Beruflich Dokumente
Kultur Dokumente
The central manifold is the core part of our mini power packs system.
Its advanced design offers four main advantages:
high integration, modularity, performance and market compatibility
PERFORMANCE
hThe gear pumps are manufactured with pressure balanced compensation plates. This technology
reduces the mechanical clearings at the pressure increase, thus greatly improving the hydraulic
efficiency, reducing heat generation and consumption.
hThe integral motors are designed and their electric performance optimized for typical mini power
applications (high starting torque, high power density).
hThe central aluminium manifold is impregnated with special resins to guarantee leakage-free operation
during the life of the product.
hThe functional components are made with hardened steel parts for best reliability and long life.
MARKET COMPATIBILITY
hOur sales policy includes the possibility to supply power packs in kit of loose parts, in order to offer
assembling flexibility to local distributors and simplify worldwide spare parts procurement and post-
sale service.
hTanks with Ø123 mm flange with two different bolts attachments can be fitted.
hGear pump group 1 with tang drive shaft clockwise or anticlockwise rotation, reversible or double
execution can be mounted. Standard pumps have clockwise rotation.
hStandard B14 electric motors, clockwise or anticlockwise rotation can be mounted.
hScrew-in cartridge valves are fitted in ¾-16UNF-2B standard cavities.
hThe main relief valve is fitted in a M20x1,5 standard cavity.
hCompensated flow regulators on the oil return lines are fitted in standard 1/4" BSPP cavities.
All information included in this catalogue are indicative and susceptible of change without notice
Index
Tables coding: U040 . 10 . 03 . 01
Catalogue Section Table n° Revision n°
All information contained in this catalogue are indicative and subject to change without prior notice
MODEL CODE
Example:
PPC - 2,2 24DC /S - UB - G1,1 - J - D/280 1 - A 24DC - P120 24DC - U - X - X - 2 - X - 5BV + ........
www.hydronit.com
Motor Opt. Valve Opt. Valve Opt. Valve Opt. Valve Opt.
Fax +39 03621841214
E-mail: sales@hydronit.com
cavity 5 cavity 7
Cavity 1: VSC01 flow rate VSC04 flow rate
(see section 5)
D: Relief valve type / max setting pressure cavity 6 cavity 8
X: no relief - open port VSC01 flow rate VSC01 flow rate
XP: no relief - plugged
U040.00.01.00
Table U040.00.01.00
1: AC motors
1.1: B14 AC motors (See table U040.40.10)
B14 AC motor Typical power range Spare flange Mounting kit code
Spare coupling code
frame size [kW] code (to be indicated in PPC code)
E36100001 + E36100006 -1 (gr.1 pump)
71 0,25 ÷ 0,75 F27010001 XB1471-0 (gr.0 pump)
E36100001 + E36100000
E36100002 + E36100006 -1 (gr.1 pump)
80 0,55 ÷ 1,5 F27010002 XB1480 -0 (gr.0 pump)
E36100002 + E36100000
90 1,1 ÷ 3,3 F27010003 E36100003 + E36100000 XB1490
100/112 2,2 ÷ 7,5 F27010004 E36100004 + E36100000 XB14100
PPC for B14 motors are normally supplied with mounting kit only. The motor is at customer care.
U040.00.02.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.03.00
Power Voltage PPC assembly Spare motor code Spare mounting kit
PPC
DC motor code Spare motor (with thermal
code
Assembly (with thermal (only for spare parts
frame size kW V DC code protection)
code protection) orders)
0,5 12 0,5 12DC 0,5 12DC/T M46C1S005 M46C1ST05
0,5 24 0,5 24DC 0,5 24DC/T M46C2S005 M46C1ST05 E36200002 (gr.1 pump)
Ø80
0,8 12 0,8 12DC 0,8 12DC/T M46C1S008 M46C1ST08 E36200006 (gr.0 pump)
0,8 24 0,8 24DC 0,8 24DC/T M46C2S008 M46C2ST08
1,6 12 1,6 12DC 1,6 12DC/T M46C1S016 M46C1ST16
Ø112 2,1 12 - 2,1 12DC/T - M46C1ST21 E36200001
2,2 24 2,2 24DC 2,2 24DC/T M46C2S022 M46C2ST22
2,4 12 - 2,4 12DC/T - M46C1ST24
Ø125
3,0 - 3 24DC/T - E36200001
24 M46C2ST30
2,5 12 - 2,5HD 12DC/T - MB14C1ST25
Ø151 3,0 24 - 3HD 24DC/T - MB14C2ST30 XB1490
4,0 24 - 4HD 24DC/T - MB14C2ST40
U040.00.03.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.04.00
UA execution E60104020
UB execution E60104021
P T P T
2 7 4 2 7 3
0 0
5 8
1 6 5
1 8
M M
Typical applications:
Typical applications:
- single acting cylinder;
- as UA type plus:
- double acting cylinder (with cetop3 valves,
- integral emergency hand pump adjustable flow
bancable solenoid valve);
control valve on retturn line and/or complex controls.
- HI-LO pumps.
1 8
L-S
M L-P
Drain
R-S
U040.00.04.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.04.00
PPC Displacement Spare part PPC Displacement Spare part PPC Displacement Spare part
code (cc/rev) code code (cc/rev) code code (cc/rev) code
G0,2 0,26 E60503002 K0,2 0,26 E60504002 R0,2 0,26 E60504502
Helical rotor pumps for high pressure and low noise application
U040.00.05.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.05.00
VUC20 is the basic check valve and it’s normally mounted in cavity 0. Other valves can be fitted, like an in-line
flow control CSB04C. If the check valve is not required choose L plug.
L Plug L - - E70100006
Relief valves are of direct acting type and normally supplied with screw adjustment. Hand wheel and sealing
devices are available on request, too.
PPC Max flow Working range
Description Spare valve code
code (l/min) (bar)
D/60 Direct acting relief valve with balanced poppet 35 5 ÷ 60 VMDC35L1
D/180 Direct acting relief valve with balanced poppet 35 10 ÷ 180 VMDC35A1
D/280 Direct acting relief valve with balanced poppet 35 35 ÷ 280 VMDC35B1
U040.00.06.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.06.00
U040.00.07.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.07.00
Please specify for each cavity the required nominal flow control adjustment: (l/min).
Effective flow can be different depending on working conditions. See tables U030.20.05 and U030.20.06.
Max flow (l/min)/ Mounting
PPC code Description Spare valve code
pressure (bar) cavity
0 / 1 / 2 / 3 / 4 / 5 / 6 / 8 / 10 / 12 / 15 BSPP 1/4’’ VSC01* 15 / 250 5-6-8
0 / 1 / 2 / 3 / 4 / 5 / 6 / 8 / 10 / 12 / 15 Ø12,7 with o-ring VSC04**02 15 / 250 7
X No flow control - - -
U040.00.08.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.08.00
Many options and additional components are available to customise PPC units for any application. They must be
added at the end of PPC code.
PPC & spare parts Description See technical table
code
E60403004 28mm spacer sub-plate
U040.30.10
E60403005 90° rotation manifold
E60403001 Cetop3 parallel manifold with rear ports
E60403010 Cetop3 parallel manifold with lateral ports U040.30.01
E60403011 Cetop3 serial manifold with lateral ports
E60413001 Cetop3 manifold with piloted check valve on A and B port
E60413002 Cetop3 manifold with piloted check valve on A port U040.30.02
E60413003 Cetop3 manifold with piloted check valve on B port
HD03**** Cetop3 directional manual control valves U040.30.06
SD03**** Cetop3 directional solenoid control valves U040.30.05
E60433001 Cetop3 manifold with flow control valve on A and B port
Many options and additional components are available to customise PPC units for any application. They must be
added at the end of PPC code.
PPC & spare parts Description See technical table
code
E60403006 Mounting manifold for stackable solenoid control valves
U040.30.07
SD01**** Stackable directional solenoid control valves
U040.00.09.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.00.09.00
Many options and additional components are available to customise PPC units for any application. They must be added at the end of PPC code.
PPC & spare parts Description See technical table
code
E60403031 Modular manifolds for 3/4-16 UNF three way cartridges
U040.30.11
E60403030 Modular manifolds for 3/4-16 UNF two way cartridges
MSV3V Direct operated 3/2 way directional spool solenoid valve U040.30.12
Many options and additional components are available to customise PPC units for any application. They must be added at the end of PPC code.
PPC & spare parts Description See technical table
code
E60543006 Steel foot mounting support
U040.30.13
E60543007 Tall steel foot mounting support
EM9001C 90° gauge isolator F-F
EMIL01C In line gauge isolator F-F
MIR63*** Pressure gauge Ø 63
U040.30.13
F401*** Pressure switch 1/4’’BSPP
BFCSAE0802 In line mounting 3/4-16 UNF manifold 3/8’’BSPP
BFCSAE0801 In line mounting 3/4-16 UNF manifold 1/4’’BSPP
MIR40*** Pressure gauge Ø 40 U040.30.12
C43200001 Return filter U040.50.07
SUV Start up valve for single phase motors U040.40.08
Threads recommended M5: 4÷5,5 Nm, M6: 8÷10 Nm, M8: 16÷20 Nm, M8 pump: 21÷25 Nm, M10: 30÷40 Nm,
tightening torque 1/4’’ BSPP: 6÷20 Nm, 3/4-16 UNF valves: 15÷40 Nm, M20x1,5 relief valve: 50 Nm.
U040.00.10.00
Section 10
UNIVERSAL CENTRAL MANIFOLD
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.10.01.00
5 VSC01 *
8
EM CM04M
E CM04 7 VSC04 *
U PMC02
Optional
9 Start-up valve
VUBA01 SUV
S CSB
D MDV30E
C MSV31E
A MSV30
B MSV30E
5 8
T CSPC15 P T
G E70100005
L E70100004
0 PP TR 1
P E70100006
H E70100003 E70100010 XP
J VUC20
Hydraulic scheme
P T
2 7
J VUC20
0
9 5 8
1
S CSB
U040.10.01.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.10.02.00
8 VSC01 *
Optional
9 Start-up valve
VUBA01 SUV
CSB S
E70100004 L
8
A B
2
3
0 PP TR 1
E70100010 XP
9 VMDC35 D/*
A B
S CSB
2
P T
3
9 0
1 8
U040.10.02.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.10.03.00
E CM04
8
U PMC02 7 VSC04 *
S CSB Optional
9 Start-up valve
VUBA01 SUV
Z CPE
D MDV30E
VMPC2 P/*
VSC04
Modular manifolds
C MSV31E
(See section U040.30) CSB S
A MSV30
CPE Z
B MSV30E
E70100005 G
T CSPC15
E70100004 L
G E70100005
5 8 E70100003 H
P T T1
L E70100004
E70100002 N
H E70100003
3
2 MDV30E D
PB
N E70100002
VMDC20 V/*
4
P E70100006
VFC6 R
0 PP T
J VUC20
9 6 1
EM CM04M
J VUC20
E CM04 E70100010 XP
S CSB
U PMC02 VMDC35 D/*
Z CPE P T A B
4 2 7 Pb
3 2x 3
D MDV30E
0 4 1
6 5
R-P
1 8
C MSV31E
L-S
M L-P
Drain
A MSV30
R-S
U040.10.03.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.10.04.00
UA E60104020
15,5
35,5
UB E60104021
61,5
55,5
58
40))
( 40
U4 E60104022
UR E60104023
O 98,4
82
Weight: 1,10 kg
O 110
Type UB only
Tank side view 25,5
25,5
2
3 PB
32
32
Only UR type
102,5
117,4
133
25,5
4
33,5
35,5
5
1
PP 0
25,5
102,5
35,5
117,4 Type UB only
133
Cavity Threads
30
1 M20 x 1,5 (relief valve) 10,5 12
14
7,5
T
P-T 1/4’’ BSPP
7,43
20
T1
5
14
TR 1/4’’ BSPP
10
5,6,8,9 1/4’’ BSPP 43
50
External manifold 2 x M8
attachments 4 x M6
Tanks
4 x M6X14 14,06 49,02
attachments
3,92
(O 9 )
(O 1
AC Motors 4 x M8X25
attachments
49,02
DC Motors
44,83
2 x M6x14
attachments
117,4
2 x M8
Pump (see pump lenght
14,06
U040.10.04.00
Section 20
INTEGRAL COMPONENTS AND PUMPS
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.01.00
Max 80
Hex. 22 Hex. 24
Hex. 17 2
1
Ø 40
M20 x 1,5
P
Hex. 5 3
Hex. 17
T
50 Max 53 Max 65
P [bar]
60 420
50 B 350
40 280 B
30 A 210
A
20 L 140
10 70 L
0 0
7 14 21 28 35 7 14 21 28 35
Flow [l / min] Flow [l / min]
Note: Values measured on valve alone (no cavity) with
an oil viscosity of 46 cSt at 50 °C. Pressure drop may
change depending on fluid viscosity and temperature
U040.20.01.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.02.00
V
3/4 16 UNF - 2A
ø 25
ø 12,7
P
1
T Hex. 22
Hex. 10 Hex. 3
P [bar]
90 420
D D
75 350
C
60 280 C
45
B 210
30 A 140 B
15 70 A
0 0
4 8 12 16 20 4 8 12 16 20
Flow [l / min] Flow [l / min]
Note: Values measured on valve alone (no cavity) with
an oil viscosity of 46 cSt at 50 °C. Pressure drop may
change depending on fluid viscosity and temperature
U040.20.02.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.03.00
26,5 33,5
Hex. 24
3/4-16 UNF - 2A
C
Ø 12,7
Ø 30
V
2
U040.20.03.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.04.00
Hex. 24
11,5
Hex. 6
3/4-16 UNF - 2A
C
Ø 12,7
Ø 30
36,5
V
2
04 Nominal size:
Mounting cavities Main features
04 = 3/4-16 UNF
Adjustment: 0 1
C Max pressure 300 bar
C = screw (std)
V = handwheel 2 3 4
5 6 7 8 Max flow 15 l/min
20
15
10
2
5
1
0 10 20
Flow [l / min]
Note: Values measured on valve alone (no cavity) with
an oil viscosity of 46 cSt at 50 °C. Pressure drop may
change depending on fluid viscosity and temperature
U040.20.04.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.05.00
Typical application
23
3 8
1,2
Ø 10,5
ØX
2 1 2
Nominal controlled
VSC Flow control valve flow [l/min]
(01) 2 1
pressure Ex. 5(01)
compensated
01 Nominal size: Mounting cavities Main features
01= 1/4” BSPP
Max pressure 250 bar
Controlled flow: 0 1
E
A, B, C, D, E, F 2 3 4 Max flow 15 l/min
H, L, M, N 5 6 7 8 Weight 0,012 kg
Spare part
Ø X [mm] controlled 14
code
flow [l/min]
VSC01A 0,8 1 12 A
VSC01B 1 2
10 B
VSC01C 1,25 3
C
VSC01D 1,5 4 8 D
E
VSC01E 1,75 5 F
6 H
VSC01F 2 6 L N
M
VSC01H 2,75 8 4
VSC01L 3,5 10
VSC01M 4 12 2
VSC01N 5 15 0
5 10 15
Flow [l / min]
Note: nominal controlled flow, measured at 100 bar, are Note: Values measured on valve alone (no cavity) with
to be taken as general reference values and must be an oil viscosity of 46 cSt at 40 °C. Pressure drop may
tested on the field. change depending on fluid viscosity and temperature
U040.20.05.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.06.00
Typical application
25
8,5 16,5
3,5
Ø 10,5
2
ØX
2 1
Nominal controlled 2 1
VSC Flow control valve flow [l/min]
(04)
pressure Ex. 5(04)
compensated
04 Nominal size: Mounting cavities Main features
04
Max pressure 250 bar
0 1
02 Controlled flow:
00, 01, 02, 03, 04, 05 2 3 4 Max flow 15 l/min
Nominal
Spare part 14
Ø X [mm] controlled
code
flow [l/min]
12 01
VSC0400 Closed 0
VSC0401 0,8 1 10 02
VSC0402 1 2 03
8 04
VSC0403 1,25 3 05
VSC0404 1,5 4 06
6 08
10
VSC0405 1,75 5 12 15
VSC0406 2 6 4
VSC0408 2,75 8
2
VSC0410 3,5 10
VSC0412 4 12 0
5 10 15
VSC0415 5 15 Flow [l / min]
Note: nominal controlled flow, measured at 100 bar, are Note: Values measured on valve alone (no cavity) with
to be taken as general reference values and must be an oil viscosity of 46 cSt at 50 °C. Pressure drop may
tested on the field change depending on fluid viscosity and temperature
U040.20.06.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.07.00
3/4-16 UNF - 2A
Option P 12
Ø 12,7
1
16 2
Hex. 19 27,5
30
Hex. 22 38
1 2
2
0 5 10 15 20 25
Flow [l / min]
Note: Values measured on valve alone (no cavity) with
an oil viscosity of 46 cSt at 50 °C. Pressure drop may
change depending on fluid viscosity and temperature
U040.20.07.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.08.00
61,5
25 26,5
2
Ø 20
10 10
1 2 2
2 1 7,5
1
8
6
5
4
2,5
2 1
2
0
0 100 200 300 400
5 10 15 20 25 bar
Flow [l / min]
Note: Values measured on valve alone (no cavity) with
an oil viscosity of 46 cSt at 50 °C. Pressure drop may
change depending on fluid viscosity and temperature
U040.20.08.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.09.00
3/4-16 UNF-2A
63,5
ø12,7
M5
1
“M” type 37 2
Optional
Micro switch 30 58 29
12
10
1 2
8 2 1
0
5 10 15 20 25
Note: Values measured on valve alone (no cavity) with
Flow [l / min]
an oil viscosity of 46 cSt at 50 °C. Pressure drop may
change depending on fluid viscosity and temperature
U040.20.09.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.10.00
3/4-16 UNF-2A
4xM5
63,5
ø12,7
P
S
37
58 29
S
02 Nominal size: Mounting cavities Main features
02 = 2 cc/stroke
0 1 Max pressure 200 bar
L Type:
L = lever (std) 2 3 4
Max flow -
5 6 7 8
Weight 0,34 Kg
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Fixing bolts: 4x M5x45 (tightening torque: 5 Nm)
Recommended cartridge tightening torque: 15 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Effort (daN)
operating on the lever end
Effort [daN]
Pressure [bar]
U040.20.10.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.11.00
3/4-16 UNF-2A
Options:
2
50
Emergency
1
20
16
* 230/50AC M13040007
230AC/50Hz KA132000B1 28VA 0 10 20 30 40
Flow [l / min]
*Only for MSV30*NC valves.
Other voltages and electric connection types (Amp Juior, flying leads,...) are Note: Values measured on valve alone (no cavity) with
available on request. an oil viscosity of 46 cSt at 50 °C. Pressure drop may
Inrush power consumption can be up to 3,5 times higher than the holding one. change depending on fluid viscosity and temperature
U040.20.11.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.12.00
Hex. 24
3/4-16 UNF-2A
2
76
1
23,6
28 36
95
Coils selection
Recommended tightening torque:45 Nm
Recommended filtration settings: 25 ÷ 50 µ
Supply Coil Spare coil Spare Holding power Oil temperature: -30 ÷ + 80 °C
voltage (V) type code connector code consumption
Pressure drop diagram
P [bar]
0 5 10 15
Other voltages and electric connection types (Amp Junior, flying leads,...) available
on request. Flow [l / min]
Inrush power consumption can be up to 3,5 times higher than the holding one.
Note: Values measured on valve alone (no cavity) with
an oil viscosity of 46 cSt at 50 °C. Pressure drop may
change depending on fluid viscosity and temperature
U040.20.12.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.13.00
3/4-16 UNF-2A
3
S2 S1
4 2
47,7
1
16,5
103 53,4
2 3 4 C2 b a
00 Options: 5 6 7 8
00 = std E2 b a
Supply Coil Spare coil Spare Holding power Max pressure 210 bar
voltage (V) voltage code connector code consumption Max flow 12 l/min
12DC 12DC M14040001 KA132000B1 26W 0,37 Kg (1 solenoid)
Weight 0,64 Kg (2 solenoid)
24DC 24DC M14040002 KA132000B1 26W
50 Hz
24AC/60 Hz 24DC M14040002 KA132R11B1 26W Coil thermal insulation Class H
50 Hz
115AC/ 60 Hz 110RC M14040004 KA132R12B1 26W Electric connection DIN 43650-A/ISO 4400
50 Hz Coil protection degree IP 65/DIN 40050
230AC/ 60 Hz 220RC M14040005 KA132R13B1 26W
Duty cycle ED 100 %
Other voltages and electric connection types (Amp Junior, flying leads,...) available on
request. Voltage required +/- 10% nominal voltage
Inrush power consumption can be up to 3,5 times higher than the holding one.
Recommended
tightening torque 30 Nm
U040.20.13.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.14.00
2
ø 38
82,6 28
18 420
15 350 D
D
12 280
C
9 210 C
B
6 140 B
A
3 70 A
0 0
1 2 3 4 5 0,1 0,3 0,5 0,7 0,9
Flow [l/min] Current [A]
Note: Values measured on valve alone (no cavity) with Note: Values for 24VDC coilc. With 12VDC coils, current
an oil viscosity of 46 cSt at 50 °C. Pressure drop may is double.
change depending on fluid viscosity and temperature
U040.20.14.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.15.00
43,5
ø 33
1
2
49 27,7
Flow [l/min]
175
140
105 10
70
35
0 0
5 10 15 0,1 0,3 0,5 0,7 0,9
Flow [l/min] Current [A]
Note: Values measured on valve alone (no cavity) with Note: Values for 24VDC coilc. With 12VDC coils, current
an oil viscosity of 46 cSt at 50 °C. Pressure drop may is double.
change depending on fluid viscosity and temperature
U040.20.15.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.16.00
+
Ramp
+
Ramp
+
+ I.max
75
+
PWM I.min
Freq
96 39
Weight: 0,11 Kg
I(A)
- +
-
+
0 t sec 0 t sec
U040.20.16.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.17.00
Plugs
37 Hydraulic symbol PPC assembly code
10,5 26,5 G
Mounting cavities
3/4-16 UNF
Hex. 22
0 1
12,7
Spare part code
2 3 4
E70100005
5 6 7 8
Weight: 0,066 Kg
0 1
12,7
P
Hex. 22
0 1
12,7
Mounting cavities
Hex. 10
Ø 25
12,7
U040.20.17.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.18.00
3/8’’ BSPP
12 69
8 N 23
n.2 Ø 8,6
Ø 32
Group 1:
71
9
Ø 10
128
,
Alluminium adapter flange for group 0
Code: E60513025
1/4’’BSPP
9,5
50
5 N 16
n.2 Ø 5,5
Ø 22
Group 0:
55
Ø8
5,5
9,6
n.2 Ø 8,5 n.2 M5
Weight: 0,08 Kg
Available range
Nominal Peak Intermittent Continuous
Max speed N Bolts* Code marked Spare part
displacement pressure pressure pressure (rpm) (mm) (mm) on pump Weight
(cc/rev) (bar) (bar) (bar) code
0,2 230 210 190 7200 45,5 M5x55 UK0,25D24G E60503002 0,33 Kg
0,4 230 210 190 7200 47,5 M5x55 UK0,25D36G E60503004 0,35 Kg
0,6 230 210 190 7200 51,5 M5x60 UK0,5D0,75G E60503006 0,40 Kg
1,1 250 230 210 6000 36,8 M8x50 EK1PD1.6G E60603002 0,50 Kg
1,3 250 230 210 6000 37,8 M8x50 EK1PD2G E60603003 0,51 Kg
1,6 250 230 210 6000 38,8 M8x50 EK1PD2.5G E60603035 0,52 Kg
2,1 250 230 210 6000 40,3 M8x55 EK1PD3.3G E60603004 0,54 Kg
2,6 250 230 210 6000 42,3 M8x55 EK1PD4.2G E60603005 0,56 Kg
3,2 250 230 210 5000 43,8 M8x55 EK1PD5G E60603006 0,58 Kg
3,7 250 230 210 4500 45,8 M8x60 EK1PD5.8G E60603007 0,61 Kg
4,2 250 230 210 4000 47,3 M8x60 EK1PD6.7G E60603008 0,63 Kg
4,9 250 230 210 3500 49,3 M8x60 EK1PD7.5G E60603009 0,65 Kg
6,0 230 210 190 3000 80,1 M8x90 E60603010 E60603010 1,01 Kg
7,9 200 180 160 2100 88,0 M8x100 E60603012 E60603012 1,12 Kg
9,8 190 170 150 2000 98,3 M8x110 E60603014 E60603014 1,27 Kg
* A proper washer is to be forecast to adapt bolt lenght
Main features
Oil temperature -15 ÷ +80 °C
Inlet pressure 0,7 < P < 3,0 bar (absolute pressure)
2 x M8 8.8 class steel
Fixing bolts
tightening torque: 25 Nm
Peak pressure: cycle 2 s ON
Pressure definition Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Filtration setting 25 ÷ 50 µ
Standard gear pumps are with clockwise rotation (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask to our sales department.
U040.20.18.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.19.00
3/8’’ BSPP
12 69
8 N
23
n.2 Ø 8,6
Ø 32
Group 1:
71
9
Ø 10
128
,
Alluminium adapter flange for group 0
Code: E60513025
1/4’’BSPP
9,5
5 N 50
16
n.2 Ø 5,5
Ø 22
Group 0:
55
Ø8
5,5
9,6
n.2 Ø 8,5 n.2 M5
Available range
Nominal Peak Intermittent Continuous
Max speed N Bolts* Spare part
Displacement pressure pressure pressure
(rpm) (mm) (mm) code Weight
(cc/rev) (bar) (bar) (bar)
0,2 200 180 160 4000 45,5 M5x55 E60504002 0,33 Kg
0,4 200 180 160 4000 47,5 M5x55 E60504004 0,35 Kg
0,6 200 180 160 4000 51,5 M5x60 E60504006 0,40 Kg
0,9 250 220 200 5000 61 M8x75 E60604001 0,80 Kg
1,2 250 220 200 5000 62 M8x75 E60604002 0,81 Kg
1,6 250 220 200 5000 64 M8x75 E60604035 0,84 Kg
2,1 250 220 200 5000 66 M8x80 E60604004 0,86 Kg
2,7 250 220 200 5000 68 M8x80 E60604005 0,88 Kg
3,2 250 220 200 4500 70 M8x85 E60604006 0,91 Kg
3,7 230 200 180 4000 72 M8x85 E60604007 0,95 Kg
4,2 230 200 180 3800 74 M8x90 E60604008 0,99 Kg
5,0 220 190 170 3200 76 M8x90 E60604009 1,02 Kg
6,0 220 190 160 3000 88 M8x100 E60604010 1,15 Kg
7,9 160 150 140 2100 95 M8x110 E60604012 1,28 Kg
Other pumps executions with different pressure/speed ratings are available on request.
* A proper washer is to be forecast to adapt bolt lenght
Main features
Oil temperature -15 ÷ +80 °C
Inlet pressure 0,7 < P < 3,0 bar (absolute pressure)
2 x M8 8.8 class steel
Fixing bolts
tightening torque: 25 Nm
Peak pressure: cycle 2 s ON
Pressure definition Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Filtration setting 25 ÷ 50 µ
Standard gear pumps are with clockwise rotation (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask to our sales department.
U040.20.19.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.20.00
1/4’’ BSPP
9,5 Alluminium adapter flange
50 Code: E60513025
5 N
16
n.2 Ø 5,5
Ø 22
5,5
9,6
Weight: 0,08 Kg
Available range
Main features
Filtration setting 25 ÷ 50 µ
U040.20.20.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.21.00
3/8 G
Ø 32
71
9
Ø 10
12,8
n.2 Ø 8,6
Suction pors: 3/8’’ BSPP can be single (on the rear cover) or one for each pump (lateral)
20 8 6
18
16
G Pump type: 4,9 4,2
G = G type 14
3,7
Displacement 1st section:
1,1 12
see U040.20.19.00 table 3,2
2,6
10
2,1
+ 8
1,6
6
1,3
Displacement 2nd section:
2,1 see U040.20.19.00 table 4 1,15 [cc/rev]
Hi - Lo execution 2
HL
0 50 100 150 200 250
p [bar]
PUMPS CHOICE DIMENSIONING:
- Check that the power absorption of the front element is equal or higher than the rear one
- Element performance and features are the same as the elements of corresponding single pumps (see table in U040.20.19.00 section)
- Double pump maximum rotation speed is determined by the lowest speed among maximum rotation speeds of each single element
- Torque applied on the shaft of the first element is the addition of the torques absorbed by the two pumps (see above diagram); this value
must never go over the limit value allowed for the shaft (21,5 Nm).
HI-LO pump
It’s an efficient and energy saving solution for applications where you need a fast 2
5
approach and an high pressure working phase (industrial presses, garbage 8 T
compactors,..).
During the high speed phase both pumps are supplying flow to the system while
during the high pressure phase, the high flow pump is discharged back to tank
with no load.
This solution can be conveniently realized with our UA or UB or U4 central M
manifold without any additional kit. Ask to our technical office for more details. Low p High p
U040.20.21.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.20.22.00
Helical rotor pumps for high pressure, high flow and low noise applications
3/8’’ BSPP
64
12 M
8 N 23
n.2 Ø 8,25
Ø 32
73
9
Ø 10
15,3
Available range
Peak Intermittent Continuous
Displacement Max speed N M Noise level Spare part
pressure pressure pressure
PPC code (cc/rev) (rpm) (mm) (mm) (dbA) code
(bar) (bar) (bar)
S6,4 6,4 250 230 200 3600 93 100 55 S60603010
S8,3 8,3 215 195 153 3600 98 105 55 S60603012
S10 10,2 190 170 126 3600 103 110 55 S60603014
S13 12,9 160 140 99 3600 110 117 55 S60603016
Main features
Oil temperature range -15 ÷ +80 °C
Inlet pressure 0,8 < P < 2,0 bar (absolute pressure)
Weight 2 ÷ 2,5 Kg
Filtration setting 30 ÷ 50 µ
2 x M8 (8.8 class steel)
Fixing bolts
tightening torque: 25 Nm
Peak pressure: cycle 1 sec. & 3 sec. OFF
Intermittent pressure: cycle 20 sec. ON & 3 sec. OFF
Pressure definition Continuous pressure: cycle always ON
100%
Efficiency
Volumetric
90% Mechanical
Overall
80%
70%
60%
70
G type gear pump
65
S type helical rotor pump
60
55
U040.20.22.00
Section 30
ADDITIONAL MANIFOLDS AND COMPONENTS
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.01.00
80 80
32,5
3/8” BSPP
T T
A B A B
49
49
P P
13
47,5
17,5 3/8” BSPP 1/4” BSPP 2 x M8 bolts
A B
13
T
P
39
55
T
P
2 x M8 bolts B
1/4” BSPP A
16
Weight: 0,37 kg Weight: 0,56 kg
Fixing system: 2xM8 tie-rods Fixing system: 2xM8 tie-rods
P1 T1
A1 A Spare part code
T
Serial connection
P
B1 B Lateral ports E60403011
P T
Note: to add external manifolds to PPC assembly code, just add their spare part codes at
the end of PPC code. Ex: PPC-0,8 12DC-A-G0,8-D/280-G-1,5L+E60403004+E60403010
The Cetop attachment is on motor side. With AC motor frames bigger than 71, always
add a spacer manifold E60403004 (see next page) below the Cetop manifold to avoid
interference between the Cetop valve and the motor.
U040.30.01.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.02.00
58
1/4” BSPP
108
24
23
A B
48
P
80
Weight: 0,71 kg
Fixing system: 2xM8 tie-rods
A B A B A B
U040.30.02.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.03.00
E6042300*
SD03*****
E60403010
Ø 40
40
53 max
125 80 max
T
A B
45
P
Fixing system: 4xM5 tie-rods
3 = with cap
4 = plastic seal
P T A B P T A B P T A B
U040.30.03.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.04.00
E6043300*
SD03*****
E60403010
V
40
90 48,5 5
T
A B
45
P
N°4 holes Ø5,5
Main features
E60433001 Cetop3 modular Max pressure 300 bar
manifold with
flow control valve Max flow 15 l/min
P T A B P T A B P T A B
U040.30.04.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.05.00
84
58 65 58
181
32,5
31
46
A B
P
4 holes ø 5,5 19
Weight: 1,43 kg (2 sol), 1,16 kg (1 sol)
40,5
- Options:
- = std
Supply Coil Spare coil Spare Holding power Max pressure 250 bar
voltage (V) voltage code connector code consumption Max p on T port 210 bar static, 180 bar dynamic
12DC 12DC M16040001 KA132000B1 26W Max flow 40 l/min
24DC 24DC M16040002 KA132000B1 26W 4 TCEI M5x30. 5Nm torque
Fixing bolts
10.9 class steel or better
50 Hz
24AC/ 60 Hz 24DC M16040002 KA132R11B1 26W Coil insulation Class H
50 Hz Electric connection DIN 43650-A / ISO 4400
115AC/ 60 Hz 110RC M16040004 KA132R12B1 26W
50 Hz Protection class IP 65 / DIN 40050
230AC/60 Hz 220RC M16040005 KA132R13B1 26W
Duty cycle ED 100%
Other voltages and electric connection types (Amp Junior, flying leads,...) available
on request. Voltage required +/- 10% nominal voltage
Inrush power consumption can be up to 3,5 times higher than the holding one.
Manual override included as standard
EN50081-1 / EN50082-2
Normatives (89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
U040.30.05.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.06.00
Ø 9,5
160 Ø 5,5
a b
47
52 65 18
7,5
46
25
Weight: 1,32 kg
A Spool control: 2
see side table
3
1 Spool type: 10
see side table
Spool control
a 0 b
- Options: Spring centered A
- = std
a 0 b
Detented D
U040.30.06.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.07.00
P Mounting manifold
80
T
15,5
60
23
60
T 3 x M6 bolts
8,5 N° 2 holes
19
6
9
19
13,5
A B
SD01 Stackable Code a
a 0 b b
P T
directional solenoid
control valve
A2 Spool and scheme: Double solenoid Single solenoid
see side table A2* a b A11C a
- Position type:
E2 * = spools with price additional
- = intermediate a b
Other spools available on request
C = top closed
Supply Coil Spare coil Spare Holding power Max pressure 250 bar
voltage (V) voltage code connector code consumption Max p on T port 210 bar static, 140 bar dynamic
12DC 12DC M12040001 KA132000B1 26W Max flow 20 l/min
24DC 24DC M12040002 KA132000B1 26W 3 TCEI M6 x 6Nm torque.
Fixing bolts
10.9 class steel
50 Hz
24AC/ 60 Hz 24DC M12040002 KA132R11B1 26W Coil insulation Class H
50 Hz Electric connection DIN 43650-A / ISO 4400
230AC/60 Hz 220RC M12040005 KA132R13B1 26W
Other voltages and electric connection types (Amp Junior, flying leads,...) available Protection class IP 65 / DIN 40050
on request. Duty cycle ED 100%
Inrush power consumption can be up to 3,5 times higher than the holding one.
Voltage required +/- 10% nominal voltage
Manual override included as standard
EN50081-1 / EN50082-2
Normatives (89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
U040.30.07.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.08.00
B
P
P T
1/4’’ BSPP
P1
350
80
194
40
Weight: 2,32 kg
Fixing system: 2xM8 tie-rods
Mounting example
PM060000
U040.30.08.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.09.00
58
1/4” BSPP
108
32
80
A B
Suitable for:
A B U4 body
UR body
Spare part code
Weight: 0,5 kg
E60403027 Fixing system: 2xM8 tie-rods
A B
45
A B T
39
115 E60403028
120
Suitable for: UR body with differential cylinders
Fixing system: 2xM8 tie-rods
Weight: 0,5 kg
Notes: Recommended tightening torque for M8 bolts: 16 Nm
U040.30.09.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.10.00
Mounting example
Spacing element
28 80 E60403004
2 x M8 bolts
P1 T1
T
40
P T
Mounting example
90° rotation manifold
80 44,5
E60403005
P
T
80
T1
P1
2 x M8 bolts
P T
E60403005
Weight: 0,72 kg
Fixing system: 2xM8 tie-rods
U040.30.10.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.11.00
Two way
3/4-16 UNF
Circuit example
72
E60403030
39
E60403030
P1
P
1/4” BSPP
A
x
P T
1/8” BSPP
Spare part code
M E60403030
P
40
Mounting example
Three way
1/4” BSPP
Circuit example
3/4-16 UNF
1/8” BSPP
E60403031
49
P1 T1
P T
T2
1/4” BSPP
A
72
P T
M
Spare part code
P
T E60403031
40
Note: 3/4-16 UNF manifolds can be stacked one upon the other but cannot be used with cetop 3 modular
manifolds since the rod fixation is different. The three way block is not compatible with square vertical tanks.
U040.30.11.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.12.00
Hex. 24
3/4-16 UNF-2A
ø 14,22
ø 15,8
2
76 1
23,6
36 40
104
Hydraulic symbol
Spare part code MSV3V40
2 2
MSV3V Three-way
3 1
pilot operated
solenoid valve
Main features
40 Spool type:
40 = std Max pressure 210 bar
Max flow 12 l/min (20 l/min with no block)
0 Options: Weight 0,35 Kg (with coil)
0 = no options (std)
Coil thermal insulation Class H
E = emergency
Electric connection DIN 43650-A/ISO 4400
0000 Supply voltage:
Coil protection degree IP 65/DIN 40050
0000 = no coil (std)
see below table Duty cycle ED 100 %
Voltage required +/- 10% nominal voltage
Recommended tightening
torque 30 Nm
Coils selection
Supply Coil Spare coil Spare Holding power
voltage (V) type code connector code consumption Pressure drop diagram
12DC 12DC M14040001 KA132000B1 22W
P [bar]
Other voltages and electric connection types (AMP JUNIOR,flying leads,...) are
available on request.
Inrush power consumption can be up to 3,5 times higher than the holding one. 0 5 10 15 20
Flow [l / min]
U040.30.12.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.13.00
68
1/8’’ BSPT
50
114 80
Fixing system: 2xM8 tie-rods
Options
Pressure gauge Pressure switch
for return filter manifold
20 Ø40 48 Setting range 0,2 ÷ 2,5 bar
Protection degree IP 65
Hysteresis 10 ÷ 15 %
4 6
80
Weight 0,05 Kg
2
40
8
Max load 0,5 A at 250 VAC
120 Electric switch NO/NC
78
Psi
10
Bar
A
F4R0M3 1/8” BSPP
1/8’’ BSPT A
Weight: 0,1 Kg
MIR4010 F4R0M3
U040.30.13.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.30.14.00
Accessories
In line mounting 3/4-16 UNF manifolds Foot mounting support
38 6
3/4-16 UNF
67
45
30
50
E60543006 E60543007
D Weight: 0,4 Kg Weight: 0,6 Kg
140
Ø8,5 - n. 4
D 2 x M6 bolts
124
140
82
30
50 ø11 - n. 2
124
D Weight
E60543006: suitable for all tanks except E60303012
BFCSAE0802 3/8” BSPP 0,16 Kg
E60543007: recommended for E60303011, E60303012 tanks
and with frame 90 AC integral motors.
BFCSAE0801 1/4” BSPP 0,48 Kg
Hysteresis 10 ÷ 15 %
Weight 0,05 Kg
29 Ø63
38
40 60 48
800
54 20
400
80
1200
Weight: 0,14 Kg EMIL01C
1/4’’ BSPP
Psi
1/4’’ BSPP Bar
100
78
32
38 1/4’’ BSPP
62 1/4 BSPP
Weight: 0,14 Kg EM9001C Weight: 0,2 Kg
U040.30.14.00
Section 40
MOTORS
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.01.00
Integral DC motors Ø 80
Starting switch option 25,5 158
2,5
Ø7
Ø 63,45
Ø 80
6,5
Ø 16
M6
Thermal protection option 10,5 89,5
Protection degree: IP54 Rotation
Insulation class: F
Weight: 2,6 kg
Code
PPC Nominal Nominal Nominal
Description Spare part code
assembly code duty cycle speed current
Options
PPC
Description Spare part code
assembly code
Starting switch 150A 12 or 24V DC S150 12DC 80 M47SC0001 + M47SK0801 (12V DC)
S150 24DC 80 M47SC0002 + M47SK0801(24V DC)
Remote wired control with two buttons P0201 P0201
and 3m cable (see U040.40.03) P0202 P0202
Note: the starting switch electric connection is provided when specifying the /S in PPC assembly code.
It is not supplied when ordering spare starting switches.
Coupling
PPC Note: the coupling is already
Description Spare part code included when specifying the
assembly code
motor in PPC assembly code.
Shaft coupling for Ø 80 DC motors and Gr.1 pump E36200002 To be indicated only when
ordering PPC with no motor but
with coupling.
Shaft coupling for Ø 80 DC motors and Gr.0 pump E36200006
7 6,4 5 6,4
E36200002 E36200006
15
20
43,3
30
39,5
52,8
Weight: 0,075 kg Weight: 0,063 kg
U040.40.01.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.02.00
Ø 98,4
Ø 112
Ø 42
Thermal protection option 176
90±0.2
Ø 15
Rotation
6,45
Options
PPC
Description Spare part code
assembly code
Starting switch 150A 12 or 24V DC S150 12DC 112 M47SC0001 + M47SK1121 (12V DC)
S150 24DC 112 M47SC0002 + M47SK1121(24V DC)
Remote wired control with two buttons P0201 P0201
and 3m cable (see U040.40.03) P0202 P0202
Notes: the starting switch electric connection is provided when specifying the /S in PPC assembly code.
It is not supplied when ordering spare starting switches.
Coupling Coupling
PPC
Description Spare part code
assembly code
Shaft coupling for Ø112 and Ø 125 DC motors E36200001
6,4
Note: the coupling is already included when specifying the motor in PPC assembly code.
The coupling spare code is to be indicated only when ordering PPC with no motor, but with coupling. 20
5
DC motors plastic cover Weight: 0,27 kg
127
7
43,5
49
10,5
203
5,5
14
U040.40.02.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.03.00
Ø 125
Ø 102
Ø 42
4XM6
90°
Ø 15
250 Ø110
6,45
3,5
5,7
Protection degree: IP42
Insulation class: F Rotation
Weight: 11kg
Code
PPC Spare part Nominal Nominal Nominal
Description
assembly code code duty cycle speed current
S2: 4min
2400W 12V DC motor with thermal protection & fan 2,4 12DC/T M46C1ST24 S3: 7,5% ED 3400 rpm 290 A
3000W 24 V DC motor with thermal protection & fan S2: 4min 3500 rpm 170 A
3 24DC/T M46C2ST30
S3: 7,5% ED
Options
PPC Coupling
Description Spare part code
assembly code
S200 12DC M47ZC0001 (12V DC)
Starting switch 200A 12 or 24V DC S200 24DC M47ZC0002 (24V DC) 6,4
Coupling
43,5
49
10,5
PPC
Description Spare part code
assembly code
Shaft coupling for Ø 112 and Ø125 DC motors E36200001
5,5
14
Note: the coupling is already included when specifying the motor in PPC assembly code.
Weight: 0,093 kg
The coupling spare code is to be indicated only when ordering PPC with no motor, but with coupling.
Remote control P0201: for single acting cylinder Remote control P0202: for double acting cylinder
60
208
58
35
60
U040.40.03.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.04.00
+ -
Ø24
N°
27
4M
8 6
Ø151
Ø162
Ø151
95
51 316 115
3000W 24V DC motor + thermal protection & fan 3HD 24DC/T MB14C2ST30 S2: 16min 1800 rpm 170 A XB1490
4000W 24V DC motor + thermal protection & fan 4HD 24DC/T MB14C2ST40 S2: 10min 1500 rpm 250 A XB1490
Options
PPC
Description Spare part code
assembly code
S200 12DC M47ZC0001 (12 V DC)
Starting switch 200A 12 or 24V DC
S200 24DC M47ZC0002 (24 V DC)
Remote wired control with two buttons P0201 P0201
and 3m cable (see U040.40.03) P0202 P0202
The mounting kit is already included when specifying a B14 motor in PPC assembly code.
When ordering spare part motors , the mounting kit must be ordered separately.
The starting switch electric connection is provided when specifying the /S in PPC assembly code.
It is not supplied when ordering spare starting switches.
Some examples:
Cod. MB14M1S010: 1000W 12V DC frame 80 B14 motor Cod. MB14M2S020: 2000W 24V DC frame 80 B14 motor
42 42
30
29
177
210
Ø151
Ø125
19
19
21,5
21,5
40 208
40 279
U040.40.04.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.05.00
Example:
For our application we have following data:
flow = 4,5 l/min, max pressure = 120 bar, not clearly defined duty cycle.
-We check on 1,6 Kw 12V DC motor diagram and see there is a pump available.
-We choose from curves 1,3 pump: a 1,3 cm3/rev pump. On the corresponding “I” curve we read 125 A absorbed current.
In these conditions on the S2 / S3 diagram we read that the DC motor can work for maximum 7 min (S2), that
is 17% (S3) of the total cycle, i.e. after 7 min working, the motor should cool down for at least 34 min.
-The total cycle time is calculated adding the working time and the idle time (17% working time plus 83% idle time),
in this case 41 min. If this duty cycle is not adequate for our application, we must choose a higher power DC motor and
check the relevant diagram again.
12 240
Q (l/min)
1600 W 12V
,7)
11 220
I(3
S3
3,7
10 200
2,
S2
I(3
)
9 ,6 180
I(2 ) ,3) 1)
,1 I(1 I(1,
8 I(2 ,6) 160
I(1 , 8 )
I(0
3,2
7 140
2,6
6 120
2,
5 100
1
4 80
1,6
3 1,3 60
1,1
I (A)
0,8
2 40
S2(min) 2 4 6 8 10 12
0 25 50 75 100 125 150 175 200
S3(%) 4 8 12 16 20 24
P (bar)
+ +
Starting switch
- - Remote control P0202
White
Red
+ + +
Starting switch - -
Brown Directional
+ - Black valve
M Thermal switch
Black
Yellow/
Green
Starting switch
Remote control P0201
U040.40.05.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.06.00
DC motors diagrams
4 100 6 70
)
90
,15
1,1
1,3
3.5
)
)
60
I( 1
,85
,3)
15
5
)
5
85
)
1,
I (1
0,6
I (0
80
0,
I(
)
,6
I(
I(
4)
0
I(
0,8
3
0,
I(
) 50
5
) 70 4
0,2 0,
1,1
I( 4 I(
0,6
5
2.5
60
,2)
0,
40
I (0
85
2 50 3
S3
S3 30
40 S2
1.5 S2
2
0,4 30 0,6 20
1
0,2 20 0,4
Q (l/min)
1 0,2 10
Q (l/min)
0.5
10
0 0 0 0
S2(min) 3 6 9 12 15 18 S2(min) 3 6 9 12 15 18
0 50 100 150 200 250 300 0 50 100 150 200 250 300
S3(%) 8 16 24 32 40 48 S3(%) 8 16 24 32 40 48
P (bar) P (bar)
Test made with battery 135Ah 50% charged at 15°C and mineral oil ISO VG46 at 40°C
I (A)
M46C1S008 800 W 12V I (A) M46C2S008 800 W 24V
12 180 12 80
6)
I (1,
,3)
)
,15
,1)
I (1
160 70
I (2
I (1
5)
10 10
8
0,
1,3 ,6)
2,1
I(
140
6
I (1
0,
60
I(
)
4)
0,
)
15
I(
1,6
6)
I(
1,6
0, 8
85
120
1,
8 I( ,4)
0,
I(
) 50
I(
I (0 ,2
1,3
I (0
,2)
1,
100
I (0
3
6 1 40
1,
6
15
, 15
80
30
4 S3
4 60 S3
0,85
S2 0,85 20
0,6 40 0,6
0,4
Q (l/min)
2
Q (l/min)
2 0,4 S2
0,2 0,2 10
20
0
0 0 0
S2(min) 2 4 6 8 10 12 S2(min) 2 4 6 8 10 12
0 50 100 150 200 250 300 0 50 100 150 200 250 300
S3(%) 4 8 12 16 20 24 S3(%) 4 8 12 16 20 24
P (bar) P (bar)
Test made with battery 135Ah 50% charged at 15°C and mineral oil ISO VG46 at 40°C
7)
7
3,
140
)
2)
6)
3,7
S3 12
I(
3,
4,
250 2,
7
)
I(
I(
I(
) ) ,1
) ,85
6)
,6 ) 15 2 6)
1)
I(
2,
,3 1, I (0
2,
(1 (1,
2,
1 I(
I(
S3
6
15 I I( 120
,3)
2,
I
I(
I (1
6
10
200 )
,15 S2
2,1
I (1
2,
100
1
10 150 80
6
60
100 S2
1,6 1,6
4
5 1,3 40
Q (l/min)
1,3
50 1,15
2
Q (l/min)
1,15 20
0,85
0 0 0 0
0 50 100 150 200 250 300 S2(min) 2 4 6 8 10 12 0 50 100 150 200 250 300 S2(min) 2,5 5 7,5 10 12,5 15
P (bar) S3(%) 4 8 12 16 20 24 P (bar) S3(%) 4 8 12 16 20 24
Test made with battery 135Ah 50% charged at 15°C and mineral oil ISO VG46 at 40°C
U040.40.06.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.07.00
DC motors diagrams
) 3)
6) ,1 6)
7
2,
2 1, I (1,
I( I(
)
3,2
I(
I(
)
3,7
S3 12
300
3,2
250
I(
) 5 )
6)
6)
2,
1, 3) 15 (0,8
1)
2,
1,
6
I( 1, I
2,
I(
I(
15 I(
I(
10
2,
240
1
200
8
2,6
10 180 150
6 2,1 S3
1,6 1,6
120 S2 100 S2
1,3
4
5 1,3
Q (l/min)
1,15
60 50
Q (l/min)
0,85 2
0 0 0 0
S2(min) 2 4 6 8 10 12 S2(min) 3 6 9 12 15 18
0 50 100 150 200 250 300 0 50 100 150 200
S3(%) 6 12 18 24 30 36
P (bar) S3(%) 4 8 12 16 20 24 P (bar)
Test made with battery 135Ah 50% charged at 15°C and mineral oil ISO VG46 at 40°C
I (A) I (A)
M46C2ST30 3000 W 24V MB14C1ST25 2500 W 12V HD
25 200 12 300
7) 2) 6) )
,1
0)
I( )
2)
3, (3, I (2,
,0)
9
6)
7)
2
)
I(
6,
4,
4,
) I( I
6)
3,
2,
I (6
32,
,1
6,0
I(
I(
1, 180
I(
I(
2
6,0
I(
I(
,9)
I(
I (4
S3 10 250
,6)
20 160 I (1
4,
9
4,2 S3
140 ,3)
I (1 200
3,2
3,7 8
2,6 2
15 120
,1
100 6 150
4,9
10 3,2 80
4,2
2,6 S2 S2
4 100
60 3,7
2,1
1,6
5 40
Q (l/min)
2 50
Q (l/min)
1,6
20 1,3
0 0 0 0
0 50 100 150 200 250 S2(min)
2 4 6 8 10 12
0 50 100 150 200 250 300 S2(min) 5 10 15 20 25 30
P (bar) S3(%)4 8 12 16 20 24
P (bar) S3(%) 20 25 30 35 40 45
Test made with battery 135Ah 50% charged at 15°C and mineral oil ISO VG46 at 40°C
9)
I( )
,9)
7
7)
) 6)
4,
6,
3,
2
3, 2,
3,
I (7
I(
I(
18
I(
7,
I( I(
7,9
18 7)
9
160
2) 3,
4, I( 250
2)
,9)
0)
I( 2)
4,
3,
6,
6,
6,0
I (7
16 16
I(
I(
0
I(
140
4 ,9
S3
14
4,9
14
120 200 S3
12 12
100 S2
10 10 150
80
8 8 S2
60 100
4,2 6
4,2
6 3,7
3,7
3,2 3,2
2,6 40
4 4
Q (l/min)
Q (l/min)
50
20 2
2
0 0 0 0
0 50 100 150 200 250 300 S2(min) 5 10 15 20 25 30 0 50 100 150 200 250 300 S2(min) 5 10 15 20 25 30
P (bar) S3(%) 8 16 24 32 40 48 P (bar) S3(%) 6 12 18 24 30 36
Test made with battery 135Ah 50% charged at 15°C and mineral oil ISO VG46 at 40°C
U040.40.07.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.08.00
Integral AC motors
Integral AC motors: the engineered solution for compact and optimised power units from 0,18 to 4 kW. The AC motors
are directly flanged on the central manifold. A single coupling -see below- can suit all frame sizes and powers.
We suggest to adopt these advanced motors because of these peculiar advantages over standard B14 AC motors and
because they are designed specifically for use on our mini power packs, offering an higher power density and high starting
torque than market standard motors.
24 ~ 26 72 ~ 84 35 ~ 42 72 ~ 84
4 holes ø9 on ø166 6,5
Above drawing
is for three Ø
11
phase motors, 0
single phase
motors electric
C
box has
different shape
8
(since includes
capacitors).
ØA
133 29,6 L
B
Protection degree: IP54
Insulation class: F
PPC motor assembly code A single coupling can be applied on all motor frame sizes. This is also the
semi-coupling included in B14 motors mounting kit.
AC integral motor The coupling is already included when specifying an integral AC motor in
E
PPC assembly code. When ordering spare motors, the coupling is not
Power [kW] included and must be ordered separately.
1,5
Alternate current Coupling spare part code Coupling spare part code
AC
Phase: 3 = three phase E36100000 for Gr.1 pumps E36100006 for Gr.0 pumps
3 S = single phase
4P Poles: 4P = four poles 4,4 7 8 5,5 8
2P = two poles
80 Frame size: 71, 80, 90
20
15
5
PPC
Spare part code
assembly code
SUV VUBA01
U040.40.08.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.08.00
Integral AC motors
Integral PPC Weight
AC motor kW HP Assembly Spare motor code ØA B C L Kg
frame size code
U040.40.08.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.10.00
B14 AC motors
B14 motors: for market compatibility, any standard B14 AC motor with frame 71, 80, 90 or 100/112 can be
mounted. In this case two-pieces couplings and additional adaptor flanges as per tables U040.40.10, .11, .12 and
.13 must be mounted.
D
ØC
ØA
H
F
E B
Motors overall dimensions are not indicated since they can vary substantially depending on the motor brand
0,25 ~ 0,37 kW
71 0,37 ~ 0,5 HP
14 30 70 85 M6 16 30 5 XB1471
0,55 ~ 0,75 kW
80 0,75 ~ 1 HP
19 40 80 100 M6 21,5 40 6 XB1480
1,1 ~ 1,5 kW
90 1,5 ~ 2 HP
24 50 95 115 M8 27 50 8 XB1490
2,2 ~ 7,5 kW
100/112 3 ~ 10 HP
28 60 110 130 M8 31 60 8 XB14100
U040.40.10.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.11.00
7
5
Ø9,5 Ø6,5 9,6
20,1
24,5
4,4
20
Ø8
5
117,4
Ø110
Ø70
132
5,5
31,9
36,3
117,4
132 15
4,5
PPC
Description Spare part code
M6
assembly code*
B14 71 motor side semi-coupling E36100001
42,5
-0 (gr.0) E36100006
24,5
23,5
When assembling frame 71 B14 motors with X-B14 flange + couplings kit, please respect following positioning measures:
30,5
Ø14
30
8,5±0,3
Kit weight: 0,32 Kg
U040.40.11.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.12.00
7
22
5
Ø9,5 Ø6,5 9,6
20,1
24,5
4,4
20
Ø1
0
Ø110
0
117,4
Ø80
132
5,5
31,9
36,3
117,4
132 15
Motor side
Weight: 0,21 Kg
PPC
Description Spare part code
assembly code*
41,5
M6
33,5
-0 (gr.0) E36100006
29
When assembling frame 80 B14 motors with X-B14 flange + couplings kit, please respect following positioning measures:
30,5
ø19
40
12±0,3
Kit weight: 0,36 Kg
U040.40.12.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.13.00
32
Pump side
Ø9,5 Ø8,5
5
20,1
24,5
Ø1
15
117,4
Ø110
132
Ø95
4,4
20
117,4
132
50
M6
40,5
Weight: 0,35 Kg
37
PPC
Description Spare part code
assembly code*
B14 90 motor side semi-coupling E36100003 27,3
B14 pump side semi-coupling XB1490 E36100000 Ø38
When assembling frame 90 B14 motors with X-B14 flange + couplings kit, please respect following positioning measures:
30,5
ø24
51,4
13,3±0,3
Kit weight: 0,59 Kg
U040.40.13.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.40.14.00
Pump side
Ø9,5 Ø9 58
5
20,1
24,5
Ø1
30
117,4
Ø110
Ø110
132
4,4
20
117,4 6,4
132
66
M6
Weight: 0,66 Kg
40,5
PPC 40
Description Spare part code
assembly code*
B14 100 motor side semi-coupling E36100004
* Note: the coupling+ flange kit is already included when specifying a B14 motor in
PPC assembly code. XB14-100 code to be indicated only when ordering PPC with Motor side
no motor but with coupling + flange kit.
When assembling frame 100 B14 motors with X-B14 flange + couplings kit, please respect following positioning measures:
30,5
ø28
60
Kit weight: 0,99 Kg
21,8±0,3
U040.40.14.00
Section 50
TANKS AND ACCESSORIES
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.50.01.00
½” BSPP
ø130 ½” BSPP
36,5
2,5 l cylindrical horizontal / vertical mounting 2,5A / 2,5AV E60303004 235 1,04 Kg 2,8 2,4
64,5
1/2” BSPP
ØD
1/2” BSPP
36,5
Actual filling
PPC Spare part L ØD volume (lt)
Description Weight
assembly code code (mm) (mm)
Horiz. Vert.
5 l cylindrical horizontal / vertical mounting 5B / 5BV E60303006 300 180 1,82 Kg 5,3 5,3
10 l cylindrical horizontal / vertical mounting 10B / 10BV E60303011 262 220 2,01 Kg 10,4 10,3
12 l cylindrical horizontal / vertical mounting 12B / 12BV E60303012 295 240 2,47 Kg 13,5 13,5
Note: the piping kit, standard suction filter, filler/breather and discharge plug are included
when specifying the tank in PPC assembly code. When ordering spare parts, only the
discharge plug and filler/breather are included. See accessories tables U040.50.06-07
U040.50.01.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.50.02.00
B L
= =
d 34
11 7 , 5
102,5
= =
130
B
½”BSPP
Ø123
50
25
r=5,5
205
= =
146
156
Actual filling
PPC Spare part L B
Description d Weight volume (lt)
assembly code code (mm) (mm)
Horizont. Vertical
10 l squared horiz./vert. mounting 10C E60303042 330 185 ½’’ BSPP 5,50 Kg 10,20 8,24
22 l squared horiz./vert. mounting 22C E60303044 470 223 3/4’’ BSPP 6,80 Kg 23,30 19,45
All measures are indicative in mm
Notes: the piping kit, standard suction strainer, filler/breather and discharge plug are
included when specifying the tank in PPC assembly code.
When ordering spare tanks, only the discharge plug and filler/breather are included.
See accessories table U040.50.06-07
On request special square welded tanks can be realized. An inquiry must be sent to
our technical department with indication of quantities.
U040.50.02.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.50.03.00
115
26
A
25
½”G
N 4 holes ø 11
24,5
11 7 , 5
102,5
205
256
= =
= =
146
156
130
Ø123
32
3/4”BSP
32
306
328
355
Notes: the piping kit, standard suction strainer, filler/breather and discharge plug are included
when specifying the tank in PPC assembly code.
When ordering spare tanks, only the discharge plug and filler/breather are included. See
accessories tables U040.50.06-07
U040.50.03.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.50.04.00
15
11 7 , 5
= = 102,5
130
280
3/4”BSP
Ø123
30
30
15
N 4 holes Ø11
115
26
30
76
60
A
1/2” BSPP
50
320
On request special square welded tanks can be realized. An inquiry must be sent to
our technical department with indication of quantities.
U040.50.04.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.50.05.00
170
102,5
123
= =
33
102,5
= =
L 15 140
3 l squared horizontal / vertical mounting 3L / 3LV H60303018 250 0,42 Kg 4,55 4,17
6 l squared horizontal / vertical mounting 6L / 6LV H60303020 350 0,63 Kg 6,37 6,55
20
170
102,5
123
= =
L 170
8 l squared horizontal / vertical mounting 8M / 8MV H60303033 375 0,76 Kg 8,29 8,67
Material PE-HD neutral / transparent color (DO NOT EXPOSE TO DIRECT SUNLIGHT)
Fluid Mineral based oil ISO/DIN 6743/4
Working temperature -15 / +70°C
Notes: the piping kit, standard suction strainer and filler/breather are included when specifying the tank in PPC
assembly code. When ordering spare tanks, only the filler/breather C86100003 or C86200002 and clamp band are
included. Discharge ports are normally blind moulded. See accessories table U040.50.06 and .07
U040.50.05.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.50.06.00
ø 28 Hex 10
5
1/2” 3/4”
A
D
Air filter A 1/2” 3/4” ½” BSPP
ø B 30 47
C
10,5
C 10 17 A
½” BSPP
A D 21 17 TCNB0800 15
TB050801 19
Suitable for tanks: 1,5B / 2,5B Suitable for tanks: 5B / 10B / 12B Suitable for all steel tanks
11,5
15
30
16,5
41
90° elbow for suction pipe 3/8’’ suction pipe Inlet strainer filter
M 3/8’’ BSPT F 3/8’’ BSPP Filtration degree: 90 micron
3/8"BSPP
3/8"BSPP
60
L
3/8 ” BSPP PP0242 42
PP0268 68 1/4”BSPP
Filter not
included PP02125 125 C34100004
in the code PP02142 142
13
PP02190 190
L
PP02237 237
PP02E40 40
PP02370 370 ø 63
PP02E77 77
To fit inlet strainers C34100005 to the pump
U040.50.06.00
www.hydronit.com
E-mail: sales@hydronit.com
Fax +39 03621841214 Table U040.50.07.00
Accessories
Inlet strainers Steel tank adapter 1/4’’ return/suction pipe
Screened eccentric type
11 7 , 5
3/8"BSPT
102,5 34
1/4”BSPP
1/4”BSPP
15
ø80
370
Ø123
130
Filtration degree:
90 micron
26 21
Unpainted, to be welded on custom
made tanks Recommended as suction pipe for
Recommended for 1,5 l tanks PMC02 hand pumps and as return
horizontal mounting pipe with C3420001 return filter.
Weight: 0,13 Kg Weight: 0,21 Kg
Return filter Relief valve return filter 90° adapter for vertical tanks
To be mounted in cavity Tr
1/4” BSPP
1/4"BSPP ½ ” BSPP
½ ” BSPP
17
126
9,5
27
ø 32
It reduces foam and noise when
Suitable for all tanks over 3l relief valve is laminating. 44
Weight: 0,13 Kg Recommended for all vertical
Filtration degree: 90 micron mounting tanks.
Spare part code Spare part code Spare part code
1/4’’ BSPT
L 10
Ø12
Ø11,8
Ø17
SF12 TR0112
U040.50.07.00
Hydronit Srl
via Pastrengo 62
20039 Varedo - Italy
Phone: +39 0362 347635
Fax: +39 0362 1841214
Fax2: +39 02 32066792
E-mail: info@hydronit.com
www.minipowerpacks.com
www.hydronit.com
PPC2008-0/E