left plied. Push the unit upwards or downwards
of the contact expansion module before lifting it from the DIN rail.
][Montage_PNOZsigma_Erweiterungsgert_Kaskade_DB
Expansion options Please note the max. power consumption of the contact expansion modules (see Technical data
PNOZ s7.1).
c: Base unit
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma base unit
module s7.2
module s7.2
1 2 3 4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-90
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
c: Base unit
module s7/s8/s9/s10/s11
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma base unit
d: Contact expansion module
PNOZ s7.1
module s7.1
module s7.2
module s7.2
e: Contact expansion module
PNOZ s7.2
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
d: Contact expansion module 2.3
PNOZ s7.2
module s7.1
module s7.2
module s7.2
module s7.2
e: Contact expansion module
PNOZ s7.2 with terminator
.................
1 2 3
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
module s7.2
module s7.2
1 2 3
c: Base unit
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma base unit
module s7.2
module s7.2
module s7.1
module s7.2
module s7.2
module s7.2
PNOZ s7.2 1 2 3 4 5 6
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-91
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
Dimensions
120 (4.72")
98 (3.86")
17,5
2.3 * 102 (3,94") (0.69")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-92
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
NOTICE
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Max. output of all expansion modules 20 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-93
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
2.3 Safety contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Supply interruption before de-energisation 5 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-94
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750167
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750167
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750167
Torque setting with screw terminals 0.50 Nm No. 750167
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751167
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751167
Stripping length 9 mm No. 751167
Dimensions
Height 102.0 mm No. 751167
98.0 mm No. 750167 2.3
Width 17.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
170 g
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-95
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.1
Order reference
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001988-EN-04-2011-09
2.3-96
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
taneous quirements:
` Safe separation of safety contacts ` The contact expansion module ex-
13-14, 23-24, 33-34 from all other pands an existing circuit. As the
circuits output relays are monitored via the
` Connection options for expansion base unit's feedback loop, the safe-
modules ty functions on the existing circuit
` LED for: are transferred to the contact ex-
1001989-EN-04-2011-09
PNOZ
2.3 to PL
Contact
Up
Gertebild
s7.2
expansion
e of EN ISO 13849-1
Block diagram
il
tb
a
h
s
k
c
lo
B
d
*
13 23 33 43 51
Interface
base
unit
K1
expansion
Interface
module
K2
14 24 34 44 52
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-97
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z
POWER
Input
Output safe
Feedback
2.3 t1 t2 t1 t2
Key
` Power: Supply voltage ` Output safe: Safety contacts ` t1: Switch-on delay
` Input: Input circuits ` Feedback: Feedback loop 51-52 ` t2: Delay-on de-energisation
Wiring
Please note:
Verdrahtung
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-98
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
back loop
PNOZsigma
PNOZs PNOZs
Interface
expansion expansion
module module
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-99
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Terminal configuration
u
g
b
n
m
le
K
2.3
PNOZ s7.2 to PNOZsigma contact tion type of at least IP54. bracket or an end angle).
expansion modules ` Use the notch on the rear of the unit Push the unit upwards or downwards
` Connect the contact expansion to attach it to a DIN rail. before lifting it from the DIN rail.
modules using the connector sup-
][Montage_PNOZsigma_Erweiterungsgert_Kaskade_DB
plied.
Expansion options Please note the max. power consumption of the contact expansion modules (see Technical data
PNOZ s7.1).
c: Base unit
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma base unit
module s7.2
module s7.2
1 2 3 4
c: Base unit
module s7/s8/s9/s10/s11
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma base unit
module s7.2
module s7.2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-100
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
d: Contact expansion module
PNOZ s7.2
module s7.1
module s7.2
module s7.2
module s7.2
e: Contact expansion module
PNOZ s7.2 with terminator
.................
1 2 3
module s7/s8/s9/s10/s11
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
d: Contact expansion module
PNOZ s7.2
module s7.1 2.3
module s7.2
module s7.2
e: Contact expansion module
PNOZ s7, s8, s9, s10, s11 as ter-
minator
.................
1 2 3
c: Base unit
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma expansion
PNOZsigma base unit
module s7.2
module s7.2
module s7.1
module s7.2
module s7.2
module s7.2
PNOZ s7.2 1 2 3 4 5 6
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-101
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Dimensions
120 (4.72")
98 (3.86")
17,5
2.3 * 102 (3,94") (0.69")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-102
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
NOTICE
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-103
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Technical details
Electrical data
Power consumption at UB DC 2.0 W
Number of output contacts
Safety contacts (S) instantaneous: 4
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
2.3 Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-104
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Environmental data
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals 2.3
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750177
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750177
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750177
Torque setting with screw terminals 0.50 Nm No. 750177
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751177
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751177
Stripping length 9 mm No. 751177
Dimensions
Height 102.0 mm No. 751177
98.0 mm No. 750177
Width 17.5 mm
Depth 120.0 mm
Weight 170 g
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-105
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Order reference
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001989-EN-04-2011-09
2.3-106
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL c of EN ISO 13849-1
PNOZ s8
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2 13 23
=
Input
= K1
expansion
Interface
unit
Power
K2
Y32 14 24
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-107
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL c of EN ISO 13849-1
PNOZ s8
Timing diagram
rm
g
a
itd
e
Z
POWER
Input
Output safe
Out semi
2.3 t1 t2 t1 t2
Key
` Power: Supply voltage ` Out semi: Semiconductor output
` Input: Input circuits A1 Y32
` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
23-24 ` t2: Delay-on de-energisation
Wiring
Please note:
][Verdrahtung_Si_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-108
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL c of EN ISO 13849-1
PNOZ s8
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
24 V DC
A1 PNOZsigma
expansion
A2 module
0V
` Input circuit
A1 PNOZsigma
expansion
A2 module
0V
Base unit:
O1 A1 PNOZsigma
PNOZelog safety relay expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2
L-
` Feedback loop
` Semiconductor output
*
Y32 PLC Input
INFORMATION
][Betriebsbereitschaft_herstellen_Info_Erweiterungsgert_DB
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-109
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL c of EN ISO 13849-1
PNOZ s8
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-110
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL c of EN ISO 13849-1
PNOZ s8
NOTICE
and operation.
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 65.0 mA
2.3
Number of output contacts
Safety contacts (S) instantaneous: 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 720 VA
Safety contacts: DC1 at 24 V Imin: 0.02 A , Imax: 3.0 A
Pmax: 72 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 1.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Contact material AgSnO2
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 4A
Blow-out fuse, slow
Safety contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 2A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL c (Cat. 3)
Category in accordance with EN 954-1 Cat. 3
SIL CL in accordance with EN IEC 62061 SIL CL 2
PFH in accordance with EN IEC 62061 2.00E-07
SIL in accordance with IEC 61511 SIL 2
PFD in accordance with IEC 61511 6.35E-03
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 100 ms
with automatic reset after power on max. 150 ms
Delay-on de-energisation
with E-STOP typ. 30 ms
with E-STOP max. 40 ms
with power failure typ. 30 ms
with power failure max. 40 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-111
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL c of EN ISO 13849-1
PNOZ s8
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
2.3 Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750108
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750108
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750108
Torque setting with screw terminals 0.50 Nm No. 750108
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751108
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751108
Stripping length 9 mm No. 751108
Dimensions
Height 102.0 mm No. 751108
98.0 mm No. 750108
Width 12.5 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
105 g
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-112
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL c of EN ISO 13849-1
PNOZ s8
Order reference
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001990-EN-02-2010-10
2.3-113
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
– Error ure.
creasing the number of available con-
` Plug-in connection terminals (either ` Earth fault in the feedback loop:
tacts
spring-loaded terminal or screw Detected, depending on the base
2.3 terminal) unit that is used.
Approvals
` Earth fault in the input circuit:
Unit description The output relays de-energise and
the safety contacts open.
PNOZ s10
The unit meets the requirements of
Bestimmung/Gerätebeschreibung Kontakterweiterungen Schalt_PNOZ
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2
*
13 23 33 43 51
=
Input
= K1
Interface
base
unit
Power
K2
14 24 34 44 52
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-114
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z
POWER
Input
Output safe
Feedback
t1 t2 t1 t2
2.3
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` t1: Switch-on delay
` Input: Input circuits A1 23-24, 33-34, 43-44 ` t2: Delay-on de-energisation
` Feedback: Feedback loop 51-52
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-115
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
24 V DC
A1 PNOZsigma
expansion
A2 module
0V
` Input circuit
A1 PNOZsigma
expansion
A2 module
0V
Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2
L-
` Feedback circuit
Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZelog
PNOZ X
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
51
tion feedback
loop PNOZsigma 51
52 expansion feedback PNOZsigma
module loop 52 expansion
module
PNOZsigma
PNOZsigma expansion module
base unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-116
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-117
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
Notice
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 3.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-118
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 12.0 A
Pmax: 3000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 12.0 A
Pmax: 300 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 6.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 2.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1 2.3
Blow-out fuse, quick
Safety contacts: 16 A
Auxiliary contacts: 4A
Blow-out fuse, slow
Safety contacts: 10 A
Auxiliary contacts: 2A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 10 A
Auxiliary contacts: 2A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 20 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-119
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750110
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750110
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750110
Torque setting with screw terminals 0.50 Nm No. 750110
2.3 Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751110
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751110
Stripping length 9 mm No. 751110
Dimensions
Height 98.0 mm
Width 45.0 mm
Depth 120.0 mm
Weight 300 g
Technische Daten_Satz No.
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-120
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s10
Order reference
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001966-EN-03-2011-11
2.3-121
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
taneous quirements:
` Safe separation of safety contacts ` The contact expansion module ex-
from all other circuits pands an existing circuit. As the
` LED indicator for: output relays are monitored via the
– Input status, channel 1 base unit's feedback loop, the safe-
– Input status, channel 2 ty functions on the existing circuit
PNOZ
1001967-EN-04-2011-09
2.3 to PL
Contact
Up
Gertebild
s11
expansion
e of EN ISO 13849-1 – Switch status, safety contacts are transferred to the contact ex-
– Error pansion module.
Contact expansion module for in-
][Bildunterschrift Kontakterweiterungen
PNOZ s11
EN 60947-5-1, EN 60204-1 and The output relays de-energise and
VDE 0113-1. The contact expansion the safety contacts open.
module is used to increase the number
of instantaneous safety contacts avail-
able on a base unit. Base units are all
safety relays with feedback loop mon-
itoring.
The category that can be achieved in
accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
*
A1 A2 13 23 33 43 63 73 83 93 51
=
Input
= K1
Interface
base
unit
Power
K2
14 24 34 44 64 74 84 94 52
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-122
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z
POWER
Input
Output safe
Feedback
t1 t2 t1 t2
2.3
Key
` Power: Supply voltage ` Output safe: Safety contacts 13-14, ` Feedback: Feedback loop 51-52
` Input: Input circuits A1 23-24, 33-34, 43-44, 63-64, 73-74, ` t1: Switch-on delay
83-84, 93-94 ` t2: Delay-on de-energisation
Wiring
Please note:
][Verdrahtung_Si_unverz_1Hi_unverz
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-123
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
24 V DC
A1 PNOZsigma
expansion
A2 module
0V
` Input circuit
A1 PNOZsigma
expansion
A2 module
0V
Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog expansion
Driven via semiconductor outputs module
(24 VDC) 0V A2
L-
` Feedback circuit
Feedback circuit Base unit: Safety relay Base unit: Safety relay PNOZelog
PNOZ X
The inputs that evaluate the feedback loop 24 V DC
will depend on the base unit and applica-
51
tion feedback
loop PNOZsigma 51
52 expansion feedback PNOZsigma
module loop 52 expansion
module
PNOZsigma
PNOZsigma expansion module
base unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-124
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-125
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
NOTICE
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 3.0 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 8
Auxiliary contacts (N/C): 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-126
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1 2.3
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-127
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
Environmental data
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750111
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750111
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750111
Torque setting with screw terminals 0.50 Nm No. 750111
2.3 Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751111
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751111
Stripping length 9 mm No. 751111
Dimensions
Height 100.0 mm No. 751111
98.0 mm No. 750111
Width 45.0 mm
Depth 120.0 mm
Weight
Technische Daten_Satz No.
350 g
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-128
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s11
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001967-EN-04-2011-09
2.3-129
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s22
PNOZ
1002374-EN-01-2011-05
2.3 to PL
Contact
Up
Gertebild
s22
expansion
e of EN ISO 13849-1
separated from the safety contacts ` The contact expansion module ex-
creasing the number of available con- from Ext.2/O1 pands an existing circuit. As the
tacts ` Basic insulation between contacts output relays are monitored via the
2.3 ` LED indicator for: base unit's feedback loop, the safe-
Approvals – Input state of channel Ext.1/O0 ty functions on the existing circuit
– Input state of channel Ext.2/O1 are transferred to the contact ex-
` Plug-in connection terminals (either pansion module.
PNOZ s22 spring-loaded terminals or screw ` The safety function remains effec-
terminals) tive in the case of a component fail-
ure.
Unit description ` Earth fault in the feedback loop:
Detected, depending on the base
The unit meets the requirements of unit that is used.
Gertebeschreibung
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
* 13 23 33 41
*
tbl
a
k
lo
][B
g
T
e
h
ic
rs
u
n
_
d 13 23 33 41
PNOZ mmo.2p
PNOZ mm0.1p
K1 K3
PNOZ s30
Interface
Ext.1 Ext.2
O0 O1
K2 K4
14 24 34 42 14 24 34 42
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-130
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s22
Function description
Wiring
AC DC
Versorgungsspannung/Eingangskreis/
Rückführkreis
Supply voltage/input circuit/feedback loop PNOZ s30/
PNOZsigma
Interface
PNOZ mm0.1p PNOZs22
PNOZ mm0.2p
Tension d'alimentation/circuit d'entrée/
boucle de retour
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-131
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s22
Terminal configuration
u
g
b
n
m
le
K
14 24 34 42
X1 X3
13 23 33 41
Ext.1/O0
PNOZ s22
2.3 Ext.2/O1
X4 X2
13 23 33 41
14 24 34 42
Installation Dimensions
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-132
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s22
NOTICE
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC 1.5 W
Number of output contacts
Safety contacts (S) instantaneous: 6
Auxiliary contacts (N/C): 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-133
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s22
Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 4.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Contact material AgCuNi + 0.2 µm Au
2.3 External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.50E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.13E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with automatic reset typ. 11 ms
with automatic reset max. 20 ms
Delay-on de-energisation
with E-STOP typ. 12 ms
with E-STOP max. 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 80 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-134
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s22
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750132
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750132
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750132
Torque setting with screw terminals 0.50 Nm No. 750132
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751132
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751132
Stripping length 9 mm No. 751132
Dimensions
Height 96.0 mm
Width 22.5 mm 2.3
Depth 120.0 mm
Weight 265 g
Technische Daten_Satz No.
It is essential to consider the relay's If the service life graphs are not acces- NOTICE
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB Si_Kennzahlen_Erläuterung_PNOZ_s22
service life graphs. The relay outputs' sible, the stated PFH value can be The safety-related characteristic data
safety-related characteristic data is used irrespective of the switching fre- applies per channel of the contact ex-
only valid if the values in the service life quency and the load, as the PFH value pansion block. The safety-related
graphs are met. already considers the relay's B10d val- characteristic data of the base unit and
The PFH value depends on the switch- ue as well as the failure rates of the all other devices that are used must be
ing frequency and the load on the relay other components. taken into account when calculating
output. the safety function. We recommend
that you use the PAScal software tool
to calculate the safety function's SIL/
PL values.
Technische Daten_Satz Normen
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-135
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Contact expansion
Up to PL e of EN ISO 13849-1
PNOZ s22
multaneously.
2.3
Number of contacts in total Ith [A] per contact
2 6.00 A
3 5.00 A
Bestelldaten
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002374-EN-01-2011-05
2.3-136
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
ther instantaneous, delay-on de- The unit is designed for use with
energisation (also retriggerable), ` Safety relays from the PNOZ X,
pulsing or delay-on energisation: PNOZsigma, PNOZelog,
– 3 safety contacts PNOZmulti series
– 1 auxiliary contact ` Safety gate monitors from the PST
` Safe separation of safety contacts series
17-18, 27-28, 37-38 from all other ` Two-hand relays from the
circuits PNOZsigma, P2HZ series
1001991-EN-03-2011-11
PNOZ
2.3 totimer
Safe
Up
Gertebild
PL
s9 e relay/contact
of EN ISO 13849-1
expansion modules
` Switch-on time, pulse time or de-
Contact expander module for increas-
Bildunterschrift
lay-on de-energisation selectable Safety features
ing the number of available contacts, ` LED for:
– Supply voltage The unit meets the following safety re-
][Sicherheitseigenschaften_Kontakterweiterung_mit_RFK
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-137
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2
*
tbl
a
k
lo
][B
g
T
e
h
ic
rs
u
n
_
d S32 17 27 37 45
=
Input
= K1
Interface
base
unit
Power
K2
Reset
2.3
S34 18 28 38 46
Function description
tacts will open once the set release ` Dual-channel operation via
time has elapsed. PNOZsigma connector
If the safety function is cancelled with other base units or without base
during the delay time (e.g. safety unit:
gate closed), the unit will remain ac- ` Single-channel operation: one input
tive. circuit affects the output relays
` Pulse on switching on
The safety contacts close when
supply voltage is applied, the feed-
back loop is closed and finally the
input circuit is closed. The safety
contacts are reopened once the
pulse time has elapsed.
If the input circuit is opened for
more than 10 ms during the pulse
time, the safety contacts will open
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-138
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
Timing diagrams
1 2
POWER
Input
Output safe
Output aux.
Feedback
t1 tv t1 tv
Key 2.3
` Power: Supply voltage ` Output aux: Auxiliary contact 45-46 ` c: Delay-on de-energisation with
` Input: Input circuit S32 ` Feedback: Feedback loop S34 the time tv
` Output safe: Safety contacts 17-18, ` t1: Switch-on delay ` d: No retriggering in the time tv
27-28, 37-38 ` tv: Delay time
1 2
POWER
Input
Output safe
Output aux.
Feedback
tv
t1 tv t1 tv
tges
Key
` Power: Supply voltage
` Input: Input circuit S32
` Output safe: Safety contacts 17-18,
27-28, 37-38
` Output aux: Auxiliary contact 45-46
` Feedback: Feedback loop S34
` t1: Switch-on delay
` tv: Delay-on de-energisation
` tges: Overall delay time
` c: Delay-on de-energisation with
the time tv
` d: Retriggering in the time tv for
overall delay-on de-energisation
tges
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-139
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
Pulse on switching on
rm
g
a
itd
e
Z
1 2 3 4
t < 10 ms
POWER
Input
Output safe
Output aux.
Feedback
t2
t1 tw t1 tw t1 tv
Key
2.3 ` Power: Supply voltage ` t1: Switch-on delay ` e: Fault: Feedback loop closed too
` Input: Input circuit S32 ` t2: Delay-on de-energisation late
` Output safe: Safety contacts 17-18, ` tw: Pulse time ` f: Normal operating cycle with
27-28, 37-38 ` c: Normal operating cycle supply interruption < 10 ms
` Output aux: Auxiliary contact 45-46 ` d: Fault: Input circuit opened too
` Feedback: Feedback loop S34 early
Delay-on energisation
rm
g
a
itd
e
Z
1 2 3 4
t < 10 ms
POWER
Input
Output safe
Output aux.
Feedback
tv t2 tv tv tv
Key
` Power: Supply voltage ` t2: Delay-on de-energisation ` e: Fault: Feedback loop closed too
` Input: Input circuit S32 ` tv: Delay time late after t2 elapsed
` Output safe: Safety contacts 17-18, ` c: Normal operating cycle ` f: Normal operating cycle with
27-28, 37-38 ` d: Fault: Input circuit opened too supply interruption < 10 ms
` Output aux: Auxiliary contact 45-46 early
` Feedback: Feedback loop S34
Wiring
Please note: ` Calculation of the max. cable runs ` Sufficient fuse protection must be
][Verdrahtung_Si_unverz_1Hi_unverz
` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 17-18, 27-28, 37-38 are Imax =
Rl / km
safety contacts, output 45-46 is an
auxiliary contact (e.g. for display). Rlmax = max. overall cable resist-
` To prevent contact welding, a fuse ance (see technical details)
should be connected before the Rl /km = cable resistance/km
output contacts (see technical de- ` Use copper wire that can withstand
tails). 60/75 °C.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-140
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
` Supply voltage
Betriebsbereitschaft herstellen PNOZs
Supply voltage AC DC
A1 L+
A2 L-
Base unit: 24 V DC
Safety relay PNOZ X
24 V DC PNOZ X
S34 PNOZs9
feedback 45
A1 PNOZs9 loop
46
S32
PNOZ X A2
S34
0V
A2
0V The inputs that evaluate the feedback loop
will depend on the base unit and applica-
tion.
Base unit: 24 V DC
Safety relay PNOZelog; driven via semi-
conductor outputs
(24 VDC) 24 V DC
PNOZelog
S34
45
PNOZs9
*
feedback
loop 46
PNOZelog A1 PNOZs9 A2
Output S32 0V
S34
The inputs that evaluate the feedback loop
A2 will depend on the base unit and applica-
0V tion.
* PNOZ e1p only; all other PNOZelog safety
relays without delay-on de-energisation
with PNOZ s9
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-141
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
PNOZsigma
Interface
PNOZ s3
PNOZsigma
Interface
PNOZ s4 PNOZ s1
PNOZ s5 PNOZ s2
Base unit: Two-hand control unit Base unit: Two-hand control unit
PNOZ s6 PNOZ s6.1
The input circuit is connected and evaluat-
S12 S34 PNOZ s9 S24 S34 PNOZ s9
ed via the connector.
PNOZsigma
PNOZsigma
Interface
Interface
2.3 PNOZ s6 PNOZ s6.1
` Application
` Key
S3 Reset button
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-142
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
Terminal configuration
u
g
b
n
m
le
K
2.3
Installation Dimensions
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-143
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
NOTICE
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Residual ripple DC 20 %
Typ. supply current at A1 70 mA
Voltage and current at
Input circuit DC: 15.0 mA
Feedback loop DC: 24.0 V 15.0 mA
Max. inrush current impulse
A1 0.70 A
Input circuit 0.10 A
Feedback loop 0.10 A
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-144
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
Electrical data
Number of output contacts
Safety contacts (N/O), delayed: 3
Auxiliary contacts (N/C), delayed: 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A 2.3
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Conventional thermal current 6.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
A1/A2 20 Ohm
Input circuit 30 Ohm
Feedback loop 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.34E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.75E-05
TM [year] in accordance with EN ISO 13849-1: 2006 20
Times
Switch-on delay
with manual reset typ. 60 ms
with manual reset max. 80 ms
Delay-on de-energisation
with E-STOP typ. 40 ms
with E-STOP max. 50 ms
Recovery time at max. switching frequency 1/s
after power failure 800 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-145
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
Times
Delay time tV: selectable 0,00 s; 0,10 s; 0,20 s; 0,30 s; 0,40 s; 0,50 s; 0,60 s; 0,70 s; 0,80 s;
1,00 s; 1,50 s; 2,00 s; 2,50 s; 3,00 s; 3,50 s; 4,00 s; 5,00 s; 6,00 s;
7,00 s; 8,00 s; 10,00 s; 12,00 s; 14,00 s; 15,00 s; 16,00 s; 20,00 s;
25,00 s; 30,00 s; 35,00 s; 40,00 s; 50,00 s; 60,00 s; 70,00 s; 80,00
s; 90,00 s; 100,00 s; 120,00 s; 140,00 s; 150,00 s; 160,00 s;
180,00 s; 200,00 s; 210,00 s; 240,00 s; 300,00 s
Repetition accuracy +/-1 % + +/-20 ms
Repetition accuracy in the case of a fault +/-15 % + +/-20 ms
Time accuracy +/-1 % + +/-20 ms
Supply interruption before de-energisation 10 ms
Supply interruption before de-energisation in the input circuit 10.0 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
2.3 Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -15 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP 20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750109
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750109
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750109
Torque setting with screw terminals 0.50 Nm No. 750109
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG No. 751109, 751189
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751109, 751189
Stripping length 9 mm No. 751109, 751189
Dimensions
Height 100.0 mm No. 751109, 751189
96.0 mm No. 750109
Width 17.5 mm
Depth 120.0 mm
Weight 175 g No. 751189
176 g No. 751109
Technische Daten_Satz No.
177 g No. 750109
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-146
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Safe timer relay/contact expansion modules
Up to PL e of EN ISO 13849-1
PNOZ s9
It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001991-EN-03-2011-11
2.3-147
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
– Proximity switch
– Analogue voltage input Unit description
` Measured variables
– Standstill The speed monitor monitors standstill,
Gertebeschreibung_Drehzahlwaechter_plus_Position_Bereich
Zulassungen
Block diagram
il
tb
a
h
k
c
lo
B
0
3
s
Z
O
N
P
d
~ 24 V 0 V
Reset/ X6
Start RJ45 Initiator
= Relay
Extended Relais
Input Control
Interface
Rel. 1
Power
Rel. 2
24 V ext
Feed-
0 V ext
back Select
Inputs (SEL)
Y1 Y2 Y32 Y33 Y34 Y35 Y10 Y11 Y12 Y13 Y30 Y31 14 12 24 22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-148
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Function description
record measured values, which are With range monitoring, the output
evaluated in the speed monitor The following monitoring functions can switches off if the rotational speed (ve-
Funktionen_Überwachungsfunktionen
PNOZ s30. There are 9 monitoring be configured: locity, frequency) is outside the config-
functions (F1 ... F9), which are per- Standstill ured range.
formed simultaneously. With standstill monitoring, the output Position
Up to 16 different parameter sets (P0 is switched on when the value falls be- Position monitoring is activated via a 2.3
... P15) for the monitoring functions low the stated standstill value; if the rising edge at the reset input. The cur-
can be selected via the select inputs. standstill value is exceeded, the out- rent position is adopted as a reference
Configuration of the monitoring func- put switches off. position in the middle of the position
tions is menu-driven, using a rotary Speed window (configured window width)
knob. The outputs switch depending With overspeed monitoring, the output and the assigned output is switched
on the configuration. switches off when the stated value is on.
An interface is available to connect a exceeded. The output will stay switched on pro-
contact expansion module PNOZsig- vided the value is within the position
ma, enabling the number of outputs to window.
be expanded.
Position
Window
Reference
Position
X
Window Width
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-149
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
contact. switches on if the speed does not the rotary knob on the device.
` If "Direct. Right" is configured, the reach the limit value and then a fall- Up to 16 parameter sets (P0 ... P15),
safety output is switched on during ing edge is detected at S34. each with a max. of 9 switch functions
normal operation in clockwise rota- Switch delay (F1 ... F9) can be configured to monitor
tion. A delay time can be set for each output various operating modes, for example.
` If "Direct. Left" is configured, the (see technical details). The outputs will One of the 16 parameter sets is select-
safety output is switched on during not switch until the set time has ed via 4 select inputs SEL1 (Y10),
normal operation in anti-clockwise elapsed. It is possible to configure SEL2 (Y11), SEL4 (Y12), SEL8 (Y13).
rotation. whether the delay time is to be activat- The switch functions are monitored si-
For both directions, a tolerance can be ed when switching on, switching off, or multaneously.
entered for the wrong direction. In oth- switching on and off. Each of a switch function's 16 param-
er words, the drive can run in the WARNING! eters can be configured as
wrong direction up to the set tolerance Potential loss of safety function due ` Standstill limit
2.3 value, without the assigned output to increased reaction time ` Speed limit
switching off. The output switch-off delay (tdo, Off) ` Upper or lower limit of speed range
If an output has been switched off, it when overspeed is reached will in- ` Right-hand direction monitoring
cannot switch back on again until the crease the speed monitor's reaction ` Left-hand direction monitoring
drive has been run in the right direction time by the stated value (see technical ` Position monitoring 1 to 4 with
up to the tolerance value. details). This must not delay the arrival width of position window 1 to 4
Please note: Direction cannot be de- of a safe condition by more than the Exactly one switch function can be as-
tected if proximity switches are used. permitted time. The configuration of signed to each output. The same
Monitoring for broken shearpins the switch-off delay must be consid- switch function can be assigned to
An additional proximity switch can be ered in the risk assessment as regards several outputs. With range monitor-
connected to track Z to monitor for hazards, reaction time and safety dis- ing, a range is assigned to an output
broken shearpins tance. (F2-F3, F4-F5, F6-F7 or F8-F9).
Hysteresis Feedback loops A switch delay and reset mode can be
For each switching function F1 ... F9 Feedback loops are used to monitor configured for each output.
(with the exception of direction and external contactors or relays. If a relay If only one parameter set is used, con-
position), a hysteresis can be config- output is activated, it will not switch on figure the parameter set P0. Then it is
ured. This prevents the outputs on the until the corresponding feedback loop not necessary to connect a select in-
speed monitor from bouncing if there is closed. put.
are fluctuations around the response Start-up delay
value. The hysteresis becomes effec- To avoid spurious output signals, dur-
tive when the output is switched on: ing the machine's start-up phase,
Switch-on value = switching threshold evaluation of the encoder signals can
– hysteresis be delayed after the supply voltage is
For the lower range limit: switched on (see technical details).
Switch-on value = switching threshold Switching direction on semiconduc-
+ hysteresis tor outputs
Reset modes The semiconductor outputs can be
You can choose between the following operated in normally de-energised or
reset modes: normally energised mode.
` Automatic reset Units
If an automatic reset is configured, The values to be configured can be en-
the output switches on automati- tered in various units. Depending on
cally if the speed does not reach the the axis type (linear or rotational axis),
limit value, for example. various units can be selected for
` Monitored reset with rising edge speed and distance (see chapter enti-
If a monitored reset with rising edge tled "Menu overview").
is configured, the output switches
on if the speed does not reach the
limit value and then a rising edge is
detected at S34.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-150
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
2.3
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-151
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Select inputs one of the configured parameter sets EN IEC 62061 max. 4 parameter sets
can be selected. can be configured: P1, P2, P4 and P8
The parameter sets are selected via For applications up to PL e of (or P0 if only 1 parameter set is used).
Funktionen_Select-Eingaenge
the 4 select inputs SEL1 (Y10), SEL2 EN ISO 13849-1 and up to SIL CL 3 of
(Y11), SEL4 (Y12), SEL8 (Y13). Only
2.3 In all other parameter sets (P0, P3, ` Short circuits and shorts between If necessary, the number of parameter
P5 ... P7, P9 ... P15), the default value contacts sets can be increased to max. 16.
"Standstill" must be configured for ` Open circuit These can only be used for applica-
each switch function. ` Input drift tions up to max. PL d of
When using these 4 parameter sets, a parameter set other than P1, P2, P4 EN ISO 13849-1 and up to SIL CL 2 of
the following safety features are met: or P8 is selected. This means that EN IEC 62061.
If there is an error when activating the standstill is monitored.
select inputs, such as
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-152
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
ascending order. (Parameter set P0 -> The monitoring functions "Direct. – Standstill (F1)
lowest values, parameter set P15 -> Left" and "Direct. Right" can be > Standstill frequency configu-
highest values). configured as a switch function as rable in Hz
Delay on the select inputs often as necessary. – Speed (F2)
A reaction time can be entered for the For both directions, a tolerance can > Max. frequency (v max) confi-
select inputs. That way it is possible to be entered for the wrong direction. gurable in Hz
filter out invalid signals (e.g. contact – Direction (F3)
bounce) that occur when switching. Basic configuration Direction left 2.3
Tolerance for wrong direction =
Switch functions Two basic configurations are available
Funktionen_Basiskonfiguration
10 Imp
for standard applications, for simple – Direction (F4)
The following switch functions can be configuration within the display menu.
_Dummy-Vorlage
Direction right
configured: A basic configuration contains limited Tolerance for wrong direction =
` Standstill menu functions adapted for standard
Funktionen_Drehzahlkonfiguration_Stillstand
10 Imp
The standstill frequency is config- applications, with partly pre-defined ` Parameter set/select input
ured centrally. The standstill fre- parameters. P0, select inputs must be "0" (un-
quency should be the lowest The following basic configurations are connected)
frequency in the configuration. available: ` Hysteresis
All switch function parameters are Basic configuration 1: Ini pnp pnp Standstill and speed, 2 % each
pre-configured to the default set- (proximity switch) ` Output assignment
ting "Standstill" ex works. Pre-defined settings and configuration – Standstill: Relay output Rel. 1
` Speed options:
Funktionen_Drehzahlkonfiguration_Drehzahl
Funktionen_Drehzahlkonfiguration_Positionsüberwachung
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-153
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Integrated protection mechanisms Proximity switch imity switches must be fitted such
that the recorded signals overlap.
The relay conforms to the following ` The following proximity switches ` The supply voltage of the proximity
Sicherheitseigenschaften_multi_allgemein S_DZW_Anford_Naeherungsschalter
Proximity switch 1
Proximity switch 2
2.3
CAUTION!
Appropriate installation measures
should be taken to prevent a foreign
body coming between the signal en-
coder and the proximity switch. If not,
the foreign body could cause invalid
signals.
` Please note the values stated in the
technical details
` The maximum frequency of the
used encoders must be entered for
a complete configuration ("Encod-
er" Menu -> "Track AB" -> "Track
AB fmax" / "Track Z" -> "Track Z
fmax").
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-154
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Rotary encoders ` The maximum frequency of the about the range of adapters that is
used encoders must be entered for currently available.
` The following rotary encoders can a complete configuration ("Encod-
S_DZW_Anford_Drehgeber
– sin/cos 1 Vss Please note the values stated in the ` Information given in the "Technical
– Hiperface technical details details" must be followed.
` The rotary encoders can be con- ` Use copper wire that can withstand
nected with or without Z index (0 in- Adapter for incremental encoders 75 °C.
dex) ` The cable used to connect the rota-
Verdrahtung
` A proximity switch can also be con- The adapter records the data between ry encoder and proximity switch
Drehzahlwaechter_Inkrementalgeber_Adapter
nected to track Z for monitoring the incremental encoder and the drive must be shielded (see connection
broken shearpins and makes it available to the speed diagrams in this chapter).
` Track S can be used: monitor via the RJ45 socket. ` If possible, the connections for the
– To connect an encoder's error Pilz supplies complete adapters as various earth potentials (GND, S21,
output well as ready-made cable with RJ45 Y30 and A2) should not be connect- 2.3
– To monitor voltages between 0 V connector, which can be used when ed, as noise susceptibility can be
and 30 V for a permitted upper making your own adapter. The range increased significantly as a result.
and lower limit. For example, the of products in this area is constantly
encoder's supply voltage can be being expanded. Please contact us
monitored.
8 1 6 /Z
7 B
8 /B
Supply voltage
Anschluss_Versorgungsspannung
Supply voltage AC DC
A1 L1 A1 L+
N A2 L-
A2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-155
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
The following proximity switch combi- When connecting proximity switches ` Track S should be used to monitor
S_DZW_Betriebsb_Anschluss_Naeherungssch
nations can be connected: please note: the supply voltage (see drawing). A
` A: pnp, B: pnp ` Proximity switches can either be permitted voltage range can be en-
` A: npn, B: npn connected to terminals In1, In2 and tered in the menu.
` A: pnp, B: npn GND or to tracks A and B plus GND ` Connect the proximity switch to 24
` A: npn, B: pnp on the RJ45 socket. VDC of the power supply.
24 V
0V
RJ45 INI_A
IN1
A
/A
B
2.3 /B INI_B
Z IN2
/Z GND
GND
S
Proceed as follows when connecting ` Use only shielded cables for all
S_DZW_Betriebsb_Inkremen
Encoder types:
S_DZW_Betriebsb_Anschluss_Inkrementalgeber
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-156
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Encoder types:
` TTL differential
` HTL differential
` sin/cos 1 Vss
` Hiperface
Encoder types:
` TTL diff. Z Index
` HTL diff. Z Index
` sin/cos 1 Vss Z Index
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-157
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
/A
2.3 /B
1 8
X6
PNOZ s30
Encoder types:
S_DZW_Betriebsb_Anschluss_Inkrement_Naeherungssch
7
B
4 X6
A
3
2
GND
1
0V
24 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-158
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Encoder types:
` TTL differential Z Freq. Ini pnp
` HTL differential Z Freq. Ini pnp
` sin/cos 1 Vss Z Freq. Ini pnp
` Hiperface Z Freq. Ini pnp
Please note:
Track /Z must remain free!!
Reset circuit
Anschluss_Startkreis
S3
Automatic reset must only be configured S11
No wiring necessary!
S34
Feedback circuit
Rueckfuehrkreis
K5
Y1
K6
Y1 Y2
S11
13 (23) L+
Y2 K5
14 L-
S11 S21 24 K6
Select inputs
Anschluss_Eingangskreis
Y30 PLC 0 V
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-159
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Semiconductor outputs
Anschluss_Halbleiterausgang
Y30 PLC 0 V
Terminal configuration
0
3
s
Z
O
N
P
u
g
b
n
m
le
K
2.3
X1 X3
X1 X3
IN1 IN2 GND Y13 Y12 Y11 Y10 Y30 IN1 IN2 GND Y13 Y12 Y11 Y10 Y30
A1 Y1 IY2 Y35 Y34 Y33 Y32 Y31 A1 Y1 IY2 Y35 Y34 Y33 Y32 Y31
2 3 Power
In1
In2
Rel 1
1 Rel 2
4 Fault
X6 X2
14 24 12 22 14 24 12 22
X4
X4
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-160
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Installation Dimensions
pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
120 (4.72")
` Remove the plug terminator at the
side of the base unit and at the con-
tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Control cabinet installation 98 (3.86")
` The unit should be installed in a * 100 (3,94") 45
2.3
(1.77")
control cabinet with a protection
type of at least IP54.
` It is preferable to install the device
on a horizontal DIN rail in order to
ensure the best possible convec-
tion.
` Use the locking element on the rear
of the device to attach it to the DIN
rail.
` Push the device upwards or down-
wards before lifting it from the DIN
rail.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-161
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Notice
2.3
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 9.0 VA
Power consumption at UB DC 5.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Continuous duty 100 %
Voltage and current at
Reset circuit DC: 24.0 V 5.0 mA
Feedback loop DC: 24.0 V 5.0 mA
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-162
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Electrical data
Max. inrush current impulse
0.06 A
Feedback loop 0.06 A
Min. unit fuse protection 1.00 A
Max. unit fuse protection F1 Max. cable cross section
Proximity switch input
Number of inputs 2
Input signal level
Signal level at "1" 11 - 30 V
Signal level at "0" -3 - 5 V
Input resistance 22 kOhm
Input's frequency range 0 - 1,000 kHz
Configurable monitoring frequency
without hysteresis 10 mHz - 1,000 kHz
Input for incremental encoder/proximity switch (RJ45 connector)
Number of inputs 1 2.3
Input signal level 0.5 - 30.0 Vss
Phase position for the differential signals A,/A and B,/B 90° ±30°
Overload protection -50 - 65 V
Input resistance 20.0 kOhm
Input's frequency range 0 - 1,000 kHz
Configurable monitoring frequency
without hysteresis 10 mHz - 1,000 kHz
Connection type (incremental encoder) RJ45 socket, 8-pin
Select inputs
Number of inputs 4
Input signal level
Signal level at "1" 15 - 30 V
Signal level at "0" -3 - 5 V
Input current 5 mA
Semiconductor outputs
Number 4
Semiconductor outputs (short circuit proof) 24.0 V DC,50 mA
External supply voltage 24.0 V DC
Voltage tolerance -20% / +20%
Relay outputs
Number of output contacts
Safety contacts (S) instantaneous: 2
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 1000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 100 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 1000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 4.0 A
Pmax: 100 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A
Conventional thermal current 4.0 A
Contact material AgCuNi + 0.2 µm Au
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-163
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Relay outputs
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6A
Auxiliary contacts: 6A
Blow-out fuse, slow
Safety contacts: 4A
Auxiliary contacts: 4A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4A
Auxiliary contacts: 4A
Times
Switch-on delay
with automatic reset typ. 15 ms
with automatic reset max. 50 ms
with automatic reset after power on typ. 3,920 ms
2.3 with automatic reset after power on max. 4s
with manual reset typ. 40 ms
with manual reset max. 100 ms
Delay-on de-energisation
with power failure typ. UB AC/DC: 24 V 25 ms
with power failure max. UB AC/DC: 24 V 50 ms
with power failure typ. UB AC : 240 V 100 ms
with power failure max. UB AC : 240 V 150 ms
after the safety function is triggered, typ. 8 ms
after the safety function is triggered, max. 15 ms
Recovery time at max. switching frequency 1/s
after power failure 4s
after the safety function is triggered 1s
Reaction time after limit value is exceeded 1/f
Waiting period with a monitored reset
with rising edge 30 ms
with falling edge 30 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 30 ms
Supply interruption before de-energisation 20 ms
Switch delay (selectable) 0 - 30 s
Delay on the select inputs (selectable) 0 - 30 s
Start-up delay (selectable) 0 - 600 s
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -20 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP30
Terminals IP20
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-164
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750330
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750330
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750330
Torque setting with screw terminals 0.50 Nm No. 750330
Connection type spring-loaded terminal No. 751330
screw terminal No. 750330
Spring-loaded terminals: Terminal points per connection 2 No. 751330
Stripping length 9 mm No. 751330
Dimensions
Height 100.0 mm No. 751330
98.0 mm No. 750330 2.3
Width 45.0 mm
Depth 120.0 mm
Weight 410 g No. 751330
427 g No. 750330
Technische Daten_Satz No.
Unit Operating mode EN ISO 13849-1: EN 954-1 EN IEC 62061 PFH [1/h] EN ISO
2006 Category SIL CL 13849-1:
PL 2006
TM [year]
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
Si_Kennzahlen_Erläuterung_2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-165
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Categories
Safety level
The maximum achievable safety level The safety assessments below only Unless stated otherwise, the safety-re-
Sicherheits-Level
depends on the encoder, the wiring consider the sensor subsystems and lated characteristic data applies when
and the operating mode of the PNOZ s30. The actuator subsystem using the following monitoring func-
PNOZ s30. depends on the application and must tions:
INFORMATION also be considered in the overall as- ` Standstill
The safety-related characteristic data sessment. ` Overspeed
of the PNOZ s30 and all other devices Forced dynamisation: ` Direction of rotation
that are used must be taken into ac- Within an 8-hour period, the monitored Key:
count when calculating the safety lev- sensors must be moved so that the SRP/CS = Safety-related part of a
el. We recommend that you use the signal changes on all the connected control system (EN 13849-1, Tab. 2)
PAScal software tool to calculate the tracks.
safety function's SIL/PL values.
2.3
Standard rotary encoder
acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL c (Cat. 1) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061: -
Permitted encoder types: Logic 1
` Standard rotary encoder
– sin/cos 1 Vss differential Sensor
– TTL single ended / differential Actuator
Incremental Encoder
– HTL single ended / differential
Logic 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-166
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Standard rotary encoder with additional diagnostics through the drive controller
acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL d (Cat 2.) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 2 Logic 1
Permitted encoder type:
` Standard rotary encoder Sensor
– sin/cos 1 Vss differential Actuator
Incremental Encoder
Logic 2
2.3
Diagnostic
PNOZ s30
+
drive control
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-167
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
The drive controller must meet the fol- dure, based on the rotor position ` Fault detection via the error variable
lowing requirements: (field-oriented control). with subsequent shutdown must
` Parameters for the control loops ` The drive controller must be in po- meet the requirements of the safety
and motor control must be set in sition control operating mode. function, with regard to reaction
such a way as to guarantee stabile ` If a maximum error variable is ex- times for example.
operation. ceeded (set/true comparison) the ` The drive controller must evaluate
Drag error detection (see below) drive controller must switch to a the same incremental/sincos sig-
must be capable of operating in ac- fault condition and stop the drive nals from the encoder for control as
cordance with the requirements of (drag error detection). The error re- are processed by the safe evalua-
the safety function. action to drag error detection tion device (important on encoders
The motor must be operated with a should be a controlled motor stop. with combined analogue/digital in-
current impressing control proce- terface).
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-168
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL e (Cat. 3) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 3 Sensor 1 Logic 1 Actuator 1
Permitted encoder types: Incremental Encoder
` Standard rotary encoder + proximi-
ty switch
– sin/cos 1 Vss + pnp
Sensor 2
– TTL + pnp Actuator 2
– HTL + pnp Proximity Switch Logic 2
2.3
To calculate the safety function you
will need the following data for the
"sensor" subsystem and "PNOZ s30"
subsystem:
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-169
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
2 proximity switches
acteristic data
` In accordance with EN ISO 13849- SRP/CS SRP/CS SRP/CS
1: 2006: PL e (Cat. 3) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 3 Sensor 1 Logic 1 Actuator 1
Permitted encoder types: Proximity Switch
` Proximity switches
– npn + npn
– npn + pnp
Sensor 2
– pnp + npn Actuator 2
– pnp + pnp Proximity Switch Logic 2
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-170
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
acteristic data
` In accordance with EN ISO 13849-
SRP/CS SRP/CS SRP/CS
1: 2006: PL e (Cat. 3) Sensor PNOZ s30 Actuator
` In accordance with EN IEC 62061:
SIL CL 3 Sensor 1 Logic 1
Permitted encoder type: Safe Actuator 1
Incremental Encoder
` Safe incremental encoder Track A + B
– sin/cos 1 Vss differential
Safe encoders are certified in accord-
ance with EN 61508, EN 13849 and Sensor 2
EN 62061. Certain external errors Safe
Logic 2 Actuator 2
Incremental Encoder
must be detected in order to imple- Track Z
ment the safety function. The encoder
and evaluation device must be com- 2.3
patible.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-171
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
Up to PL e of EN ISO 13849-1
PNOZ s30
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1001758-EN-02-2011-11
2.3-172
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Speed monitoring
2.3
3.0 reference
Order
3.1
3.0
Contents Page
Order reference
3.1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
3.1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
3.1-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
4.0
Standards
4.1 and directives
4.0
Contents Page
4.1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
4.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
li
][R
-3
0
.2
4
fh
s
v
c
d
a
p
ro
u
E
t1
S
ie
n
European directives ` Devices for use in potentially explo- which they implement the require-
sive areas (ATEX) (94/9/EC) ments of the directive.
The concept of a single European in- ` Machinery (2006/42/EC)
ternal market in terms of the “New Ap- ` Low voltage equipment (2006/95/
proach” can be traced right back to EC)
4.1 the start of the 70s: The low voltage di- ` Personal protective equipment (89/
rective is the first piece of European 686/EEC)
legislation to take into account the ap- ` Cable cars (2000/9/EC)
proach towards harmonisation of a
common internal market. The directives are addressed to mem-
ber states, who are obliged to incorpo-
Many of the directives recognise man- rate the European directives into
datory CE-marking for products, i.e. domestic law. In Germany this is nor-
the product must be accompanied by mally achieved through the device
a declaration of conformity. With a safety law.
declaration of conformity the manu-
facturer confirms that his product Position of the standards in Europe
meets all the requirements of the Euro-
pean directives that relate to his prod- The legal status of standards is con-
uct. This means he can launch and sell stantly under discussion. Inside Eu-
his product within the scope of the EU rope, i.e. within the scope of the
without consideration of any national European directives that are subject to
regulations. mandatory CE-marking, a manufactur-
er is not bound by standards or other
Key engineering directives: specifications. He simply needs to
comply with the health and safety re-
` General product safety (2001/95/ quirements of the directive(s). The as-
EC) sociated benefits of a division
` Health and safety (89/391/EEC) between standards and legislation are
` Use of work equipment (2009/104/ obvious: It is easier for legislators to
EC) agree on the essential requirements
` Lifts (95/16/EC) than on technical details. Also, the di-
` Waste electrical and electronic rectives do not regularly have to be
equipment (2002/96/EC) adapted to the state of technology;
` Electromagnetic compatibility member states can use their own legal
(EMC) (2004/108/EC) system for incorporation and manu-
facturers are free to select the ways in
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
li
][R
fh
p
o
u
E
v
c
rs
d
a
-3
1
0
t2
S
ie
n
A standards have priority over all others EN ISO 12100 Safety of machinery
and deal with essential safety require-
ments for machinery
A
B1 standards deal with aspects EN ISO 13849-1 Safety-related parts
of safety EN 574 Two-hand controls
B2 standards deal with safety
devices
B1, B2 EN 13850 Emergency stop equipment
C
specific types or groups EN 422 Blow moulding machines
of maschinery EN 692 Mech. presses
Standards pyramid
So what are the benefits of applying manufacturer did not meet the legal less the products concerned are highly
the standards? With so-called harmo- requirements. innovative and no harmonised stand-
4.1
nised standards with presumption of ards yet exist. The standards for which
conformity, there is a shifting of the However, should a manufacturer devi- this “presumption effect” applies can
burden of proof, i.e. if manufacturers ate from the harmonised standards, he be researched in the Official Journal of
apply these standards, it is presumed himself must prove how he has met the EU (e.g. on the Internet) (http://eur-
that they will also comply with the spe- the essential safety requirements. This lex.europa.eu/). Standards in Europe
cific requirements of the European di- is generally done via a hazard analysis. are subdivided into what are termed A,
rectives. The regulatory authorities In practice one would endeavour to B, and C standards.
would therefore need to prove that a apply the harmonised standards, un-
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
Risk assessment
Risk assessment
2011-03
4.1 assessment
Standards
Risk
][Risikobeurteilung
and directives
Seite 1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
Risk assessment
bl
][o
m
k
R
v
c
rs
d
a
-3
1
0
it2
e
S
g
n
u
4.1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
Functional safety with EN/IEC development of application-oriented What is the legal status of
2008-09
4.1
Standards
Functional
][Funktionale
and
safety
Sicherheit
directives
and legal position of EN/IEC 61508
IEC61
620
IEC04
623
4.1 IEC08
615
Transport sector
IEC11
615 IEC13
615
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2008-09
4.1-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives
v
S
.-3
4
1
0
2
6
/IC
N
E
h
w
rd
y
fe
ls
a
tio
c
n
u
F
Functional safety of safety-related examinations of the safety functions ous event (Pr) and the possibility of
electrical, electronic and program- form the basis. avoiding or limiting the harm (Av).
mable electronic control systems in
accordance with EN/IEC 62061 Risk estimation is an iterative process, The required SIL is assigned using the
i.e. it will need to be carried out more table above, where Cl = Fr + Pr + Av.
EN/IEC 62061 represents a sector- than once. The risk must be assessed
specific standard under EN/ and the SIL defined for each hazard on When calculating the SIL of a control
IEC 61508. It describes the implemen- which the risk is to be reduced through solution it is advisable to use software
tation of safety-related electrical con- control measures. The risk is estimat- tools such as PAScal (WEBLINK), as 4.1
trol systems on machinery and ed through consideration of the sever- already mentioned under
examines the overall lifecycle from the ity of injury (Se), the frequency and EN ISO 13849-1. These simplify the
concept phase through to decommis- duration of exposure to the hazard (Fr), application of the mathematical meth-
sioning. Quantitative and qualitative probability of occurrence of a hazard- ods described in the standards con-
siderably.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-03
4.1-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service
Service
5.0
5.1
5.0
Contents Page
Service
Pre-sales/after sales
Professional services 5.1-2
5.1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-12
5.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service
Pre-sales/after sales
Professional services
You can reach our international hotline on: +49 711 3409-444, e-mail: support@pilz.com
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2011-11
5.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service
2002-02
5.1
Business
Service
Terms
][Liefer-
ofund
delivery
terms
Zahlungsbedingungen
and
and
conditions
payment
5.1
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2002-02
5.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
• AT • DK • IT • PL
1002173-EN-05
2-1-2-3-010, 2013-04 Printed in Germany
© Pilz GmbH & Co. KG, 2012
Pilz Ges.m.b.H. Pilz Skandinavien K/S Pilz ltalia Srl Pilz Polska Sp. z o.o.
Sichere Automation Safe Automation Automazione sicura Safe Automation
Modecenterstraße 14 Ellegaardvej 25 L Via Meda 2/A ul. Ruchliwa 15
1030 Wien 6400 Sonderborg 22060 Novedrate (CO) 02-182 Warszawa
Austria Denmark Italy Poland
Telephone: +43 1 7986263-0 Telephone: +45 74436332 Telephone: +39 031 789511 Telephone: +48 22 8847100
Telefax: +43 1 7986264 Telefax: +45 74436342 Telefax: +39 031 789555 Telefax: +48 22 8847109
E-Mail: pilz@pilz.at E-Mail: pilz@pilz.dk E-Mail: info@pilz.it E-Mail: info@pilz.pl
Internet: www.pilz.at Internet: www.pilz.dk Internet: www.pilz.it Internet: www.pilz.pl
• AU • ES • JP • PT
Technical Catalogue 3.1 – PMD relays for electrical safety and PNOZ relays for functional safety
Pilz Australia Pilz lndustrieelektronik S.L. Pilz Japan Co., Ltd. Pilz Industrieelektronik S.L.
Safe Automation Safe Automation Safe Automation R. Eng Duarte Pacheco, 120
Unit D7, Hallmarc Business park Clayton Camí Ral, 130 BENEX S-2 4F 4 Andar Sala 21
Corner of Westall and Centre roads Polígono Industrial Palou Nord 3-17-5 Shin-Yokohama 4470-174 Maia
Clayton, Melbourne, Victoria 3168 08401 Granollers Kohoku-ku Portugal
Australia Spain 222-0033 Yokohama Telephone: +351 229407594
Telephone: +61 3 95446300 Telephone: +34 938497433 Japan Telefax: +351 229407595
Telefax: +61 3 95446311 Telefax: +34 938497544 Telephone: +81 45 471-2281 E-Mail: pilz@pilz.pt
E-Mail: safety@pilz.com.au E-Mail: pilz@pilz.es Telefax: +81 45 471-2283 Internet: www.pilz.pt
Internet: www.pilz.com.au Internet: www.pilz.es E-Mail: pilz@pilz.co.jp
Internet: www.pilz.jp
• RU
• BE L • U • FI Pilz RUS OOO
Pilz Belgium Pilz Skandinavien K/S • KR Ugreshskaya street, 2,
Safe Automation Safe Automation Pilz Korea Ltd. bldg. 11, office 16 (1st floor)
Bijenstraat 4 Nuijamiestentie 7 Safe Automation 115088 Moscow
9051 Gent (Sint-Denijs-Westrem) 00400 Helsinki 9F Jo-Yang Bld. 50-10 Russian Federation
Belgium Finland Chungmuro2-Ga Jung-Gu Telephone: +7 495 665 4993
Telephone: +32 9 3217570 Telephone: +358 10 3224030 100-861 Seoul E-Mail: pilz@pilzrussia.ru
of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
Telefax: +32 9 3217571 Telefax: +358 9 27093709 South Korea Internet: www.pilzrussia.ru
of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope
E-Mail: info@pilz.be E-Mail: pilz.fi @pilz.dk Telephone: +82 2 2263 9541
Internet: www.pilz.be Internet: www.pilz.fi Telefax: +82 2 2263 9542
E-Mail: info@pilzkor ea.co.kr • SE
Internet: www.pilzkorea.co.kr Pilz Skandinavien K/S
• BR • FR
InduraNET p®, Pilz®, PIT®, PMCprotego®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
Safe Automation
Pilz do Brasil Pilz France Electronic Energigatan 10 B
Automação Segura 1, rue Jacob Mayer • MX 43437 Kungsbacka
Av. Senador Vergueiro, 347 - Centro BP 12 Pilz de México, S. de R.L. de C.V. Sweden
CEP: 09750-000 67037 Strasbourg Cedex 2 Automatización Segura Telephone: +46 300 13990
São Bernardo do Campo - SP France Convento de Actopan 36 Telefax: +46 300 30740
Brazil Telephone: +33 3 88104000 Jardines de Santa Mónica E-Mail: pilz.se@pilz.dk
Telephone: +55 11 4126-7290 Telefax: +33 3 88108000 Tlalnepantla, Méx. 54050 Internet: www.pilz.se
Telefax: +55 11 4126-7291 E-Mail: siege@pilz-france.fr Mexico
E-Mail: pilz@pilz.com.br Internet: www.pilz.fr Telephone: +52 55 5572 1300
Internet: www.pilz.com.br Telefax: +52 55 5572 1300 • TR
E-Mail: info@pilz.com.mx Pilz Emniyet Otomasyon
• GB Internet: www .pilz.mx Ürünleri ve Hizmetleri Tic. Ltd. Şti.
• CH Pilz Automation Technology Kayışdağı Cd. Beykonağı Plaza
Pilz lndustrieelektronik GmbH Safe Automation No:130 K:2 D:2
Gewerbepark Hintermättli Willow House, Medlicott Close • NL Ataşehir/İstanbul
Postfach 6 Oakley Hay Business Park Pilz Nederland Turkey
5506 Mägenwil Corby Veilige automatisering Telephone: +90 216 5775550
Switzerland Northants NN18 9NF Postbus 186 Telefax: +90 216 5775549
Telephone: +41 62 88979-30 United Kingdom 4130 ED Vianen E-Mail: info@pilz.com.tr
Telefax: +41 62 88979-40 Telephone: +44 1536 460766 Netherlands Internet: www.pilz.com.tr
E-Mail: pilz@pilz.ch Telefax: +44 1536 460866 Telephone: +31 347 320477
Internet: www.pilz.ch E-Mail: sales@pilz.co.uk Telefax: +31 347 320485
Internet: www.pilz.co.uk E-Mail: info@pilz.nl • US C• A
Internet: www.pilz.nl Pilz Automation Safety L.P.
• CN 7150 Commerce Boulevard
Pilz Industrial Automation • IE Canton
Trading (Shanghai) Co., Ltd. Pilz Ireland Industrial Automation • NZ Michigan 48187
Rm. 1702-1704 Cork Business and Technology Park Pilz New Zealand USA
Yongda International Tower Model Farm Road Safe Automation Telephone: +1 734 354 0272
No. 2277 Long Yang Road Cork Unit 4, 12 Laidlaw Way Telefax: +1 734 354 3355
Shanghai 201204 Ireland East Tamaki E-Mail: info@pilzusa.com
China
Telephone: +86 21 60880878
Telefax: +86 21 60880870
Telephone: +353 21 4346535
Telefax: +353 21 4804994
E-Mail: sales@pilz.ie
Auckland 2016
New Zealand
Telephone: +64 9 6345350
Internet: www.pilz.us
PMD relays for electrical safety
E-Mail:
Internet:
sales@pilz.com.cn
www.pilz.com.cn
Internet: www.pilz.ie Telefax:
E-Mail: offi
Internet:
+64 9 6345352
ce@pilz.co.nz
www.pilz.co.nz
and PNOZ relays for functional safety
• IN
• DE Pilz India Pvt Ltd
Pilz GmbH & Co. KG Office No 202, Delite Square
Felix-Wankel-Straße 2 Near Aranyeshwar Temple •… •T echnical support
73760 Ostfildern Sahakar Nagar No 1 In many countries we are +49 711 3409-444
Germany Pune 411009 represented by sales partners. support@pilz.com
Telephone: +49 711 3409-0 India
Telefax: +49 711 3409-133 Telephone: +91 20 2421399-4/-5 Please refer to our homepage
E-Mail: pilz.gmbh@pilz.de Telefax: +91 20 2421399-6 for further details or contact our Configuration guide
Internet: www.pilz.de E-Mail: info@pilz.in headquarters.
Internet: www.pilz.in
for electronic monitoring relays PMDsigma, PMDsrange
and safety relays PNOZsigma, PNOZ X