d11t - Track - Type Tracyors

SAFETY.CAT.
COM
D11T
TRACK-TYPE TRACTORS
Maintenance Intervals
Excerpted from Operation & Maintenance Manual (SEBU8135-01-01)
© 2007 Caterpillar
All Rights Reserved
92 SEBU8135-01
Maintenance Section
Maintenance Interval Schedule
i02459915 Hydraulic System Oil Level - Check ................... 123

Indicators and Gauges - Test .............................. 126
Maintenance Interval Schedule Pivot Shaft Oil Level - Check .............................. 128
Seat Belt - Inspect .............................................. 132
SMCS Code: 7000 Transmission System Oil Level - Check ............. 141
Ensure that all safety information, warnings, and Every 50 Service Hours or Weekly
instructions are read and understood before any
operation or any maintenance procedures are Bulldozer Blade Connectors - Lubricate ............... 97
performed. Cab Filter (Recirculation) - Clean/Inspect/
Replace ............................................................... 98
The user is responsible for the performance of Lift Cylinder Yoke Bearings - Lubricate ............... 127
maintenance, including all adjustments, the use of Ripper Linkage and Cylinder Bearings -
proper lubricants, fluids, filters, and the replacement Lubricate ........................................................... 131
of components due to normal wear and aging. Failure Track Pins - Inspect ............................................ 135
to adhere to proper maintenance intervals and
procedures may result in diminished performance of Initial 250 Service Hours
the product and/or accelerated wear of components.
Engine Valve Lash - Check/Adjust ....................... 110
Use mileage, fuel consumption, service hours, or
calendar time, WHICH EVER OCCURS FIRST, Every 250 Service Hours
in order to determine the maintenance intervals.
Products that operate in severe operating conditions Engine Oil Sample - Obtain ................................ 108
may require more frequent maintenance. Final Drive Oil Sample - Obtain ........................... 114
Note: Before each consecutive interval is performed, Every 250 Service Hours or Monthly
all maintenance from the previous interval must be
Belt - Inspect/Replace ........................................... 95
performed.
Final Drive Oil Level - Check ............................... 113
Fuel System Secondary Filter - Replace ............. 116
When Required
Cutting Edges and End Bits - Inspect/Replace ... 102 Every 250 Service Hours or 3 Months
Engine Air Filter Primary Element -
Ladder - Adjust ................................................... 126
Clean/Replace .................................................. 103
Track - Check/Adjust ........................................... 133
Engine Air Filter Secondary Element - Replace .. 105
Engine Air Precleaner - Clean ............................ 105
Ether Starting Aid Cylinder - Replace .................. 112 Initial 500 Hours (for New Systems, Refilled
Fuel System - Prime ............................................ 114 Systems, and Converted Systems)
Fuses and Circuit Breakers - Replace/Reset ....... 119
Cooling System Coolant Sample (Level 2) -
Hydraulic System Return Screen - Clean ........... 124
Obtain ............................................................... 101
Oil Filter - Inspect ................................................ 127
Power Train Suction Screen - Clean ................... 128
Radiator Core - Clean ......................................... 129
Every 500 Service Hours
Radiator Pressure Cap - Clean/Replace ............ 129 Engine Oil and Filter - Change ........................... 108
Ripper Tip and Shank Protector - Inspect/ Hydraulic System Oil Sample - Obtain ............... 123
Replace ............................................................. 131 Transmission System Oil Sample - Obtain ......... 142
Transmission Magnetic Screen - Clean .............. 137
Transmission Scavenge Screen - Clean ............. 141 Every 500 Service Hours or 3 Months
Window Washer Reservoir - Fill .......................... 143
Window Wipers - Inspect/Replace ...................... 143 Engine Crankcase Breather - Clean ................... 106
Windows - Clean ................................................. 144 Final Drive Oil - Change ...................................... 112
Fuel System Primary Filter - Clean/Replace ........ 115
Every 10 Service Hours or Daily Fuel Tank Cap Filter and Strainer -
Replace/Clean ................................................... 117
Backup Alarm - Test .............................................. 94 Hydraulic System Oil Filter - Replace ................. 121
Braking System - Test ........................................... 96 Recoil Spring Compartment Oil Level - Check ... 129
Cab Filter (Fresh Air) - Clean/Inspect/Replace ..... 97 Transmission Breather - Clean ........................... 137
Cooling System Coolant Level - Check .............. 100 Transmission Oil Filter - Replace ........................ 140
Engine Oil Level - Check .................................... 107
Equalizer Bar End Pins Oil Level - Check ........... 111 Every 1000 Service Hours
Fuel Tank Water and Sediment - Drain ................ 118
Horn - Test .......................................................... 120 Battery - Inspect .................................................... 95
SEBU8135-01 93
Maintenance Section
Maintenance Interval Schedule
Every 1000 Service Hours or 6 Months

Electro/Hydraulic Oil Filter - Change .................. 103
Rollover Protective Structure (ROPS) - Inspect .. 131
Torque Converter Scavenge Screen - Clean ...... 133
Transmission Oil - Change ................................. 138
Transmission Scavenge Screen - Clean ............. 141
Every 2000 Service Hours or 1 Year

Hydraulic System Oil - Change ........................... 120
Ladder Hinge Oil - Change ................................. 127
Track Roller Frame - Inspect .............................. 135
Track Roller Frame Guides - Inspect .................. 135
Every Year
Cooling System Coolant Sample (Level 2) -
Obtain ............................................................... 101
Engine Air Filter Secondary Element - Replace .. 105
Refrigerant Dryer - Replace ................................ 130
Every 3 Years After Date of Installation or

Every 5 Years After Date of Manufacture
Seat Belt - Replace ............................................. 132
Every 4000 Service Hours

Engine Mounts and Crankshaft Vibration Damper -
Inspect .............................................................. 106
Engine Valve Lash - Check/Adjust ....................... 110
Engine Valve Rotators - Inspect .......................... 111
Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add .... 99
Every 6000 Service Hours or 4 Years

Cooling System Water Temperature Regulator -
Replace ............................................................. 101
Engine Water Pump - Inspect .............................. 111
Every 6250 Service Hours or 596 100 L

(157 500 US gal) of Fuel
Alternator and Starting Motor - Inspect ................. 94
Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change ............. 98
94 SEBU8135-01
Maintenance Section
Alternator and Starting Motor - Inspect
i02461829 i02461882
Alternator and Starting Motor Backup Alarm - Test

- Inspect SMCS Code: 7406-081
SMCS Code: 1405-040; 1453-040
Caterpillar recommends a scheduled inspection of

the alternator and a scheduled inspection of the
starter. Inspect the alternator for connections that are
loose and inspect the starter for connections that
are loose. Inspect the alternator for proper battery
charging.
g01172855
Illustration 112
The backup alarm is on the left rear of the machine.
Turn the engine start switch to the ON position in

order to perform the test.
Apply the service brakes. Disengage the parking

g01228456
brake switch. Move the transmission control lever to
Illustration 111 the REVERSE position.
Check the alert indicator during engine operation. The backup alarm should sound immediately. The
The alert indicator signals the operator of a battery backup alarm should continue to sound until the
fault. The alert indicator signals the operator that the transmission control lever is moved to the NEUTRAL
electrical system is malfunctioning. Make the repairs position or to the FORWARD position.
that are necessary.
Check the starter for proper operation. Check the

alternator for proper operation and check the battery
charger for proper operation.
Keep the batteries fully charged.
Temperature affects the cranking power of the

batteries. Keep the batteries warm. The engine will
not crank if the battery is too cold. A warm engine will
not crank if the batteries are too cold.
When the engine is operated only for short periods

of time, the batteries may not fully recharge. Make
sure that the alternator is properly functioning. The Illustration 113
g01172906
alternator will charge the battery. If the alternator is
properly functioning, the alternator helps to prevent The sound level is nonadjustable.
freezing of the battery.
Refer to the Service Manual for additional information.

SEBU8135-01 95
Maintenance Section
Battery - Inspect
i02357313 i02460765
Battery - Inspect Belt - Inspect/Replace

SMCS Code: 1401-040 SMCS Code: 1397-040; 1397-510
Inspect the Belt

1. Park the machine on level ground. Lower the
dozer blade to the ground. Move the transmission
control to the NEUTRAL position and engage the
parking brake. Shut off the engine.
2. Open the rear engine access door that is located

on the left hand side of the machine. The
serpentine belt is located just forward of the cab
firewall.
g01177484
Illustration 114
Left side battery
There are battery compartments on the left of the

machine and on the right of the machine.
Tighten the battery retainers on all batteries at every

1000 hour interval.
Perform the following procedures at every 1000 hour

interval. Check the following areas more often, as
required:
g01228154
Illustration 115
• Clean the top of the batteries with a clean cloth. Rear view
• Keep the terminals clean and coat the terminals 3. Inspect the condition of belt (3). Measure the belt
with petroleum jelly.
deflection between compressor (1) and alternator
(2). The belt deflection should not be more than
• Keep the terminal covers in place. 14 to 20 mm (.56 to .81 inch) under 110 N (25 lb)
of force. Use a 144-0235 Belt Tension Gauge in
1. Open the battery access cover. The battery
order to measure the tension.
access cover is located on the left side of the
machine outside the operator compartment.
Note: This machine is equipped with one belt
tensioner (6). The belt tensioner automatically adjusts
2. Clean the top of the batteries with a clean the belt to the correct position.
cloth. Keep the terminals clean and coated with
petroleum jelly. Install the terminal covers after
4. Close the engine access door.
you coat the terminals.
3. Close the battery access cover. Replace the Belt

1. Replace the belt if any of the following conditions
exist:
• excessive cracking
• excessive wear
• excessive damage
96 SEBU8135-01
Maintenance Section
Braking System - Test
2. Park the machine on level ground. Lower the 4. Pry the belt tensioner in a clockwise direction in
dozer blade to the ground. Move the transmission order to install the belt.
control to the NEUTRAL position and engage the
parking brake. Shut off the engine. Note: Remove the belt guards (1, 2), as needed.
3. Turn the battery disconnect switch to the OFF 5. To achieve the correct belt tension, move the belt
position. tensioner inward. Tighten belt tensioner (6) in
place. Recheck the belt adjustment.
Remove the Belt
6. Install top guard (9) to coupling guard (10) with
1. Remove the floorplate bolts and open the manhole eight bolts (8), as shown.
cover that is located in the cab.
7. Turn the battery disconnect switch to the ON
position.
Note: If a new belt is installed, recheck the belt

adjustment after 30 minutes of operation.
Note: The second belt replacement will require

loosening of the accessory drive shaft.
8. Close the manhole cover in the cab.
i02357435
Braking System - Test

g01228297
Illustration 116 SMCS Code: 4100-081; 4267-081
2. Remove eight bolts (8) from coupling guard (10),
as shown. Remove any hoses that are attached
to the guard.
Personal injury can result if the machine moves
3. Loosen top guard (9) and lift the top guard for while testing.
clearance. Do not remove the top guard.
If the machine begins to move during test, reduce
4. Insert a 12.7 mm (0.50 inch) ratchet into square the engine speed immediately and engage the
hole on belt tensioner (6). parking brake.
5. Pry the belt tensioner in a counterclockwise Note: The brakes will not hold the machine if you
direction in order to remove the tension from the select the “1F” gear position.
belt.
Make sure that the area around the machine is clear
6. Remove the belt from the pulleys. of personnel and clear of obstacles.
Install the Belt Test the brakes on a dry, level surface.
Note: The spare belt for the first belt replacement is Fasten the seat belt before you test the brakes.
equipped with the machine.
The following test is used to determine whether the
1. Loosen the spare belt from the tie-down straps service brake is functional. This test is not intended
that surrounds coupling guard (10) (not shown). to determine the maximum brake holding effort. The
brake holding effort to hold the brake on this machine
2. Free the belt from the guard by pulling the belt will be different. This is because of variations in the
backward. Then, slide the belt over coupling shaft engine setting, in the power train efficiency, and in
(5) in a forward direction. Install the belt on drive the brake holding ability.
pulley (4).
Compare the engine speed at the beginning of
3. Insert a 12.7 mm (0.50 inch) ratchet into the machine movement to the engine speed of a prior
square hole in the tensioner. Push up the ratchet test. This will be an indication of the amount of
and install the new belt on tensioner (6). system deterioration.
SEBU8135-01 97
Maintenance Section
Bulldozer Blade Connectors - Lubricate
i02613582
Bulldozer Blade Connectors -

Lubricate
SMCS Code: 6050
g01177582
Illustration 117
1. Start the engine.
2. Raise all attachments.
3. Depress the brake pedal. Illustration 118

g01308466
4. Release the parking brake switch. Apply MPGM grease to the bulldozer blade
connectors. There are two grease fittings on each
5. While the brake pedal is depressed, move the side.
directional control lever to the SECOND SPEED
NEUTRAL position. The control panel will indicate
“2N”. i02356360
6. Select the FORWARD position. The control panel Cab Filter (Fresh Air) -
will indicate “2F”. Clean/Inspect/Replace
7. Gradually increase the engine speed to full load SMCS Code: 7342-040; 7342-070; 7342-510
speed. The machine should not move.
Note: Clean the filters more often in dusty conditions.
8. Move the throttle switch to LOW IDLE. Turn on
the parking brake switch. Lower all attachments
to the ground. Apply a slight down pressure. Stop
the engine.
NOTICE
If the machine moved while testing the brakes, contact
your Caterpillar dealer. Have the dealer inspect and,
if necessary, repair the service brake before returning
the machine to operation.
g01177020
Illustration 119
1. Remove filter cover (1). The filter cover is located

outside the left side of the cab.
2. Loosen clamp (2) and remove filter element (3).
3. The filter element can be cleaned by using

pressure air. Use a maximum air pressure of
205 kPa (30 psi). Direct the air from the clean side
to the dirty side.
98 SEBU8135-01
Maintenance Section
Cab Filter (Recirculation) - Clean/Inspect/Replace
4. Look through the filter toward a bright light. Inspect

the element for damage. Inspect the gaskets for NOTICE
damage. Replace damaged filters. Make sure you read and understand the information
in the topics Safety and Cooling System Specifica-
5. Install filter element (3) and install clamp (2). tions for all information pertaining to water, antifreeze
and supplemental coolant additive requirements be-
6. Close filter cover (1). fore you proceed with maintenance of the cooling sys-
tem.
i02355725
Cab Filter (Recirculation) - Flushing the ELC from the Cooling

Clean/Inspect/Replace System
SMCS Code: 7342-040; 7342-070; 7342-510 If an ELC was previously used, flush the cooling
system with clean water. No other cleaning agents
Note: Clean the filters more often in dusty conditions. are required.
Flushing a Standard Coolant from

the Cooling System
If you change to an ELC from another type of
coolant, use a Caterpillar cleaning agent to flush the
cooling system. After you drain the cooling system,
thoroughly flush the cooling system with clean water.
All of the cleaning agent must be removed from
the cooling system.
Drain the Cooling System
g01176720
Illustration 120
1. Loosen the knob and remove the filter element

that is located toward the left rear of the cab
beside the seat.
2. The filter element can be cleaned by using

pressure air. Use a maximum air pressure of
205 kPa (30 psi). Direct the air from the clean side
to the dirty side.
3. Look through the filter toward a bright light. Inspect

the element for damage. Inspect the gaskets for
g01228778
damage. Replace damaged filters. Illustration 121
The radiator cap is positioned in the top left side of the hood.
4. Install the filter element.
1. Slowly loosen the radiator cap in order to relieve
i02462717
system pressure. Remove the radiator cap.
Cooling System Coolant (ELC) 2. The drain valve is under the radiator. Remove the
drain plug with the square drive hole (12.7 mm
- Change (0.5 inch)). Install a 25.4 mm (1 inch) pipe with
1-11 1/2 NPTH thread into the drain valve. The
SMCS Code: 1395-044 pipe requires 1- 11 1/2 NPTF threads. Clamp a
25.4 mm (1 inch) hose to the pipe in order to direct
Reference: For information about adding an the coolant into a suitable container.
extender to your cooling system, refer to Operation
and Maintenance Manual, “Cooling System Coolant
Extender (ELC) - Add” or consult your Caterpillar
dealer.
SEBU8135-01 99
Maintenance Section
Cooling System Coolant Extender (ELC) - Add
3. Loosen the small bolt on the side of the drain i02462970

valve. Open the drain valve plug in order to begin
coolant flow. Allow the coolant to drain into a Cooling System Coolant
suitable container. Extender (ELC) - Add
4. Close the drain valve. Fill the system with a SMCS Code: 1352-044
solution which consists of clean water and of
cooling system cleaner. The concentration of the When a Caterpillar Extended Life Coolant (ELC)
cooling system cleaner should be 5 to 10 percent. is used, an extender must be added to the cooling
system. The amount of extender is determined by the
5. Start the engine. Run the engine for 90 minutes. cooling system capacity.
Stop the engine. Drain the cleaning solution into a
suitable container. Reference: For additional information, refer to
Special Publication, SEBU6250, “Caterpillar Machine
6. While the engine is stopped, flush the system with Fluids Recommendations” or consult your Caterpillar
water. Flush the system until the draining water dealer.
is clear.
7. Close the drain valve completely.
8. Add the Extended Life Coolant.
Reference: For the correct amount of ELC, refer

to Special Publication, SEBU6250, “Caterpillar
Machine Fluids Recommendations”.
9. Start the engine. Run the engine without the

radiator cap until the thermostat opens and the
coolant level stabilizes.
g01228778
Illustration 123
1. Loosen the radiator cap slowly in order to relieve

pressure. Remove the radiator cap.
2. It may be necessary to drain some coolant from

the radiator so that Extender can be added to the
cooling system.
NOTICE
Care must be taken to ensure that fluids are contained
Illustration 122
g01228797 during performance of inspection, maintenance, test-
Left side view ing, adjusting and repair of the machine. Be prepared
to collect the fluid with suitable containers before
10. Add coolant in order to maintain the coolant level opening any compartment or disassembling any com-
above the sight gauge in the coolant tank. ponent containing fluids.
11. If you need to add coolant daily, check the cooling Refer to Special Publication, NENG2500, “Caterpillar
system for leaks. Tools and Shop Products Guide”, for tools and sup-
plies suitable to collect and contain fluids in Caterpillar
12. Inspect the radiator cap and the radiator cap seal machines.
for debris, for foreign material, or for damage.
Clean the radiator cap with a clean cloth. Replace Dispose of all fluids according to local regulations and
the radiator cap if the radiator cap is damaged. mandates.
13. Install the radiator cap. 3. Add 5.4 L (1.42 US gal or 182 fl oz) of Extender
to the cooling system.
14. Stop the engine.
100 SEBU8135-01
Maintenance Section
Cooling System Coolant Level - Check
g01228797 g01228797
Illustration 124 Illustration 125
Left side view
1. Maintain the coolant level above the sight glass.
4. Add coolant in order to maintain the coolant level
above the sight gauge in the coolant tank.
5. Inspect the radiator cap and the radiator cap seal

Clean the radiator cap with a clean cloth. Replace
the radiator cap if the radiator cap is damaged.
6. Install the radiator cap.
i02463163
Cooling System Coolant Level

- Check g01228778
Illustration 126
SMCS Code: 1353-535-FLV; 1395-535-FLV The radiator cap is positioned in the top left side of the hood.
2. If necessary, open the radiator cap access cover.

Remove the radiator cap. Add coolant into the
coolant tank. Do not overfill the tank.
At operating temperature, the engine coolant is
hot and under pressure.
3. Inspect the radiator cap and the radiator cap seal
Steam can cause personal injury.
Clean the radiator cap with a clean cloth. Replace
the radiator cap if the radiator cap is damaged.
Check the coolant level only after the engine has
been stopped and the fill cap is cool enough to
touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid

contact with the skin and eyes to prevent personal
injury.
Open the front left engine access door. The sight

glass for the coolant level is located on the left side
of the top water tank.
SEBU8135-01 101
Maintenance Section
Cooling System Coolant Sample (Level 2) - Obtain
i02463199 • Obtain coolant samples directly from the coolant

sample port. You should not obtain the samples
Cooling System Coolant from any other location.
Sample (Level 2) - Obtain
• Keep the lids on empty sampling bottles until you
SMCS Code: 1350-008; 1395-008; 1395-554; 7542 are ready to collect the sample.
• Place the sample in the shipping sleeve

Level 2 Analysis immediately after obtaining the sample in order to
avoid contamination.
NOTICE
Always use a designated pump for oil sampling, and • Never collect samples from expansion bottles.
use a separate designated pump for coolant sampling.
Using the same pump for both types of samples may • Never collect samples from the drain for a system.
contaminate the samples that are being drawn. This
contaminate may cause a false analysis and an incor- 1. Park the machine on a hard, level surface. Set the
rect interpretation that could lead to concerns by both engine at low idle speed.
dealers and customers.
NOTICE
during performance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any compartment or disassembling any compo-
nent containing fluids.
Refer to Special Publication, NENG2500, “Caterpillar

Dealer Service Tool Catalog” for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
g01229044
Illustration 127
Dispose of all fluids according to local regulations and Right side view
mandates.
2. The coolant sampling valve is located below
Testing the coolant can be done at your Caterpillar the primary fuel filter on the front right side of
dealer. Caterpillar S·O·S Coolant Analysis is the best the engine. Remove the protective cap from the
way to monitor the condition of your coolant and your sampling valve.
cooling system. S·O·S Coolant Analysis is a program
that is based on periodic samples. See Operation 3. Use a 169-8373 Fluid Sampling Bottle in order
and Maintenance Manual, SEBU6250, “Caterpillar to obtain a sample.
Machine Fluid Recommendations”, “S.O.S Coolant
Analysis” for more information. 4. Replace the protective cap.
Perform a Coolant Analysis (Level 2) at the initial 500 Submit the sample for Level 2 analysis.
hours. Perform the analysis yearly after the initial
500 hours.
i02464918
Use the following guidelines for proper sampling of Cooling System Water
the coolant:
Temperature Regulator -
• Complete the information on the label for the
sampling bottle before you begin to take the
Replace
samples. SMCS Code: 1355-510
• Keep the unused sampling bottles stored in plastic Replace the temperature regulators on a regular
bags. basis in order to reduce the chance of unscheduled
downtime and of problems with the cooling system.
102 SEBU8135-01
Maintenance Section
Cutting Edges and End Bits - Inspect/Replace
The temperature regulators should be replaced after 1. The housing for the temperature regulators is
the cooling system has been cleaned. Replace the located on the front of the engine.
temperature regulators while the cooling system
is completely drained or while the cooling system 2. Remove the bolts (1) and (3) from the elbows.
coolant is drained to a level that is below the regulator Remove the elbows.
housing.
3. Remove the bolts (2) from the temperature
NOTICE regulator housing.
Failure to replace the engine’s thermostat on a regu-
larly scheduled basis could cause severe engine dam- 4. Remove the two temperature regulators and the
age. seals.
NOTICE
NOTICE Since Caterpillar engines incorporate a shunt design
Replace the thermostat on a regular basis in order to cooling system, it is mandatory to always operate the
reduce the chance of unscheduled downtime and of engine with a thermostat.
problems with the cooling system.
Depending on load, failure to operate with a thermo-
A new thermostat should be installed after the cooling stat could result in either an overheating or an over-
system has been cleaned. Install the thermostat while cooling condition.
the cooling system is completely drained or while the
cooling system coolant is drained to a level that is
below the thermostat housing. NOTICE
If the thermostat is installed incorrectly, it will cause
the engine to overheat.
5. Install new seals and install new temperature

Personal injury can result from hot coolant, steam regulators. Install a new housing gasket.
and alkali.
6. Install the regulator housing and install the elbows.
At operating temperature, engine coolant is hot
and under pressure. The radiator and all lines
to heaters or the engine contain hot coolant or i02349716
steam. Any contact can cause severe burns.
Cutting Edges and End Bits -
Remove filler cap slowly to relieve pressure only
when engine is stopped and radiator cap is cool
Inspect/Replace
enough to touch with your bare hand. SMCS Code: 6801-040; 6801-510; 6804-040;
6804-510
Do not attempt to tighten hose connections when
the coolant is hot, the hose can come off causing
burns.
Cooling System Conditioner contains alkali. Avoid

contact with skin and eyes.
g01051836
Illustration 129
1. Raise the bulldozer blade and block up the

bulldozer blade at a minimum height.
2. Remove the bolts. Then remove the cutting edge

g01307525 and the end bits.
Illustration 128
SEBU8135-01 103
Maintenance Section
Electro/Hydraulic Oil Filter - Change
3. Thoroughly clean all contact surfaces.
4. Inspect the opposite side of the cutting edge. If the

opposite side of the cutting edge is not worn, turn
the opposite side of the cutting edge outward and
install the cutting edge.
5. If both sides of the cutting edge are worn, install a

new cutting edge.
Note: When the cutting edge is within 10 mm

(0.4 inch) of the bottom of the support, replace the
cutting edge. Do not allow wear to occur on the
support.
g01230868
6. If the bottom edge or the outside edge of the end Illustration 130
bit is worn, install a new end bit.
1. The hydraulic tank is located on the right side of
Note: When the end bit is within 10 mm (0.4 inch) of the machine. Press the button on breaker relief
the bottom of the support, replace the end bit. When valve (2) next to the filler cap (1) in order to relieve
the end bit is within 10 mm (0.4 inch) of the outside any tank pressure. Open the filler cap by turning
edge of the support, replace the end bit. Do not the cap counterclockwise.
allow any wear to occur on the support.
2. Remove filter housing (3).
7. Install all bolts and tighten the bolts to the specified
torque. 3. Remove the filter element. Properly discard the
filter element.
Reference: For more information, refer
to Specifications, SENR3130, “Torque 4. Install a new filter element.
Specifications”.
5. Install filter housing (3). Lubricate the seal with
8. Strike the bolt heads with a hammer. Tighten the hydraulic oil.
bolts to the specified torque again.
6. Maintain the hydraulic oil to the “FULL” mark (4)
9. Raise the bulldozer blade and remove the in the sight gauge.
blocking. Lower the bulldozer blade to the ground.
7. Install hydraulic tank filler cap (1).
i02467895
i02467683
Electro/Hydraulic Oil Filter - Engine Air Filter Primary
Change Element - Clean/Replace
SMCS Code: 5068-044-FI
SMCS Code: 1051-070; 1051-510-PY; 1054-070-PY;
1054-510-PY
NOTICE
At operating temperature, the hydraulic tank is hot
Extremely short air filter life can result if the preclean-
and under pressure.
er system malfunctions. If air filter life is drastically re-
duced from typical for the operating conditions, con-
Hot oil and components can cause personal in-
sult your Caterpillar Dealer. The exhaust system dust
jury. Do not allow hot oil or components to contact
ejector for the strata tube precleaner must pull a min-
skin.
imum vacuum of 508 mm (20 inch) of water.
Remove the filler cap only when the engine is
stopped, and the filler cap is cool enough to NOTICE
touch with your bare hand. Remove the filler cap Service the engine air filters with the engine stopped.
slowly in order to relieve pressure. Engine damage could result.
104 SEBU8135-01
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
NOTICE
Always leave the secondary filter element in place
while you clean the primary element, or while you
clean the air cleaner housing.
NOTICE
The filter should be kept in service for no longer than
one year.
1. Open the access doors on both sides of the

engine (if equipped).
g00039201
Illustration 133
5. Clean the inside of the air cleaner housing.
6. If the primary filter element has not been cleaned

six times, inspect the primary filter element. If
the primary filter element has been cleaned six
times, replace the primary filter element. Proceed
to Step 9.
7. Inspect the primary filter element. Inspect the

filter element for holes and for tears by looking
through the filter element. Look toward a bright
light. Inspect the element for damaged gaskets or
g01230699
Illustration 131 for dented metal parts. Replace damaged filters.
Left side Always crush damaged filter elements. Properly
discard the filter elements. If you replace the
2. Remove the air cleaner cover. primary filter element, proceed to Step 9.
8. If the primary filter element is not damaged and

the element has not been previously cleaned six
times, clean the element. The filter element can
be cleaned by using pressure air. Use a maximum
air pressure of 205 kPa (30 psi). Direct the air
from the clean side to the dirty side. In order to
show that the filter element has been cleaned,
mark the element. The primary filter element can
be cleaned up to six times.
NOTICE
Do not clean the filter elements by bumping or tapping
them. Do not use filter elements with damaged pleats,
Illustration 132
g00100510 gaskets, or seals. Do not wash the filter elements.
3. Remove the primary filter element from the air 9. Install a clean primary filter element.
cleaner housing.
10. Clean the cover and install the cover.
4. Mark the secondary filter element in order to show
that the primary filter element has been serviced. 11. Close the access doors (if equipped).
The secondary filter element should be replaced
when the primary filter element is serviced for the 12. Repeat this procedure on the air filter on the
third time. Refer to Operation and Maintenance opposite side of the machine.
Manual, “Engine Air Filter Secondary Element -
Replace”.
SEBU8135-01 105
Maintenance Section
Engine Air Filter Secondary Element - Replace
Start the engine. If the engine air filter indicator 6. Uncover the air inlet opening. Install a new
flashes, install a new primary filter element. Also if secondary element.
the exhaust smoke is black, install a new primary
filter element. 7. Install the primary element assembly and the air
cleaner housing cover. Close the cover latches.
i02357733
8. Close the access cover (if equipped).
Engine Air Filter Secondary 9. Repeat the procedure on the air filter on the
Element - Replace opposite side of the machine.
SMCS Code: 1051-510-SE; 1054-510-SE

i02467841
NOTICE Engine Air Precleaner - Clean

Always replace the secondary element. Do not at-
tempt to reuse it by cleaning. Engine damage could SMCS Code: 1050-070
result.
NOTICE
The filter should be kept in service for no longer than
one year.
Note: Replace the secondary filter element when

you service the primary element for the third time.
If a clean primary element has been installed and
the engine air filter indicator on the instrument panel
still flashes, replace the secondary filter element.
Also if the exhaust smoke remains black and a clean
primary filter element has been installed, replace the
secondary filter element. g01230827
Illustration 135
1. Open the access cover (if equipped).
1. Inspect the air inlet screens for dirt and for trash.
2. Remove the housing cover and the primary
element. 2. Remove the screen. Clean the screen if the
screen is dirty.
3. Inspect the precleaner tubes for dirt and for dust.
4. Clean the precleaner tube with pressure air if the

precleaner tube is dirty.
NOTICE
Service the air cleaner only with the engine stopped.
Engine damage could result.
Run the engine at high idle. If the engine air filter

indicator still flashes, service the air cleaners. Stop
the engine.
g01177922
Illustration 134
3. Remove the secondary element.
4. Cover the air inlet opening. Clean the inside of

the air cleaner housing.
5. Inspect the integral seal between the air inlet

and the housing. If the integral seal is damaged,
replace the seal.
106 SEBU8135-01
Maintenance Section
Engine Crankcase Breather - Clean
i02469416 i02467624
Engine Crankcase Breather - Engine Mounts and Crankshaft

Clean Vibration Damper - Inspect
SMCS Code: 1317-070 SMCS Code: 1152-040; 1205-040
Damage to the vibration damper or failure of the

vibration damper will increase torsional vibrations.
These vibrations will result in damage to the
crankshaft and in damage to the other engine
components. A deteriorating vibration damper will
cause excessive gear train noise at variable points
in the speed range.
See the Service Manual, “Engine Disassembly and

Assembly” for the procedure to install a new damper.
Caterpillar recommends replacing the damper for any

of the following reasons:
g01231478
Illustration 136 • The engine has had a failure because of a broken
Right side view crankshaft.
Both of the crankcase breathers are located on the The damper can be used again if none of the above
back of the engine. conditions are found. The damper can be used if the
damper is not damaged.
1. Remove tube (1) from the outlet of the breather
and loosen clamp (2). In the damper, a wobble can occur on the outer ring.
Some of the wobble of the outer ring is normal. If a
2. Remove bolts (2) and remove the breather from wobble is present, replacement of the damper is not
the engine. necessary. You can confirm an acceptable wobble by
seeing the Service Manual, “Engine Disassembly and
3. Check the condition of the seal. Replace the seal Assembly” for the procedure to check the damper.
if the seal is damaged.
4. Remove the breather element. Wash the breather

element and wash the breather in a clean
nonflammable solvent.
5. Shake the breather element until the breather

element is dry. You may also use pressurized air
in order to dry the breather element.
6. Check the condition of the tube. Replace the tube

if the tube is damaged.
7. Install the element into the breather and install the

breather with bolts (3).
g01305989
Illustration 137
8. Install tube (1) onto the outlet of the breather
cover and tighten clamp (2). The double viscous vibration damper limits torsional
vibration effectively. This C32 Acert engine uses a
9. Perform steps 1 through 8 for each crankcase viscous vibration damper unlike the rubber vibration
breather. damper with alignment marks.
SEBU8135-01 107
Maintenance Section
Engine Oil Level - Check
NOTICE
Inspect the viscous vibration damper for signs of leak-
ing and for signs of damage to the case. Either of
these conditions can cause the weight to contact the
case. This contact can affect damper operation.
Also, in order to check a viscous vibration damper

for another C32 Acert engine, see Service Manual,
RENR9798, “Vibration Damper - Check” for typical
instruction.
Note: Refer to the Service Manual, “Engine

Disassembly and Assembly” for the necessary
g01230331
replacement procedure. Illustration 139
Caterpillar recommends checking the engine mounts

for deterioration. This will prevent excessive engine
vibration that is caused from improper mounting.
i02466772
Engine Oil Level - Check

SMCS Code: 1302-535-FLV; 1326-535-FLV
Hot oil and components can cause personal in- g01230334

jury. Illustration 140
(A) Full mark at the engine running position(“SAFE OPERATING
Do not allow hot oil or components to contact RANGE”)
(B) Full mark with cold engine oil (“SAFE STARTING RANGE”)
skin.
2. Check the “SAFE OPERATING RANGE” side
NOTICE of dipstick (1) while the engine is running at low
Do not under fill or overfill engine crankcase with oil. idle. The oil should be at operating temperature.
Either condition can cause engine damage. Maintain the oil level to the “FULL” mark.
Check the “SAFE STARTING RANGE” side of

dipstick (1) before starting the engine when the
engine oil is cold. Maintain the oil level to the
“FULL” mark.
Note: When you operate the machine on severe

slopes, the oil level in the engine crankcase must
be in the “SAFE OPERATING RANGE” zone of the
dipstick.
3. Remove oil filler cap (1). If necessary, add oil.
4. Clean the oil filler cap and install the oil filler cap.
g01308555 5. Close the engine access door.

Illustration 138
1. Open the engine access door that is on the left

side of the machine.
108 SEBU8135-01
Maintenance Section
Engine Oil Sample - Obtain
i02467601
Engine Oil Sample - Obtain

SMCS Code: 1000-008; 7542-008

jury.
Do not allow hot oil or components to contact

skin.
g01178670
NOTICE Illustration 142
Care must be taken to ensure that fluids are contained 169-8373 Fluid Sampling Bottle
ing, adjusting and repair of the product. Be prepared to Note: Use the supplied probe and flush the
collect the fluid with suitable containers before open- fitting with oil into an approved container before
ing any compartment or disassembling any compo- obtaining oil sample.
3. Obtain a sample with 169-8373 Fluid Sampling
Refer to Special Publication, NENG2500, “Caterpillar Bottle.
suitable to collect and contain fluids on Caterpillar 4. After you take a sample, remove the cap with
products. the tube and the probe from the bottle. Discard
the cap with the tube and the probe. Install the
Dispose of all fluids according to local regulations and sealing cap that is provided with 169-8373 Fluid
mandates. Sampling Bottle.
5. Replace the protective cap.

Obtain the sample of the engine oil as close as
possible to the recommended sampling interval. The 6. Close the engine access doors.
recommended sampling interval is every 250 service
hours. In order to receive the full effect of S·O·S oil Refer to Operation and Maintenance Manual,
analysis, you must establish a consistent trend of “Lubricant Viscosities” for the correct fluid for your
data. In order to establish a pertinent history of data, machine.
perform consistent oil samplings that are evenly
spaced.
i02467506
1. Open the engine access doors that are on the left
side of the engine. Engine Oil and Filter - Change
SMCS Code: 1308; 1318-510

jury.

skin.
g01230640
Illustration 141
2. Remove the protective cap.

SEBU8135-01 109
Maintenance Section
Engine Oil and Filter - Change
NOTICE

products.
Dispose of all fluids according to local regulations and g01178839

Illustration 145
mandates.
2. Remove the crankcase drain plug. Open the
drain valve. Allow the oil to drain into a suitable
container. A drain hose may be attached to the
drain valve to aid in draining.
3. When the oil has completed draining from the

crankcase, close the drain valve. Install the
crankcase drain plug. Close the crankcase drain
access cover.
4. Open the engine access cover on the left side of

the machine.
g01230581
Illustration 143
If the machine is equipped with a high speed oil

change, use a 126-7539 Nozzle Assembly.
g01230617
Illustration 146
Left side view
5. Remove the engine oil filter elements from the

front left side of the engine. Discard the engine oil
filter element properly. Make sure that all of the
g01178832 old filter seal is removed from the filter base.
Illustration 144
Top view 6. Apply a thin coat of oil to the seal on the new filter.
Install the new engine oil filter element by hand.
1. Open the crankcase drain access cover, which is
in the crankcase guard. Note: Instructions for the installation of the filters are
printed on the side of each Caterpillar spin-on filter.
For non-Caterpillar filters, refer to the installation
instructions that are provided by the supplier of the
filter.
110 SEBU8135-01
Maintenance Section
Engine Valve Lash - Check/Adjust
Check the valve bridge before setting the valve lash.

Ensure that the valve bridge is seated equally on
both valve stems. Adjust the valve bridge before
setting the valve lash.
NOTICE
Operation of Caterpillar engines with improper valve
adjustments will reduce engine efficiency. This re-
duced efficiency could result in excessive fuel usage
and/or shortened engine component life.
Illustration 147
g01230331 Electrical shock hazard. The electronic unit injec-
tor system uses 90-120 volts.
7. Remove the oil filler cap (2). Fill the crankcase
with new oil. See Operation and Maintenance
NOTICE
Manual, “Capacities (Refill)”. Clean the oil filler
Measure the valve clearance with the engine stopped.
cap and install the oil filler cap.
To obtain an accurate measurement, allow at least 20
minutes for the valves to cool to engine cylinder head
8. Always measure the oil level with dipstick (1) in
and engine block temperature.
order to ensure that the correct amount of oil was
added.
9. On the dipstick, always maintain the oil level in the

“SAFE OPERATING RANGE” zone.
Reference: See Operation and Maintenance

Manual, “Engine Oil Level - Check”.
i01894431
Engine Valve Lash -

Check/Adjust g00857438
Illustration 148
SMCS Code: 1102-025 (A) Inlet Valves
(B) Exhaust Valves
An adjustment is not required if the valve clearance

settings are within ± 0.08 mm (± .003 inch) of the
To prevent possible injury, do not use the starter
nominal clearance. Set the clearance that is given in
motor to turn the flywheel.
the chart if the clearance is not within the limits.
Hot engine components can cause burns. Allow Table 15
additional time for the engine to cool before mea-
suring valve clearance. VALVE CLEARANCE SETTING CHART
Intake Valve 0.50 mm (.020 inch)
Due to initial wear and seating of valve train Exhaust Valve 1.00 mm (.040 inch)
components, the initial valve lash adjustment for new
engines and for rebuilt engines is scheduled at the
First 250 Service Hours. Refer to your machine’s Service Manual or your
Caterpillar dealer for the complete valve adjustment
Subsequent valve lash checks and adjustments is procedure.
scheduled for Every 4000 Service Hours.
SEBU8135-01 111
Maintenance Section
Engine Valve Rotators - Inspect
i01935374 Note: For more information, refer to the appropriate

Disassembly and Assembly manual for your
Engine Valve Rotators - Inspect machine’s engine.
SMCS Code: 1109-040
i02597532
Equalizer Bar End Pins Oil

When inspecting the valve rotators, protective Level - Check
glasses or face shield and protective clothing
must be worn, to prevent being burned by hot oil SMCS Code: 7206-535-FLV
or spray.
Caterpillar recommends replacing valve rotators that

are operating improperly. An improperly operating
valve rotator will shorten valve life because of
accelerated wear on the valves. Also, metal particles
from a damaged valve rotator could fall into the
cylinder and damage to the piston head and to the
cylinder head may result.
g01300339
Illustration 150
g00882731
Illustration 149
Start the engine and run the engine at low idle. Watch
the top surface of each valve rotator. Whenever an
inlet valve closes or an exhaust valve closes, each
valve rotator should turn.
If a valve rotator fails to turn, consult your Caterpillar

dealer for service.
i01394313
Engine Water Pump - Inspect Illustration 151

g01300275
Instruction film on front of the lubricant reservoir for the equalizer

SMCS Code: 1361-040 bar
Failure of the engine water pump may cause severe

engine overheating problems such as cracks in the
cylinder head or piston seizure.
Visually inspect the water pump for leaks. If you find

leaks, all of the seals on the water pump must be
replaced.
112 SEBU8135-01
Maintenance Section
Ether Starting Aid Cylinder - Replace
g01300316 g01230226
Illustration 152 Illustration 154
Top view (A) Top view
(B) Right side view
(A-A) Front view
The lubricant reservoir is located outside of the cab
in a compartment on the left side of the machine. The
reservoir is near the refrigerant dryer. 2. Loosen the cylinder retaining clamp. Unscrew the
empty ether starting aid cylinder and remove the
Remove the oil filler cap with the tee handle in order empty ether starting aid cylinder.
to add the oil to the lubricant reservoir.
3. Remove the used gasket. Install the new gasket
that is provided with each new ether starting aid
cylinder.
4. Install the new ether starting aid cylinder. Tighten

the ether starting aid cylinder by hand. Tighten the
cylinder retaining clamp securely.
i02359976
Final Drive Oil - Change

g01300294
SMCS Code: 4050-535-FLV
Illustration 153
Rear view of lubrication oil lines for the equalizer bar
i02466397 Hot oil and components can cause personal in-

jury.
Ether Starting Aid Cylinder -
Replace Do not allow hot oil or components to contact
skin.
SMCS Code: 1456-510-CD
1. Open the rear engine access door on the right

side of the machine. The ether starting aid is
located beside the auxiliary drive.
SEBU8135-01 113
Maintenance Section
Final Drive Oil Level - Check
8. Clean the filler plug and install the filler plug.

NOTICE
Care must be taken to ensure that fluids are contained 9. Repeat Step 1 to Step 8 in order to change the oil
during performance of inspection, maintenance, test- in the other final drive.
collect the fluid with suitable containers before open- i02359986
nent containing fluids. Final Drive Oil Level - Check
Refer to Special Publication, NENG2500, “Caterpillar SMCS Code: 4050-535-FLV
products.
Dispose of all fluids according to local regulations and Hot oil and components can cause personal in-
mandates. jury.

skin.
g01141777
Illustration 155
1. Position one final drive so that oil level mark (1) is g01141777
horizontal. Drain plug (3) will point downward. Illustration 156
2. Remove drain plug (3). Take an SOS sample. 1. Position one final drive so that oil level mark (1) is
Allow the oil to drain into a suitable container. horizontal. The drain plug (3) will point downward.
3. Inspect the drain plug seal. Replace the drain plug 2. Remove oil filler plug (2).
seal if the drain plug seal is damaged.
3. The oil level should be at the bottom of the filler
4. Clean the drain plug and install the drain plug. plug opening. Add oil, if necessary.
5. Remove oil filler plug (2). 4. Wipe the magnet in order to clean the plug.
6. The recommended oil for most machine 5. Install oil filler plug (2).
applications is SAE 60. Fill the final drive with
oil to the bottom of the filler plug opening. See 6. Repeat Step 1 to Step 5 in order to check the oil
Operation and Maintenance Manual, “Capacities level in the other final drive.
(Refill)”.
7. Inspect the condition of the seal of the filler plug.

Replace the plug seal if the plug seal is damaged.
114 SEBU8135-01
Maintenance Section
Final Drive Oil Sample - Obtain
i02359997 1. Position one final drive so that oil level mark (1)
is horizontal.
Final Drive Oil Sample - Obtain
2. Remove oil filler plug (2) and obtain the oil sample
SMCS Code: 3258-008; 4050-008; 7542-008 with a proper suction device. Use 1U-5718
Vacuum Pump to take the oil sample.
3. Install oil filler plug (2).

jury. 4. Repeat Step 1 to Step 3 in order to sample the oil
in the other final drive.
skin. i02466547
NOTICE
Fuel System - Prime
Care must be taken to ensure that fluids are contained SMCS Code: 1258
ing, adjusting and repair of the product. Be prepared to If the engine does not start, air may be trapped in the
collect the fluid with suitable containers before open- fuel lines to the engine. Use the following procedure
ing any compartment or disassembling any compo- in order to purge air from the fuel lines.
Refer to Special Publication, NENG2500, “Caterpillar Electric Fuel Priming Pump

suitable to collect and contain fluids on Caterpillar NOTICE
products. Use a suitable container to catch any fuel that might
spill. Clean up any spilled fuel immediately.
Dispose of all fluids according to local regulations and
mandates.
NOTICE
Obtain the sample of the differential and final drive oil Do not allow dirt to enter the fuel system. Thoroughly
as close as possible to the recommended sampling clean the area around a fuel system component that
interval. The recommended sampling interval is every will be disconnected. Fit a suitable cover over discon-
250 service hours. In order to receive the full effect nected fuel system component.
of S·O·S oil analysis, you must establish a consistent
trend of data. 1. Park the machine on a level surface. Engage
the parking brake. Turn the ignition switch to the
“OFF” position.
g01230304
Illustration 158
2. Open the front engine access door on the right

side of the machine. Locate the switch for the fuel
Illustration 157
g01179048 priming pump above the primary fuel filter.
Oil sampling
SEBU8135-01 115
Maintenance Section
Fuel System Primary Filter - Clean/Replace
3. Move the switch for the electric fuel priming pump

to the ON position. Operate the fuel priming pump
enough to fill the fuel lines and the fuel filters with
Personal injury or death can result from engine
fuel before turning “OFF”.
overspeed.
Note: As the air is purged from the fuel system, fuel
If the engine overspeeds, it can cause injury or
pressure will increase. Listen for the priming pump to
parts damage.
come under load. Continue priming the fuel system
until the pump is under load.
Be prepared to stop the engine by closing the air
off to the air inlets or by manually pushing down-
4. Return the switch for the fuel priming pump to the
ward on the governor shutdown rod.
OFF position.
NOTICE
Do not crank the engine continuously for more than
30 seconds. Allow the starting motor to cool for two Personal injury or death can result from a fire.
minutes before cranking the engine again.
Fuel leaked or spilled onto hot surfaces or electri-
cal components can cause a fire.
5. Start the engine. If you cannot start the engine,
the engine needs more priming. If the engine Clean up all leaked or spilled fuel. Do not smoke
continues to misfire or to smoke, more priming while working on the fuel system.
is necessary.
Turn the disconnect switch OFF or disconnect the
Note: The electric fuel priming pump will only operate battery when changing fuel filters.
if the engine start switch key is in the OFF position.
Shut off the engine before any additional priming.
NOTICE
6. Run the engine at the LOW IDLE position until the Do not fill fuel filter with fuel before installing the fuel
engine runs smoothly. filter. Contaminated fuel causes accelerated wear to
fuel system parts.
Note: Do not activate the priming pump while you NOTICE

crank the engine. Care must be taken to ensure that fluids are contained
Reference: If the engine does not start after several ing, adjusting and repair of the product. Be prepared to
attempts, consult your Caterpillar dealer. collect the fluid with suitable containers before open-
i02465666
Fuel System Primary Filter - Refer to Special Publication, NENG2500, “Caterpillar

Clean/Replace suitable to collect and contain fluids on Caterpillar
products.
SMCS Code: 1260-070-PY; 1260-510-PY
mandates.
Personal injury can result from air pressure.
Personal injury can result without following prop-

er procedure. When using pressure air, wear a pro-
tective face shield and protective clothing.
Maximum air pressure at the nozzle must be less

than 205 kPa (30 psi) for cleaning purposes.
116 SEBU8135-01
Maintenance Section
Fuel System Secondary Filter - Replace
8. Open the fuel shutoff valve.
9. Prime the fuel system.
Reference: Refer to Operation and Maintenance

Manual, “Fuel System - Prime” for more
information.
i02466541
Fuel System Secondary Filter -

Replace
g01164665
SMCS Code: 1261-510-SE
Illustration 159
1. Turn the red handle of the fuel shutoff valve in

order to shut off the fuel supply. The red handle
is below the fuel tank. Personal injury can result from air pressure.
2. Open the access cover for the engine Personal injury can result without following prop-
compartment. The access cover is located on the er procedure. When using pressure air, wear a pro-
right side of the machine. tective face shield and protective clothing.
Maximum air pressure at the nozzle must be less

than 205 kPa (30 psi) for cleaning purposes.
Personal injury can result when using cleaner sol-

vents.
To help prevent personal injury, follow the instruc-

tions and warnings on the cleaner solvent contain-
er before using.
g01229877
Illustration 160
3. Loosen the retaining bolt for the filter housing Personal injury or death can result from a fire.
case.
Fuel leaked or spilled onto hot surfaces or electri-
4. Remove the filter with a strap wrench. Remove cal components can cause a fire.
the case and remove the element from the case.
Clean up all leaked or spilled fuel. Do not smoke
5. Clean the filter mounting base with clean, while working on the fuel system.
nonflammable solvent. Make sure that all of the
old seal is removed. Turn the disconnect switch OFF or disconnect the
battery when changing fuel filters.
6. Coat the seal of the new filter element with clean
diesel fuel. NOTICE
Do not fill fuel filters with fuel before installing them.
7. Install the new filter element by hand. Contaminated fuel will cause accelerated wear to fuel
system parts.
Instructions for the installation of the filters are
printed on the side of each Caterpillar spin-on
filter. For non-Caterpillar filters, refer to the
installation instructions that are provided by the
supplier of the filter.
SEBU8135-01 117
Maintenance Section
Fuel Tank Cap Filter and Strainer - Replace/Clean
1. Shut off the fuel supply. The fuel shutoff valve with
NOTICE the red handle is under the fuel tank on the rear of
Care must be taken to ensure that fluids are contained the machine.
ing, adjusting and repair of the product. Be prepared to 2. Remove the filter elements. Discard the filter
collect the fluid with suitable containers before open- elements properly.
nent containing fluids. 3. Clean the filter housing base. Make sure that all of
the old seal is removed.
Dealer Service Tool Catalog” for tools and supplies 4. Coat the seal of the new filter elements with clean
suitable to collect and contain fluids on Caterpillar diesel fuel.
products.
5. Install the new filter elements by hand.
mandates. Instructions for the installation of the filters are
printed on the side of each Caterpillar spin-on
filter. For non-Caterpillar filters, refer to the
Observe the pressure indicator on the dash for the installation instructions that are provided by the
fuel filters. If the filters are plugged, replace the supplier of the filter.
secondary fuel filter elements.
6. Open the fuel shutoff valve.
7. Prime the fuel system.
Reference: See Operation and Maintenance

Manual, “Fuel System - Prime” for more
information.
i02331524
Fuel Tank Cap Filter and

Strainer - Replace/Clean
g01230294 SMCS Code: 1273-070-Z2; 1273-070-STR
Illustration 161
Before you replace the secondary fuel filter elements,

clean the primary fuel filter element.
The secondary fuel filters are behind the front engine

access door on the right side of the machine.
g01181726
Illustration 163
The fuel cap is on the rear of the machine. The cap

is on the left side of the machine. Only vented fuel
caps have filters.
g01164665
Illustration 162
118 SEBU8135-01
Maintenance Section
Fuel Tank Water and Sediment - Drain
i02333657
Fuel Tank Water and Sediment

- Drain
SMCS Code: 1273-543-M&S
NOTICE
g00103986
Illustration 164
1. Lift lever (2) in order to remove the fuel tank filler Tools and Shop Products Guide” for tools and supplies
cap. Turn the lever counterclockwise until the suitable to collect and contain fluids on Caterpillar
lever stops. Lift the cap straight up in order to products.
remove the cap.
2. In order to remove the fuel strainer, lift the fuel mandates.
strainer upward.
The drain valve is under the fuel tank at the rear of
3. In order to replace the filter assembly, remove two the machine.
screws that secure filter assembly (4) to the fuel
cap. Remove filter assembly (4), valve (5), and
the gaskets.
4. Wash the cap and the strainer in a clean,

5. Inspect the tank cap seal. If the seal is damaged,

replace the seal.
6. Replace the filter assembly, the valve, the gaskets,

and the screws. Use a 9X-2205 Cap Filter Kit.
7. Install the fuel cap. Rotate the fuel cap clockwise

until three tabs (1) drop into the slots in the
g01164831
adapter. Rotate lever (2) clockwise until the lever Illustration 165
stops. Lower lever (2) over locking tab (3).
1. Open the drain valve with the yellow handle.
Use the drain tube and allow the water and the
sediment to drain into a suitable container.
2. Close the drain valve.

SEBU8135-01 119
Maintenance Section
Fuses and Circuit Breakers - Replace/Reset
i02459383
Fuses and Circuit Breakers -

Replace/Reset
SMCS Code: 1417-510; 1420
Fuses – These fuses protect the electrical

system from damage that is caused by
overloaded circuits. Replace a fuse if the
element separates. The circuit should be checked
and repaired if the element separates with a new
fuse. The fuses are in the operator’s compartment.
NOTICE
Replace the fuses with the same type and size only.
Otherwise, electrical damage can result.
If it is necessary to replace fuses frequently, an electri-

cal problem may exist. Contact your Caterpillar dealer
g01299895
Illustration 167
g01167486
Illustration 166
g01167484
Illustration 168
The fuse panel is beneath the access cover under Open fuse Panel
the left armrest of the operator seat.
ROPS floodlights (1) – 15 Amp
Ripper Floodlights (2) (Cylinder) – 15 Amp
ECM engine monitoring (3) (Power train ECM) –

15 Amp
Rear ROPS floodlights (4) – 15 Amp
Auxiliary (5) – 15 Amp
Spare 1 (6) – 20 Amp
GPS/Radio Transmission Antenna (7) – 15 Amp
Seat, Ripper, or Implements (8) – 15 Amp
Standard Converter (9) – 10 Amp
Spare 2 (10) – 15 Amp

120 SEBU8135-01
Maintenance Section
Horn - Test
“Accugrade” (11) – 15 Amp Fuses (32) – Extra fuses
Wipers (12) – 15 Amp

Circuit Breaker (Reset)
Ignition Key (13) – 10 Amp
The circuit breaker for the HVAC blower (29) is
behind the access cover under the left armrest of the
Fender Floodlights (14) – 15 Amp operator seat. See illustration 169.
Horn (15) – 15 Amp
Circuit Breaker/Reset (29) – Push in the
button in order to reset the circuit breaker. If
Navigator (16) (“SV270”) – 10 Amp
the electrical system is working properly, the
button will remain depressed. If the button does not
Secondary Brake (17) – 15 Amp remain depressed, check the appropriate electrical
circuit. Repair the electrical circuit, if necessary.
Unswitched Auxiliary (18) – 15 Amp
Product Link (19) – 10 Amp

i02054663
Advisor Panel (20) – 15 Amp Horn - Test

Implement ECM (21) – 15 Amp SMCS Code: 7402-081
Power train ECM (22) – 15 Amp Test the horn on a daily basis. Press downward on
the horn button in order to sound the horn. If the horn
Engine ECM (23) – 20 Amp does not sound, make the necessary repairs before
you operate the machine.
24 VA − 12 VA Converter (20) (Attachment) – 20
Amp
i02465579
Hydraulic System Oil - Change

SMCS Code: 5050-044
Note: The normal hydraulic oil change interval

is at every 2000 Service Hours or 1 Year. By
performing S·O·S oil analysis, the hydraulic
oil change interval may be extended to 4000
Service Hours or 2 Years. S·O·S oil analysis
must be performed at every 500 Service Hours
or 3 Months in order to extend the hydraulic oil
change interval. The results from the S·O·S oil
analysis will determine if the hydraulic oil change
Illustration 169
g01167541 interval may be extended. If S·O·S oil analysis is
not available, the hydraulic oil change interval
(A) Front cover
(B) Inside cover
must remain at every 2000 Service Hours or 1
Year.
Cover (25) – Fuse block
Reference: For more information, refer to Operation
Fuse cover (26) – Plastic and Maintenance Manual, “Hydraulic System Oil
Sample - Obtain”.
Power outlet (27) – 12 Volt
1. Operate the machine in order to warm the oil. Park
Starting/Charging Analyzer (28) (Plug) – 70-pin the machine on a level surface. Lower the work
Connector tool to the ground. Engage the parking brake.
HVAC blower (29) (Reset button) – 15 Amp 2. Turn the engine start switch key to ON.
Fuse Puller (30) – Auto Stop 3. Move the hydraulic control levers through all of
the positions in order to release pressure.
Fuse (31) – 175 Amp
4. Turn the engine start switch key to OFF.
SEBU8135-01 121
Maintenance Section
Hydraulic System Oil Filter - Replace
9. Attach a hose to a swivel. Install the swivel and

the hose into the drain plug opening. A pipe nipple
10 cm (4 inch) and a hose can also be used.
Use a 25.4 mm (1 inch) pipe with 1-11 1/2 NPTF
threads. Do not tighten the pipe.
10. Rotate the swivel clockwise in order to open the

internal drain valve. Allow the oil to drain into a
suitable container.
11. Remove the swivel. The valve for the hydraulic

tank will close.
12. Clean drain plug (3) and install the drain plug.
g01179152
Tighten the drain plug to a torque of 90 ± 15 N·m
Illustration 170 (65 ± 10 lb ft).
5. The hydraulic tank is located on the right side of 13. Change the hydraulic oil filter.
the machine. Press the button on breaker relief
valve (2) in order to relieve any tank pressure. Reference: For the correct procedure, refer to
Operation and Maintenance Manual, “Hydraulic
System Oil Filter - Replace”.
At operating temperature, the hydraulic tank is hot 14. Install the filler strainer.
and under pressure.
15. Fill the hydraulic oil tank.
jury. Do not allow hot oil or components to contact Reference: For the hydraulic tank capacity,
skin. refer to Operation and Maintenance Manual,
“Capacities (Refill)”.
stopped, and the filler cap is cool enough to 16. Inspect the filler cap gasket. Replace the gasket if
touch with your bare hand. Remove the filler cap damage or wear is evident.
slowly to relieve pressure.
17. Install filler cap (1).
6. Slowly remove filler cap (1). 18. Start the engine. Run the engine for a few
minutes.
7. Clean the filler strainer and the filler cap in a clean
nonflammable solvent. 19. Maintain the oil level at the “FULL” mark (4) on
the sight gauge. Add oil, if necessary.
NOTICE
Care must be taken to ensure that fluids are contained 20. Stop the engine.
i02469633
Hydraulic System Oil Filter -
Replace
Dealer Service Tool Catalog” for tools and supplies SMCS Code: 5068-510
products. 1. Park the machine on a level surface. Lower the
work tool to the ground. Engage the parking brake.
mandates. 2. Turn the engine start switch key to ON.
3. Move the hydraulic control levers through all of

8. Remove oil drain plug (3). The oil drain plug is the positions in order to release pressure.
located on the front of the hydraulic tank.
122 SEBU8135-01
Maintenance Section
Hydraulic System Oil Filter - Replace
8. Remove the retaining nut and the screen.
9. Remove the filter elements. Properly discard the

filter elements.
If the stud was loosened during the removal of

the retaining nut, tighten the stud to a torque of
35 ± 5 N·m (25 ± 3 lb ft).
10. Clean the covers and the screens in a clean

11. Inspect the cover seal and inspect the seal on the
top of the tank in three places. Replace the seals
g01179195
if the seals are damaged.
Illustration 171
12. Install the new filter elements in three places.
5. The hydraulic tank is located on the right side of
the machine. Press button (2) on the breaker relief Note: Use Reverse Flow Elements only in the
valve in order to relieve any tank pressure. hydraulic tank for the D11T Track-Type Tractor.
13. Install the screen and the retaining nut.
At operating temperature, the hydraulic tank is hot 14. Install the cover and the filter assembly. Tighten
and under pressure. the cover mounting bolts to a torque of 45 ± 7 N·m
(32 ± 5 lb ft).
skin.
Before removing the filler cap, press the valve re-

lief button on the hydraulic tank in order to relieve
the tank pressure.

stopped and the filler cap is cool enough to touch
with your bare hand. Remove the filler cap slowly
in order to relieve any remaining pressure.
6. Slowly remove filler cap (1).

g01179210
Illustration 173
15. Maintain the hydraulic oil to the “FULL” mark (4)

on the sight gauge.
16. Install filler cap (1).
g01179197
Illustration 172
Side view
7. Remove the cover mounting bolts in three places.

Remove the cover, the screen, and filter assembly
for each filter tube.
SEBU8135-01 123
Maintenance Section
Hydraulic System Oil Level - Check
i02360262
Hydraulic System Oil Level -

Check
SMCS Code: 5056-535-FLV; 7479

and under pressure.

g01179212
skin. Illustration 175
Front view
stopped, and the filler cap is cool enough to 3. If the hydraulic system requires additional
touch with your bare hand. Remove the filler cap hydraulic oil, press button (2) on the breaker relief
slowly to relieve pressure. valve in order to relieve any tank pressure. Slowly
remove filler cap (1) and add oil through the filler
tube.
The hydraulic tank is on the right rear side of the
machine.
4. Clean filler cap (1) and install the filler cap.
1. Lower the bulldozer and the ripper to the ground.
Stop the engine. i02360377
Hydraulic System Oil Sample

- Obtain
SMCS Code: 5050-008; 7542-008

jury.

skin.
g01179210
Illustration 174
NOTICE
2. Maintain the oil level to the “FULL” mark on the Care must be taken to ensure that fluids are contained
sight gauge. during performance of inspection, maintenance, test-

products.

mandates.
124 SEBU8135-01
Maintenance Section
Hydraulic System Return Screen - Clean
Obtain the hydraulic oil sample as close as possible Refer to Operation and Maintenance Manual,
to the recommended sampling interval. The “Lubricant Viscosities” for the correct fluid for your
recommended sampling interval is every 500 service machine.
hours. In order to receive the full effect of S·O·S oil
analysis, you must establish a consistent trend of
i02360666
data. In order to establish a pertinent history of data,
perform consistent oil samplings that are evenly
spaced.
Hydraulic System Return
Screen - Clean
1. Open the access covers that are on the right side
of the engine. SMCS Code: 5068-510-Z3
The screen should be cleaned especially when one

of the following situations have occurred:
• Failure of the Implement Pump

• Failure of the Fan Pump
• Failure of the Fan Motor
• Cleaning of the Hydraulic Tank
• PCR (Engine Overhaul)
1. Park the machine on a level surface. Lower the
g01179369
Illustration 176 work tool to the ground. Engage the parking brake.
2. Remove the protective cap. 2. Turn the engine start switch key to ON.
3. Move the hydraulic control levers through all of

the positions in order to release pressure.

and under pressure.

skin.
g01178670
Illustration 177
Before removing the filler cap, press the valve re-
Note: Use the supplied probe and flush the lief button on the hydraulic tank in order to relieve
fitting with oil into an approved container before the tank pressure.
obtaining oil sample.
3. Use 169-8373 Fluid Sampling Bottle in order to stopped and the filler cap is cool enough to touch
obtain the sample. with your bare hand. Remove the filler cap slowly
in order to relieve any remaining pressure.
4. After you take a sample, remove the cap with
the tube and the probe from the bottle. Discard
sealing cap that is provided with 169-8373 Fluid
Sampling Bottle.
6. Close the access covers.

SEBU8135-01 125
Maintenance Section
Hydraulic System Return Screen - Clean
6. Drain the hydraulic oil tank at drain (3).
Reference: For the correct procedure, refer to

System Oil - Change”.
7. Disconnect the drain lines.
8. Unbolt hydraulic tank access cover (9).
g01179152
Illustration 178
Front view of the hydraulic tank
5. Press button (2) on the breaker relief valve in

order to relieve any tank pressure. Slowly remove
filler cap (1).
g01179624
Illustration 181
Return screens
(A) Implement return
(B) Fan return
(C) Case drain return
9. Remove return screens that are within reach. It

may be necessary to remove the filter from the
top to reach one return screen. Clean the screens
with a clean, nonflammable solvent.
10. Inspect the O-ring seal, if the casting is removed.

g01179579
Illustration 179 If the seal is damaged, replace the seal.
Top view of the Hydraulic Tank
11. Replace the return screens.
12. Replace hydraulic tank access cover (9).
13. Assemble the drain lines.
14. Fill the hydraulic tank.
Reference: For the correct procedure, refer to

System Oil - Change”.
15. Replace filler cap (1).
g01179593
Illustration 180
Bottom view of the Hydraulic Tank
(5) Case drain return
(6) Fan return
(7) Suction for Fan Drive Pump
(8) Suction for Implement Pump
(9) Hydraulic tank access cover
(10) Implement return port
126 SEBU8135-01
Maintenance Section
Indicators and Gauges - Test
i01961867 The pointers in the gauges point upward. Then, the

pointers point to the left. Then, the pointers point
Indicators and Gauges - Test to the right. Then, the pointers point to the final
positions.
SMCS Code: 7450-081
• The speed readout shows “188”, “MPH”, and
“km/h”.
If the action alarm does not sound during this test • The action light stays illuminated.
or machine monitoring displays are not function-
ing, do not operate the machine until the cause • The action alarm sounds once.
has been corrected. Machine operation with faulty
action alarms or displays could result in injury or The monitoring panel is then in the normal operating
death as any Warning Category 3 notifications will mode.
not be relayed to the operator.
If the above tests are not correctly completed, the
system will not function in the normal operating
Check the operation of the Monitoring System. mode. Consult your Caterpillar dealer for an electrical
Observe the self test when you start the engine. system check. Any repairs must be made before you
start the engine.
The system performs an automatic self test when
you turn the engine start switch to the ON position. Turn on all of the machine lights. Check for proper
operation. Sound the forward horn.
The self test verifies that the monitoring panel and
the display modules are operating properly. Stop the engine.
The internal circuits, the indicators, and the gauges Make any necessary repairs before you operate the
are automatically checked. machine.
i02399381
Ladder - Adjust
SMCS Code: 0634; 7254
Adjust the Access Ladder

1. Lower the ladder.
2. Measure the distance between the mounting

styles of the ladder.
g01113652
Illustration 182 3. Disconnect the power connector from the electric
powered linear actuator for the latch.
The operator must observe the indicators and the
gauges in order to determine whether gauge module 4. Use a 24 Volt power source to fully retract the
(1), action light (2), alert indicators (3), and the LCD linear actuator. Measure the distance between the
display (4) are operating properly. The self test lasts faces of the isolation plates.
for approximately three seconds.
5. Subtract the distance between the mounting styles
During the self test, all alert indicators flash. of the ladder and the face of the isolation plates.
The digital display shows the following readouts: a. If this distance is not between 2 mm and 4 mm,
the latch needs adjustment or the isolation
• All indicators of units (Deg C, kPa, rpm, and liters) plates should be replaced.
• “X10” readout 6. Check the thickness of the isolation plates. If the

plates are less than 3 mm (0.118 inch), replace
• Symbol for the hour meter the plates. 4.76 mm (0.187 inch) is the nominal
thickness of the plates.
• “8.8.8.X.8.8” readout
SEBU8135-01 127
Maintenance Section
Ladder Hinge Oil - Change
Replace the Plate i02613792
1. Remove the plate. Lift Cylinder Yoke Bearings -

2. Clean the contact surface area with acetone.
Lubricate
SMCS Code: 5102-086-BD
3. Install the new plate with the gasket adhesive.
Adjust the Latch

1. Loosen the nuts that are below the pin.
2. Thread the clevis into the pin or out of the pin, as

needed.
3. Tighten the nuts. Repeat Steps 4 through 5.a.
i02399400
Ladder Hinge Oil - Change

g01308557
Illustration 183
SMCS Code: 0634; 7254
The fittings are on the left front side of the machine
Change the Oil and on the right front side of the machine. Lubricate
the bearings by applying grease to the fittings.
1. Park the machine.
i02106227
2. Clean the areas on the hinge block that are near
the oil level/fill plug and near the drain plug. Oil Filter - Inspect
3. Remove the drain plug from the hinge block. Drain SMCS Code: 1318-507; 3067-507; 5068-507
the oil completely into a suitable container.
Note: Inspect the oil for particles. Large particles Inspect a Used Filter for Debris
indicate that a failure has occurred. Consult your
Caterpillar dealer if this occurs.
4. Install the drain plug. Fill the hinge block with

“FDA060” oil to the bottom of the oil level/fill plug.
5. Install the oil level/fill plug. Inspect the hinge block

for leaks. Repair any visible leaks.
6. Start the engine. See “Starting Engine”.
g00100013
Illustration 184
The element is shown with debris.
Use a filter cutter to cut the filter element open.

Spread apart the pleats and inspect the element for
metal and for other debris. An excessive amount of
debris in the filter element can indicate a possible
failure.
128 SEBU8135-01
Maintenance Section
Pivot Shaft Oil Level - Check
If metals are found in the filter element, a magnet can Maintain the oil within the limits of the dipstick for the
be used to differentiate between ferrous metals and oil reservoir. Do not overfill the oil reservoir. Hot oil
nonferrous metals. can overflow the reservoir.
Ferrous metals can indicate wear on steel parts and Remove the oil filler cap in order to add the oil to the
on cast iron parts. oil reservoir.
Nonferrous metals can indicate wear on the

i02361278
aluminum parts of the engine such as main bearings,
rod bearings, or turbocharger bearings. Power Train Suction Screen -
Small amounts of debris may be found in the filter Clean
element. This could be caused by friction and by
normal wear. Consult your Caterpillar dealer in order SMCS Code: 3030
to arrange for further analysis if an excessive amount
of debris is found. The suction screen for the power train is located
below the cab. The suction screen for the power train
Using an oil filter element that is not recommended should be replaced after major component failure.
by Caterpillar can result in severe engine damage
to engine bearings, to the crankshaft, and to other 1. Remove the bottom guard in order to gain access
parts. This can result in larger particles in unfiltered to the transmission screen.
oil. The particles could enter the lubricating system
and the particles could cause damage.
i02454125
Pivot Shaft Oil Level - Check

SMCS Code: 4153-535-FLV

jury.

skin.
Open the left engine compartment.
g01182641
Illustration 186
Front view
2. The screen is located near the drive shaft guard

and toward the front of the power train oil pump.
3. Remove the four bolts, the washers, the cover,

and the O-ring seal.
4. Remove the screen from the screen housing

behind the cover.
5. Clean the screen in a clean, nonflammable

g01224794
Illustration 185 solvent.
Front view
6. Inspect the O-ring seal. If the seal is damaged,
Pivot shaft oil bottle (3) is between transmission filler replace the seal. Install the screen, the cover, and
tube (1) and left tractor fender (2). four bolts with washers.
SEBU8135-01 129
Maintenance Section
Radiator Core - Clean
7. Install the bottom guard.
i02612642
Radiator Core - Clean

SMCS Code: 1353-070; 1805; 1810
g01229430
Illustration 188
1. Slowly remove the radiator cap in order to relieve

system pressure.
2. Inspect the radiator cap for damage, for deposits,

g01307600 or for foreign material. Clean the radiator cap
Illustration 187
with a clean cloth. Replace the radiator cap if the
radiator cap is damaged.
You can use compressed air, high pressure water,
or steam to remove dust and other debris from the
radiator core. However, the use of compressed air
is preferred.
i02464582
See Special Publication, SEBD0518, “Know Your
Cooling System” for the complete procedure for Recoil Spring Compartment
cleaning the radiator core. Oil Level - Check
i02464499 SMCS Code: 4158-535
Radiator Pressure Cap -

Clean/Replace
SMCS Code: 1353-070-Z2; 1353-510-Z2 jury.

skin.
At operating temperature, the engine coolant is
hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has

been stopped and the fill cap is cool enough to
touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid

contact with the skin and eyes to prevent personal
injury.
g01229489
Illustration 189
130 SEBU8135-01
Maintenance Section
Refrigerant Dryer - Replace
1. Remove the cover plate for the oil filler that is

beneath the final drive.
Personal injury can result from contact with refrig-
erant.
Contact with refrigerant can cause frost bite. Keep

face and hands away to help prevent injury.
Protective goggles must always be worn when re-

frigerant lines are opened, even if the gauges in-
dicate the system is empty of refrigerant.
Always use precaution when a fitting is removed.

Slowly loosen the fitting. If the system is still un-
der pressure, release it slowly in a well ventilated
area.
g01180061
Illustration 190
Personal injury or death can result from inhaling
2. Maintain the oil level to the level mark on the refrigerant through a lit cigarette.
inside of frame.
Inhaling air conditioner refrigerant gas through a
3. Install the cover plate. lit cigarette or other smoking method or inhaling
fumes released from a flame contacting air con-
4. Repeat the procedure for the other recoil ditioner refrigerant gas, can cause bodily harm or
compartment. death.
Do not smoke when servicing air conditioners or

i02362691 wherever refrigerant gas may be present.
Refrigerant Dryer - Replace Use a certified recovery and recycling cart to prop-
erly remove the refrigerant from the air condition-
SMCS Code: 7322-510; 7322-535 ing system.
If equipped:
g01180072
Illustration 191
The refrigerant dryer is located on the front left side

of the fuel tank. The tube contains the desiccant that
dries the liquid refrigerant.
The moisture indicator is located on the tube. The

indicator should be checked at the end of each shift.
If the color is blue, the system is dry. If the color is
pink, the system contains moisture. The dryer must
be changed.
Note: The dryer should be changed once per year

even though the indicator remains blue.
SEBU8135-01 131
Maintenance Section
Ripper Linkage and Cylinder Bearings - Lubricate
Reference: Refer to Service Manual, SENR5664, 1. Raise the ripper. Place blocking under the ripper.
“Air Conditioning and Heating Manual for R-134a” Lower the ripper onto the blocking. The ripper
for the proper procedure. should be high enough so that the ripper tip or the
shank protector can be removed. Do not place
the ripper too high.
i02613587
Ripper Linkage and Cylinder 2. If the ripper tip is worn, drive out the pin. Remove
the tip and the shank pin retainer.
Bearings - Lubricate
3. Clean the shank pin retainer and the pin.
SMCS Code: 6313-086-BD, L4
4. Install the new tip and the retainer.
5. Install the pin from the opposite side of the

retainer.
6. Raise the ripper and remove the blocking.
7. Lower the ripper to the ground.
i02568240
Rollover Protective Structure

(ROPS) - Inspect
g01308474
Illustration 192 SMCS Code: 7325-040
Lubricate twelve or more grease fittings, as required. Note: The ROPS structure consists of the following
components: ROPS assembly (1) (canopy) with
upper ROPS mounting bolts (A) and ROPS support
i02613590
assembly (2) with lower ROPS mounting bolts (B).
Ripper Tip and Shank Protector See Illustration 194.
- Inspect/Replace
SMCS Code: 6808-040; 6808-510; 6810; 6812-040;
6812-510
g01286595
Illustration 194
Inspect the ROPS structure, the canopy, and lower

supports for any cracks or damage. If the ROPS
g01308477
has any cracks in the welds, in the castings, or in
Illustration 193 any metal section, consult your Caterpillar dealer
for repairs.
When the ripper tip is worn close to the shank,
replace the ripper tip. When the shank protector is Reference: See Special Instruction, SEBU6929,
worn close to the shank, replace the shank protector. “Inspection, Maintenance and Repair of Rollover
If the tip is too blunt, the tip will not penetrate properly. Protective Strructures (ROPS) and Attachment
Installation Guidelines” for further guidance
information.
132 SEBU8135-01
Maintenance Section
Seat Belt - Inspect
Inspect both sides of the Rollover Protective Structure Check buckle (2) for wear or for damage. If the buckle
(ROPS) for bolts that are loose, broken or damaged. is worn or damaged, replace the seat belt.
If any broken ROPS bolts (A) or (B) are found,
replace all of ROPS bolts (A ) or (B). Inspect the seat belt (3) for webbing that is worn or
frayed. Replace the seat belt if the seat belt is worn
Replace any missing ROPS bolts with original or frayed.
replacement parts only.
Consult your Caterpillar dealer for the replacement of
Tighten any loose bolts that are not broken or the seat belt and the mounting hardware.
damaged.
Note: Within three years of the date of installation or
Tighten the ROPS bolts to the following torque. within five years of the date of manufacture, replace
the seat belt. Replace the seat belt at the date which
ROPS bolt (A) – Tighten the sixteen upper bolts to occurs first. A date label for determining the age of
1800 ± 200 N·m (1325 ± 150 lb ft). the seat belt is attached to the seat belt, the seat belt
buckle, and the seat belt retractor.
ROPS bolt (B) – Tighten the twenty lower bolts to
2000 ± 250 N·m (1475 ± 185 lb ft). If your machine is equipped with a seat belt
extension, also perform this inspection procedure for
Note: Apply oil to all bolt threads for the ROPS the seat belt extension.
before you install the ROPS bolts. Failure to apply
oil to the bolt threads can result in improper bolt
i02429594
torque.
Note: Notify your Caterpillar dealer if broken bolts

Seat Belt - Replace
are found. SMCS Code: 7327-510
i02429589 Within three years of the date of installation or within

five years of the date of manufacture, replace the
Seat Belt - Inspect seat belt . Replace the seat belt at the date which
occurs first. A date label for determining the age of
SMCS Code: 7327-040 the seat belt is attached to the seat belt, the seat belt
buckle, and the seat belt retractor.
Always check the condition of the seat belt and the
condition of the seat belt mounting hardware before
you operate the machine. Replace any parts that are
damaged or worn before you operate the machine.
g01152685
Illustration 196
(1) Date of installation (retractor)
(2) Date of installation (buckle)
(3) Date of manufacture (tag) (fully extended web)
(4) Date of manufacture (underside) (buckle)
g00932801
Illustration 195 Consult your Caterpillar dealer for the replacement of
Typical example the seat belt and the mounting hardware.
Check the seat belt mounting hardware (1) for wear If your machine is equipped with a seat belt
or for damage. Replace any mounting hardware that extension, also perform this replacement procedure
is worn or damaged. Make sure that the mounting for the seat belt extension.
bolts are tight.
SEBU8135-01 133
Maintenance Section
Torque Converter Scavenge Screen - Clean
i02363171 i02613795
Torque Converter Scavenge Track - Check/Adjust

Screen - Clean SMCS Code: 4170-036
SMCS Code: 3101-070-MGS; 3105
When you change the transmission oil, clean the

torque converter scavenge screen.
1. Remove the bottom guard in order to gain access

to the torque converter.
2. Disconnect the hose from the torque converter

housing.
g01308562
Illustration 198
Check the track adjustment. Check the track for wear

and for excessive dirt buildup.
Personal injury or death can result from grease

under pressure.
Illustration 197
g01180310 Grease coming out of the relief valve under pres-
sure can penetrate the body causing injury or
3. Remove the screen from the torque converter death.
housing.
Do not watch the relief valve to see if grease is es-
4. Clean the screen in a clean, nonflammable caping. Watch the track or track adjustment cylin-
solvent. der to see if the track is being loosened.
5. Install the screen in the torque converter housing. Loosen the relief valve one turn only.
6. Connect the hose to the torque converter housing. If track does not loosen, close the relief valve and
contact your Caterpillar dealer.
1. Move the machine forward. Allow the machine
to coast to a stop without the use of the service
brakes. Adjust the tracks while you are in the
machine’s typical operating conditions. If packing
conditions prevail on the workplace, the tracks
should be adjusted without removing the packed
material.
a. Make sure that the ripper is raised, if necessary.
2. To measure the sag in the track, stretch a string

over the grousers that are between the sprocket
and the front idler. Take the measurement from
the string to the top of the grouser at the maximum
measurement. Dimension (A) is the maximum
distance between the string and the grouser.
134 SEBU8135-01
Maintenance Section
Track - Check/Adjust
NOTICE
Do not attempt to tighten track when dimension (1) is
198 mm (7.8 inch) or more.
Contact your Caterpillar dealer for track service or in-

structions.
1. Remove the access cover.
g01109482
Illustration 199
If a machine does not have carrier rollers, the sag in

the track is measured between the sprocket and the
front idler. The correct adjustment of dimension (A) is
165 ± 10 mm (6.5 ± .4 inch).
g01019116
Illustration 202
2. Add multipurpose grease (MPGM) through

track adjustment valve (1). Add the MPGM until
dimension (A) is correct.
3. Operate the machine back and forth in order to

equalize the pressure. Allow the machine to coast
to a complete stop. Do not use the brakes.
4. Remeasure dimension (A).

g01118207
Illustration 200
Track adjustment with carrier rollers Tight Track Adjustment
If the machine is equipped with a carrier roller, 1. Loosen relief valve (2) by one turn of 360 degrees.
calculate the average of dimension (B) and dimension Allow the grease to escape.
(C). The correct average value is 75 ± 10 mm
(3.0 ± 0.4 inch). 2. Close the relief valve. Tighten the valve to a torque
of 34 ± 7 N·m (25 ± 5 lb ft).
Loose Track Adjustment
3. Add MPGM through track adjustment valve (1).
Add grease until dimension (A) is correct.
4. Install the access cover.
Bolt Torque for Track Shoes

The torque requirement for track shoe bolts is
1500 ± 150 N·m (1100 ± 100 lb ft). Tighten the bolts
for an additional 120 degrees. If you are using bolts
with a master link, tighten the bolts to a torque of
1500 ± 150 N·m (1100 ± 100 lb ft). Then, tighten the
bolts for an additional 180 degrees.
g01019107
Illustration 201
SEBU8135-01 135
Maintenance Section
Track Pins - Inspect
i02363445 i02613794
Track Pins - Inspect Track Roller Frame - Inspect

SMCS Code: 4175-040-PN SMCS Code: 4151-040
Fingers can be burned from hot pins and bush-

ings.
The pins and bushings in a dry joint can become

very hot. It is possible to burn the fingers if there
is more than brief contact with these components.
Use the recommendations in order to extend the life

of the undercarriage. Use the recommendations in
order to avoid excessive downtime.
g01308563
Illustration 204
Inspect the track roller frame for leaks. Check the

seal for the pivot shaft for oil leaks. Check the track
rollers and idlers for leaks. Check the seal for the
recoil spring for oil leaks.
i02363505
Track Roller Frame Guides -

Inspect
SMCS Code: 4177-040
g01180440
Illustration 203
Measure the rotational movement of the front roller
1. During the machine operation, listen for unusual frame relative to the rear roller frame.
squeaking and for unusual squealing. This can
indicate a dry joint.
2. Check the machine for dry joints weekly. Check

for dry joints immediately after machine operation.
After machine operation, lightly touch the end of
each track pin or bushing. Touch the track pin
or the track bushing with the back of your hand.
Make a mark on any dry track pin joint that is very
hot to the touch.
3. Do not hit the ends of the track pins with a sledge

hammer in order to loosen the track joints.
NOTICE Illustration 205

g01049094
Striking the end of a track pin introduces a significant
amount of end play into the track joint and can result 1. Raise the front of the machine with the hydraulics
in early failures. of the dozer. Place a 100 mm (4 inch) block under
the outside edge of a track shoe. Place the block
Consult your Caterpillar dealer’s Custom Track near the track idler. Lower the machine onto the
Service expert if you detect dry joints or leaks. Your block.
Caterpillar dealer’s Custom Track Service expert can
perform track inspection.
136 SEBU8135-01
Maintenance Section
Track Roller Frame Guides - Inspect
4. Measure the distance between the two marks on

the front roller frame. If the distance between the
two marks is greater than 4.5 mm (0.18 inch),
inspect the track roller frame guides for wear.
Repeat the entire procedure for the other side of the

machine.
NOTICE
Never build up the track roller frame guides with hard-
face welding. This will cause serious wear damage to
the guide slots in the front track roller frame.
g01049245
Illustration 206
2. Use a grease pencil to make a mark on the tubular

section of the front roller frame. Make a mark
on the rear of the roller frame. This mark should
correspond with the mark that is on the tubular
section.
g00039582
Illustration 209
Track Roller Frame Guides
If dimension (X) is less than 45.3 mm (1.78 inch),

replace the track roller frame guides.
Reference: Refer to Disassembly and Assembly,

“Front Track Roller Frame - Remove” and refer to
g01049226
Disassembly and Assembly, “Front Track Roller
Illustration 207 Frame - Install” in the Service Manual for your
machine. Also, consult your Caterpillar dealer for
3. Raise the front of the machine with the hydraulics more information or for service.
of the dozer. Place the block under the inside
edge of the same track shoe. Lower the machine
onto the block.
g01049273
Illustration 208
SEBU8135-01 137
Maintenance Section
Transmission Breather - Clean
i02363773 i02364847
Transmission Breather - Clean Transmission Magnetic Screen

SMCS Code: 3030-070; 3177-070 - Clean
SMCS Code: 3030-070-MGS
If the power train oil pump fails, remove the

transmission oil screen. Clean the screen. If the
transmission is disassembled for any reason, remove
the transmission oil screen. Clean the screen. Before
you remove any screen, drain the transmission.
1. Remove the bottom guard in order to gain access

to the transmission screen.
g01180664
Illustration 210
Top view
1. The transmission breather is located on the bevel

gear case. Remove the floorplate in order to
access the transmission breather. Unscrew and
remove the transmission breather.
g01181089
Illustration 212
Front view
2. The screen is located near the drive shaft guard

g01201269
and toward the front of the power train oil pump.
Illustration 211
3. Remove the bolts, the washers and the cover. The
2. Clean the breather in a clean, nonflammable magnetic filter and the suction screen are located
solvent. Allow the breather to air dry. in the screen housing behind the cover.
3. If the transmission breather is damaged or if the 4. Remove the seals.
breather is not reusable, discard the used breather
element. Install a new breather element. 5. Wash the screen and the magnetic filter in a clean,
4. Install the transmission breather.
6. Replace the seals.
7. Install the suction screen and the magnetic filter

in the screen housing.
8. Install the cover with the washers and the bolts.

138 SEBU8135-01
Maintenance Section
Transmission Oil - Change
i02464959 2. Remove the middle bottom guard.

SMCS Code: 3030; 3080-044

jury.

skin.
NOTICE
g01181288
Care must be taken to ensure that fluids are contained Illustration 214
ing, adjusting and repair of the product. Be prepared to 3. Remove the plug from the drain in the bevel gear
collect the fluid with suitable containers before open- case. Install a 4C-8563 Swivel into the valve.
ing any compartment or disassembling any compo- Clamp a hose to the swivel. A 25.4 mm (1 inch)
nent containing fluids. pipe and hose can be used. Use a 25.4 mm
(1 inch) pipe with 1-11 1/2 NPTF threads. Do not
Refer to Special Publication, NENG2500, “Caterpillar tighten the pipe.
suitable to collect and contain fluids on Caterpillar 4. Turn the swivel or pipe clockwise in order to open
products. the internal drain valve. Allow the oil to drain into a
suitable container.
mandates.
Operate the machine in order to warm the power

train oil. The machine must be level. Lower the
attachments with slight down pressure.
Engage the parking brake switch. Stop the engine.
g01181299
Illustration 215
5. Remove the plug from the drain valve in the torque

converter. Install a 12.7 mm (.50 inch) pipe into
the drain valve. Use a 12.7 mm (.50 inch) pipe
with 1/2-14 NPTF threads.
6. Clamp a hose to the pipe in order to drain the oil

g01229675
into a suitable container.
Illustration 213
High speed oil change (transmission) 7. Open the drain valve and drain the oil into a
suitable container.
1. Open the left engine compartment. If the machine
is equipped for a high speed oil change, use a
126-7538 Nozzle Assembly. The high speed oil
change removes oil from the sump in the bevel
gear case. The high speed oil change does not
remove oil from the torque converter or from the
transmission case.
SEBU8135-01 139
Maintenance Section
16. Change the filter element. See Operation and

Maintenance Manual, “Transmission Oil Filter -
Replace”.
g01181367
Illustration 216
8. Remove the access cover for the transmission

drain plug. Illustration 218
g01307684
17. Open the left engine compartment for the

transmission oil filler cap.
18. Remove the transmission oil filler cap (2).
19. Add oil. To determine the correct amount of

oil, see Operation and Maintenance Manual,
“Capacities (Refill)”.
20. Clean the transmission oil filler cap and install the
transmission oil filler cap.
g01181338
Illustration 217
Right side view
9. Remove the plug from the drain valve in the

transmission. Install a 12.7 mm (.50 inch) pipe into
the transmission valve. Use a 12.7 mm (.50 inch)
pipe with 1/2-14 NPTF threads.
10. Clamp a hose to the pipe in order to drain the oil

into a suitable container.
11. Open the drain valve and drain the oil into a
g00611366
suitable container. Illustration 219
12. Close the drain valve in the torque converter. 21. Maintain the oil level in the “OPR ZONE” on the
Close the drain valve in the transmission case. dipstick (1). Close the access door.
13. Remove the hoses and remove the pipes from

the drains.
14. Remove the swivel or remove the pipe from the

drain in the bevel gear case. The drain valve will
close.
15. Clean the oil drain plugs and install the oil drain
plugs.
140 SEBU8135-01
Maintenance Section
Transmission Oil Filter - Replace
NOTICE

products.
g01180664 Dispose of all fluids according to local regulations and

Illustration 220
mandates.
22. Unscrew the transmission breather and remove
the transmission breather. The transmission Replace the filter elements if the transmission oil filter
breather is located on top of the bevel gear case. indicator comes on during operation.
Remove the floorplate in order to access the
transmission breather. One transmission oil filter is located under the
walkway on the left side of the machine. The other
23. Clean the transmission breather in a clean transmission oil filter is located under the walkway on
nonflammable solvent. the right side of the machine. Remove the floorplates.
24. Install the transmission breather. Perform the following steps for each transmission
oil filter.
25. Close the left engine compartment.
1. Remove the filter housing drain plug. The filter
housing drain plug is located at the bottom of the
i02464751 transmission oil filter. Drain the oil into a suitable
Transmission Oil Filter - container. Reinstall the filter housing drain plug.
Replace
SMCS Code: 3067-510

jury.

skin.
g01180733
Illustration 221
Right side view of left transmission oil filter
2. Remove the filter element cover assemblies.
3. Remove the filter elements and properly discard

the filter elements.
4. Clean the filter element housing with a clean cloth.
5. Inspect the seal. If the seal is damaged, replace

the seal.
SEBU8135-01 141
Maintenance Section
Transmission Scavenge Screen - Clean
6. Install the new filter elements. Install the filter

element housing cover.
7. Start the engine.
g01180914
Illustration 223
Right side view
2. Remove four bolts (5) that hold tube assembly (4)

g01307684 to elbow (2) on the bottom of transmission (1).
Illustration 222
8. Maintain the oil level in the “OPR ZONE” on the 3. Remove four bolts (6) that hold elbow (2) on
dipstick (1). If necessary, add oil through the filler transmission (1).
tube (2).
4. Remove screen (3).
9. Stop the engine.
5. Clean the screen in a clean, nonflammable
solvent.
i02364618
Transmission Scavenge 6. Inspect the O-ring seal. If the seal is damaged,

replace the seal.
Screen - Clean
7. Install screen (3), elbow (2) and four bolts (6).
SMCS Code: 3030-070-MGS
8. Install four bolts (5) that hold tube assembly (4) to
elbow (2) on the bottom of transmission (1).
Hot oil and components can cause personal in- 9. Install the cover on the transmission guard.
jury.
i02612836
skin. Transmission System Oil Level
- Check
After a major component failure, clean the scavenge
screen. SMCS Code: 3080-535
1. Remove the cover on the transmission guard in

order to gain access to the screen.
jury.

skin.
The transmission oil dipstick is behind the engine

access cover on the left side of the machine.
142 SEBU8135-01
Maintenance Section
Transmission System Oil Sample - Obtain
Replace the filter element if the transmission

oil filter indicator comes on during operation.
See Operation and Maintenance Manual,
“Transmission Oil Filter - Replace”.
5. Close the access door.
i02612841
Transmission System Oil

Sample - Obtain
SMCS Code: 3080-554
g01307684
Illustration 224

jury.

skin.
NOTICE
Illustration 225
g00611366 nent containing fluids.
1. Open the access door. Refer to Special Publication, NENG2500, “Caterpillar

2. Check the oil level with dipstick (1) when the suitable to collect and contain fluids on Caterpillar
engine is running at low idle and the oil is at products.
operating temperature.
HOT OIL: mandates.
Use the “TRANSMISSION IN NEUTRAL, ENGINE Obtain the sample of the transmission oil as close as
AT LOW IDLE, AND OIL AT OPERATING possible to the recommended sampling interval. The
TEMPERATURE” side of the dipstick (1). Check recommended sampling interval is every 500 service
when the transmission is in NEUTRAL and the hours. In order to receive the full effect of S·O·S oil
engine is running at LOW IDLE. The oil should be analysis, you must establish a consistent trend of
at operating temperature. Maintain the oil level data.
between the “OPERATING ZONE” marks. This is
the only accurate way to check the oil level.
COLD OIL:
Check the “ENGINE STOPPED COLD OIL” side of

dipstick (1) while the engine is stopped. Maintain
the oil between the “OPERATING ZONE” marks.
This method should be used as reference only.
3. Remove filler cap (2). If necessary, add oil.
4. Clean the filler cap and install the filler cap.

SEBU8135-01 143
Maintenance Section
Window Washer Reservoir - Fill
i02044219
Window Washer Reservoir -

Fill
SMCS Code: 7306-544
NOTICE
When operating in freezing temperatures, use
Caterpillar or any commercially available nonfreezing
window washer solvent.
g01307717
Illustration 226
1. The oil sampling valve is located at the rear of

the machine beneath the fuel tank. Remove the
protective cap.
g01049872
Illustration 228
The washer fluid bottle is on the left side of the

machine above the battery box. Remove the fluid
bottle cap in order to fill the washer fluid bottle.
i02172340
g01178670
Illustration 227
Window Wipers -
Note: Use the supplied probe and flush the Inspect/Replace
fitting with oil into an approved container before
obtaining oil sample. SMCS Code: 7305-040; 7305-510
2. Use 169-8373 Fluid Sampling Bottle in order to

obtain a sample.
3. After you take a sample, remove the cap with

the tube and the probe from the bottle. Discard
sealing cap that is provided with 169-8373 Fluid
Sampling Bottle.
Refer to Operation and Maintenance Manual,

“Lubricant Viscosities” for the correct fluid for your
machine.
g01101037
Illustration 229
(1) Rear window wiper
(2) Side window wiper
(3) Front window wiper
144 SEBU8135-01
Maintenance Section
Windows - Clean
Inspect the front window wiper blade, the side window

wiper blades and the rear window wiper blade.
Replace any wiper blades that are damaged or worn.
Replace any wiper blades that streak the window.
i02366032
Windows - Clean
SMCS Code: 7310-070; 7340-070
If equipped:
Use commercially available window cleaning

solutions to clean the windows.
To clean the outside of the rear window from the

inside of the cab, remove the sliding section of the
rear window. Use the following procedure in order to
remove the sliding section of the rear window.
g01181500
Illustration 230
1. Lift latch (1) in order to slide the small window.

Squeeze latch (2) in order to move the window
from the CLOSED position.
2. Move handle stop (3) to the UP position. To move

the handle stop to the UP position, lift the handle
and rotate the handle simultaneously. Rotate the
handle until the handle is vertical.
3. Move the small section of the window to opening

(4) in the upper window channel.
4. Tilt the top of the window toward the inside of the

cab. Remove the window.
5. Stay inside the cab in order to clean the outside

of the rear window.
6. After cleaning, install the sliding section of the

rear window.

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SAFETY.CAT.

Excerpted from Operation & Maintenance Manual (SEBU8135-01-01)

i02459915 Hydraulic System Oil Level - Check ................... 123

Every 1000 Service Hours or 6 Months

Every 2000 Service Hours or 1 Year

Every 3 Years After Date of Installation or

Every 4000 Service Hours

Every 6000 Service Hours or 3 Years

Every 6000 Service Hours or 4 Years

Every 6250 Service Hours or 596 100 L

Every 12 000 Service Hours or 6 Years

Alternator and Starting Motor Backup Alarm - Test

Caterpillar recommends a scheduled inspection of

The backup alarm is on the left rear of the machine.

Turn the engine start switch to the ON position in

Apply the service brakes. Disengage the parking

Check the starter for proper operation. Check the

Keep the batteries fully charged.

Temperature affects the cranking power of the

When the engine is operated only for short periods

Refer to the Service Manual for additional information.

Battery - Inspect Belt - Inspect/Replace

Inspect the Belt

2. Open the rear engine access door that is located

There are battery compartments on the left of the

Tighten the battery retainers on all batteries at every

Perform the following procedures at every 1000 hour

3. Close the battery access cover. Replace the Belt

Note: If a new belt is installed, recheck the belt

Note: The second belt replacement will require

8. Close the manhole cover in the cab.

Braking System - Test

Install the Belt Test the brakes on a dry, level surface.

Bulldozer Blade Connectors -

1. Start the engine.

2. Raise all attachments.

3. Depress the brake pedal. Illustration 118

1. Remove filter cover (1). The filter cover is located

2. Loosen clamp (2) and remove filter element (3).

3. The filter element can be cleaned by using

4. Look through the filter toward a bright light. Inspect

Cab Filter (Recirculation) - Flushing the ELC from the Cooling

Flushing a Standard Coolant from

Drain the Cooling System

1. Loosen the knob and remove the filter element

2. The filter element can be cleaned by using

3. Look through the filter toward a bright light. Inspect

3. Loosen the small bolt on the side of the drain i02462970

7. Close the drain valve completely.

8. Add the Extended Life Coolant.

Reference: For the correct amount of ELC, refer

9. Start the engine. Run the engine without the

1. Loosen the radiator cap slowly in order to relieve

2. It may be necessary to drain some coolant from

5. Inspect the radiator cap and the radiator cap seal

6. Install the radiator cap.

Cooling System Coolant Level

2. If necessary, open the radiator cap access cover.

Remove the fill cap slowly to relieve pressure.

Cooling system conditioner contains alkali. Avoid

Open the front left engine access door. The sight

i02463199 • Obtain coolant samples directly from the coolant

• Place the sample in the shipping sleeve