TOFAŞ Industrial Innovation

TOFAŞ R&D CENTER

Produc'on  Technologies  
Department  
 
Industry  4.0  Approach  
29/11/2016  
 Content

1.  TOFAS  
2.  Industry  4.0  Aproach  
1.  Technological  Aspira=ons  
2.  Major  Project  Themes  
3.  Expected  Impact  
4.  FoF  Scenario  
3.  ROBO-­‐PARTNER  
1.  Summary  
2.  Human  Robot  Interacted  Scenario  
3.  IMAU  

Predic=on:  10min  presenta=on  +  5min  ques=ons  &  comments  

 1

TOFAS
 1.1. Introduction
  TOFAS founded in 1968, "
  Equal shareholders as
Koç Holding and Fiat
Chrysler Automobiles
(FCA), "
  One of the two R&D
centres of FCA in Europe. "
  The fifth largest industrial
enterprise of Turkey, "
  Annual capacity of
400.000 vehicles "
  With 10.000 employees. "
  Operating on a land of 1
million m2 with an indoor
area of 350 thousand m2

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 2

INDUSTRY 4.0
APROACH
 2.1. Technology Aspirations

  High  number  of  body  types  due  to  the  commercial  vehicle  customer  demands  for  the  op'ons  

  Varying  capacity  usage  per  annum  and  per  month  

  Lower  life  span  of  models  

  Turnover  rates  in  the  new  genera'on  

  Aging  society  

Increase Enhancing Management Increase

Process Capability Modules Flexibility Design Capability

  Effec've  use  of  resources  to     Fast  response  to  produc'on     Fast  response  to  customer  
produce  more  vehicles  (labor,   regyme  varia'ons  in  terms  of   demands  and  regula'ons  
equipment,  'me,  area)   mul'  models,  flactua'ons  in     0  error  in  designing  the  
  Traceable,  absolutely  safe  and   quan''es   produc'on  lines  
ergonomic  opera'ons         Fast  adapta'on  of  new     Data  driven  decision  systems  
produc'on  personnel  

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 2.2. Major Project Themes

❶  ICT (INFORMATION &

COMMUNICATION TECHNOLOGIES)

1.  Big  Data  Analy'cs  
2.  Horizontal/Ver'cal  SoSware  Integra'on  
3.  Internet  of  Things  
Industry  4.0  Divas  Reference:  BCG  Report  

❸    SIMULATION &
VISUALIZATION
❷  ADVANCED ROBOTICS

1.  Augmented  Reality   1.  Human  Robot  Interac'on  

2.  Quality  by  Tele-­‐Cameras   2.  Autonomous  Mobile  Robots  
3.  Data  Driven  Decision  Support  Systems   3.  Flexible  Robot  Actuators  
4.  Wearable  Technologies   4.  Robot  Guiding  by  Vision  

  3D  prinBng  (in  coordinaBon  with    Auxiliary  Material  Admin)  

+     Virtual  Reality  (Support  to  Commercial  Projects)  

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 2.3. Impact

y

Produc=vity  

y

it

y

Time to
Product

Flexibilit
Traceabil
Quality

Market

Ergonom
Improvement  

Safety &
Cost

Industry  4.0  Project  Fields  

1. Big Data Analytics  

ICT

2. Software Integration    
3. Internet of Things   
1. Human Robot Interaction    
Advanced
Robotics

2. Autonomous Mobile Robotics  

3. Flexible Robot Actuators  
4. Robot Guidance by Vision    
VISIUALIZATION

1. Augmented Reality     
SIMULATION &

2. Wearable Technologies  
3. Quality by Tele-Cameras   
4. Decision Support Systems   

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 2.4. FoF Scenario

Video  
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 3

ROBO-­‐PARTNER  
 3.1. Introduction

Grant agreement no: 608855

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 3.1. Introduction
Seamless Human-Robot Cooperation for Intelligent, Flexible TOFAŞ     !  
and Safe Operations in the Assembly Factories of the Future ! is  the  1st  Coordinator  Company  in  EU  
" FP  NMP  (Produc'on  Technologies)  
"Duration: "(42 months) 01.10.2013-31.04.2017 programmes  in  Turkiye      
"Budget: "8 m€"
"Consortium: "14 partners from 8 countries "

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 3.2. Consortium

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 3.2. Consortium

Consor=um  as  a  whole    

World’s  1st  robo=c  selfie  =  ROFIE  

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 3.3. H/R Interacted Assembly

Video  
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 3.4. IMAU

Video  

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 …

Thanks...  
http://www.youtube.com/user/ROBOPARTNER