LPI Exoweld V2 PDF

www.lpi.com.
au Lightning Protection International Pty Ltd
LPI EXOWELD
®
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Exothermic welding
INTRODUCTION
What is EXOWELD ?
EXOWELD is the brand name of exothermic materials which are marketed and sold by Lightning
Protection International Pty Ltd, Hobart, Australia.
EXOWELD Exothermic welding is a cost effective method of completing a high quality electrical
connection. The process is simple to follow and through the use of a high temperature reaction a
long lasting, quality electrical bond is created between conductors.
Making an EXOWELD Connection
Step 1 Step 2
Clean the conductors to be welded. Close the handle clamp to lock the mold.
Place the cables into position in the mold. Place the disk into position in the mold.
Step 3 Step 4
Place the weld metal into the mold. Close the cover and ignite using flint ignitor.
Sprinkle the starting powder over the Open the mold after the metal solidifies.
weld metal and on the lip of the mold. Remove the slag from the mold before
making the next connection.
Advantages
1. Does not deteriorate with age since the connections are permanent.
2. Does not loosen as the EXOWELD connections create a permanent molecular bond.
3. Excellent corrosion resistance.
4. Electrical characteristics are higher than typical mechanical connections.
5. Does not increase resistance above that of the conductor.
6. No external power or heat is required to make connections.
7. Quality can be assessed visually.
8. Easy and simple to install.
Lightning Protection International Pty Ltd

Exothermic welding
USEFUL INFORMATION
Exothermic welding process Standard size of Copper conductors
The exothermic welding process is a method of
Cross
making electrical connections of copper to copper Diameter Composition
Section
or copper to steel in which no outside source of (mm) N / mmú
(mmsq)
heat or power is required.
6 3.12 7/1.04
In this process, granular metals (granular copper
10 4.05 7/1.35
oxide and aluminium) are placed from a container
16 5.10 7/1.70
into a graphite crucible and ignited.
6.42 7/2.14
The reduction of copper oxide by the aluminium 25
6.75 19/1.35
(exothermic reaction) produces molten copper and
7.56 7/2.52
aluminium oxide slag. 35
7.65 19/1.53
The slag floats to the surface and the disk melts, 50 8.9 19/1.78
allowing molten copper to flow into the weld cavity 70 10.7 19/2.14
and complete the weld. The weld is allowed to 12.46 37/1.78
95
solidify. The mold is removed and made ready for 12.6 19/2.52
the next weld. The process takes seconds to 120 14.21 37/2.03
complete. 150 15.75 37/2.25
185 17.64 37/2.52
Cover 240 20.25 61/2.25

300 22.68 61/2.52
Starting powder
25.69 61/2.85
400
Welding powder 25.96 91/2.35
Disc 28.8 61/3.2
500
29.15 91/2.65
Tap hole
Conductors
This brochure shows standard type of connections.

Use the index and check the type of connection required. If a suitable mold is not listed
for your required application, contact LPI for the availability of non standard type molds.
1. Check the type of connection.

2. Check the sizes of conductors to be welded.
3. Check tools and parts required for welding.

Exothermic welding
TOOLS AND ACCESSORIES

Exothermic weld metal is a mixture of copper oxide and aluminum, packaged by size in a plastic
cartridge. The cartridge contains the starting powder at the bottom with the weld metal on top.
These cartridges are packaged in boxes along with metal disks. Each weld requires one disk.
Molds
A graphite mold is used for
exothermic welding connections.
The mold controls the direction
and speed of the molten weld
metal flow and the formation
of the weld.
The graphite used is a high
temperature type that lasts for Handle Clamps such as the one shown
an average of 50 or more above are required for most molds.
welding connections under Two types of Handle Clamps are available.
normal usage. 1. EC-M for all molds 3" wide.
2. EC-L for all molds 4" wide.
For some molds, specialized frames with
handles are required.
Flint Ignitors EF-R

Slag Removal Spade ET-009 is
Flint Ignitors are used to
useful for removing the slag from the
ignite the starting material.
mold after the welding connection is
completed. They are especially useful
for horizontally split molds.
Mold brush EB-R is

useful for removing the slag
from the mold after the welding
Cable Cleaning Brush ET-008-1, connection is completed.
V-Shaped Brush cleans any
conductor and is especially
useful for coarse or very dirty
Cable Brush ET-008 is recommended
conductors.
for cleaning heavily oxidized conductors
The brushes can be rotated to
and surfaces prior to the welding
provide new cleaning bristles and
connection.
are replaceable.
Disks are used to seal the tap hole.

19mm Dia. disk : for #15 thru #65 Mold Sealer ES-M is
tvsk zlhsly
26mm Dia. disk : for #90 & #115 lzTt
for sealing molds to
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38mm Dia. disk : for #150 or larger eliminate leakage of
molten weld metal.

Exothermic welding
EXOWELD Standard Connections

Cable / Cable
H HP HT HPH
page 8 page 8 page 9 page 9
HX HXU VDHT HPZ

page 10 page 10 page 11 page 11
Cable / Earth Rod
HGR HGT HGXU HGV HGP HGVS

page 12 page 12 page 13 page 13 page 14 page 14
Cable / Steel Surface
HCHS HCHST HCVS VCVS ADVS HCI

Cable / Busbar or Terminal Lug
BL HBCT HBHC VOCB HBVC

page 18 page 18 page 19 page 19 page 20

Exothermic welding
EXOWELD Standard Connections

Busbar / Busbar
VBB HBB VBDT HBT HBX HBVB

Bus Bar / Earth Rod or Steel Surface
BHS BVS HBSS BGRT BGRV BGRC

Cable / Rebar
HCHRZ HCVRX HCHRX HCHRT HCVR VCHRX

Cable / Railway
HCR HCHR HRB

page 30 page 30 page 30

Exothermic welding
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Exothermic welding
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Exothermic welding
HCHS HCHST
j ~ o w j t ~ o w
t O;P t j r
O;P t j r
XW ojozXW J[\ ljTt m XW ojoz{XW J]\ ljTt m
X] ojozX] J[\ ljTt m X] ojoz{X] J]\ ljTt m
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Exothermic welding
HCVS VCVS
j ~ o w j ~ o w
t t
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Exothermic welding
ADVS HCI
j ~ o w j t ~ o w
t O;P t j r
O;P t j r
Y\ hk}zY\ J[\ ljTt t XW ojpXWVQ JY\ ljTt m
Z\ hk}zZ\ J[\ ljTt t X] ojpX]VQ JZY ljTt m
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XYW hk}zXYW JXX\ ljTt o \W ojp\WVQ J[\ ljTt t
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X\W ojpX\WVQ JX\W ljTt o
X_\ ojpX_\VQ JYWW ljTt o
Y[W ojpY[WVQ JYWW ljTt o
ZWW ojpZWWVQ JY\W ljTt o
m ¡S swp U
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t i liTy
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n { l{TWXW
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Exothermic welding
BUS or LUG
BUS or LUG
BL HBCT
i|z j ~ o w i|z j ~ o w
t t
OP O;P t j r OP O;P t j r
XW isXWVYWY JZY XW oij{XWVYWY J[\
YWY Y\ isY\VYWY JZY ljTt t YWY ljTt t
Y\ oij{Y\VYWY J[\
Z\ isZ\VY\Z J[\ Z\ oij{Z\VY\Z J]\
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^W is^WVY\Z J]\ XW oij{XWVY\Z JXX\
Y\ isY\VZWY J[\ ^W oij{^WVY\Z J`W
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\W is\WVZWY J[\ Z\ oij{Z\VZWY J[\
ZWY _ oij{_VZWY J]\ ljTt t
Z\ isZ\VZWZ J[\
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ZWZ \W is\WVZWZ J]\ ljTt t Z\ oij{Z\VZWZ J]\
XW isXWVZWZ J`W _ oij{_VZWZ J`W
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XW oij{XWVZWZ JXX\
`\ is`\VZW\ J`W ^W oij{^WVZWZ JXX\
ZW\ XYW isXYWVZW\ JXX\ ljTt t
X\W isX\WVZW\ JXX\ `\ oij{`\VZW\ JX\W
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XYW isXYWV[WZ JXX\ [WZ `\ oij{`\V[WZ JX\W ljTt o
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X_\ isX_\V]W\ JY\W ljTt Y[W oij{Y[WV\W\ YJX\W ljTs tR
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m ¡S swp U
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m p lmTy m p lmTy
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Exothermic welding
HBHC VOCB
i|z j t ~ o w i|z j ~ o w
t
OP O;P t j r OP O;P t j r
Z\ oiojZ\VY\Z J[\ Z\ }vjiZ\VZ JXX\
Y\Z \W oioj\WVY\Z J[\ ljTt t \W }vji\WVZ JXX\
^W oioj^WVY\Z J]\ ZY\
M ^W }vji^WVZ JXX\ ljTt tR
Z\ oiojZ\VZWZ J[\ `\ }vji`\VZ JXX\
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^W oioj^WVZWZ J`W X\W }vjiX\WVZ JX\W
`\ oioj`\VZW\ J`W \W }vji\WV\ JX\W ljTt
ZW\ XYW oiojXYWVZW\ JXX\ ljTt t ^W }vji^WV\ JX\W ljTt
X\W oiojX\WVZW\ JXX\ \Y\ `\ }vji`\V\ JX\W ljTt
^W oioj^WV[WZ J`W M XYW }vjiXYWV\ JX\W ljTt tR
[WZ `\ oioj`\V[WZ J`W ljTt t ~pkly X\W }vjiX\WV\ JYWW ljTt
XYW oiojXYWV[WZ JXX\ X_\ }vjiX_\V\ JYWW ljTt
Y[W }vjiY[WV\ YJX\W ljTs
Z\ oiojZ\V[W\ J]\ t
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^W oioj^WV[W\ J`W t ^W }vji^WVXW JX\W ljTt
[W\ `\ oioj`\V[W\ J`W ljTt t XWZW XY\`\ }vji`\VXW JX\W ljTt
XYW oiojXYWV[W\ JXX\ t }vjiXY\VXW JX\W ljTt
M tR
X\W oiojX\WV[W\ JX\W o ~pkly X\W }vjiX\WVXW JYWW ljTt
X_\ oiojX_\V[W\ JX\W o X_\ }vjiX_\VXW JYWW ljTt
Y[W }vjiY[WVXW JY\W ljTt
^W oioj^WV\W\ J`W ZWW }vjiZWWVXW YJX\W ljTs
`\ oioj`\V\W\ J`W
XYW oiojXYWV\W\ JXX\ m ¡S swp U
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Y[W oiojY[WV]W\ JYWW U
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t z l{TWW` t i liTy
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Exothermic welding
HBVC
i|z j ~ o w
t
OP O;P t j r
\W oi}j\WVZ J`W
ZY\ ^W oi}j^WVZ J`W
`\ oi}j`\VZ JXX\
M XYW oi}jXYWVZ JXX\ ljTt o
~pkly
X\W oi}jX\WVZ JX\W
X_\ oi}jX_\VZ JX\W
\W oi}j\WV\ JXX\
^W oi}j^WV\ JXX\
\Y\ `\ oi}j`\V\ JX\W
M XYW oi}jXYWV\ JX\W ljTt o
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X_\ oi}jX_\V\ JYWW
Y[W oi}jY[WV\ JY\W
\W oi}j\WVXW JXX\ ljTt o
^W oi}j^WVXW JXX\ ljTt o
`\ oi}j`\VXW JX\W ljTt o
XYW oi}jXYWVXW JX\W ljTt o
XW\W X\W oi}jX\WVXW JYWW ljTt o
M
~pkly X_\ oi}jX_\VXW JYWW ljTt o
Y[W oi}jY[WVXW JY\W ljTt o
ZWW oi}jZWWVXW JY\W ljTt o
[WW oi}j[WWVXW YJYWW ljTs tR
\WW oi}j\WWVXW YJY\W ljTs tR
m ¡S swp U
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z
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m p lmTy
z|nnlz{lk {vvsz
j j i l{TWW_
t z l{TWW`
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n { l{TWXW
w z lzTt

Exothermic welding
Tap
Tap
Run VBB Run

HBB
y { ~ o w y { t ~ o w
t OP OP t j r
OP OP t j r
YWY YWY }iiYWY J[\ ljTt t YWY YWY oiiYWY J[\ ljTt t
YWZ YWZ }iiYWZ J[\ ljTt t YWZ YWZ oiiYWZ J[\ ljTt t
YW\ YW\ }iiYW\ J]\ ljTt t YW\ YW\ oiiYW\ J`W ljTt t
Y\Z Y\Z }iiY\Z J]\ ljTt t
Y\Y Y\Y oiiY\Y J[\ ljTt t
Y\[ Y\[ }iiY\[ J`W ljTt o
Y\Z Y\Z oiiY\Z J]\ ljTt t
ZWY ZWY }iiZWY J]\ ljTt o
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ZW[ ZW[ }iiZW[ JXX\ ljTt o ZWY ZWY oiiZWY J]\ ljTt t
[WZ [WZ }ii[WZ JXX\ ljTt o ZWZ ZWZ oiiZWZ J]\ ljTt t
[W[ [W[ }ii[W[ JX\W ljTt o ZW[ ZW[ oiiZW[ J`W ljTt t
[W\ [W\ }ii[W\ JX\W ljTt o ZW\ ZW\ oiiZW\ JXX\ ljTt t
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[WXW [WXW }ii[WXW JY\W ljTt o
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\W] \W] }ii\W] JY\W ljTt o [W\ [W\ oii[W\ JX\W ljTt o
\W_ \W_ }ii\W_ YJX\W ljTs tR [W] [W] oii[W] JYWW ljTt o
\WXW \WXW }ii\WXW YJYWW ljTs tR [WXW [WXW oii[WXW YJX\W ljTs sR
]W\ ]W\ }ii]W\ YJX\W ljTs tR \W\ \W\ oii\W\ JYWW ljTt sR
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_WXW _WXW }ii_WXW ZJYWW ljTs tR
\WXW \WXW oii\WXW YJYWW ljTs sR
XWW\ XWW\ }iiXWW\ YJY\W ljTs tR
XWWXW XWWXW }iiXWWXW ZJY\W ljTs tR ]W\ ]W\ oii]W\ YJX\W ljTs sR
m ¡S swp U ]WXW ]WXW oii]WXW YJY\W ljTs sR
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m p lmTy m p lmTy
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Exothermic welding
Run
Run
Tap
Tap VBDT HBT

y { t ~ o w y { ~ o w
OP OP t j r t
OP OP t j r
YWY YWY }ik{YWY J[\ ljTt t
YWY YWY oi{YWY J[\ ljTt t
YWZ YWZ }ik{YWZ J]\ ljTt t YW\ YW\ oi{YW\ J]\ ljTt t
YW\ YW\ }ik{YW\ J]\ ljTt t Y\Y Y\Y oi{Y\Y J[\ ljTt t
Y\Y Y\Y }ik{Y\Y J]\ ljTt t Y\Z Y\Z oi{Y\Z J]\ ljTt t
Y\Z Y\Z }ik{Y\Z J]\ ljTt t Y\[ Y\[ oi{Y\[ J`W ljTt t
Y\[ Y\[ }ik{Y\[ J`W ljTt o ZWY ZWY oi{ZWY J]\ ljTt t
ZWY ZWY }ik{ZWY J]\ ljTt o ZWZ ZWZ oi{ZWZ J]\ ljTt t
ZWZ ZWZ }ik{ZWZ J`W ljTt o ZW[ ZW[ oi{ZW[ J`W ljTt t
ZW[ ZW[ }ik{ZW[ JXX\ ljTt o ZW\ ZW\ oi{ZW\ JXX\ ljTt t
ZW\ ZW\ }ik{ZW\ JXX\ ljTt o [WZ [WZ oi{[WZ J`W ljTt t
[WZ [WZ }ik{[WZ JXX\ ljTt o [W[ [W[ oi{[W[ JXX\ ljTt t
[W[ [W[ }ik{[W[ JX\W ljTt o [W\ [W\ oi{[W\ JX\W ljTt o
[W\ [W\ }ik{[W\ JX\W ljTt o [W] [W] oi{[W] JYWW ljTt o
[W] [W] }ik{[W] JYWW ljTt o [WXW [WXW oi{[WXW YJX\W ljTs sR
[WXW [WXW }ik{[WXW YJX\W ljTs tR \W\ \W\ oi{\W\ JYWW ljTt sR
\W\ \W\ }ik{\W\ JYWW ljTt tR \W] \W] oi{\W] JY\W ljTt sR
\W] \W] }ik{\W] JY\W ljTt tR \W_ \W_ oi{\W_ YJX\W ljTs sR
\W_ \W_ }ik{\W_ YJX\W ljTs tR \WXW \WXW oi{\WXW YJYWW ljTs sR
\WXW \WXW }ik{\WXW YJYWW ljTs tR ]W\ ]W\ oi{]W\ YJX\W ljTs sR
]W\ ]W\ }ik{]W\ YJX\W ljTs tR ]WXW ]WXW oi{]WXW YJY\W ljTs sR
]WXW ]WXW }ik{]WXW YJY\W ljTs tR _W\ _W\ oi{_W\ YJYWW ljTs sR
_W\ _W\ }ik{_W\ YJYWW ljTs tR _WXW _WXW oi{_WXW ZJYWW ljTs sR
_WXW _WXW }ik{_WXW ZJYWW ljTs tR m ¡S swp U
m ¡S swp U
w w
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m p lmTy m p lmTy
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Exothermic welding
HBX HBVB
i|z ihy i|z ihy ~ o w
zpl t ~ o w zpl t
t j r OP t j r
OP
YWY oiYWY J`W ljTt t YWY oi}iYWY J[\
YWZ oi}iYWZ J[\ ljTt t
YWYU\ oiYWYU\ J`W ljTt t YW\ oi}iYW\ J[\
Y\Z oiY\Z JXX\ ljTt t Y\Y oi}iY\Y J[\
ZWY oiZWY J`W ljTt t Y\Z oi}iY\Z J]\ ljTt o
Y\[ oi}iY\[ J]\
ZWZU\ oiZWZU\ JXX\ ljTt t Y\\ oi}iY\\ JXX\
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ZWZ oi}iZWZ J]\ ljTt o
ZW[ oi}iZW[ JXX\
ZW\ oi}iZW\ JXX\
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[W[ oi}i[W[ JX\W
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m ¡S swp U
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m p lmTy m p lmTy
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Exothermic welding
BHS BVS
{ ~ o w { t ~ o w
t OP t j r
OP t j r
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YWZ iozYWZ J`W ljTt t YWZ i}zYWZ J]\ ljTt t
Y\Z iozY\Z J`W ljTt t Y\Z i}zY\Z J`W ljTt o
Y\\ iozY\\ JXX\ ljTt t Y\\ i}zY\\ JXX\ ljTt o
ZWY iozZWY J`W ljTt o ZWY i}zZWY J`W ljTt o
ZWZ iozZWZ JXX\ ljTt o ZWZ i}zZWZ J`W ljTt o
ZW[ iozZW[ JX\W ljTt o ZW[ i}zZW[ JXX\ ljTt o
ZW\ iozZW\ JYWW ljTt o ZW\ i}zZW\ JX\W ljTt o
[WZ ioz[WZ JXX\ ljTt o [WZ i}z[WZ JX\W ljTt o
[W[ ioz[W[ JYWW ljTt o [W[ i}z[W[ JYWW ljTt o
[W\ ioz[W\ JYWW ljTt o [W\ i}z[W\ JYWW ljTt o
[W] ioz[W] JY\W ljTt o [W] i}z[W] JY\W ljTt o
\W\ ioz\W\ YJX\W ljTs tR \W\ i}z\W\ JY\W ljTt tR
\W] ioz\W] YJX\W ljTs tR \W] i}z\W] YJX\W ljTs tR
\W_ ioz\W_ YJYWW ljTs tR \W_ i}z\W_ YJYWW ljTs tR
m ¡S swp U ]W] i}z]W] YJYWW ljTs tR
]W_ i}z]W_ YJY\W ljTs tR
]WXW i}z]WXW ZJYWW ljTs tR
_W] i}z_W] YJY\W ljTs tR
_W_ i}z_W_ ZJYWW ljTs tR
_WXW i}z_WXW ZJY\W ljTs tR
w
U w m ¡S swp U

U w
U
{ j
U

m p lmTy m p lmTy

t i liTy t i liTy

Exothermic welding
HBSS BGRT
{ ~ o w l
t y { ~ o w
OP t j r t
kU OP t j r
ZY\ oizzZY\ JXX\ OP
Z[W oizzZ[W JX\W ljTt o YWY iny{X^TYWY JX\W ljTt o
M ~pkly YWZ iny{X^TYWZ JX\W o
\Y\ oizz\Y\ JX\W Y\Z iny{X^TY\Z JX\W o
\[W oizz\[W JYWW ljTt o Y\\ iny{X^TY\\ JX\W o
M ~pkly ZWZ iny{X^TZWZ JX\W o
XÛX ZW\ iny{X^TZW\ JYWW o
]Y\ oizz]Y\ JX\W [WZ iny{X^T[WZ JYWW o
]ZW oizz]ZW JYWW [W\ iny{X^T[W\ JYWW ljTt o
ljTt o
][W oizz][W JY\W \WZ iny{X^T\WZ YJX\W ljTs tR
M ~pkly \W\ iny{X^T\W\ YJX\W ljTs tR
XWY\ oizzXWY\ JYWW \W] iny{X^T\W] YJX\W ljTs tR
XW[W oizzXW[W JY\W ljTt o YWY iny{X[TYWY J`W
M ~pkly YWZ iny{X[TYWZ J`W
Y\Z iny{X[TY\Z JXX\
XYY\ oizzXYY\ JY\W Y\\ iny{X[TY\\ JXX\
ljTt
XY[W oizzXY[W YJX\W tR ZWY iny{X[TZWY JXX\
M ~pkly X[UY ZW[ iny{X[TZW[ JX\W ljTt o
m ¡S swp U [WZ iny{X[T[WZ JX\W
[W\ iny{X[T[W\ JYWW
\WZ iny{X[T\WZ JYWW
\W\ iny{X[T\W\ JYWW
\W] iny{X[T\W] JY\W
YWY iny{XYTYWY J`W
YWZ iny{XYTYWZ J`W
Y\Z iny{XYTY\Z JXX\
Y\\ iny{XYTY\\ JXX\
ZWY iny{XYTZWY JXX\
XYU^ ZW[ iny{XYTZW[ JXX\ ljTt o
[WZ iny{XYT[WZ JXX\
[W\ iny{XYT[W\ JXX\
\WZ iny{XYT\WZ JYWW
\W\ iny{XYT\W\ JYWW
w \W] iny{XYT\W] JYWW
m ¡S swp U
U w
U w U
{ U

m p lmTy m p lmTy
t i liTy t i liTy
Exothermic welding
BGRV BGRC
l l
y { ~ o w y { ~ o w
t kU t
kU OP t j r OP t j r
OP OP
XÛX \W] iny}X^\W] YJX\W ljTs tR Y\ Y\Z inyjY\Y\Z JX\W ljTt tR
X[UY Y\Z iny}X[Y\Z JYWW ljTt o X` Y\Z inyjX`Y\Z JX\W ljTt tR
XYU^ Y\Z iny}XYY\Z JX\W ljTt o XÛX Y\] inyjX^Y\] JYWW ljTt tR
m ¡S swp U Y\Z inyjX^Y\Z JX\W
X[UY Y\Z inyjX[Y\Z JX\W ljTt tR
m ¡S swp U
w U w U
l U l
U
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t z l{TWW` t i liTy
t i liTy n { l{TWXW

Exothermic welding
HCHRZ HCVRX
y j t ~ o w y j ~ o w
z¡ O;P t j r t
z¡ O;P t j r
Y\ ojoyXYY\ J[\ t Y\ oj}yXYY\ J`W
Z\ ojoyXYZ\ J[\ t Z\ oj}yXYZ\ J`W
XY \W ojoyXY\W J`W ljTt o \W oj}yXY\W JXX\ ljTt
^W ojoyXY^W J`W o XY tR
^W oj}yXY^W JXX\
`\ ojoyXY`\ JXX\ o `\ oj}yXY`\ JX\W
Y\ ojoyX]Y\ J[\ XYW oj}yXYXYW JX\W
Z\ ojoyX]Z\ J[\ Y\ oj}yX]Y\ J`W
X] \W ojoyX]\W J`W ljTt o Z\ oj}yX]Z\ J`W
^W ojoyX]^W J`W \W oj}yX]\W JXX\ ljTt
`\ ojoyX]`\ JXX\ X] ^W oj}yX]^W JXX\ tR
Z\ ojoyX_Z\ J[\ `\ oj}yX]`\ JX\W
\W ojoyX_\W J`W XYW oj}yX]XYW JX\W
X_ ^W ojoyX_^W J`W ljTt o Y\ oj}yX_Y\ J`W
`\ ojoyX_`\ JXX\ Z\ oj}yX_Z\ J`W
\W oj}yX_\W JXX\
X_ ^W oj}yX_^W JXX\ ljTt tR
Z\ ojoyYYZ\ J[\
\W ojoyYY\W J`W `\ oj}yX_`\ JX\W
YY ljTt o XYW oj}yX_XYW JX\W
^W ojoyYY^W J`W
`\ ojoyYY`\ JXX\ Y\ oj}yYYY\ J`W
Z\ oj}yYYZ\ J`W
Z\ ojoyY\Z\ J[\ \W oj}yYY\W JXX\ ljTt
\W ojoyY\\W J`W YY tR
Y\ ljTt o ^W oj}yYY^W JXX\
^W ojoyY\^W J`W `\ oj}yYY`\ JX\W
`\ ojoyY\`\ JXX\ XYW oj}yYYXYW JYWW
\W ojoyZY\W J`W m ¡S swp U
ZY ^W ojoyZY^W J`W ljTt o w U
`\ ojoyZY`\ JXX\
{ U
\W ojoyZ]\W J`W
Z] ^W ojoyZ]^W J`W ljTt o
`\ ojoyZ]`\ JXX\
m ¡S swp U
w U

{ U


m p lmTy m p lmTy
t i liTy t i liTy
w z lzTt w z lzTt

Exothermic welding
HCHRX HCHRT
y j ~ o w y j ~ o w
t z¡ O;P t t j r
z¡ O;P t j r
Y\ ojoyXZY\ J]\ t Y\ ojoy{XZY\ J]\ t
Z\ ojoyXZZ\ J`W t Z\ ojoy{XZZ\ J]\ t
XZ \W ojoyXZ\W JXX\ ljTt o XZ \W ojoy{XZ\W JXX\ ljTt t
^W ojoyXZ^W JXX\ o ^W ojoy{XZ^W JXX\ t
`\ ojoyXZ`\ JX\W o `\ ojoy{XZ`\ JX\W o
Y\ ojoyX]Y\ J]\ t Y\ ojoy{X]Y\ J]\ t
Z\ ojoyX]Z\ J`W t Z\ ojoy{X]Z\ J]\ t
X] \W ojoyX]\W JXX\ ljTt o X] \W ojoy{X]\W JXX\ ljTt t
^W ojoyX]^W JXX\ o ^W ojoy{X]^W JXX\ t
`\ ojoyX]`\ JX\W o `\ ojoy{X]`\ JX\W o
Z\ ojoyX_Z\ J`W Z\ ojoy{X_Z\ J]\
\W ojoyX_\W JXX\ X_ \W ojoy{X_\W JXX\ ljTt o
X_ ^W ojoyX_^W JXX\ ljTt q ^W ojoy{X_^W JXX\
`\ ojoyX_`\ JX\W `\ ojoy{X_`\ JX\W
Z\ ojoyYYZ\ J`W Z\ ojoy{YYZ\ J]\
\W ojoyYY\W JXX\ \W ojoy{YY\W JXX\
YY ljTt q YY ^W ojoy{YY^W JXX\ ljTt o
^W ojoyYY^W JXX\
`\ ojoyYY`\ JX\W `\ ojoy{YY`\ JX\W
Z\ ojoyY\Z\ J`W Z\ ojoy{Y\Z\ J]\
\W ojoyY\\W JXX\ Y\ \W ojoy{Y\\W JXX\ ljTt o
Y\ ljTt q ^W ojoy{Y\^W JXX\
^W ojoyY\^W JXX\
`\ ojoyY\`\ JX\W `\ ojoy{Y\`\ JX\W
Z\ ojoyZYZ\ J`W Z\ ojoy{ZYZ\ J]\
\W ojoyZY\W JXX\ \W ojoy{ZY\W JXX\
ZY ljTt q ZY ^W ojoy{ZY^W JXX\ ljTt o
^W ojoyZY^W JXX\
`\ ojoyZY`\ JX\W `\ ojoy{ZY`\ JX\W
Z\ ojoyZ]Z\ J`W Z\ ojoy{Z]Z\ J]\
\W ojoyZ]\W JXX\ Z] \W ojoy{Z]\W JXX\ ljTt o
Z] ljTt q ^W ojoy{Z]^W JXX\
^W ojoyZ]^W JXX\
`\ ojoyZ]`\ JX\W `\ ojoy{Z]`\ JX\W
w U w U
{ U { U


m p lmTy m p lmTy
t i liTy t i liTy
w z lzTt w z lzTt

Exothermic welding
HCVR VCHRX
y j t ~ o w y j ~ o w
z¡ O;P t j r t
z¡ O;P t j r
Y\ oj}yXZY\ J]\ XW }joyXWXW J]\
Z\ oj}yXZZ\ J]\ X] }joyXWX] J]\
XZ \W oj}yXZ\W JXX\ ljTt tR Y\ }joyXWY\ J`W
^W oj}yXZ^W JXX\ Z\ }joyXWZ\ J`W
`\ oj}yXZ`\ JX\W XW \W }joyXW\W JXX\ ljTt tR
Y\ oj}yX]Y\ J]\ ^W }joyXW^W JXX\
Z\ oj}yX]Z\ J]\ `\ }joyXW`\ JX\W
X] \W oj}yX]\W JXX\ ljTt tR XYW }joyXWXYW JX\W
^W oj}yX]^W JXX\ XW }joyX]XW J]\
`\ oj}yX]`\ JX\W X] }joyX]X] J]\
Z\ oj}yX_Z\ J]\ Y\ }joyX]Y\ J`W
\W oj}yX_\W JXX\ X] Z\ }joyX]Z\ J`W
X_ ^W oj}yX_^W JXX\ ljTt tR \W }joyX]\W JXX\ ljTt tR
`\ oj}yX_`\ JX\W ^W }joyX]^W JXX\
Z\ oj}yYYZ\ J]\ `\ }joyX]`\ JX\W
\W oj}yYY\W JXX\ XYW }joyX]XYW JX\W
YY ljTt tR XW }joyYWXW J]\
^W oj}yYY^W JXX\
`\ oj}yYY`\ JX\W X] }joyYWX] J]\
Z\ oj}yY\Z\ J]\ Y\ }joyYWY\ J`W
\W oj}yY\\W JXX\ YW Z\ }joyYWZ\ J`W
Y\ ^W oj}yY\^W JXX\ ljTt tR \W }joyYW\W JXX\ ljTt tR
`\ oj}yY\`\ JX\W ^W }joyYW^W JXX\
`\ }joyYW`\ JX\W
Z\ oj}yZYZ\ J]\ XYW }joyYWXYW JX\W
ZY \W oj}yZY\W JXX\ ljTt tR
^W oj}yZY^W JXX\ m ¡S swp U
`\ oj}yZY`\ JX\W
Z\ oj}yZ]Z\ J]\ w U
\W oj}yZ]\W JXX\ z
Z] ljTt tR U
^W oj}yZ]^W JXX\
`\ oj}yZ]`\ JX\W l
m ¡S swp U U
{ U
w U
l
U
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t i liTy t i liTy
} n w l{TWW^TX } n w l{TWW^TX
w z lzTt w z lzTt

Exothermic welding
HCR HCHR
j t ~ o w
t j r j t ~ o w
t j r
ZVX]I k ojyZVX]sOyP JY\y ojyT{ y
\VX]I k ojy\VX]sOyP JY\y ojyT{ y Z_ ojoyZ_ JX\Wy ojyT{ y
Z_ ojyZ_sOyP JXX\y ojyT{ y ]W ojoy]W JX\Wy ojyT{ yR
]W ojy]WsOyP JXX\y ojyT{ yR _W ojoy_W JYWWy ojyT{ yR
_W ojy_WsOyP JX\Wy ojyT{ yR XWW ojoyXWW JYWWy ojyT{ yR
XWW ojyXWWsOyP JX\Wy ojyT{ yR XY\ ojoyXY\ JY\Wy ojyT{ yR
XY\ ojyXY\sOyP JYWWy ojyT{ yR X\W ojoyX\W YJX\Wy ojyT{ yR
X\W ojyX\WsOyP JY\Wy ojyT{ yR X_W ojoyX_W YJX\Wy ojyT{ yR
X_W ojyX_WsOyP JY\Wy ojyT{ yR YWW ojoyYWW YJX\Wy ojyT{ yR
YWW ojyYWWsOyP JY\Wy ojyT{ yR Y\W ojoyY\W YJYWWy ojyT{ yR
Y\W ojyY\WsOyP YJX\Wy ojyT{ yR [WW ojoy[WW YJY\Wy ojyT{ yR
[WW ojy[WWsOyP YJYWWy ojyT{ yR \WW ojoy\WW YJY\Wy ojyT{ yR
\WW ojy\WWsOyP YJYWWy ojyT{ yR m ¡S swp U
m ¡S swp U

m p lmTy m p lmTy
t i liTy t i liTy
HRB
~ o w
j t
t j r ylx|pylk {vvsz
ZVX]I k oyi ZVX] JY\y oyiT{ yX m p lmTy
\VX]I k oyi \VX] JY\y oyiT{ yX
z|nnlz{lk {vvsz
]W oyi]W J]\y oyiT{ yY
XWW oyiXWW J`Wy oyiT{ yY j j i l{TWW_
XX\ oyiXX\ JXX\y oyiT{ yY t z l{TWW`
XY\ oyiXY\ JXX\y oyiT{ yY
X\W oyiX\W JX\Wy oyiT{ yY t i liTy
n { l{TWXW
m ¡S swp U

Complex 1, 16 Mertonvale Circuit,

Kingston, Tasmania, 7050, Australia
Phone : +61 3 6227 1955
Fax : +61 3 6229 1900
Email : info@lpi.com.au
Web : www.lpi.com.au

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au Lightning Protection International Pty Ltd

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Making an EXOWELD Connection

Lightning Protection International Pty Ltd

Cover 240 20.25 61/2.25

This brochure shows standard type of connections.

1. Check the type of connection.

Lightning Protection International Pty Ltd

TOOLS AND ACCESSORIES

Flint Ignitors EF-R

Mold brush EB-R is

Disks are used to seal the tap hole.

Lightning Protection International Pty Ltd

EXOWELD Standard Connections

HX HXU VDHT HPZ

Cable / Earth Rod

HGR HGT HGXU HGV HGP HGVS

Cable / Steel Surface

HCHS HCHST HCVS VCVS ADVS HCI

Cable / Busbar or Terminal Lug

BL HBCT HBHC VOCB HBVC

Lightning Protection International Pty Ltd

EXOWELD Standard Connections

VBB HBB VBDT HBT HBX HBVB

Bus Bar / Earth Rod or Steel Surface

BHS BVS HBSS BGRT BGRV BGRC

HCHRZ HCVRX HCHRX HCHRT HCVR VCHRX

HCR HCHR HRB

Lightning Protection International Pty Ltd

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Run VBB Run

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Lightning Protection International Pty Ltd 

Tap VBDT HBT

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