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H301 Compressor Shelter Calculation Sheets


Doc No : 6987-LEPC1-SE-11-GC-CS 3701

14.2 DESIGN OF CRANE GIRDER CRG -2 (Span 7.65m, 7.5m, 7.1m) For built up

CRANE LOAD DATA: Total Depth Plate Girder:


1 Crane capacity (A) : 100 T Depth in Centre (mm) 1100 Depth near support (mm800

2 Crane duty : Electric over head cran Size of Top Flange Plate:
3 Crane span (L) : 18.5 m Width of Flange (bf)top (mm) = 400 Flange Thickness (tf)top (mm) =32

4 No. of wheel per end carriage : 4 Nos Size of Bottom Flange Plate:
C/C wheel distance (L1b) : 0.9 m

5 C/C wheel distance (L1a) : 4.0 m Width of Flange (bf)bot. (mm) =400 Flange Thickness (tf)bot. (mm) =32

6 Overall buffer distance (L2) : 7.0 m Size of Web Plate:


7 Weight of crane excluding crab (B) : 80.0 T Web Thickness tw (mm) = 25 Depth of Web dw (mm) = 1036

8 Weight of crab (C) : 30.0 T Thickness of weld w (mm) = 6

9 Nearest approach of crab to crane rail (L3) : 1.2 m

10 Span of crane girder (Lg) : 7.65 m For end bearing stiffener

11 Weight of girder including crane rail & walkway 500 Kg/m Out stand width = 186 mm

12 Width of walkway : 1.50 m Thickness = 32 mm

13 Live load from walkway : ###

14 Steel yield stress (fy) : 250 MPa [Non confirmed against Table 3 of IS 2062 : 1999]

15 Spacing of lateral support (bracing) 1.50 m

16 Axial force from structure (Fa) 3T For intermediate stiffener

17 Bending moment in X direction (Mx) 0 T-m From STAAD Width = 186 mm

18 Bending moment in Y direction (My) 0 T-m for Surge Beam Thickness = 16 mm

19 Hook Type Rope Type Hook Spacing = 750 mm

20 Crane Speed, V 80 m/min Max Allowed Stiffener Spaci 1554.0 mm

Min Allowed Stiffener Spacin 242.9 mm

SUMMARY OF DESIGN RESULTS

CRANE GIRDER End Bearing stiffener Intermediate Stiffener

OK In Slenderness Stiffener Size is OK

Flange Plate Size OK SAFE In Bearing OK Stiffners is not rquired

Web Plate Thickness OK In Slenderness OK Stiffener Size is OK

OK Strength Ratio 0.65 In Axial Compression OK Stiffener Spacing is OK

OK Shear ratio = 0.414 Against Torsion OK

OK In Vertical Deflection

OK In Lateral Deflection

x L3 Trolley
Trolley Bridge

( 100 Ton Crane )

R1 R2
L

Hook

C
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H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

CL Girder
CRANE GIRDER DESIGN
1 2 CL Crane 3 4
Dw1 = Dw1 =
Maximum static wheel load at one end carriage (Dw1) = B/8+(C+A)x(1-L3/L)x0.25 40.4 T 40.4 T

= 40.4 T 0.9 m L1 = 4.00 m 0.9 m


L1/4 = L1b L1a/4 L1a/4 L1a/2 L
Corresponding static wheel load at other end carriage (Dw2) = (A+B+C-4Dw1)x0.25 1b 0.725 T/M

= 12.1 T

Vertical load due to impact = 25% of Wheel load

Transverse load due to impact = 5% of Wheel load (IS 875/2 :6.3)

Longitudinal load due to impact = 5% of Wheel load

R1 Lg = 7.65 m R2

Crane surge load (transverse) per wheel, Csl = 5% of (C+A)/8

= 1.6 T WHEEL LOAD POSITION FOR MAX BENDING


MOMENT FROM VERTICAL LOAD & SURGE LOAD

Calculation of maximum reaction at the end of girder

Taking moment about R1


R1 x Lg = Dw1x(Lg/2+L1a/4+L1b)+Dw1(Lg/2+L1a/4)+Dw1(Lg/2-L1a/4-L1a/2)+Dw1(Lg/2-L1a/4-L1a/2-L1b)
R1 = 59.7 T
R2 = 4*Dw1-R1 = 101.9 T

CALCULATION OF MAJOR AXIS BENDING MOMENT

Impact of vertical load on crane girder (fi) = 25%


Span of crane girder (Lg) = 7.65 m
Weight of girder including crane rail & walkway = 500 Kg/m
Width of walkway = 1.50 m
Live load from walkway = ###
Live load on crane girder = 225 Kg/m

Bending Moment at Wheel -2 Mx1 = R2x(Lg/2+L1a/4)-Dw3x(Lg/2-L1a/4-La1/2)-Dw4x(Lg/2-L1a/4-La1/2-L1b) = 132.2T-m

Bending Moment at Wheel -3 Mx2 = R2x(Lg/2-L1a/4-La1/2)-Dw4x(Lg/2-L1a/4-La1/2-L1b) = 87.1T-m

Max Bending Moment Mx3 = max(Mx1, Mx2) x fi = 165.2T-m C

1 2 C 3 4
Total UDL from dead load & live load w1 = 725 Kg/m 40.4 T 40.4 T

Bending moment from dead load & live load Mx4 w1 . Lg2/8 = 5.3T-m
L1/4 = L1b L1a/4 L1a/4 L1a/2 L
Total bending moment due to vertical load (Mx= Mx3 + Mx4) = 170.6T-m 1b 0.725 T/M

CALCULATION OF AXIAL COMPRESSION


Crane surge load (transverse) per wheel, Csl = 1.6 T

Taking moment about R1


R1 x Lg = Dw1x(Lg/2+L1a/4+L1b)+Dw1(Lg/2+L1a/4)+Dw1(Lg/2-L1a/4-L1a/2)+Dw1(Lg/2-L1a/4-L1a/2-L1b) 132.2T-m 87.1T-m

R1 = 2.4 T
R2 = 4*Dw1-R1 = 4.1 T MAX BENDING MOMENT FROM VERTICAL LOAD & SURGE LOAD
ON CRANE GIRDER

Bending Moment at Wheel -2 Mx1 = R2x(Lg/2+L1a/4)-Dw3x(Lg/2-L1a/4-La1/2)-Dw4x(Lg/2-L1a/4-La1/2-L1b)


= 5.3T-m Surge Boom
Depth of Girder Z

Bending Moment at Wheel -3 Mx2 = R2x(Lg/2-L1a/4-La1/2)-Dw4x(Lg/2-L1a/4-La1/2-L1b)


1.50 m

= 3.5T-m
Max Bending Moment Mx3 = max(Mx1, Mx2) x fi 1.50 m

= 6.6T-m
Spacing of lateral
Depth of girder = 1.50 m support Crane Girder

Axial compression (Pc) Mx3/ Z = 4.43 T TOP VIEW OF SURGE GIRDER

CALCULATION OF AXIAL BENDING (local)


Surge load per wheel = 1.6 T
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H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

Spacing of lateral support (bracing) Ly = = 1.50 m


C/C wheel distance (L1b) : = 0.90 m
if Ly <= L1b, My = Csl. Ly/4 and if Ly > L1b My = (Csl/Ly)(Ly-L1b/2)(Ly/2-L1b/4)

Maximum local bending moment due to surge (My) = 0.6T-m (bf)top


(tf)top
y

550
STRENGTH CHECKING

1100
dw
Design forces:

518
Mx

550
Bending moment due to vertical load = 170.55T-m
tw
Bending moment due to surge My = 0.60T-m To be taken by top flange
plate only
Axial compression Pc = 4.43T-m
y
Section chosen for Crane girder Builtup S/C (tf)bottom (bf)bottom
Moment of inertia (Ixx) = 961871 cm^4

Moment of inertia (Iyy) = 34268 cm^4

Section Modulus (Zxx) = 17489 cm^3

Section Modulus (Zyy) = 1713 cm^3


Total area of member (A) = 515.0 cm^2
Depth of Section (D) = 1100 mm
Width of Section (B) = 400.0 mm
Thickness of Web (tw) = 25.0 mm
Thickness of Top Flange (tf top) = 32.0 mm
Thickness of Bottom Flange (tf bottom) = 32.0 mm
Radius of gyration (r yy) = 8.16 cm
Radius of gyration (r xx) = 43.22 cm
Clear depth of web d1 = D - 2 x tf = 1036.0 mm
Top flange area (Af) = 128.0 cm^2
Top flange section modulus (Zyyf) = 853.3 cm^3

Calculation of Actual Stresses


ac calculated = P/Af = 3.40 MPa
bcx calculated = Mx / Zxx = 95.67 MPa
bcy calculated = My / Zyyf = 6.87 MPa

Calculation of Permissible Stresses


Slenderness Ratio in Major Direction lx = Lx/rxx = 17.70
[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 18.39
[ (fcb)n + (fy)n ] 1/n
Maximum Slenderness Ratio Lmax = 18.39 OK In Slenderness
Elastic Critical Stress in major Direction fccx = p2 E / lx2 = 6299.65 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)
Elastic Critical Stress in major Direction fccy = p2 E / ly2 = 5837.56 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)
Minimum Elastic Critical Stresses( fcc) = 5837.56 MPa
Steel yield stress (fy) : = 250 MPa

Permissible Axial Stress ac = 0.6 = 148.71 MPa (IS:800-1984:5.1.1) & n=1.4
fcc . fy

Ratio of Axial Compression = [ (fccy) + (fy) ]


n n
= 0.023 (IS:800-1984:5.1.1)
1/n

Bending Stress
Y= = 7836.96 MPa (IS:800-1984:6.2.4)
26.5 x 105

( L / ry )2
X=Y 1+ 2
= 7892.83 MPa (IS:800-1984:6.2.4)
1 ` LTz
20 ry D
Distance Between NA & Top Extreme Fiber (C1) = 550.0 mm

Distance Between NA & Bottom Extreme Fiber (C2) = 550.0 mm

y = 1 (IS800-1984Table 6.3) y taken as Taken as 1.0

K1 = 1.0 (IS800:1984Table 6.4) for y = 1, k1 = 1


Project : OPaL DFCU & AU
H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

w = 0.50 w taken as 0.5

K2 = 0.00 for w = 0.5 , K2 = 0.0


fcbx = K1 x ( X + K2 Y) x (C1/C2) = 7892.83 MPa (IS:800-1984:6.2.4)
tf/tw = 1.28
d1/tw = 41.44
T = tf/D = 0.03

Elastic Critical Stress (fcbx) = 7892.83 MPa

IF tf/tw is not>2 and d1/tw is not> 1344/ √¯( fy ) (IS:800-1984:6.2.4.1)

THEN fcb shall be increased by 20%

1344/sqrt( fy) = 85.00 fy is taken as 250 N.mm2

Final fcbx = 9471.40 MPa

Maximum Permissible Bending Compressive Stress

bcx = 0.66 = 164.28 MPa (IS:800-1984:6.2.3 & n=1.4)


fcb . fy
bcy [ (fccy)n + (fy)n ] 0.66 fy = 165.00 MPa (IS:800-1984:6.2.5)

Check For Combined Stresse(IS:800-1984:6.2.5)

Cmx = 0.85 (IS:800-1984:7.1.3)

Cmy = 0.85 (IS:800-1984:7.1.3)


Combined Axial Compression & Bending

Stress Ratio for Axial Compression = = 0.02 < 0.15


Use Equation 2 for Stress Ratio

----- Equation -1
sbcx cal sbcy cal
sac Cal + > 1
sac
+
sbcx sbcy

+ + ----- Equation -2
Cmx . sbcx cal Cmy . sbcy cal
sac Cal
sac sac cal sbcx 1 - sac cal sbcy
1-
0.6 fccx 0.6 fccy
Combined Stress Ratio = 0.647

OK

Case -1 :
Shear force V1 =(Dw1 (Lg - L1)/Lg) + Dw1 + (UDL x Lg/2) = 78.80 T

Case -2 : L Girder L Crane

Shear force V2 =(Dw1+Dw2+Dw3+Dw4)-1/Lg[Dw4x(L1bx2+L1a)+Dw3x(L1b+L1a)+Dw2x(L1b)] 40.4 T 40.4 T


C C
= 103.09 T Dw1= 0.90
Dm =
w1
Maximum Design Shear V = max(V1, V2) = 103.09 T L1b 6.75 m

UDL = 0.725 T/M


Lg - L1b =
Check For Shear Stress:
Over all Depth near support, D2 = = 800 mm
Clear depth of web near support d2 = D2 - 2 x Tf = = 736.0 mm
Thickness of Web tw = = 25 mm 7.65 m

Lg =
Area = Thickness of Web x Overall Depth = 200.0 cm^2
CASE-1 :WHEEL LOAD POSITION FOR MAX SHEAR

Calculated shear stress va,cal = Shear Force/Area

= 50.57 MPa
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H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

Dw1 Dw2 Dw3 Dw4

L1b L1a L1b

Allowable Shear Stress :- (IS:800-1984:6.2.3 & n=1.4)

For Unstiffened Web = 0.4 Fy = 100 MPa Lg

CASE-2 :WHEEL LOAD POSITION FOR MAX SHEAR

= 122.2 MPa
fy C
tw
if Ss < d2,tva = 0.4 fy 1.3 -
1 C 2
4000 1+ 2 d2
For Stiffened Web

d2
fy
tw = 122.1 MPa
if Ss > d2,tva = 0.4 fy 1.3 -
2
1 d2
4000 1+ 2 C
Where, Vertical stiffeners spacing Ss750 mm

This is the case o StiffenedWeb With Ss > d2

Hence Permissible Shear Stress tv =122.1 MPa (IS 800: 6.4.2 (b))

Actual Shear / Permissible Shear = 0.41 OK in Shear

DEFLECTION CHECK
Longitudinal deflection (longitudinal) = =
Dw1 x Lg3 3a 4a3 5 x udl x L4
2x L
Lg L g3 +
48 EI 384 EI
= 3.98 mm XX C
Allowable longitudinal deflection (Lxallowed) = L /1000 for capacity over 50 tons 40.4 T 40.4 T

L /750 for capacity less than 50 tons Dw1 mm


1375 = Dw1mm
4000 = 1375 mm

= 7.7 mm OK In Vertical Deflection


a= a= UDL = 0.725 T/M

Member is sustain againest longitudinal deflection


Lateral deflection (lateral) = =
Csl x Lg3 3a 4a3
2x
48 EI Ly Ly3
= 0.0186 mmYY 1.38m

Allowable lateral deflection (Lyallowed) = L /1000 for capacity over 50 tons 7650 mm

L /750 for capacity less than 50 tons

= 1.5 mm OK In Lateral Deflection


WHEEL LOAD POSITION FOR MAX DEFLECTION

WELD DESIGN

Horizontal shear per unit length = V x A xY/Ixx = 710.6 N/m

Thickness of weld (w) = 6 mm

Weld strength per unit length = 2x108X0.707X0.8Xtw = 733.0 N/m

Weld size is OK

END BEARING STIFFENER DESIGN

Maximum end reaction (R ) = 103.09 T

Allowable bearing stress (0.75 X fy) = 187.50 MPa


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H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

Thickness of Web of Beam (tw) = 25 mm

Thickness of end bearing stiffner(St) = 32 mm


Outstand width of end bearing stiffener Swo = 186 mm

Minimum of (256 St /√fy) and 12.St = 384 mm Stiffener Size is OK (IS:800-1984:6.7.4.4)

Width of end bearing stiffener (Sw) = 397 mm Cx = 147.9 mm

Area of end bearing stiffener (Sa) = Sw X St = 12704 mm^2 Bearing Stiffener

Effective length of web in load bearing (Weff) = 20 X tw = 500 mm

Effective cross section of stiffener (Sef= Sa + tw X Weff = 25204 mm^2 L of support

397 mm
Bearing stress coming over the stiffeners (bcal) =R/Seff = 41 MPa OK In Bearing

Effective length of stiffeners (Leff) =0.7 X d2 = 515.2 mm 500 mm Beam Web

Moment of inertia of stiffeners (SI xx) = 707305090 mm^4 Cx = 147.9 mm

Radius of gyration of stiffeners (Sryy) = 168 mm

Slenderness Ratio = Max of Leff/Sryy& d2/tX√ 3 = 39.84 OK In Slenderness

Elastic[ (fcb) + (fy) ]


n n 1/n
Critical Stress in major Direction fccy = p2 E / ly2 = 1243.81 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa) C
Minimum Elastic Critical Stresses( Sfcc) = 1243.81 MPa

Permissible Axial Stress Ssac = 0.6 = 139.60 MPa (IS:800-1984:5.1.1) & n = 1.4
Sfcc . fy
Ratio of Axial Compression = [ (Sfccy)n + (fy)n ] = 0.29 OK In Axial Compression
1/n
Total load on supports (W) = 80.8 T (IS:800-1984:6.7.5.3.g)
(D3 T/250 ) X (R/W) = 217416454 mm^4 OK Against Torsion D= Overall Depth of Girder

T= Maximum Thickn of compres. Flange

R= Reaction of the Beam at support


W= Total load on the girder b/w support

INTERMEDIATE STIFFENERS : Stiffners is not rquired,However if provided it shall fullfill following perameters
Clear depth of web d1 = = 1036.0 mm

Clear depth of web d2 = = 736.0 mm

Unstiffened Web Min( 256 tf/√fy, 20tf) = 518 mm

Flange criteria :

Stiffened Web, 20 tf = = 640 mm

This is the case o StiffenedWeb Flange projection beyond web = 640 > 200 mm OK (IS 800: 3.5.2.1 (a))

Web criteria : Min( 800 T1/√fy, 50T1) =1250 mm > 1036.0 mm OK (IS 800: 3.5.2.2 (a))

Minimum thickness of web for >25T crane girde 8 < 25 mm OK

Allowable unstiffen web criteria : d1 / 85 = 12 < 25 mm OK (IS 800: 6.7.3.1 (a))


d1√va cal/816 = 9 < 25 mm OK (IS 800: 6.7.3.1 (a))

d1√fy/1344 = 12 < 25 mm OK (IS 800: 6.7.3.1 (a))

Allowable stiffen web criteria :


Thickness tr = : Max( 1/180XWidth, d1√fy/3200 , d1/200 ) = 5.76 OK (IS 800: 6.7.3.1 (b))

Stiffener Spacing :

Provide intermediate stiffeners @ spacing C = 750 mm

If Ss > d1, Ss < 270tw

Since Ss < d1, so Ss < 4500 mm OK (IS 800: 6.7.4.1)


If Ss < d1, Ss < 180 tw
Project : OPaL DFCU & AU
H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

Maximum spacing allowable (C max) = 1.5 X d1 = 1554 mm OK (IS 800: 6.7.4.2)

Minimum spacing allowable (C min) = 0.33 X d2 = 243 mm OK (IS 800: 6.7.4.2)


Moment of inertia of stiffener about web > 1.5 d3 .tr3/Ctr
= 2 296287 mm^4 (IS 800: 6.7.4.2)
Where Ctr = Maximum Permitted Clear Distance b/w vertical stiffener for web thickness t r taken as 180
(IS t800:
r 6.7.4.2,IS 800: 6.7.4.1)

Thickness of Stiffener = 16 mm

Width of Stiffener = 186 mm

Thickness of Web (tw) = 25 mm

Moment of inertia of stiffener about web = 83406864 mm^4 Stiffener Size is OK (IS 800: 6.7.4.2)

Stiffener is Provided Both side of Web

SURGE BEAM DATA

External loads:

Axial force from structure (Fa) 3T

Bending moment in X direction (Mx) 0 T-m From STAAD

Bending moment in Y direction (My) 0 T-m

CALCULATION OF MAJOR AXIS BENDING MOMENT C


Impact of vertical load on boom (fi) = 25% 1.6 T 1.6 T C 1.6 T 1.6 T
1 2 3 4
Span of boom (Lb) = 3.83 m 4.0 m

Weight of Surge Beam including walkway = 500 Kg/m (0 - if already considered in STAAD) 0.725 T/M

Width of walkway = 1.50 m L1b L1a/4 L1a/4 L1a/2 L


1b

Live load from walkway = ### (0 - if already


considered in
Live load on Surge Beam = 225 Kg/m STAAD)

Total UDL from dead load & live load = 725 Kg/m

Bending moment from dead load & live load = 1.3T-m


Total bending moment due to vertical load (Mx1) = 1.3T-m MAX BENDING MOMENT FROM SURGE LOAD ON SURGE BOOM

CALCULATION OF AXIAL FORCE IN SURGE BEAM

Surge load per wheel = 1.6 T

Maximum bending moment from surge load = 6.6T-m

Depth of girder = 1.50 m Surge Boom


Depth of Girder

Axial tension (Pc) = 4.4 T


1.50 m

Surge load per wheel = 1.6 T

Spacing of lateral support (bracing) = 1.50 m 1.50 m

Spacing of lateral
support Crane Girder

STRENGTH CHECKING TOP VIEW OF SURGE GIRDER

Design forces:

Bending moment due to vertical load Mx+ Mx1 = 1.3T-m

Bending moment due to surge My = 0.0T-m

Axial compression Fa + Pc = 7.4 T

Section chosen for Crane girder UC 203X203X46

Moment of inertia (Ixx) = 4568.0 cm^4

Moment of inertia (Iyy) = 1548.0 cm^4

Section Modulus (Zxx) = 449.6 cm^3

Section Modulus (Zyy) = 152.1 cm^3


Project : OPaL DFCU & AU
H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

Total area of member (A) = 58.7 cm^2

Depth of Section (D) = 203 mm

Width of Section (B) = 203.6 mm

Thickness of Web (tw) = 7.2 mm

Thickness of Top Flange (tf top) = 11.0 mm

Thickness of Bottom Flange (tf bottom) = 11.0 mm

Radius of gyration (r yy) = 5.13 cm

Radius of gyration (r xx) = 8.82 cm


Clear depth of web d1 = D - 2 x tf = 181.2 mm
Top flange area (Af) = 22.4 cm^2
Top flange section modulus (Zyyf) = 76.0 cm^3

Calculation of Actual Stresses


ac calculated = P/A = 13 MPa
bcx calculated = Mx / Zxx = 29 MPa
bcy calculated = My / Zyy = 0 MPa

Calculation of Permissible Stresses

Slenderness Ratio in Major Direction lx = Lx/rxx = 43.37


[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 29.24
[ (fcb)n + (fy)n ] 1/n
Maximum Slenderness Ratio Lmax = 43.37 SAFE IN SLENDER

Elastic Critical Stress in major Direction fccx = p E / lx 2 2


= 1050 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Elastic Critical Stress in major Direction fccy = p2 E / ly2 = 2309 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( fcc) = 1050 MPa

Permissible Axial Stress ac = 0.6 fcc . fy = 137 MPa (IS:800-1984:5.1.1) & n=1.4

[ (fccy)n + (fy)n ]
Ratio of Axial Compression = 1/n = 0.092 (IS:800-1984:5.1.1)

Bending Stress

Y= 26.5 x 105 = 3100 MPa (IS:800-1984:6.2.4)

( L / ry )

X=Y 1+ 2
= 3288 MPa (IS:800-1984:6.2.4)
1 ` LT
20 ry D
Distance Between NA & Top Extreme Fiber (C1) = 1.00

Distance Between NA & Bottom Extreme Fiber (C2) = 1.00

y = 1 (IS800-1984Tabley taken as Taken as 1.0

K1 = 1.0 (IS800:1984Tablefor y = 1, k1 = 1

w = 1 w taken as 0.5

K2 = 0.0 for w = 0.5 , K2 = 0.0


fcbx = K1 x ( X + K2 Y) x (C1/C2) = 3287.96 MPa (IS:800-1984:6.2.4)
tf/tw = 1.53
d1/tw = 25.17
T = tf/D = 0.05

Elastic Critical Stress (fcbx) = 3287.96 MPa


IF tf/tw is not>2 and d1/tw is not> 1344/ √¯( fy ) (IS:800-1984:6.2.4.1)

THEN fcb shall be increased by 20%

1344/sqrt( fy) = 85.00 fy is taken as 250 N.mm2

Final fcbx = 3946 MPa

Maximum Permissible Bending Compressive Stress


Project : OPaL DFCU & AU
H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

bcx = 0.66 = 163 MPa (IS:800-1984:6.2.3 & n=1.4)


fcb . fy

bcy [ (fccy) + (fy) ]


n n
= 165 MPa (IS:800-1984:6.2.5)

Check For Combined Stresse(IS:800-1984:6.2.5)

Cmx = 0.85 (IS:800-1984:7.1.

Cmy = 0.85 (IS:800-1984:7.1.


Combined Axial Compression & Bending

+ Cmx . s cal +Cmy . sbcy cal = 0.250


sac cal bcx

sac 1- sac cal sbcx 1 - sac cal sbcy


0.6 fccx 0.6 fccy

4.0 m

UDL OF 0.725 Tons

Check For Shear Stress:

Case -1 :
Shear force V1 =(Dw1 (Lg - L1)/Lg) + Dw1 = 3.1 T

Case -2 : 3.8 m

Shear force V2 =(Dw1+Dw2+Dw3+Dw4)-1/Lg[Dw4x(L1bx2+L1a)+Dw3x(L1b+L1a)+Dw2x(L1b= 4.0 T

Maximum Design Shear V = max(V1, V2) = 4.0 T


Area of girder = 58.7 cm^2

Calculated shear stress va,cal = Shear Force/Area

= 7 MPa
Allowable shear stress va = 100 MPa 0.725 T/M

Member is sustain for shear


UDL

DEFLECTION CHECK 3.8 m

Longitudinal deflection (longitudinal) = = 5/384XwXLg4/EXIxx = 2.21 mm


Allowable longitudinal deflection (Lxallowed) = L /325 = 12 mm
Member is sustain againest longitudinal deflection SAFE IN DEFLECTION

[ (fcb)n + (fy)n ] 1/n


SURGE TRUSS DESIGN Surge Boom
Surge truss
Depth of Girder

Longitudinal member = ISA 75X75X6


1.50 m

Length of the member = 1.50 m

Effective Length of the member in X -dir (Lx) = 1.50 m 1.50 m

Effective Length of the member in X -dir (Ly) = 1.50 m


Spacing of lateral
Axial Load (P) = 1.6 T Inclined member support Crane Girder

Moment of inertia (Ixx) = 45.7 cm^4 Longitudinal member

Moment of inertia (Iyy) = 73.1 cm^4

Section Modulus (Zxx) = 8.4 cm^3

Section Modulus (Zyy) = 0.0 cm^3

Total area of member (A) = 8.66000 cm^2

Depth of Section (D) = 75 mm

Width of Section (B) = 75 mm

Thickness of Web (tw) = 6.0 mm

Thickness of Top Flange (tf top) = 7.0 mm

Thickness of Bottom Flange (tf bottom) = 7.0 mm

Radius of gyration (r yy) = 2.30 cm

Radius of gyration (r xx) = 18400.00 cm


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H301 Compressor Shelter Calculation Sheets
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Calculation of Actual Stresses


ac calculated = P/A = 19 MPa

Calculation of Permissible Stresses

Slenderness Ratio in Major Direction lx = Lx/rxx = 0.01


[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 65.22
[ (fcb)n + (fy)n ] 1/n
Maximum Slenderness Ratio Lmax = 65.22 SAFE IN SLENDER

Elastic Critical Stress in major Direction fccx = p2 E / lx2 = 29701806809.19 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Elastic Critical Stress in major Direction fccy = p E / ly2 2


= 464 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( fcc) = 464 MPa

Permissible Axial Stress ac = 0.6 = 116.73 MPa OK (IS:800-1984:5.1.1)


fcc . fy
[ (fccy) + (fy) ]
n n
1/n

Inclined member = ISA 75X75X6

Length of the member = 2.12 m

Effective Length of the Column in X -dir (Lx) = 2.12 m

Effective Length of the Column in X -dir (Ly) = 2.12 m

Axial Load (P) = 1.6 T (Conservatively)

Moment of inertia (Ixx) = 45.7 cm^4

Moment of inertia (Iyy) = 73.1 cm^4

Section Modulus (Zxx) = 8.4 cm^3


Section Modulus (Zyy) = 0.0 cm^3

Total area of member (A) = 8.7 cm^2

Depth of Section (D) = 75 mm


Width of Section (B) = 75 mm

Thickness of Web (tw) = 6.0 mm

Thickness of Top Flange (tf top) = 7.0 mm


Thickness of Bottom Flange (tf bottom) = 7.0 mm

Radius of gyration (r yy) = 2.30 cm

Radius of gyration (r xx) = 18400.00 cm

Calculation of Actual Stresses


ac calculated = P/A = 24.50 MPa

Calculation of Permissible Stresses

Slenderness Ratio in Major Direction lx = Lx/rxx = 0.01


[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 92.23
[ (fcb)n + (fy)n ] 1/n
Maximum Slenderness Ratio Lmax = 92.23 SAFE IN SLENDER

Elastic Critical Stress in major Direction fccx = p2 E / lx2 = 14850903404.60 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Elastic Critical Stress in major Direction fccy = p E / ly2 2


= 232.05 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( fcc) = 232.05 MPa

Permissible Axial Stress ac = 0.6 = 88.00 MPa OK (IS:800-1984:5.1.1)


fcc . fy
[ (fccy) + (fy) ]
n n
1/n
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14.5 DESIGN OF CRANE GIRDER CRG -5 (Span 6.7m, 6.25m) For built up

CRANE LOAD DATA: Total Depth Plate Girder:


1 Crane capacity (A) : 60 T Depth in Centre (mm) 1100 Depth near support (mm800

2 Crane duty : Electric over head cran Size of Top Flange Plate:
3 Crane span (L) : 19.5 m Width of Flange (bf)top (mm) = 400 Flange Thickness (tf)top (mm) =25

4 No. of wheel per end carriage : 2 Nos Size of Bottom Flange Plate:
5 C/C wheel distance (L1) : 4.5 m Width of Flange (bf)bot. (mm) =400 Flange Thickness (tf)bot. (mm) =25

6 Overall buffer distance (L2) : 6.5 m Size of Web Plate:


7 Weight of crane excluding crab (B) : 75.0 T Web Thickness tw (mm) = 16 Depth of Web dw (mm) = 1050

8 Weight of crab (C) : 24.0 T Thickness of weld w (mm) = 6

9 Nearest approach of crab to crane rail (L3) : 1.2 m

10 Span of crane girder (Lg) : 6.70 m For end bearing stiffener

11 Weight of girder including crane rail & walkway 500 Kg/m Out stand width = 186 mm

12 Width of walkway : 1.50 m Thickness = 25 mm

13 Live load from walkway : ###

14 Steel yield stress (fy) : 250 MPa [Non confirmed against Table 3 of IS 2062 : 1999]

15 Spacing of lateral support (bracing) 1.50 m

16 Axial force from structure (Fa) 3T For intermediate stiffener

17 Bending moment in X direction (Mx) 0 T-m From STAAD Width = 186 mm

18 Bending moment in Y direction (My) 0 T-m Thickness = 16 mm

19 Hook Type Rope Type Hook Spacing = 750 mm

20 Crane Speed, V 80 m/min Max Allowed Stiffener Spaci 1575.0 mm

Min Allowed Stiffener Spacin 247.5 mm

SUMMARY OF DESIGN RESULTS

CRANE GIRDER End Bearing stiffener Intermediate Stiffener

OK In Slenderness Stiffener Size is OK

Flange Plate Size OK SAFE In Bearing OK Stiffner Required

Web Plate Thickness OK In Slenderness OK Stiffener Size is OK

OK Strength Ratio = 0.58 In Axial Compression OK Stiffener Spacing is OK

OK Shear ratio = 0.52 Against Torsion OK

OK In Vertical Deflection

OK In Lateral Deflection

x L3 Trolley
Trolley Bridge

R1 R2
L

Hook

C
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H301 Compressor Shelter Calculation Sheets
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CRANE GIRDER DESIGN CL Girder

CL Crane
Maximum static wheel load at one end carriage (Dw1) = B/4+(C+A)x(1-L3/L)x0.5 Dw1 = 58.2 T Dw1 = 58.2 T

= 58.2 T L1 = 4.50 m 0.0 m

Corresponding static wheel load at other end carriage (Dw2) = (A+B+C-2Dw1)x0.5 L1/4 = 1.13m 0.725 T/M

= 21.3 T

Vertical load due to impact = 25% of Wheel load

Transverse load due to impact = 5% of Wheel load (IS 875/2 :6.3)

Longitudinal load due to impact = 5% of Wheel load Lg/2 - L1/4 =2.23m 4.5m

Lg = 6.70 m

Crane surge load (transverse) per wheel, Csl = 5% of (C+A) X 0.5

= 2.1 T WHEEL LOAD POSITION FOR MAX BENDING


MOMENT FROM VERTICAL LOAD & SURGE LOAD

CALCULATION OF MAJOR AXIS BENDING MOMENT


Impact of vertical load on crane girder (fi) = 25%
Span of crane girder (Lg) = 6.70 m (IS 875/2 :6.3)

Weight of girder including crane rail & walkway = 500 Kg/m 58.2 T 58.2 T

Width of walkway = 1.50 m 4.5 m

Live load from walkway = ### 0.725 T/M

Live load on crane girder = 225 Kg/m


Maximum bending moment from wheel load (Mmax) = (Dw1/Lg) (Lg - L1/2) . (Lg/2 - L1/4).(1+fi/100)

= 107.4T-m

Total UDL from dead load & live load w1 = 725 Kg/m

Bending moment from dead load & live load w1 . Lg /8


2
= 4.1T-m
Total bending moment due to vertical load (Mx) = 111.5T-m 107.4T-m

MAX BENDING MOMENT FROM VERTICAL LOAD &


SURGE LOAD ON CRANE GIRDER

CALCULATION OF AXIAL COMPRESSION


Crane surge load (transverse) per wheel, Csl = 2.1 T Surge Boom
Depth of Girder

Maximum bending moment from surge load = 3.10T-m }=(Csl/Lg)(Lg-L1/2)(Lg/2-L1/4)


1.50 m

Depth of girder = 1.50 m 1.50 m

Axial compression (Pc) = 2.07 T


Spacing of lateral
support Crane Girder

CALCULATION OF AXIAL BENDING (local)


TOP VIEW OF SURGE GIRDER
Surge load per wheel = 2.1 T

Spacing of lateral support (bracing) Ly = = 1.50 m


C/C wheel distance (L1) : = 4.50 m
(bf)top
if Ly <= L1, My = Csl. Ly/4 and if Ly > L1 My = (Csl/Ly)(Ly-L1/2)(Ly/2-L1/4) (tf)top
y
Maximum local bending moment due to surge (My) = 0.79T-m

6
550

STRENGTH CHECKING
dw
1100

Design forces:
525

Mx
550

Bending moment due to vertical load = ### tw


Bending moment due to surge My = 0.788T-m To be taken by top flange
plate only
Axial compression Pc = 2.069T-m y
(tf)bottom (bf)bottom
Section chosen for Crane girder Builtup S/C

Moment of inertia (Ixx) = 732267 cm^4

Moment of inertia (Iyy) = 26703 cm^4

Section Modulus (Zxx) = 13314 cm^3


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H301 Compressor Shelter Calculation Sheets
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Section Modulus (Zyy) = 1335 cm^3

Total area of member (A) = 368.0 cm^2

Depth of Section (D) = 1100 mm

Width of Section (B) = 400.0 mm

Thickness of Web (tw) = 16.0 mm

Thickness of Top Flange (tf top) = 25.0 mm

Thickness of Bottom Flange (tf bottom) = 25.0 mm

Radius of gyration (r yy) = 8.52 cm

Radius of gyration (r xx) = 44.61 cm


Clear depth of web d1 = D - 2 x tf = 1050.0 mm
Top flange area (Af) = 100.0 cm^2
Top flange section modulus (Zyyf) = 666.7 cm^3

Calculation of Actual Stresses


ac calculated = P/Af = 2.03 MPa
bcx calculated = Mx / Zxx = 82.17 MPa
bcy calculated = My / Zyyf = 11.59 MPa

Calculation of Permissible Stresses


[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Major Direction lx = Lx/rxx = 15.02
[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 17.61
Maximum Slenderness Ratio Lmax = 17.61 OK In Slenderness

Elastic Critical Stress in major Direction fccx = p E / lx 2 2


= 8749.87 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Elastic Critical Stress in major Direction fccy = p2 E / ly2 = 6365.78 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( fcc) = 6365.78 MPa

Steel yield stress (fy) : = 250 MPa


fcc . fy
Permissible Axial Stress ac = 0.6 = 148.86 MPa (IS:800-1984:5.1.1) & n=1.4
[ (fccy)n + (fy)n ]
1/n

Ratio of Axial Compression = = 0.014 (IS:800-1984:5.1.1)

Bending Stress
26.5 x 105
Y= = 8546.09 MPa (IS:800-1984:6.2.4)
( L / ry )

2
1 ` LT
X=Y 1+ 20 ry D = 8580.24 MPa (IS:800-1984:6.2.4)

Distance Between NA & Top Extreme Fiber (C1) = 1.00

Distance Between NA & Bottom Extreme Fiber (C2) = 1.00

y = 1 (IS800-1984Table 6.3) y taken as Taken as 1.0

K1 = 1.0 (IS800:1984Table 6.4) for y = 1, k1 = 1

w = 1 w taken as 0.5

K2 = 0.0 for w = 0.5 , K2 = 0.0


fcbx = K1 x ( X + K2 Y) x (C1/C2) = 8580.24 MPa (IS:800-1984:6.2.4)
tf/tw = 1.56
d1/tw = 65.63
T = tf/D = 0.02

Elastic Critical Stress (fcbx) = 8580.24 MPa

IF tf/tw is not>2 and d1/tw is not> 1344/ √¯( fy ) (IS:800-1984:6.2.4.1)

THEN fcb shall be increased by 20%

1344/sqrt( fy) = 85.00 fy is taken as 250 N.mm2


Final fcbx = 10296.29 MPa
Maximum Permissible Bending Compressive Stress
bcx = 0.66 fcb . fy = 164.36 MPa (IS:800-1984:6.2.3 & n=1.4)
[ (fccy)n + (fy)n ]
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bcy [ (fccy)n + (fy)n ] 0.66 fy = 165.00 MPa (IS:800-1984:6.2.5)


Check For Combined Stresse(IS:800-1984:6.2.5)
Cmx = 0.85 (IS:800-1984:7.1.3)
Cmy = 0.85 (IS:800-1984:7.1.3)
Combined Axial Compression & Bending

Stress Ratio for Axial Compression = = 0.01 < 0.15


Use Equation 2 for Stress Ratio

sbcx cal sbcy cal


sac Cal > 1
+ + ----- Equation -1
sac sbcy
sbcx

Cmx . sbcx cal Cmy . sbcy cal


sac Cal
+ + ----- Equation -2
sac sac cal sbcx 1 - sac cal sbcy
1-
0.6 fccx 0.6 fccy

Combined Stress Ratio = 0.584


OK
CL Girder CL Crane
Dw1 = 58.2 T Dw1 = 58.2 T

Lg - L1 =2.20 m L1 = 4.50 m

UDL = 0.725 T/M

Check For Shear Stress:


Shear force =(Dw1 (Lg - L1)/Lg) + Dw1 + (UDL x Lg/2) = 79.69 T
Over all Depth near support, D2 = = 800 mm
Clear depth of web near support d2 = D2 - 2 x Tf = = 750.0 mm
Thickness of Web tw = = 16 mm Lg = 6.70 m

Area = Thickness of Web x Overall Depth = 128.0 cm^2


WHEEL LOAD POSITION FOR MAX SHEAR

Calculated shear stress va,cal = Shear Force/Area


= 61.08 MPa

Allowable Shear Stress :- (IS:800-1984:6.2.3 & n=1.4)

For Unstiffened Web = 0.4 Fy = 100 MPa

fy C
tw
= 117.6 MPa
if Ss < d2,tva = 0.4 fy 1.3 -
1 C 2
4000 1+ 2 d2

For Stiffened Web

d2
fy
tw
if Ss > d2,tva = 0.4 fy 1.3 -
1 d2 2 = 117.6 MPa
4000 1+ 2 C

Where, Vertical stiffeners spacing Ss750 mm

This is the case o StiffenedWeb With Ss > d2


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Hence Permissible Shear Stress tv =117.6 MPa (IS 800: 6.4.2 (b))

Actual Shear / Permissible Shear = 0.52 OK in Shear

DEFLECTION CHECK
Dw1 x Lg3 3a 4a3 5 x udl x L4
Longitudinal deflection (longitudinal) = = 2x +
48 EIXX Lg L g3 384 EI CL

= 2.33 mm
Allowable longitudinal deflection (Lxallowed) = L /1000 for capacity over 50 tons Dw1 = 58.2 T
Dw1 = 58.2 T

L /750 for capacity less than 50 tons a = 1100 mm 4500 mm a= 1100 mm

= 6.7 mm OK In Vertical Deflection UDL = 0.725 T/M

Member is sustain againest longitudinal deflection


Csl x Lg3 3a 4a3
Lateral deflection (lateral) = = 2x
48 EIYY Ly Ly3

= 0.03 mm 1100m

Allowable lateral deflection (Lyallowed) = L /1000 for capacity over 50 tons 6700 mm

L /750 for capacity less than 50 tons

= 1.5 mm OK In Lateral Deflection WHEEL LOAD POSITION FOR MAX


DEFLECTION

WELD DESIGN

Horizontal shear per unit length = V x A xY/Ixx = 571.4 N/m

Thickness of weld (w) = 6 mm

Weld strength per unit length = 2x108X0.707X0.8Xtw = 733.0 N/m

Weld size is OK

END BEARING STIFFENER DESIGN

Maximum end reaction (R ) = 79.69 T

Allowable bearing stress (0.75 X fy) = 187.50 MPa

Thickness of Web of Beam (tw) = 16 mm

Thickness of end bearing stiffner(St) = 25 mm


Outstand width of end bearing stiffener Swo = 186 mm

Minimum of (256 St /√fy) and 12.St = 300 mm Stiffener Size is OK (IS:800-1984:6.7.4.4)

Width of end bearing stiffener (Sw) = 388 mm Cx = 72.1 mm

Area of end bearing stiffener (Sa) = Sw X St = 9700 mm^2 Bearing Stiffener

Effective length of web in load bearing (Weff) = 20 X tw = 320 mm

Effective cross section of stiffener (Sef= Sa + tw X Weff = 14820 mm^2 L of support


388 mm

Bearing stress coming over the stiffeners (bcal) =R/Seff = 54 MPa OK In Bearing

Effective length of stiffeners (Leff) =0.7 X d2 = 525.0 mm 320 mm Beam Web

Moment of inertia of stiffeners (SI xx) = 143913446 mm^4 Cx = 72.1 mm

Radius of gyration of stiffeners (Sryy) = 99 mm


[ (fcb)n +Ratio
Slenderness (fy)n =] 1/n
Max of Leff/Sryy& d2/tX√ 3 = 51.96 OK In Slenderness C

Elastic Critical Stress in major Direction fccy = p E / ly


2 2
= 731.08 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( Sfcc) = 731.08 MPa


Sfcc . fy
Permissible Axial Stress Ssac = 0.6 = 129.94 MPa (IS:800-1984:5.1.1) & n = 1.4
[ (Sfccy)n + (fy)n ]
1/n

Ratio of Axial Compression = = 0.41 OK In Axial Compression

Total load on supports (W) = 116.3 T (IS:800-1984:6.7.5.3.g)

(D3 T/250 ) X (R/W) = 91181096 mm^4 OK Against Torsion D= Overall Depth of Girder
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T= Maximum Thickn of compres. Flange

R= Reaction of the Beam at support

W= Total load on the girder b/w support

INTERMEDIATE STIFFENERS : Stiffner Required

Clear depth of web d1 = = 1050.0 mm

Clear depth of web d2 = = 750.0 mm

Unstiffened Web Min( 256 tf/√fy, 20tf) = 405 mm

Flange criteria :

Stiffened Web, 20 tf = = 500 mm

This is the case o StiffenedWeb Flange projection beyond web = 500 > 200 mm OK (IS 800: 3.5.2.1 (a))

Web criteria : Min( 800 T1/√fy, 50T1) =800 mm < 1050.0 mm Not OK (IS 800: 3.5.2.2 (a))

Minimum thickness of web for >25T crane girde 8 < 16 mm OK

Allowable unstiffen web criteria : d1 / 85 = 12 < 16 mm OK (IS 800: 6.7.3.1 (a))


d1√va cal/816 = 10 < 16 mm OK (IS 800: 6.7.3.1 (a))

d1√fy/1344 = 12 < 16 mm OK (IS 800: 6.7.3.1 (a))

Allowable stiffen web criteria :


Thickness tr = : Max( 1/180XWidth, d1√fy/3200 , d1/200 ) = 5.83 OK (IS 800: 6.7.3.1 (b))

Stiffener Spacing :
Provide intermediate stiffeners @ spacing C = 750 mm

If Ss > d1, Ss < 270tw


Since Ss < d1, so Ss < 2880 mm OK (IS 800: 6.7.4.1)
If Ss < d1, Ss < 180 tw

Maximum spacing allowable (C max) = 1.5 X d1 = 1575 mm OK (IS 800: 6.7.4.2)

Minimum spacing allowable (C min) = 0.33 X d2 = 248 mm OK (IS 800: 6.7.4.2)

Moment of inertia of stiffener about web > 1.5 d3 .tr3/Ctr


= 2 312630 mm^4 (IS 800: 6.7.4.2)
Where Ctr = Maximum Permitted Clear Distance b/w vertical stiffener for web thickness t r taken as 180
(IS t800:
r 6.7.4.2,IS 800: 6.7.4.1)
Thickness of Stiffener = 16 mm
Width of Stiffener = 186 mm
Thickness of Web (tw) = 16 mm

Moment of inertia of stiffener about web = 77875968 mm^4 Stiffener Size is OK (IS 800: 6.7.4.2)

Stiffener is Provided Both side of Web

SURGE BEAM DATA


External loads:

Axial force from structure (Fa) 3T

Bending moment in X direction (Mx) 0 T-m From STAAD

Bending moment in Y direction (My) 0 T-m

CALCULATION OF MAJOR AXIS BENDING MOMENT


Impact of vertical load on boom (fi) = 25% 2.1 T 2.1 T

Span of boom (Lb) = 3.35 m 4.5 m

Weight of Surge Beam including walkway = 500 Kg/m (0 if already considered in STAAD) 0.725 T/M

Width of walkway = 1.50 m


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Live load from walkway = ### (0 if already


considered in
Live load on Surge Beam = 225 Kg/m STAAD)

Total UDL from dead load & live load = 725 Kg/m

Bending moment from dead load & live load = 1.0T-m


Total bending moment due to vertical load (Mx1) = 1.0T-m MAX BENDING MOMENT FROM SURGE LOAD ON
SURGE BOOM

CALCULATION OF AXIAL FORCE IN SURGE BEAM

Surge load per wheel = 2.1 T

Maximum bending moment from surge load = 6.2T-m

Depth of girder = 1.50 m Surge Boom

Depth of Girder
Axial tension (Pc) = 4.2 T

1.50 m
Surge load per wheel = 2.1 T

Spacing of lateral support (bracing) = 1.50 m 1.50 m

Spacing of lateral
support Crane Girder

TOP VIEW OF SURGE GIRDER


STRENGTH CHECKING

Design forces:

Bending moment due to vertical load Mx+ Mx1 = 1.0T-m

Bending moment due to surge My = 0.0T-m

Axial compression Fa + Pc = 6.9 T

Section chosen for Crane girder UC 203X203X46

Moment of inertia (Ixx) = 4568.0 cm^4

Moment of inertia (Iyy) = 1548.0 cm^4

Section Modulus (Zxx) = 449.6 cm^3

Section Modulus (Zyy) = 152.1 cm^3

Total area of member (A) = 58.7 cm^2

Depth of Section (D) = 203 mm

Width of Section (B) = 203.6 mm

Thickness of Web (tw) = 7.2 mm

Thickness of Top Flange (tf top) = 11.0 mm

Thickness of Bottom Flange (tf bottom) = 11.0 mm

Radius of gyration (r yy) = 5.13 cm

Radius of gyration (r xx) = 8.82 cm


Clear depth of web d1 = D - 2 x tf = 181.2 mm
Top flange area (Af) = 22.4 cm^2
Top flange section modulus (Zyyf) = 76.0 cm^3

Calculation of Actual Stresses


ac calculated = P/A = 12 MPa
bcx calculated = Mx / Zxx = 23 MPa
bcy calculated = My / Zyy = 0 MPa

Calculation of Permissible Stresses


[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Major Direction lx = Lx/rxx = 37.98
[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 29.24
Maximum Slenderness Ratio Lmax = 37.98 SAFE IN SLENDER

Elastic Critical Stress in major Direction fccx = p2 E / lx2 = 1368 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Elastic Critical Stress in major Direction fccy = p E / ly


2 2
= 2309 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( fcc) = 1368 MPa


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H301 Compressor Shelter Calculation Sheets
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fcc . fy
Permissible Axial Stress ac = 0.6 = 141 MPa (IS:800-1984:5.1.1) & n=1.4
[ (fccy)n + (fy)n ]
1/n

Ratio of Axial Compression = = 0.083 (IS:800-1984:5.1.1)

Bending Stress
26.5 x 105
Y= = 3100 MPa (IS:800-1984:6.2.4)
( L / ry )

2
1 ` LT
X=Y 1+ 20 ry D = 3288 MPa (IS:800-1984:6.2.4)

Distance Between NA & Top Extreme Fiber (C1) = 1.00

Distance Between NA & Bottom Extreme Fiber (C2) = 1.00


y = 1 (IS800-1984Tabley taken as Taken as 1.0

K1 = 1.0 (IS800:1984Tablefor y = 1, k1 = 1

w = 1 w taken as 0.5
K2 = 0.0 for w = 0.5 , K2 = 0.0
fcbx = K1 x ( X + K2 Y) x (C1/C2) = 3287.96 MPa (IS:800-1984:6.2.4)
tf/tw = 1.53
d1/tw = 25.17
T = tf/D = 0.05

Elastic Critical Stress (fcbx) = 3287.96 MPa

IF tf/tw is not>2 and d1/tw is not> 1344/ √¯( fy ) (IS:800-1984:6.2.4.1)

THEN fcb shall be increased by 20%

1344/sqrt( fy) = 85.00 fy is taken as 250 N.mm2

Final fcbx = 3946 MPa

Maximum Permissible Bending Compressive Stress


fcb . fy
bcx = 0.66 = 163 MPa (IS:800-1984:6.2.3 & n=1.4)
[ (fccy)n + (fy)n ]
bcy = 165 MPa (IS:800-1984:6.2.5)

Check For Combined Stresse(IS:800-1984:6.2.5)

Cmx = 0.85 (IS:800-1984:7.1.

Cmy = 0.85 (IS:800-1984:7.1.


Combined Axial Compression & Bending

Cmx . sbcx cal Cmy . sbcy cal


sac cal
sac + sac cal s + 1 - sac cal = 0.203
1- bcx sbcy
0.6 fccx 0.6 fccy

11.683/140.809 + 19.228/160.254 + 0/163.609 = 0.203 0.203 < 1 Membar is SAFE

2.1 T 2.1 T

Check For Shear Stress: 4.5 m

UDL OF 0.725 Tons

Shear force = 1.4 T

Area of girder = 58.7 cm^2

Calculated shear stress va,cal = Shear Force/Area

= 2 MPa 3.4 m

Allowable shear stress va = 100 MPa

Member is sustain for shear


WHEEL LOAD POSITION FOR MAX SHEAR
Project : OPaL DFCU & AU
H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

WHEEL LOAD POSITION FOR MAX SHEAR

DEFLECTION CHECK
Longitudinal deflection (longitudinal) = = 5/384XwXLg4/EXIxx = 1.30 mm
Allowable longitudinal deflection (Lxallowed) = L /325 = 10 mm 2.1 T 2.1 T

Member is sustain againest longitudinal deflection 4.5 m

SAFE IN DEFLECTION UDL 0.725 T/M

-0.6m

3.4 m

WHEEL LOAD POSITION FOR MAX DEFLECTION

[ (fcb) + (fy) ]
n n 1/n

SURGE TRUSS DESIGN


Surge Boom
Surge truss

Depth of Girder
Longitudinal member = ISA 75X75X6

1.50 m
Length of the member = 1.50 m

Effective Length of the member in X -dir (Lx) = 1.50 m 1.50 m

Effective Length of the member in X -dir (Ly) = 1.50 m


Spacing of lateral
Axial Load (P) = 2.1 T Inclined member support Crane Girder

Moment of inertia (Ixx) = 45.7 cm^4 Longitudinal member

Moment of inertia (Iyy) = 73.1 cm^4

Section Modulus (Zxx) = 8.4 cm^3

Section Modulus (Zyy) = 0.0 cm^3

Total area of member (A) = 8.66000 cm^2

Depth of Section (D) = 75 mm

Width of Section (B) = 75 mm

Thickness of Web (tw) = 6.0 mm

Thickness of Top Flange (tf top) = 7.0 mm

Thickness of Bottom Flange (tf bottom) = 7.0 mm

Radius of gyration (r yy) = 2.30 cm

Radius of gyration (r xx) = 18400.00 cm

Calculation of Actual Stresses


ac calculated = P/A = 24 MPa

Calculation of Permissible Stresses


[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Major Direction lx = Lx/rxx = 0.01
[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 65.22
Maximum Slenderness Ratio Lmax = 65.22 SAFE IN SLENDER

Elastic Critical Stress in major Direction fccx = p2 E / lx2 = 29701806809.19 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Elastic Critical Stress in major Direction fccy = p2 E / ly2 = 464 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( fcc) = 464 MPa


fcc . fy
Permissible Axial Stress ac = 0.6 = 116.73 MPa OK (IS:800-1984:5.1.1)
[ (fccy)n + (fy)n ]
1/n

Inclined member = ISA 75X75X6

Length of the member = 2.12 m

Effective Length of the Column in X -dir (Lx) = 2.12 m


Project : OPaL DFCU & AU
H301 Compressor Shelter Calculation Sheets
Doc No : 6987-LEPC1-SE-11-GC-CS 3701

Effective Length of the Column in X -dir (Ly) = 2.12 m

Axial Load (P) = 2.1 T (Conservatively)

Moment of inertia (Ixx) = 45.7 cm^4

Moment of inertia (Iyy) = 73.1 cm^4

Section Modulus (Zxx) = 8.4 cm^3

Section Modulus (Zyy) = 0.0 cm^3

Total area of member (A) = 8.7 cm^2

Depth of Section (D) = 75 mm

Width of Section (B) = 75 mm

Thickness of Web (tw) = 6.0 mm

Thickness of Top Flange (tf top) = 7.0 mm

Thickness of Bottom Flange (tf bottom) = 7.0 mm

Radius of gyration (r yy) = 2.30 cm

Radius of gyration (r xx) = 18400.00 cm

Calculation of Actual Stresses


ac calculated = P/A = 24.50 MPa

Calculation of Permissible Stresses


[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Major Direction lx = Lx/rxx = 0.01
[ (fcb)n + (fy)n ] 1/n
Slenderness Ratio in Minor Direction ly = Ly/ryy = 92.23
Maximum Slenderness Ratio Lmax = 92.23 SAFE IN SLENDER
Elastic Critical Stress in major Direction fccx = p2 E / lx2 = 14850903404.60 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Elastic Critical Stress in major Direction fccy = p E / ly 2 2


= 232.05 MPa (IS:800-1984:5.1.1 E= 2x105 Mpa)

Minimum Elastic Critical Stresses( fcc) = 232.05 MPa


fcc . fy
Permissible Axial Stress ac = 0.6 = 88.00 MPa OK (IS:800-1984:5.1.1)
[ (fccy)n + (fy)n ]
1/n
For built up Bftop
Total Depth Plate Girder:
Depth in Centre (mm) 1100
Size of Top Flange Plate: tftop
Width of Flange (bf)top (mm) = 400 tw
Flange Thickness (tf)top (mm) = 25 D
Size of Bottom Flange Plate:
Width of Flange (bf)bot. (mm) = 400 tbot
Flange Thickness (tf)bot. (mm) = 25
Size of Web Plate:
Web Thickness tw (mm) = 16 Btbot
Depth of Web dw (mm) = 1050

Area of Top Flange Af2 10000 mm2


Area of Bot Flange Af2 10000 mm2
Area of Web Aw 16800 mm2
Gross Area A 36800 mm2

ixxlf1 520833 mm4


ixxlf2 520833 mm4
ixxlw 1543500000 mm4

Let the most bottom is datum for X-X


yf1 1087.5 mm yyf1 537.5 mm
yf2 12.5 mm yyf2 537.5 mm
yw 550 mm yyw 0 mm
V. dist. Of Common CG 550 mm

IXf1 2889583333.3333 extreme fibre from X-X 550 mm


IXf2 2889583333.3333 extreme fibre from Y-Y 200 mm
Ixw 1543500000 Zxx 13313939 mm3
Ixx 7322666666.67 mm4 Zyy 1335125 mm3

iyylf1 133333333 mm4 rxx 446 mm


iyylf2 133333333 mm4 ryy 85 mm
iyylw 358400 mm4
IYY 267025067 mm4
DESIGNATION MASS AREA d b tw tf
kg/m cm2 mm mm mm mm
1 2 3 4 5 6 7
ISMC 100 9.56 12.20 100 50 5.0 7.7
ISMC 125 13.10 16.70 125 65 5.3 8.2
ISMC 150 16.80 21.30 150 75 5.7 9.0
ISMC 175 19.60 24.90 175 75 6.0 10.2
ISMC 200 22.30 28.50 200 75 6.2 11.4
ISMC 300 36.30 46.30 300 90 7.8 13.6
ISMC 400 50.10 63.80 400 100 8.8 15.3
ISMB 200 24.20 30.80 200 100 5.7 10.0
ISMB 250 37.30 47.50 250 125 6.9 12.5
ISMB 300 46.00 58.60 300 140 7.7 13.1
ISMB400 61.5 78.4 400 140 16 8.9
ISMB450 72.4 92.2 450 150 17.4 9.4
ISMB500 86.9 111 500 180 17.2 10.2
ISMB600 123 156 600 210 12 20.3
UB 356X171X51 51.00 64.91 355 171.5 7.4 11.5
NPB 400X180X66.3 66.30 84.50 400 180.0 8.6 13.5
NPB 450X190X77.6 77.57 98.80 450 190.0 9.4 14.6
NPB 500X200X90.7 90.68 115.50 500 200.0 10.2 16.0
NPB 600X220X122.4 122.45 156.00 600 220 12.0 19.0
UB 203X133X30 30.00 38.21 206.8 133.9 6.4 9.6
UB 254X146X43 43.00 54.77 259.6 147.3 7.2 12.7
UB 305X165X54 54.00 68.77 310.4 166.9 7.9 13.7
UB 356X171X67 67.10 85.49 363.4 173.2 9.1 15.7
UB 406X178X74 74.20 94.51 412.8 179.5 9.5 16.0
UB 457X191X98 98.30 125.30 467.2 192.8 11.4 19.6
UB 533X210X122 122.00 155.40 544.5 211.9 12.7 21.3
WPB 600X300X177.8 177.80 226.50 590 300 13.0 25.0
WPB 700X300X240.5 240.51 306.40 700 300 17.0 32.0
WPB 800X300X262 262.00 334.20 800 300 17.5 33.0
WPB 900X300X291 291.00 371.30 900 300 18.5 35.0
UC 152X152X23 23.00 29.25 152.4 152.2 5.8 6.8
UC 203X203X46 46.10 58.73 203.2 203.6 7.2 11.0
UC 254X254X73 73.10 93.10 254.1 254.6 8.6 14.2
UC 305X305X97 97.00 123.40 307.9 305.3 9.9 15.4
UC 305X305X283 282.90 360.40 365.3 322.2 26.8 44.1
Builtup S/C 368 1100 400 16 25
WPB700+FP25 506.40 700.00 300.00 17.00 32.00
#N/A 2880 ok
#N/A
Builtup S/C
AREA d b tw tf
cm2 mm mm mm mm

Input Data Considered in Design:


Total Depth D (mm) = 1100
Size of Top Flange Plate:
Width of Flange (bf)top (mm) = 400 Flange Thickness (
Size of Bottom Flange Plate:
Width of Flange (bf)bot. (mm) = 400 Flange Thickness (
Size of Web Plate:
Web Thickness tw (mm) = 16

Effective Geometrical Properties

For Axial Compression [Ref Cl. 3.5.2.2(a) of IS:800-1984]

Modified Web
560
Depth dw'(mm)
Area
36800
A (mm2)
Izz (mm4) 7322666667
Iyy (mm4) 267025067
rzz (mm) 446
ryy (mm) 85

Area [Zzz [Zzz


[Izz (mm4)]top Iyy (mm4) Zyy (mm3) rzz (mm)
A (mm2) (mm )]top
3
(mm3)]bottom

36800 7322666667 ### 13313939 13313939 1335125 446

Input Data for additional flange plate in Design:


Total Depth D (mm) = 1000
Size of Top Flange Plate:
Width of Flange (bf)top (mm) = 400 Flange Thickness (
Size of Bottom Flange Plate:
Width of Flange (bf)bot. (mm) = 400 Flange Thickness (
Size of Web Plate:
Web Thickness tw (mm) = 0

Effective Geometrical Properties


For Axial Compression [Ref Cl. 3.5.2.2(a) of IS:800-1984]

Modified Web
0
Depth dw'(mm)
Area
20000
A (mm2)
502922535.416667

Izz (mm4) 4754166667


Iyy (mm4) 266666667
rzz (mm) 488
ryy (mm) 115

Area [Zzz [Zzz


[Izz (mm4)]top Iyy (mm4) Zyy (mm3) rzz (mm)
A (mm2) (mm )]top
3
(mm3)]bottom

20000 4754166667 ### 9508333 9508333 1333333 488

DESIGNATION MASS AREA d b tw tf


kg/m cm2 mm mm mm mm
1 2 3 4 5 6 7
UB 356X171X51 51.00 264.91 355 171.5 7.4 11.5
NPB 400X180X66.3 66.30 284.50 400 180.0 8.6 13.5
NPB 450X190X77.6 77.57 298.80 450 190.0 9.4 14.6
NPB 500X200X90.7 90.68 315.50 500 200.0 10.2 16.0
NPB 600X220X122.4 122.45 356.00 600 220 12.0 19.0
UB 203X133X30 30.00 238.21 206.8 133.9 6.4 9.6
UB 254X146X43 43.00 254.77 259.6 147.3 7.2 12.7
UB 305X165X54 54.00 268.77 310.4 166.9 7.9 13.7
UB 356X171X67 67.10 285.49 363.4 173.2 9.1 15.7
UB 406X178X74 74.20 294.51 412.8 179.5 9.5 16.0
UB 457X191X98 98.30 325.30 467.2 192.8 11.4 19.6
UB 533X210X122 122.00 355.40 544.5 211.9 12.7 21.3
WPB 600X300X177.8 177.80 426.50 590 300 13.0 25.0
WPB 700X300X240.5 240.51 506.40 700 300 17.0 32.0
WPB 800X300X262 262.00 534.20 800 300 17.5 33.0
WPB 900X300X291 291.00 571.30 900 300 18.5 35.0
UC 152X152X23 23.00 229.25 152.4 152.2 5.8 6.8
UC 203X203X46 46.10 258.73 203.2 203.6 7.2 11.0
UC 254X254X73 73.10 293.10 254.1 254.6 8.6 14.2
UC 305X305X97 97.00 323.40 307.9 305.3 9.9 15.4
UC 305X305X283 282.90 560.40 365.3 322.2 26.8 44.1
D
R1 R2 Ixx Iyy rx ry Zx Zy
mm mm cm4
cm4
cm cm cm3
cm3
8 9 10 11 12 13 14 15
9.0 2.4 192 26.7 3.97 1.48 33.50 7.71
9.5 2.4 425 61.1 5.05 1.91 68.10 13.40
10.0 2.4 788 103 6.08 2.20 105.00 19.50
10.5 3.2 1240 122 7.04 2.21 141.00 23.00
11.0 3.2 1830 141 8.02 2.22 181.00 26.40
13.0 3.2 6420 313 11.8 2.60 428.00 47.10
15.0 4.8 15200 508 15.4 2.82 760.00 67.00
11.0 5.5 2120 137 8.29 2.11 212.00 27.40
13.0 6.5 5130 335 10.40 2.65 410.00 53.50
14.0 7.0 8990 486 12.40 2.86 599.00 69.50
14 7 20500 622 16.2 2.82 1020 88.9
15 7.5 30400 834 18.2 3.01 1350 111
17 8.5 45200 1370 20.2 3.52 1810 152
20 10 91800 2650 24.2 4.12 3060 252
10.2 14140 968.3 14.76 3.86 796.4 112.90
21.0 23128 1317.8 16.55 3.95 1156.4 146.40
21.0 33743 1675.9 18.48 4.12 1499.7 176.40
21.0 48199 2141.7 20.43 4.31 1927.9 214.20
24.0 92083 3387.3 24.30 4.66 3069.4 307.90
7.6 2896 384.7 8.71 3.17 280 57.50
7.6 6544 677.4 10.93 3.52 504.1 92.00
8.9 11700 1063 13.04 3.93 753.6 127.00
10.2 19460 1362 15.09 3.99 1071 157.30
10.2 27310 1545 17.00 4.04 1323 172.00
10.2 45730 2347 19.11 4.33 1957 243.50
12.7 76040 3388 22.12 4.67 2793 319.70
27.0 141208 11271.3 24.97 7.05 4786.7 751.40
27.0 256888 14440.8 28.96 6.87 7339.7 962.70
30.0 359100 14900 32.78 6.68 8977 993.60
30.0 494100 15820 36.48 6.53 10980 1054.00
7.6 1250 399.9 6.54 3.70 164 52.55
10.2 4568 1548 8.82 5.13 449.6 152.10
12.7 11420 3908 11.07 6.48 897.9 307.00
15.2 22250 7308 13.42 7.69 1445 478.70
15.2 78870 24630 14.79 8.27 4318 1529.00
446 85 732267 26703 45 8.5182838 13313.939 1335.1253
27.00 0.00 388346.50 60580.38 27.69 10.94 10355.91 3029.02

R1 R2 Ixx Iyy rx ry Zx Zy
mm mm cm4
cm
4
cm cm cm3
cm3

Fy[Mpa]= 250 Design Fy [Mpa] = 250

Flange Thickness (tf)top (mm) = 25 (O.K.)

Flange Thickness (tf)bot. (mm) = 25 (O.K.)

Depth of Web dw (mm) = 1050 (O.K.)


ryy (mm)

85

Fy[Mpa]= 250 Design Fy [Mpa] = 250

Flange Thickness (tf)top (mm) = 25 (O.K.)

Flange Thickness (tf)bot. (mm) = 25 (O.K.)

Depth of Web dw (mm) = 950 Not O.K.


ryy (mm)

115

R1 R2 Ixx Iyy rx ry Zx Zy
mm mm cm4
cm4
cm cm cm3
cm3
8 9 10 11 12 13 14 15
10.2 50292.3 30354.7 13.78 10.70 2483.6 1517.73
21.0 68336.5 31557.4 15.50 10.53 3037.2 1577.87
21.0 90201.5 32965.5 17.37 10.50 3608.1 1648.27
21.0 117157.5 34531.3 19.27 10.46 4260.3 1726.56
24.0 189791.5 38126.9 23.09 10.35 5839.7 1906.34
7.6 16381.1 26430.3 8.29 10.53 1275.8 1321.52
7.6 26845.5 27832.6 10.27 10.45 1734.2 1391.63
8.9 39875.5 30002.7 12.18 10.57 2212.8 1500.14
10.2 57225.9 30916.1 14.16 10.41 2768.5 1545.81
10.2 75279.5 31733.4 15.99 10.38 3253.2 1586.67
10.2 106347.5 33939.5 18.08 10.21 4112.4 1696.98
12.7 157174.8 37151.7 21.03 10.22 5287.6 1857.59
27.0 235816.5 57410.9 23.51 11.60 7369.3 2870.54
27.0 388346.5 60580.4 27.69 10.94 10355.9 3029.02
30.0 529308.5 61039.6 31.48 10.69 12454.3 3051.98
30.0 708058.5 61959.6 35.20 10.41 14906.5 3097.98
7.6 9169.9 27983.2 6.32 11.05 906.1 1399.16
10.2 17639.1 34345.8 8.26 11.52 1393.3 1717.29
12.7 30946.5 43185.4 10.28 12.14 2035.3 2159.27
15.2 50007.9 54315.9 12.44 12.96 2794.5 2715.79
15.2 117005.8 74500.3 14.45 11.53 5634.8 3725.01
d1 Sqrt
d1 sqrt fy/
Tva cal / d1 / 85
1344
816
Susstai
va d1 max tw
16 17 18 19 20 21 22 23
15.308706 84.6 0.4056481 0.9952704 0.9952941 0.9952941 5.0
20.95536 108.6 0.6092383 1.2776166 1.2776471 1.2776471 5.3
26.727495 132 0.8363015 1.5529042 1.5529412 1.5529412 5.7
31.244818 154.6 1.0590302 1.8187802 1.8188235 1.8188235 6.0
35.762141 177.2 1.2986296 2.0846563 2.0847059 2.0847059 6.2
58.097793 272.8 2.548203 3.2093354 3.2094118 3.2094118 7.8
80.057002 369.4 4.0504791 4.3457789 4.3458824 4.3458824 8.8
38.648208 180 1.3713459 2.1175966 2.1176471 2.1176471 5.7
59.603568 225 2.1287688 2.6469958 2.6470588 2.6470588 6.9
73.53198 273.8 2.8772753 3.2210998 3.2211765 3.2211765 7.7
98.377257 382.2 4.6456649 4.4963635 4.4964706 4.6456649 16.0
115.69366 431.2 5.6838601 5.0728204 5.0729412 5.6838601 17.4
139.28413 479.6 6.936491 5.6422186 5.6423529 6.936491 17.2
195.75066 559.4 9.5914425 6.5810198 6.5811765 9.5914425 12.0
81.449844 332 3.6719187 3.9057894 3.9058824 3.9058824 7.4
106.03161 373 4.7069149 4.3881308 4.3882353 4.7069149 8.6
123.97542 420.8 5.7418702 4.9504704 4.9505882 5.7418702 9.4
144.93078 468 6.90456 5.5057513 5.5058824 6.90456 10.2
195.75066 562 9.6360219 6.6116073 6.6117647 9.6360219 12.0
47.946365 187.6 1.5919174 2.2070063 2.2070588 2.2070588 6.4
68.726051 234.2 2.379345 2.7552285 2.7552941 2.7552941 7.2
86.293418 283 3.2217001 3.3293325 3.3294118 3.3294118 7.9
107.27387 332 4.2140036 3.9057894 3.9058824 4.2140036 9.1
118.59228 380.8 5.0820038 4.4798934 4.48 5.0820038 9.5
157.22794 428 6.5768581 5.0351743 5.0352941 6.5768581 11.4
194.99778 501.9 8.5889855 5.9045653 5.9047059 8.5889855 12.7
284.21491 540 11.156476 6.3527899 6.3529412 11.156476 13.0
384.47438 636 15.28272 7.4821748 7.4823529 15.28272 17.0
419.35815 734 18.420374 8.6350886 8.6352941 18.420374 17.5
465.91168 830 21.955318 9.7644734 9.7647059 21.955318 18.5
36.70325 138.8 1.0305085 1.6329023 1.6329412 1.6329412 5.8
73.695106 181.2 1.9062829 2.131714 2.1317647 2.1317647 7.2
116.82299 225.7 2.9895482 2.6552309 2.6552941 2.9895482 8.6
154.84379 277.1 4.2256475 3.2599224 3.26 4.2256475 9.9
452.23423 277.1 7.2215111 3.2599224 3.26 7.2215111 26.8
461.7708 1050 27.651097 12.352647 12.352941 27.651097 16.0
Susstain
Y/n panel
24 25 26
0.0 no 900 0.423 ok fail
0.0 no 960 0.543 ok fail
0.0 no 1030 0.66 ok fail
0.0 no 1080 0.773 ok fail
0.0 no 1120 0.886 ok fail
0.0 no 1410 1.364 ok fail
0.0 yes 1590 1.847 ok fail
0.0 no 1030 0.9 ok fail
0.0 no 1250 1.125 ok fail
0.0 no 1390 1.369 ok fail
0.0 yes 2880 1.911 ok fail
0.0 yes 3140 2.156 ok fail
0.0 yes 3100 2.398 ok fail
0.0 yes 2160 2.797 ok fail
0.0 no 1340 1.66 ok fail
0.0 yes 1550 1.865 ok fail
0.0 yes 1700 2.104 ok fail
0.0 yes 1840 2.34 ok fail
0.0 yes 2160 2.81 ok fail
0.0 no 1160 0.938 ok fail
0.0 no 1300 1.171 ok fail
0.0 no 1430 1.415 ok fail
0.0 yes 1640 1.66 ok fail
0.0 yes 1710 1.904 ok fail
0.0 yes 2060 2.14 ok fail
0.0 yes 2290 2.5095 ok fail
0.0 yes 2340 2.7 ok fail
0.0 yes 3060 3.18 ok fail
0.0 no 3150 3.67 ok fail
0.0 no 3330 4.15 ok fail
0.0 no 1050 0.694 ok fail
0.0 no 1300 0.906 ok fail
0.0 yes 1550 1.1285 ok fail
0.0 yes 1790 1.3855 ok fail
0.0 yes 4830 1.3855 ok fail
0.0 no 2880 5.25 ok fail
For built up Bftop
Total Depth Plate Girder:
Depth in Centre (mm) 1100
Size of Top Flange Plate: tftop
Width of Flange (bf)top (mm) = 400 tw
Flange Thickness (tf)top (mm) = 32 D
Size of Bottom Flange Plate:
Width of Flange (bf)bot. (mm) = 400 tbot
Flange Thickness (tf)bot. (mm) = 32
Size of Web Plate:
Web Thickness tw (mm) = 25 Btbot
Depth of Web dw (mm) = 1036

Area of Top Flange Af2 12800 mm2


Area of Bot Flange Af2 12800 mm2
Area of Web Aw 25900 mm2
Gross Area A 51500 mm2

ixxlf1 1092267 mm4


ixxlf2 1092267 mm4
ixxlw 2316530533 mm4

Let the most bottom is datum for X-X


yf1 1084 mm yyf1 534 mm
yf2 16 mm yyf2 534 mm
yw 550 mm yyw 0 mm
V. dist. Of Common CG 550 mm

IXf1 3651089066.6667 extreme fibre from X-X 550 mm


IXf2 3651089066.6667 extreme fibre from Y-Y 200 mm
Ixw 2316530533.3333 Zxx 17488561 mm3
Ixx 9618708666.67 mm4 Zyy 1713411 mm3

iyylf1 170666667 mm4 rxx 432 mm


iyylf2 170666667 mm4 ryy 82 mm
iyylw 1348958 mm4
IYY 342682292 mm4
DESIGNATION MASS AREA d b tw tf
kg/m cm2 mm mm mm mm
1 2 3 4 5 6 7
ISMC 100 9.56 12.20 100 50 5.0 7.7
ISMC 125 13.10 16.70 125 65 5.3 8.2
ISMC 150 16.80 21.30 150 75 5.7 9.0
ISMC 175 19.60 24.90 175 75 6.0 10.2
ISMC 200 22.30 28.50 200 75 6.2 11.4
ISMC 300 36.30 46.30 300 90 7.8 13.6
ISMC 400 50.10 63.80 400 100 8.8 15.3
ISMB 200 24.20 30.80 200 100 5.7 10.0
ISMB 250 37.30 47.50 250 125 6.9 12.5
ISMB 300 46.00 58.60 300 140 7.7 13.1
ISMB400 61.5 78.4 400 140 16 8.9
ISMB450 72.4 92.2 450 150 17.4 9.4
ISMB500 86.9 111 500 180 17.2 10.2
ISMB600 123 156 600 210 12 20.3
UB 356X171X51 51.00 64.91 355 171.5 7.4 11.5
NPB 400X180X66.3 66.30 84.50 400 180.0 8.6 13.5
NPB 450X190X77.6 77.57 98.80 450 190.0 9.4 14.6
NPB 500X200X90.7 90.68 115.50 500 200.0 10.2 16.0
NPB 600X220X122.4 122.45 156.00 600 220 12.0 19.0
UB 203X133X30 30.00 38.21 206.8 133.9 6.4 9.6
UB 254X146X43 43.00 54.77 259.6 147.3 7.2 12.7
UB 305X165X54 54.00 68.77 310.4 166.9 7.9 13.7
UB 356X171X67 67.10 85.49 363.4 173.2 9.1 15.7
UB 406X178X74 74.20 94.51 412.8 179.5 9.5 16.0
UB 457X191X98 98.30 125.30 467.2 192.8 11.4 19.6
UB 533X210X122 122.00 155.40 544.5 211.9 12.7 21.3
WPB 600X300X177.8 177.80 226.50 590 300 13.0 25.0
WPB 700X300X240.5 240.51 306.40 700 300 17.0 32.0
WPB 800X300X262 262.00 334.20 800 300 17.5 33.0
WPB 900X300X291 291.00 371.30 900 300 18.5 35.0
UC 152X152X23 23.00 29.25 152.4 152.2 5.8 6.8
UC 203X203X46 46.10 58.73 203.2 203.6 7.2 11.0
UC 254X254X73 73.10 93.10 254.1 254.6 8.6 14.2
UC 305X305X97 97.00 123.40 307.9 305.3 9.9 15.4
UC 305X305X283 282.90 360.40 365.3 322.2 26.8 44.1
Builtup S/C 515 1100 400 25 32
#N/A 4500 ok
#N/A
Builtup S/C
AREA d b tw tf
cm2 mm mm mm mm

Input Data Considered in Design:


Total Depth D (mm) = 1100
Size of Top Flange Plate:
Width of Flange (bf)top (mm) = 400 Flange Thickness (
Size of Bottom Flange Plate:
Width of Flange (bf)bot. (mm) = 400 Flange Thickness (
Size of Web Plate:
Web Thickness tw (mm) = 25

Effective Geometrical Properties

For Axial Compression [Ref Cl. 3.5.2.2(a) of IS:800-1984]

Modified Web
875
Depth dw'(mm)
Area
51500
A (mm2)
Izz (mm4) 9618708667
Iyy (mm4) 342682292
rzz (mm) 432
ryy (mm) 82

Area [Zzz [Zzz


[Izz (mm4)]top Iyy (mm4) Zyy (mm3) rzz (mm)
A (mm2) (mm )]top
3
(mm3)]bottom

51500 9618708667 ### 17488561 17488561 1713411 432


D
R1 R2 Ixx Iyy rx ry Zx Zy
mm mm cm4
cm4
cm cm cm3
cm3
8 9 10 11 12 13 14 15
9.0 2.4 192 26.7 3.97 1.48 33.50 7.71
9.5 2.4 425 61.1 5.05 1.91 68.10 13.40
10.0 2.4 788 103 6.08 2.20 105.00 19.50
10.5 3.2 1240 122 7.04 2.21 141.00 23.00
11.0 3.2 1830 141 8.02 2.22 181.00 26.40
13.0 3.2 6420 313 11.8 2.60 428.00 47.10
15.0 4.8 15200 508 15.4 2.82 760.00 67.00
11.0 5.5 2120 137 8.29 2.11 212.00 27.40
13.0 6.5 5130 335 10.40 2.65 410.00 53.50
14.0 7.0 8990 486 12.40 2.86 599.00 69.50
14 7 20500 622 16.2 2.82 1020 88.9
15 7.5 30400 834 18.2 3.01 1350 111
17 8.5 45200 1370 20.2 3.52 1810 152
20 10 91800 2650 24.2 4.12 3060 252
10.2 14140 968.3 14.76 3.86 796.4 112.90
21.0 23128 1317.8 16.55 3.95 1156.4 146.40
21.0 33743 1675.9 18.48 4.12 1499.7 176.40
21.0 48199 2141.7 20.43 4.31 1927.9 214.20
24.0 92083 3387.3 24.30 4.66 3069.4 307.90
7.6 2896 384.7 8.71 3.17 280 57.50
7.6 6544 677.4 10.93 3.52 504.1 92.00
8.9 11700 1063 13.04 3.93 753.6 127.00
10.2 19460 1362 15.09 3.99 1071 157.30
10.2 27310 1545 17.00 4.04 1323 172.00
10.2 45730 2347 19.11 4.33 1957 243.50
12.7 76040 3388 22.12 4.67 2793 319.70
27.0 141208 11271.3 24.97 7.05 4786.7 751.40
27.0 256888 14440.8 28.96 6.87 7339.7 962.70
30.0 359100 14900 32.78 6.68 8977 993.60
30.0 494100 15820 36.48 6.53 10980 1054.00
7.6 1250 399.9 6.54 3.70 164 52.55
10.2 4568 1548 8.82 5.13 449.6 152.10
12.7 11420 3908 11.07 6.48 897.9 307.00
15.2 22250 7308 13.42 7.69 1445 478.70
15.2 78870 24630 14.79 8.27 4318 1529.00
432 82 961871 34268 43 8.1572208 17488.561 1713.4115

R1 R2 Ixx Iyy rx ry Zx Zy
mm mm cm4
cm
4
cm cm cm3
cm3

Fy[Mpa]= 250 Design Fy [Mpa] = 250

Flange Thickness (tf)top (mm) = 32 (O.K.)

Flange Thickness (tf)bot. (mm) = 32 (O.K.)

Depth of Web dw (mm) = 1036 (O.K.)


ryy (mm)

82
d1 Sqrt
d1 sqrt fy/
Tva cal / d1 / 85
1344
816
Susstai
va d1 max tw
16 17 18 19 20 21 22 23
15.308706 84.6 0.4056481 0.9952704 0.9952941 0.9952941 5.0
20.95536 108.6 0.6092383 1.2776166 1.2776471 1.2776471 5.3
26.727495 132 0.8363015 1.5529042 1.5529412 1.5529412 5.7
31.244818 154.6 1.0590302 1.8187802 1.8188235 1.8188235 6.0
35.762141 177.2 1.2986296 2.0846563 2.0847059 2.0847059 6.2
58.097793 272.8 2.548203 3.2093354 3.2094118 3.2094118 7.8
80.057002 369.4 4.0504791 4.3457789 4.3458824 4.3458824 8.8
38.648208 180 1.3713459 2.1175966 2.1176471 2.1176471 5.7
59.603568 225 2.1287688 2.6469958 2.6470588 2.6470588 6.9
73.53198 273.8 2.8772753 3.2210998 3.2211765 3.2211765 7.7
98.377257 382.2 4.6456649 4.4963635 4.4964706 4.6456649 16.0
115.69366 431.2 5.6838601 5.0728204 5.0729412 5.6838601 17.4
139.28413 479.6 6.936491 5.6422186 5.6423529 6.936491 17.2
195.75066 559.4 9.5914425 6.5810198 6.5811765 9.5914425 12.0
81.449844 332 3.6719187 3.9057894 3.9058824 3.9058824 7.4
106.03161 373 4.7069149 4.3881308 4.3882353 4.7069149 8.6
123.97542 420.8 5.7418702 4.9504704 4.9505882 5.7418702 9.4
144.93078 468 6.90456 5.5057513 5.5058824 6.90456 10.2
195.75066 562 9.6360219 6.6116073 6.6117647 9.6360219 12.0
47.946365 187.6 1.5919174 2.2070063 2.2070588 2.2070588 6.4
68.726051 234.2 2.379345 2.7552285 2.7552941 2.7552941 7.2
86.293418 283 3.2217001 3.3293325 3.3294118 3.3294118 7.9
107.27387 332 4.2140036 3.9057894 3.9058824 4.2140036 9.1
118.59228 380.8 5.0820038 4.4798934 4.48 5.0820038 9.5
157.22794 428 6.5768581 5.0351743 5.0352941 6.5768581 11.4
194.99778 501.9 8.5889855 5.9045653 5.9047059 8.5889855 12.7
284.21491 540 11.156476 6.3527899 6.3529412 11.156476 13.0
384.47438 636 15.28272 7.4821748 7.4823529 15.28272 17.0
419.35815 734 18.420374 8.6350886 8.6352941 18.420374 17.5
465.91168 830 21.955318 9.7644734 9.7647059 21.955318 18.5
36.70325 138.8 1.0305085 1.6329023 1.6329412 1.6329412 5.8
73.695106 181.2 1.9062829 2.131714 2.1317647 2.1317647 7.2
116.82299 225.7 2.9895482 2.6552309 2.6552941 2.9895482 8.6
154.84379 277.1 4.2256475 3.2599224 3.26 4.2256475 9.9
452.23423 277.1 7.2215111 3.2599224 3.26 7.2215111 26.8
646.22815 1036 32.274724 12.187945 12.188235 32.274724 25.0
Susstain
Y/n panel
24 25 26
0.0 no 900 0.423 ok fail
0.0 no 960 0.543 ok fail
0.0 no 1030 0.66 ok fail
0.0 no 1080 0.773 ok fail
0.0 no 1120 0.886 ok fail
0.0 no 1410 1.364 ok fail
0.0 yes 1590 1.847 ok fail
0.0 no 1030 0.9 ok fail
0.0 no 1250 1.125 ok fail
0.0 no 1390 1.369 ok fail
0.0 yes 2880 1.911 ok fail
0.0 yes 3140 2.156 ok fail
0.0 yes 3100 2.398 ok fail
0.0 yes 2160 2.797 ok fail
0.0 no 1340 1.66 ok fail
0.0 yes 1550 1.865 ok fail
0.0 yes 1700 2.104 ok fail
0.0 yes 1840 2.34 ok fail
0.0 yes 2160 2.81 ok fail
0.0 no 1160 0.938 ok fail
0.0 no 1300 1.171 ok fail
0.0 no 1430 1.415 ok fail
0.0 yes 1640 1.66 ok fail
0.0 yes 1710 1.904 ok fail
0.0 yes 2060 2.14 ok fail
0.0 yes 2290 2.5095 ok fail
0.0 yes 2340 2.7 ok fail
0.0 yes 3060 3.18 ok fail
0.0 no 3150 3.67 ok fail
0.0 no 3330 4.15 ok fail
0.0 no 1050 0.694 ok fail
0.0 no 1300 0.906 ok fail
0.0 yes 1550 1.1285 ok fail
0.0 yes 1790 1.3855 ok fail
0.0 yes 4830 1.3855 ok fail
0.0 no 4500 5.18 ok fail
tw
p p

Gw Gentry Girder
Q+q

Stiffener 't' Thk.


P
y S/2
S

b
CRANE GIRDER

W W
w
w/4 Wcrbeam

R1
L/2
L

Wheel Load Location for Bending

Wi Wi
w

V
L

Wheel Load Location for Maximum Shear

w
w/2

L/2
L

Wheel Load Location for Vertical Deflection

W W
Column
Surge Beam

Lz

Ly/2 w Gentry Girder

Ly

Wheel Load Location for Lateral Bending


Column
Surge Beam

Lz

Ly/2 w Gentry Girder

Ly

Wheel Load Location for Lateral Bending

Column Column
Surge Beam

Lz
F

Gentry Girder
Lat/2 Lat/2
w
Ly

Wheel Load for Maximum Force in Bracing


Bending
Surge Beam

P1 P1
Ly/4 Ly/2 Ly/4