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Connecting
Parts with a
Tied Interface
Problem description
Outline Mesh independent connection of two parts modeled with shell elements
Length: 50 mm
Width: 20 mm
Thickness: 2 mm
Loading: Part 1 has one end fixed; part 2 is pulled with an imposed velocity.
Material: Steel material data: E=210 kN/mm2, ν=0.3 and density 7.8*10-6 kg/mm3).
Adhesive: stiffness unknown.
Supplied datasets:
No datasets or meshes are needed to tackle the problem; the mesh will be generated as a part of the
exercise.
It is recommended that you use the following names for the PAM-CRASH input and results files:
Start Visual Crash for PAM (VCP) and activate the Visual-Mesh context. The context bar is normally
located on the left side of the screen.
1. Go to 2D>Transform
2. Select option Translation
3. Choose Offset in the pull-down menu
4. Click on Select Entities button
5. Select all elements of part 1
6. Input the exact offset value:
dx=40, dy=0, dz=2.
The 2 mm gap in Z between the shell
parts corresponds to their thickness. The
adhesive thickness is neglected.
7. Click on Update Entities ◊ you get a
preview of the transformation
8. Choose Copy
9. Assign a new Part ID (2) to the new part
1. Click Copy to finish creating part 2
Remark: Instead of File > Save, it is possible to use File > Export to save data in a solver input file
format (.vdb) format. However, some of the information, like geometry data would be lost.
Part 2: Define test conditions in VCP
This involves:
• TCONT = 1.5 mm
• RDIST = 2
3. Activate the required constraint: X, Y, Z for translational and U, V, W for rotational degrees of
freedom. Choose “1”, meaning constrained, for all degrees of freedom
4. Choose an appropriate title for the constraint; e.g. “Fixed_End_of_PART1”
5. Save the condition with Apply and Close.
1. In the explorer, go to Crash > Loads >3D BC and right click New to assign nodal velocity loads.
2. Select nodes at end in positive X- direction and click Update Selection. Nodes appear in the list.
3. Give the nodal loads a suitable title; e.g “Velocity_of_X Axis_PART2”.
4. Click on IFUN1’s value 0 and a new panel to define the load curve will open. Click on NewCurve_1
and OK to define the data.
5. In the new panel, define the velocity function. The x-axis is time and y-axis is velocity. Assume the
velocity starts at zero and increases to 10mm/ms at 5 ms, then it decreases into ZERO at 10 ms.
6. Repeat previous step to assign a
zero velocity value to IFUN2 and
IFUN3
7. Velocity Curve Scaling: The velocity
peak is 10 mm/ms and we would like
this to be 3 mm/ms in X axis. A
convenient way is to set the velocity
scale factor SCALF =0.3.
8. Make sure the load curve (IFUN1=1)
is assigned to this set of nodes.
Finish with Apply and Close.
1. Material data for material data such as modulus, density and plasticity information.
Title
1. In the explorer panel, go to
Explorer > Pam Controls > Title
2. Open the title panel in edit mode.
A title can now be added. It will
appear in Visual Viewer results.
3. Finish with Apply and Close.
Similar steps are done for
RUNEND (open, edit and enter
10.0 for the solution time).
The solver progression can be monitored by the information displayed in the listing windows:
CYCLE TIME TIME-STEP ELEMENT NO DTMIN FAC. KINETIC EN INTERNAL EN TOTAL EN DTMIN NB.
6190 0.9512E+01 0.1483E-02 SHELL 119 0.1000E+01 0.2104E+00 0.7129E+03 0.8667E-01 0
Once the message NORMAL TERMINATION appears in the listing windows, you can proceed to Part 4,
results evaluation:
N O R M A L T E R M I N A T I O N
4. Click PLOT.
• stress-strain variables for elements to be selected in VCP (output > Nodal Time History)
• Node kinematics for the nodes selected in VCP (output > Nodal Time History)
• Forces in the tied interface forces (select SECTION entity type)
Animation
Contour of stresses
Some shell elements of part 1 and part 2 have non-physical deformations They are actually zero-energy
modes that occur in under-integrated element formulations. They are called hourglass modes due to
the shape of the elements.
We will next overcome these two problems by using an elastic-plastic material model for parts 1 and 2.
Then, just go to File / New Session and select again the Visual Crash for PAM context.
Part 5: Elastic-plastic material
variant
Model Modification
Open again the filenename.pc file.
2. Open the material editor and create a new material (you may also modify the existing material).
4. Assign a new name to this material, for example you can call it
“Material_Elastic_Plastic”(highlighted in the purple color)
5. Input parameters as in the following screen shot (highlighted in the red and brown color)
7. If you created a new material, assign it to part 1 and part 2 by editing Part data
Key results
• The new stresses have
normal values, and no
hourglass deformation is
observed.
• The plates plastify and limit
the effort in the link to about
52 kN. (Click on the force
curve to display min/max
information in the console).
Possible extension
The maximum force in the link is 52 kN (. For an area of 20 x 60 = 1200 mm2, this gives an approximate
stress of 43 MPa. The adhesive may not sustain such a high stress. The exercise can be extended by
the introduction of a rupture model (RUPMO in VCP auxiliary folder).