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Summary
This paper covers the use of FRP reinforcements in surface of the concrete to provide additional
concrete structures. In particular, the focus of this flexural and shear strength as well as confinement
paper will be on the state of knowledge of the for concrete columns. Many times the repair acts as
durability of FRP systems as they may be applied to a barrier to road salts to prevent further corrosion
concrete for the purpose of strengthening or repair. of the underlying reinforcing steel. The application
The commonly available materials for repair and of FRP systems is discussed along with durability
strengthening are glass (GFRP), aramid (AFRP), and issues that are of particular importance and past
carbon (CFRP). These materials are applied to the and current research.
Copyright ^ 2000 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2000; 2:139}145
140 NEW MATERIALS IN CONSTRUCTION
Fig. 1 Examples of FRP strengthening of highway bridges Fig. 2 Application of FRP fibers to concrete surface
3. Design errors.
experience severe corrosion environments from roads
4. Code changes.
salts carried in by automobiles. This deterioration is
due to the corrosion of the reinforcing from exposure FRP has been used to increase the floor capacity for
to one or a combination of coastal salt environments, converting parking structure to office space[2]. It has
applications of deicing salts, or industrial pollutants. also been used to increase floor capacity for industrial
FRP strengthening of bridge components (and parking facilities due to added equipment loads. Other uses
structures as well) can take many forms involve the strengthening of slabs where holes are cut
(Fig. 1). These bridges are in dire need of evaluation and in construction errors where reinforcing has been
and repair for which FRP materials provide a viable incorrectly placed or where precast units have been
repair and strengthening method. improperly manufactured. CFRP has been tested as
External application of FRP strengthening must a strengthening application for concrete masonry
consider the behavior of the total structural system. basement walls[5].
The system consists of substrate preparation, adhesive
bonding, FRP materials, and a surface treatment STRUCTURAL ASPECTS
(Fig. 2). While this review deals with the durability of Bonded repair systems can generally be divided into
the FRP and adhesive, the engineer must be aware that two classes: continuously stressed (active) and
failure can occur in the substrate, especially in cases of intermittently stressed (passive). An example of an
deterioration caused by corrosion of the steel active system is the repair of impact damage of
reinforcement. a bridge girder (in flexure) or of corrosion-damaged
parking garage joists. Active systems require that the
COMMERCIAL CONSTRUCTION bond between the FRP and underlying material
Commercial construction and structures is another provide a stiff connection with little movement over
area that strengthening options are needed. time. Excessive creep of the resin connection between
Applications in this area can include: the fabric and substrate can lead to excessive cracking
and deflections. Excessive cracking can then lead to
1. Changes in structure use. further degradation of the bond, eventually leading to
2. Construction mistakes. complete failure of the repair system.
Copyright ^ 2000 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2000; 2:139}145
DURABILITY OF FRP REINFORCEMENTS FOR CONCRETE 141
Passive systems will generally be mobilized when Corrosion damage of overpass columns located on
the structure experiences an extreme loading event Highway 10 in Quebec was repaired with CFRP and
such as earthquake, extreme wind, or blast. These GFRP composites[6]. The corrosion damage was
include column wrapping systems, wall caused by road salt splash. Nine of the columns were
strengthening, and blast strengthening. While the repaired with composites (five with GFRP sheets and
degradation of the FRP bond will become visually four with CFRP sheets) while the other three were
obvious in active systems, passive systems, because repaired with conventional methods. One of the goals
they are not continuously stressed, may not show of the project was to test the durability of the
visible signs of degradation until loaded by the design composites and to monitor the reinforcing
event. There must then be a high level of confidence degradation in the severe climatic conditions in
that the bonded system has been applied properly and Quebec. This will provide a comparison of the
that the bond will not degrade with time. durability of FRP and conventional repair systems.
FRP strengthening can be used to strengthen Note that while the column-wrapping strengthening
concrete for flexure, shear and axial stresses[6]. In scheme for seismic rehabilitation is popular in
flexure and shear strengthening of beams and joists California, there has not been extensive use of column
the FRP provides the additional tensile capacity that wrapping in the repair of corrosion damaged columns.
the existing reinforcing lacks under the new loads. In Articles discussing corrosion repair generally focus on
general, flexural strengthening is applied to the the FRP systems and provide little information
bottom and/or sides of flexural members with the regarding actions taken to mitigate existing corrosion
filaments in the weave oriented in the direction of the or removal of corrosive chemicals.
flexural tensile stresses. Shear strengthening requires CFRP sheets were applied to the deteriorating
that the FRP be well bonded to the surface of the beams of the box-beam Foulk Road Bridge
concrete member in the direction of the maximum (Wilmington, DE) in mid-October 1994[9]. The beams
tensile stresses. ‘exhibited the typical longitudinal cracks resulting
from a lack of transverse reinforcement’. The beams
are 0.9 m wide and 0.7 m deep. The concrete surfaces
FRP strengthening examples were prepared by grinding rough sections,
Fyfe et al indicate that there has been a number of field sandblasting all surfaces, injecting epoxy into all
applications of the column-wrapping FRP cracks, and applying a surface primer. The CFRP
strengthening applications conducted in the US[7]. sheets were applied to the adherend surfaces with
California, Nevada, Washington, Pennsylvania, and epoxy. The authors concluded that at the time of
Wisconsin DOTs all have field installations on bridge writing the paper, the ‘bridge rehabilitation has
columns for either seismic strengthening or repair performed quite well. None of the composite which
purposes. Other applications include complete was effectively bonded initially has shown signs of
wrapping of a prestressed concrete water tank, and the deterioration’.
repair of a cracked light pole foundation. In 1995, the LaSalle Street bridge (Chicago, IL) under
Nanni and Gold report of the deterioration of steel- went its most recent renovation[10]. The original bridge
reinforced gunite beams that had been installed to was constructed in 1928. Two composite panels were
correct problems with existing steel tendons[8]. Over used for the cantilevered walkway, and the rest were
time, the bond deteriorated between the slab and the constructed of steel. The walkway had been used for
gunite beams, causing delamination and decreasing heavy pedestrian traffic and light vehicle traffic while
strength of the slab. The gunite beams were being subject to winter conditions and occasional
demolished and replaced with two double-ply CFRP raising and lowering of the bridge. The composite
(carbon FRP) strips to strengthen the slab. In situ tests panels consisted of E-glass fiber grating covered with
determined that the CFRP strips increased the strength E-glass fiber-reinforced vinylester composite sheet. At
of the slab. The slab was loaded to a level over two the time of writing the paper, the authors concluded
times its service load requirements. that the composite sections appeared to have been in
A project in Sherbrooke, Canada was completed in ‘excellent condition’ while 13 out of 118 steel panels
which various FRP materials were used to strengthen had shown ‘noticeable corrosion’.
and repair structural elements in a parking structure.
Beams that did not conform to current standards
concerning bending or shear capacities were Durability testing
reinforced with composite wraps. Improvements in
A review of the literature available on the durability of
strength of 15% in bending and 20% in shear were
FRP repair/strengthening systems indicates that the
noted. It is not clear if these are calculated strengths or
following environments have been examined for FRP
measured. Glass and carbon FRP sheets were also
durability:
used to repair and strengthen columns with corroded
reinforcing and provide protection from exposure to 1. Freeze}thaw.
deicing salts during the winter[6]. 2. Extreme temperatures.
Copyright ^ 2000 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2000; 2:139}145
142 NEW MATERIALS IN CONSTRUCTION
Copyright ^ 2000 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2000; 2:139}145
DURABILITY OF FRP REINFORCEMENTS FOR CONCRETE 143
unwrapped column kept at room temperature. The in creep-rupture failure include the applied stress and
axial strength of an unwrapped column kept at room the time necessary for failure to occur. In general, the
temperature was 65% more than an unwrapped lower the applied stress is the longer the time to
column put through thermal cycling. failure. Environmental effects can substantially alter
the creep-rupture behavior[16,17].
Investigators at the University of Wyoming tested
ALKALI ATTACK
the creep rupture time of glass, aramid, and carbon
When FRP systems are used with concrete, whether
fibers[16]. Short-term tests stressed each tendon type 10
internal or external reinforcing, the fibers and matrix
times at a level of 90–100% of their short-term strength;
will be exposed to the high alkaline environment
long-term tests stressed the tendons in a reaction
present in the concrete. This environment is known to
frame at a level of 60–80% of their short-term strength.
attack some FRP composites such as glass and aramid
The tendons were 3 mm in diameter and had a length
fibers [3].
of 100 mm. Results from the short-term tests showed
Katsuki and Uomoto tested glass, aramid, and
that there was substantial decay in the glass tendons
carbon FRP exposed to NaOH solution [15]. Circular
while there was no decay in the aramid and carbon
AFRP, CFRP, and GFRP rods 6 mm in diameter and
tendons. The long-term tests used springs to apply
40 mm long were immersed in a solution of NaOH
a constant load. Concrete was cast around the tendons
and then tested until a tensile failure was reached. The
after placement in the frame and, after curing, an
GFRP rods were subjected to a solution with half the
environmental chamber was placed around the
concentration of NaOH because of poor resistance of
specimens. The environmental chamber is then
glass fibers to alkali. The NaOH solutions were kept at
partially filled with salt solution. This allows the same
a temperature of 403C. The rods were tested at 203C
tendon to be exposed to three different environments,
after exposure times of 7–120 days. It was found that
air, salt bath, and concrete/salt solution. These
the alkali penetrated the GFRP rods radially with time
tendons were subjected to wetting and drying which
while the CFRP and AFRP rods had no penetration of
caused the level of sodium chloride to vary. Results
alkali. In addition, tensile tests showed that only the
from this test will determine which environmental had
GFRP rods lost strength with time after exposure to
a greater impact on the service life of the tendon.
alkali. The area of the GFRP rods penetrated by alkali
Other creep-rupture tests have been conducted
failed at a lower load than the areas not penetrated by
using AFRP bars 7.5 mm in diameter[17]. The bars were
the solution.
tested in both air at 203C and in alkaline solution at
Dolan et al found in environmental creep rupture
203C. It was determined that the alkaline solution
tests that a reduction in the time to failure was noted in
significantly increased the damage to the tendons. The
the glass specimens[16]. These were specimens encased
cations present in the alkaline solution diffuse through
in concrete to provide a more realistic environment for
the matrix or are carried by capillary transport into
the FRP. Rostasy and Scheibe found that aramid fibers
cracks, causing deterioration. Tests also showed that
do not suffer increased time to failure when exposed
time to failure decreased as the temperature of the
to actual concrete during creep rupture tests[17].
alkaline solution increased. To determine realistic
Further information on these tests is located in the
long-term stress-rupture behavior AFRP bars were
creep-rupture section.
embedded in pre-tensioned concrete slabs. The slab
There is some question concerning the use of high
were exposed to indoor conditions at 203C and
alkaline solutions (NaOH) to simulate the
outdoor conditions of high humidity, but protected
environment in concrete. In general, the alkali is
from rain and sun. Some of the slabs exposed to
limited to that available from the surrounding
outdoor conditions were further subjected to a saline
concrete[16]. This is particularly true for surface-
solution. The slabs were tested to failure after one
applied fibers in which there is a significant thickness
year. None of the specimens failed due to natural
of adhesive/matrix between the fibers and concrete
exposure. There was an increased deflection noted in
surface. However, testing in solution provides
the slabs exposed to the outdoor and saline
a continuous supply of alkali ions. Such a supply
environments. The slab failure modes were nearly
may not be available in a concrete structure and
identical, caused by crushing of concrete. The AFRP
therefore, test may provide accelerated but erroneous
bars did not appear to slip in the anchorage zone. After
results.
one year, the load-bearing capacity of the exposed
slabs did not decrease significantly.
CREEP-RUPTURE Scott et al reviewed literature on time-dependent
Prestressed strengthening schemes using aramid FRP behavior of FRP materials; the research was used to
has been proposed. One additional durability issue develop accelerated test methods to predict the long-
that prestressing FRP introduces is creep-rupture. term performance for highway applications[18]. The
Creep-rupture is a time-related failure phenomenon in authors found that the axial tension test was the most
which the failure can occur suddenly after sustaining common creep test performed on glass, carbon, and
a tension stress over a finite time period. The variables aramid fibers. Most of the tests were conducted under
Copyright ^ 2000 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2000; 2:139}145
144 NEW MATERIALS IN CONSTRUCTION
Copyright ^ 2000 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2000; 2:139}145
DURABILITY OF FRP REINFORCEMENTS FOR CONCRETE 145
Copyright ^ 2000 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2000; 2:139}145