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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Supreme Engineering Center


Overview of Capabilities

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Design Setup

CAD SIMULATION
TechnoMatrix
Catia
For Fixture designing For gun design & gun
movement mapping

CAD CAD
Autocad Unigraphics
For layout and 2D details For fixture design

An engineering centre consists team of skilled engineers having


expertise in design toolings & fixtures for Robot based automation
applications used in automotive industry.
Design Capacity of 400 hr/week
Simulation capacity of 80 hr/week

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

SEC Capabilities
1. BIW Tool Design
• BIW welding fixture processing to finalize Panel built up sheet, clamping plan, weld
spot distribution, cycle time study & Ergonomic study.
• Manual as well as automated BIW welding fixture design for all the subassembly
parts to main framing line.
• Manual gun design concept study and final gun validation.
• Material handling equipments like Conveyor lines, Robotic material handling
grippers, Tackles.
• Support during tryouts for installation of welding fixtures

2. Robotic simulation
• Verification of process capability prior to the design and build of machine tools.
• A continuing simultaneous engineering review to the affects of process and product
changes that occur during the entire system development.
• Process review and verification as final tooling designs are completed and
incorporated into the simulations.
• A detailed working CAD model of the system that will be reused for new product
flexibility and plant production changes without creating downtime to verify the
change.

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Tool Design Capability


• Hands on experience in design of BIW welding fixtures for closures, body sides,
underbody & Mainline.

• BIW welding fixture processing to finalize Panel built up sheet, clamping plan,
weld spot distribution, cycle time study & Ergonomic study.

• Experienced team with design experience of building Complete welding fixture


line for M&M “Bolero refresh”, ICML “RHINO”, Ashok Leyland “G90 CAB”, M&M
“LTV”.

• Experienced team with designing experience of welding fixtures for JBML Maruti
“SWIFT”, M&M “3 wheeler”, Thyssen Krupp JBM “FIESTA”, H-One (noida)
“HONDA-2PS”.

• Experienced team with designing experience of checking fixtures for ICML


“RHINO”, JBML Maruti “SWIFT”, Maruti “MODEL L”.

• Experienced team with designing experience of Prototype Fixtures for


M&M “LTV”, TATA “NANO”.

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Customer :- Piaggio

Rear Chassis

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Customer :- Piaggio

CHASSIS

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Customer :- Piaggio

Shackle Chassis
welding
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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Customer :- Piaggio

CHASSIS

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Checking fixture

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Customer :- M&M

Checking fixture
For bumper mounting
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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Customer :- M&M

CMM Stand

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Checking fixture
Wheel house

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Simulation Capabilities

• Around 18000 hrs of experience of Automotive domain & more than


10000 hrs in robotic simulation using ROBCAD

• Around 4 years of hands on experience of using Robcad, for robot cell


simulation, BIW process validation, robot path generation, tool
validation,Gun selection,SOP.

• Team experience of having Simulation project done for KUKA-JS,


Cumau-OGIHARA, ABB china(riveting) , KUKA DS, ESYS GM , FFT
GMT, ABB china Roller hemming, Serra GM, ABB Germany (LNM
skoda), LNM VW etc.

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Processing
Gun Mounting
Gun Design concept

Robot Payload check

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Processing

Input to design “Robot Mounting Point” Final design for Validation

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Process Validation

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Tool Validation

Tool Validation

Robot Reachability

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Final Cell

Geo Welding robot Ped weld & Tip dresser

Sealant

Stud welding

Conveyor Orientation
& Placement

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Layout

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SUPREME ENGINEERING CENTRE (A division of SUPREME GROUP)

Address:
Supreme Engineering Centre
Plot No. E-50,
MIDC Area, Satpur,
Nashik MH-India
Phone : +91 253 2309551, 2354600
Fax : +91 253 2353832

Contact Persons:
Suhas S. Gokhale
Vice President (Technology & Projects)
Supreme Group
E-mail: suhas.gokhale@spplindia.com

Pradeep D. Sonawane Sachin Khadke


Project Lead Simulation Project Lead Tool Design
Supreme Engineering Centre Supreme Engineering Centre
E-mail :pradeep.sonawane@spplindia.com E-mail : sachin.khadke@spplindia.com

Visit http://www.spplindia.com for more information

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