1 BHA Drilling Tools

Motor
Operations
Handbook
2012
Version 5.0
MISSION
Cougar Drilling Solutions strives to be the

premier supplier of Vertical, Directional
and Horizontal Drilling Services to the oil,
gas and geothermal exploration and
development industry. Cougar Drilling
Solutions strives to set the standard by
which all others are judged.
2012
Version 5.0
The information in this handbook

is subject to change without notice.
If you have any questions or concerns,

feel free to contact any of our locations.
Cougar DS Motor Operations
CONTENTS
INTRODUCTION
COMPONENTS
BEARING ASSEMBLY............................................... 3
FIXED HOUSING...................................................... 4
ADJUSTABLE ASSEMBLY........................................ 4
DRIVE SHAFT ASSEMBLY....................................... 4
POWER SECTION.................................................... 5
ROTOR CATCH........................................................ 6
DUMP SUB............................................................... 7
TOP SUB.................................................................. 7
STABILIZATION......................................................... 8
APPLICATIONS
MOTOR SELECTION................................................. 9
DRILLING................................................................... 9
PERFORMANCE DRILLING......................................10
DIRECTIONAL DRILLING..........................................11
HORIZONTAL DRILLING...........................................11
AIR DRILLING............................................................12
H2S............................................................................. 15
OPERATIONS
SURFACE TESTING..................................................16
RUNNING IN..............................................................16
REACTIVE TORQUE................................................. 17
MOTOR STALL.......................................................... 18
ROTATING THE MOTOR...........................................19
ROTOR BYPASS........................................................20
MOTOR PRESSURE DROP...................................... 20
BIT PRESSURE DROP.............................................. 21
PLUGGING OFF........................................................ 21
PULLING OUT........................................................... 22
I
CONTENTS (cont’d)
FLUIDS
DRILLING FLUIDS.....................................................23
TEMPERATURE
DOWNHOLE TEMPERATURE.................................. 25
TROUBLE SHOOTING
DECREASE IN ROP.................................................. 26
SUDDEN PRESSURE INCREASE............................26
LOW PRESSURE.......................................................27
ADJUSTABLE INSTRUCTIONS
ADJUSTABLE INSTRUCTIONS.................................28
TORQUE SPECIFICATIONS......................................31
RESETTING INSTRUCTIONS...................................31
MUD MOTORS PERFORMANCE SPECIFICATIONS

MOTOR CHART EXAMPLE.......................................34
MOTOR OPERATIONS..............................................35
MOTOR FISHING DIMENSIONS...............................37
STABILIZER FISHING DIMENSIONS........................39
II
CONTENTS (cont’d)
DRILLING MOTOR SPECIFICATIONS
3 - 1/8”
7-8 Lobe 3.0 Stage.................... 42
7-8 Lobe 4.0 Stage.................... 44
3 - 3/4”
4-5 Lobe 3.5 Stage.................... 48
7-8 Lobe 2.0 Stage.................... 50
7-8 Lobe 2.3 Stage.................... 52
4 - 3/4”
4-5 Lobe 3.5 Stage.................... 56
7-8 Lobe 2.0 Stage.................... 58
7-8 Lobe 2.2 Stage.................... 60
7-8 Lobe 2.6 ESX Stage.................... 62
7-8 Lobe 3.8 Stage.................... 64
7-8 Lobe 4.5 SX Stage.................... 66
7-8 Lobe 4.5 SXHR Stage.................... 68

5”
6-7 Lobe 6.0 Stage.................... 72
6-7 Lobe 7.0 Stage.................... 74

6 - 1/4”
7-8 Lobe 4.8 Stage.................... 78
6 - 1/2”
4-5 Lobe 4.8 Stage.................... 82
6-7 Lobe 3.1 ERT Stage.................... 84
6-7 Lobe 5.0 Stage.................... 86
6-7 Lobe 5.0 HR Stage.................... 88
7-8 Lobe 2.9 Slow Stage.................... 90
7-8 Lobe 3.0 Stage.................... 92
7-8 Lobe 3.0 Slow Stage.................... 94
7-8 Lobe 5.0 Stage.................... 96
7-8 Lobe 5.0 HR Stage.................... 98
7-8 Lobe 5.7 Stage.................... 100
7-8 Lobe 5.7 HR Stage.................... 102
8-9 Lobe 3.0 Stage.................... 104
III
CONTENTS (cont’d)
DRILLING MOTOR SPECIFICATIONS (cont”d)
6 - 3/4”
6-7 Lobe 3.1 ERT Stage.................... 108
6-7 Lobe 5.0 Stage.................... 110
6-7 Lobe 5.0 HR Stage.................... 112
7-8 Lobe 2.9 Slow Stage.................... 114
7-8 Lobe 3.0 Stage.................... 116
7-8 Lobe 5.0 Stage.................... 118
7-8 Lobe 5.0 HR Stage.................... 120
7-8 Lobe 5.7 Stage.................... 122
7-8 Lobe 5.7 HR Stage.................... 124
8”
4-5 Lobe 3.6 Stage.................... 128
7-8 Lobe 2.0 Stage.................... 130
7-8 Lobe 3.4 ESX3 Stage.................... 132
7-8 Lobe 4.0 Stage.................... 134
7-8 Lobe 4.0 HR Stage.................... 136
9 - 5/8”
3-4 Lobe 4.5 Stage.................... 140
3-4 Lobe 6.0 Stage.................... 142
5-6 Lobe 3.0 Stage.................... 144
5-6 Lobe 5.0 Stage.................... 146
5-6 Lobe 5.0 HR Stage.................... 148
6-7 Lobe 5.0 Stage.................... 150
11 - 3/4”
3-4 Lobe 3.6 Stage.................... 154
5-6 Lobe 4.6 Stage.................... 155
IV
CONTENTS (cont’d)
TABLES AND CHARTS
Heavy Weight Drill Pipe............................................. 158

Collar Weights............................................................159
Drill Bit Sizes.............................................................. 163
Buoyancy Factors.......................................................164
Hole Curvature........................................................... 165
Common Inch Measurements.................................... 166
Conversion Factors.................................................... 167
Nozzle Sizing Chart................................................... 171
V
Introduction
Cougar Drilling Solutions Inc. is pleased to present the

latest release of the mud motor operations handbook. This
release features more motor sizes and configurations,
motor operation information and a thorough compilation
of useful tables and charts.
We hope that this handbook will be a helpful tool when

using the Cougar Drilling Solutions motors. If you require
further information please contact us at (780) 440 2400 or
by e-mail at info@cougarDS.com or consult
www.cougarDS.com.
The contents of this handbook are for information and reference only. Cougar Drilling Solutions
has made every effort to ensure the validity and accuracy of the information contained within,
however, Cougar Drilling Solutions does not warrant nor guarantee the contents. The user
assumes the responsibility and liability for the use of the information contained within. The
contents of this handbook are subject to change without notice.
Copyright © 2008 Cougar Drilling Solutions Inc. All Rights Reserved.

BEARING ASSEMBLY
The Bearing Assembly carries all radial and thrust loading.

Cougar Drilling Solutions utilizes a special rotary shaft seal
designed specifically for drilling motor use that is isolated from
drilling fluid at all times. The Bearing Assemblies are designed
to reduce the bearing load with more radial support for side
loading and with high capacity thrust bearings for on or off
bottom loading.
Cougar Drilling Solutions motors are built to handle all drilling

conditions from corrosive muds to high temperature holes up to
250°F for the standard configuration. If required, the motor can
be outfitted with a power section and bearing assembly seals to
accommodate higher operation temperatures.
Cougar Drilling Solutions Bearing Assembly is a completely

oil sealed unit. The sealing system used includes a unique
flow restrictor design, which delivers maximum flow to the bit.
All drilling fluid is directed to the bit rather than being used
to lubricate the bearings. The result is exceptional hydraulic
horsepower and hole cleaning along with increased bit life and
penetration rates.
The Cougar Drilling Solutions Bearing Assembly has a large

bit mandrel to provide an accurate and durable drive system.
It was designed with a large bore, which has been maintained
throughout the motor, to minimize the pressure drop across the
motor and maximize hydraulic power.
3
FIXED HOUSING
Where there is no need for field adjustment, Cougar Drilling

Solutions can supply Fixed Housings to take place of the
Adjustable Assembly. Fixed Housings are available in straight
or bent orientations up to 3 degrees.
ADJUSTABLE ASSEMBLY
The Adjustable Assembly connects the stator to the housings

of the Bearing Assembly and houses the Drive Shaft Assembly.
The Adjustable Assembly is easily set in the field from straight
to 3 degrees of bend angle.
The Cougar Drilling Solutions Adjustable Assembly has 15

settings allowing fine adjustment for refinement in build rates.
The design of the Cougar Drilling Solutions Adjustable allows
for greater build rates due to its short bit to bend length.
DRIVE SHAFT ASSEMBLY
The Drive Shaft Assembly connects the Power Section’s rotor

to the rotating components of the Bearing Assembly. The Drive
Shaft converts the eccentric motion of the rotor into concentric
rotation. The Drive Shaft also compensates for any angle of the
Adjustable Assembly or Fixed Housing as well as the bending
subjected to the motor during directional control.
Cougar Drilling Solutions’ Drive Shaft Assembly uses robust,

sealed and lubricated joints at both ends, mated by a massive
connecting shaft. The resulting assembly can handle torques
in excess of the stall torque of the Power Sections used while
carrying the thrust load imposed by the pressure drop across
the Power Section.
4
POWER SECTION
The Power Section converts hydraulic power into rotary motion.

Drilling fluid pumped through the drill string drives what is
essentially a reversed positive displacement pump connected
to the bit.
The Power Section is composed of a rotor and stator. The rotor,

the driven member, is a helical shaped steel bar that is forced
to turn inside the elastomer lined stator tube. The lining of the
steel stator tube is molded in a similar helical pattern, but with
longer pitch lengths, to form sealed cavities as the rotor turns.
Drilling fluid pumped through the stator creates a pressure drop
across the cavities, causing the rotor to turn.
The number of lobes along with the length of the helix determines
the performance of a Power Section. The stator profile has
one more lobe than the rotor. This relationship is part of the
name defining a given Power Section, ex. 7-8 Lobe. As the lobe
count increases the final drive speed generally decreases. The
second feature used to define a Power Section is the number of
stages. One stage is one complete helical rotation, or pitch, of
the stator. As the number of stages increases, the differential
pressure and the torque also increase.
When circulation rates are required that are higher than that
recommended for the Power Section used, the rotors can be
jetted to allow excess fluid to by-pass the stator, preventing
damage to the elastomer liner. Variations in fits and materials
are available for Cougar Drilling Solutions power sections for
operating under extreme temperatures or with specialized
drilling fluids.
5
ROTOR CATCH
The Rotor Catch is a tool used in down-hole Drilling Motors to

assure the extraction of the Rotor. On rare occasions, motors,
mainly the power section, have parted below the Stator. When
this occurs generally the stator comes out of the hole leaving
the Rotor facing up hole and resulting in a fishing job over an
uneven surface. Also, if the bit is not stuck it is hard to rotate
over the Rotor to fish it, as there will be no resistance to it also
turning. The Rotor catch sits at the top of the Power Section
and screws directly into the Rotor. If the tool should part, the
Rotor Catch will contact an internal shoulder and retrieve the
Rotor.
6
DUMP SUB
The Dump Sub is a by-pass valve used above the motor, which
allows drilling fluid to fill the bore of the drill string when tripping
into the hole, and drain when tripping out of the hole, preventing
a wet trip.
When there is little or no circulation, a piston in the valve is held

in an open position by a coiled spring; drilling fluid flows directly
to the annulus. As circulation begins to increase, the force of
the fluid causes the piston to compress the spring and seal off
the ports to the annulus. With the ports sealed, all drilling fluid
is pumped through the power section to turn the bit. On most
motor sizes, the Dump Sub can be disabled by substituting solid
plugs for the ported ones threaded into the body.
Cougar Drilling Solutions Dump Subs are designed to close

before the minimum recommended circulation rate of a given
motor configuration is reached. The Dump Sub creates
negligible pressure loss while drilling.
TOP SUB
The Top Sub is basically a Cross Over Sub, to adapt the

downhole motor assembly. All Cougar Top Subs c/w a Float bore.
7
STABILIZATION
Cougar Drilling Solutions Bearing Assemblies come with

threaded O.D. bearing housings to accommodate either a
smooth thread protector or a thread on stabilizer.
The stabilizers are easily changed on the rig floor and provide
added support for packed or pendulum drilling assemblies. If
no stabilization is required, the bearing housing is available in a
non-threaded version for slick assemblies.
8
MOTOR SELECTION
Cougar Drilling Solutions offers a wide range of power sections to

accommodate almost any type of drilling and drilling conditions.
The motors can be specified to match the torque requirements
of the bit, the flow rates for cleaning, the maximum standpipe
or pump pressure or even materials for high temperature
applications.
Should higher flow rates than the power sections available

be required, all of Cougar Drilling Solutions’ motors can be
configured with a bypass jet. This enables the flow rates to be
considerably increased without causing the power section to be
over-pumped and run inefficiently.
DRILLING
In order to drill using a motor, the standpipe pressure must

be monitored. Initially, rotation must be started in the off-
bottom position. The performance charts in this booklet
will give the required pressure to initiate the rotation for
a given motor size. Note that more pressure may be
required than indicated on these charts to initiate rotation.
Regions such as keyseats may cause difficulties if the motor is
not oriented properly or set to a high build angle.
The off-bottom pressure, as measured on the standpipe gauge,

will include the pressure differential across the motor as well as
any other losses due to other tools and friction. Once the motor
is rotating it may then engage the well bottom. Contacting the
bottom will be directly visible on the pressure indicator, as the
pressure on-bottom will increase from the pressure off-bottom.
9
Caution must be taken not to allow the differential pressure to

exceed the maximum differential pressure for a given motor
size.
The weight on bit may be increased until the desired rate of

penetration (ROP), torque or maximum differential pressure is
reached. As drilling commences, the weight will drill off thus
lowering the torque and consequently the pressure on the
indicators. It is important to re-check the off-bottom pressure
periodically to ensure the motor is running optimally. As the
amount of cuttings increase in the drilling fluid, some hydraulic
power will go to lifting these cuttings so the pressure may need
to be adjusted.
If the drilling conditions are favourable, rotation of the motor

when the adjustable housing / fixed housing is set from 1.50
degrees or less is possible. This would enable the driller to
steer and/or create a better environment for weight transfer to
the motor. Care should be taken to not rotate the motor when it
is set above 1.50 degrees or at string rotational speeds greater
than 50 RPM.
PERFORMANCE DRILLING
Cougar Drilling Solutions’ motors are capable of meeting

the high torque or high RPMs of today’s performance drilling
requirements. Many modern bits such as PDCs require more
torque. The high performance power sections can deliver the
necessary torque; drillers will experience increased ROP and
less string wear.
10
DIRECTIONAL DRILLING
The Cougar Drilling Solutions motor facilitates directional

drilling with the use of the adjustable or fixed housings. By
setting a bend between the drive and bearing assemblies, the
lower portion of the motor and the bit face are oriented such
as to initiate a build in the well bore. When the drill string is
not rotating, the motor will build, however, when the string is
rotating, the motor will drill effectively straight. The motor may
be oriented to enable drilling up or down in a build.
Directional drilling has application in many fields from utility,

river crossing and avoiding problematic formations and many
more.
Multi-laterals have become an important addition to the many

uses of a steerable assembly. This enables the creation
of multiple lateral wells off of one main vertical well, greatly
reducing the cost of producing a large zone.
HORIZONTAL DRILLING
The idea of directional drilling can be extended to horizontal

applications. The key difference in this application is that the
bend angle in the adjustable may require being set higher to
create tight build rates. This eliminates the idea of rotating the
assembly for steering. When the tool is set over 1.50 degrees,
the motor should not be rotated.
11
In order to generate the build rates, the adjustable could be set

under 1.50 degrees, drill until the kick-off depth is reached, trip
out and re-adjust the bend angle, trip in and orient to create the
build, then trip out and re-adjust once more to an angle under
1.50 degrees and complete the horizontal component of the
well.
For directional or horizontal drilling, various combinations of

motor bend angles and bearing assembly stabilization may be
utilized to generate the desired build rates.
AIR DRILLING
When any type of compressible medium is used in the drilling

fluid, the performance of the power section may change
dramatically. High air, nitrogen, natural gas, etc, concentrations
alter the density of the fluid thus changing how the heat is
generated or dissipated, the friction on the power section
elastomer and even the power generated.
The amount of gas to liquid content on a volume basis will largely

determine the how different the power section will behave.
Once the fluid content exceeds 75% of the total volume, the
compressibility of the total medium is low enough that it is
negligible.
To maintain the correct total volume and flow rate, especially

at higher temperatures, the volume of the gas and/or flow rate
may have to be increased to account for the compression.
12
Care should be taken when running a Cougar Drilling Solutions

motor in low liquid content to reduce the wear of the motor
components and power section.
Lubrication should be added to reduce the friction between

the rotor and stator and the internal motor component (those
exposed to the drilling fluid). Lubricants should be thoroughly
mixed and injected into the drilling medium at a rate of no less
than 5% of the drilling medium volume. More lubricant reduces
wear and cools the power section but it also changes the liquid
to gas ratio.
The dump valve ports will have to be plugged in order to work

with low liquid content. The pressure drop and fluid momentum
present with air drilling are not sufficient to close the dump
valve.
Another consideration is that air drilling does not have the

damping characteristics that fluid drilling possesses. As such,
applying the weight to the bit from start-up must be done more
slowly. The motor must be started slowly and not allowed to
spin freely.
Low amounts of fluid (Mist: Liquid is < 2.5% of total volume)

causes the liquid to form droplets in the gas. This can create
problems with corrosion so oxidation inhibitors may be
required.
13
Moderate amounts of fluid (Foam: Liquid is between 2.5% to

25% of total volume) allows the liquid and gas to mix reasonably
well and provides better lubrication to the power section than a
mist would. Foams are typically rated as “Foam Quality” where
the percentage is in gas per volume, i.e. 80% foam quality
means 80% gas and 20% liquid.
Moderate to normal amounts of fluid (Aerated: liquid is between

25% to 75% of total volume) cause the gas bubbles to be
suspended within the liquid.
The motor could be started with fluid to prevent over spinning

the motor. The weight must be removed slowly (or allowed to
drill off) as the pressure is decreased.
14
H2S (SOUR) GAS
The National Association of Corrosion Engineers (NACE) has

produced a specification (MR0175) that provides a range of
material hardness values that are suitable for sour gas use. The
Cougar Drilling Solutions motor uses materials with hardness
that exceeds the NACE specification. The materials have
been chosen to maximize the strength of the component. H2S
causes embrittlement, which increases the probability to initiate
cracking. When running the motor in a sour gas environment,
care must be taken to control the environment as much as
possible.
Damage to the seals or power section is also possible from H2S.

The length of the exposure is directly proportional to the risk of
damage. The average motor run is usually not long enough to
cause damage. However, extended runs may cause damage
to the elastomers and reduce the life of the tool.
Various regulatory or specifications are available which provide

information on how to control the sour gas environment. API
and NACE are two such sources.
15
SURFACE TESTING
Before the motor is used, it should be tested at surface level

before being run-in. The Cougar Drilling Solutions motor does
not require the differential pressure of the bit and therefore it
can be tested at surface.
If the motor has a dump valve then it should be tested below the
BOP’s so the drilling fluid is kept in the system.
Make sure to remove any thread protectors if testing below the
BOP without the bit.
Once the dump valve is close, rotation of the motor should start
and torque should be noted in the assembly.
Once the pumps are turned off, the valve should open and
the pressure should drop. If it doesn’t, open the fill-line to the
standpipe to relieve the pressure.
Now that the motor has been tested, connect whatever bit is
desired, make any adjustments to the adjustable housing (if
present) and orient the tool by whatever means are present.
Then run the motor into the hole.
RUNNING IN
For the most part, a Cougar Drilling Solutions motor can be run
into the hole in a similar fashion as a conventional drilling tool.
Extra care is warranted if the motor is set to a high angle on the
adjustable or fixed housing. The motor may become stuck in
the BOP, casing shoes or liner hangers. The motor may need
to be running when navigating tight regions of the bore hole.
This procedure should not be used within the cased portion of
the well.
If the well depth is deep, it may be worthwhile to periodically

stop the run-in and circulate to prevent the bit from plugging and
to pump cool fluid to the motor which will reduce the chance of
the motor becoming too hot causing stator chunking problems.
16
During this time it may be prudent to move the motor up and

down slightly so the bit rotation does not form ledges in the
casing or to the well bore if in open hole.
Care should be taken to prevent backpressure on the motor.

It may cause the motor to turn in reverse and increases the
chance of un-screwing the internal connections.
REACTIVE TORQUE
Since the motor causes a right hand rotation, when viewed

from the rig floor, the reactive torque is left-hand or counter
clockwise. This reactive torque can cause the drill string
connections to tighten if the torque exceeds the initial make-up
torque. The reactive torque results in twisting the drill string and
therefore must be considered when orienting the motor. The
measurement of tool face, azimuth and inclination will likely
be more accurate than calculating the angle of twist from the
drill string properties. However, given the torque, length and
diameters of the drilling assembly components, the angle of
twist can be calculated using the following:
Twist = TL 180
JG π
Where:
T is the Torque
J is the polar moment of Inertia
L is the length of the segment
G is the modulus of Rigidity for the material (steel)
Twist is the angle in degrees
The twist is a linear quantity and can be calculated on a per

section basis.
ie: The twist of the drill pipe plus the twist of the heavy weight
plus the twist of the drill collars, etc.
17
RULE OF THUMB GUIDELINES
3 1/2” - 13.3 lb/ft Drill Pipe

8 1/2°/100 lb-ft Torque/1000 ft
19°/100 Nm Torque/1000 m

7 1/2°/100 lb-ft Torque/1000 ft
17°/100 Nm Torque/1000 m

3 1/3°/100 lb-ft Torque/1000 ft
7 1/2°/100 Nm Torque/1000 m

2 5/8°/100 lb-ft Torque/1000 ft
6°/100 Nm Torque/1000 m
MOTOR STALL
Motor stall is when the bit stops rotating. This can occur
either from excessive weight applied to the bit or from the bit
becoming stuck. In either case the reactive torque will increase
and if not properly released may cause excessive damage to
motor components and possibly other tools in the assembly.
Caution must be taken when releasing stored reactive torque
as releasing it suddenly may cause connections to back-
off. Continued circulation through a stalled motor may cause
excessive wear to the elastomer in the power section. A motor
stalling can be seen as a sudden pressure increase on the
standpipe pressure indicators.
18
The following procedure should be used in order to continue

drilling:
• Stop any drill string rotation immediately. Continued

rotation will only increase the torque in the assembly.
• Back off completely on the pumps before lifting off the
bottom.
• Release the torque. Use the break to slowly release
the torque from the drill string.
• Raise the bit. By lifting the bit off bottom you will be
able to increase flow once again to initiate rotation similar
to the start-up procedure.
ROTATING THE MOTOR
To reduce the effects of rotating bending/cyclic fatigue, a

balance must be made between the rotation speed and the
motor bend angle versus the build rate. For a straight hole with
a straight motor, the likelihood of bending is very low so there is
minimal concern of bending fatigue. As the build rate increases
the bending stresses in the motor increase.
In addition to this, as the bend angle of the motor increases, this

also increases the bending stresses in the tool. The ideal rotary
speed is a function of bend angle and build rate. As a rule of
thumb, a rotary speed of 50 RPM and a bend angle of 1.5 or
less can be used to reduce the bending fatigue in the motor.
From previous experience, 90% of the time the drilling

parameters are such that this rule of thumb should work. When
the bend angle and build rates are set high, then the rotary
speed and the length of time the motor is rotated should be
reduced to lessen the effects of rotational bending.
19
ROTOR BYPASS
In the event that the flow rate is not sufficient to perform

adequate hole cleaning, the rotor can be fitted with a by pass
jet. This enables some of the fluid to pass through the bore of
the rotor while maintaining the differential pressure. This way
the performance characteristics of a given power section can be
maintained without over flowing or excessive pressure.
The jet size is selected such that the pressure drop around the
rotor and through the rotor is equal. In order to do this, a specific
pressure and flow rate must be specified and is usually at the
desired drilling torque and flow. In this case, when starting the
motor, the flow rates are less and there is no torque. Therefore,
the pressure balance is off and may require more fluid to initiate
rotation than a power section without a bypass jet.
MOTOR PRESSURE DROP
The pressure drop across the motor is a function of the flow rate.
The fluid travels through the dump valve, the drive assembly
and the bearing assembly creating a pressure drop due to the
restriction of flow. Therefore, the pressure drop across these
components is a function of flow rate and viscosity only.
Note that, the viscosity has little effect on the pressure drop of
the bearing assembly and the drive assembly compared to the
pressure drop across the power section.
20
The pressure drop across the power section is a function of the

torque and increases linearly with the torque assuming a constant
flow rate. Running the power section at differential pressures or
flow rates higher than specified will result in premature wear to
the elastomer and will degrade performance.
BIT PRESSURE DROP
The pressure drop created by the bit may be high. When the
static pressure drop exceeds 1,500 PSI (10,000 kPa) the motors
will require alternate sealing. Cougar Drilling Solutions should
be notified when the bit pressure drop is expected to exceed
1,500 PSI for any length of time.
PLUGGING OFF
Cuttings and other debris in the well may enter the motor causing
a blockage. They may enter the motor through the dump valve
ports or as connections are made-up. To prevent this, the hole
should be circulated to ensure that the cuttings and debris have
been removed leaving the well in as clean a state as possible.
If the problem persists, the filter plugs in the dump valve ports
may have to be replaced with solid plugs.
21
PULLING OUT
When the motor is to be withdrawn from the hole, no special

procedure is required when a dump valve is present. The
standpipe will drain into the annulus normally. When a dump
valve is not present, the fluid will have to drain through the
motor. It may be worthwhile to circulate off bottom to remove
any cuttings from the annulus before removing the motor.
Caution should be used when retrieving a bent motor through
the BOP’s. Rotating while removing the motor may aid the
removal process.
It is good practice, after operating the tool, to flush it. This will
remove any contaminants or fluids that could freeze, and cause
problems. To flush the tool, hold the Bearing Housing (first
housing above the Bit Box) and rotate the Bit Box clockwise
(CW). CW rotation is normal bit rotation. Caution should
be taken at the start of this operation; if the Bit Box will not
turn freely, discontinue. Continuing could cause an internal
connection to back off. If the Bit Box does turn freely, continue
rotation until flow discontinues through the Bit Box.
As the motor is being flushed or the bit box rotated, listen for
any unusual noises emitting from the internal components. This
will give an indication to the presence of any damage. Also,
check the surface of the tool for missing oil plugs. If the tool is
not rotating properly or there are oil plugs missing, return the
tool for servicing.
If the motor is to be re-run, check the oil level by using the “dip”
stick and check the depth of the piston. As the oil seeps from
the tool the piston moves down (towards the bit). If the tool
contains enough oil, it may be re-used. If not, the tool should
be returned for servicing.
22
DRILLING FLUIDS
Many drilling fluids and additives are available. Some of the

fluids and/or additives may be harmful to the elastomers used
in the power section as well as the motor seals. Care should
be taken when selecting the fluid for use with a Cougar Drilling
Solutions motor.
Some factors to consider are:
• The pH of the fluid. The percent of hydrogen is an

indication of how acidic or basic the fluid is. A drilling fluid
too acidic (pH<4) or too basic (pH>10) will result in damage
to the power section. Fluids close to these boundaries may
be used but circulation must be maintained to reduce the
damage to the elastomers. Acids may also harm plated or
coated motor components. After using acid based fluids
the motor should be properly flushed and serviced as soon
as possible.
• The particulate content. As the particulate content
increases, erosion becomes a serious problem with the
elastomers and the internal motor components. Abrasive
particulates should be limited to less than 1%.
• Chlorine content. When the drilling fluid contains a
chlorine concentration over 30,000 PPM (parts per million)
the motor must be properly flushed and serviced as soon
as possible. The chloride can form acids and increase the
corrosion of the motor components.
23
• Mud weight. In general, as the mud weight increases

the erosion of internal components increases. Usually the
increase in weight is largely due to increased amounts of
particulates. It is possible to have more erosion with a
lighter fluid with high particulates than a heavier fluid with
less particulates. For this reason, it is difficult to establish
a specific guideline but once the mud weight approaches
15 PPG (pounds per gallon) care must be given that the
particulates are being controlled.
• Light weight, fine particle LCM (loss circulation
materials). The fluid path through the motor is somewhat
torturous and may result in blockage if coarse LCM
materials are used. A common rule of thumb is 2 lbs per
barrel or less.
• No cement. Cement should not be pumped through
a motor as the cement may flash set while going through
various components of the motor or the bit jets.
The operation temperature must be below the aniline point.

For oil-based fluids, the aniline point gives an indication to the
amount of elastomer swell that may be experienced. It is a
measure of the oil’s aromatic content. Oil based fluids should
have an aromatic content less than 2%.
The lower the aniline point, the greater the amount of swell
the elastomer may undergo. It is recommended that the
power section be re-lined after being used in oil-based fluids.
Diesel based fluids tend to have a more adverse effect on the
elastomers than mineral or low-toxicity fluids.
A shorter motor run may be required if the guidelines stated

herein are not followed.
24
DOWNHOLE TEMPERATURE
The elastomers used in the power section and the seals in the
motor are susceptible to temperatures over 250°F (121°C). If the
static operating temperature is expected to exceed 250°F then
alternate materials for seals and an oversized power section
may be required. The over-sized power section has more
clearance between the stator and the rotor allowing for more
swelling in the elastomer. If extreme temperatures warrant,
alternate materials are even possible for the stator elastomer.
The motors have been used in temperatures in excess of 250°F
(121°C) with good performance. If temperatures exceed 250°F
please contact a Cougar Drilling Solutions representative for
the proper hot hole configuration.
As the temperature increases, the full load differential pressure

decreases.
Performance may differ from published data when the hole

temperature exceeds 140°F (60°C).
The stator may require a re-line if run for long periods in high
temperatures.
25
TROUBLESHOOTING
DECREASE IN ROP
• Worn stator. This has the effect of reducing the

available torque.
• Increase in hole drag. This could be from a stabilizer
hanging up or similar events.
• Poor bit type for the type of formation.
• Worn bit.
• Formation change may require different operating
parameters.
• Motor stalled.
SUDDEN PRESSURE INCREASE
• Motor stall. May be from excessive weight on bit or

from hot hole swelling the elastomer in the power section.
• Internal plug. There may be a restriction in the drilling
assembly. If a dump valve is present, the flow could be
reduced to see if the pressure stabilizes by allowing the
valve to open. This would indicate that the restriction is in
the motor.
• Mud rings. This is when cuttings build around tool
joints. They may cause the string to stick.
26
LOW PRESSURE
• Dump valve is open. All the circulated fluid is dumped

into the annulus with little pressure drop. Vary the flow
rates in an attempt to close the valve.
• Washout. There may be a wash out in the assembly
causing fluid to flow into the annulus.
• Worn power section. The ROP would drop. An
increase in the differential pressure to regain the ROP is a
strong indication that the stator elastomer is worn.
27
STATOR
TONG HOUSING
AREA ADAPTOR
ADJUSTING
RING
OFFSET
SUB
TONG
AREA
Figure 1
Break Stator Housing Adaptor from adjusting ring using tongs

on the tong areas.
Ensure adjusting ring remains engaged to offset sub.
Now use chain tongs only.
Back off stator housing adaptor in 2 full turns.
28
ADJUSTING
RING
Figure 2
Place chain tongs on adjusting ring and lift up to disengage

teeth.
Rotate clockwise to increase bend setting and

counter-clockwise to decrease.
Align desired bend setting values on adjusting ring with the

same number on the offset sub and engage adjusting ring with
offset sub.
29
DOPE FACE
WELL BEFORE
RETORQUING
NOTE:
SHOWN SET @ 1.50°
TURNED TO SHOW BEND
Figure 3
The aligned numbers mark the bend angle and the high side of
the bend.
Dope the adjusting ring face well and torque the stator housing
adaptor to specification (See Table P. 31) .
Do not allow adjusting ring to rotate CW beyond 3° setting or

CCW beyond a 0° setting.
If it is not possible to make up the stator housing adaptor to the

adjusting ring the adjustable assembly must be reset.
See page 31 for resetting instructions.
30
TORQUE SPECIFICATIONS
ADJUSTABLE TORQUE LOWER STABILIZER

VALUES TORQUE VALUES
IMPERIAL METRIC IMPERIAL METRIC

MOTOR SIZE
(ft-lbs) (N-m) (ft-lbs) (N-m)
3 1/8” 3,000 4,000 N/A N/A

3 3/4” 5,000 6,800 N/A N/A
4 3/4” 14,000 19,000 10,000 13,560
5” 14,000 19,000 10,000 13,560
6 1/4” 33,000 44,750 22,000 29,800
6 1/2” 33,000 44,750 22,000 29,800
6 3/4” 33,000 44,750 22,000 29,800
8” 55,000 74,600 27,000 36,600
9 5/8” 85,000 115,300 55,000 74,570
RESETTING INSTRUCTIONS
1. Back off stator housing adaptor enough to allow adjusting
ring to disengage from offset sub.
2. Turn the adjusting ring CW (ie rotary right) until the bent
offset mandrel (which is splined to the adjusting ring)
bottoms out in the offset sub. **Adjusting ring will no longer
rotate in CW direction.**
3. With the adjusting ring still disengaged, rotate CCW until

a 3° bend setting is attained (ie 3.00 on the adjusting ring
lines up with 3.00 on the offset sub).
4. To set to 0°, rotate CCW, until the 0.00’s line up.
5. Make up the stator housing adaptor to the adjusting ring

while ensuring the adjusting ring remains engaged to the
offset sub.
31
Mud Motor
Performance
Specifications
Motor Chart Example
In this example the 6-3/4" (171mm) 6-7 5.0 stage motor is used.
This example is to show how to get the most from the performance
charts.
Maximum Pump Rate 600 gpm 2271 Lpm

Revolutions per unit volume 0.292 rev/gal 0.077 rev/L
Pressure at full Load 775 psi 5343 kPa
Torque at full load 6650 ft lb 9016 Nm
This table gives a quick summary of the motor performance

specifics. The maximum flow rate is the intended maximum flow
the motor can receive before damage may occur.
The revolution s per unit volume is a direct indication of the RPM's

you can expect at a given flow rate. The pressure at full load is the
total differential pressure across the motor.
The torque at full load is the maximum torque possible when the
flow and pressure specifications are met.
IMPERIAL PERFORMANCE CURVES

200 7000
180
Off-bottom Pressure
- - - ↑-
↓
{
Maximum 6000
160 600 Torque
140 5000
TORQUE (ft lb)
500
SPEED (RPM)
120 4000
400
100
300 3000
80 RPM
Torque
60 2000
40 Maximum &
← →
Differential 1000
20 Torque Line
Load
0 0
0 200 400 600 800
DIFFERENTIAL PRESSURE (psi)
Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load
61 83 112 146
(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
714 692 663 629
(on-bottom - off-bottom pressure) (PSI)
This table gives the off-bottom pressure and the maximum effective
pressure for a range of flow rates.
NOTE: The off-bottom plus the maximum effective equals the total
differential pressure.
34
Max
Max Flow Torque at Pressure at
Bit
Tool Rate Full Load Full Load
Speed
gpm lpm ft.lb N-m psi kPa rpm
3 1/8” 7-8 3.0 Stage 140 530 655 888 600 4137 230
3 1/8” 7-8 4.0 Stage 110 416 425 576 750 5171 392
3 3/4” 4-5 3.5 Stage 160 606 960 1300 530 3654 250
3 3/4” 7-8 2.0 Stage 160 606 1556 2110 420 2896 80
3 3/4” 7-8 2.3 Stage 160 606 1110 1510 350 2380 122
4 3/4” 4-5 3.5 Stage 250 950 1450 1970 530 3620 260
4 3/4” 7-8 2.0 Stage 250 950 2809 3808 374 2578 74
4 3/4” 7-8 2.2 Stage 250 950 1560 2120 330 2280 140
4 3/4” 7-8 2.6 Stage ESX 300 1140 3500 4750 390 2640 79
4 3/4” 7-8 3.8 Stage 250 950 2960 4020 570 3930 140
4 3/4” 7-8 4.5 SX Stage 300 1140 3500 4745 680 4688 140
4 3/4” 7-8 4.5 SXHR Stage 300 1140 5250 7118 1010 6964 140
5” 6-7 6.0 Stage 350 1363 2736 3676 1047 7219 294
5” 6-7 7.0 Stage 360 1363 3262 4427 1225 8446 294
6 1/4” 7-8 4.8 Stage 400 1510 5740 7790 720 4960 132
6 1/2” 4-5 4.8 Stage 600 2271 2725 3695 674 4647 254
6 1/2” 6-7 3.1 Stage ERT 650 2461 8235 11165 1175 8095 240
6 1/2” 6-7 5.0 Stage 600 2270 6230 8450 750 5170 180
6 1/2” 6-7 5.0 HR Stage 600 2270 9350 12680 1130 7760 180
6 1/2” 7-8 2.9 Stage Slow 500 1893 7402 10036 560 3861 72
6 1/2” 7-8 3.0 Stage 600 2271 4190 5670 600 3103 170
6 1/2” 7-8 3.0 Stage Slow 600 2271 7200 9760 450 3100 93
6 1/2” 7-8 5.0 Stage 600 2271 6980 9460 750 5171 180
6 1/2” 7-8 5.0 HR Stage 600 2271 10460 14190 1130 7760 180
6 1/2” 7-8 5.7 Stage 600 2271 9150 12400 860 5900 150
6 1/2” 7-8 5.7 HR Stage 600 2271 13720 18600 1280 8840 150
6 1/2” 8-9 3.0 Stage 500 1893 4900 6644 584 4027 170
35
Max
Max Flow Torque at Pressure at
Bit
Tool Rate Full Load Full Load
Speed
gpm lpm ft.lb N-m psi kPa rpm
6 3/4” 6-7 3.1 Stage ERT 650 2461 8235 11165 1175 8095 240
6 3/4” 6-7 5.0 Stage 600 2271 6230 8450 750 5170 180
6 3/4” 6-7 5.0 HR Stage 600 2271 9350 12680 1130 7760 180
6 3/4” 7-8 2.9 Stage Slow 500 1893 7402 10036 560 3861 72
6 3/4” 7-8 3.0 Stage 600 2271 4190 5681 450 3103 170
6 3/4” 7-8 5.0 Stage 600 2271 6980 9460 750 5170 180
6 3/4” 7-8 5.0 HR Stage 600 2271 10460 14190 1130 7760 180
6 3/4” 7-8 5.7 Stage 600 2271 9150 12400 860 5900 180
6 3/4” 7-8 5.7 HR Stage 600 2271 13720 18600 1280 8840 145
8” 4-5 3.6 Stage 900 3407 4294 5822 497 3427 190
8” 7-8 2.0 Stage 800 3028 7053 9563 374 2579 77
8” 7-8 3.4 ESX3 Stage 900 3410 14300 19390 510 3520 80
8” 7-8 4.0 Stage 900 3410 9950 13490 600 4140 150
8” 7-8 4.0 HR Stage 900 3410 14930 20240 900 6210 150
9 5/8” 3-4 4.5 Stage 1200 4542 6780 9192 620 4275 225
9 5/8” 3-4 6.0 Stage 1200 4542 8272 11215 765 5275 270
9 5/8” 5-6 3.0 Stage 1200 4542 10940 14833 450 3103 140
9 5/8” 5-6 5.0 Stage 1300 4920 16120 21850 750 5170 180
9 5/8” 5-6 5.0 HR Stage 1300 4920 24170 32770 1130 7760 180
9 5/8” 6-7 5.0 Stage 1200 4542 13302 18035 775 5343 156
11 1/4” 3-4 3.6 Stage 1500 5680 13390 18160 540 3720 174
11 1/4 ” 5-6 4.6 Stage 1600 6810 21800 29560 690 4760 142
36
Motor Fishing Dimensions
Motor Lobes Stages A B C D E F G H I
3 1/8" 3.0 166.0 177.5 194.5

7-8 10 n/a 16 30 48 60
(79 mm) 4.0 134.0 145.5 162.5
4-5 3.5 n/a n/a n/a
3 3/4"
2.0 n/a n/a n/a n/a n/a n/a n/a n/a n/a
(95 mm) 7-8
2.3 n/a n/a n/a
4-5 3.5 203.0 217.5 244.0
2.0 261.0 275.5 302.0
2.2 203.0 217.5 244.0
4 3/4"
2.6 ESX 11 18 21 40 64 81 310.0 324.5 351.0
(121 mm) 7-8
3.8 268.0 282.5 309.0
4.5 SX 289.3 303.8 330.3
4.5 SX HR 289.3 303.8 330.3
5" 6.0 266.0 280.5 307.0

6-7 11 18 21 40 64 81
(127 mm) 7.0 293.0 307.5 334.0
6 1/4"
7-8 4.8 14 22 28 52 79 97 227.0 253.0 279.5
(159 mm)
6 1/2" 4-5 4.8 250.5 276.5 303.0

(165 mm) 7-8 3.0 SLOW 14 22 28 52 79 97 301.0 327.0 353.5
ONLY
8-9 3.0 228.0 254.0 280.5
3.1 ERT 224.8 250.8 277.8
6-7 5.0 297.0 323.0 350.0
5.0 HR 297.0 323.0 350.0
6 1/2"
(165 mm) 2.9 SLOW 317.0 343.0 369.5
& 3.0 14 22 28 52 79 97 228.0 254.0 280.5
6 3/4"
5.0 291.5 317.5 344.5
(171 mm) 7-8
5.0 HR 291.5 317.5 344.5
5.7 357.0 383.0 410.0
5.7 HR 357.0 383.0 410.0
4-5 3.6 278.0 299.5 330.0
2.0 278.0 299.5 330.0
8"
3.4 ESX3 18 28 35 61 90 110 313.2 334.7 365.2
(203 mm) 7-8
4.0 316.0 337.5 368.0
4.0 HR 313.2 334.7 365.2
4.5 297.0 318.5 349.0
3-4
6.0 347.0 368.5 399.0
9 5/8" 3.0 297.0 318.5 349.0

17 28 36 63 95 119
(244 mm) 5-6 5.0 351.0 372.5 403.0
5.0 HR 351.0 372.5 403.0
6-7 5.0 327.0 348.5 379.0
11 1/4" 3-4 3.6 355.0 379.0 409.0

19 29 38 67 101 125
(286 mm) 5-6 4.6 355.0 379.0 409.0
37
Motor Fishing Dimensions
Motor Lobes Stages J K L M N P Q R S
3 1/8" 3.0
7-8 3.15 n/a 3.15 3.15 3.15 3.15 3.13 3.15 3.15
(79 mm) 4.0
4-5 3.5
3 3/4"
2.0 3.75 4.20 4.20 3.75 3.75 3.75 3.75 3.75 3.75
(95 mm) 7-8
2.3
4-5 3.5
2.0
2.2
4 3/4"
2.6 ESX 4.81 5.38 5.38 4.81 4.81 4.81 4.75 4.75 4.81
(121 mm) 7-8
3.8
4.5 SX
4.5 SX HR
5" 6.0
6-7 4.81 5.38 5.38 4.81 4.81 4.75 4.75 4.75 4.81
(127 mm) 7.0
6 1/4"
7-8 2.8 6.50 7.19 7.19 6.50 6.62 6.62 6.25 6.37 6.62
(159 mm)
4-5 4.8
6 1/2"
(165 mm) 7-8 3.0 SLOW 6.50 7.19 7.19 6.50 6.62 6.62 6.50 6.62 6.62
ONLY
8-9 3.0
3.1 ERT
6-7 5.0
5.0 HR
6 1/2"
2.9 SLOW
(165 mm)
& 3.0 6.50 7.19 7.19 6.50 6.62 6.62 6.50 6.62 6.62
6 3/4"
5.0
(171 mm) 7-8
5.0 HR
5.7
5.7 HR
4-5 3.6
2.0
8"
3.4 ESX3 7.81 8.63 8.63 8.06 8.06 8.06 8.00 8.06 8.06
(203 mm) 7-8
4.0
4.0 HR
4.5
3-4
6.0
9 5/8" 3.0
9.75 10.75 10.75 9.75 9.75 9.75 9.625 9.75 9.64
(244 mm) 5-6 5.0
5.0 HR
6-7 5.0
11 1/4" 3-4 3.6

10.80 12.00 12.00 11.25 11.25 11.25 11.25 11.25 11.25
(286 mm) 5-6 4.6
38
Stabilizer Motor Fishing Dimensions
Motor Lobes Stages A B C D E F G H
3 1/8" 3.0 n/a n/a

7-8 n/a n/a n/a n/a n/a n/a
(79 mm) 4.0 n/a n/a
4-5 3.5 n/a n/a
3 3/4"
2.0 n/a n/a n/a n/a n/a n/a n/a n/a
(95 mm) 7-8
2.3 n/a n/a
4-5 3.5 133.8 250.0
2.0 191.8 308.0
2.2 133.8 250.0
4 3/4"
2.6 ESX 10.3 41.5 45.0 12.9 47.4 241.1 56.0 357.3
(121 mm) 7-8
3.8 198.8 315.0
4.5 SX 197.9 314.2
4.5 SX HR 197.9 314.2
5" 6.0 196.8 313.0
6-7 10.3 41.5 45.0 12.9 47.4 56.0
(127 mm) 7.0 223.8 340.0
6 1/4"
7-8 4.8 12.3 45.6 42.0 15.8 59.0 149.8 55.5 280.1
(159 mm)
6 1/2" 4-5 4.8 173.3 303.6
(165 mm) 7-8 3.0 SLOW 12.3 45.6 42.0 15.8 59.0 223.8 55.5 354.1
ONLY 8-9 3.0 150.8 281.1
3.1 ERT 147.6 277.9
6-7 5.0 219.8 350.1
5.0 HR 176.0 306.3
6 1/2" (165 2.9 SLOW 239.8 370.1
mm) &
3.0 12.3 45.6 42.0 15.8 59.0 150.8 55.5 281.1
6 3/4"
(171 mm) 5.0 279.8 410.1
7-8
5.0 HR 213.8 344.1
5.7 176.0 306.3
5.7 HR 236.0 366.3
4-5 3.6 334.3
2.0 394.3
8"
3.4 ESX3 15.5 n/a n/a 20.1 n/a n/a n/a 334.3
(203 mm) 7-8
4.0 334.3
4.0 HR 334.2
4.5 348.3
3-4
6.0 398.3
9 5/8" 3.0 348.3
16.5 n/a n/a 20.1 n/a n/a n/a
(244 mm) 5-6 5.0 398.0
5.0 HR 398.0
6-7 5.0 379.0
11 1/4" 3-4 3.6 409.0
n/a n/a n/a n/a n/a n/a n/a
(286 mm) 5-6 4.6 409.0
39
3 1/8” (79 mm)
Mud Motors
3 1/8” (79 mm) 7-8 3.0 Stage
Imperial Metric
A. Distance to stabilizer N/A inch N/A mm
B. Box to Bend 44 inch 1,118 mm
C. Overall Length 195 inch 4,950 mm
D. Thread Prot. Diameter N/A inch N/A mm
E. Kick Pad Diameter 3.36 inch 85.3 mm
Top Connection AS PER REQUEST

Bottom Connection 2 3/8” Reg 2 3/8” Reg
Weight 287 lb 128 daN
Maximum Flow Rate 140 gpm 0.53 m3/min
Maximum Torque 655 ft-lb 888 N-m
Maximum Power 49 hp 37 kW
Maximum Weight Dynamic 10,850 lb 4,800 daN
on bit Static 32,300 lb 14,000 daN
Maximum Allowable Pull 32,300 lb 14,000 daN
Pull to Yield Motor 150,000 lb 67,000 daN
Build Rate (degrees/100ft(30 m))

Bend Hole Sizes (in, mm)
Settings 3 3/4” 4 1/8” 4 1/2”
(degrees) 95 mm 105 mm 114 mm
0.26 8.40 5.05 1.70
0.52 11.93 8.59 5.24
0.78 15.47 12.12 8.77
1.03 18.87 15.52 12.77
1.27 22.14 18.79 15.44
1.50 25.26 21.92 18.57
1.72 28.26 24.91 21.56
1.93 31.12 27.77 24.42
2.12 33.70 30.36 27.01
2.30 36.16 32.81 29.46
2.60 40.24 36.89 33.54
2.82 43.24 39.89 36.54
2.95 45.02 41.67 38.31
3.00 45.70 42.35 39.00
42
3 1/8” (79 mm) 7-8 3.0 Stage

Pressure at full Load 600 psi 4,137 kPa

280 700
240 600
140
200 500
TORQUE (ft lb)

SPEED (RPM)
120
160 100 400
120 80 300
Max Load
80 200
ue
40 100
rq
To
0 0
0 200 400 600

104 148 203 268
496 452 397 332
METRIC PERFORMANCE CURVES

250 1000
530
200 800
454
TORQUE (N m)
SPEED (RPM)
379
150 600
303
100 400
Max Load
50 200
ue
rq
To
0 0
0 1000 2000 3000 4000
DIFFERENTIAL PRESSURE (kPa)
Drilling Fluid Flow (L/min) 303 379 454 530

717 1020 1400 1848
(off-bottom pressure) (kPa)
3420 3116 2737 2289
(on-bottom - off-bottom pressure) (kPa)
43
3 1/8” (79 mm) 7-8 4.0 Stage
Imperial Metric
D. Thread Prot. Diameter N/A inch N/A mm
E. Kick Pad Diameter 3.36 inch 85.3 mm

Maximum Torque 425 ft-lb 313 N-m

Settings 3 3/4” 4 1/8” 4 1/2”
0.26 11.21 7.14 3.06
0.52 15.50 11.43 7.35
0.78 19.80 15.72 11.65
1.03 23.92 19.85 15.77
1.27 27.89 23.81 19.73
1.50 31.68 27.61 23.53
1.72 35.32 31.24 27.17
1.93 38.78 34.71 30.64
2.12 41.93 37.85 33.78
2.30 44.91 40.83 36.75
2.60 49.87 45.79 41.71
2.82 53.52 49.44 45.35
2.95 55.67 51.59 47.51
3.00 56.50 52.42 48.34
44
3 1/8” (79 mm) 7-8 4.0 Stage


500
400
110
400
TORQUE (ft lb)

300 100
SPEED (RPM)
300
80
200
70 200
100 Max Load

100
0 0
0 200 400 600 800

101 123 177 208
649 627 573 542
(on-bottom minus off-bottom pressure) (PSI)

700
400 600
416
500
TORQUE (N m)
SPEED (RPM)
300 379
400
303
200 300
265
Max Load
200
100
100
0 0
0 2000 4000 6000

696 848 1220 1434
4475 4323 3951 3737
(on-bottom minus off-bottom pressure) (kPa)
45
3 3/4” (95 mm)
Mud Motors
3 3/4” (95 mm) 4-5 3.5 Stage
Imperial Metric
D. Thread Prot. Diameter 4.38 inch 111 mm
E. Kick Pad Diameter 4.00 inch 102 mm

Maximum Torque 960 ft-lb 1,300 N-m

Settings 4 3/4” 5 1/4” 5 7/8”
0.26 0.00 0.00 0.00
0.52 0.81 0.00 0.00
0.78 3.75 0.05 0.00
1.03 6.58 2.87 0.00
1.27 9.29 5.59 0.96
1.50 11.89 8.19 3.56
1.72 14.38 10.67 6.04
1.93 16.75 13.05 8.42
2.12 18.90 15.20 10.57
2.30 20.94 17.23 12.60
2.60 24.33 20.63 16.00
2.82 26.82 23.12 18.49
2.95 28.30 24.59 19.96
3.00 28.86 25.16 20.52
48
3 3/4” (95 mm) 4-5 3.5 Stage

Torque at full load 960 ft lb 1,300 Nm

300 1200
250 1000
160
TORQUE (ft lb)

SPEED (RPM)
200 800
120
150 600
100
100 80 400
Max Load
ue
50 200
rq
To
0 0
0 100 200 300 400 500 600

57 72 85 96
473 458 445 434

300 1400
250 1200
606 1000
TORQUE (N m)
SPEED (RPM)
200
454 800
150
379 600
100 303
Max Load
400
ue
50 200
rq
To
0 0
0 1000 2000 3000 4000

393 496 586 662
3261 3158 3068 2992
49
3 3/4” (95 mm) 7-8 2.0 Stage
Imperial Metric

Maximum Torque 1,556 ft-lb 2,110 N-m

Settings 4 3/4” 5 1/4” 5 7/8”
0.26 0.00 0.00 0.00
0.52 0.80 0.00 0.00
0.78 3.80 0.10 0.00
1.03 6.60 2.90 0.00
1.27 9.30 5.60 1.00
1.50 11.90 8.20 3.60
1.72 14.40 10.70 6.00
1.93 16.80 13.10 8.40
2.12 18.90 15.20 10.60
2.30 20.90 17.20 13.60
2.60 24.30 20.60 16.00
2.82 26.80 23.10 18.50
2.95 28.30 24.60 20.00
3.00 28.90 25.20 20.50
50
3 3/4” (95 mm) 7-8 2.0 Stage

Torque at full load 1,556 ft lb 2,110 Nm

100 2000
160
80 1600
140
TORQUE (ft lb)

SPEED (RPM)
120
60 1200
100
40 800
Max Load
20 400
ue
rq
To
0 0
0 100 200 300 400 500

89 121 158 200
331 299 262 220

100 2500
606
80 2000
530
TORQUE (N m)
SPEED (RPM)
60 454 1500
379
40 1000
Max Load
20 500
ue
rq
To
0 0
0 1000 2000 3000

614 834 1089 1379
2282 2062 1806 1517
51
3 3/4” (95 mm) 7-8 2.3 Stage
Imperial Metric


Settings 4 3/4” 5 1/4” 5 7/8”
0.26 0.00 0.00 0.00
0.52 0.81 0.00 0.00
0.78 3.75 0.05 0.00
1.03 6.58 2.87 0.00
1.27 9.29 5.59 0.96
1.50 11.89 8.19 3.56
1.72 14.38 10.67 6.04
1.93 16.75 13.05 8.42
2.12 18.90 15.20 10.57
2.30 20.94 17.23 12.60
2.60 24.33 20.63 16.00
2.82 26.82 23.12 18.49
2.95 28.30 24.59 19.96
3.00 28.86 25.16 20.52
52
3 3/4” (95 mm) 7-8 2.3 Stage


140 1200
120
160
100 140 800
120
TORQUE (ft lb)

SPEED (RPM)
80
100
60
400
Max Load
40
20
0 0
0 100 200 300 400

50 73 112 157
300 277 238 193

140 1600
120
606 1200
100 530
TORQUE (N m)
SPEED (RPM)
454
80
379 800
60
Max Load
40
400
20
0 0
0 500 1000 1500 2000 2500

345 503 772 1082
2068 1910 1641 1331
53
4 3/4” (121 mm)
Mud Motors
4 3/4” (121 mm) 4-5 3.5 Stage
Imperial Metric
A. Distance to stabilizer 18 inch 457 mm


Settings 5 7/8” 6 1/8” 6 1/4” 6 3/4”
(degrees) 149 mm 156 mm 159 mm 171 mm
0.26 0.94 0.28 0.89 0.00
0.52 3.84 2.62 2.01 0.43
0.78 6.74 5.52 4.91 2.47
1.03 9.52 8.30 7.69 5.25
1.27 12.20 10.98 10.37 7.93
1.50 14.76 13.54 12.93 10.49
1.72 17.22 16.00 15.39 12.95
1.93 19.56 18.34 17.73 15.29
2.12 21.68 20.46 19.85 17.41
2.30 23.69 22.47 21.86 19.42
2.60 27.04 25.82 25.21 22.77
2.82 29.50 28.28 27.67 25.23
2.95 30.96 29.74 29.12 26.68
3.00 31.52 30.29 29.68 27.24
56
4 3/4” (121 mm) 4-5 3.5 Stage


300 1600
1400
250 250
1200
TORQUE (ft lb)

SPEED (RPM)
200
200 1000
150 800
150
600
100
Max Load
100
400
50
ue
200
rq
To
0 0
0 100 200 300 400 500 600

49 56 69 81
481 474 461 449

300 2500
250 946 2000

TORQUE (N m)
SPEED (RPM)
200
757 1500
150
568
1000
Max Load
100 379
500
50
ue
rq
To
0 0
0 1000 2000 3000 4000

338 386 476 558
3316 3268 3178 3096
57
4 3/4” (121 mm) 7-8 2.0 Stage
Imperial Metric

Weight 1,025 lb 456 daN

Settings 5 7/8” 6 1/8” 6 1/4” 6 3/4”
0.26 0.50 0.46 0.94 0.00
0.52 2.79 1.83 1.35 0.57
0.78 5.08 4.12 3.64 1.72
1.03 7.28 6.32 5.84 3.92
1.27 9.39 8.43 7.95 6.03
1.50 11.42 10.46 9.98 8.05
1.72 13.35 12.39 11.91 9.99
1.93 15.20 14.24 13.67 11.84
2.12 16.88 15.91 15.43 13.51
2.30 18.46 17.50 17.02 15.10
2.60 21.11 20.15 19.66 17.74
2.82 23.05 22.08 21.60 19.68
2.95 24.19 23.23 22.75 20.83
3.00 24.63 23.67 23.19 21.27
58
4 3/4” (121 mm) 7-8 2.0 Stage


80 3000
70 250 2500
60
200
TORQUE (ft lb)

SPEED (RPM)
2000
50
150
40 1500
30 100
1000
20 Max Load
500
10
0 0
0 100 200 300 400

37 62 88 123
337 312 286 251

80 4000
70 946
60 3000
757
SPEED (RPM)
TORQUE (N m)
50
40 568 2000
30 379
Max Load
20 1000
10
0 0
0 1000 2000 3000

255 427 607 848
2324 2151 1972 1731
59
4 3/4” (121 mm) 7-8 2.2 Stage
Imperial Metric


Settings 5 7/8” 6 1/8” 6 1/4” 6 3/4”
0.26 0.89 0.31 0.90 0.00
0.52 3.72 2.53 1.93 0.48
0.78 6.56 5.36 4.77 2.38
1.03 9.28 8.09 7.49 5.11
1.27 11.90 10.71 10.11 7.73
1.50 14.41 13.22 12.62 10.23
1.72 16.81 15.62 15.02 12.63
1.93 19.10 17.91 17.31 14.93
2.12 21.18 19.98 19.39 17.00
2.30 23.14 21.95 21.35 18.97
2.60 26.42 25.23 24.63 22.24
2.82 28.83 27.63 27.04 24.65
2.95 30.25 29.06 28.46 25.85
3.00 30.80 29.60 29.01 26.62
60
4 3/4” (121 mm) 7-8 2.2 Stage


160 1800
140 1600
250
120 1400
TORQUE (ft lb)

SPEED (RPM)
200 1200
100
1000
80
150 800
60
100 600
Max Load
40 400
ue
20 200
rq
To
0 0
0 100 200 300 400

29 41 73 107
301 289 257 223

160 2500
140 946
2000
120
TORQUE (N m)
SPEED (RPM)
100 757
1500
80
568
60 1000
379
Max Load
40
500
ue
20
rq
To
0 0
0 500 1000 1500 2000 2500

200 283 503 738
2075 1993 1772 1538
61
4 3/4” (121 mm) 7-8 2.6 Stage ESX
Imperial Metric


Settings 5 7/8” 6 1/8” 6 1/4” 6 3/4”
0.26 0.33 0.48 0.89 0.00
0.52 2.27 1.45 1.05 0.58
0.78 4.20 3.39 2.99 1.36
1.03 6.07 5.26 4.85 3.22
1.27 7.86 7.05 6.64 5.01
1.50 9.57 8.76 8.35 6.73
1.72 11.22 10.40 10.00 8.37
1.93 12.78 11.97 11.56 9.94
2.12 14.20 13.39 12.98 11.35
2.30 15.54 14.73 14.32 12.70
2.60 17.78 16.97 16.56 14.94
2.82 19.43 18.61 18.21 16.58
2.95 20.40 19.58 19.18 17.55
3.00 20.77 19.96 19.55 17.92
62
4 3/4” (121 mm) 7-8 2.6 Stage ESX
Maximum Pump Rate 300 gpm 1,140 Lpm


90 4000
80
300
70 275 3000
TORQUE (ft lb)

SPEED (RPM)
60
225
50
2000
40 150
30
Max Load
20 1000
ue
rq
10
To
0 0
0 100 200 300 400

34 62 101 152
356 328 289 238

90 5000
80
1136
70 4000
1041
TORQUE (N m)
SPEED (RPM)
60
852 3000
50
40 568 2000
30
Max Load
20 1000
ue
10
rq
To
0 0
0 500 1000 1500 2000 2500 3000

234 427 696 1048
2455 2261 1993 1641
63
4 3/4” (121 mm) 7-8 3.8 Stage
Imperial Metric


Settings 5 7/8” 6 1/8” 6 1/4” 6 3/4”
0.26 0.47 0.46 0.93 0.00
0.52 2.70 1.76 1.30 0.58
0.78 4.93 3.99 3.53 1.65
1.03 7.07 6.14 5.67 3.80
1.27 9.13 8.19 7.73 5.86
1.50 11.10 10.17 9.70 7.83
1.72 12.99 12.02 11.59 9.71
1.93 14.79 13.86 13.39 11.52
2.12 16.42 15.49 15.02 13.15
2.30 17.97 17.03 16.56 14.69
2.60 20.54 19.31 19.14 17.27
2.82 22.43 21.50 21.03 19.16
2.95 23.55 22.61 22.15 20.27
3.00 23.98 23.04 22.58 20.70
64
4 3/4” (121 mm) 7-8 3.8 Stage


140 3000
120 250
2500
200
100
TORQUE (ft lb)

SPEED (RPM)
2000
175
80
150 1500
60
Max Load 1000
40
ue
20 500
rq
To
0 0
0 100 200 300 400 500 600

42 61 87 108
508 489 463 442

140 4000
120 946
757 3000
100
TORQUE (N m)
SPEED (RPM)
662
80
568 2000
60
Max Load
40
1000
ue
20
rq
To
0 0
0 1000 2000 3000 4000

290 421 600 745
3503 3372 3192 3047
65
4 3/4” (121 mm) 7-8 4.5 SX Stage
Imperial Metric
C. Overall Length 358 inch 9101 mm


Settings 5 7/8” 6 1/8” 6 1/4” 6 3/4”
0.26 0.47 0.46 0.93 0.00
0.52 2.70 1.76 1.30 0.58
0.78 4.93 3.99 3.53 1.65
1.03 7.07 6.14 5.67 3.80
1.27 9.13 8.19 7.73 5.86
1.50 11.10 10.17 9.70 7.83
1.72 12.99 12.02 11.59 9.71
1.93 14.79 13.86 13.39 11.52
2.12 16.42 15.49 15.02 13.15
2.30 17.97 17.03 16.56 14.69
2.60 20.54 19.31 19.14 17.27
2.82 22.43 21.50 21.03 19.16
2.95 23.55 22.61 22.15 20.27
3.00 23.98 23.04 22.58 20.70
66
4 3/4” (121 mm) 7-8 4.5 SX Stage


150 4000
300
125
275
3000
225
TORQUE (ft lb)

SPEED (RPM)
100
75 2000
150
50
Max Load
1000
25
0 0
0 200 400 600 800

62 72 107 133
618 608 573 547
(on-bottom minus off-bottom pressure)

160 5000
1136
4000
120 1041
TORQUE (N m)
SPEED (RPM)
852
3000
80
568 2000
Max Load
40
1000
0 0
0 1000 2000 3000 4000 5000

427 496 738 917
4261 4192 3951 3771
67
4 3/4” (121 mm) 7-8 4.5 SX HR Stage
Imperial Metric
C. Overall Length 358 inch 9101 mm


Settings 5 7/8” 6 1/8” 6 1/4” 6 3/4”
0.26 0.47 0.46 0.93 0.00
0.52 2.70 1.76 1.30 0.58
0.78 4.93 3.99 3.53 1.65
1.03 7.07 6.14 5.67 3.80
1.27 9.13 8.19 7.73 5.86
1.50 11.10 10.17 9.70 7.83
1.72 12.99 12.02 11.59 9.71
1.93 14.79 13.86 13.39 11.52
2.12 16.42 15.49 15.02 13.15
2.30 17.97 17.03 16.56 14.69
2.60 20.54 19.31 19.14 17.27
2.82 22.43 21.50 21.03 19.16
2.95 23.55 22.61 22.15 20.27
3.00 23.98 23.04 22.58 20.70
68
4 3/4” (121 mm) 7-8 4.5 SX HR Stage

Pressure at full Load 1,010 psi 6,964 kPa

150 6000
300
125 5000
275
TORQUE (ft lb)

SPEED (RPM)
100 225 4000
75 3000
150
50 2000
Max Load
25 1000
0 0
0 500 1000

76 105 120 140
934 905 890 870

160 8000
1136
120 1041 6000
TORQUE (N m)
SPEED (RPM)
852
80 4000
568
Max Load
40 2000
0 0
0 2000 4000 6000 8000

524 724 827 965
6440 6240 6136 5998
69
5” (127 mm)
Mud Motors
5” (127 mm) 6-7 6.0 Stage
Imperial Metric


Settings 6 1/8” 6 1/4”
(degrees) 156 mm 159 mm
0.26 0.76 0.00
0.52 1.49 1.02
0.78 3.74 3.27
1.03 5.90 5.43
1.27 7.98 7.50
1.50 9.97 9.49
1.72 11.87 11.40
1.93 13.68 13.21
2.12 15.33 14.86
2.30 16.89 16.42
2.60 19.49 19.02
2.82 21.38 20.92
2.95 22.52 22.05
3.00 22.96 22.48
72
5” (127 mm) 6-7 6.0 Stage


350 3000
300 2500
350
250
TORQUE (ft lb)

SPEED (RPM)
300 2000
200
1500
150 200
150 1000
Max Load
100
500
ue
50
rq
To
0 0
0 250 500 750 1000 1250

71 95 161 205
979 955 889 845

350 4000
300 3500
1363
3000
250
TORQUE (N m)
SPEED (RPM)
1136 2500
200
2000
150 757
568 1500
Max Load
100
1000
ue
50 500
rq
To
0 0
0 2000 4000 6000 8000

490 655 1110 1413
6750 6584 6129 5826
73
5” (127 mm) 6-7 7.0 Stage
Imperial Metric


Settings 6 1/8” 6 1/4”
(degrees) 156 mm 159 mm
0.26 0.67 0.00
0.52 1.15 0.77
0.78 2.98 2.60
1.03 4.73 4.35
1.27 6.41 6.03
1.50 8.03 7.65
1.72 9.57 9.19
1.93 11.04 10.66
2.12 12.38 12.00
2.30 13.64 13.26
2.60 15.75 15.37
2.82 17.29 16.91
2.95 18.21 17.82
3.00 18.56 18.18
74
5” (127 mm) 6-7 7.0 Stage


350 3500
300 3000
360
250 2500
TORQUE (ft lb)

SPEED (RPM)
300
200 2000
150 200 1500

150
100 1000
Max Load
ue
50 500
rq
To
0 0
0 500 1000 1500

102 138 170 205
1123 1087 1055 1020
350 METRIC PERFORMANCE CURVES 5000
300
1363 4000
250
TORQUE (N m)
SPEED (RPM)
1136
200 3000
150 757
2000
568
Max Load
100
1000
ue
50
rq
To
0 0
0 2000 4000 6000 8000 10000

703 951 1172 1413
7743 7495 7274 7033
75
6 1/4” (159 mm)
Mud Motors
6 1/4” (159 mm) 7-8 4.8 Stage
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.04 0.00 0.00 0.00
0.52 2.11 0.12 0.68 0.00
0.78 4.18 2.19 1.39 0.00
1.03 6.17 4.18 3.38 0.20
1.27 8.08 6.09 5.29 1.71
1.50 9.91 7.92 7.12 3.54
1.72 11.60 9.67 8.87 5.29
1.93 13.33 11.31 10.55 6.96
2.12 14.85 12.85 12.06 8.48
2.30 16.28 14.29 13.49 9.91
2.60 18.67 16.68 15.88 12.30
2.82 20.43 18.43 17.64 14.05
2.95 21.46 19.46 18.67 15.09
3.00 21.86 19.87 19.07 15.49
78
6 1/4” (159 mm) 7-8 4.8 Stage


140 7000
120 6000
400
100 5000
TORQUE (ft lb)

300
SPEED (RPM)
80 4000
200
60 3000
150 Max Load
40 2000
ue
20 1000
rq
To
0 0
0 200 400 600 800

46 63 88 121
674 657 632 599

140
120 8000
1514
100
TORQUE (N m)
SPEED (RPM)
1136 6000
80
60 757 4000
568
Max Load
40
2000
ue
20
rq
To
0 0
0 1000 2000 3000 4000 5000 6000

317 434 607 834
4647 4530 4357 4130
79
6 1/2” (165 mm)
Mud Motors
6 1/2” (165 mm) 4-5 4.8 Stage
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.09 0.00 0.00 0.00
0.52 2.38 0.00 0.95 0.00
0.78 4.85 2.47 1.52 0.00
1.03 7.23 4.85 3.89 0.39
1.27 9.51 7.13 6.18 1.89
1.50 11.70 9.31 8.36 4.08
1.72 13.79 11.41 10.46 6.17
1.93 15.79 13.41 12.45 8.17
2.12 17.60 15.21 14.26 9.98
2.30 19.31 16.93 15.97 11.69
2.60 22.17 19.78 18.83 14.54
2.82 24.26 21.88 20.93 16.64
2.95 25.50 23.12 22.17 17.88
3.00 25.98 23.60 22.64 18.35
82
6 1/2” (165 mm) 4-5 4.8 Stage


300 3000
250 600 2500
TORQUE (ft lb)

SPEED (RPM)
200 500 2000

400
150 1500
300
Max Load
100 1000
ue
50 500
rq
To
0 0
0 200 400 600 800

45 56 69 86
629 618 605 588

300 4000
3500
250 2271
3000
TORQUE (N m)
SPEED (RPM)
200 1893
2500
1514
150 2000
1136
1500
100
Max Load
1000
ue
50
rq
500
To
0 0
0 1000 2000 3000 4000 5000

310 386 476 593
4337 4261 4171 4054
83
6 1/2” (165 mm) 6-7 3.1 Stage ERT
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.03 0.00 0.00 0.00
0.52 2.78 0.13 0.93 0.00
0.78 5.52 2.88 1.82 0.00
1.03 8.16 5.51 4.46 0.31
1.27 10.70 8.05 6.99 2.23
1.50 13.12 10.48 9.42 4.66
1.72 15.45 12.80 11.74 6.98
1.93 17.67 15.02 13.96 9.20
2.12 19.68 17.03 15.97 11.20
2.30 21.58 18.93 17.87 13.11
2.60 24.76 22.11 21.5 16.28
2.82 27.09 24.43 23.37 18.60
2.95 28.46 25.81 24.75 19.98
3.00 28.99 26.34 25.28 20.51
84
6 1/2” (165 mm) 6-7 3.1 Stage ERT

Torque at full load 8,235 ft lb 11,165 N-m

300 10000
250
8000
650
TORQUE (ft lb)

SPEED (RPM)
200
500 6000
150 400
4000
100 300
Max Load
2000
50
ue
rq
To
0 0
0 500 1000 1500

90 130 160 200
1160 1120 1090 1050

300 14000
250 12000
2461
10000
TORQUE (N m)
SPEED (RPM)
200
1893 8000
150 1514
6000
100 1136
Max Load
4000
50
ue
2000
rq
To
0 0
0 2000 4000 6000 8000 10000

621 896 1103 1379
7998 7722 7515 7239
(on-bottom -- off-bottom pressure) (kPa)
85
6 1/2” (165 mm) 6-7 5.0 Stage
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.21 0.00 0.00 0.00
0.52 1.88 0.13 0.93 0.00
0.78 3.96 1.96 1.15 0.00
1.03 5.97 3.96 3.16 0.45
1.27 7.89 5.89 5.08 1.47
1.50 9.74 7.73 6.93 3.32
1.72 11.50 9.50 8.70 5.08
1.93 13.19 11.18 10.38 6.77
2.12 14.72 12.71 11.91 8.30
2.30 16.16 14.16 13.35 9.74
2.60 18.57 16.57 15.76 12.15
2.82 20.34 18.33 17.53 13.92
2.95 21.39 19.38 18.58 14.96
3.00 21.79 19.78 18.98 15.36
86
6 1/2” (165 mm) 6-7 5.0 Stage


200 9000
175 600
150 500
TORQUE (ft lb)

6000
SPEED (RPM)
125
400
100
300
75
3000
Max Load
50
25
0 0
0 300 600 900

69 81 107 119
681 669 643 631

200 10500
2271
160
1893
7000
TORQUE (N m)
SPEED (RPM)
120 1514
80 1136
3500
Max Load
40
0 0
0 2500 5000

476 558 738 820
4695 4613 4433 4351
87
6 1/2” (165 mm) 6-7 5.0 Stage HR
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.21 0.00 0.00 0.00
0.52 1.88 0.13 0.93 0.00
0.78 3.96 1.96 1.15 0.00
1.03 5.97 3.96 3.16 0.45
1.27 7.89 5.89 5.08 1.47
1.50 9.74 7.73 6.93 3.32
1.72 11.50 9.50 8.70 5.08
1.93 13.19 11.18 10.38 6.77
2.12 14.72 12.71 11.91 8.30
2.30 16.16 14.16 13.35 9.74
2.60 18.57 16.57 15.76 12.15
2.82 20.34 18.33 17.53 13.92
2.95 21.39 19.38 18.58 14.96
3.00 21.79 19.78 18.98 15.36
88
6 1/2” (165 mm) 6-7 5.0 Stage HR


200 12000
175
600
150 500 9000
TORQUE (ft lb)

SPEED (RPM)
125
400
100 6000
300
75
Max Load
50 3000
25
0 0
0 300 600 900 1200

149 167 182 199
981 963 948 931

200 14000
2271
160
1893 10500
TORQUE (N m)
SPEED (RPM)
120 1514
7000
80 1136
Max Load
3500
40
0 0
0 2500 5000 7500

1027 1151 1255 1372
6764 6640 6536 6419
89
6 1/2” (165 mm) 7-8 2.9 Stage Slow
Imperial Metric

Weight 2,442 lb 1,086 daN

Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.23 0.00 0.00 0.00
0.52 1.73 0.16 0.91 0.00
0.78 3.69 1.80 1.05 0.00
1.03 5.57 3.69 2.93 0.46
1.27 7.38 5.50 4.74 1.35
1.50 9.12 7.23 6.48 3.08
1.72 10.77 8.89 8.14 4.74
1.93 12.36 10.47 9.72 6.33
2.12 13.79 11.91 11.15 7.76
2.30 15.15 13.27 12.51 9.12
2.60 17.42 15.53 14.78 11.38
2.82 19.08 17.19 16.44 13.04
2.95 20.06 18.18 17.42 14.03
3.00 20.44 18.55 17.80 14.40
90
6 1/2” (165 mm) 7-8 2.9 Stage Slow


80 8000
70 500 7000
60 6000
TORQUE (ft lb)

SPEED (RPM)
400
50 5000
40 300 4000
30 3000
200 Max Load
20 2000
ue
10 1000
rq
To
0 0
0 100 200 300 400 500 600

44 107 153 210
516 453 407 350

80
10000
70
2271
60 8000
TORQUE (N m)
SPEED (RPM)
50 1893
6000
40 1514
30 4000
Max Load
757
20
ue 2000
10 rq
To
0 0
0 1000 2000 3000 4000

303 738 1055 1448
3558 3123 2806 2413
91
6 1/2” (165 mm) 7-8 3.0 Stage
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.02 0.00 0.00 0.00
0.52 2.73 0.12 0.93 0.00
0.78 5.45 2.83 1.78 0.00
1.03 8.06 5.44 4.40 0.32
1.27 10.57 7.95 6.90 2.19
1.50 12.97 10.30 9.31 4.59
1.72 15.27 12.65 11.61 6.89
1.93 17.47 14.85 13.80 9.09
2.12 19.46 16.84 15.79 11.07
2.30 21.34 18.72 17.68 12.96
2.60 24.48 21.86 20.81 16.09
2.82 26.79 24.17 23.12 18.40
2.95 28.15 25.53 24.48 19.76
3.00 28.68 26.05 25.00 20.28
92
6 1/2” (165 mm) 7-8 3.0 Stage


180
160 600 4000
140 500
TORQUE (ft lb)

SPEED (RPM)
120 3000
400
100
80 300 2000
60
Max Load
40 1000
ue
20
rq
To
0 0
0 100 200 300 400 500

38 68 106 152
412 382 344 298

180 6000
160 2271
5000
140
1893
TORQUE (N m)
SPEED (RPM)
120 4000
100 1514
3000
80 1136
60 2000
Max Load
40
1000
ue
20
rq
To
0 0
0 1000 2000 3000

262 469 731 1048
2841 2634 2372 2055
93
6 1/2” (165 mm) 7-8 3.0 Stage Slow
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.02 0.00 0.00 0.00
0.52 2.73 0.12 0.93 0.00
0.78 5.45 2.83 1.78 0.00
1.03 8.06 5.44 4.40 0.32
1.27 10.57 7.95 6.90 2.19
1.50 12.97 10.30 9.31 4.59
1.72 15.27 12.65 11.61 6.89
1.93 17.47 14.85 13.80 9.09
2.12 19.46 16.84 15.79 11.07
2.30 21.34 18.72 17.68 12.96
2.60 24.48 21.86 20.81 16.09
2.82 26.79 24.17 23.12 18.40
2.95 28.15 25.53 24.48 19.76
3.00 28.68 26.05 25.00 20.28
94
6 1/2” (165 mm) 7-8 3.0 Stage Slow


100 12000
600
10000
80
500
SPEED (RPM)
8000
TORQUE (ft lb)

400
60
6000
300
40
Max Load 4000
20
2000
0 0
0 100 200 300 400 500

38 50 63 75
413 400 388 375

100
2271 14000
80 12000
1893
10000
SPEED (RPM)
1514
TORQUE (N m)
60
8000
1136
40 6000
Max Load
4000
20
2000
0 0
0 1000 2000 3000

259 345 431 517
2844 2758 2672 2586
95
6 1/2” (165 mm) 7-8 5.0 Stage
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.21 0.00 0.00 0.00
0.52 1.88 0.13 0.93 0.00
0.78 3.96 1.96 1.15 0.00
1.03 5.97 3.96 3.16 0.45
1.27 7.89 5.89 5.08 1.47
1.50 9.74 7.73 6.93 3.32
1.72 11.50 9.50 8.70 5.08
1.93 13.19 11.18 10.38 6.77
2.12 14.72 12.71 11.91 8.30
2.30 16.16 14.16 13.35 9.74
2.60 18.57 16.57 15.76 12.15
2.82 20.34 18.33 17.53 13.92
2.95 21.39 19.38 18.58 14.96
3.00 21.79 19.78 18.98 15.36
96
6 1/2” (165 mm) 7-8 5.0 Stage


200 9000
600
160
500
TORQUE (ft lb)

6000
SPEED (RPM)
120
400
80 300
Max Load 3000
40
0 0
0 500

69 81 107 119
681 673 643 631

200 12000
2271
150
1893
TORQUE (N m)
8000
SPEED (RPM)
1514
100
1136
Max Load
4000
50
0 0
0 2500 5000

476 558 738 820
4695 4640 4433 4351
97
6 1/2” (165 mm) 7-8 5.0 Stage HR
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00 0.00
0.52 0.20 0.00 0.00 0.00
0.78 1.93 0.12 0.94 0.00
1.03 4.06 2.01 1.19 0.00
1.27 6.10 4.06 3.24 0.45
1.50 8.07 6.02 5.20 1.52
1.72 9.95 7.90 7.09 3.40
1.93 11.75 9.71 8.89 5.20
2.12 13.47 11.43 10.6 16.92
2.30 16.51 14.46 13.64 9.95
2.60 18.97 16.92 16.10 12.41
2.82 20.77 18.72 17.90 14.22
2.95 21.84 19.79 18.97 15.28
3.00 22.25 20.20 19.38 15.69
98
6 1/2” (165 mm) 7-8 5.0 Stage HR

Torque at full load 10,460 ft lb 14,190 N m

200 12000
175
600
150 9000
TORQUE (ft lb)

SPEED (RPM)
500
125
400
100 6000
300
75
Max Load
50 3000
ue
25
rq
To
0 0
0 200 400 600 800 1000 1200

79 91 117 129
1051 1039 1013 1001

200 16000
180 14000
160 2271
12000
140 1893
TORQUE (N m)
SPEED (RPM)
120 10000
1514
100 8000
80 1136
6000
60
Max Load
4000
40
ue
2000
rq
20
To
0 0
0 2500 5000 7500

545 627 807 889
7246 7164 6984 6902
99
6 1/2” (165 mm) 7-8 5.7 Stage
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.26 0.00 0.00 0.00
0.52 1.48 0.19 0.86 0.00
0.78 3.23 1.55 0.88 0.00
1.03 4.90 3.23 2.56 0.46
1.27 6.51 4.84 4.17 1.15
1.50 8.05 6.38 5.10 2.69
1.72 9.53 7.85 7.19 4.17
1.93 10.94 9.26 8.59 5.58
2.12 12.22 10.54 9.87 6.85
2.30 13.42 11.75 11.08 8.06
2.60 15.44 13.76 13.09 10.08
2.82 16.92 15.24 14.57 11.55
2.95 17.79 15.98 15.31 12.29
3.00 18.13 16.45 15.78 12.76
100
6 1/2” (165 mm) 7-8 5.7 Stage


160 10500
140 600 9000
120 7500
500
TORQUE (ft lb)

SPEED (RPM)
100 400 6000

80
300 4500
60
Max Load
3000
40
ue
20 1500
rq
To
0 0
0 200 400 600 800 1000

51 76 87 105
809 784 773 755

160 14000
140 2271 12000
120 1893 10000
TORQUE (N m)
SPEED (RPM)
100
1514 8000
80
1136 6000
60
Max Load
4000
40
ue
20 2000
rq
To
0 0
0 2000 4000 6000

352 524 600 724
5578 5405 5330 5206
101
6 1/2” (165 mm) 7-8 5.7 Stage HR
Imperial Metric


Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.26 0.00 0.00 0.00
0.52 1.48 0.19 0.86 0.00
0.78 3.23 1.55 0.88 0.00
1.03 4.90 3.23 2.56 0.46
1.27 6.51 4.84 4.17 1.15
1.50 8.05 6.38 5.10 2.69
1.72 9.53 7.85 7.19 4.17
1.93 10.94 9.26 8.59 5.58
2.12 12.22 10.54 9.87 6.85
2.30 13.42 11.75 11.08 8.06
2.60 15.44 13.76 13.09 10.08
2.82 16.92 15.24 14.57 11.55
2.95 17.79 15.98 15.31 12.29
3.00 18.13 16.45 15.78 12.76
102
6 1/2” (165 mm) 7-8 5.7 Stage HR


160 15000
140 600
12500
120 500
TORQUE (ft lb)

10000
SPEED (RPM)
100
400
80 7500
300
60
5000
Max Load
40
2500
20
0 0
0 500 1000 1500

151 176 187 205
1129 1104 1093 1075

160 20000
140 2271 17500
120 1893 15000
TORQUE (N m)
SPEED (RPM)
100 12500
1514
80 10000
1136
60 7500
Max Load
40 5000
20 2500
0 0
0 5000 10000

1041 1213 1289 1413
7784 7612 7536 7412
103
6 1/2” (165 mm) 8-9 3.0 Stage
Imperial Metric

Maximum Torque 960 ft-lb 1,302 N-m

Settings 7 7/8” 8 1/2” 8 3/4” 9 7/8”
0.26 0.01 0.00 0.00 0.00
0.52 2.71 0.11 0.93 0.00
0.78 5.41 2.81 1.77 0.00
1.03 8.01 5.41 4.37 0.32
1.27 10.51 7.90 6.86 2.71
1.50 12.90 12.29 9.25 4.56
1.72 15.19 12.58 11.54 6.85
1.93 17.37 14.77 13.72 9.03
2.12 19.35 16.74 15.70 11.01
2.30 21.22 18.62 17.57 12.88
2.60 24.35 21.74 20.70 16.00
2.82 26.64 24.06 22.99 18.30
2.95 28.00 25.39 24.36 19.65
3.00 28.65 25.91 24.87 20.17
104
6 1/2” (165 mm) 8-9 3.0 Stage

To rque at full load 4,900 ft lb 6,644 Nm

200 6000
500 5000
160
TORQUE (ft lb)

400
SPEED (RPM)
4000
120
300
3000
200
80
Max Load 2000
40
1000
0 0
0 200 400 600

49 85 136 200
535 499 448 384

200 7500
160 1893 6000

TORQUE (N m)
1514
SPEED (RPM)
120 4500
1136
80 757 3000
Max Load
40 1500
0 0
0 2000 4000

338 586 938 1379
3689 3440 3089 2648
105
6 3/4” (171 mm)
Mud Motors
6 3/4” (171 mm) 6-7 3.1 Stage ERT
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.36 0.00 0.00
0.78 2.38 1.32 0.00
1.03 5.02 3.96 0.80
1.27 7.55 6.49 1.73
1.50 9.98 8.92 4.16
1.72 12.31 11.25 6.48
1.93 14.53 13.47 8.70
2.12 16.53 15.47 10.71
2.30 18.44 17.38 12.61
2.60 21.61 20.55 15.78
2.82 23.94 22.88 18.11
2.95 25.32 24.26 19.49
3.00 25.85 24.79 20.01
108
6 3/4” (171 mm) 6-7 3.1 Stage ERT

Torque at full load 8,235 ft lb 11,165 N-m

300 10000
250 8000
650
TORQUE (ft lb)

SPEED (RPM)
200
500 6000
150 400
4000
100 300
Max Load
50 2000
ue
rq
To
0 0
0 500 1000 1500

90 130 160 200
1160 1120 1090 1050

300 14000
250 12000
2461
10000
TORQUE (N m)
SPEED (RPM)
200
1893 8000
150 1514
6000
100 1136
Max Load
4000
50
ue
2000
rq
To
0 0
0 2000 4000 6000 8000 10000

621 896 1103 1379
7998 7722 7515 7239
109
6 3/4” (171 mm) 6-7 5.0 Stage
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.39 0.00 0.00
0.78 1.70 0.90 0.00
1.03 3.71 2.90 0.71
1.27 5.63 4.83 1.22
1.50 7.48 6.67 3.06
1.72 9.24 8.44 4.83
1.93 10.93 10.13 6.51
2.12 12.45 11.65 8.04
2.30 13.90 13.10 9.48
2.60 16.31 15.51 11.89
2.82 18.08 17.28 13.66
2.95 19.13 18.32 14.71
3.00 19.53 18.72 15.11
110
6 3/4” (171 mm) 6-7 5.0 Stage


180 600 8000
160
140 500
6000
TORQUE (ft lb)

SPEED (RPM)
120
400
100
300 4000
80 Max Load
60
40 2000
20
0 0
0 250 500 750

51 83 105 127
699 667 645 623

200 10000
175 2271
8000
150
1893
TORQUE (N m)
SPEED (RPM)
125 6000
1514
100
1136 4000
75
Max Load
50
2000
25
0 0
0 2000 4000 6000

352 572 724 876
4819 4599 4447 4295
111
6 3/4” (171 mm) 6-7 5.0 Stage HR
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.39 0.00 0.00
0.78 1.70 0.90 0.00
1.03 3.71 2.90 0.71
1.27 5.63 4.83 1.22
1.50 7.48 6.67 3.06
1.72 9.24 8.44 4.83
1.93 10.93 10.13 6.51
2.12 12.45 11.65 8.04
2.30 13.90 13.10 9.48
2.60 16.31 15.51 11.89
2.82 18.08 17.28 13.66
2.95 19.13 18.32 14.71
3.00 19.53 18.72 15.11
112
6 3/4” (171 mm) 6-7 5.0 Stage HR


200 12000
175 600
150 500 9000
TORQUE (ft lb)

SPEED (RPM)
125
400
100 6000
300
75
Max Load
50 3000
25
0 0
0 300 600 900 1200

79 91 117 129
1051 1039 1013 1001

200 14000
2271
160
1893 10500
TORQUE (N m)
SPEED (RPM)
120
1514
7000
80 1136
Max Load
3500
40
0 0
0 2500 5000 7500

545 627 807 889
7246 7164 6984 6902
113
6 3/4” (171 mm) 7-8 2.9 Stage Slow
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.38 0.00 0.00
0.78 1.58 0.83 0.00
1.03 3.47 2.71 0.68
1.27 5.27 4.52 1.13
1.50 7.01 6.26 2.86
1.72 8.67 7.92 4.52
1.93 10.25 9.50 6.11
2.12 11.69 10.93 7.54
2.30 13.05 12.29 8.90
2.60 15.31 16.22 11.16
2.82 16.97 16.56 12.82
2.95 17.96 17.20 13.81
3.00 18.33 17.58 14.18
114
6 3/4” (171 mm) 7-8 2.9 Stage Slow


80
70 8000
600
60
TORQUE (ft lb)

SPEED (RPM)
500 6000
50
40 400
4000
30 200 Max Load
20 2000
ue
10
rq
To
0 0
0 100 200 300 400 500 600

44 107 153 210
516 453 407 350

80 12000
70
2271 10000
60
TORQUE (N m)
SPEED (RPM)
1893 8000
50
40 1514 6000
30 757 4000
Max Load
20
2000
ue
10
rq
To
0 0
0 1000 2000 3000 4000

303 738 1055 1448
3558 3123 2806 2413
115
6 3/4” (171 mm) 7-8 3.0 Stage
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.37 0.00 0.00
0.78 2.33 1.29 0.00
1.03 4.93 3.89 0.80
1.27 7.43 6.38 1.70
1.50 9.82 8.77 4.09
1.72 12.10 11.06 6.37
1.93 14.29 13.25 8.56
2.12 16.27 15.22 10.53
2.30 18.14 17.10 12.41
2.60 21.27 20.22 15.53
2.82 23.56 22.51 17.82
2.95 24.91 23.87 19.17
3.00 25.44 24.39 19.69
116
6 3/4” (171 mm) 7-8 3.0 Stage


180
160 600 4000
140
500
TORQUE (ft lb)

SPEED (RPM)
120 3000
100 400
80 300 2000
60 Max Load
40 1000
ue
rq
20
To
0 0
0 100 200 300 400 500

38 68 106 152
412 382 344 298
180 METRIC PERFORMANCE CURVES 6000

160 2271
5000
140
1893
TORQUE (N m)
SPEED (RPM)
120 4000
100 1514
3000
80 1136
60 2000
Max Load
40
1000
ue
rq
20
To
0 0
0 1000 2000 3000

262 469 731 1048
2841 2634 2372 2055
117
6 3/4” (171 mm) 7-8 5.0 Stage
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.39 0.00 0.00
0.78 1.74 0.92 0.00
1.03 3.79 2.97 0.72
1.27 5.75 4.93 1.25
1.50 7.64 6.82 3.13
1.72 9.44 8.62 4.93
1.93 11.16 10.34 6.65
2.12 12.72 11.90 8.21
2.30 14.19 13.37 9.68
2.60 16.65 15.83 12.14
2.82 18.46 17.64 13.95
2.95 19.52 18.70 15.01
3.00 19.93 19.11 15.42
118
6 3/4” (171 mm) 7-8 5.0 Stage


200 8000
600
160
6000
500
TORQUE (ft lb)

SPEED (RPM)
120 400
4000
300
80 Max Load
2000
40
0 0
0 300 600 900

51 83 105 127
699 667 645 623

200 10000
175
2271 8000
150
TORQUE (N m)
1893
SPEED (RPM)
125 6000
1514
100
1136
75 4000
Max Load
50
2000
25
0 0
0 2000 4000 6000

352 572 724 876
4819 4599 4447 4295
119
6 3/4” (171 mm) 7-8 5.0 Stage HR
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.39 0.00 0.00
0.78 1.74 0.92 0.00
1.03 3.79 2.97 0.72
1.27 5.75 4.93 1.25
1.50 7.64 6.82 4.93
1.72 9.44 8.62 4.93
1.93 11.16 10.34 6.65
2.12 12.72 11.90 8.21
2.30 14.19 13.37 9.68
2.60 16.65 15.93 12.14
2.82 18.46 17.64 13.95
2.95 19.52 18.70 15.01
3.00 19.93 19.11 15.42
120
6 3/4” (171 mm) 7-8 5.0 Stage HR


200 12000
175 600
150 9000
500
TORQUE (ft lb)

SPEED (RPM)
125
400
100 6000
300
75 Max Load
50 3000
ue
25
rq
To
0 0
0 200 400 600 800 1000 1200

79 91 117 129
1051 1039 1013 1001

200 16000
175 14000
2271
150 12000
TORQUE (N m)
1893
SPEED (RPM)
125 10000
1514
100 8000
1136
75 6000
Max Load
50 4000
ue
25 2000
rq
To
0 0
0 2000 4000 6000 8000 10000

545 627 807 889
7246 7164 6984 6902
121
6 3/4” (171 mm) 7-8 5.7 Stage
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.26 0.00 0.00
0.78 1.38 0.71 0.00
1.03 3.05 2.38 0.63
1.27 4.65 3.98 0.98
1.50 6.19 5.52 2.52
1.72 7.66 6.99 3.99
1.93 9.06 8.40 5.39
2.12 10.34 9.67 6.66
2.30 11.54 10.87 7.87
2.60 13.55 12.88 9.87
2.82 15.02 14.36 11.35
2.95 15.89 15.22 12.22
3.00 16.23 15.56 12.55
122
6 3/4” (171 mm) 7-8 5.7 Stage


160 10500
140 600 9000
120 500 7500
SPEED (RPM)
TORQUE (ft lb)

100 400 6000
80
300 4500
60
Max Load
40 3000
ue
20 1500
rq
To
0 0
0 200 400 600 800 1000

51 76 87 105
809 784 773 755

160 14000
140 2271 12000
120 1893 10000
TORQUE (N m)
SPEED (RPM)
100 1514 8000

80 1136 6000
60
Max Load
40 4000
ue
20 2000
rq
To
0 0
0 2000 4000 6000 8000

352 524 600 724
5578 5405 5330 5206
123
6 3/4” (171 mm) 7-8 5.7 Stage HR
Imperial Metric


Settings 8 1/2” 8 3/4” 9 7/8”
0.26 0.00 0.00 0.00
0.52 0.26 0.00 0.00
0.78 1.38 0.71 0.00
1.03 3.05 2.38 0.63
1.27 4.65 3.98 0.98
1.50 6.19 5.52 2.52
1.72 7.66 6.99 3.99
1.93 9.06 8.40 5.39
2.12 10.34 9.67 6.66
2.30 11.54 10.87 7.87
2.60 13.55 12.88 9.87
2.82 15.02 14.36 11.35
2.95 15.89 15.22 12.22
3.00 16.23 15.56 12.55
124
6 3/4” (171 mm) 7-8 5.7 Stage HR


175 16000
150 14000
600
12000
125 500
TORQUE (ft lb)

SPEED (RPM)
10000
100
400 8000
75
300 6000
Max Load
50
4000
25 2000
0 0
0 250 500 750 1000 1250 1500

151 176 187 205
1129 1104 1093 1075

160 20000
140 2271 17500
120 1893 15000
TORQUE (N m)
SPEED (RPM)
100 12500
1514
80 10000
1136
60 7500
Max Load
40 5000
20 2500
0 0
0 5000 10000

1041 1213 1289 1413
7784 7612 7536 7412
125
8” (203 mm)
Mud Motors
8” (203 mm) 4-5 3.6 Stage
Imperial Metric


Settings 9 7/8” 10 5/8” 12 1/4”
0.26 0.00 0.00 0.00
0.52 0.59 0.00 0.00
0.78 2.90 0.34 0.00
1.03 5.12 2.56 0.00
1.27 7.26 4.69 0.86
1.50 9.30 6.74 1.18
1.72 11.26 8.70 3.14
1.93 13.13 10.57 5.01
2.12 14.82 12.23 6.70
2.30 16.43 13.86 8.30
2.60 19.10 16.53 10.97
2.82 21.06 18.49 12.93
2.95 22.22 19.65 14.09
3.00 22.67 20.10 14.54
128
8” (203 mm) 4-5 3.6 Stage


250 5000
4500
900
200 4000
800
3500
SPEED (RPM)
TORQUE (ft lb)

150 600 3000
2500
100 400 2000
1500
Max Load
50 1000
500
0 0
0 200 400 600

36 52 73 86
461 445 424 411

250 7000
3407 6000
200 3028
5000
SPEED (RPM)
TORQUE (N m)
150 2271 4000
100 1514 3000
2000
Max Load
50
1000
0 0
0 1000 2000 3000 4000

248 359 503 593
3178 3068 2923 2834
129
8” (203 mm) 7-8 2.0 Stage
Imperial Metric


Settings 9 7/8” 10 5/8” 12 1/4”
0.26 0.00 0.00 0.00
0.52 0.59 0.00 0.00
0.78 2.90 0.34 0.00
1.03 5.12 2.56 0.00
1.27 7.26 4.69 0.86
1.50 9.30 6.74 1.18
1.72 11.26 8.70 3.14
1.93 13.13 10.57 5.01
2.12 14.82 12.23 6.70
2.30 16.43 13.86 8.30
2.60 19.10 16.53 10.97
2.82 21.06 18.49 12.93
2.95 22.22 19.65 14.09
3.00 22.67 20.10 14.54
130
8” (203 mm) 7-8 2.0 Stage


90 8000
80 7000
800
70 6000
600
TORQUE (ft lb)

SPEED (RPM)
60
5000
50 500
400 4000
40
3000
30 Max Load
20 2000
ue
1000
rq
10
To
0 0
0 100 200 300 400

58 82 112 189
316 292 262 185

90 12000
80
3028 10000
70
2271
TORQUE (N m)
SPEED (RPM)
60 8000
1893
50
1514 6000
40
30 4000
Max Load
20
2000
ue
10
rq
To
0 0
0 500 1000 1500 2000 2500 3000

400 565 772 1303
2179 2013 1806 1276
131
8” (203 mm) 7-8 3.4 ESX3 Stage
Imperial Metric
C. Overall Length 365.2 inch 9,276 mm


Settings 9 7/8” 10 5/8” 12 1/4”
0.26 0.00 0.00 0.00
0.52 0.00 0.00 0.00
0.78 0.96 0.00 0.00
1.03 2.25 0.98 0.00
1.27 3.49 2.22 0.00
1.50 4.68 3.41 0.64
1.72 5.82 4.54 1.78
1.93 6.90 5.63 2.86
2.12 7.88 6.61 3.84
2.30 8.81 7.54 4.77
2.60 10.36 9.08 6.32
2.82 11.49 10.22 7.46
2.95 11.91 10.63 7.87
3.00 12.42 11.15 8.39
132
8” (203 mm) 7-8 3.4 ESX3 Stage


90 16000
80 900 14000
70 750 12000
60
TORQUE (ft lb)

SPEED (RPM)
10000
50
550 8000
40
400 6000
30 Max Load
20 4000
10 2000
0 0
0 100 200 300 400 500 600

67 92 125 150
443 418 385 360

100 25000
3407 20000
75
SPEED (RPM)
TORQUE (N m)
2839
15000
50
2082
10000
1514
Max Load
25
5000
0 0
0 1000 2000 3000 4000

460 632 862 1034
3057 2884 2654 2482
133
8” (203 mm) 7-8 4.0 Stage
Imperial Metric


Settings 9 7/8” 10 5/8” 12 1/4”
0.26 0.00 0.00 0.00
0.52 0.42 0.00 0.00
0.78 2.45 0.20 0.00
1.03 4.39 2.15 0.00
1.27 6.26 4.20 0.84
1.50 8.06 5.81 0.95
1.72 9.77 7.53 2.66
1.93 11.41 9.16 4.30
2.12 12.89 10.64 5.78
2.30 14.29 12.05 7.18
2.60 16.63 14.39 9.52
2.82 18.35 16.10 11.24
2.95 19.36 17.12 12.25
3.00 19.75 17.51 12.64
134
8” (203 mm) 7-8 4.0 Stage


175
150 900
12000
125 750
TORQUE (ft lb)

SPEED (RPM)
100
550 8000
75
400 Max Load
50 4000
25
0 0
0 200 400 600

44 87 108 160
556 513 492 440

175 16000
150
3407
12000
125 2839
SPEED (RPM)
TORQUE (N m)
100
2082 8000
75
1514
Max Load
50
4000
25
0 0
0 2000 4000

303 600 745 1103
3833 3537 3392 3034
135
8” (203 mm) 7-8 4.0 Stage HR
Imperial Metric


Settings 9 7/8” 10 5/8” 12 1/4”
0.26 0.00 0.00 0.00
0.52 0.42 0.00 0.00
0.78 2.45 0.20 0.00
1.03 4.39 2.15 0.00
1.27 6.26 4.20 0.84
1.50 8.06 5.81 0.95
1.72 9.77 7.53 2.66
1.93 11.41 9.16 4.30
2.12 12.89 10.64 5.78
2.30 14.29 12.05 7.18
2.60 16.63 14.39 9.52
2.82 18.35 16.10 11.24
2.95 19.36 17.12 12.25
3.00 19.75 17.51 12.64
136
8” (203 mm) 7-8 4.0 Stage HR


175 16000
150
900
12000
125
TORQUE (ft lb)

750
SPEED (RPM)
100
550 8000
75
400
50 Max Load 4000
25
0 0
0 500 1000

61 93 120 147
839 807 780 753

175 24000
150 20000
3407
125
SPEED (RPM)
TORQUE (N m)
2839 16000
100
2082 12000
75
1514 8000
Max Load
50
25 4000
0 0
0 2000 4000 6000

421 641 827 1014
5785 5564 5378 5192
137
9 5/8” (244 mm)
Mud Motors
9 5/8” (244 mm) 3-4 4.5 Stage
Imperial Metric

Maximum Flow Rate 1,200 gpm 4.54 m3/min
Pull to Yield Motor 1,530,000 lb 681,000 daN

Settings 12 1/4” 13 3/4” 17 1/2”
0.26 0.00 0.00 0.00
0.52 0.23 0.00 0.00
0.78 1.89 0.00 0.00
1.03 3.92 0.00 0.00
1.27 5.87 0.00 0.00
1.50 7.74 1.26 0.00
1.72 9.54 3.05 0.00
1.93 11.25 4.76 0.00
2.12 12.79 6.31 0.00
2.30 14.26 7.78 0.64
2.60 16.71 10.22 3.08
2.82 18.50 12.01 4.88
2.95 19.56 13.07 5.93
3.00 19.97 13.48 6.34
140
9 5/8” (244 mm) 3-4 4.5 Stage
Maximum Pump Rate 1,200 gpm 4,542 Lpm


250 8000
200 1200
1000 6000
TORQUE (ft lb)

SPEED (RPM)
150
700
4000
100 600
Max Load
2000
50
ue
rq
To
0 0
0 200 400 600

32 34 44 52
588 586 576 568

250 10000
200 4542 8000

TORQUE (N m)
3785
SPEED (RPM)
150 6000
2650
100 4000
2271
Max Load
50 2000
ue
rq
To
0 0
0 1000 2000 3000 4000 5000

221 234 303 359
4054 4040 3971 3916
141
9 5/8” (244 mm) 3-4 6.0 Stage
Imperial Metric


Settings 12 1/4” 13 3/4” 17 1/2”
0.26 0.00 0.00 0.00
0.52 0.31 0.00 0.00
0.78 1.49 0.00 0.00
1.03 3.23 0.00 0.00
1.27 4.90 0.63 0.00
1.50 6.50 0.97 0.00
1.72 8.03 2.50 0.00
1.93 9.49 3.96 0.00
2.12 10.81 5.28 0.00
2.30 12.06 6.53 0.44
2.60 14.15 8.62 2.53
2.82 15.68 10.15 4.06
2.95 16.59 11.06 4.97
3.00 16.94 11.40 5.31
142
9 5/8” (244 mm) 3-4 6.0 Stage


300 12000
250 1200
1000
200 8000
TORQUE (ft lb)

SPEED (RPM)
800
150
600
100 Max Load 4000
50
0 0
0 200 400 600 800

46 51 58 66
719 714 707 699

300 15000
250 4542
3785
SPEED (RPM)
TORQUE (N m)
200 10000
3028
150
2271
100 5000
Max Load
50
0 0
0 2000 4000 6000

317 352 400 455
4957 4923 4875 4819
143
9 5/8” (244 mm) 5-6 3.0 Stage
Imperial Metric


Settings 12 1/4” 13 3/4” 17 1/2”
0.26 0.00 0.00 0.00
0.52 0.23 0.00 0.00
0.78 1.89 0.00 0.00
1.03 3.92 0.00 0.00
1.27 5.87 0.00 0.00
1.50 7.74 1.26 0.00
1.72 9.54 3.05 0.00
1.93 11.25 4.76 0.00
2.12 12.79 6.31 0.00
2.30 14.26 7.78 0.64
2.60 16.71 10.22 3.08
2.82 18.50 12.01 4.88
2.95 19.56 13.07 5.93
3.00 19.97 13.48 6.34
144
9 5/8” (244 mm) 5-6 3.0 Stage


140 12000
120 1200
10000
100 1000
TORQUE (ft lb)

SPEED (RPM)
8000
80 800
6000
600
60
Max Load 4000
40
2000
ue
20
rq
To
0 0
0 100 200 300 400 500

29 43 62 85
421 407 388 365

140
15000
120 4542
12500
100 3785
TORQUE (N m)
SPEED (RPM)
3028 10000
80
2271 7500
60
5000
Max Load
40
ue
20 2500
rq
To
0 0
0 1000 2000 3000

200 296 427 586
2903 2806 2675 2517
145
9 5/8” (244 mm) 5-6 5.0 Stage
Imperial Metric


Settings 12 1/4” 13 3/4” 17 1/2”
0.26 0.00 0.00 0.00
0.52 0.23 0.00 0.00
0.78 1.89 0.00 0.00
1.03 3.92 0.00 0.00
1.27 5.87 0.00 0.00
1.50 7.74 1.26 0.00
1.72 9.54 3.05 0.00
1.93 11.25 4.76 0.00
2.12 12.79 6.31 0.00
2.30 14.26 7.78 0.64
2.60 16.71 10.22 3.08
2.82 18.50 12.01 4.88
2.95 19.56 13.07 5.93
3.00 19.97 13.48 6.34
146
9 5/8” (244 mm) 5-6 5.0 Stage


200 20000
1300
16000
150 1000
TORQUE (ft lb)

SPEED (RPM)
900 12000
100
700
8000
Max Load
50
4000
0 0
0 200 400 600 800

75 94 117 130
675 656 633 620

200 25000
4921
20000
150
3785
SPEED (RPM)
TORQUE (N m)
3407 15000
100
2650
10000
Max Load
50
5000
0 0
0 2000 4000

517 648 807 896
4654 4523 4364 4275
147
9 5/8” (244 mm) 5-6 5.0 Stage HR
Imperial Metric


Settings 12 1/4” 13 3/4” 17 1/2”
0.26 0.00 0.00 0.00
0.52 0.23 0.00 0.00
0.78 1.89 0.00 0.00
1.03 3.92 0.00 0.00
1.27 5.87 0.00 0.00
1.50 7.74 1.26 0.00
1.72 9.54 3.05 0.00
1.93 11.25 4.76 0.00
2.12 12.79 6.31 0.00
2.30 14.26 7.78 0.64
2.60 16.71 10.22 3.08
2.82 18.50 12.01 4.88
2.95 19.56 13.07 5.93
3.00 19.97 13.48 6.34
148
9 5/8” (244 mm) 5-6 5.0 Stage HR


200 28000
1300 24000
150
1000 20000
TORQUE (ft lb)

SPEED (RPM)
900 16000
100
700 12000
Max Load
8000
50
4000
0 0
0 500 1000

Pressure Drop Across Motor with No Load (off-
bottom pressure) (PSI)
85 113 133 167
1045 1017 997 963

200 35000
4921 30000
150 3785 25000
SPEED (RPM)
TORQUE (N m)
3407
20000
100
2650 15000
Max Load
10000
50
5000
0 0
0 2000 4000 6000 8000

Pressure Drop Across Motor with No Load (off-
bottom pressure) (kPa)
586 779 917 1151
7205 7012 6874 6640
149
9 5/8” (244 mm) 6-7 5.0 Stage
Imperial Metric


Settings 12 1/4” 13 3/4” 17 1/2”
0.26 0.00 0.00 0.00
0.52 0.24 0.00 0.00
0.78 1.83 0.00 0.00
1.03 3.82 0.00 0.00
1.27 5.74 0.61 0.00
1.50 7.57 1.22 0.00
1.72 9.33 2.98 0.00
1.93 11.00 4.65 0.00
2.12 12.52 6.17 0.00
2.30 13.96 7.60 0.61
2.60 16.35 10.00 3.01
2.82 18.11 11.75 4.76
2.95 19.15 12.79 5.80
3.00 19.55 13.19 6.20
150
9 5/8” (244 mm) 6-7 5.0 Stage


160 14000
140 1200 12000
120 1000 10000
TORQUE (ft lb)

SPEED (RPM)
100
800 8000
80
600 6000
60
Max Load
4000
40
ue
20 2000
rq
To
0 0
0 200 400 600 800

56 74 97 125
719 701 678 650

160
140 18000
4542
120 3785 15000
TORQUE (N m)
SPEED (RPM)
100 3028 12000

80
2271 9000
60
Max Load
6000
40
ue
20 3000
rq
To
0 0
0 1000 2000 3000 4000 5000 6000

386 510 669 862
4957 4833 4675 4482
151
11 3/4” (298 mm)
Mud Motors
11 3/4” (286 mm) 3-4 3.6 Stage
(ROTOR ONLY)
For further motor information please contact Cougar Drilling Solutions Inc.

Revolutions per unit volume 0.116
6 rev/gal 0.031 rev/L

200 16000
1500
160
1350 12000
1150
TORQUE (ft lb)

SPEED (RPM)
120
1000
8000
80
Max Load
4000
40
0 0
0 200 400 600

51 56 61 67
489 484 479 473

200 20000
180
5678
160 5110 15000
140
SPEED (RPM)
TORQUE (N m)
4353
120
3785
100 10000
80
Max Load
60
5000
40
20
0 0
0 1000 2000 3000 4000

352 386 421 462
3372 3337 3303 3261
154
11 3/4” (286 mm) 5-6 4.6 Stage
For further motor information please contact Cougar Drilling Solutions Inc.

180 24000
160
1800 20000
140 1550
120 16000
TORQUE (ft lb)

SPEED (RPM)
1270
100
1000 12000
80
60 8000
Max Load
40
4000
20
0 0
0 200 400 600 800

65 74 97 110
625 616 593 580

180 35000
160 30000
6814
140 5867
25000
SPEED (RPM)
TORQUE (N m)
120
4807
100 20000
80 3785
15000
Max Load
60
10000
40
20 5000
0 0
0 1500 3000 4500

448 510 669 758
4309 4247 4089 3999
155
Tables & Charts
Heavy Weight Drill Pipe
Wt/Jt. 31ft (lb)

Wall Thk (inc)
Size & Tube

Connection
Nom. Size
Wt/ft (lb)
ID (inc)
(inc)
3 1/2 2 1/16 0.719 25.3 760 NC38 3 1/2 IF
3 1/2 2 1/4 0.625 26.7 716 NC38 3 1/2 IF
4 2 9/16 0.719 29.7 890 NC40 4 FH
4 1/2 2 3/4 0.875 41 1230 NC46 4 IF
5 3 1 48.5 1516 NC50 4 1/2 IF
5 1/2 4 1.063 50.7 1880 5 1/2 FH _
6 5/8 4 1/2 1.063 57 2290 6 5/8 IF _
158
Collar Weights
lb / ft Length
OD Bore of Drill Collar (in)

of
Drill
Collar
1 1/4
1 1/2
1 3/4
2 1/4
2 1/2
(in.)
1
2
2 7/8 19 18 16
3 21 20 18
3 1/8 22 22 20
3 1/4 26 24 22
3 1/2 30 29 27
3 3/4 35 33 32
4 40 39 37 35 32 29
4 1/8 43 41 39 37 35 32
4 1/4 46 44 42 40 38 35
4 1/2 51 50 48 46 43 41
4 3/4 54 52 50 47 44
5 61 59 56 53 50
5 1/4 68 65 63 60 57
5 1/2 75 73 70 67 64
5 3/4 82 80 78 75 72
6 90 88 85 83 79
6 1/4 98 96 94 91 88
6 1/2 107 105 102 99 96
6 3/4 116 114 111 108 105
7 125 123 120 117 114
7 1/4 134 132 130 127 124
7 1/2 144 142 139 137 133
7 3/4 154 152 150 147 144
8 165 163 160 157 154
8 1/4 176 174 171 168 165
8 1/2 187 185 182 179 176
9 210 208 206 203 200
9 1/2 234 232 230 227 224
9 3/4 248 245 243 240 237
10 261 259 257 254 251
11 317 315 313 310 307
12 379 377 374 371 368
159
Collar Weights
lb / ft Length

of
Drill
2 13/16
Collar
3 1/4
3 1/2
3 3/4
(in.)
3
4
2 7/8
3
3 1/8
3 1/4
3 1/2
3 3/4
4
4 1/8
4 1/4
4 1/2
4 3/4
5
5 1/4
5 1/2 60
5 3/4 67 64 60
6 75 72 68
6 1/4 83 80 76 72
6 1/2 91 89 85 80
6 3/4 100 98 93 89
7 110 107 103 98 93 84
7 1/4 119 116 112 108 103 93
7 1/2 129 126 122 117 113 102
7 3/4 139 136 132 128 123 112
8 150 147 143 138 133 122
8 1/4 160 158 154 149 144 133
8 1/2 172 169 165 160 155 150
9 195 192 188 184 179 174
9 1/2 220 216 212 209 206 198
9 3/4 232 229 225 221 216 211
10 246 243 239 235 230 225
11 302 299 295 291 286 281
12 364 361 357 352 347 342
160
Collar Weights
Weight of 31 ft Drill Collar lb

of
Drill
Collar
1 1/4
1 1/2
1 3/4
2 1/4
2 1/2
(in.)
1
2
2 7/8 589 558 496
3 651 620 558
3 1/8 682 682 620
3 1/4 806 744 682
3 1/2 930 899 837
3 3/4 1085 1023 992
4 1240 1209 1147 1085 992 899
4 1/8 1333 1271 1209 1147 1085 992
4 1/4 1426 1364 1302 1240 1178 1085
4 1/2 1581 1550 1488 1426 1333 1271
4 3/4 1674 1612 1550 1457 1364
5 1891 1829 1736 1643 1550
5 1/4 2108 2015 1953 1860 1767
5 1/2 2325 2263 2170 2077 1984
5 3/4 2542 2480 2418 2325 2232
6 2790 2728 2635 2573 2449
6 1/4 3038 2976 2914 2821 2728
6 1/2 3317 3255 3162 3069 2976
6 3/4 3596 3534 3441 3348 3255
7 3875 3813 3720 3627 3534
7 1/4 4154 4092 4030 3937 3844
7 1/2 4464 4402 4309 4247 4123
7 3/4 4774 4712 4650 4557 4464
8 5115 5053 4960 4867 4774
8 1/4 5456 5394 5301 5208 5115
8 1/2 5797 5735 5642 5549 5456
9 6510 6448 6386 6293 6200
9 1/2 7254 7192 7130 7037 6944
9 3/4 7688 7595 7533 7440 7347
10 8091 8029 7967 7874 7781
11 9827 9765 9703 9610 9517
12 11749 11687 11594 11501 11408
161
Collar Weights
Weight of 31 ft Drill Collar lb

of
Drill
2 13/16
Collar
3 1/4
3 1/2
3 3/4
(in.)
3
4
2 7/8
3
3 1/8
3 1/4
3 1/2
3 3/4
4
4 1/8
4 1/4
4 1/2
4 3/4
5
5 1/4
5 1/2 1860
5 3/4 2077 1984 1860
6 2325 2232 2108
6 1/4 2573 2480 2356 2232
6 1/2 2821 2759 2635 2480
6 3/4 3100 3038 2883 2759
7 3410 3317 3193 3038 2883 2604
7 1/4 3689 3596 3472 3348 3193 2883
7 1/2 3999 3906 3782 3627 3503 3162
7 3/4 4309 4216 4092 3968 3813 3472
8 4650 4557 4433 4278 4123 3782
8 1/4 4960 4898 4774 4619 4464 4123
8 1/2 5332 5239 5115 4960 4805 4650
9 6045 5952 5828 5704 5549 5394
9 1/2 6820 6696 6572 6479 6386 6138
9 3/4 7192 7099 6975 6851 6696 6541
10 7626 7533 7409 7285 7130 6975
11 9362 9269 9145 9021 8866 8711
12 11284 11191 11067 10912 10757 10602
162
Drill Bit Sizes
Rotary Size of Rotary Size of

Pin Bit Pin Bit
Connection inches Connection inches
3 3/4 9 1/2
3 7/8 9 5/8
4 1/8 9 3/4
2 3/8 REG
4 1/4 9 7/8
4 3/8 10 5/8
6 5/8 REG
4 1/2 11
4 5/8 11 1/2
4 3/4 11 5/8
2 7/8 REG
4 7/8 ▲ 11 3/4
5
— – — – — – — 1–2— –
5 1/8 12 1/4
5 3/8 13 1/2
5 5/8 13 3/4
5 3/4 14 3/4
5 7/8 Both 15
6 16
6 1/8 17
3 1/2 REG
6 1/4 17 1/2
6 3/8 18 1/2
6 1/2 14 1/2
—–—–—–— –—–
6 5/8 14 3/4
6 3/4 ▼ 15
7 16
7 3/8 17
7 1/2 17 1/2
7 5/8 REG
7 5/8 18 1/2
7 3/4 20
7 7/8 22
8 1/8 23
4 1/2 REG 8 3/8 24
8 1/2 26
8 5/8 18 5/8
8 3/4 20
9 22
9 3/8 23
8 5/8 REG
24
26
27
and larger
163
Buoyancy Factors
Mud Weight Mud Weight Buoyancy

(lbs/gal) (kg/l) Factor
8.5 1.02 0.870
9.0 1.08 0.862
9.5 1.14 0.855
10.0 1.20 0.847
10.5 1.26 0.839
11.0 1.32 0.832
11.5 1.38 0.824
12.0 1.44 0.816
12.5 1.50 0.809
13.0 1.56 0.801
13.5 1.62 0.793
14.0 1.68 0.786
14.5 1.74 0.778
15.0 1.80 0.771
15.5 1.86 0.763
16.0 1.92 0.755
16.5 1.98 0.748
17.0 2.04 0.740
17.5 2.10 0.732
18.0 2.16 0.725
Example:
Imperial:
MW1 BF=Bouyancy Factor
BF= 1-
65.73 MW 1=Mud Weight (lbs/gal)
Metric:
BF=Bouyancy Factor
BF= 1- MW2
7.83 MW 2=Mud Weight (kgf/l)
Note: lb/gal x .11983=kgf/l
164
Hole Curvature
BUILD BUILD
Radius of Hole Radius of Hole
RATE RATE
DEGREES DEGREES
R1 R2 R1 R2
per 100 ft per 100 ft
FEET METERS FEET METERS
(30m) (30m)
2 2865 859 90 64 19
3 1432 430 92 62 19
6 955 286 94 61 18
8 716 215 96 60 18
10 573 172 98 58 18
12 477 143 100 57 17
14 409 123 105 55 16
16 358 107 110 52 16
18 318 95 115 50 15
20 286 86 120 48 14
22 260 78 125 46 14
24 239 72 130 44 13
26 220 66 135 42 13
28 205 61 140 41 12
30 191 57 145 40 12
32 179 54 150 38 11
34 169 51 155 37 11
36 159 48 160 36 11
38 151 45 165 35 10
40 143 43 170 34 10
42 136 41 175 33 10
44 130 39 180 32 10
46 125 37 185 31 9
48 119 36 190 30 9
50 115 34 195 29 9
52 110 33 200 29 9
54 106 32 210 27 8
56 102 31 220 26 8
58 99 30 230 25 7
60 95 29 240 24 7
62 92 28 250 23 7
64 90 27 260 22 7
66 87 26 270 21 6
68 84 25 280 20 6
70 82 25 290 20 6
72 80 24 300 19 6
74 77 23
76 75 23
78 73 22 Arc length (ft)
R1=
80 72 21 .017453 x Angle (o)
82 70 21
84 68 20 Arc Length (m)
R2=
86 67 20 .017453 x Angle (o)
88 65 20
165
Common Inch Measurements
Conversion from common inch sizes to millimeters
Dec. Dec.
Fraction mm Fraction mm
Equiv. Equiv.
1/64 0.015625 0.397 33/64 0.515625 13.097

1/32 0.031250 0.794 17/32 0.531250 13.494
3/64 0.046875 1.191 35/64 0.546875 13.891
1/16 0.062500 1.588 9/16 0.562500 14.288
5/64 0.078125 1.984 37/64 0.578125 14.684

3/32 0.093750 2.381 19/32 0.593750 15.081
7/64 0.109375 2.778 39/64 0.609375 15.478
1/8 0.125000 3.175 5/8 0.625000 15.875
9/64 0.140625 3.572 41/64 0.640625 16.272

5/32 0.156250 3.969 21/32 0.656250 16.669
11/64 0.171875 4.366 43/64 0.671875 17.066
3/16 0.187500 4.763 11/16 0.687500 17.463
13/64 0.203125 5.159 45/64 0.703125 17.859

7/32 0.218750 5.556 23/32 0.718750 18.256
15/64 0.234375 5.953 47/64 0.734375 18.653
1/4 0.250000 6.350 3/4 0.750000 19.050
17/64 0.265625 6.747 49/64 0.765625 19.447

9/32 0.281250 7.144 25/32 0.781250 19.844
19/64 0.296875 7.541 51/64 0.796875 20.241
5/16 0.312500 7.938 13/16 0.812500 20.638
21/64 0.328125 8.334 53/64 0.828125 21.034

11/32 0.343750 8.731 27/32 0.843750 21.431
23/64 0.359375 9.128 55/64 0.859375 21.828
3/8 0.375000 9.525 7/8 0.875000 22.225
25/64 0.390625 9.922 57/64 0.890625 22.622

13/32 0.406250 10.319 29/32 0.906250 23.019
27/64 0.421875 10.716 59/64 0.921875 23.416
7/16 0.437500 11.113 15/16 0.937500 23.813
29/64 0.453125 11.509 61/64 0.953125 24.209

13/32 0.406250 10.319 31/32 0.968750 24.606
31/64 0.484375 12.303 63/64 0.984375 25.003
1/2 0.500000 12.700 1 1.000000 25.400
166
Conversion Factors
From multiply by To
acre 43560 ft2
acre 0.001562 mi2
acre 4046.9 m2
atm 33.94 ft of water
atm 1.013x10-5 pascals
atm 14.6959 lb/in2
atm 1.033 kg/cm 2
bar 14.504 psi
bbl 0.1589 m2
bbl 4.211 ft2
bbl 31.5 gal (U.S.)
bbl 5.78 ft3
bbl 0.1637 m3
bbl 36 gal (British)
bbl 170.6 kg
bbl 376 lb (cement)
bbl 42 gal (U.S.)
bbl/min 42 gal/min
bbl/min 0.1589 m3/min
bbl/day 0.02917 gal/min
cm 0.3937 in
cm2 0.155 in2
cm3 0.06102 in3
cm3 3.531x10-5 ft3
daN 2.248 lbf
deg 60 min
deg 0.01745 rad
deg 3600 s
deg/s 0.1667 rpm
deg/s 2.778x10-3 rev/s
ft/sec 0.3048 m/sec
ft 12 in
ft 0.3048 m
ft 1.89394x10-4 mi
ft-lb 1.355818 N.m
ft-lb 0.00135582 kN.m
ft-lb 0.1383 kg-m
ft-lb 1.35583 J
ft-lb 1.286x10-3 Btu
ft-lb/min 0.01667 ft-lb/s
ft-lb/min 2.26x10-5 kW
ft-lb/s 1.356x10-3 kW
167
Conversion Factors
From multiply by To
ft-lb/s 1.818x10-3 hp
ft/min 0.508 cm/s
ft/min 0.01667 ft/sec
ft/min 0.01829 km/hr
ft/min 0.3048 m/min
ft/min 0.01136 mi/hr
ft2 0.0929 m2
ft3 0.02832 m3
ft3 28.32 L
ft3 1728 in3
ft3 7.481 gal (U.S.)
ft3 of water 62.37 lb
ft3/min 4.72x10-4 m3/s
ft3/min 0.1247 gal/s
ft3/min 0.472 litres/s
ft3/s 448.83 gal/min
ft3-atm 2116.3 ft-lb
g 0.001 kg
g-cm2 3.4172x10-4 lb-in2
g/cm3 8.34585 lbs/gal
gal 1.20094 gal (U.S.)
gal 3785 cm3
gal 0.1337 ft3
gal 231 in3
gal 3.785 L
gal 0.003785 m3
gpm 3.785 lpm
gpm 2.228x10-3 ft3/s
hp 0.7457 kW
in 2.54 cm
in 25.4 mm
in2 6.452 cm2
in2 645.2 mm 2
in2 6.944x10-3 ft2
in3 16387 mm 3
in3 16.387 cm3
in3 1.639x10-5 m3
in3 5.787x10-4 ft3
in3 4.329x10-3 gal
in3 0.01639 L
J 0.737557 ft-lb
kgf 9.807 N
168
Conversion Factors
From multiply by To
kg 2.204 lb
kg-m 7.233 ft-lbs
kgf/cm 2 14.2234 lb/in2
kg/m3 0.06243 lb/ft3
kg/m3 0.00835 lb/gal
kg/m3 0.351 lb/bbl
kg/m 0.672 lb/ft
kPa 0.145 psi
kPa/m 0.04421 lb/in2/ft
km 0.6215 mi
km/hr 0.6215 mi/hr
kN 224.82014 lbf
kN.m 737.561 ft-lbs
kW 1.341 hp
kW 44250 lb-ft/min
kW-hr 2.655x106 ft-lb
L 0.2642 gal
L 0.03531 ft3
L 0.001 m3
lb 0.4536 kg
lb 4.45x105 dynes
lb 4.448 N
lb 4.535x10-4 tons
lbf 4.4482 N
lbf 0.004448 kN
lbf 0.4448 daN
lb/gal 119.83 kg/m3
lb/gal 0.11982 g/cm3
lb/bbl 2.85 kg/m3
lbf/ft 14.594 N/m
lb/in2 0.06895 bar
lb/in2 6.895 kPa
lb/in2 0.006895 Mpa
lb/in2 0.0703067 kgf/cm 2
lb/in2 0.006895 N/mm 2
lb/in2 0.0680462 atm
lb/in2/ft 22.62 kPa/m
lb/in3 27679.7 kg/m3
lb/in3 27.6797 g/cm3
lb/ft2 4.882 kg/m2
lb/ft2 6.945x10-3 lb/in2
lb/ft3 16.02 kg/m3
169
Conversion Factors
From multiply by To
lb/ft3 5.787x10-4 lb/in3
lb/gal 7.48 lb/ft3
lb/gal 0.12 specific grav.
lb/gal 0.1198 g/cm3
lpm 0.2642 gpm
m/sec 3.28084 ft/sec
m 3.28084 ft
m2 0.0002471 acre
m2 10.764 ft2
m3 6.29327 bbl
m3 35.315 ft3
m3 264.2 gal
m3 1000 L
m3/min 264.20079 gpm
m3/min 6.29327 bbl/min
mm 0.03937 in
mm 2 0.00155 in2
mm 3 0.00006102 in3
m3/s 15850 gal/min
m3/s 60000 l/min
mi 1.609 km
mi2 2.788x107 ft2
mi2 2.59 km2
mi/hr 1.609 km/hr
Mpa 145.03263 lb/in2
N 0.22481 lbf
N 0.102 kgf
N.m 0.737561 ft-lb
N/mm 2 145.03263 lb/in2
N/m 0.06852 lbf/ft
rad 57.3 deg
rad/s 0.1592 rev/s
rad/s 9.549 rpm
tons 1000 kg
watts 0.7376 ft-lb/s
watts 1.341x10-3 hp
yds 3 ft
yds 0.9144 m
o
C 1.5 * oC + 32 o
F
o
F (oF - 32) / 1.8 o
C
170
Nozzle Flow Area Chart (in2)
Size 1 2 3 4 5 6 7 8 9 10
7 0.038 0.075 0.113 0.150 0.188 0.225 0.263 0.301 0.338 0.376
8 0.049 0.098 0.147 0.196 0.245 0.295 0.344 0.393 0.442 0.491
9 0.062 0.124 0.186 0.249 0.311 0.373 0.432 0.497 0.559 0.621
10 0.077 0.153 0.230 0.307 0.383 0.460 0.537 0.614 0.690 0.767
11 0.093 0.186 0.278 0.371 0.464 0.557 0.650 0.742 0.835 0.928
12 0.110 0.221 0.331 0.442 0.552 0.663 0.773 0.884 0.994 1.104
13 0.130 0.259 0.389 0.518 0.648 0.778 0.907 1.037 1.167 1.296
14 0.150 0.301 0.451 0.601 0.752 0.902 1.052 1.203 1.353 1.503
15 0.173 0.345 0.518 0.690 0.863 1.035 1.208 1.381 1.553 1.726
16 0.196 0.393 0.589 0.785 0.982 1.177 1.374 1.571 1.767 1.963
17 0.222 0.443 0.665 0.887 1.108 1.330 1.552 1.773 1.995 2.217
18 0.249 0.497 0.746 0.994 1.243 1.491 1.740 1.988 2.237 2.485
20 0.307 0.614 0.920 1.227 1.534 1.841 2.148 2.545 2.761 3.068
22 0.371 0.742 1.114 1.485 1.856 2.227 2.559 2.970 3.341 3.712
24 0.442 0.884 1.325 1.767 2.209 2.651 3.093 3.534 3.976 4.418
26 0.519 1.037 1.557 - - - - - - -
28 0.601 1.203 - - - - - - - -
30 0.690 1.381 - - - - - - - -
1” 0.785 1.571 - - - - - - - -
1 1/8” 0.994 - - - - - - - - -
1 1/4” 1.227 - - - - - - - - -
Example:
Total Area for:
5 of #14 nozzles =
0.752 in2
3 of #7 nozzles + 2 of #8 nozzles =
0.113 + 0.098 =
0.211 in2
171

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Motor

Cougar Drilling Solutions strives to be the

The information in this handbook

If you have any questions or concerns,

MUD MOTORS PERFORMANCE SPECIFICATIONS

Heavy Weight Drill Pipe............................................. 158

Cougar Drilling Solutions Inc. is pleased to present the

We hope that this handbook will be a helpful tool when

Copyright © 2008 Cougar Drilling Solutions Inc. All Rights Reserved.

The Bearing Assembly carries all radial and thrust loading.

Cougar Drilling Solutions motors are built to handle all drilling

Cougar Drilling Solutions Bearing Assembly is a completely

The Cougar Drilling Solutions Bearing Assembly has a large

Where there is no need for field adjustment, Cougar Drilling

The Adjustable Assembly connects the stator to the housings

The Cougar Drilling Solutions Adjustable Assembly has 15

DRIVE SHAFT ASSEMBLY

The Drive Shaft Assembly connects the Power Section’s rotor

Cougar Drilling Solutions’ Drive Shaft Assembly uses robust,

The Power Section converts hydraulic power into rotary motion.

The Power Section is composed of a rotor and stator. The rotor,

The Rotor Catch is a tool used in down-hole Drilling Motors to

When there is little or no circulation, a piston in the valve is held

Cougar Drilling Solutions Dump Subs are designed to close

The Top Sub is basically a Cross Over Sub, to adapt the

Cougar Drilling Solutions Bearing Assemblies come with

Cougar Drilling Solutions offers a wide range of power sections to

Should higher flow rates than the power sections available

In order to drill using a motor, the standpipe pressure must

The off-bottom pressure, as measured on the standpipe gauge,

Caution must be taken not to allow the differential pressure to

The weight on bit may be increased until the desired rate of

If the drilling conditions are favourable, rotation of the motor

Cougar Drilling Solutions’ motors are capable of meeting

The Cougar Drilling Solutions motor facilitates directional

Directional drilling has application in many fields from utility,

Multi-laterals have become an important addition to the many

The idea of directional drilling can be extended to horizontal

In order to generate the build rates, the adjustable could be set

For directional or horizontal drilling, various combinations of

When any type of compressible medium is used in the drilling

The amount of gas to liquid content on a volume basis will largely

To maintain the correct total volume and flow rate, especially

Care should be taken when running a Cougar Drilling Solutions

Lubrication should be added to reduce the friction between

The dump valve ports will have to be plugged in order to work

Another consideration is that air drilling does not have the

Low amounts of fluid (Mist: Liquid is < 2.5% of total volume)

Moderate amounts of fluid (Foam: Liquid is between 2.5% to

Moderate to normal amounts of fluid (Aerated: liquid is between

The motor could be started with fluid to prevent over spinning

H2S (SOUR) GAS

The National Association of Corrosion Engineers (NACE) has

Damage to the seals or power section is also possible from H2S.

Various regulatory or specifications are available which provide

Before the motor is used, it should be tested at surface level

If the well depth is deep, it may be worthwhile to periodically

During this time it may be prudent to move the motor up and

Care should be taken to prevent backpressure on the motor.

Since the motor causes a right hand rotation, when viewed

The twist is a linear quantity and can be calculated on a per

RULE OF THUMB GUIDELINES

3 1/2” - 13.3 lb/ft Drill Pipe