Technical Services-Inspection department

Scope Work List

General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
Reference Drawing: T-993823 / T-952118 / T-993821 / RCN-163863-00010 /
RCN-163863-00012 RCN-163863-0007 / RCN-163863-0011
TUBES: Quantity: 1250, 3/4" O.D. Thk: 14 ISWG, 6096 mm Length . Tube
Material: ASTM A 179. Shell: material ASTM-A-285 Gr C.

E-3001 A 0 Neutralization & Chemical Cleaning

Follow the Chemical Cleaning procedure E-3001 A B C D E rev 0.

E-3001 A 1 DESGASSING / ISOLATING ALL EQUIPMENT FLANGES/NOZZLES

1.1 Installing / Removing, Blind Flanges, Using 1/16" Thick asbestos gaskets in
blind flanges, to preserve flange faces (=02 AISI 316SS, spiral wound filled
with graphite and central external CS ring Gaskets).
1.1.1 (04) 14"Ø 600# Flanges . 4 UNIT
1.1.2 Bolting & Unbolting Following Flanges (Nozzles), associated with equipment.

1.1.3 1"Ø 600# Flanges 2 UNIT

1.1.4 1 1/2"Ø 600#&Flanges
Dismantling Recovering Blind Flange, Man Holes & accessories Stud Bolts 1 UNIT
1.2 & Nuts, for normal restoring & alignment, & bolted in place according to
torque procedure. The Stud Bolt, must have two hexagonal nuts on both sides,
and cleaning, according to SSPC-SC1 SP2 specification them Lubricated 1 GLOBAL
with graphite grease.

E-3001 A 2 INSTALLING ACCESS FACIILITIES TO EQUIPMENT FOR CLEANING,

REPAIRING & INTERNAL & EXTERNAL INSPECTION.
2.1 Installing / Removing Scaffolding , upper flange connections of the small bore
connections, located at approximately 2,9 meters, for equipment inspection. cubic
30
meter

2.2 Availability of 110 Volts of stable electric power for Non destructive testing. 1 UNIT
2.3 Installing 30 volt Internal lamp illumination. (Both Sides). 2 UNIT

E-3001 A 3 Removing / Installing of Internal & External Accessories for Cleaning &
inspection.

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
3.1 Removing / Installing Channel Section / Channel Cover, Dimensions: Length:
1252 mm x I.D 1118 mm 1 UNIT

3.2
On Restoration, all parts must use spiral wound gasket as indicated in T- 1 UNIT
1234567 construction drawing.
3.3 Removing / installing Channel Cover / tube Bundle.
3.4 Deleted 2 UNIT
3.5 Removing / Installing 1210 mm de O.D x 1430 length Floating / cover/ Plate.

3.6 On restoring, use gasket according to following description: Metallic gaskets

for the equipment, type Kammprofile gasket, finished grooved gasket, graphite
on both sides, without partition design, circular form, Gasket material: 316 SS,
external diameter: 1100mm, internal diameter: 1063 mm width: 5 mm for E-
3001 A/B/C/D.
1 UNIT
Exchangers, Location: floating head/ floating plate, Drawing number:
PDVSA RCN-163863, Part/number. Manufacture Drawing Number T-993823 /
T-952118, HDT-1 Plant.

3.7 Remove and Install floating head to Expansion Joint.

3.8 On restoring, use gasket according to following description: Metallic gaskets
for the equipment, type Kammprofile gasket, finished grooved gasket, graphite
on both sides, without partition design, circular form, Gasket material: 316 SS,
external diameter: 413 mm, internal diameter: 370 mm width: 5 mm for E-
3001 A/B/C/D.
1 UNIT
Exchangers Location: Floating Head to Expansion Joint. Drawing
number: PDVSA RCN-163863, Part/number. Manufacture Drawing Number T-
993823 / T-952118, HDT-1 Plant.

3.9 Remove / install floating head to expansion joint

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
3.10 On restoring, use gasket according to following description: Metallic gaskets
for the equipment, type Kammprofile gasket, finished grooved gasket, graphite
on both sides, without partition design, circular form, Gasket material: 316 SS,
external diameter: 487 mm, internal diameter: 450 mm width: 5 mm for E-3001
A/B/C/D. 1 UNIT
Exchangers Location: Floating Head to Expansion Joint. Drawing
number: PDVSA RCN-163863, Part/number. Manufacture Drawing Number T-
993823 / T-952118, HDT-1 Plant.

3.11 Outlet Nozzle to Channel Section.

3.12 On Restoring, use gasket according to following description: Material:
Spirometalic Gasket SS 316. External Style: Circular Form, Design: Without
Partition, Inserted Flexible Filler Material: Graphite. OD filler material: 578 mm,
ID: 520 mm, Thickness: 7, 2 mm. External Ring Material: SS 316. OD Outer
Ring: 637 mm. External Ring Thickness: 5 mm. Exchanger Location: Outlet 2 UNIT
Nozzle from Channel: Section, Drawing Number PDVSA n° 1, Manufacture
Part Number: RCN-163863 h 6/12 31561-9/1-2, Equipment E-3001
A/B/C/D/E, HDT-1 UNIT.

3.13 Remove/ install concentric flange reducer (14" Line to Shell Cover), dimension
1 UNIT
580 O.D x 116 mm Length.

E-3001 A 4 CLEAN AND INSPECT BOLTS

4.1 Shell flanged Union Between Shell & Shell Cover.
4.2 Recover SA-193- B7 Material, Ø1 3/4" - 8 UN x 470 mm Length Bolts, and
44 UNIT
1 3/4"Ø material SA-194-2H nuts on both sides.
4.3 Shell flanged Union Between Shell & Shell Cover.
4.3.1 Recover SA-193- B7 Material, Ø1 5/8" - 8 UN x 490 mm Length Bolts, and
1 5/8"Ø material SA-194-2H nuts on both sides. 44 UNIT

4.4 Flanged Union Between Floating Head & Floating Heat Tubing Sheet.

4.4.1 Recover Material: A-193- Gr B6 Type 410 SS, Ø1" - UNC x 335 mm
Length Bolts, with Material: 1"Ø ASTM A-194- Gr 6 nuts on both sides. 50 UNIT

4.5 Flanged Union Between Floating Head & Expansion Joint.

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
4.5.1 Recover Bolts for expansion joint with floating heat, 1" UNC x 275 mm Length
Material: ASTM A-193- Gr B6 Type 410 SS, with Ø1" - A-194 Gr 6, nuts on 22 UNIT
both sides.

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
4.6 Flanged Union Between Head & Expansion Joint.
4.6.1 Recover Bolts for expansion joint with heat, 7/8" UNC x 275 mm Length
Material: ASTM A-193- Gr B6 Type 410 SS, with Ø7/8" - A-194 Gr 6, nuts on 22
both sides.
4.7 Flanged Union Between Shell Cover & 14"Ø pipe.
4.7.1 Recover between shell cover & 14"Ø Line, Bolts, material: A-193-B7, 1 3/8"
Ø 8 UN x 185 mm length, and Ø 1 3/8" - A-194 Gr 2H, nuts on both sides. 20 UNIT

E-3001 A 5 Clean & Inspect / Repair Accessories

5.1 Internally Clean Shell Cover, Floating Head, Reducer, spacer ring, Floating
Head Backing Device, and channel Section, according to SSPC-SP 12 HP WJ 10 m2
Dimension:

5.1.1 Shell Cover: 1294 mm O.D x 1119 mm length, ASTM-285 Gr C, with internal
coating with cladding type internal coating Material SS 316.
5.1.2 Floating Head : 200 mm O.D x 377mm Length.
5.1.3 Channel: 1176 mm O.D x 1285 mm Length ASTM-285 Gr C With SS 316.
5.1.4 Concentric Reducer: 580 O.D x 116 mm Length
5.1.5 Floating Head Backing Device: 1200 mm O.D x 106 mm Length.
5.2 After Cleaning, inspect cladding material SS 316 and Associated Welding with
1 GL
Penetrant Test.
5.3 Grind undercut and cracking according to penetrant test result. Fill in with
welding, using AWS E-316 Electrode in the cladding and E-7018 Electrode,
for Carbon Steel. Estimated Fill up of 4mm depth. Grind excess welding and 1.5 m2
inspect with penetrant Test. According to contracted specification.

5.4 Prepare surface for thickness measurement location, in accessories and

respective nozzles with Smooth grinding, in an area of 1" square TML 0.1 m2
(thickness measurement location) points as indicated by inspector.

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
5.5
Remove 15 cm of the Insulation around the 2 inch minor connection and 14
inch connections, in order to carry out inspection of these connections. 4 m2 to
be removed. To reinstall removed insulation, use 2 inch thk mineral fiber,
reinforce with poultry house mesh and 0,5 mm thk aluminum sheet and SS 0.2 m2
strapping.

5.6 Clean Connected welding associated to The Shell Cover and Channel,
according to SSPC-SP2 y SP3 cleaning Specification, and inspect with 0.1 m2
penetrant test.
5.6.1 1½" Ø 300# Flange 1 UNIT
5.6.2 1" Ø 300# Flange 2 UNIT
5.6.3 14" Ø 600# Flange 1 UNIT
5.7 Grind undercut and / or cracking , according to inspection results. Refill with
welding, using ASW E-7018 Electrode. 4 mm of depth welding estimated.
Grind welding excess. 1 m2

5.8 Refill (gudgean) holes of bolts, of the floating head ( with expansion joint),
using AWS E-7018 welding electrode and redo thread. There are 24 holes 24 UNIT
Ø7/8" Ø - UNC x 35 mm length.
5.9 Inspect minor connections, using hammer test.
3 UNIT
5.10 Internally blow all the minor connection and ensure they a free of
obstructions. 3 UNIT

5.11 Ensure that the nozzles are free of the obstruction. 3 UNIT

E-3001 A 6 Clean, Inspect & Repair Tube bundle

6.1 Remove and Re-Install tube bundle, dimension 1414 mm OD x 6096 mm
1 UNIT
Length
6.2 Internally Clean Tube Bundle using procedures: SSPC-SP-12 HPWJ. The
tube bundle 1270 tubes OD: ¾”Ø BWG 14, with 6096 mm Length, material 1270 UNIT
ASTM-A-179.
6.3 Using hammer test, visually inspect tube bundle. 1 GL

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
6.4 Internally Inspect all tubes in tube bundle, with test IRIS 1250 UNIT
6.5 Replace Tube which have mechanical damages or rejected, after carrying out
IRIS Test. Have enough ¾”Ø, 14 BWG con 6096 mm Length, material ASTM- 60 UNIT
A-179 tubes available.
6.6 Install plugs in the tubes according to Inspection results, both in Eddy Current
and in the Hydro Testing, therefore conical ¾" Ø, 14 BWG, plugs must be
fabricated, for tubes, which must be fabricated with bronze material , 70 UNIT
according to specification NRC 1012.

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
E-3001 A 7 CLEAN, INSPECT & REPAIR SHELL.
7.1 Internally Clean the Shell, with Hydro blasting, minimum pressure 15,000 Lbs.
24 m²
7.2 Internally clean each 1 inch² , in 20 points , which correspond to TML
(Thickness Monitoring Location) according to specification SSPC-SP 2 / SP3,
as indicated by inspector. in order to measure thickness with ultrasound 0.1 inch²
technique (ultrasonic thickness measurement UTM)
7.3
Remove 20 sections of 10x10 cm, of Thermal Heat insulation Rock wool
Blanket (Outer Shell), as indicated by inspector, for inspection. There are
2000 cm2 sections of insulation to be removed. On reinstalling remove
insulation, use 2” thick mineral wool insulation, reinforced with Chicken Wire 0.2 m²
Mesh, and 0,5 mm Thick Aluminum strapping. (In case there no facilities for
internal inspection).

7.4 Clean 20 small 1 inch² areas, of previously removed external, (10x10) cm

insulation, from the outer shell. This cleaning is according to specification
0.1 m²
SSPC-SP 2 / SP3, in order to measure thickness with ultrasound technique
(ultrasonic thickness measurement UTM).
7.5

Remove approximately 15 cms insulation around minor connection of 14"Ø, to

carry out inspection. There are 2 m2 of insulation to be removed. When re-
installing removed insulation, use 2” thick mineral wool insulation, reinforced 0.15 m²
with Chicken Wire Mesh, and 0,5 mm Thick Aluminum strapping.

7.6 Prepare surface for thickness measurement of the nozzle, using smooth
grinding, in an area of the 1 inch2 each, in areas indicated by inspection
department. 0.1 m²

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
7.7 Clean welding, of associated connection areas to shell, according to Cleaning
specification SSPC-SP-03. 2 UNIT
There are (02) 14"Ø 600# Flanges.
7.8 Grind undercuts and / or cracking according to inspection results. Refill with
welding, using AWS E-7018 Electrodes. There is approximately 4 centimeters
thickness to be refilled. Grind excess welding and inspect with penetrant test. 0.9 m²

E-3001 A 8 CLAEN, INSPECT AND REPAIR EXPANSION JOINT.

8.1 Clean Expansion Joint internally and externally with hydro blasting. 2 m²
8.2 Carry out inspection to expansion joint with penetrant test.
1 m²
8.3 Inspect SS TP 316L Convolution Bellows Elements . 1 UNIT
8.4 Replace Convolution Bellows Elements of the expansion joint with SS Type A-
1 UNIT
316, if it shows cracks, according to inspection Recommendation.
8.5 Visually Inspect 1 UNIT

E-3001 A 9 CLEAN, INSPECT, AND REPAIR GASKET SEAT.

9.1 Clean gasket inspection area of the equipment according to cleaning
procedures SSPC- SP-3, to carry out inspection. The equipment consist of:

02 Nozzles surfaces: 1236 mm Ø 600# (Shell Cover / Shell).

04 Nozzles Surfaces: 175 mm Ø600# (Fixed plate (2), Shell, Channel Section).
02 Nozzles Surfaces: 578 mm Ø 600# (Spacer Ring (2), Shell Cover, &
Reducer). 1.3 m²
04 - 4"Ø 600# Flange.
(02) 1"Ø 300# Flange.
(01) 1 1/2"Ø 300# Flange.

9.2 Visually inspect Gasket surfaces 1 SG

9.3 According to PDVSA Inspection Results, rectify 125 RMS Flange Gasket . 3 UNIT

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder
E-3001 A 10 HYDROSTATIC TESTING.
10.1

Carry out hydrostatic testing (Using testing ring, on shell side and tube side).
The contractor is responsible to ensure no leakage, (CERO LEAKS),
According to required pressures. This condition will be verified on the pressure
of the equipment, and will the maintained for 1 hour minimum, for acceptance
by PDVSA inspection personnel. 5 UNIT

With test Ring: 30 BAR

Tube Side: 30 BAR
Shell Side: 30 BAR
Convolution Bellows Elements of Expansion Joint: 0,5 BAR (verified with
soapy water for no leakage of the bellows.
Test on Tube side arrangement of exchanger to Expansion Joint: 10
BAR.
10.2 its necessary to expand tube to correct leakage. In Case of leakage, of Tube
rolling. 1 GL

E-3001 A 11 CLEAN, INSPECT, REPAIR, LEVEL INDICATOR REALIZAR LIMPIEZA /

INSPECCION / REPARACIONES EN CRISTALES DE NIVEL

E-3001 A 12 PAINTIN / INSULATION

12.1 Clean/paint equipment according to Painting Spec, C.R.P. N° 2A. (Shell,
40 m²
Accessories, nozzles must be included)

E-3001 A 13 PAINT EQUIPMENT IDENTIFICATION.

13.1 Paint identification code, Paint with big visible letters and . Use
0.1 m²
Black polyurethane enamel.

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 Technical Services-Inspection department
Scope Work List
General Repairs HDS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

E-3001 A Exchanger
Activity Code
Number UNIT OF Activity Type
Equipment Description Quantity MEASURE
E-3001 A Effluent Feeder

E-3001 A 14 CARRY OUT FINAL INSPECTION AND BOX UP

14.1 Carry out final inspection and Box Up according to PDVSA Procedures COF-
1 UNIT
FO-9103.
14.2 Restore all the equipment part. 1 UNIT

NOTES:
* Welding Procedures Specification (WPS) according to " Procedure manual "
Second Edition. November 2000.
* Painting Specification According to "Procedure Manual Painting and Coating of
PDVSA" Edition 2000
* Refer to drawing and Technical Documents in Attachments Scope Work List.

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Scope Work List
DS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

Observation

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nical Services-Inspection department
Scope Work List
DS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

Observation

See details RCN-993821

Sap:568819

Sap:568836

Sap:724469

Sap:724472

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nical Services-Inspection department
Scope Work List
DS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

Observation

Sap: 724475

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Scope Work List
DS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

Observation

Inspection by PDVSA

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Scope Work List
DS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

Observation

Actividad de inspección
PDVSA

Inspection by PDVSA

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nical Services-Inspection department
Scope Work List
DS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

Observation

Inspection by PDVSA

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nical Services-Inspection department
Scope Work List
DS COMPLEX 3000 ZONE HDT UNIT YEAR 2017

Observation

Inspection by PDVSA

Inspection by PDVSA

Inspection by PDVSA

Inspection by PDVSA

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