C2C EngineeringValue Added Engineering

C2C Engineer
INSTRUMENT DATA SHEET FOR MANUAL VALVE WITH LIMIT SWITCH
Value added Engineering

Client M/s.Shalimar Paints Ltd. Job No. 1254

Project Paint Factory Project Doc.No. C2C-1254-NSD-612-R6
Sr. Description / Specifications - Hazardous Area
No.
1 Tag No. As per Annexure
2 Service As per Annexure
GENERAL

3 P&ID No As per Annexure

4 Line No Line Size As per Annexure As per Annexu
5 Line Spec Line Schedule As per Annexure -
6 Area Classification Quantity Required Safe As per Annexu
PROCES

7 Design Pressure As per Annexure

8 Design Temperature As per Annexure
S

9 Shutoff Pressure As per Annexure

10 Type of Body Full Bore Ball, Anti static & Fire Safe with Handle
11 Valve Spec 2 Piece Floating Ball Valve
12 Body Size Port size As per Line Size in Annexure As per Line S
13 End Connection Flange Size Flanged As per Line S
14 Facing, Finish Flange Rating RF, 125-200 AARH As per Annexu
BODY

15 Body Material Bonnet Type As per Annexure Plain

16 Packing Material Ball Material * SS 316
17 Plug / Disc / Seat Material Wetted Parts Material ASTM A351 Gr CF8M (SS 316) ASTM A351 G
18 Stem/Stud Bolt & Nut Soft Seating SS 304 PTFE
19 Trim Form ANSI Leakage Class On-Off, Quick Opening Class VI
20 Handle with Plastic IBR Certification Required As per Annexu

2NO +2 NC, SPDT, 1No. Of Reed

21 24 VDC, 2A
SWITCH

Switch for ( open,close )

LIMIT

Switch Type & Qty Contact Rating

22 Electrical Connection Junction Box 1/2" NPT F Required
23 Enclosure Class Electrical Certification WP TO IP-67 Safe
24 Valve * *
MODEL
MAKE /

25 Limit Switch * *
26
1 * - By Vendor, N.A. - Not Applicable.
2 Necessary spares for commissioning & two years maintenance free operation to be quoted.
3 Vendor to submit the Technical Catalogs along with the offer.
4 Vendor to high light deviations if any from the above specifications along with technical reason for the same.
5 Vendor To provide SS Name Plate.
N 6 Vendor To submit the GA drawing for approval.
O 7 Vendor to provide the Test & Guarantee Certificate and necessary Weather Proof Certifications.
T 8 Inspection at Vendor site before dispatch
E
S

Doc.No: C2C-1254-NSD-612-R6 Page:1 of 13

 S

C2C EngineeringValue Added Engineering

6 01.12.14 For Approval RAV VLR

5 05.09.14 For Approval SJ RAV
4 25.07.14 For Approval MK VLR
3 02.04.14 For Approval MK AGR
2 01.10.13 For Approval RAV AGR
1 07.02.13 For Approval SSR VG
0 25.01.13 For Approval SSR VG
Rev Prepared Reviewed
No.
Date Purpose
By By

Doc.No: C2C-1254-NSD-612-R6 Page:2 of 13

 C2C EngineeringValue Added Engineering

C2C Engineering
Value added Engineering

1254
C2C-1254-NSD-612-R6

pecifications - Hazardous Area

As per Annexure

As per Annexure
As per Annexure
-
As per Annexure
As per Annexure
As per Annexure
As per Annexure
Full Bore Ball, Anti static & Fire Safe with Handle
2 Piece Floating Ball Valve
As per Line Size in Annexure
As per Line Size in Annexure
As per Annexure
Plain
SS 316
ASTM A351 Gr CF8M (SS 316)
PTFE
Class VI
As per Annexure

24 VDC, 2A

Required
Safe
*
*

Doc.No: C2C-1254-NSD-612-R6 Page:3 of 13

 C2C EngineeringValue Added Engineering

VLR VLR
VLR VLR
VLR VLR
VLR VLR
VLR VLR
VLR VLR
VLR VLR
Approved Project
By Manager

Doc.No: C2C-1254-NSD-612-R6 Page:4 of 13

 C2C EngineeringValue Added Engineering

C2C Engineer
INSTRUMENT DATA SHEET FOR MANUAL VALVE WITH LIMIT SWITCH
Value added Engineering

Client M/s.Shalimar Paints Ltd. Job No. 1254

Project Paint Factory Project Doc.No. C2C-1254-NSD-612-R6
Sr. Description / Specifications - Hazardous Area
No.
1 Tag No. As per Annexure
2 Service As per Annexure
GENERAL

3 P&ID No As per Annexure

4 Line No Line Size As per Annexure As per Annexu
5 Line Spec Line Schedule As per Annexure -
6 Area Classification Quantity Required Hazardous As per Annexu
PROCES

7 Design Pressure As per Annexure

8 Design Temperature As per Annexure
S

9 Shutoff Pressure As per Annexure

10 Type of Body Full Bore Ball, Anti static & Fire Safe with Handle
11 Valve Spec 2 Piece Floating Ball Valve
12 Body Size Port size As per Line Size in Annexure As per Line S
13 End Connection Flange Size Flanged As per Line S
14 Facing, Finish Flange Rating RF, 125-200 AARH As per Annexu
BODY

15 Body Material Bonnet Type As per Annexure Plain

16 Packing Material Ball Material * SS 316
17 Plug / Disc / Seat Material Wetted Parts Material ASTM A351 Gr CF8M (SS 316) ASTM A351 G
18 Stem/Stud Bolt & Nut Soft Seating SS 304 PTFE
19 Trim Form ANSI Leakage Class On-Off, Quick Opening Class VI
20 Handle with Plastic IBR Certification Required As per Annexu
2NO +2 NC, SPDT, 1No. Of Reed
21 24 VDC, 2A
SWITCH

Switch for ( open,close )

LIMIT

Switch Type & Qty Contact Rating

22 Electrical Connection Junction Box 1/2" NPT F Required
23 Enclosure Class Electrical Certification WP TO IP-67 , Ex Proof Zone II Gr.IIA/
24 Valve * *
MODEL
MAKE /

25 Limit Switch * *
26
1 * - By Vendor, N.A. - Not Applicable.
2 Necessary spares for commissioning & two years maintenance free operation to be quoted.
3 Vendor to submit the Technical Catalogs along with the offer.
4 Vendor to high light deviations if any from the above specifications along with technical reason for the same.
5 Vendor To provide SS Name Plate.
N 6 Vendor To submit the GA drawing for approval.
O 7 Vendor to provide the Test & Guarantee Certificate and necessary Weather Proof Certifications.
T 8 Inspection at Vendor site before dispatch
E
S

Doc.No: C2C-1254-NSD-612-R6 Page:5 of 13

 C2C EngineeringValue Added Engineering

6 1.12.14 For Approval RAV VLR

5 05.09.14 For Approval SJ RAV
4 25.07.14 For Approval MK VLR
3 02.04.14 For Approval MK AGR
2 1.10.13 For Approval RAV AGR
1 07.02.13 For Approval SSR VG
0 25.01.13 For Approval SSR VG
Rev Prepared Reviewed
No.
Date Purpose
By By

Doc.No: C2C-1254-NSD-612-R6 Page:6 of 13

 C2C EngineeringValue Added Engineering

C2C Engineering
Value added Engineering

1254
C2C-1254-NSD-612-R6

pecifications - Hazardous Area

As per Annexure

As per Annexure
As per Annexure
-
As per Annexure
As per Annexure
As per Annexure
As per Annexure
Full Bore Ball, Anti static & Fire Safe with Handle
2 Piece Floating Ball Valve
As per Line Size in Annexure
As per Line Size in Annexure
As per Annexure
Plain
SS 316
ASTM A351 Gr CF8M (SS 316)
PTFE
Class VI
As per Annexure

24 VDC, 2A

Required
Zone II Gr.IIA/IIB, Class T5
*
*

Doc.No: C2C-1254-NSD-612-R6 Page:7 of 13

 C2C EngineeringValue Added Engineering

VLR VLR
VLR VLR
VLR VLR
VLR VLR
VLR VLR
VLR VLR
VLR VLR
Approved Project
By Manager

Doc.No: C2C-1254-NSD-612-R6 Page:8 of 13

 C2C EngineeringValue Added Engineering

Client : M/s.Shalimar Paints Ltd.

Project Name : Paint Factory Project Annexure for Manual Valve With Limit Switches
Location : Gummidipoondi

General

Line
Sl. No Tag No Service P&ID No Line No Line Spec Component Area Classification
Size

PHASE-1

1 HV-10101 P-101 Recirculation To ST-101 C2C-1254-PIB-1101 80-PL-110103-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

2 HV-10102 P-101 Discharging Valve C2C-1254-PIB-1101 80-PL-110105-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

3 HV-10103 Tanker Discharging Valve To ST-101 C2C-1254-PIB-1101 100-PL-110101-A14a-n 100 A14a Hand Valve with Limit Switch Hazardous

4 HV-10104 P-102 Recirculation To ST-102 C2C-1254-PIB-1101 80-PL-110108-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

5 HV-10105 P-102 Discharging Valve C2C-1254-PIB-1101 80-PL-110110-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

6 HV-10106 Tanker Discharging Valve To ST-102 C2C-1254-PIB-1101 100-PL-110106-A14a-n 100 A14a Hand Valve with Limit Switch Hazardous

7 HV-10204 P-103 Discharging Valve C2C-1254-PIB-1102 80-PL-110207-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

8 HV-10201 Tanker Discharging Valve C2C-1254-PIB-1102 100-PL-110201-A14a-n 100 A14a Hand Valve with Limit Switch Hazardous

9 HV-10304 Pump P-104 Discharge C2C-1254-PIB-1103 80-PL-110307-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

10 HV-10303 Tanker Discharging Valve To ST-105/106 C2C-1254-PIB-1103 100-PL-110301-A14a-n 100 A14a Hand Valve with Limit Switch Hazardous

11 HV-20301 ATT-108-Additives-8 C2C-1254-PIB-1203 25-PL-120320-A14a-N 25 A14a Hand Valve with Limit Switch Safe

12 HV-20302 ATT-107-Additives-7 C2C-1254-PIB-1203 25-PL-120319-A14a-N 25 A14a Hand Valve with Limit Switch Safe

13 HV-20303 ATT-106-Additives-6 C2C-1254-PIB-1203 25-PL-120318-A14a-N 25 A14a Hand Valve with Limit Switch Safe

14 HV-20304 ATT-105-Additives-5 C2C-1254-PIB-1203 25-PL-120317-A14a-N 25 A14a Hand Valve with Limit Switch Safe

15 HV-20305 ATT-104-Additives-4 C2C-1254-PIB-1203 25-PL-120316-A14a-N 25 A14a Hand Valve with Limit Switch Safe

16 HV-20306 ATT-103-Additives-3 C2C-1254-PIB-1203 25-PL-120301-A14a-N 25 A14a Hand Valve with Limit Switch Safe

17 HV-20307 ATT-102-Additives-2 C2C-1254-PIB-1203 25-PL-120302-A14a-N 25 A14a Hand Valve with Limit Switch Safe

18 HV-20308 ATT-101-Additives-1 C2C-1254-PIB-1203 25-PL-120303-A14a-N 25 A14a Hand Valve with Limit Switch Safe

PHASE-2

1 HV-10202 P-103 Recirculation To ST-104 C2C-1254-PIB-1102 80-PL-110203-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

2 HV-10203 P-103 Recirculation To ST-103 C2C-1254-PIB-1102 80-PL-110204-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

Doc.No: C2C-1254-NSD-612-R6 Page:9 of 13

 C2C EngineeringValue Added Engineering

Client : M/s.Shalimar Paints Ltd.

Project Name : Paint Factory Project Annexure for Manual Valve With Limit Switches
Location : Gummidipoondi

General

Line
Sl. No Tag No Service P&ID No Line No Line Spec Component Area Classification
Size

3 HV-10301 P-104 to ST-106 Recirculation C2C-1254-PIB-1103 80-PL-110305-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

4 HV-10302 P-104 to ST-105 Recirculation C2C-1254-PIB-1103 80-PL-110303-A14a-n 80 A14a Hand Valve with Limit Switch Hazardous

Doc.No: C2C-1254-NSD-612-R6 Page:10 of 13

 C2C EngineeringValue Added Engineering

Project No.: 1254

Annexure for Manual Valve With Limit Switches Rev. No.: 6

Date:1.12.14

Process Conditions Body

Design Design Shut-off Remarks Revision

Flange IBR
Pressure Temperature Pressure Body Material
Rating certification
kg/cm2(g) 0
C Kg/cm2(g)

PHASE-1

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

PHASE-2

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

Doc.No: C2C-1254-NSD-612-R6 Page:11 of 13

 C2C EngineeringValue Added Engineering

Project No.: 1254

Annexure for Manual Valve With Limit Switches Rev. No.: 6

Date:1.12.14

Process Conditions Body

Design Design Shut-off Remarks Revision

Flange IBR
Pressure Temperature Pressure Body Material
Rating certification
kg/cm2(g) 0
C Kg/cm2(g)

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

4 AMB 10 ASTM A351 Gr CF8 (SS304) 150# No Phase-I

Doc.No: C2C-1254-NSD-612-R6 Page:12 of 13

Manual Valve with Limit Switch - Summary (Phase-I)
Spec Line Size in NB Water Based Block Grand Total
Safe
25 8

A14a Hazardous
18
(SS 304)
80 6
100 4
Grand Total 18

Manual Valve with Limit Switch - Summary (Phase-II)

Spec Line Size in NB Water Based Block Grand Total
Hazardous

A14a
80 4 4
(SS 304)

Grand Total 4