NEA Catalog 2014 PDF

SPACECRAFT
MECHANISMS
Product Catalog
neaelectronics.com
RIGHT FOR YOUR MISSION
FROM LAUNCH TO DEEP SPACE
Table of Contents
Introduction to NEA......................................................................................................................................................5
NEA Products................................................................................................................................................................5
Global Leader
History..........................................................................................................................................................................7
NEA® Electronics, Inc. is a
Quality..........................................................................................................................................................................7
global leader in spacecraft
mechanisms. Our low Facilities........................................................................................................................................................................7
shock release devices are Hold Down & Release Mechanisms..............................................................................................................................9
relied upon for spaceflight Model 9100 Product Data Sheet................................................................................................................................11

applications more than any Model 9102G Product Data Sheet..............................................................................................................................13
other device. Model 9103 Product Data Sheet................................................................................................................................15
Model 9106B Product Data Sheet..............................................................................................................................17
Reliable
Pin Pullers...................................................................................................................................................................19
Our designs are reliable,
Model 1120 Product Data Sheet................................................................................................................................21
simple, insensitive to adverse
Model 2545 Product Data Sheet................................................................................................................................23
environments and backed
Battery Cell Bypass Switches......................................................................................................................................25
up by years of heritage and
8020 Series Product Data Sheet.................................................................................................................................27
loyal customers.
8030 Series Product Data Sheet.................................................................................................................................29
Quality Assured 8040 Series Product Data Sheet.................................................................................................................................31
NEA, a trusted supplier of Non-Pyrotechnic Valves..............................................................................................................................................33

mission critical components, Model NPV9000 Product Data Sheet.........................................................................................................................35
is certified to ISO 9001:2008 Connectors & Disconnects.........................................................................................................................................37
and AS9100:2009 C Model ZSF and IFD Product Data Sheet......................................................................................................................39
Model DF Product Data Sheet....................................................................................................................................41
Gimbals and Pointing Mechanisms............................................................................................................................43
Model P35 Pointing Mechanism Product Data Sheet.................................................................................................47
Model G35 Gimbal Product Data Sheet......................................................................................................................49

Solar Array Drive Actuators........................................................................................................................................51
Deployment Actuators...............................................................................................................................................53
Contact NEA...............................................................................................................................................................55
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3
NEA Product Catalog
Mission Success
NEA® Electronics, Inc. is
dedicated to building
mankind’s legacy in space
by supporting our
customers in the aerospace
industry through on time
delivery of innovative
products that exceed
expectations and assure
mission success.
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4
About NEA Electronics
Introduction to NEA
Global Leader NEA® Electronics, Inc. designs and manufactures

mission critical spacecraft mechanisms and is the
largest supplier of non-explosive hold down and
global leader in spacecraft release mechanisms for spaceflight use in the world.
mechanisms. Our low NEA embrances our corporate parent EBA & D’s
mission and vision.
shock release devices are
relied upon for spaceflight Mission
applications more than any To improve people’s lives
other device. By providing technologies that help put people and
satellites in space, and protecting the armed service
men and women around the world as they protect our
Reliable freedoms at home, NEA Electronics Inc. continuously NEA has expanded its technical capabilities to support
seeks to improve the lives of people. design and analysis of motors and gearboxes allowing
an expanded product offering including; gimbals and
simple, insensitive to adverse Vision pointing mechanisms, solar array drives, deployment
environments and backed actuators and other custom electromechanical
NEA Electronics seeks to be a leader in mission critical actuators. NEA’s initial standard actuator offering
up by years of heritage and hardware and services. is our P35 family of precision pointing mechanisms
loyal customers. available in single axis and dual axis (gimbal)
Capabilities configurations with both three phase and four phase
motor windings.
Quality Assured In addition to release mechanisms, NEA has extended
its Split-Spool technology to additional products NEA Products
NEA, a trusted supplier of including: Battery Cell Bypass Switches, Pin Pullers,
mission critical components, Electrical Interconnect Devices and Non-pyrotechnic NEA offers a broad range of mechanism and actuator
Valves for the Space and Defense industries. NEA is a products that enable our customers in mission critical
is certified to ISO 9001:2008 proven supplier of quality products and systems for space applications.
and AS9100:2009 C most U.S. and International Prime Contractors and
government agencies (NASA, ESA, JAXA, ISRO).
Hold Down & Release Mechanisms
NEA has successfully addressed a need expressed (HDRMs)
in recent years by both the National Aeronautics
and Space Administration (NASA) and the European NEA Hold Down and Release Mechanisms (HDRMs)
Space Agency (ESA) to find a preferred alternative utilize NEA’s unique Split-Spool Release Device
to the traditional explosive actuator. NEA satisfied technology to offer unprecedented performance in
NASA’s objective by developing reliable, fast acting, a low shock spacecraft release mechanism and have
sure release, and low shock output, non-explosive made NEA the worldwide leader in non-pyrotechnic
Separation Mechanisms with redundant release release devices for space applications.
features. NEA mechanisms eliminate the residue and
shock produced by explosive devices and are factory
refurbish-able for extended use in support of system
level testing. NEA separation devices and systems
are used to hold down and deploy solar arrays,
reflectors, antennas, platforms, rocket stages and
small satellites.
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Non-Pyrotechnic Valves
NEA Non-pyrotechnic Valves are designed and
developed as a drop in replacement for the
Mission Success
traditional pyrotechnic valves for use with liquid NEA® Electronics, Inc. is
or gas lines. NEA-manufactured Non-pyrotechnic
Valves are electrically redundant with low shock and
positive isolation provided in the normally closed or mankind’s legacy in space
normally open position. by supporting our
Gimbals & Pointing Mechanisms
NEA’s precision pointing mechanisms are designed to
be compatible with the majority of existing customer delivery of innovative
applications, can be provided in multiple single axis products that exceed
and gimbal configurations and feature performance
Battery Cell Bypass Switches superior to many competitor products. The actuator expectations and assure
NEA Battery Cell Bypass Switches build on NEA’s Split- design has been developed in-house using modern mission success.
Spool technology and were developed to facilitate methods with an emphasis on low risk, design to
the isolation and bypass of a failed battery pack or cost, and shorter lead times.
a failed battery cell within a battery pack, thereby
eliminating the need to shut down the entire battery Solar Array Drive Actuators
if a failure occurs. NEA switches are used with both
Lithium Ion and Nickel Hydrogen cells. NEA’s Solar Array Drive Actuators are based on our
pointing mechanism technology and feature the
same in-house designed high performance motor
Pin Pullers technology. NEA Solar Array Drives can be provided
NEA’s Pin Puller devices are also derived from with either slip rings or lower cost twist capsule
NEA’s core technology and provide a low shock modules to transfer power and signals over the
replacement for pyrotechnic based Pin Pullers. rotating interface
Connectors & Disconnects Deployment Actuators

NEA Electrical Interconnect Devices provide zero For non-pointing applications where torque
separation force between the plug and receptacle and efficiency are a priority, NEA can provide
connectors and incorporates standard contact Deployment Actuators that feature and efficient
arrangements based on military specifications. NEA brushless DC motor coupled to small high torque
also produces a laser initiated umbilical connector planetary gearbox. Deployment actuators can be
designed and developed for use in separating missile used for deployment of mechanisms, opening and
stages. NEA manufactures dead-face connectors that closing of instrument covers, berthing and docking
provide thermal and electrical protection in critical mechanisms and even rover wheel and surface
applications. drilling applications.
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History
Global Leader NEA was founded in 1996 and quickly grew to be a

major supplier of hold down and release mechanisms
largely on the strength of the performance of its
global leader in spacecraft products. No other company offers the combination
mechanisms. Our low of specific performance, simplicity, tolerance to
environments, limited shock and reliability.
In 2010 NEA Electronics was acquired by Ensign-
relied upon for spaceflight Bickford Aerospace & Defense and became a subsidiary
applications more than any of one of the oldest privately held corporations in
the United States, founded in 1836. Ensign-Bickford
other device.
Aerospace & Defense, which has supported the space
program since the 1950’s with stage separation,
Reliable fairing separation and launch termination energetics, Laboratory. NEA also has a certified trainers and
has invested in NEA through improvements in technicians on staff for soldering to IPC J-STD-001.
Our designs are reliable, facilities, equipment and personnel to position NEA
for growth in the spacecraft mechanisms and actuator Facilities
market. In 2012 NEA acquired Rocketstar Robotics to
environments and backed augment NEA’s release mechanisms capability with NEA is located just north of Los Angeles in Moorpark,
up by years of heritage and electromechanical spacecraft actuators. California on sprawling 89-hectare (220 acre) campus
that includes 5,110 m2 (55,000 ft2) of office space and
loyal customers. Quality 10,700 m2 (115,000 ft2) of manufacturing space.
NEA is well aware of the responsibility that comes Engineering Design and Analysis
Quality Assured
with mission critical spacecraft systems. This level of
NEA, a trusted supplier of responsibility requires our organization to consider NEA’s engineering team features industry experts
quality an integral aspect of everything we do. From with over a half century of combined experience
mission critical components, in the design of spaceflight mechanisms, release
our personnel to our products, from our management
is certified to ISO 9001:2008 team to our customers, we adhere to the highest devices and actuators. NEA’s engineers regularly
standards of reliable peak performance. participate in internal peer reviews to verify design
and AS9100:2009 C
integrity, bring additional perspective to the
design process and to provide mentoring and cross
Continuous Improvement
pollination of ideas. NEA, as a subsidiary of Ensign-
We consistently strive to improve our products, Bickford Aerospace & Defense (EBAD), also has
performance and productivity. NEA’s state of the art direct access to the engineering organization of
progressive quality policies include disciplines such as EBAD which shares all of the same design tools and
Lean Manufacturing, Six Sigma and Kaizen. access to shared databases, analysis tools and CAD
vaults. Both NEA and EBAD benefit from this close
Certified relationship and frequently share technical expertise,
design developments and personnel.
NEA’s comprehensive quality system has been
certified to ISO 9001 and AS9100 C. Additionally
NEA technicians are certified for soldering per NASA-
STD-8739.3 and for crimping per NASA-STD-8739.4
and get regular training at the Jet Propulsion
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NEA’s facilities are well equipped to support our

customer base and include:
• A 213 m2 (2,300 ft2) Cleanroom, ISO Class
Mission Success
6 & 8 (FED-STD-209E Class 1,000 and NEA® Electronics, Inc. is
100,000)
• 2 ISO Class 5 (FED-STD-209E Class 100)
Laminar Flow Benches mankind’s legacy in space
• Soxhlet Extractor by supporting our
• 4 Thermal Vacuum Chambers customers in the aerospace
• Random Vibration Shaker Table and Slip
Plate industry through on time
• Pneumatic Shock Table delivery of innovative
• Shock Response Spectrum Plate products that exceed
• 4 Test Equity 123C Thermal Chambers
• 2 Thermotron SE300 Temperature
Humidity Chambers mission success.
• Thermotron ATS320 Thermal Shock
Chamber
• Thermotron SE600 Temperature Humidity
Chamber
• Russell Cryo Chamber
• ESD Simulator
Manufacturing and Test • X-ray Inspection Facility
NEA’s manufacturing strategy is to have control • Browne & Sharpe CMM
over all sensitive processes to minimize quality and • Cross Section Laboratory
schedule risk. This is achieved through investment • Durometer (Shore A) & Hardness
in extensive in-house manufacturing and test (Rockwell)
capabilities. NEA’s investment does not end with • Vacuum Oven
equipment; we also invest heavily in our people. • Fatigue Tester
Training is another major component of our
• Scanning Electron Microscope – 500,000x
manufacturing strategy.
(SEM)
• Energy Dispersive Spectroscope (EDS)
• Simulated Transmission Electron
Microscope (STEM)
• Gas Chromatograph / Mass Spectrometer
(GC/MS)
• Prototype Machine Shop
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NEA Hold Down & Release
Mechanisms
Hold Down & Release Mechanisms
Global Leader NEA is the global leader in non-pyrotechnic Hold Down

& Release Mechanisms (HDRM) for the spacecraft
market. Hold Down & Release Mechanisms, also
global leader in spacecraft sometimes referred to as Separation Nut Release
mechanisms. Our low Mechanisms, are offered in a range of sizes with load
capacities up to a 500 kN (112,000 pounds force).
relied upon for spaceflight Applications
applications more than any Typical applications include:
other device. • Antennas
• Scientific instruments
Reliable • Solar arrays
• Reflectors
• Satellite, spacecraft and payloads
• Booms and masts
environments and backed • Launch locks for gimbals, thrusters
up by years of heritage and • Stage separation
harnessing to provide low-shock, high reliability
loyal customers. • Caging mechanisms release assemblies.
Principle of Operation Technical Advantages

Quality Assured
The NEA HDRM is an electrically initiated, one-shot NEA release device technology provides significant
NEA, a trusted supplier of release mechanism that has the ability to carry a very advantages.
mission critical components, high tensile preload until commanded to release.
The preload is applied through a release rod held
is certified to ISO 9001:2008 Low Shock
in place by two separable spool halves which are in
and AS9100:2009 C turn held together by tight winding of restraining There are three sources of shock with traditional
wire. The restraint wire is held in place by redundant pyrotechnic release devices; those include the
electrical fuse wires; actuation of either circuit pyrotechnic initiator and the resulting transfer of
allows release, assuring maximum reliability. When kinetic energy within the mechanism. The NEA
sufficient electrical current is applied, the restraint approach eliminates both of these sources of shock.
wire unwinds allowing the spool halves to separate There is no pyrotechnic initiator required so there
releasing the release rod and the associated preload. is no initial shock and the restraint wire release
mechanism is also not a significant contributor to
The actuation is simple and reliable and forms the
shock.
basis of actuation for many of NEA’s other products
including Pin Pullers, Battery Cell Bypass Switches, A third source of shock is the energy stored in
and Non-Pyrotechnic Valves. the release rod itself as well as any of the other
components that are in the preload path. The nature
NEA Electronics has the capability to pair our HDRMs
of NEA device’s gentle release of preload allows this
with other hardware such as custom release rods,
stored energy to be dissipated over the release event
preload nuts, extractors, bolt catchers, mounting
minimizing the stored energy contribution to shock
brackets, springs, connectors and electrical
as well.
neaelectronics.com
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NEA Hold Down & Release
Mechanisms
Fast Acting Low Risk

With respect to shock, the action of NEA devices is NEA HDRMs have an extensive history of use on a Mission Success
quite gentle yet the release event itself is still very broad variety of spaceflight applications and are
fast. Since the bridge wire is extremely small the currently the baseline release device of choice NEA® Electronics, Inc. is
release event can be triggered in milliseconds. This on most major spacecraft buses. This history of dedicated to building
capability allows multiple NEA devices to be used reliability and mission success makes NEA HDRMs
in parallel where simultaneous release is required, our customers’ low risk option. mankind’s legacy in space
such as large solar array panels and spacecraft stage by supporting our
separations. Compatible
Reliable NEA HDRM devices have been designed to work industry through on time
with existing pyro firing circuits. The flexibility of
With simplicity comes reliability. The basic design the design however also allows operation with lower delivery of innovative
of the NEA HDRM is very simple with a minimum of firing current if required. products that exceed
moving components. The devices are robust and not
sensitive to extreme environments or contaminants. expectations and assure
Key Features
High reliability is supported both analytically and mission success.
by an extensive history of successful operation in • Extremely low release shock
mission critical applications. • Redundant or non-redundant actuation
circuit
Light Weight • Near simultaneous release of multiple
hold-down points (<10 ms)
NEA devices offer extremely high preload release
• Internal torque containment
capacities versus unit mass. Some NEA HDRM
models have specific preload release capacities • Allows up to 6° of angular misalignment
greater than 300N/g. • Extended operating temperature range
• Can be operated with pyrotechnic
Temperature Insensitive initiation circuitry
• Range safety friendly
The simplicity of the NEA release device mechanism
is an asset not just for reliability but also with • Space-rated materials
respect to temperature sensitivity. NEA HDRMs are • Factory refurbishment
insensitive to extreme temperatures. NEA HDRMs
are being qualified for operation at 25K. The extreme
low mass of the bridge wire results in actuation
performance that is insensitive to initial conditions.
NEA® Electronics, Inc., 14370 White Sage Road, Moorpark, California 93021, USA | neaelectronics.com
NEA® is a registered trademark of NEA Electronics, Inc. This product and its components are protected under U.S. Patent Numbers 6,433,990 / 6,249,063 as well as France Patent Numbers
125567 / 9903335, U.K. Patent Number 1255675 and Germany Patent Number 60111923.1.
Attention: The information and recommendations described in this brochure cannot possibly cover every application of the products or variation of conditions under which the products are used.
The recommendations herein are based on the manufacturer’s experience, research and testing. They are believed to be accurate, but no warranties are made, express or implied. In addition,
the specifications contained herein are all nominal which represent our current production. The products described may be subject to change. Please feel free to contact NEA® Electronics Inc. for
verification. No Warranties or Liabilities: The products described herein are sold “AS IS” and without any warranty or guaranty, express, or implied, arising by law or otherwise including without
limitation any warranty of merchantability or fitness for a particular purpose. Buyer and user agree further to release and discharge seller from any and all liabilities whatsoever arising out of
the purchase or use of any product described herein whether or not such liability is occasioned by seller’s negligence or based upon strict products liability or upon principles of indemnity or
contribution. Content©2014 NEA® Electronics, Inc., Moorpark, CA 93021, U.S.A.
10
NEA Model 9100
Hold Down & Release Mechanism
Model 9100 Product Data Sheet

mechanisms. Our low Mechanisms, are offered in a range of sizes. The NEA
Model 9100 supports ultimate loads as high as 8 kN
shock release devices are (1,800 lbf).
relied upon for spaceflight
applications more than any Applications
other device. Typical applications include:
• Antennas
Reliable • Scientific instruments
• Solar arrays
• Reflectors
simple, insensitive to adverse • Satellite, spacecraft and payloads harnessing to provide low-shock, high reliability
environments and backed • Booms and masts release assemblies.
up by years of heritage and • Launch locks for gimbals, thrusters
• Stage separation Key Features
loyal customers.
• Caging mechanisms • Extremely low release shock
• Redundant or non-redundant circuit
Quality Assured Principle of Operation • Near simultaneous release of multiple
NEA, a trusted supplier of The NEA HDRM is an electrically initiated, one-shot hold-down points
mission critical components, release mechanism that has the ability to carry a very • Internal torque containment
high tensile preload until commanded to release. • Extended operating temperature range
is certified to ISO 9001:2008 The preload is applied through a release rod held • Can be operated with pyrotechnic
and AS9100:2009 C in place by two separable spool halves which are in initiation circuitry
turn held together by tight winding of restraining
wire. The restraint wire is held in place by redundant
• Space-rated materials
electrical fuse wires; actuation of either circuit
allows release, assuring maximum reliability. When • Factory refurbishment
sufficient electrical current is applied, the restraint
wire unwinds allowing the spool halves to separate Actuation Time
releasing the release rod and the associated preload.
including Pin Pullers, Battery Cell Bypass Switches,
and Non-Pyrotechnic Valves.
neaelectronics.com
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NEA Model 9100
Model 9100 Technical Specifications

Parameter Capability Mission Success
Ultimate Load Rating 8 kN (1,800 lbf)
Proof Load Rating 7.6 kN (1,700 lbf)
Release Load Rating 6 kN (1,360 lbf) dedicated to building
Shock @ Preload1 <300 g’s @ 6 kN (1,360 lbf) mankind’s legacy in space
Fuse Wire Resistance 1.2 to 2.0 Ω @ 25°C
by supporting our
Actuation Current2 4 Amps for 25 ms
No-Fire Current3 (continuity) 250 mA customers in the aerospace
Release Time4 <50 ms industry through on time
Qualification Temperature Range5 -135°C to +135°C delivery of innovative
Maximum Angular Misalignment 6° Cone
Mass6 70 g (0.15 lb)
Notes: expectations and assure
1
Shock is preload dependent, contact applications engineering for shock at other preloads.
2
Actuation can be achieved using a range of current, the value in the table is the value used for qualifying this device. mission success.
3
No-fire current for 5 minutes or less as ambient temperature, consult NEA applications engineers for other no-fire current requirements.
4
Release time is dependent on actuation current, contact applications engineering for more specific information on actuation time as a function of current.
5
The values presented for qualification temperature range are not a measure of the limits of the device.
6
Mass does not include harnessing and lead wires.
Model 9100 Mechanical Interface Drawing
1.350
1.100 MAX
2X 4-40 UNC-2B .120
.255 MAX
.675 MAX
1.000
RELEASE ROD
5-40 UNC-3B .275 MIN

RELEASE ROD
Note: Model 9100 Release Mechanism shown. Different configurations available with alternate release rods,
mounting features, and connectors. Metric configurations are also available.
12
NEA Model 9102G
Model 9102G Product Data Sheet
Global Leader NEA is the global leader in non-pyrotechnic

Hold Down & Release Mechanisms (HDRM) for
the spacecraft market. Hold Down & Release
global leader in spacecraft Mechanisms, also sometimes referred to as
mechanisms. Our low Separation Nut Release Mechanisms, are offered in
a range of sizes. The Model 9102G supports ultimate
shock release devices are loads as high as 26.7 kN (6,000 lbf).
• Antennas
• Solar arrays
• Reflectors
loyal customers.
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NEA Model 9102G
Model 9102G Technical Specifications

Ultimate Load Rating 26.7 kN (6,000 lbf)
Proof Load Rating 22.2 kN (5,000 lbf)
Release Load Rating 17.8 kN (4,000 lbf) dedicated to building
Shock @ Preload1 <350 g’s @ 17.8 kN (4,000 lbf) mankind’s legacy in space
by supporting our
No-Fire Current3 (continuity) 250 mA max customers in the aerospace
Mass6 130 g (0.29 lb)
1
2
3
4
5
6
Model 9102G Mechanical Interface Drawing

1.550 MAX
+.005
2X .200 - .001 THRU
2X R.250 2X .135
.470 MAX
1.040 MAX
2.500 1.700
RELEASE ROD
.250-28 UNJF-3B .340 MIN

RELEASE ROD
Note: Model 9102G Release Mechanism shown. Different configurations available with alternate release rods,
14
NEA Model 9103

mechanisms. Our low Mechanisms, are offered in a range of sizes. The
NEA Model 9103 supports ultimate loads as high as
shock release devices are 52 kN (11,690 lbf).
• Antennas
• Solar arrays
• Reflectors
loyal customers.
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NEA Model 9103

Proof Load 41 kN (9,217 lbf)
by supporting our
Mass6 170 g (0.37 lb)
1
2
3
4
5
6

+.005
1.900 - .000
2X 4-40 UNC-2B .112 MIN 1.600 MAX
.625 MAX
1.330 MAX
1.550
RELEASE ROD
3/8-24 OR M10 X 1.25

.530 MIN
RELEASE ROD
Note: Model 9103 Release Mechanism shown. Different configurations available with alternate release rods,
16
NEA Model 9106B
Model 9106B Product Data Sheet

mechanisms. Our low Mechanisms, are offered in a range of sizes. The NEA
Model 9106B supports ultimate loads as high as 195
shock release devices are kN (44,000 lbf).
• Antennas
• Solar arrays
• Reflectors
loyal customers.
neaelectronics.com
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NEA Model 9106B
Model 9106B Technical Specifications

Proof Load Rating 178 kN (40,000 lbf)
by supporting our
Mass6 700 g (1.54 lb)
1
2
3
4
5
6
Model 9106B Mechanical Interface Drawing

2.750
2.140 MAX
2X 10-32 UNF-2B .380
1.065 MAX
2.000 MAX
2.170
RELEASE ROD
5/8-18 OR M16 X 2.0

.875 MIN
RELEASE ROD
Note: Model 9106B Release Mechanism shown. Different configurations available with alternate release rods,
18
NEA Pin Pullers
Pin Pullers
Global Leader NEA is the global leader in non-pyrotechnic Hold

Down & Release Mechanisms (HDRM) for the
spacecraft market. Our patented split spool
global leader in spacecraft technology that has made our HDRMs the industry
mechanisms. Our low standard for non-pyrotechnic release mechanisms is
also available in Pin Puller configurations.
• Scientific instruments Technical Advantages
Reliable • Solar arrays NEA release device technology provides significant
• Reflectors advantages.
• Satellite, spacecraft payloads
• Booms and masts
Low Shock
environments and backed • Stage separation There are three sources of shock with traditional
up by years of heritage and • Caging mechanisms pyrotechnic release devices; those include the
pyrotechnic initiator and the resulting transfer of
loyal customers. kinetic energy within the mechanism. The NEA
Principle of Operation
approach eliminates both of these sources of shock.
Quality Assured NEA Pin Pullers consist of a spring-loaded plunger There is no pyrotechnic initiator required so there
that is restrained using the same patented split-spool is no initial shock and the restraint wire release
NEA, a trusted supplier of and bridge wire technology used in our Hold Down mechanism is also not a significant contributor to
mission critical components, & Release Mechanisms. The spool subassembly shock.
includes two spool halves which are held together by
is certified to ISO 9001:2008 a tight winding of a restraining wire that terminates A third source of shock is the energy stored in
in a bridge wire connecting two electrical terminals the release rod itself as well as any of the other
and AS9100:2009 C components that are in the preload path. The nature
at the electrical interface to the device. The spool
assembly, by virtue of the restraining wire winding, of NEA device’s gentle release of preload allows this
can prevent axial motion of the plunger. When stored energy to be dissipated over the release event
sufficient electrical current is passed through the minimizing the stored energy contribution to shock
terminals and the bridge wire, the bridge wire heats as well.
up and breaks under the applied tension load. This
allows the restraining wire to unwind, separating Fast Acting
the spool halves and releasing the spring-preloaded With respect to shock, the action of NEA devices is
plunger. quite gentle yet the release event itself is still very
The actuation method is simple and reliable and fast. Since the bridge wire is extremely small the
forms the basis of actuation for many of NEA’s other release event can be triggered in milliseconds. This
products including: Release Mechanisms, Battery capability allows multiple NEA devices to be used
Cell Bypass Switches and Non-Pyrotechnic Valves. in parallel where simultaneous release is required,
such as large solar array panels and spacecraft stage
separations.
neaelectronics.com
19
NEA Pin Pullers
Reliable the design however also allows operation with lower

firing current if required.
With simplicity comes reliability. The basic design of Mission Success
the NEA Pin Puller is very simple with a minimum of
moving components. The devices are robust and not
Key Features NEA® Electronics, Inc. is
sensitive to extreme environments or contaminants. • Extremely low release shock dedicated to building
High reliability is supported both analytically and • Redundant or non-redundant actuation
by an extensive history of successful operation in mankind’s legacy in space
circuit
mission critical applications. NEA Pin Pullers are by supporting our
• Near simultaneous release of multiple
available in both electrically redundant and non-
hold-down points (<10 ms) customers in the aerospace
redundant configurations.
• Extended operating temperature range
Temperature Insensitive • Can be operated with pyrotechnic
initiation circuitry delivery of innovative
The simplicity of the NEA release device mechanism • Range safety friendly products that exceed
is an asset not just for reliability but also with • Space-rated materials
respect to temperature sensitivity. NEA Pin Pullers expectations and assure
• Factory refurbishment
are insensitive to extreme temperatures. NEA Pin mission success.
Pullers are being qualified for operation at 25K.
The extreme low mass of the bridge wire results Custom Configurations
in actuation performance that insensitive to initial In addition to our line of standard Pin Pullers NEA
conditions. can provide custom configurations that include:
modifications to the mechanical interface, modified
Low Risk housing designs, changes to lead wires, revisions
NEA HDRMs have an extensive history of use on a to load capability, additional connector housings,
broad variety of spaceflight applications and are and materials changes. NEA can also provide Pin
currently the baseline release device of choice Pullers as part of a next higher assembly either built
on most major spacecraft buses. This history of to our customer’s prints or designed at NEA to our
reliability and mission success makes NEA HDRMs customer’s specifications. Our Pin Pullers can also
our customers’ low risk option. be integrated into our electromechanical gimbal
actuators as part of a launch restraint system or
range of motion limitation.
Compatible
Many of our current customers rely on NEA’s in-
NEA HDRM devices have been designed to work with
house engineering expertise to integrate our market
existing pyro firing circuits. The flexibility of
leading split-spool Pin Puller technology into custom
assemblies to improve their competitive edge.
20
NEA Model 1120 Pin Puller
Global Leader The same Split-Spool technology that made NEA

the global leader in non-pyrotechnical Hold Down
& Release Mechanisms is also available in NEA’s Pin
global leader in spacecraft Puller mechanisms. The NEA Model 1120 Pin Puller
mechanisms. Our low can provide pull forces from 50 N to 90 N (11 lbf to
20 lbf).
Reliable • Solar arrays
• Reflectors
• Booms and masts
Key Features
environments and backed • Stage separation • Extremely low release shock
up by years of heritage and • Caging mechanisms • Redundant or non-redundant actuation
circuit
loyal customers.
Principle of Operation • Near simultaneous release of multiple
hold-down points (<10 ms)
Quality Assured NEA Pin Pullers consist of a spring-loaded plunger
that is restrained using the same patented split-spool
NEA, a trusted supplier of • Can be operated with pyrotechnic
and bridge wire technology used in our Hold Down
initiation circuitry
mission critical components, & Release Mechanisms. The spool subassembly
includes two spool halves which are held together by • Range safety friendly
is certified to ISO 9001:2008 a tight winding of a restraining wire that terminates • Space-rated materials
and AS9100:2009 C in a bridge wire connecting two electrical terminals
at the electrical interface to the device. The spool Actuation Time
assembly, by virtue of the restraining wire winding,
can prevent axial motion of the plunger. When
sufficient electrical current is passed through the
terminals and the bridge wire, the bridge wire heats
allows the restraining wire to unwind, separating
the spool halves and releasing the spring-preloaded
plunger.
The actuation method is simple and reliable and
forms the basis of actuation for many of NEA’s other
products including: Release Mechanisms, Battery
Cell Bypass Switches and Non-Pyrotechnic Valves.
neaelectronics.com
21

Pull Force at Beginning of Stroke 90 N (20 lbf)
Pull Force at End of Stroke 50 N (11 lbf)
Fuse Wire Resistance 0.95 to 1.6 Ω @ 25°C dedicated to building
Actuation Current1 4 Amps for 25 ms mankind’s legacy in space
No-Fire Current2 (continuity) 400 mA
by supporting our
Release Time3 <50 ms
Qualification Temperature Range4 -60°C to +150°C customers in the aerospace
Mass5 55 g (1.94 oz) industry through on time
Notes:
1
Actuation can be achieved using a range of current, the value in the table is the value used for qualifying this device.
No-fire current for 5 minutes or less as ambient temperature, consult NEA applications engineers for other no-fire current requirements. products that exceed
2
3
4
The values presented for qualification temperature range are not a measure of the limits of the device. expectations and assure
5
mission success.
MODEL
Model 1120 1120-01
Mechanical Interface Drawing NEA Electronics, Inc.
* SPECIFICATIONS:
Pull Force
at the end of the stroke: 11 pounds (50 N) Min

at the beginning of the stroke: 20 pounds (90 N) Min

Actuation Circuit: 4 Amps minimum

Actuation Time: 25 milliseconds maximum

Temperature Range: -110°C to 150°C

22
Weight: 25 grams Max.
Global Leader The same Split-Spool technology that made NEA

the global leader in non-pyrotechnical Hold Down
& Release Mechanisms is also available in NEA’s Pin
global leader in spacecraft Puller mechanisms. The NEA Model 2545 Pin Puller
mechanisms. Our low can provide pull forces from 111 N to 200 N (25 lbf
to 45 lbf).
Reliable • Solar arrays Key Features
• Reflectors
Our designs are reliable, • Extremely low release shock
simple, insensitive to adverse • Redundant or non-redundant actuation
• Booms and masts circuit
environments and backed • Stage separation • Near simultaneous release of multiple
up by years of heritage and • Caging mechanisms hold-down points (<10 ms)
loyal customers. • Extended operating temperature range
Principle of Operation • Can be operated with pyrotechnic
NEA Pin Pullers consist of a spring-loaded plunger initiation circuitry
Quality Assured • Range safety friendly
that is restrained using the same patented split-spool
NEA, a trusted supplier of and bridge wire technology used in our Hold Down • Space-rated materials
mission critical components, & Release Mechanisms. The spool subassembly • Factory refurbishment
includes two spool halves which are held together by
is certified to ISO 9001:2008 a tight winding of a restraining wire that terminates
Actuation Time
and AS9100:2009 C in a bridge wire connecting two electrical terminals
at the electrical interface to the device. The spool
assembly, by virtue of the restraining wire winding,
can prevent axial motion of the plunger. When
sufficient electrical current is passed through the
terminals and the bridge wire, the bridge wire heats
allows the restraining wire to unwind, separating
the spool halves and releasing the spring-preloaded
plunger.
products including: Release Mechanisms, Battery
Cell Bypass Switches and Non-Pyrotechnic Valves.
neaelectronics.com
23

Pull Force at Beginning of Stroke 200 N (45 lbf)
Pull Force at End of Stroke 111 N (25 lbf)
Actuation Current1 4 Amps for 25 ms mankind’s legacy in space
by supporting our
Release Time3 <50 ms
Qualification Temperature Range4 -101°C to +172°C customers in the aerospace
Mass5 182 g (0.40 lb) industry through on time
Notes:
1
No-fire current for 5 minutes or less as ambient temperature, consult NEA applications engineers for other no-fire current requirements. products that exceed
2
3
4
The values presented for qualification temperature range are not a measure of the limits of the device. expectations and assure
5
mission success.
.100
.900
.081
2X .194
2X .465
.197
2X .194
1.345
3X .735
1.000
3.280
1.400
NEA MODEL 2545 PIN PULLER
CATALOG MECHANICAL INTERFACE DRAWIN
24
NEA Battery Cell Bypass Switches
Battery Cell Bypass Switches
Global Leader NEA, the global leader in non-pyrotechnic Hold Down

market, brings this same highly reliable technology
global leader in spacecraft to battery protection applications with our complete
mechanisms. Our low line of Battery Cell Bypass Switches. Battery Cell
Bypass Switches provide critical protection to battery
shock release devices are assemblies in the event that one battery cell suffers
relied upon for spaceflight an anomaly.
applications more than any

Applications
other device.
• Satellite batteries
• Launch vehicle batteries
Reliable • Manned vehicle batteries
switch contact resistance assures high peak current
Our designs are reliable, • Space platforms and instruments
carrying capability.
simple, insensitive to adverse • Scientific landers and rovers
• Deep sea Several NEA switch models come with built-in Zener
environments and backed diodes that are used to autonomously redirect
• Aircraft
up by years of heritage and current through the actuation fuse wire when a
• Military failed cell is detected. This autonomous operation
loyal customers. device can save considerable cost associated with
Principle of Operation battery cell sensing and switch actuation circuitry.
Quality Assured NEA’s Battery Cell Bypass Switch is an electrically
initiated, one-shot switch that bypasses and isolates Technical Advantages
NEA, a trusted supplier of
failed battery cells. The switch consists of a spring- NEA release device technology provides significant
mission critical components, loaded plunger with multiple precious metal plated advantages.
is certified to ISO 9001:2008 electrical contacts arranged in a Single-Pole, Double-
Throw configuration and provides Make-Before-
and AS9100:2009 C Break functionality as the plunger moves in the
housing. The plunger is restrained using the same
patented split-spool and bridge wire technology
used in our Hold Down & Release Mechanisms.
Typically, switches are placed in series between
battery cells and, when activated, bypass and isolate
the failed cell from the battery assembly. Because
of this configuration, bypass switches are always
in-circuit and thus rated to carry a high continuous
current for the duration of the mission. The design
and construction of the bypass switch assure that
there is no contact bounce during high dynamic
loads seen during satellite launch. When activated,
there are two features that ensure reliable system
operation; ‘Make-Before-Break’ functionality assures
there is no voltage dropout during switching and low
neaelectronics.com
25
NEA Battery Cell Bypass Switches
Fast Acting Key Features

With respect to shock, the action of NEA devices is • Available in non-autonomous and
autonomous configurations
Mission Success
quite gentle yet the release event itself is still very
fast. Since the bridge wire is extremely small the • Switch circuit can carry up to 400A of NEA® Electronics, Inc. is
release event can be triggered in milliseconds. continuous current dedicated to building
• Single-Pole, Double-Throw (SPDT) Make-
Reliable mankind’s legacy in space
Before-Break power switch
• High reliability and long service life by supporting our
With simplicity comes reliability. The basic design of
the NEA Battery Cell Bypass Switches is very simple • Low power switch resistance customers in the aerospace
with a minimum of moving components. The devices • Lightweight industry through on time
are robust and not sensitive to extreme environments • Extended operating temperature range
or contaminants. High reliability is supported both delivery of innovative
• Can be operated with pyrotechnic
analytically and by an extensive history of successful initiation circuitry products that exceed
operation in mission critical applications.
• Range safety friendly expectations and assure
Temperature Insensitive • Space-rated materials mission success.
The simplicity of the NEA release device mechanism Custom Configurations

is an asset not just for reliability but also with
respect to temperature sensitivity. NEA Split Spool In addition to our line of standard Battery Cell
technology is insensitive to extreme temperatures. Bypass Switch devices, NEA can provide custom
configurations that include: modifications to the
Low Risk mechanical interface, modified housing designs,
changes to lead wires and changes to materials.
NEA Battery Cell Bypass Switches have an extensive
history of use on a broad variety of spaceflight
applications and are currently the baseline release
device of choice on most major spacecraft buses.
This history of reliability and mission success makes
NEA switches our customers’ low risk option.
Compatible
NEA switch devices have been designed to work
with existing pyro firing circuits. The flexibility of the
design, however, also allows operation with lower
firing current if required.
26
NEA 8020 Series
8020 Series Product Data Sheet


other device.
NEA’s Battery Cell Bypass Switch is an electrically
initiated, one-shot switch that bypasses and isolates
Reliable Key Features
failed battery cells. The switch consists of a spring-
loaded plunger with multiple precious metal plated • Available in non-autonomous and
electrical contacts arranged in a Single-Pole, Double- autonomous configurations
simple, insensitive to adverse Throw configuration and provides Make-Before- • Switch circuit can carry up to 100A of
Break functionality as the plunger moves in the continuous current
housing. The plunger is restrained using the same • Single-Pole, Double-Throw (SPDT) Make-
up by years of heritage and patented split-spool and bridge wire technology Before-Break power switch
loyal customers. used in our Hold Down & Release Mechanisms.
• High reliability and long service life
Typically, switches are placed in series between • Low power switch resistance
Quality Assured • Lightweight
NEA, a trusted supplier of of this configuration, bypass switches are always
in-circuit and thus rated to carry a high continuous • Can be operated with pyrotechnic
mission critical components, initiation circuitry
is certified to ISO 9001:2008 and construction of the bypass switch assure that • Range safety friendly
and AS9100:2009 C there is no contact bounce during high dynamic • Space-rated materials
there are two features that ensure reliable system Actuation Time
operation; Make-Before-Break functionality assures
Several NEA switch models come with built-in Zener
diodes that are used to autonomously redirect
current through the actuation fuse wire when a
failed cell is detected. This autonomous operation
device can save considerable cost associated with
battery cell sensing and switch actuation circuitry.
neaelectronics.com
27
NEA 8020 Series
8020 Series Technical Specifications

Parameter 8020 Series Capability Mission Success
Continuous Current Ratings 100 A
Switch Resistance <250 μΩ @ 100 A
Minimum Actuation Current1 1.2 A mankind’s legacy in space
Nominal Actuation Current 4 Amps for 25 ms
by supporting our
Actuation Time3 <50 ms customers in the aerospace
Make Before Break Duration <1 ms industry through on time
Mass5 62 g (2.19 oz)
Notes:
1
Actuation can be achieved using a range of current, the value in the table is the value used for qualifying this device. expectations and assure
2
3
Actuation time is dependent on actuation current, contact applications engineering for more specific information on actuation time as a function of current. mission success.
4
5
Mass is representative and varies slightly with different specific part numbers within the series but does not include harnessing and lead wires.

T5
T4

;
T2
T1
;
;
T3
;

;

;

0$;

DIMENSIONS ARE SHOWN IN INCHES
Note: Model 8023 Battery Cell Bypass Switch shown above as an example. Other models available with alternate
mounting feet, terminal configurations and optional zener diodes for autonomous operation.
1($02'(/%$77(5<&(//%<3$666:,7&+
&$7$/2*0(&+$1,&$/,17(5)$&('5$:,1*
28
NEA 8030 Series


other device.
initiated, one-shot switch that bypasses and isolates Key Features
Reliable failed battery cells. The switch consists of a spring-
Our designs are reliable, autonomous configurations
electrical contacts arranged in a Single-Pole, Double-
housing. The plunger is restrained using the same • Single-Pole, Double-Throw (SPDT) Make-
up by years of heritage and patented split-spool and bridge wire technology Before-Break power switch
loyal customers. used in our Hold Down & Release Mechanisms. • High reliability and long service life
battery cells and, when activated, bypass and isolate • Lightweight
Quality Assured
the failed cell from the battery assembly. Because • Extended operating temperature range
NEA, a trusted supplier of of this configuration, bypass switches are always • Can be operated with pyrotechnic
mission critical components, in-circuit and thus rated to carry a high continuous initiation circuitry
is certified to ISO 9001:2008 • Range safety friendly
and construction of the bypass switch assure that
there is no contact bounce during high dynamic • Space-rated materials
and AS9100:2009 C
there are two features that ensure reliable system Actuation Time
neaelectronics.com
29
NEA 8030 Series

Parameter Series 8030 Capability Mission Success
by supporting our
Mass5 130 g (4.59 oz)
Notes:
1
2
3
4
5

T4
T5
;
T3
T2

T1

; 7+58

;

;
; 0$;
DIMENSIONS ARE SHOWN IN INCHES
1($02'(/%$77(5<&(//%<3$666:,7&+
&$7$/2*0(&+$1,&$/,17(5)$&('5$:,1*
30
NEA 8040 Series


other device.
initiated, one-shot switch that bypasses and isolates
Reliable failed battery cells. The switch consists of a spring-
Key Features
electrical contacts arranged in a Single-Pole, Double- autonomous configurations
housing. The plunger is restrained using the same
up by years of heritage and • Single-Pole, Double-Throw (SPDT) Make-
patented split-spool and bridge wire technology
Before-Break power switch
loyal customers. used in our Hold Down & Release Mechanisms.
• High reliability and long service life
Quality Assured • Lightweight
NEA, a trusted supplier of • Extended operating temperature range
of this configuration, bypass switches are always
in-circuit and thus rated to carry a high continuous • Can be operated with pyrotechnic
mission critical components, initiation circuitry
is certified to ISO 9001:2008 and construction of the bypass switch assure that • Range safety friendly
and AS9100:2009 C there is no contact bounce during high dynamic • Space-rated materials
loads seen during satellite launch. When activated, • Factory refurbishment
there are two features that ensure reliable system
Actuation Time
neaelectronics.com
31
NEA 8040 Series

Parameter Series 8040 Capability Mission Success
by supporting our
Mass5 250 g (8.8 oz)
Notes:
1
2
3
4
5

;
;
;
;
;

;
T4
T5
;

;

;
T1
;
;
;

;
;
T2
;
T3
;

0$;

DIMENSIONS ARE SHOWN IN INCHES 0$;
1($02'(/%$77(5<&(//%<3$666:,7&+
&$7$/2*0(&+$1,&$/,17(5)$&('5$:,1*
32
NEA Non-Pyrotechnic Valves
Non-Pyrotechnic Valves Technical Advantages

NEA release device technology provides significant
Global Leader NEA’s highly reliable Hold Down & Release
advantages.
Mechanisms technology has been adapted for use in
Non-Pyrotechnic Valves. The electrically redundant
global leader in spacecraft valves offer low shock and positive isolation with
Low Shock
mechanisms. Our low both liquid and gas lines. They are available in both There are three sources of shock with traditional
normally closed and normally open configurations. pyrotechnic release devices; those include the
shock release devices are pyrotechnic initiator and the resulting transfer of
relied upon for spaceflight Applications kinetic energy within the mechanism. The NEA
approach eliminates both of these sources of shock.
applications more than any The Non-Pyrotechnic Valves are most suited to one- There is no pyrotechnic initiator required so there
other device. shot applications that are inaccessible and require is no initial shock and the restraint wire release
maximum reliability such as: mechanism is also not a significant contributor to
• Spacecraft fuel lines shock.
Reliable
• Nuclear coolant valves A third source of shock is the energy stored in
Our designs are reliable, • Tamper proof hydraulic valves for security the release rod itself as well as any of the other
simple, insensitive to adverse applications components that are in the preload path. The nature
of NEA device’s gentle release of preload allows this
Principle of Operation stored energy to be dissipated over the release event
up by years of heritage and minimizing the stored energy contribution to shock
NEA Non-Pyrotechnic Valves consist of a spring- as well.
loyal customers.
loaded plunger that is restrained using the same
patented split-spool and bridge wire technology Fast Acting
Quality Assured used in our Hold Down & Release Mechanisms. The
spool subassembly includes two spool halves which With respect to shock, the action of NEA devices is
NEA, a trusted supplier of are held together by a tight winding of a restraining quite gentle yet the release event itself is still very
mission critical components, wire that terminates in a bridge wire connecting fast. Since the bridge wire is extremely small the
two electrical terminals at the electrical interface release event can be triggered in milliseconds.
is certified to ISO 9001:2008 to the device. The spool assembly, by virtue of the
and AS9100:2009 C restraining wire winding, can prevent axial motion
of the plunger. When sufficient electrical current is
passed through the terminals and the bridge wire,
the bridge wire heats up and breaks under the
applied tension load. This allows the restraining wire
to unwind, separating the spool halves and releasing
the spring-preloaded plunger, which is directly
connected to a ball and cone valve mechanism.
Actuation can either separate the ball from the cone
or engage the ball in the cone depending on the
configuration selected.
products including; Battery Cell Bypass Switches and
Pin Pullers.
neaelectronics.com
33
NEA Non-Pyrotechnic Valves
Reliable Key Features

With simplicity comes reliability. The basic design of • Electrically Redundant
Mission Success
the NEA Non-Pyrotechnic Valve is very simple with • Low Shock
a minimum of moving components. The devices are • Positive Isolation NEA® Electronics, Inc. is
robust and not sensitive to extreme environments or dedicated to building
• Available in normally closed or open
contaminants.
configurations
• Operating pressure between 0 to 31 MPa
Compatible by supporting our
• Burst Pressure >63 MPa
NEA Non-Pyrotechnic Valves have been designed to • Metal-sealed and hermetically-sealed customers in the aerospace
work with existing pyro firing circuits. The flexibility valves are available industry through on time
of the design, however, also allows operation with • Post actuation contamination: <15 items
lower firing current if required. delivery of innovative
and <25 microns
• Predictable Actuation Times products that exceed
Custom Configurations • Contamination free actuation expectations and assure
In addition to our line of standard Non-Pyrotechnic • Hermetically sealed before and after mission success.
Valves, NEA can provide custom configurations that actuation
include: modifications to the mechanical interface, • Material selections compatible with flow
modified housing designs, changes to lead wires, material, gas or liquid
revisions to pressure capability, additional connector
housings, and materials changes. NEA can also
provide Non-Pyrotechnic Valves as part of a next
higher assembly either built to our customer’s prints
or designed at NEA to our customer’s specifications.
Many of our current customers rely on NEA’s in-
house engineering expertise to integrate our
market leading split-spool Non-Pyrotechnic Valve
technology into custom assemblies to improve their
competitive edge.
34
NEA Model NPV9000
Non-Pyrotechnic Valve
Model NPV9000 Product Data Sheet
Global Leader NEA’s highly reliable Hold Down & Release

Mechanisms technology has been adapted for use in
Non-Pyrotechnic Valves. The electrically redundant
global leader in spacecraft valves offer low shock and positive isolation with
mechanisms. Our low both liquid and gas lines. They are available in both
normally closed and normally open configurations.
applications more than any The Non-Pyrotechnic Valves are most suited to one
other device. shot applications that are inaccessible and require
maximum reliability such as:
• Spacecraft fuel lines
Reliable
• Nuclear coolant valves
Our designs are reliable, • Tamper proof hydraulic valves for security
simple, insensitive to adverse applications
Key Features
Principle of Operation • Electrically Redundant
up by years of heritage and • Low Shock
NEA Non-Pyrotechnic Valves consist of a spring-
loyal customers. • Positive Isolation
loaded plunger that is restrained using the same
patented split-spool and bridge wire technology • Available in normally closed or open
configurations
Quality Assured used in our Hold Down & Release Mechanisms. The
spool subassembly includes two spool halves which • Operating pressure between 0 to 31 MPa
NEA, a trusted supplier of are held together by a tight winding of a restraining • Burst Pressure >63 MPa
mission critical components, wire that terminates in a bridge wire connecting • Metal-sealed and hermetically-sealed
two electrical terminals at the electrical interface valves are available
is certified to ISO 9001:2008 to the device. The spool assembly, by virtue of the
• Post actuation contamination: <15 items
and AS9100:2009 C restraining wire winding, can prevent axial motion
and <25 microns
of the plunger. When sufficient electrical current is
• Predictable Actuation Times
passed through the terminals and the bridge wire,
the bridge wire heats up and breaks under the • Contamination free actuation
applied tension load. This allows the restraining wire • Hermetically sealed before and after
to unwind, separating the spool halves and releasing actuation
the spring-preloaded plunger, which is directly • Material selections compatible with flow
connected to a ball and cone valve mechanism. material, gas or liquid
Actuation can either separate the ball from the cone
or engage the ball in the cone depending on the
configuration selected.
products including; Battery Cell Bypass Switches and
Pin Pullers.
neaelectronics.com
35
NEA Model NPV9000
Non-Pyrotechnic Valve
Model NPV9000 Technical Specifications

Burst Pressure (5 minutes) 63.4 MPa (9,200 psi)
Maximum Operational Pressure 31 MPa (4,500 psi)
Minimum Operational Pressure 0 MPa (0 psi) dedicated to building
Minimum Actuation Current1 2A mankind’s legacy in space
Actuation Time2 30 ms
by supporting our
Cold Temperature Limit -257°C (16 K)
Hot Temperature Limit +160°C customers in the aerospace
Mass3 496.5 g (17.5 oz) industry through on time
Notes:
1
Actuation time is dependent on actuation current, contact applications engineering for more specific information on actuation time as a function of current. products that exceed
2
3
Model NPV9000 Mechanical Interface Drawing mission success.
1.130 1.500
2.125
R.891
4.661
1.563
125567 / 9903335, U.K. Patent Number 1255675 and Germany Patent Number 60111923.1. NEA MODEL NPV9000-2 NON-PYRO VENT VALVE
CATALOG MECHANICAL INTERFACE DRAWING
36
NEA Connectors & Disconnects
Connectors & Disconnects
Global Leader NEA provides a highly customizable line of

electrical In-Flight Disconnects (IFDs) for satellites,
spacecraft, rocket stage and umbilical separation.
global leader in spacecraft The connectors are highly customizable and can be
mechanisms. Our low provided with MIL standard inserts. The connectors
can be provided with Zero Separation Force (ZSF)
shock release devices are features that can be tuned to specific positive,
relied upon for spaceflight zero or negative separation forces. Dead Face (DF)
connectors are also available that provide electrical
applications more than any isolation prior to separation. The DF connectors are
other device. designed to work with NEA’s ZSF connectors.
Applications
Reliable
• Typical applications include: IFD connectors feature a floating shell, eliminating
Our designs are reliable, jamming during mating and separation. Blind
simple, insensitive to adverse engagement of the plug and receptacle pairs is
• Stage separation possible, since the connectors allow for linear and
environments and backed • Umbilical disconnects angular misalignment. Connectors can be mounted
up by years of heritage and • Panel disconnect assemblies from the rear of the panel or bracket, allowing for
• Harsh environments ease of installation. All of the in-flight disconnects
loyal customers. are backshell ready, and if required, backshells can
be provided with the overall system.
Quality Assured
NEA’s electrical In-Flight Disconnects utilize industry Technical Advantages
NEA, a trusted supplier of standard MIL-DTL-38999 inserts and MIL-C-39029
pin and socket contacts that are housed in a custom NEA In-Flight Disconnect technology provides
mission critical components,
shell that provides the zero separation force and significant advantages.
is certified to ISO 9001:2008 dead face functionality.
and AS9100:2009 C Customization
NEA ZSF connectors feature a set of stainless steel
kickoff springs that are custom configured to meet NEA IFDs are built around industry standard
the specific force profile required. Each mated connector inserts that allow NEA to offer a large
connector pair is factory calibrated to compensate range of possible configurations. Since NEA designs
for connector pin engagement and other retention and manufactures the connector shell, we can
forces, assuring precise and smooth separation. tailor the features, separation forces and interface
to specific requirements. The ability to interface
NEA DF connectors have an internal shuttle that ZSF connectors with DF connectors provides
disconnects and isolates electrical signals prior additional possibilities to satisfy critical application
to physical separation at the separation plane, requirements.
assuring upstream integrity of electrical interfaces,
even during harsh environmental conditions after
separation. DF connectors are designed to work
in conjunction with NEA’s ZSF connectors at the
separation interface to provide a complete solution
to stage separation.
neaelectronics.com
37
NEA Connectors & Disconnects
Low Risk Key Features

NEA’s flight heritage of In-Flight-Disconnect • Zero, positive, or negative separation
force
Mission Success
technology assures customers are taking the low risk
approach. • Mounts from rear of panel or bracket NEA® Electronics, Inc. is
• Tolerates wide range of linear and dedicated to building
Short Lead Time angular misalignment permitting blind
engagement
NEA In-Flight Disconnects are a highly customizable
• Standard MIL-DTL-38999 inserts by supporting our
flight proven solution that can be provided in a
relatively short lead time. • Full range of keying configurations customers in the aerospace
• Service Class H industry through on time
Performance • Utilizes MIL-C-39029 pin and socket
contacts
NEA Zero Separation Force connectors can be
• AS85049 compatible backshell products that exceed
precisely tuned to minimize their influence on
payload trajectory. NEA Dead Face connectors are • Backshell hardware available expectations and assure
designed to disconnect their conduction paths prior • Complete harness and disconnect mission success.
to complete separation assuring critical electronics assemblies available
are protected from harsh environments that might • ZSF100 series mates with our Model
be encountered in application such as ocean DF200 and 201 dead face connectors
splashdown and recovery. • Absolute electrical isolation prior to
separation at the separation plane
38
NEA Model ZSF and IFD
Zero Separation Force Connector
Model ZSF and IFD Product Data

Sheet
Global Leader
NEA® Electronics, Inc. is a NEA’s ZSF and IFD connectors are reliable in-flight
electrical disconnects for satellite and spacecraft
global leader in spacecraft separation, missile staging, and umbilical separation.
mechanisms. Our low Connector pairs are designed to provide precision
zero, positive or negative separation force,
shock release devices are eliminating the need for lanyard pull actuation.
Reliable • Stage separation
• Umbilical disconnects
• Panel disconnect assemblies
environments and backed Principle of Operation Key Features
up by years of heritage and NEA’s Zero Separation Force (ZSF) and In-Flight • Zero, positive, or negative separation
loyal customers. Disconnects (IFD) electrical interconnects force
incorporate standard MIL-DTL-38999 inserts and • Mounts from rear of panel or bracket
MIL-C-39029 pin and socket contacts. • Tolerates wide range of linear and
Quality Assured angular misalignment permitting blind
Each mated connector pair is factory calibrated
NEA, a trusted supplier of to compensate for connector pin engagement engagement
and other retention forces, assuring precise and • Standard MIL-DTL-38999 inserts
smooth separation. ZSF and IFD connectors feature • Full range of keying configurations
is certified to ISO 9001:2008 a floating shell, eliminating jamming during mating • Service Class H
and AS9100:2009 C and separation. Blind engagement of the plug and • Utilizes MIL-C-39029 pin and socket
receptacle pairs is possible, since the connectors contacts
allow for linear and angular misalignment.
• AS85049 compatible backshell
Connectors can be mounted from the rear of the
panel or bracket, allowing for ease of installation. All • Backshell hardware available
of the in-flight disconnects are backshell ready, and • Complete harness and disconnect
if required, can be provided with the overall system. assemblies available
• ZSF100 series mates with our Model
NEA Electronics has the capability to pair our
DF200 and 201 dead face connectors
connectors with our non-explosive Hold Down &
Release Mechanisms (HDRM) and other hardware
such as brackets, alignment pins, springs, and
harnessing to provide low-shock, high reliability
stage and umbilical disconnect assemblies.
neaelectronics.com
39
NEA Model ZSF and IFD
Zero Separation Force Connector
Model ZSF and IFD Configurations

MIL-DTL-38999 Mission Success
Connector Model Style Shell Size1 Insert Arrangement1 Mates With
ZSF100P Plug 17 8 DF200SS2
25 7,19, 24, 61, 62 DF201SS2 & ZF202S dedicated to building
ZSF100 Plug 21 11, 16, 35, 41 ZSF200 mankind’s legacy in space
IFD100 Plug 19 35 IFD200
by supporting our
25 4, 20 IFD200
ZSF200 Receptacle 21 11, 16, 35, 41 ZSF100 customers in the aerospace
ZSF202S Receptacle 25 62 ZSF100P industry through on time
IFD200 Receptacle 19 35 IFD100 delivery of innovative
25 4, 20 IFD100
Notes:
1
Existing shell sizes and insert arrangements shown. Other MIL-DTL-38999 shell size and insert arrangements available. expectations and assure
2
See data sheet for NEA Model DF200 and 201 dead face connectors
mission success.
Model ZSF and IFD Technical Specifications
Parameter Capability
Separation Force 0 N (0 lbf) (or adjustable to customer spec)
Engagement Force 90 N (20 lbf)
Linear Misalignment 0.76mm (0.03 in) min
Maximum Angular Misalignment 20° cone
Qualification Temperature Range1 -55°C to +200°C
Mass2 117 g (0.29 lb)
Notes:
1
2
Representative of ZSF100 and ZSF200 mated pair, 21-35 insert arrangement with electrical contacts. Contact NEA Electronics for other configurations.
Model ZSF and IFD Mechanical Interface

NEA Zero Separation Force connector and In-Flight Disconnect mechanical interfaces are compliant with MIL-
DTL-38999.
40
NEA Model DF
Dead Face Connector
Model DF Product Data Sheet
Global Leader NEA’s Dead Face (DF) connectors are reliable in-flight
electrical disconnects for satellite and spacecraft
separation, missile staging, and umbilical separation.
global leader in spacecraft In addition to providing precision separation force,
mechanisms. Our low DF connectors provide electrical isolation prior to
physical separation.
applications more than any • Typical applications include:
other device. • Satellite, spacecraft and payloads
• Stage separation
• Umbilical disconnects
Reliable
• Panel disconnect assemblies
Our designs are reliable, • Harsh environments
environments and backed Principle of Operation
up by years of heritage and NEA’s DF electrical interconnects incorporate Key Features
standard MIL-DTL-38999 inserts and MIL-C-39029 pin
loyal customers. • Absolute electrical isolation prior to
and socket contacts. DF connectors have an internal
separation at the separation plane
shuttle that disconnects and isolates electrical signals
prior to physical separation at the separation plane, • Zero, positive, or negative separation
Quality Assured force
assuring upstream integrity of electrical interfaces,
NEA, a trusted supplier of even during harsh environmental conditions after • Mounts from rear of panel or bracket
mission critical components, separation. • Tolerates wide range of linear and
angular misalignment permitting blind
is certified to ISO 9001:2008 DF connectors are designed to work in conjunction
engagement
with NEA’s ZSF100P connectors at the separation
and AS9100:2009 C • MIL-DTL-38999 insert configurations
interface. Each mated connector pair is factory
calibrated to compensate for connector pin • Full range of keying configurations
engagement and other retention forces, assuring • Service Class H
precise and smooth separation. DF connectors • Utilizes MIL-C-39029 pin and socket
feature a floating shell, eliminating jamming during contacts
mating and separation. Blind engagement of the plug • Complete harness and disconnect
and receptacle pairs is possible, since the connectors assemblies available
allow for linear and angular misalignment.
• DF200 and 201 series mates with our
Connectors can be mounted from the rear of the
Model ZSF100 connectors
panel or bracket, allowing for ease of installation.
The back side of the DF connector mates with a
MIL-C-38999 Series III plug.
neaelectronics.com
41
NEA Model DF
Dead Face Connector
Model DF Dead Face Connector Configurations

MIL-DTL-38999 Mission Success
Connector Model Style Shell Size1 Insert Arrangement1 Mates With
DF200SS Receptacle 17 8 ZSF100P2
DF200SS, 201SS Receptacle 25 7, 29, 24, 61, 90 ZSF100P2 dedicated to building
Notes: mankind’s legacy in space
1Existing shell sizes and insert arrangements shown. Other MIL-DTL-38999 shell size and insert arrangements available.
2See data sheet for NEA Model ZSF100 connectors by supporting our
Model DF Technical Specifications
Parameter Capability
Separation Force 0 N (0 lbf) (or adjustable to customer spec)
Engagement Force 90 N (20 lbf) products that exceed
Linear Misalignment 0.76mm (0.03 in) min expectations and assure
Maximum Angular Misalignment 5° cone (half cone) mission success.
Qualification Temperature Range1 -55°C to +200°C at 10-4 Torr
Short Duration Firewall 1,343°C
Shock2 14,200 G peak
Random Vibration2 17 Grms, 180 sec per axis
Insulation Resistance 100MΩ min at 1500 VDC
Dielectric Withstanding Voltage 2mA max leakage at 1000 VAC
Shell to Shell Conductivity 10mV drop at 1A
Mass3 380 g (0.84 lb)
Notes:
1
2
Shock and random vibration testing performed in the mated and unmated configurations.
3
Representative of DF200SS, 25-24 insert arrangement with electrical contacts. Contact NEA Electronics for other configurations.
Model DF Mechanical Interface

NEA Dead Face connector mechanical interfaces are compliant with MIL-DTL-38999.
42
NEA Gimbals and Pointing Mechanisms
Gimbals and Pointing Mechanisms
Global Leader Introducing a modern range of actuators specifically

designed for precision spacecraft pointing
applications. NEA’s engineering team has assembled
global leader in spacecraft the technical requirements of prime contractors
mechanisms. Our low around the world and built a family of actuators that
meets and in many cases far exceeds their combined
shock release devices are requirements.
other device. • Antenna Gimbals
• Thruster Gimbals
• Solar Array Drives
Reliable
• Laser Communications
Our designs are reliable, • Robotics
Procurement Advantage
up by years of heritage and NEA’s customer-centric philosophy has been to create
a modern high performance actuator designed for
loyal customers. ease of manufacture so critical cost and schedule
targets can be met. The design was developed in
concert with major spacecraft prime contractors
Quality Assured
who aided in the development through sharing of
NEA, a trusted supplier of technical requirements as well as programmatic cost
and schedule goals.
is certified to ISO 9001:2008 NEA’s program team has focused on these key facility so all environmental testing can be performed
programmatic objectives in the development of this under NEA schedule control.
and AS9100:2009 C family of products:
• Design to Cost
Minimized Risk
• Reduced Lead Time Reduced cost and lead times translate directly
• Minimize Risk into reduced program risk. Additionally, all of
the components selected for the actuator design
Design to Cost are direct derivatives of flight proven heritage
components. Thorough analysis will be shared with
NEA has used modern design and manufacturing customer engineers for verification of performance
methods to streamline the manufacturing process, margins.
reduce touch labor and, through careful design
optimization, has reduced product costs.
Reduced Lead Time

NEA has also invested in full environmental test
capability in-house at our Moorpark, California
neaelectronics.com
43
Engineering Advantage Analytical Correlation

NEA’s electromechanical engineering team has over NEA’s electromechanical actuator engineering team
45 years of experience in the spacecraft actuator
Mission Success
has developed a set of standardized analytical models
field and understand the concerns of engineers that to cover all aspects of the pointing mechanism NEA® Electronics, Inc. is
specify these devices. To simplify the engineering performance. NEA understands and appreciates dedicated to building
specification and procurement process NEA has that our customer’s engineers are required to
focused on the following areas: verify margins and analysis methods. This is why mankind’s legacy in space
our analysis tools are world class and our methods by supporting our
• Documentation
and results are well documented for review by our
• Scalable Modular Design customer counterparts. customers in the aerospace
• Analysis industry through on time
• Qualification Heritage delivery of innovative
• Heritage
NEA pointing mechanisms are based on an products that exceed
optimization of heritage components that all have
Scalable Modular Design a history of successful use in long life spaceflight expectations and assure
NEA engineers have taken a “no compromise” applications. mission success.
approach to the development of our spacecraft
actuator line of devices. Our devices are conceived, Design Features
developed, analyzed and tested to be the best in
class. Some of the key design features of NEA’s pointing
mechanisms include:
NEA has conceived the P35 precision pointing
mechanism as the first in a range of devices all • Very fine step angles
using a common design philosophy. The design has • High stiffness output bearings
been planned up front to be scalable allowing NEA’s • Advanced motor technology
considerable investments in analytical models, test • Integral thermal monitoring and control
equipment and even documentation to be shared
over the entire product line. Very Fine Step Angles
The standardized designs also offer flexibility Many applications that are concerned with torque
through a careful modular approach. Two different disturbance or need higher pointing precision often
transmission modules and two different motor are driven to microstepping. Microstepping can
modules can be combined to create four possible provide very fine step angles, however, it requires
actuator configurations. The standard telemetry 100% duty cycle at all times to maintain rotor
module provides redundant course and fine position resulting in high power usage and potential
potentiometers, however, other telemetry modules thermal dissipation problems.
are available. The actuator modules can be
combined with gimbal brackets to create a complete NEA pointing mechanisms are available with either a
multi-axis pointing platform. 0.0075° output step angle and or a ~0.0024° for very
fine positioning and low torque disturbance without
the need for microstepping.
44
High Stiffness Output Bearings Optional Components

NEA’s pointing mechanisms offer high stiffness and NEA Pointing Mechanisms can also be integrated
Global Leader with several optional components to provide a
load capacity in the output bearing arrangement
NEA® Electronics, Inc. is a relative to other similar devices on the market. This complete gimbal or solar array drive assembly.
global leader in spacecraft ability is achieved all while maintaining a mean
Hertzian contact stress of less than 2,310 MPa Adjustable End of Travel Stops
mechanisms. Our low (335 ksi) for quiet running bearings.
In limited travel applications NEA attaches hard stops
shock release devices are to the features already provided on the actuator
Advanced Motor Technology
relied upon for spaceflight mounting flange to limit travel to the desired angles.
NEA analyzes and designs all of our motors in-house Hard stops can be customized to provide very precise
using advanced state-of-the-art three-dimensional end of travel angles is required.
other device. magnetic finite element analysis. Our analytical
Another option is the integration of cam stops that
models accurately predict end unit performance and
allow the actuator to be stowed for launch beyond
provide the underlying foundation for our torque
Reliable margins and dynamic simulation models. In-house
the normal travel angle. Once the actuator is
deployed into the travel range it is prevented from
Our designs are reliable, motor testing is performed at the motor component
returning to the stow angle and limited by the
level on every motor we build, with the results being
simple, insensitive to adverse passive cam stop to the operational travel range.
compared against the analysis to verify the model
environments and backed and also allow capture of out of family performance.
Twist Capsules
up by years of heritage and Our precise models allow for performance
optimization, weight reduction and in some cases In limited rotation applications where a service loop
loyal customers. will not work NEA can provide a custom twist capsule
the elimination of rare earth materials that drive
cost. The motor configurations used in our pointing assembly that can carry both power and signals over
Quality Assured mechanisms use far fewer components than most the rotating joint. Twist capsules can be built to
motors used on competitive products resulting in rotate over 360° of travel and can carry up to several
NEA, a trusted supplier of hundred transmission lines. Twist capsules feature
increased reliability, reduced manufacturing time,
mission critical components, lower cost and better step accuracy. The additional flexible circuits that roll within an aluminum housing
capabilities our motors provide allow us to offer and have connectors on each side of the rotating
is certified to ISO 9001:2008 interface. Twist capsules of this design have a history
superior performance in a smaller envelope.
and AS9100:2009 C of successful use in long life space applications.
Integral Thermal Monitoring and Control
Slip Rings
NEA pointing mechanisms include redundant heaters
and thermistors embedded in the structure. The In continuous rotation applications that require
components are mounted to a structural web that power and signals be carried over the rotating
is in close proximity to the input bearings. The close interface NEA can integrate our pointing mechanisms
proximity of the thermal control system allows for with slip ring modules.
efficient heating of the components that are most Rotary Coaxial Joints
likely to cause degraded torque performance at low
temperatures due to lubricant viscosity changes. For antenna pointing applications that require
coax be carried over the rotating interface NEA can
This eliminates the need for external active thermal provide an optional rotary coaxial joint should a
control, reduces power consumption and protects service loop not be acceptable for the application.
the thermal control components from damage due
to mishandling of the actuator during integration.
neaelectronics.com
45
Gimbal Brackets
NEA can integrate two or more standard pointing Mission Success
mechanism actuators with brackets to create a multi-
axis gimbal that is compliant with customer supplied NEA® Electronics, Inc. is
gimbal specification stiffness and mechanical dedicated to building
interface requirements.
by supporting our
mission success.
Telemetry Options
The baseline pointing mechanism features a modular
primary and course axis redundant potentiometers
that provide voltage telemetry over the entire
360° of travel. For some applications, changes
to the telemetry angle may be desired. This can
be accommodated through the use of a custom
potentiometer element within the potentiometer
module.
Other applications may require the use of an optical
encoder or resolver. These options can also be
provided easily due to the modular nature of the
device.
46
NEA Model P35
Pointing Mechanism / Actuator
Model P35 Pointing Mechanism

Product Data Sheet
Global Leader
NEA® Electronics, Inc. is a NEA’s P35 Pointing Mechanism is designed to fit
the mechanical interface requirements of a large
global leader in spacecraft number of existing and future applications while
mechanisms. Our low providing superior performance.

Advantages
• Very fine step size option ~0.0024°
• Four Flexible Standard Configurations
other device. • Integrated active thermal control
Reliable Two Step Angle Options
Our designs are reliable, NEA pointing mechanisms are available with either a
0.0075° output step angle and or a ~0.0024° for very
simple, insensitive to adverse Design Features
fine positioning and low torque disturbance without
environments and backed the need for microstepping. Eliminating the need for Additional design features include:
microstepping reduces power consumption.
up by years of heritage and • Single Axis and Gimbal Configurations
• Modular Telemetry Options
loyal customers. Four Configurations
• Electrically Redundant
The NEA P35 Actuator is available in four different • Custom Adjustable Stops and Travel
Quality Assured configurations that support both normal and fine Ranges
step angles as well as 3-phase and 4-phase winding
NEA, a trusted supplier of • Multi-pass Labyrinth Seals at Dynamic
configurations.
Interfaces
• Optional Twist Capsules
is certified to ISO 9001:2008 Integrated Active Thermal Control
• Optional Rotary Coaxial Joints
and AS9100:2009 C Integrated redundant heaters and thermistors • Optional Stowed Cam Stops
located in close proximity to the input bearings
conserve power and support extended temperature
range operation.
neaelectronics.com
47
NEA Model P35
Pointing Mechanism / Actuator
Model P35 Actuator Technical Specifications

Parameter Units P35 P35+ P35L P35L+ Mission Success
Output Step Size deg 0.0075 0.00241 0.0075 0.00241
Motor Phases 3 3 4 4
Nominal Voltage (V) V 28 28 70 70 dedicated to building
Resistance (nom) Ω 61.5 61.5 323 323 mankind’s legacy in space
Power (max)2 W 27.4 27.4 22.6 22.6
by supporting our
Torsional Stiffness (min) N·m/rad 28250 28250 28250 28250
In·lb/rad 250,000 250,000 250,000 250,000 customers in the aerospace
Unpowered Holding Torque (min) N·m 11.3 34 11.3 34 industry through on time
In·lb 100 300 100 300
Powered Holding Torque (min) N·m 56.5 147 56.5 147 delivery of innovative
In·lb 500 1,300 500 1,300
Maximum Speed3 deg/sec 1.5 0.50 1.5 0.50
Non-operational Temperature Range °C -100 to 150 -100 to 150 -100 to 150 -100 to 150 expectations and assure
Operational Temperature Range4 °C -50 to 105 -50 to 105 -50 to 105 -50 to 105 mission success.
Mass kg 1.8 1.8 1.8 1.8
lb 4.0 4.0 4.0 4.0
Notes:
1
Angle Approximate
2
Dependent on duty cycle
3
For no-load operation
4
Operational temperature range is dependent on the load and inertia applied as torque margins change with temperature
Series P35 Actuator Mechanical Interface Drawing

+.000 6X .164-32 UNC-2B .26
4.750 - .002
X .246 MIN .25
+.002 4.350
2.063 - .000
.06 MIN
+.000
4.000 - .002
+.000
3.950 - .002
3.980 MAX
3.600 1.45
.192 1.43
6X .184 THRU
3.300 MAX
3.900 MAX
CONNECTOR
HOUSING
48
NEA Model G35 Gimbal
Model G35 Gimbal Product Data

Sheet
Global Leader
NEA® Electronics, Inc. is a NEA’s G35 Gimbal is designed to fit the mechanical
interface requirements of a large number of existing
global leader in spacecraft and future applications while providing superior
mechanisms. Our low performance.

Advantages
• Very fine step size option ~0.0024°
• Four Flexible Standard Configurations
other device. • Integrated active thermal control
Reliable Two Step Angle Options
Our designs are reliable, NEA pointing mechanisms are available with either a
0.0075° output step angle and or a ~0.0024° for very
simple, insensitive to adverse fine positioning and low torque disturbance without
environments and backed the need for microstepping. Eliminating the need for
microstepping reduces power consumption.
up by years of heritage and
loyal customers. Four Configurations
The NEA G35 Gimbal is available in four different
Quality Assured configurations that support both normal and fine
step angles as well as 3-phase and 4-phase winding
configurations.
mission critical components, Design Features
is certified to ISO 9001:2008 Integrated Active Thermal Control Additional design features include:
and AS9100:2009 C Integrated redundant heaters and thermistors • Modular Telemetry Options
located in close proximity to the input bearings
• Electrically Redundant
conserve power and support extended temperature
range operation. • Custom Adjustable Stops and Travel
Ranges
• Multi-pass Labyrinth Seals at Dynamic
Interfaces
• Optional Twist Capsules & Rotary Coaxial
Joints
neaelectronics.com
49
NEA Model G35 Gimbal
Model G35 Gimbal Technical Specifications

Refer to the P35 Pointing Mechanism Actuator data sheet for technical specifications per axis. Combined gimbal
technical specifications are dependent upon customer interface requirements. Please contact NEA applications
Mission Success
engineers for specific gimbal requirements. NEA® Electronics, Inc. is
Series G35 Gimbal Mechanical Interface Drawing
Refer to P35 Pointing Mechanism Actuator data sheet for mechanical interface data. Specific gimbal geometries
by supporting our
are dependent on customer specific requirements. Please contact NEA applications engineers for specific gimbal
applications and interface requirements. customers in the aerospace
mission success.
50
NEA Solar Array Drive Actuators
Solar Array Drive Actuators S35 Solar Array Drive Actuator
Global Leader The modular nature of our P35 series of actuators

NEA has the capability to provide a range of
allows them to be coupled with either a slip ring
Solar Array Drive Actuators for a broad range of
NEA® Electronics, Inc. is a module or a twist capsule module for use as an
applications.
global leader in spacecraft S35 Solar Array Drive Actuator. The telemetry
NEA can provide Solar Array Drives that are based off module is replaced by one of the power transfer
mechanisms. Our low of our Gimbal and Pointing Mechanisms architecture module options, which shares the same mechanical
shock release devices are by adding optional components such as slip ring interface, and the telemetry module is reattached on
assemblies and twist capsules. the end of the assembly.
For lower cost applications that are less technically The S35 Solar Array Drive Actuator offers nearly all
demanding NEA can provide a lower cost Solar Array the performance and procurement benefits of the
other device. Drive Actuator that features a twist capsule for P35 Pointing Mechanism however due to the custom
limited array inertias. nature of each application the power transfer
assembly must be optimized for each application.
Reliable For applications that require more power transfer
The output torque performance of the S35 Solar Array
capability that can be provided with our pointing
Our designs are reliable, Drive Actuator will be slightly less than the P35 due to
mechanisms NEA can provide a dedicated Solar Array
the associated drag of the power transfer assembly.
simple, insensitive to adverse Drive Actuator optimized for power transmission
This reduction is also application dependent as it is a
with an integral slip ring assembly.
environments and backed function of the number of power and signal transfers
required.
up by years of heritage and Engineering Philosophy
loyal customers.
Due to the mission critical nature of the application Low Cost Solar Array Drive Actuator
NEA makes no compromises in the design of our
Quality Assured Solar Array Drive Actuators. Every actuator features:
NEA, a trusted supplier of • Designs that are well supported and

verifiable through analysis
• Bearings sized to operate below a mean
is certified to ISO 9001:2008 Hertzian contact stress of 2,310 MPa
(335 ksi) under all load conditions
and AS9100:2009 C
• Multi-pass labyrinth seals
• Advanced Motor Technology
• All components derived from flight proven
heritage technology
• Fine step angles that preclude the use of
power inefficient microstepping drivers
• Integrated active thermal control
For applications that have smaller solar arrays and

Available Configurations do not require continuous rotation NEA offers a
NEA recognizes that one standard scalable product smaller cost effective solution that features a small
may not be the best fit for all Solar Array Drive off-axis actuator driving through a low backlash spur
applications. This is why NEA has chosen to develop gear. The SADA is configured to drive either one
three different approaches to provide an optimized array or both arrays. A twist capsule provides signal
approach to each application. and power transfer while telemetry is provided by a
potentiometer. The can be provided in electrically
redundant configurations if required at additional
cost.
neaelectronics.com
51
NEA Solar Array Drive Actuators
Custom Solar Array Drive Actuator mechanisms use far fewer components than most
motors used on competitive products resulting in
increased reliability, reduced manufacturing time, Mission Success
lower cost and better step accuracy. The additional
capabilities our motors provide allow us to offer NEA® Electronics, Inc. is
superior performance in a smaller envelope. dedicated to building
Optional Components
by supporting our
NEA Solar Array Drive Actuators can be provided
with optional components just like NEA’s Gimbals customers in the aerospace
and Pointing Mechanisms. industry through on time
Telemetry Options
For applications that require continuous rotation and The baseline pointing mechanism features a modular
primary and course axis redundant potentiometers expectations and assure
have a large number of power and signal transfers a
custom designed Solar Array Drive Actuator can be that provide voltage telemetry over the entire mission success.
provided. 360° of travel. For some applications changes
to the telemetry angle may be desired. This can
The nature of a custom Solar Array Drive actuator be accommodated through the use of a custom
is that it can be configured and optimized for the potentiometer element within the potentiometer
specific requirements of the application. It should be module.
noted however that the custom nature of the design
allows for design flexibility at the expense of possibly Other applications may require the use of an optical
increased cost and schedule. encoder or resolver. These options can also be
provided easily due to the modular nature of the
Advanced Motor Technology device.
NEA analyzes and designs all of our motors in-house

using advanced state-of-the-art three-dimensional
magnetic finite element analysis. Our analytical
models accurately predict end unit performance and
provide the underlying foundation for our torque
margins and dynamic simulation models. In-house
motor testing is performed at the motor component
level on every motor we build with the results being
and also allow capture of out of family performance.
Our precise models allow for performance
optimization, weight reduction and in some cases
cost. The motor configurations used in our pointing
52
NEA Deployment Actuators
Deployment Actuators
Global Leader NEA can provide Deployment Actuators for use in

deployment applications or any application that
requires efficient generation of mechanical power.
global leader in spacecraft NEA Deployment Actuators consist of an efficient
mechanisms. Our low brushless DC motor often coupled to a high torque
planetary gearbox.
applications more than any • Solar Array Deployments
other device. • Antenna Deployments
• Cover Systems Deployments
commutation technology can be provided as an
• Rover Wheels
Reliable option.
• Sampling and Drill Motors
Advanced Gearbox Technology
simple, insensitive to adverse Engineering
The same philosophy that drives NEA to have
environments and backed NEA designs and analyzes all aspects of our complete control of motor analysis is also applied to
up by years of heritage and Deployment Actuators in-house allowing complete our gearboxes. NEA performs all gearbox analysis in-
control over the end item performance. house per AGMA standards. Our models correlate
loyal customers. very well with tested performance and our analysis
Advanced Motor Technology methods and results are readily shared with our
customer’s engineering team to allow independent
Quality Assured NEA analyzes and designs all of our motors in-house verification of margins.
NEA, a trusted supplier of using advanced state-of-the-art three-dimensional
magnetic finite element analysis. Our analytical NEA’s planetary gearboxes are optimized for
mission critical components, models accurately predict end unit performance and spaceflight applications and are engineered by a
is certified to ISO 9001:2008 provide the underlying foundation for our torque team that has unparalleled experience in the design
margins and dynamic simulation models. In-house of planetary gearboxes for demanding spaceflight
and AS9100:2009 C applications.
motor testing is performed at the motor component
level on every motor we build with the results being
Gearboxes are available in all stainless configurations
as well as combinations of stainless steel and
and also allow capture of out of family performance.
maraging steel for high torque applications.
Our precise models allow for performance
optimization, weight reduction and in some cases Custom Sized Output Bearings
NEA can size the output bearings of our Deployment
cost. The motor configurations used in our pointing
Actuators to meet customer interface load
mechanisms use far fewer components than most
requirements. All combined loading is verified with
motors used on competitive products resulting in
COBRA Ball Bearing analysis software to assure
increased reliability, reduced manufacturing time,
reliable performance with stresses within bearing
lower cost and better step accuracy. The additional
allowable.
capabilities our motors provide allow us to offer
superior performance in a smaller envelope.
Our standard brushless DC motors are commutated
with Hall effect sensor technology however other
neaelectronics.com
53
NEA Deployment Actuators
Design Features Optional Features

Typical design features of NEA Deployment Motors NEA can provide the following optional features as
include: part of our Deployment Actuators:
Mission Success
• Efficient 3-phase brushless DC motor • Wye and Delta Windings
• Electrically redundant and non-redundant • Physically Separate Redundant Windings dedicated to building
• High torque per unit mass planetary • Magnetic Detents mankind’s legacy in space
gearbox • Power-Off Brakes by supporting our
• Design can be optimized for specific • Clutches
torque and/or detent requirements customers in the aerospace
• Dust Seals
• Mechanical interface compliant with industry through on time
customer requirements
• Output bearings can be sized to customer
specified external load requirements products that exceed
• Winding resistance can be tailored expectations and assure
to meet customer electrical interface mission success.
requirements
54
Contact NEA
Contact NEA
Global Leader
global leader in spacecraft
mechanisms. Our low
other device.
Reliable We welcome your enquiries from around the world and look forward to hearing from you.
Our designs are reliable, For more information on NEA Electronics and our unique technology and products, please contact us:
NEA Electronics, Inc. Telephone: 805-292-4010
environments and backed 14370 White Sage Road Facsimile: 805-529-5949
up by years of heritage and Moorpark, California 93021 Email: info@neaelectronics.com
United States of America www.neaelectronics.com
loyal customers.
Quality Assured
is certified to ISO 9001:2008
and AS9100:2009 C
neaelectronics.com
55
NEA® is a registered trademark of NEA Electronics, Inc. This product and its components are protected under U.S. Patent Numbers 6,433,990 / 6,249,063 as well as France Patent Numbers 125567 / 9903335, U.K. Patent Number 1255675 and Germany
Patent Number 60111923.1.
Attention: The information and recommendations described in this brochure cannot possibly cover every application of the products or variation of conditions under which the products are used. The recommendations herein are based on the manufacturer’s
experience, research and testing. They are believed to be accurate, but no warranties are made, express or implied. In addition, the specifications contained herein are all nominal which represent our current production. The products described may be subject
to change. Please feel free to contact NEA® Electronics Inc. for verification. No Warranties or Liabilities: The products described herein are sold “AS IS” and without any warranty or guaranty, express, or implied, arising by law or otherwise including without
limitation any warranty of merchantability or fitness for a particular purpose. Buyer and user agree further to release and discharge seller from any and all liabilities whatsoever arising out of the purchase or use of any product described herein whether or not
such liability is occasioned by seller’s negligence or based upon strict products liability or upon principles of indemnity or contribution. Content©2014 NEA® Electronics, Inc., Moorpark, CA 93021, U.S.A.

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SPACECRAFT

shock release devices are Hold Down & Release Mechanisms..............................................................................................................................9

relied upon for spaceflight Model 9100 Product Data Sheet................................................................................................................................11

Quality Assured 8040 Series Product Data Sheet.................................................................................................................................31

NEA, a trusted supplier of Non-Pyrotechnic Valves..............................................................................................................................................33

Model G35 Gimbal Product Data Sheet......................................................................................................................49

Global Leader NEA® Electronics, Inc. designs and manufactures

Connectors & Disconnects Deployment Actuators

Global Leader NEA was founded in 1996 and quickly grew to be a

NEA’s facilities are well equipped to support our

Hold Down & Release Mechanisms

Global Leader NEA is the global leader in non-pyrotechnic Hold Down

Principle of Operation Technical Advantages

Fast Acting Low Risk

Model 9100 Product Data Sheet

Global Leader NEA is the global leader in non-pyrotechnic Hold Down

Model 9100 Technical Specifications

Model 9100 Mechanical Interface Drawing

5-40 UNC-3B .275 MIN

Model 9102G Product Data Sheet

Global Leader NEA is the global leader in non-pyrotechnic

Model 9102G Technical Specifications

Model 9102G Mechanical Interface Drawing

.250-28 UNJF-3B .340 MIN

Model 9103 Product Data Sheet

Global Leader NEA is the global leader in non-pyrotechnic Hold Down

Model 9103 Technical Specifications

Model 9103 Mechanical Interface Drawing

2X 4-40 UNC-2B .112 MIN 1.600 MAX

3/8-24 OR M10 X 1.25

Model 9106B Product Data Sheet

Global Leader NEA is the global leader in non-pyrotechnic Hold Down

Model 9106B Technical Specifications

Model 9106B Mechanical Interface Drawing

5/8-18 OR M16 X 2.0

Global Leader NEA is the global leader in non-pyrotechnic Hold

Reliable the design however also allows operation with lower

Model 1120 Product Data Sheet

Global Leader The same Split-Spool technology that made NEA

Model 1120 Technical Specifications

at the end of the stroke: 11 pounds (50 N) Min

at the beginning of the stroke: 20 pounds (90 N) Min

Actuation Circuit: 4 Amps minimum

Actuation Time: 25 milliseconds maximum

Temperature Range: -110°C to 150°C

Model 2545 Product Data Sheet

Global Leader The same Split-Spool technology that made NEA

Model 2545 Technical Specifications

Model 2545 Mechanical Interface Drawing

Battery Cell Bypass Switches

Global Leader NEA, the global leader in non-pyrotechnic Hold Down

applications more than any

Fast Acting Key Features

The simplicity of the NEA release device mechanism Custom Configurations

8020 Series Product Data Sheet

Global Leader NEA, the global leader in non-pyrotechnic Hold Down

applications more than any

8020 Series Technical Specifications

Model 8023 Mechanical Interface Drawing

8030 Series Product Data Sheet

Global Leader NEA, the global leader in non-pyrotechnic Hold Down

applications more than any

8030 Series Technical Specifications

DIMENSIONS ARE SHOWN IN INCHES

DIMENSIONS ARE SHOWN IN INCHES 0$;