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Cite this article as: PETROL. EXPLOR. DEVELOP., 2013, 40(5): 651–655. RESEARCH PAPER
Abstract: For low efficiency and poor high-temperature resistant performance of the conventional artificial lift systems, a new sliding
vane pump and the matched lift system were designed, and the pump property study, field test and economy analysis were conducted. The
redesign of flow direction reduces the pump’s radial size and the design of series connection makes higher pumping pressure possible
with lower revolution speed. By building pump characteristics models and doing laboratory experiment, it is found that the pump has
steady hydraulic and mechanical characteristics, good no-load and heavy-load characteristics, and high system and volume efficiencies.
The artificial lift system, including oil tube, sucker rod, transmission cylinder and anchor, was designed in reference to the progressive
cavity pump (PCP) artificial lift system. The pump was tested in five wells and compared with other common lift equipment in energy
consumption, high-temperature resistant performance and investment. The new artificial lift technique features its high efficiency, high
temperature resistance, low investment and good adaptability.
Key words: oil extraction pump; multistage sliding vane pump; thermal production well; high-temperature lift; artificial lift
2 Characteristics of MVP
2.1 The model of MVP
Fig. 3 Shaft power and system efficiency vs. pumping pressure Fig. 5 Volumetric efficiency vs. pumping pressure
(6-stage MVP, 160 r/min)
sure. For example, the volumetric efficiency of the 6-stage
experiments show that MVP has stable mechanical character- MVP with a rotational speed of 160 r/min is higher than 75%
istics. when the pumping pressure is from 3 to 13 MPa. Therefore,
2.2.2 No-load and heavy-load characteristics these experiments show that the hydraulic characteristics of
MVP are very stable.
The operation torque and input shaft power vs. the rota-
tional speed was also analyzed when the pumping pressure is 3 Matching system and artificial lift process
0 MPa (no-load) or 6 MPa (heavy load), in order to evaluate In reference to PCP artificial lift system [10−11], the MVP ar-
MVP’s performance under light and heavy load respectively. tificial lift system is designed with two parts: surface drive
Fig. 4 shows the curves of torque and input shaft power vs. head and downhole tools (Fig. 6). The surface drive head
rotational speed. It can be seen from the figure that both the drives the MVP through the sucker rod, and the revolution
operation torque and input shaft power increase linearly with speed can be adjusted from 80 to 350 r/min by VF. The
increase of the rotational speed under either light or heavy downhole tools include production tubing, sucker rod, trans-
load; especially, at the zero pumping pressure, the operation mission section, MVP and anchor: the production tubing is
torque for the 6-stage MVP is very low (the torque is lower connected to MVP, forming the lifting passage for fluid; the
than 50 N·m when the rotational speed is from 80 to 180 sucker rod is connected to MVP through a spline shaft, by
r/min, which means the MVP can be started up and shut down which the driving force of sucker rod is passed onto the rotor
easily). Under heavy load, the torque increases smoothly in a of MVP; a sand prevention tube is designed in the transmis-
large range of rotational speed. Hence, these experiments
show that MVP has good performance under no-load and
heavy-load conditions.
2.2.3 Hydraulic characteristics
Fig. 4 Torque and shaft power vs. rotational speed Fig. 6 MVP artificial lift system
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SHEN Zejun et al. / Petroleum Exploration and Development, 2013, 40(5): 651–655
sion section, which collects the sand in both production period MVP’s volumetric efficiency and system efficiency increase
and non-production period, protecting MVP from sand stick- significantly compared with the ex-factory capacity, espe-
ing; the anchor of MVP is designed to counteract the twisting cially when the pumping pressure is increased. Visual inspec-
force while MVP is working, and keep the production pipe in tion and metallographic test show that the wear loss of rotor,
the tension state under the action of gravity, even if thermal stator and vanes is very little.
elongation happens to the pipe after high temperature steam is In Table 2, the electric current, daily output and setting
injected. The design can also decrease the wear of rod and depth of three MVP test wells are compared with the 4-type
tubing to a large extent. pumping unit in three producers in the same block. It can be
The installation of MVP is simple, including the following seen that: the setting depths for both MVPs and pumping units
steps: (1) connecting the anchor to the lower end of MVP, the are basically the same, the daily output of MVP wells is a
MVP to the lower end of the transmission section, the upper little lower (if more output is needed, the rotational speed can
side of transmission section to the tubing, and then running be increased by the VF), but the electric current for MVP
wells is only 50% of the electric current of pumping unit wells.
the string down to the desired depth of pump; (2) setting the
In Table 3 the MVP artificial lift process and its cost are com-
anchor by rotating the tubing for 8-10 circles clockwise; (3)
pared with that of 4# pumping unit, PCP and ESP: MVP sys-
connecting the spline shaft to the lower end of sucker rod,
tem can work in high-temperature and save energy, and is low
running the sucker rod into the tubing till its lower end con-
in cost.
tacts the transmission section and the weight indicator reads
zero, pulling the sucker rod upwards and the weight indicator 5 Conclusions
display recovers, and pulling the sucker rod 200 mm above, Through the improvement of ordinary sliding vane pump,
then the connection between shaft of MVP and sucker rod is the MVP and its artificial lift system were designed, which is
complete; (4) installing the drive head and other wellhead suitable for the slim wellbore, low and medium-output wells,
equipments, turning on the motor, and starting production. and can provide high pumping pressure at low rotational
The MVP system and its installation have the following speed. The laboratory experiments show that MVP has stable
features: (1) using drive head saves the investment; (2) the mechanical and hydraulic performances, good no-load and
electrical motor does not expose to high-temperature fluid, heavy-load characteristics, high system and volumetric effi-
which makes MVP artificial lift system more suitable for ciency. The field tests show that the MVP can meet the re-
thermal production wells than other artificial lift forms; (3) quirements of thermal production. At the same time the cost
with lower rotational speed and capacity compared with ESP, for MVP is low. In order to further improve MVP process and
the system is more suitable for wells with medium-low pro- broaden its application scope, more research needs to be done
duction. on the design and application of integrated gas injection and
production pipe with steam injection valve, and the enhance-
4 Field test and economic evaluation
ment of reliability and adaptability.
Five MVP artificial lift systems have been put into opera-
Table 2 Comparison of MVP and 4# pumping unit
tion in Xinjiang oilfield by the end of 2011, and the data for 4
wells are listed in Table 1, which shows that: the longest op- Lifting unit Well number Current/A Output/m3 Setting depth/m
A2 6.50 10.4 259
eration period without workover is 11 months. It should be
MVP A3 6.50 10.0 189
noticed that the operation time listed in Table 1 are not the
A4 6.50 6.2 278
complete working life for these MVP systems. Because in the
1 16.89 15.0 282
four field tests the production pipe did not include the steam 4# pumping
2 11.75 11.0 175
injection valve (with steam injection valve, when steam injec- unit
3 11.75 7.0 243
tion is needed, the production pipe doesn’t need to be tripped
out, which can save the workover cost), the MVP and produc- Table 3 Economic evaluation for MVP and other lifting units
tion pipe were tripped out for further steam injection opera- Lifting Energy Temperature Lifting
tion when the formation energy and fluid into wellbore was Investment
unit consumption resistance mechanism
not sufficient. After tripped out, the MVPs were sent back to 4# pum- Rated power 8.5 Reciprocating
About
the factory for checkup. Hydraulic experiment shows that the ping kw, actual power >240 °C motion of
RMB110 000
unit of 6.0 to 6.5 kw sucker rod
Table 1 MVP tests in oilfield Drive head Rotary motion About
PCP <150 °C
Well number Setting depth/m Output/(m3·d−1) Operation time/d power 5.5 kw of sucker rod RMB70 000
A1 325 3.2 315 Suitable for >RMB300
ESP ≥20kw ≥260 °C
high output 000
A2 435 7.0 228
Drive head po-
A3 153 10.1 209 Rotary motion About
MVP wer 5.5 kw, ac- ≥240 °C
of sucker rod RMB100 000
A4 183 5.9 209 tual power<3 kw
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