Document Title: Standard Specification: Duplex Induction Bends COPI Doc No.: ID-G-BU-KK0-STS-GN-00-0008

Document Title: Standard Specification:
DUPLEX INDUCTION BENDS
COPI Doc No.: ID-G-BU-KK0-STS-GN-00-0008
Originator: COPI
COPI Group Owner: UO – Engineering - OEE
Area: Business Unit
Location: General
System: General System
Document Type: Standard Specification
Discipline / Subdiscipline: Pipelines / Risers / Subsea / General
Old COPI Document No.: -
ID-G-BU-KK0-STS-GN
-00-0008.pdf
Ara Sunara Firdaus Bakri / Bambang Idham Not

1 IFU 11 Dec 2014 Issued for Use
Kosasih Carlos A. Rodriguez Raharjo Purba Req’d
Ara Sunara Bambang Not Not
0B IFA 02 Dec 2014 Issued for Approval Firdaus Bakri
Kosasih Raharjo Req’d Req’d
Ara Sunara Bambang Not Not
0A IFC 01 Jul 2014 Issued for Comment Firdaus Bakri
Kosasih Raharjo Req’d Req’d
Unit Sr.
VP
Rev Status Issue Date Reason for Issue Prepared Checked Owner Manager
Approvals
Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management.
Standard Specification ID-G-BU-KK0-STS-GN-00-0008 Rev. 1
Duplex Steel Induction Bends
ConocoPhillips Indonesia Page 2 of 15
Revision Sheet
ConocoPhillips Indonesia Inc. Ltd
REVISION DATE DESCRIPTION OF CHANGE
0A 01 Jul 2014 Issued for Comment
0B 02 Dec 2014 Issued for Approval
1 11 Dec 2014 Issued for Use
Additional Approvers (If Applicable)
Name Designation Signature Date
Manager Technical
Zaenal Fanani
Services
Manager Sumatra
Saidi Oemar
Operations Engineering
Manager Offshore
Said Rusdi
Operations Engineering
Contents
1 INTRODUCTION ...................................................................................................................... 4
2 SCOPE ..................................................................................................................................... 4
3 DEFINITIONS, ABBREVIATIONS AND TERMINOLOGY ...................................................... 4
3.1 Definition ................................................................................................................................... 4
3.2 Abbreviations ............................................................................................................................ 5
3.3 Terminology .............................................................................................................................. 5
4 CONFLICTING REQUIREMENTS ........................................................................................... 5
5 CODES, STANDARDS, AND REFERENCES ......................................................................... 5
5.1 Company Standards and Specifications ................................................................................... 5
5.2 Codes and Standards ............................................................................................................... 6
5.3 Order of Precedence ................................................................................................................ 7
6 SPECIFICATION ...................................................................................................................... 7
6.1 Starting Materials ...................................................................................................................... 7
6.2 Manufacturing Procedure Specification .................................................................................... 7
6.3 Induction Bending Process ....................................................................................................... 8
6.4 Heat Treatment ......................................................................................................................... 9
6.5 Mechanical Properties .............................................................................................................. 9
6.6 Non-Destructive Examination ................................................................................................... 9
6.7 Dimensional Tolerances ........................................................................................................... 9
6.8 Bend Qualification ................................................................................................................... 10
6.9 Production Bend Test ............................................................................................................. 11
6.10 Special Tests .......................................................................................................................... 12
6.11 Markings ................................................................................................................................. 12
6.12 Inspection................................................................................................................................ 12
6.13 Shipment ................................................................................................................................. 13
7 DOCUMENTATION ................................................................................................................ 13
Appendices
Figure 1 – Bends Dimensional Terms ..................................................................................................... 14
Figure 2 – Test Specimen Locations and Orientation ........................................................................... 15
1 INTRODUCTION
This is a standard specification applicable to all onshore and offshore projects within
ConocoPhillips Indonesia.
The document shall not be altered or revised without review and approval by the Technical
Authority assigned to this standard specification. Revisions and addendums to this standard
specification shall be approved by the ConocoPhillips Indonesia Technical Authority.
Any deviations from this standard specification and its maintenance shall follow Company
Business Process Procedure Preparation and Maintenance of COPI Standard Specification
ID-G-BU-GG0-BPP-GN-00-0001.
2 SCOPE
This document defines minimum quality and technical standards requirements for fabricating,
inspecting, testing, marking, coating and shipping duplex stainless steel induction bends used
in onshore and offshore projects.
Contractor shall obtain Company written approval for any deviations from the requirements of
this document or specifications, standards and drawings referenced herein or elsewhere in
the Contract.
This document and the codes, specifications and referenced documents listed in Section 5
below are not intended to be all-inclusive. The requirements set forth do not relieve
Contractor of his responsibility to perform all services in a safe manner, to meet applicable
codes and standards, to comply with government regulations or to supply a product capable
of performing its intended service.
3 DEFINITIONS, ABBREVIATIONS AND TERMINOLOGY

3.1 Definition
Term Definition
Company/COPI ConocoPhillips Indonesia
COP ConocoPhillips Houston Headquarters
Contractor Any entity with which Company has entered into a contract for the
performance of work and/or services
Manufacturer Manufacturer of major equipment, and or components
MIGAS Direktorat Jendral Minyak dan Gas Bumi
Directorate General of Oil and Gas
Project Specification Referenced Specification shall be Project specific
Project Data Sheets Referenced Data Sheets shall be Project specific
Purchaser Persons responsible for procurement of equipment, materials and or services
Shall Shall is an absolute requirement which shall be followed strictly when
referenced
Should Strongly recommended suggestion
Standard Specification Business Unit Standard Technical Specification
Vendor or Contractor Person(s), company, firm, manufacturer, or fabricator who is a supplier of
materials, supplies, and/or services to the Purchaser.
Work Shall be supervision, administration, labor, materials, transportation, supplies,
tools equipment and activity required to comply with the requirements of
Company Project Specification and Contract
3.2 Abbreviations
Abbreviations Definition
HAZ Heat Affected Zone
MPS Manufacturing Procedure Specification
NDE / NDT Non Destructive Examination / Testing
PMI Positive Material Identification
PQT Procedure Qualification Test
PT Penetrant Test
RT Radiographic Test
SS Stainless Steel
UNS Unified Numbering System
UT Ultrasonic Test
3.3 Terminology
Terminology (Figure 1) Definition
Mother Pipe Pipe that is bent to form bend
Extrados The outside arc of the bend
Intrados The inside arc of the bend
Tangent Line Straight pipe section of the bend
Bend Section / Area Arc Section of the bend
Transition Zone The area, at the tangent points of a bend, that covers the change (transition)
from unheated to heated material
Neutral Axis Axis at pipe in which its length is remain the same after being bent
4 CONFLICTING REQUIREMENTS
In the event of conflict, inconsistency, or ambiguity between material requisition, data sheets,
drawings, this standard specification, standards, codes, and regulations referenced herein, or
other documents, the Vendor or Contractor shall refer to Company, whose decision shall
prevail. In principle, the requirements of the most stringent document shall apply.
5 CODES, STANDARDS, AND REFERENCES

The following documents shall be complied with, unless stated otherwise in this Standard
specification. The latest editions and revisions of each Code and/or specification, as of the
Contract Document date, shall apply, unless otherwise specifically noted on the Contract
Documents or approved, in writing, by the Company.
5.1 Company Standards and Specifications
5.1.1 COP Standards and Practices
Latest revision of the Corporate standards and practices shall be used.
Item No Document Title Document Number Approved By
1 Handling, Storage and Transportation of Line Pipe GESP-PPL-EP-002 Technical Authority
2 NDE of Pipelines and Flowlines to API 1104 CPMS-PPL-EP-016 Technical Authority
Alloy Verification/Positive Material Identification
3 GESP-MAT-EP-006 Technical Authority
for Shop and Field Requirements
5.1.2 COPI Standards Specifications and Procedures

Latest revision of the Company standard specifications shall be used.
Item No Document Title Document Number Approved By
Engineering Document and Revision
1 ID-G-BU-GG0-STS-GN-00-0001 Technical Authority
Numbering
Numbering System for Procurement
2 ID-G-BU-00000-00000-00558 Technical Authority
Packages
Instructions to Suppliers Drawings and
3 ID-G-BU-00000-00000-01487 Technical Authority
Data Requirements
Engineering and Technical
4 Documentation & Data Required By ID-G-BU-00000-00000-00012 Technical Authority
Operations (DFO)
5 Seamless Duplex SS Line Pipe ID-G-BU-KK0-STS-GN-00-0004 Technical Authority
6 Welded Duplex SS Line Pipe ID-N-BU-KK1-STS-GN-00-0006 Technical Authority
7 Positive Material Identification ID-G-BU-DD2-STS-GN-00-0001 Technical Authority
5.2 Codes and Standards

International Codes & Standards
Applicable International Codes to be referred to:
Item No Standard Description
1 API 5LC Specification for CRA Line Pipe
Material Verification Program for Newand Existing Alloy Piping

2 API RP 578
Systems
3 API RP 5L1 Recommended Practice for Railroad Transportation of Line Pipe
Recommended Practice for Transportation of Line Pipe on Barges and

4 API RP 5LW
Marine Vessels
Qualification Standard for Welding, Brazing, and Fusing Procedures;
5 ASME IX
Welders; Brazers; and Welding, Brazing, and Fusing Operators
Recommended Practice No. SNT-TC-1A and ASNT Standard Topical
6 ASNT-TC-1A
Outlines for Qualification of Nondestructive Testing Personnel
Standard Test Methods and Definitions for Mechanical Testing of
7 ASTM A370
Steel Products
Standard Specification for Seamless and Welded Ferritic/Austenitic
8 ASTM A790
Stainless Steel Pipe
Standard Test Methods for Detecting Detrimental Intermetallic Phase
9 ASTM A923
in Wrought Duplex Austenitic/Ferritic Stainless Steels
Standard Specification for Ferritic/Austenitic (Duplex) Stainless Steel
10 ASTM A928/ A928M
Pipe Electric Fusion Welded with Addition of Filler Metal
11 ASTM E213 Standard Practice for Ultrasonic Testing of Metal Pipe and Tubing
ASTM E562 Standard Test Method for Determining Volume Fraction by Systematic
12
Manual Point Count
Petroleum & Natural Gas Industries- Material for Use in H2S
13 NACE MR0175/ISO 15156
Containing Environments in Oil and Gas Production
Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking
14 NACE Standard TM0177
and Stress Corrosion Cracking in H2S Environments
5.3 Order of Precedence

5.3.1 In the event of conflict of precedence between documents, the order of Precedence shall be
in this order top to bottom.
a) Indonesian Government Legislation and Regulations
b) Project Data Sheet
c) Project Specification (if any)
d) This Standard Specification
e) Referenced Industry Codes and Standards
5.3.2 Vendor shall obtain written approval from Company before commencing with work affected
by a conflict of precedence
5.3.3 In all cases Company shall reserve the right to apply the most stringent requirements.
6 SPECIFICATION
6.1 Starting Materials
6.1.1 Duplex induction bends should be manufactured from pipe (mother pipe) which able to
provide similar properties of the duplex line pipe specification used for the connecting pipeline
where it will be part of.
6.1.2 Duplex material aforementioned here is as designated as UNS S31803, UNS S32205 and/or
UNS S31260 unless otherwise stated in the duplex line pipe specification of the connected
pipeline.
6.1.3 Duplex induction bends for NPS up to 10” shall be made from seamless duplex pipe. Duplex
induction bends for NPS 12” and larger could be made from longitudinal welded duplex pipe
where the welding type shall be same with connected pipeline.
6.1.4 Mother pipe wall thickness shall be selected to accommodate wall thickness thinning.
Manufacturer shall not accept pipe for bending of less than nominal wall thickness.
6.1.5 Mother pipe shall not contain girth weld.
6.1.6 In case of mother pipe supplied by other than Duplex line pipe from same Manufacturer of
connected pipeline, Positive Material Identification (PMI) shall be performed to the mother
pipe to ensure same type of duplex pipe.
6.1.7 Hot Induction Bend products shall comply with NACE MR0175.
6.2 Manufacturing Procedure Specification

A Manufacturing Procedure Specification (MPS) shall be established for each grade, pipe
size and bending radius in the order. Tests bends and production bends shall be made in
accordance with the procedure. The MPS shall contain the following items as a minimum:
• Positive Material Identification (PMI) procedure as required per Section 6.1.6
• Sequence of operations
• Forming Procedure, including width of heated band, bending temperature range and
temperature control methods.
• Manufacturer shall specifically describe attachment of braces or other restraints used to
prevent bend warping.
• Equipment to be used.
• Position of weld seam.
• Material certification for the mother pipe for bends as minimum and pipe MPS if possible.
The mother pipe for bends shall be made in accordance with Section 6.1.
• The pipe bender’s nomenclature and description of the induction coil/cooling ring.
• The bending temperature plus tolerances. Allowable variation of temperature around pipe
during bending.
• Method of quenching, water pressure, water quality test, flow rate (if available), and water
temperature prior to and post quenching.
• Method of measuring temperature. Locations around pipe that temperature is measured.
Method of controlling temperature.
• Estimated quenching or cooling rate.
• Speed of forming and tolerance.
• If internal cooling ring is used in addition to the external one, the nomenclature and
description of that ring.
• Procedures for starting and stopping the bending process. Providing details of how the
speed is accelerated to the bending speed and how it is decelerated. The point at which
the current to the coil turned on and off shall be stated. The point at which the water to
the cooling coil turned on and off shall also be stated. The procedure shall clearly define
which steps are done automatically and which ones manually.
• Post bending heat treatment procedure including bracing, temperature plus tolerances,
time at temperature, method of cooling from temperature and method of temperature
control within the furnace.
• Hydrostatic testing procedure, if required in Project Data Sheet
• NDT procedures.
• Dimensional control procedures.
• Mechanical Properties Test Procedures.
• Special Tests, if any as described in Section 6.10
• Marking and Protection Details.
• Handling, Loading, Shipping and Preservation Procedure.
• Material Control and Traceability
6.3 Induction Bending Process
6.3.1 Induction bends shall be produced in accordance with Manufacturing Procedure
Specifications (MPS’s) that are written in accordance with Section 6.2 of this standard
specification and qualified in accordance with Section 6.8 of this standard specification.
6.3.2 Induction bends shall be formed using the incremental induction hot bending technique over
the entire bend. Induction bends from longitudinally welded pipe shall be formed with
longitudinal seams within 10o of the bend neutral axis.
6.3.3 Induction bending shall be carried out within temperature range 9000C - 12000C (16500F -
21900F)
6.3.4 Bends shall be manufactured by automatic high frequency induction heating and quenching
process. Water used for quenching shall have chloride content less than 30 ppm.
Manufacturer shall maintain continuous records of forming of each bend.
6.3.5 Welding attachment of braces or other restraints that is used to prevent bend warping such
attachments to the bend body is strictly prohibited. Welds may be made to expendable
extensions of the bend that will be cut off prior to finishing.
6.3.6 No stoppage is allowed during the bending process. Any bend which experience stoppage
shall be rejected. Under no circumstances during manufacturing, the bends shall come into
contact with carbon steel or any other source of ferrite contamination.
6.4 Heat Treatment

6.4.1 After Induction heating forming process at bending machine, the whole bend shall be going
through solution anneal followed by rapid quench to restore mechanical properties and
corrosion resistance as stated in Section 6.1.1. Consideration shall be given to the
manufacturing process of the pipe. When practical the pipe manufacturer should be involved
in the selection of specific pipes to be bent and in advising of post bend heat treatment
conditions.
6.4.2 Temperature ranges specified in approved heat treating procedure(s) shall be measured
during all heat treatment. Thermocouples attached to representative bend sections shall
confirm actual metal temperature. Detail of heat treatment, including location of
thermocouples, shall be submitted to the Company in the MPS
6.4.3 Where multiple bends are heat treated in one heat treatment batch at minimum 2 contact
thermocouple shall be attached in one of the bend in the batch. Each bend shall have
sufficient space to allow optimum heat treatment process.
6.5 Mechanical Properties
6.5.1 The final heat treated mechanical properties of induction bends shall conform to the
requirements of connecting line pipe specification.
6.5.2 Hardness tests shall be performed in accordance with procedure as defined in API 5LC
Clause 7.20 and not limited to material grade as defined therein.
6.5.3 Hardness of all finished components at body, weld and HAZ location shall not exceed 28
HRC (271 HBW).
6.6 Non-Destructive Examination
6.6.1 All techniques and procedures for Radiography, Dye-Penetrant Inspection (PT) and
Ultrasonic Testing (UT) which will be used by Manufacturer shall be submitted in writing to
Company for approval prior to starting production and shall comply with the requirements of
the connecting line pipe specification.
6.6.2 All non-destructive examination shall be performed on bends in the final heat-treated
condition and after hydrostatic testing.
6.6.3 Technicians performing non-destructive inspection shall be qualified to the requirements of
SNT-TC-1A, Level II or equivalent.
6.7 Dimensional Tolerances
6.7.1 Dimensional tolerances shall meet the requirements of the line pipe specification of the
connecting pipeline and this Section.
6.7.2 Maximum percent ovality shall be determined by measuring the bend outside diameter, and
is defined as maximum outside diameter minus minimum outside diameter, divided by
designated actual pipe diameter and multiplied by 100. Maximum percent ovality shall not
exceed 2.5 %. Ovality at the ends of each bend shall be within 1%.
6.7.3 The allowable thickness after bending shall not be less than the minimum wall thickness of
the connecting pipeline as defined in the Project Data Sheet. Thicker wall pipe may be
required for bend production to achieve a minimum wall thickness that is compatible with that
of the adjoining pipe.
6.7.4 Angular bend tolerance shall be +/- zero point five degrees (0.50o), determined by
intersecting tangent centerlines, and measured by appropriate equipment.
6.7.5 Out-of-plane bend angle tolerance shall not exceed 10-mm deviation from a flat base.
6.7.6 The inside diameter of each end of each bend shall be measured within 100 mm of the pipe
end and shall meet the tolerance requirement of the appropriate connecting pipeline
specification.
6.7.7 Unless specified otherwise in the Project Data Sheet, bends shall have tangents at both ends
with minimum length 1000-mm. Bend ends shall be bevelled in accordance with the
connecting pipeline specification. Where required, tapered transitions shall have minimum
one in four slope. The pipe end face shall be perpendicular with the axis of the pipe within
1.5 mm as measured with a square.
6.8 Bend Qualification
6.8.1 Manufacturer shall prepare a written Bend Procedure Qualification Test for Company
Approval.
6.8.2 At least one qualification test bend shall be made using the heaviest wall thickness for each
pipe diameter, material, strength grade, and bending procedure to be used. The radius for
the test bend shall be that of the smallest radius bend on the order and it shall contain the
same length tangents as required on production bends. The bend shall be made using the
Manufacturing Procedure Specification. Company acceptance of proposed manufacturing
procedure specification shall be contingent on test results. The following tests shall be
performed on each test bend. The mechanical properties shall meet the requirements
specified in Section 6.5 of this standard specification.
6.8.3 All non-destructive examinations and dimensional measurements that are required for
production bend test in Section 6.6 shall be performed for bend qualification.
6.8.4 Mechanical test shall be performed in accordance with ASTM A370. The following
mechanical testing shall be performed.
• Tensile Testing
• Impact Testing
• Hardness testing
6.8.5 Tensile Testing (transverse for NPS 8 and larger, transverse or longitudinal for smaller than
NPS 8 as applicable) shall be performed at (refer to Figure 2):
• Each Tangent
• Each Transition Zone
• Center of bend (Intrados and Extrados)
• Two additional from other bend location
6.8.6 A set of three transverse Charpy V-notch shall be taken from:
• Each Tangent
• Each Transition Zone
• Bend (Intrados and Extrados)
6.8.7 Charpy V-notch test shall be performed at -460C.
6.8.8 Bends shall be tested for average hardness at the same locations as Tensile Test.
6.8.9 In case longitudinal seam mother pipe used, the tensile, additional Charpy and hardness
testing shall be performed at weld seam as shown in Figure 2.
6.8.10 The bend is to be subject to one hundred percent (100%) ultrasonic testing of the bend zone.
Acceptance criteria in accordance with the line pipe specifications listed in Section 5, as
appropriate.
6.9 Production Bend Test

6.9.1 Completed induction bends shall be subjected to one hundred percent (100%) Liquid
Penetrant Inspection (PT) of all accessible bend section surface areas. The area shall be
free of cracks, laps, laminations and other injurious defects. All rounded indications greater
than 3 mm (0.12 in.) in any direction shall be classified as imperfections and shall be
removed. All beveled faces shall also meet the above criteria when tested by Liquid
Penetrant Inspection (PT) methods.
6.9.2 All bends shall be subject to one hundred percent (100%) Visual Inspection as per the
connecting line pipe specification listed in Section 5. No wrinkles allowed.
6.9.3 Each bend shall be dimensionally checked in accordance with Section 6.7 of this
specification.
6.9.4 UT surveys shall be made on the finished bend to determine wall thickness. These surveys
shall be made along these lines.
• Center of bend axis
• Inside radius and outside radius of the bend
• Neutral axis or weld in case of seam welded bends
Readings shall be spaced no more than 150 mm apart and 50 mm or more from the ends.
Minimum wall thickness at any point shall be the same as the minimum wall thickness of
connecting pipes or the minimum design wall thickness of connecting pipes as specified in
the Project Data Sheet.
6.9.5 Minimum internal diameter of each bend shall be guaranteed by passing a gauging plate,
consisting of two circular parallel concentric plates, through the completed bend. Minimum
gauging plate thickness shall be 6.0 mm. The gauging plate shall be required to pass
completely through the bend without obstruction. Unless stated otherwise on Project Data
Sheet, the gauging plate diameters shall be:
• Gauging plate diameter = Ninety-seven percent (97%) of minimum internal diameter (ID)
or ninety-five percent (95%) of nominal ID of connecting pipeline, whichever is greater.
• Minimum distance between gauging plates = 1.5 x ID
6.9.6 Minor surface defects shall be removed by grinding provided the remaining wall thickness is
not less than the minimum specified wall thickness and a smooth transition exist between the
groove area and the original contour, i.e. no stress risers. Defect removal shall be confirmed
by UT. Defect removal that results in less than specified minimum wall thickness shall result
in bend rejection.
6.9.7 Longitudinal surface defects, score marks, etc. shall be investigated by UT examination, to
confirm orientation and depth, and reported to Company prior to any attempted repair or
removal by grinding. Company may at its discretion reject the bend.
6.9.8 No weld repairs shall be permitted.
6.9.9 Surface hardness measurements using an approved hardness tester shall be performed on
all finished bends at the same locations as the qualification bend in Section 6.9.4 and each
30o of arc beyond the qualification bend angle
6.9.10 Each bend outer radius from neutral axis to neutral axis shall be subject to UT examination
for transverse defects before shipment. This examination shall be made with an angle probe
along a 150-mm band on the outer bend radius. Defects in excess of those specified the
connecting line pipe specification, shall be rejected. Cracks, regardless of depth, shall be
rejected.
6.9.11 When specified in the Project Data Sheet, Manufacturer shall subject each bend to a
hydrostatic testing up to 90% SMYS. Manufacturer shall submit the calculation for test
pressure for Company approval. The holding time shall be a minimum of 15 minutes.
6.9.12 All longitudinal weld seams shall be UT inspected over their entire length. Acceptable limits
shall be in accordance with the connecting line pipe specification.
6.9.13 All bends, if cut from original pipe delivered length, shall be one hundred percent (100%) UT
examined for distance of 300 mm from each end. Acceptance criteria shall be in accordance
with connecting line pipe specification.
6.9.14 Production bend mechanical test shall be taken from each lot consisting of not more than 50
bends from the same size, thickness and material grade. Mechanical test shall consist of
tensile, fracture toughness and hardness test as per Section 6.8. Mechanical test shall
consist of tensile, fracture toughness and hardness test as per Section 6.8. Where the
produced bend quantity is less than 50, qualification test result might be taken in lieu of
production test
6.9.15 Where heat treatment of the produced bend is performed in multiple batches a test ring made
from same material grade, diameter and thickness shall be included in the heat treatment
process and then tested to confirm heat treatment quality. Mechanical test shall consist of
tensile, fracture toughness and hardness test as per Section 6.8. Test ring dimension shall be
at least adequate to produce sufficient mechanical test specimen sizing requirements.
6.10 Special Tests
6.10.1 Ferrite/Austenite Ratio, the ratio shall be as per connecting pipeline material specification.
Microscopic point count method shall be used as the standard method (ASTM E562).
6.10.2 Sulfide Stress Cracking Test, if specified in Project Data Sheet, Manufacturer shall perform
Sulfide Stress Cracking Test per NACE Standard TM0177 using a four point bending
procedure. This is especially necessary if Manufacturer could not provide evidence from past
experience using similar mother pipe and bending process, that the bend is resistant to
Sulfide Stress Cracking under given operating condition.
6.10.3 Weldability Test, if specified in Project Data Sheet, Manufacturer shall provide weldability
data related to the connecting pipeline. This is especially necessary if mother pipe and the
connecting pipeline are from different manufacturer. Should this data is not available
Manufacturer shall carry out weldability test as per ASME Section IX.
6.11 Markings
6.11.1 Induction pipe bends shall be paint-stencilled on both inside ends with Manufacturer name,
material grade, size and wall thickness, bend radius, bend angle and weight in kilograms.
For smaller pipe (6in and below) marking can be done on the outside bend. Purchase Order
number and Company project name shall be clearly marked on the bend OD.
6.12 Inspection
6.12.1 Manufacturer shall furnish Company inspectors reasonable facilities and space, without
charge, for inspection, testing and information gathering regarding work progress and quality
for induction bending of pipe joints. Company inspectors shall have free access to all parts of
the plant concerned with the work.
6.12.2 Vendor shall notify Company at least three weeks prior to commencement of production, to
allow time for final approval by Company of both manufacturing and inspection procedures.
6.12.3 After production has started on the order, Vendor shall notify Company inspectors at least
twenty-four (24) hours in advance of any changes in production schedules.
6.12.4 Company inspectors shall operate independently of Vendor inspectors.
6.13 Shipment
6.13.1 Manufacturer shall submit for Company approval, when quoting, drawings of proposed
induction bend stacking and shipping methods. Manufacturer shall ensure induction bends
are located so as to reduce the possibility of critical stresses and fatigue cracks due to cold
working in transit. Bends shall not lay on longitudinal weld surfaces. Stresses shall be limited
so that no additional bend out-of-roundness can occur during shipment.
6.13.2 Timber blanks or metal end bevel protectors shall be used to protect end bevels. Bends shall
be lifted and stacked in strict accordance with standard specification for Handling, Storage
and Transportation of Line Pipe.
7 DOCUMENTATION
Manufacturer shall submit to Company for approval the following documents prior to
commencement of work:
• Work Procedures & Manufacturing Specification
• Bend Procedure Qualification Test
• Shop Drawings
• Handling and Packing Procedures
Manufacturer shall submit to Company for approval a data book containing all relevant
documents including:
• Results of Manufacturing Procedure Qualification
• Certified NDT Reports
• Certified Mechanical Test Reports
• Mill Certificates
• Results of any special tests (if any)
• Certified Drawings
• Storage Procedures
• Calibration Certificates
All certificated shall be in the English language and use metric units of measure Manufacturer
and Company Representative shall visibly sign certificates.
Figure 1 – Bends Dimensional Terms

Figure 2 – Test Specimen Locations and Orientation

Document Title: Standard Specification: Duplex Induction Bends COPI Doc No.: ID-G-BU-KK0-STS-GN-00-0008

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Document Title: Standard Specification:

DUPLEX INDUCTION BENDS

COPI Doc No.: ID-G-BU-KK0-STS-GN-00-0008

Ara Sunara Firdaus Bakri / Bambang Idham Not

REVISION DATE DESCRIPTION OF CHANGE

0A 01 Jul 2014 Issued for Comment

0B 02 Dec 2014 Issued for Approval

1 11 Dec 2014 Issued for Use

Additional Approvers (If Applicable)

Name Designation Signature Date

3 DEFINITIONS, ABBREVIATIONS AND TERMINOLOGY

5 CODES, STANDARDS, AND REFERENCES

5.1.2 COPI Standards Specifications and Procedures

5.2 Codes and Standards

1 API 5LC Specification for CRA Line Pipe

Material Verification Program for Newand Existing Alloy Piping

3 API RP 5L1 Recommended Practice for Railroad Transportation of Line Pipe

Recommended Practice for Transportation of Line Pipe on Barges and

5.3 Order of Precedence

6.2 Manufacturing Procedure Specification

6.4 Heat Treatment

6.9 Production Bend Test

Figure 1 – Bends Dimensional Terms

Figure 2 – Test Specimen Locations and Orientation

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