Beruflich Dokumente
Kultur Dokumente
by aman 1
THE APPLICATION QUALITY MANAGEMENT SYSTEM
AT MONUMENTAL PROJECT
by aman 2
There are three stages that considered in sustained or keep
the production concrete quality . Those stages are :
Those activities above should be followed the standart and specification that
is used in the project.
by aman 3
THE ADVANTAGES OF QUALITY MANAGEMENT APPLICATION.
by aman 4
CEMENT FLY ASH FINE COARSE WATER ADDITIVE
AGREGAT AGREGAT
QUALITY SPECIFICATION
MIX DESIGN
TRIAL MIX-LABORATORYY
no
VISUAL CHECK
yes
by aman 5
1. CONCRETE PRODUCTION FLOWCHART
Data Mix Satuan
Varible Tambahan
Reference
ditetapkan Imformasi Parameter Campuran
Tegangan
1.1 Karakteristik Standar Gambar 3
1.2 Deviasi c1 1.3 Margin
Margin yang
TAHAP 1
1.3 ditetapkan c2
Tabel 2 Target Mean
1.4
15 Tipe Semen Tipe
Strength
1.6 Agregat Gambar 4
W/C Fee-W/C
1.8 1.7 Rasio
maksimum
2.1 Slump
TAHAP 2 Tabel 3 2.3 Kadar air
Maksimum
2.2 Agregat
Maksimum
3.2
TAHAP3
Semen c3
Minimum Modifikasi
3.3 Semen 3.4 3.1 Kadar semen
W/C
SBerat Jenis
Berat jenis 4.2 Beton
4.1 Agregat Gambar 5
TAHAP 4
c4
Kadar
4.3 Agregat
by aman 6
Flowchart prosedure mix desain (BS)
Concrete production facility has field strengh record for specified class or within 1000 psi of the spcified class of concrete
DESIGN MIX
no
yes
Two group of consecutive test
30 consecutive test ( total 30) 15 to 29 consecutive test
no yes no no
yes
Calculate S Calculate nad icreased using table 7-10
Calculate average S
Required average strength Eq.(7-1) or (7-2) Required average strength from Table 7-11
or
no
yes Make trial mixer using at least tree different w/c
ratios or cement content
Result represent one mixer
by aman 7
1. FLOWCHART FOR SELECTION AND DOCUMENTATION OF CONCRETE PROPORTION (ACI)
CEMENT
Spcific gravity
Seeting time
LABORATORY BATCHING PLAN
TRIAL MIX TRANSPORTATION
MIX DESIGN
Balance material & cemwnt
Flowmweter water & additive Send to project location
Slump test
FLY ASH Unit Weight Water content of agregat
Specific gravity Unit weight
LOI Setting Time Slumt test
Air Content Visual check
FINE AGREGAT Strenght
Grading Visual Check
Absorbtion
Specific gravity
Silt content
Hardness
Organic Impuritis
Water content
ADDITIVE
Specific Gravity 2. QUALITY CONTROL FLOW CHART
Visccity by aman 8
QUANTITY
3. MATERIAL QUAARY
QUALITY OF MATERIAL
STOCK OF MATERIAL
TRANSPORTATION
by aman 9
STOCK OF MATERIAL 4. STONE CRUSHER PLANT
HOPPER WASHED
FINE SPLIT
JAW WASHER
SCREENING
REPORTED TO ENGINEER
(DIVISION CHIEF)
ARRIVING PLANT
WATER
ADDITIVE
TRUCK MIXER
by aman 12
7. DOSERING OF CONCRETE MATERIALS
PRODUCTION
BATCHING PLANT
TRUCK MIXER
TRANSPORTATION TO PROJECT
LOCATION TRANSPORTED BY:
Tower crane
AT PROJECT LOCATION Concrete pump
Manual
PLACING CONCRETE TO THE LOCATION Talang, etc
(FORMWOK)
CONSOLIDATED BY:
Rodding
Internal vibrator
External vibrator
by aman 14
9. TESTING AT PROJECT LOCATION
Termometer shold good condition 7. Measure the slump acording to standart is used
by aman 15
10. SAMPLING
FRESH CONCRETE
Supevising the
LABORANT ON SITE placement
According
specification/standa TO TAKE SAMPLES
rt is used If there is deviation from
concrete specification
Making specimens
acorrding specification
Coordinate with plant
and batching plant
Record location and control and enginerr too
something importance
that affected plaement
result.
Action plant to keep
production requirement
by aman 16
SPECIFICATION OF MAKING SPECIMENS
11. MAKING SPECIMENS
Mould should be good condition and dimension
Dimention is used are,
FRESH CONCRETE cube (150x150 mm2 ),
cilynder (150X300 mm),
Beam (150x150x750 mm)
TAKING FOR SPECIMENS It should be made from strong, flat and smooth
surface metal and also watertight.
Surface interrior of the mould should be cooted
CILYNDER, CUBE, BEAM
slightly by oil.
Befofore placing to the mould avoid segregation
the by retempred the .concrete
Laboratory or field technision Placing the concrete in three layers and stroked
25 times each layer by tomping rod
Mark the top surface specimen with time pouring,
class, and project, location etc.
The specimen plced in flat place without vibration
by aman 17
Manfaat Quality control
1. Menjaga konsistensi kualitas
2. Menekan beaya
3. Mengurangi produk yang cacat
4. Memperlancar proses produksi
5. Mengevaluasi apakah prosess seuai dengan
standart
6. Menyadarkan pentingnya arti kualitas
7. Mengurangi klaim dari pelanggan
8. Melatih berfikir secara proses
9. Berorientasi pada kebutuhan konsumen
by aman 18