Control Valves Specification Sheet

Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management

Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 1 Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-FV-2001 Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70 DVC6200
Service Description: FRM FLS OIL PMPS TO HOT FLASH
1 Fluid: Hydrocarbon Crit. Pres. PC: 16.71 kg/cm2a
SERVICE CONDITIONS Units: Maximum
2 Volumetric Flow Rate Liquid (Ql) m3/h 374.40
3 Inlet Pressure (P1) kg/cm2g 13.46
4 Pressure Change (dP) kg/cm2 1.63
5 Inlet Temperature (T1) deg C 40.00
6 Inlet fluid density (Rho1) kg/m3 802.00
7 Dynamic Viscosity (Mu) cP 3.94
8 Vapor Pressure (Pv) kg/cm2a 0.03
9 Sizing Coefficient (Cv) 314.63 295
10 Deg. Open 46
11 (Allowed / Calculated) dB(A) /64
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 10 in, SCH STD 54 Mfg/Model: Fisher/1052
14 Size, Schedule Out: 10 in, SCH STD 55 Size: 70 Eff Area: 233.5 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 6 ANSI CL300 58 Max Allow Press: 55 psig
18 Max Press/Temp: 19.2 kg/cm2g/120 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: 3.0 psi
22 End Connection In: CL300 RF Flg 63 Act Orientation: Left Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Reverse 67 Input Signal: FOUNDATION Fieldbus
27 BONNET Type: None Integral or Bolted 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200f/AD
29 Packing Material: Enviro-Seal PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 2 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Full Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 717.0 500 Fl: 0.51 Xt: 0.597 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: 1.2 mm |  thk Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 | Provide make for Tubing & Fittings 85 | 
46 |  86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 1 Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-FV-2001 Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70 DVC6200
Service Description: FRM FLS OIL PMPS TO HOT FLASH

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Maximum
SERVICE & SIZING
Liquid Hydrocarbon
Inlet fluid density (Rho1) kg/m3 802.00
Inlet Pressure (P1) kg/cm2g 13.46
Pressure Change (dP) kg/cm2 1.63
Inlet Temperature (T1) deg C 40.00
Volumetric Flow Rate Liquid (Ql) m3/h 374.40
Pressure Recovery Factor (Fl) 0.73
Valve style modifier (Fd) 0.85
Cavitation coefficient (Kc) 0.33
Dynamic Viscosity (Mu) cP 3.94
Vapor Pressure (Pv) kg/cm2a 0.03
Critical Pressure (Pc) kg/cm2a 16.71
Atmospheric Pressure bar 1.013

Pipe Size Up in 10
Pipe Schedule Up STD
Pipe Size Down in 10
Pipe Schedule Down STD
Nominal Valve Diameter (dv) in 6.00

Sizing Coefficient (Cv) 314.63

Application Ratio (Ar) 0.11
dP Cavitation kg/cm2 4.88
dP Choked kg/cm2 7.64
Fp 0.97

NOISE CALCULATION
Hydrodynamic Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) 64

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 28.27
V1 Pipe m/s 2.04
Vo Valve m/s 5.70
V2 Pipe m/s 2.04
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 2 Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-FV-2101 Date Last Modified: 11/06/2018
Description: NPS 3 V500 2052 Size 2 DVC6200
Service Description: FRM FEED COLSCR TO HTR
1 Fluid: Hydrocarbon Crit. Pres. PC: 13.08 kg/cm2a
SERVICE CONDITIONS Units: Maximum Normal Minimum
2 Volumetric Flow Rate Liquid (Ql) m3/h 93.50 85.00 42.50
3 Inlet Pressure (P1) kg/cm2g 15.13 15.19 15.35
4 Pressure Change (dP) kg/cm2 6.48 7.19 9.82
5 Inlet Temperature (T1) deg C 80.00 80.00 80.00
6 Inlet fluid density (Rho1) kg/m3 898.00 898.00 898.00
7 Dynamic Viscosity (Mu) cP 23.885 23.885 23.885
8 Vapor Pressure (Pv) kg/cm2a 0.01 0.01 0.01
9 Sizing Coefficient (Cv) 42.78 37.98 16.15
10 Deg. Open 47 44 31
11 (Allowed / Calculated) dB(A) /85 /85 /84
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 6 in, SCH STD 54 Mfg/Model: Fisher/2052
14 Size, Schedule Out: 6 in, SCH STD 55 Size: 2 Eff Area: 73.6 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 3 ANSI CL300 58 Max Allow Press: 73 psig
18 Max Press/Temp: 25 kg/cm2g/120 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: | 
22 End Connection In: CL300 RF Flg 63 Act Orientation: Right Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Reverse 67 Input Signal: 4 to 20 mA dc
27 BONNET Type: None Integral or Bolted 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200/AD
29 Packing Material: Enviro-Seal PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 3 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Restricted Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 56.7 Fl: 0.58 Xt: 0.487 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 |  85 | 
46 |  86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 2 Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-FV-2101 Date Last Modified: 11/06/2018
Description: NPS 3 V500 2052 Size 2 DVC6200
Service Description: FRM FEED COLSCR TO HTR

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Minimum Normal Maximum
SERVICE & SIZING
Liquid Hydrocarbon Hydrocarbon Hydrocarbon
Inlet fluid density (Rho1) kg/m3 898.00 898.00 898.00
Inlet Pressure (P1) kg/cm2g 15.35 15.19 15.13
Pressure Change (dP) kg/cm2 9.82 7.19 6.48
Inlet Temperature (T1) deg C 80.00 80.00 80.00
Volumetric Flow Rate Liquid (Ql) m3/h 42.50 85.00 93.50
Pressure Recovery Factor (Fl) 0.72 0.62 0.61
Valve style modifier (Fd) 0.76 0.85 0.86
Cavitation coefficient (Kc) 1.00 1.00 1.00
Dynamic Viscosity (Mu) cP 23.885 23.885 23.885
Vapor Pressure (Pv) kg/cm2a 0.01 0.01 0.01
Critical Pressure (Pc) kg/cm2a 13.08 13.08 13.08
Atmospheric Pressure bar 1.013 1.013 1.013

Pipe Size Up in 6 6 6
Pipe Schedule Up STD STD STD
Pipe Size Down in 6 6 6
Pipe Schedule Down STD STD STD
Nominal Valve Diameter (dv) in 3.00 3.00 3.00

Sizing Coefficient (Cv) 16.15 37.98 42.78

Application Ratio (Ar) 0.60 0.44 0.40
dP Cavitation kg/cm2 16.35 16.10 16.01
dP Choked kg/cm2 8.50 6.24 5.97
Fp 1.00 0.99 0.99

NOISE CALCULATION
Hydrodynamic Trim Standard Trim Standard Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) 84 85 85

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 7.07 7.07 7.07
V1 Pipe m/s 0.63 1.27 1.39
Vo Valve m/s 2.59 5.18 5.69
V2 Pipe m/s 0.63 1.27 1.39
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 3 Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-FV-2102 Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70 DVC6200
Service Description: FRM FEED COLSCR TO HTR
1 Fluid: Hydrocarbon Crit. Pres. PC: 13.07 kg/cm2a
SERVICE CONDITIONS Units: Maximum
2 Volumetric Flow Rate Liquid (Ql) m3/h 319.10
3 Inlet Pressure (P1) kg/cm2g 8.76
4 Pressure Change (dP) kg/cm2 0.70
5 Inlet Temperature (T1) deg C 80.00
6 Inlet fluid density (Rho1) kg/m3 897.00
7 Dynamic Viscosity (Mu) cP 31.69
8 Vapor Pressure (Pv) kg/cm2a 0.01
9 Sizing Coefficient (Cv) 443.36
10 Deg. Open 61
11 (Allowed / Calculated) dB(A) /58
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 10 in, SCH STD 54 Mfg/Model: Fisher/1052
14 Size, Schedule Out: 10 in, SCH STD 55 Size: 70 Eff Area: 233.5 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 6 ANSI CL300 58 Max Allow Press: 55 psig
18 Max Press/Temp: 25 kg/cm2g/120 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: 3.0 psi
22 End Connection In: CL300 RF Flg 63 Act Orientation: Left Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Reverse 67 Input Signal: 4 to 20 mA dc Foundation Field Bus
27 BONNET Type: None 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200/AD
29 Packing Material: Enviro-Seal PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 3 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Full Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 717.0 500 Fl: 0.51 Xt: 0.597 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: S44004 SST AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 |  85 | 
46 |  86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 3 Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-FV-2102 Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70 DVC6200
Service Description: FRM FEED COLSCR TO HTR

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Maximum
SERVICE & SIZING
Liquid Hydrocarbon
Inlet fluid density (Rho1) kg/m3 897.00
Inlet Pressure (P1) kg/cm2g 8.76
Pressure Change (dP) kg/cm2 0.70
Inlet Temperature (T1) deg C 80.00
Volumetric Flow Rate Liquid (Ql) m3/h 319.10
Pressure Recovery Factor (Fl) 0.66
Valve style modifier (Fd) 0.92
Cavitation coefficient (Kc) 0.25
Dynamic Viscosity (Mu) cP 31.69
Vapor Pressure (Pv) kg/cm2a 0.01
Critical Pressure (Pc) kg/cm2a 13.07
Atmospheric Pressure bar 1.013

Pipe Size Up in 10
Pipe Schedule Up STD
Pipe Size Down in 10
Pipe Schedule Down STD
Nominal Valve Diameter (dv) in 6.00

Sizing Coefficient (Cv) 443.36

Application Ratio (Ar) 0.07
dP Cavitation kg/cm2 2.58
dP Choked kg/cm2 4.33
Fp 0.95

NOISE CALCULATION
Hydrodynamic Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) 58

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 28.27
V1 Pipe m/s 1.74
Vo Valve m/s 4.86
V2 Pipe m/s 1.74
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 4 Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-3801 Date Last Modified: 11/06/2018
Description: NPS 3 V500 2052 Size 2 DVC6200
Service Description: FRM FEED COLSCR TO STG2 FSD
1 Fluid: Hydrocarbon Crit. Pres. PC: 16.71 kg/cm2a
SERVICE CONDITIONS Units: Maximum
2 Volumetric Flow Rate Liquid (Ql) m3/h 165.30
3 Inlet Pressure (P1) kg/cm2g 13.00
4 Pressure Change (dP) kg/cm2 7.82
5 Inlet Temperature (T1) deg C 40.00
6 Inlet fluid density (Rho1) kg/m3 802.00
7 Dynamic Viscosity (Mu) cP 3.938
8 Vapor Pressure (Pv) kg/cm2a 0.03
9 Sizing Coefficient (Cv) 64.38
10 Deg. Open 37
11 (Allowed / Calculated) dB(A) /85
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 6 in, SCH STD 54 Mfg/Model: Fisher/2052
14 Size, Schedule Out: 6 in, SCH STD 55 Size: 2 Eff Area: 73.6 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 3 ANSI CL300 58 Max Allow Press: 73 psig
18 Max Press/Temp: 25 kg/cm2g/120 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: | 
22 End Connection In: CL300 RF Flg 63 Act Orientation: Right Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Reverse 67 Input Signal: 4 to 20 mA dc
27 BONNET Type: None 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200/AD
29 Packing Material: Enviro-Seal PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 3 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Full Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 141.0 Fl: 0.65 Xt: 0.487 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 |  85 | 
46 |  86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 4 Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-3801 Date Last Modified: 11/06/2018
Description: NPS 3 V500 2052 Size 2 DVC6200
Service Description: FRM FEED COLSCR TO STG2 FSD

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Maximum
SERVICE & SIZING
Liquid Hydrocarbon
Inlet fluid density (Rho1) kg/m3 802.00
Inlet Pressure (P1) kg/cm2g 13.00
Pressure Change (dP) kg/cm2 7.82
Inlet Temperature (T1) deg C 40.00
Volumetric Flow Rate Liquid (Ql) m3/h 165.30
Pressure Recovery Factor (Fl) 0.73
Valve style modifier (Fd) 0.78
Cavitation coefficient (Kc) 1.00
Dynamic Viscosity (Mu) cP 3.938
Vapor Pressure (Pv) kg/cm2a 0.03
Critical Pressure (Pc) kg/cm2a 16.71
Atmospheric Pressure bar 1.013

Pipe Size Up in 6
Pipe Schedule Up STD
Pipe Size Down in 6
Pipe Schedule Down STD
Nominal Valve Diameter (dv) in 3.00

Sizing Coefficient (Cv) 64.38

Application Ratio (Ar) 0.56
dP Cavitation kg/cm2 13.72
dP Choked kg/cm2 7.56
Fp 0.98

NOISE CALCULATION
Hydrodynamic Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) 85

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 7.07
V1 Pipe m/s 2.46
Vo Valve m/s 10.06
V2 Pipe m/s 2.46
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 5L Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-4802 Date Last Modified: 11/06/2018
Description: NPS 10 V500 G Series Size G01012-SR4
Service Description: FRM 503V006 HFD TO HFS
1 Fluid: Hydrocarbon+Hydrocarbon+H2S Crit. Pres. PC: 31.00 kg/cm2a
SERVICE CONDITIONS Units: Feed A SOR Feed B EOR Feed B EOR
Maximum Normal Minimum
2 Volumetric Flow Rate Liquid (Ql) m3/h 1021.10 883.61 441.80
3 Inlet Pressure (P1) kg/cm2g 29.78 29.40 29.01
4 Pressure Change (dP) kg/cm2 18.48 18.28 19.03
5 Inlet Temperature (T1) deg C 292.00 292.00 292.00
6 Inlet fluid density (Rho1) kg/m3 602.00 602.00 602.00
7 Dynamic Viscosity (Mu) cP 0.355 0.367 0.367
8 Vapor Pressure (Pv) kg/cm2a 30.70 30.40 30.01
9 Sizing Coefficient (Cv) 421.58 231 348.17 201 148.30 98
10 Deg. Open 26 22 12
11 (Allowed / Calculated) dB(A) /< 85 /< 85 /< 85
12
|  PIPE LINE |  53 ACTUATOR Type: Piston, Spring Return (Single
Acting)
13 Size, Schedule In: 16 in, SCH XS 54 Mfg/Model: Bettis/G Series
14 Size, Schedule Out: 12 in, SCH XS 55 Size: G01012-SR4 Eff Area: | 
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 10 ANSI CL300 58 Max Allow Press: | 
18 Max Press/Temp: 33.5 kg/cm2g/395 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WC9 Alloy Steel 1-1/4% Cr, 1/2% Mo 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: | 
22 End Connection In: CL300 RF Flg 63 Act Orientation: Right Hand,Pos 3
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Forward 67 Input Signal: 4 to 20 mA dc
27 BONNET Type: None 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200f/AD
29 Packing Material: Enviro-Seal Graphite 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 2 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Full Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 1548 520 Fl: |  Xt: |  76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy/SIL PL AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 | H2 Service Required 85 | 
46 |  86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 5L Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-4802 Date Last Modified: 11/06/2018
Description: NPS 10 V500 G Series Size G01012-SR4
Service Description: FRM 503V006 HFD TO HFS

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Feed B EOR Feed B EOR Normal Feed A SOR
Minimum Maximum
SERVICE & SIZING
Liquid Hydrocarbon Hydrocarbon Hydrocarbon
+Hydrocarbon+H2S +Hydrocarbon+H2S +Hydrocarbon+H2S
Inlet fluid density (Rho1) kg/m3 602.00 602.00 602.00
Inlet Pressure (P1) kg/cm2g 29.01 29.40 29.78
Pressure Change (dP) kg/cm2 19.03 18.28 18.48
Inlet Temperature (T1) deg C 292.00 292.00 292.00
Volumetric Flow Rate Liquid (Ql) m3/h 441.80 883.61 1021.10
Pressure Recovery Factor (Fl) 0.88 0.77 0.74
Valve style modifier (Fd) 0.71 0.86 0.91
Cavitation coefficient (Kc) 0.25 0.25 0.25
Dynamic Viscosity (Mu) cP 0.367 0.367 0.355
Vapor Pressure (Pv) kg/cm2a 30.01 30.40 30.70
Critical Pressure (Pc) kg/cm2a 31.00 31.00 31.00
Atmospheric Pressure bar 1.013 1.013 1.013

Pipe Size Up in 16 16 16
Pipe Schedule Up XS XS XS
Pipe Size Down in 12 12 12
Pipe Schedule Down XS XS XS
Nominal Valve Diameter (dv) in 6.00 6.00 6.00

Sizing Coefficient (Cv) 148.30 348.17 421.58

Application Ratio (Ar) 1.00 1.00 1.00
dP Cavitation kg/cm2 0.01 0.01 0.03
dP Choked kg/cm2 7.41 5.81 5.51
Fp 0.99 0.95 0.93

NOISE CALCULATION
Hydrodynamic Trim Standard Trim Standard Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) < 85 < 85 < 85

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 28.27 28.27 28.27
V1 Pipe m/s 1.08 2.15 2.49
Vo Valve m/s
V2 Pipe m/s
Item Notes:
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 5G Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-4802 Date Last Modified: 11/06/2018
Description: NPS 10 V500
Service Description: FRM 503V006 HFD TO HFS

Sizing Type: Gas Flow is Turbulent Solving for: Cv Noise is IECAerodynamic Flow is Mass
Variable Name Units Feed B EOR Feed B EOR Normal Feed A SOR
Minimum Maximum
SERVICE & SIZING
Gas Hydrocarbon Hydrocarbon Hydrocarbon
+Hydrocarbon+H2S +Hydrocarbon+H2S +Hydrocarbon+H2S
Inlet Pressure (P1) kg/cm2g 29.01 29.40 29.78
Pressure Change (dP) kg/cm2 19.03 18.28 18.48
Inlet Temperature (T1) deg C 292.00 292.00 292.00
Mass Flow Rate Gas (w) kg/h 2927.00 5854.00 6484.50
Pressure drop ratio factor (Xt) .25 .25 .25
Pressure Recovery Factor (Fl) 0.60 0.60 0.60
Valve style modifier (Fd) 0.80 0.80 0.80
Atmospheric Pressure bar 1.013 1.013 1.013
Dynamic Viscosity (Mu) cP 0.367 0.367 0.355
Specific heats ratio (gamma) 1.066 1.066 1.066
Molecular Weight/Specific Gravity M 46.69 46.69 45.96
Inlet Compressibility Factor (Z1) 0.982 0.984 0.984

Pipe Size Up in 16 16 16
Pipe Schedule Up XS XS XS
Pipe Size Down in 12 12 12
Pipe Schedule Down XS XS XS
Nominal Valve Diameter (dv) in 10.00 10.00 10.00
Aerodynamic Distance (Rn) m 1.00 1.00 1.00

Sizing Coefficient (Cv) 12.44 24.59 27.12

dP Choked kg/cm2 5.72 5.79 5.87
dP/P1 Valve 0.63 0.60 0.60
Fp 1.00 1.00 1.00

NOISE CALCULATION
Valve/Trim Eccentric Plug Eccentric Plug Eccentric Plug
LpAeTrim1m dB(A) 88 92 93
LpAeOutlet1m dB(A) < 50 < 50 < 50
Valve Lpa (LpAe1m) dB(A) 88 92 93
Valve Lpa (LpAeRn) dB(A) 88 92 93

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 78.00 78.00 78.00
M1 Pipe Mach 0.00 0.00 0.00
Mo Valve Mach 0.00 0.01 0.01
M2 Pipe Mach 0.00 0.01 0.01
V1 Pipe m/s 0.24 0.47 0.53
Vo Valve m/s 1.51 2.73 3.03
V2 Pipe m/s 1.08 1.96 2.18
C1 Pipe m/s 327.64 327.64 330.23
Co Valve m/s 327.64 327.64 330.23
C2 Pipe m/s 327.64 327.64 330.23
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 6 Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-6202 Date Last Modified: 11/06/2018
Description: NPS 3 V500 2052 Size 2
Service Description: FRM ARU VRMP TO LP LASD
1 Fluid: Amine+H2S (0.14 mol %) Crit. Pres. PC: 207.92000 kg/cm2a
SERVICE CONDITIONS Units: Maximum Normal Minimum
2 Volumetric Flow Rate Liquid (Ql) m3/h 72.5000 61.6000 30.3000
3 Inlet Pressure (P1) kg/cm2g 5.73000 5.78000 5.86000
4 Pressure Change (dP) kg/cm2 1.17000 1.23000 1.33000
5 Inlet Temperature (T1) deg C 40.0000 40.0000 40.0000
6 Inlet fluid density (Rho1) kg/m3 1009.00 1009.00 1009.00
7 Dynamic Viscosity (Mu) cP 1.757 1.757 1.757
8 Vapor Pressure (Pv) kg/cm2a 0.07000 0.07000 0.07000
9 Sizing Coefficient (Cv) 81.659 66.845 30.988
10 Deg. Open 44 38 24
11 (Allowed / Calculated) dB(A) /51 /51 /< 50
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 6 in, SCH STD 54 Mfg/Model: Fisher/2052
14 Size, Schedule Out: 6 in, SCH STD 55 Size: 2 Eff Area: 73.6 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 3 ANSI CL300 58 Max Allow Press: 73 psig
18 Max Press/Temp: 17 kg/cm2g/120 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: | 
22 End Connection In: CL300 RF Flg 63 Act Orientation: Right Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Forward 67 Input Signal: FOUNDATION Fieldbus
27 BONNET Type: None 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200f/AD
29 Packing Material: PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 2 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Full Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 142.0 Fl: 0.77 Xt: 0.574 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 |  NACE Required 85 | 
46 |  PWHT Required 86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 6 Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-6202 Date Last Modified: 11/06/2018
Description: NPS 3 V500 2052 Size 2
Service Description: FRM ARU VRMP TO LP LASD

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Minimum Normal Maximum
SERVICE & SIZING
Liquid Amine+H2S (0.14 Amine+H2S (0.14 Amine+H2S (0.14
mol %) mol %) mol %)
Inlet fluid density (Rho1) kg/m3 1009.00 1009.00 1009.00
Inlet Pressure (P1) kg/cm2g 5.86000 5.78000 5.73000
Pressure Change (dP) kg/cm2 1.33000 1.23000 1.17000
Inlet Temperature (T1) deg C 40.0000 40.0000 40.0000
Volumetric Flow Rate Liquid (Ql) m3/h 30.3000 61.6000 72.5000
Pressure Recovery Factor (Fl) 0.836 0.830 0.830
Valve style modifier (Fd) 0.665 0.798 0.835
Cavitation coefficient (Kc) 0.600 0.600 0.600
Dynamic Viscosity (Mu) cP 1.757 1.757 1.757
Vapor Pressure (Pv) kg/cm2a 0.07000 0.07000 0.07000
Critical Pressure (Pc) kg/cm2a 207.92000 207.92000 207.92000
Atmospheric Pressure psi 14.69 14.69 14.69

Pipe Size Up in 6 6 6
Pipe Schedule Up STD STD STD
Pipe Size Down in 6 6 6
Pipe Schedule Down STD STD STD
Nominal Valve Diameter (dv) in 3.000 3.000 3.000

Sizing Coefficient (Cv) 30.988 66.845 81.659

Application Ratio (Ar) 0.195 0.182 0.175
dP Cavitation kg/cm2 4.10020 4.07460 4.05761
dP Choked kg/cm2 4.77002 4.65048 4.61745
Fp 0.99 0.97 0.96

NOISE CALCULATION
Hydrodynamic Trim Standard Trim Standard Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) < 50 51 51

VELOCITY OUTPUTS
V1 Pipe m/s 0.4514 0.9177 1.0800
V2 Pipe m/s 0.4514 0.9177 1.0800
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 7L Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-6601 Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70
Service Description: FRM 503V012 RAFD TO ARU
1 Fluid: Amine+H2S+trace HCl Crit. Pres. PC: 207.92000 kg/cm2a
SERVICE CONDITIONS Units: Maximum Normal
2 Volumetric Flow Rate Liquid (Ql) m3/h 327.3000 290.6000
3 Inlet Pressure (P1) kg/cm2g 10.47000 10.48000
4 Pressure Change (dP) kg/cm2 2.40000 2.44000
5 Inlet Temperature (T1) deg C 60.0000 60.0000
6 Inlet fluid density (Rho1) kg/m3 980.00 981.00
7 Dynamic Viscosity (Mu) cP 1.136 1.151
8 Vapor Pressure (Pv) kg/cm2a 0.07000 0.07000
9 Sizing Coefficient (Cv) 248.178 217.846
10 Deg. Open 38 36
11 (Allowed / Calculated) dB(A) /65 /64
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 10 in, SCH STD 54 Mfg/Model: Fisher/1052
14 Size, Schedule Out: 10 in, SCH STD 55 Size: 70 Eff Area: 233.5 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 6 ANSI CL300 58 Max Allow Press: 55 psig
18 Max Press/Temp: 12.5 kg/cm2g 10.48 kg/cm2g/60 deg C 175 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: 10.1 psi
22 End Connection In: CL300 RF Flg 63 Act Orientation: Right Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Forward 67 Input Signal: 4 to 20 mA dc
27 BONNET Type: None 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200/AD
29 Packing Material: PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 3 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Full Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 565.0 500 Fl: 0.71 Xt: 0.879 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 |  NACE Required 85 | 
46 |  PWHT Required 86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 7L Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-6601 Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70
Service Description: FRM 503V012 RAFD TO ARU

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Normal Maximum
SERVICE & SIZING
Liquid Amine+H2S+trace Amine+H2S+trace
HCl HCl
Inlet fluid density (Rho1) kg/m3 981.00 980.00
Inlet Pressure (P1) kg/cm2g 10.48000 10.47000
Pressure Change (dP) kg/cm2 2.44000 2.40000
Inlet Temperature (T1) deg C 60.0000 60.0000
Volumetric Flow Rate Liquid (Ql) m3/h 290.6000 327.3000
Pressure Recovery Factor (Fl) 0.847 0.831
Valve style modifier (Fd) 0.770 0.793
Cavitation coefficient (Kc) 0.600 0.600
Dynamic Viscosity (Mu) cP 1.151 1.136
Vapor Pressure (Pv) kg/cm2a 0.07000 0.07000
Critical Pressure (Pc) kg/cm2a 207.92000 207.92000
Atmospheric Pressure psi 14.69 14.69

Pipe Size Up in 10 10
Pipe Schedule Up STD STD
Pipe Size Down in 10 10
Pipe Schedule Down STD STD
Nominal Valve Diameter (dv) in 6.000 6.000

Sizing Coefficient (Cv) 217.846 248.178

Application Ratio (Ar) 0.213 0.210
dP Cavitation kg/cm2 6.85767 6.84937
dP Choked kg/cm2 8.15908 7.84949
Fp 0.99 0.98

NOISE CALCULATION
Hydrodynamic Trim Standard Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) 64 65

VELOCITY OUTPUTS
V1 Pipe m/s 1.5861 1.7864
V2 Pipe m/s 1.5861 1.7864
Item Notes:
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 7G Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-LV-6601 Date Last Modified: 11/06/2018
Description: NPS 6
Service Description: FRM 503V012 RAFD TO ARU

Sizing Type: Gas Flow is Turbulent Solving for: Cv Noise is IECAerodynamic Flow is Mass
Variable Name Units Normal Maximum
SERVICE & SIZING
Gas Amine+H2S+trace Amine+H2S+trace
HCl HCl
Inlet Pressure (P1) kg/cm2g 8.04000 8.07000
Pressure Change (dP) kg/cm2 2.44000 2.40000
Inlet Temperature (T1) deg C 60.0000 60.0000
Mass Flow Rate Gas (w) kg/h 1.0000 2.0000
Pressure drop ratio factor (Xt) 0.995 0.995
Pressure Recovery Factor (Fl) 0.970 0.970
Valve style modifier (Fd) 0.520 0.520
Atmospheric Pressure psi 14.69 14.69
Dynamic Viscosity (Mu) cP 1.150 1.150
Specific heats ratio (gamma) 1.375 1.375
Molecular Weight/Specific Gravity M 4.260 4.260
Inlet Compressibility Factor (Z1) 1.002 1.002

Pipe Size Up in 10 10
Pipe Schedule Up STD STD
Pipe Size Down in 10 10
Pipe Schedule Down STD STD
Nominal Valve Diameter (dv) in 6.000 6.000
Aerodynamic Distance (Rn) in 39.37 39.37

Sizing Coefficient (Cv) 0.022 0.045

dP Choked kg/cm2 8.86624 8.89556
dP/P1 Valve 0.269 0.264
Fp 1.00 1.00

NOISE CALCULATION
Valve/Trim Eccentric Plug Eccentric Plug
LpAeTrim1m dB(A) < 50 < 50
LpAeOutlet1m dB(A) < 50 < 50
Valve Lpa (LpAe1m) dB(A) < 50 < 50
Valve Lpa (LpAeRn) dB(A) < 50 < 50

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 28.274 28.274
M1 Pipe Mach 0.000 0.000
Mo Valve Mach 0.000 0.000
M2 Pipe Mach 0.000 0.000
V1 Pipe m/s 0.0040 0.0080
Vo Valve m/s 0.0152 0.0301
V2 Pipe m/s 0.0055 0.0108
C1 Pipe m/s 945.8230 945.8230
Co Valve m/s 945.8230 945.8230
C2 Pipe m/s 945.8230 945.8230
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 8 Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-TV-6002A Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70
Service Description: FRM LAKPE TO KPC
1 Fluid: Hydrocarbon Crit. Pres. PC: 16.10000 kg/cm2a
SERVICE CONDITIONS Units: Normal
2 Volumetric Flow Rate Liquid (Ql) m3/h 122.2000
3 Inlet Pressure (P1) kg/cm2g 12.26000
4 Pressure Change (dP) kg/cm2 1.21000
5 Inlet Temperature (T1) deg C 153.0000
6 Inlet fluid density (Rho1) kg/m3 671.00
7 Dynamic Viscosity (Mu) cP 0.305
8 Vapor Pressure (Pv) kg/cm2a 0.73000
9 Sizing Coefficient (Cv) 106.245
10 Deg. Open 46
11 (Allowed / Calculated) dB(A) /54
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 6 in, SCH STD 54 Mfg/Model: Fisher/1052
14 Size, Schedule Out: 6 in, SCH STD 55 Size: 70 Eff Area: 233.5 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 6 ANSI CL300 58 Max Allow Press: 55 psig
18 Max Press/Temp: 21.5 kg/cm2g/180 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: 10.1 psi
22 End Connection In: CL300 RF Flg 63 Act Orientation: Right Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Forward 67 Input Signal: 4 to 20 mA dc
27 BONNET Type: None 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200/AD
29 Packing Material: Enviro-Seal PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 2 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Restricted Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 200.0 500 Fl: 0.74 Xt: 0.995 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 |  85 | 
46 |  86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 8 Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-TV-6002A Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70
Service Description: FRM LAKPE TO KPC

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Normal
SERVICE & SIZING
Liquid Hydrocarbon
Inlet fluid density (Rho1) kg/m3 671.00
Inlet Pressure (P1) kg/cm2g 12.26000
Pressure Change (dP) kg/cm2 1.21000
Inlet Temperature (T1) deg C 153.0000
Volumetric Flow Rate Liquid (Ql) m3/h 122.2000
Pressure Recovery Factor (Fl) 0.826
Valve style modifier (Fd) 0.854
Cavitation coefficient (Kc) 0.600
Dynamic Viscosity (Mu) cP 0.305
Vapor Pressure (Pv) kg/cm2a 0.73000
Critical Pressure (Pc) kg/cm2a 16.10000
Atmospheric Pressure psi 14.69

Pipe Size Up in 6
Pipe Schedule Up STD
Pipe Size Down in 6
Pipe Schedule Down STD
Nominal Valve Diameter (dv) in 6.000

Sizing Coefficient (Cv) 106.245

Application Ratio (Ar) 0.096
dP Cavitation kg/cm2 7.53769
dP Choked kg/cm2 8.61592
Fp 1.00

NOISE CALCULATION
Hydrodynamic Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) 54

VELOCITY OUTPUTS
V1 Pipe m/s 1.8204
V2 Pipe m/s 1.8204
Item Notes:
 Control Valves Specification Sheet
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 9 Rev: Qty: 1 Quote: 875H-AC-180605-0034491 / FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-TV-6002B Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70
Service Description: FRM LAKPE TO KPC
1 Fluid: Hydrocarbon Crit. Pres. PC: 16.10000 kg/cm2a
SERVICE CONDITIONS Units: Normal
2 Volumetric Flow Rate Liquid (Ql) m3/h 112.7400
3 Inlet Pressure (P1) kg/cm2g 11.95000
4 Pressure Change (dP) kg/cm2 0.35000
5 Inlet Temperature (T1) deg C 85.0000
6 Inlet fluid density (Rho1) kg/m3 726.00
7 Dynamic Viscosity (Mu) cP 0.569
8 Vapor Pressure (Pv) kg/cm2a 0.10000
9 Sizing Coefficient (Cv) 189.575
10 Deg. Open 33
11 (Allowed / Calculated) dB(A) /< 50
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 6 in, SCH STD 54 Mfg/Model: Fisher/1052
14 Size, Schedule Out: 6 in, SCH STD 55 Size: 70 Eff Area: 233.5 in2
15  Insulation: - 56 On/Off: - Modulating: Throttling
16 VALVE BODY/BONNET Type: Rotary Globe, 57 Spring Action: Close
Flanged
17 Size: NPS 6 ANSI CL300 58 Max Allow Press: 55 psig
18 Max Press/Temp: 21.5 kg/cm2g/180 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/V500 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel 61 Max: |  Min: | 
21 Liner Matl/ID: - 62 Bench Range: 10.1 psi
22 End Connection In: CL300 RF Flg 63 Act Orientation: Right Hand,Pos 1
23 End Connection Out: CL300 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Close Set at: | 
25 End Ext/Matl: |  66 | 
26 Flow Direction: Forward 67 Input Signal: 4 to 20 mA dc
27 BONNET Type: None 68 POSITIONER Type: SMART
28 Lub-Iso Valve: No Lube: |  69 Mfg/Model: Fisher/DVC6200/AD
29 Packing Material: Enviro-Seal PTFE 70 Incr Signal Output: Increases
30 Packing Type: |  71 Gauges: 0-60 psig/0-4 By-Pass: None
kg/cm2
31 72 Cam Characteristic: Linear
32 TRIM Type: 2 73 1/2" NPT | WP | Ex ia | IP66
33 Size: Full Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: |  Qty: | 
35 Balanced/Unbalanced: |  75 Mfg/Model: | 
36 Rated Cv: 565.0 500 Fl: 0.71 Xt: 0.879 76 Contacts/Rating: | 
37 Material: R30006 Cobalt Alloy 77 Actuation Points: | 
38 Seat Material: R30006 Cobalt Alloy 78 | 
39 Guide Material: R30006 Cobalt Alloy AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KN-NB
41 |  80 Set Pressure: 38 psig
42 |  81 Filter: 5 Micron Gauges: Yes
SPECIAL ACCESS. 82 1/2" NPT | Filter: Sintered bronze
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: | 
44 12mm OD(1 mm thk) 316L Tubing & 316 SST fitting 84 ANSI/FCI Leak Class: ANSI CL IV
45 |  85 | 
46 |  86 | 
47 |  Rev Date Revision Orig App
48 |  |  |  |  |  | 
49 |  |  |  |  |  | 
50 |  |  |  |  |  | 
51 |  |  |  |  |  | 
52 |  |  |  |  |  | 
 Valve/Regulator Sizing Calculation
Customer: L&T HYDROCARBON ENGINEERING LTD Emerson Process Management
Contact: Contact: Kalpesh Sapkal
Customer Reference: LNT/FCHCU/0062-R0 Sales Office Reference: 20296334 Lead Time:
Item: 9 Rev: Qty: 1 Quote: 875H-AC-180605-0034491/FY18-P09-032 | Rev: A
HPCL Vizag - FCHCU Reactor Section
Tags: 503-TV-6002B Date Last Modified: 11/06/2018
Description: NPS 6 V500 1052 Size 70
Service Description: FRM LAKPE TO KPC

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Volumetric
Variable Name Units Normal
SERVICE & SIZING
Liquid Hydrocarbon
Inlet fluid density (Rho1) kg/m3 726.00
Inlet Pressure (P1) kg/cm2g 11.95000
Pressure Change (dP) kg/cm2 0.35000
Inlet Temperature (T1) deg C 85.0000
Volumetric Flow Rate Liquid (Ql) m3/h 112.7400
Pressure Recovery Factor (Fl) 0.862
Valve style modifier (Fd) 0.747
Cavitation coefficient (Kc) 0.600
Dynamic Viscosity (Mu) cP 0.569
Vapor Pressure (Pv) kg/cm2a 0.10000
Critical Pressure (Pc) kg/cm2a 16.10000
Atmospheric Pressure psi 14.69

Pipe Size Up in 6
Pipe Schedule Up STD
Pipe Size Down in 6
Pipe Schedule Down STD
Nominal Valve Diameter (dv) in 6.000

Sizing Coefficient (Cv) 189.575

Application Ratio (Ar) 0.027
dP Cavitation kg/cm2 7.72969
dP Choked kg/cm2 9.57623
Fp 1.00

NOISE CALCULATION
Hydrodynamic Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) < 50

VELOCITY OUTPUTS
V1 Pipe m/s 1.6795
V2 Pipe m/s 1.6795
Item Notes: