Beruflich Dokumente
Kultur Dokumente
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 4
CASE (AUX) ........................................................................................................................................................................... 5
CASE (FRONT) ...................................................................................................................................................................... 7
COUNTERSHAFT & BRGS(AUX) ......................................................................................................................................... 9
COUNTERSHAFT ASSY...................................................................................................................................................... 10
FILTER REGULATOR .......................................................................................................................................................... 12
H & C W/A-5000 VALVE ...................................................................................................................................................... 13
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 15
INTEGRAL OIL PUMP ......................................................................................................................................................... 16
ISOLATORS ......................................................................................................................................................................... 18
KITS & ASSEMBLIES .......................................................................................................................................................... 19
LEVERS/HOUSINGS............................................................................................................................................................ 22
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 25
MAINSHAFT ASSY .............................................................................................................................................................. 27
MISCELLANEOUS ............................................................................................................................................................... 29
OIL COOLER ........................................................................................................................................................................ 30
OIL FILTER ........................................................................................................................................................................... 32
RANGE CYLINDER .............................................................................................................................................................. 34
REVERSE IDLER ................................................................................................................................................................. 35
ROADRANGER VALVES..................................................................................................................................................... 38
SHIFT BAR HOUSING ......................................................................................................................................................... 39
SLAVE VALVE - A-5000 ...................................................................................................................................................... 42
SPLITTER CYLINDER ......................................................................................................................................................... 43
TOP 2 VALVE ....................................................................................................................................................................... 45
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AUXILIARY DRIVE GEAR
6 8
7
3
5
10484A-5-10
3 4300894 RETAINER 1
4
Group: CASE (AUX)
1
6
7 4 21
2 20
8
5
3
15
16
14
9
10
17
18
13 *
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
5
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2865,K-2866
6
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
23 40
22 1
Latest Design
2 21
* 18 3
39
19
4
20 5
7
18 6
*
19
17 8
10
9
15
11
14 12
13
10301A-2/94 Iron Hsg
* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28 18128 PIN 2
38 20814 SPACER 2
40 4302680 BUSHING 1
8
Group: COUNTERSHAFT & BRGS(AUX)
2 3
10444-5/93 CS Helical
3 4303124 SPACER
2 K-3220
9
Group: COUNTERSHAFT ASSY
11
13 12
15 7
8
14 9
10
2 1
4 3
5
6
10341-1/92 CS/RT
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
11
Group: FILTER REGULATOR
NSS
1
10130-1-92 AFR NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
12
Group: H & C W/A-5000 VALVE
9
7 H
6 3 12
5 From
RRV
4 P
Range Cylinder
21
L 8
H
11
9
2
S
S 14
From 7 12
RRV
13
1 L
18 15
17 7 10 16
Splitter Cylinder
20
SP
15 21425 STRAP 1
13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
16 21426 BRACKET 1
14
Group: INPUT SHAFT & DRIVE GEAR
8
6
3 4 5
2
*1
4 16463 SPACER 1
8 S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2866,K-
4125
8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
15
Group: INTEGRAL OIL PUMP
22
21
13
12
19 15 14
17 11
16
9
18
10
26 27
6
20
3
1 2
10528-11-97
5
4
16
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
9 4303773 RETAINER 1
12 20509 KEY 1
17 4303775 SPRING 1
26 X-8-447 SCREW 2
17
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
18
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2865,K-2866
19
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2866,K-
4125
S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
21
Group: LEVERS/HOUSINGS
2 4
3
5 23
6
7
15
8 1
K-2428 - Low
2 4 K-2978 - Mid
3
5 K-2429 - High
6
9
24
8
20
S-1677 - Low
17
16 13 S-1967 - Mid
21 S-1579 - High
4
3 22
5
13 6 33
14
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
24
Group: MAINSHAFT & SYNCHRO(AUX)
12
11
9
10
8
4 5 6
3
1 2
19
oke
l Joint Y
Universa
18
17
16
14 15
13
10438-12-97 Aux MS
3 4301843 RETAINER 1
25
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
14 4301842 WASHER 1
16 4300912 SPACER 1
18 20191 ROTOR 1
26
Group: MAINSHAFT ASSY
11 14
12 9
15 14
7
8 14
10 9
7 14
3 1
2
5 4
6
13
10337B-10-96
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
27
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
29
Group: OIL COOLER
2 7
6 7 Flow 6
4 Oil Return
3
5 11 13 7
8 9 12 2
6
6 Oil Pump
7 10 Outlet
13
*13
*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237
10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location
OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
30
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
31
Group: OIL FILTER
3
10
2
2 6
5
7
8
10539-3-00
OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
32
33
Group: RANGE CYLINDER
10 11
9
7
11 5 8
6
4
3
2
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
Group: REVERSE IDLER
8
5 9
3
4
3
8
Latest Design
5 6
3
4
3
2
1
11382-3-97 RI
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 14283 WASHER 2
35
36
Group: ROADRANGER VALVES
2
3 2
4 5
P S SP
11
* * *
7 7 7
12
* * *
10 10 10
Splitter Cylinder
P S SP
10103B-5-98 RRV - 3
38
Group: SHIFT BAR HOUSING
19
14
18 20
13
17 12
16
21
15
22
23 1
2
3
3
7 8 5
6
999
42
41 29
26 **
40 28
27
**
39 29
35 30 27
38
34 31
29 29
37 33
32 **Use Lockscrew and Shift Block
together in Forward Shift Bar Housing
36 to eliminate interference with 1st gear.
29
10252-2-94
39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
40
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
41
Group: SLAVE VALVE - A-5000
2 3
22
22
2
22
7 2
2 4
2
2
5
2
8 1
2 Repair Kit
10120-10-97 A-5000 SV
42
Group: SPLITTER CYLINDER
8
7
Indicates part of item 999 6
4 5
2 3
1
13
11
10
12
11469A-07-02 9
SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 4301964 PISTON 1
8 X-1-805 NUT 1
43
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
,4304032 ,A - 6862
44
Group: TOP 2 VALVE
CB
1
A
6
2
3
10139-12-97 Top 2
TOP 2 VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 X-8-214 SCREW 2
45
46