(9) Wort ttl Property Organon NE A
(3) "
26 November 2009 (26. PCT WO 2009/143416 Al
(61 Internationa Patent Classification 08 No 67, pto 9, Col. Bosgues dels Lons, Mexico,
A2ID 8/00(2005.01) DE. 11700 (4X)
21) International Application Number: 1) Applicants and
PCT/US20091043964 (72) Inventors: BEJARANO WALLENS, Celso, Olmedo
[MX/US}; 135 Clay Cour, Battle Creek, MI 49015 (US),
NANDEZ BAUMEISTER, Joaquin [MX/MXI
Posta #71, Frace Collinas Del Sur, Mexico, D.f, 01430
age: Paglish (MX). GUZMAN TELLO, Roberto, Cayetano
[MX/MX}; Calz Las Aguilas 2136 #68, Col Lamas De
(26) Publication Language: Fnalish —_Axomiatla, Del Alvaro Obregon Df, Mexico Df, 01820
(80) Priority Data: (MX). RANGEL ALVAREZ, Omar [MX/MXI,
1125-769 22 May 2008 (22.05.2008) US.—_Falsaes 177, Lzcalliandines, Featepec Fstado De Mexi-
co, 35030 (MX).
(22) International Filing Date:
22 May 2009 (22.05.2009)
25) Filing Lax
(1) Applicant (or ail designated States except US): ,
TAS, S. DE RL. DE C.V. [MX/MX]; Bosque de Du- (74) Agent: CAHOON, C
{Continued om next page}
(64) Title: QUICK CORN NIXTAMALIZATION PROCESS,
(57) Abstract: A process for the production of fresh masa, nixtamalized flour and derived
frodicts, The invention sa new process tr production of com masa (gh) fo be sed in
Dry Mix the prodaction of rill fied or baked tril chips, tostadas, or om cps. The ne po
102 cess produces rns diet from raw meri thou he tional cooking and stoping
Stops ules a sais of processing vps including dry bending. hydrating and working
doug in an exruer having unique stew configuration. The new process uses very litle
ter bd emits no waste wae
4
Preconditioner
104
4
Extruder
106
= Processing
= 108
< oa
< Packaging
= 110
a
=
s
3
Ss
a
ZWO 2009/143416 A1 Ill
(81) Designated States (unless orherwise indicated, for every
ind of national protection available): AE, AG, AL, AM,
‘AO, AT, AU, AZ, BA, BB, BG, BI, BR, BW, BY, BZ,
CA CHEN, CO, CR CU, CZ, DE. DE DMD, Bz,
UG, US, UZ, VC, VN, ZA, ZM, ZW.
(8) Designated States funiess orherwise indicated. for every
Ein of ena retin ae: ARIPO (GH,
CE, SI
ES, FI, FR, GB, GR, HR, HU, IP, IS, IT, LT, LU, LV,
MC, MK, MT, NL, NO, PL, PT, RO, SE, Sl SK, TR),
OAPI (BE, BI, CF, CG, Cl, CM, GA, GN, GQ, GW, ML,
MR, NE, SN, TD, TG).
Declarations under Rule 4.17:
4 10 applicant's endlement 10 apply for and be granted
a patent Rule 4.1748)
4 10 the applicant’ entitlement to claim the priority of
the earlier application Rule 4.17)
ofinveniorskip (Rule 4.17())
Published
‘with international seareh report (let. 21(3))10
20
WO 2009/143416 PCT/US2009/044964
QUICK CORN NIXTAMALIZATION PROCESS
BACKGROUND OF THE INVENTION
‘TECHNICAL FIELD
‘The present invention refers to an accelerated and environmentally advantageous process
for nixtamatization of com for the preparation of tortillas, tortilla chips. com chips, and the like
‘The invention ases specific processing steps to process ground corn fractions and/or ground whole
com as a substitute for the traditional nixtamalization process.
DESCRIPTION OF RELATED ART
‘Com was the principal source of food for the pre-Columbian civilizations of the New
World. Today corn tortillas and derivative products are still the staple food of Mexico and Central
America, Also, cor tortilla, com chips, and tortilla chips have widely penetrated the market of the
United States and some counties of Asia and Europe.
Nixtamalization, also known as alkaline cooking, is the traditional process for making com.
masa used as the base ingredient for many Mexican-style com products, such as corn tortillas,
tortitla chips, taco shells, tostadas. tamales, and com chips. It is believed that ancient Central
Americans cooked maize in a dispersion of wood ashes or lime to produce com tortillas, their
major form of bread, This ancient technique, having undergone little changes, still involves
cooking and steeping whole kemel com in a solution of lime (calcium hydroxide).
‘Nixtamalization transforms com so it can be stone ground to form dough called masa that is.
subsequently sheeted, formed and cut in preperation of tortillas and related snack or food
products.
‘The traditional method to process com into tortitlas (nixtamalization) goes back to early
Mesoamerican civilizations, and the basic steps of the process have remained basically unaltered
since. In the waditional process, whole com is cooked in a boiling water-lime (or water-ash)
SUBSTITUTE SHEET (RULE 26)