1 Engine: Error Codes Engine, General

D Error codes – 1 Engine 9
1 Engine
mm mm mm mm mm mm
Error codes engine, general

page
–
When contacting engine suppliers, use Volvo/Cummins codes.

• Display indicates error code according to SAE J1939
SPN/FMI
• J1587 indicates error code according to SAE J1587 (for Volvo:
Vodia).
PID, PPID, SID, PSID/FMI
Table 1. Specification FMI
FMI Description SAE-text

0 Too high value. Valid data, but higher than normal operating range.
1 Too low value. Valid data, but lower than normal operating range.
2 Incorrect data. Intermittent or incorrect data.
3 Electrical problem. Abnormally high voltage or short-circuiting to higher voltage.
4 Electrical problem. Abnormally low voltage or short-circuiting to lower voltage.
5 Electrical problem. Abnormally low current or open circuit.
6 Electrical problem. Abnormally high current or short-circuiting to frame ground.
7 Mechanical problem. Incorrect response from mechanical system.
8 Mechanical problem or electrical problem. Abnormal frequency.
9 Communication error. Abnormal update rate.
10 Mechanical problem or electrical problem. Abnormally wide variations.
11 Unknown malfunction. Non-identifiable error.
12 Component error. Defective unit or component.
13 Incorrect calibration. Values outside calibration values.
14 Unknown malfunction. Special instructions.
15 Unknown malfunction. Reserved for future use.
Workshop manual DRF 400–450 VDRF03.02GB

10 D Error codes – 1 Engine
Error codes engine (engine

page
–
alternative Volvo)
Description Limitation Action Connec- Diagnos-
tions and tic menu
components
Code J1587
94/FMI PID94/ Fuel pressure No limitation. Check cabling between Volvo -
FMI sensor, short control unit and compo- TWD1240VE:
circuited to volt- nent. D794/2:3
age, ground, or Check the sensor. Volvo
open circuit. TAD1250VE:
D794/B:16
94/FMI PID94/ Low fuel pressure No limitation. Change fuel filter. - -

FMI (feed). Change fuel pre-filter.
Check if pressure can be
built up with the hand
pump.
97/1 PID97/1 Water in fuel. No limitation. Drain water separator. - -

Clean metal filter in the
fuel feed’s hose connec-
tion on the engine.
Check fuel filter and fuel
pre-filter.
97/3 PID97/3 Water-in-fuel sen- No limitation. Check cabling between Volvo -

sor short circuited control unit and compo- TWD1240VE:
to ground or open nent. D794/2:4
circuit. Check the sensor. Volvo
TAD1250VE:
D794/B:8
98/FMI PID98/ Low oil level. No limitation. Check oil level. - ENGINE,
FMI menu 6
98/FMI PID98/ Oil level sensor, No limitation. Check cabling between Volvo ENGINE,
FMI short circuited to control unit and compo- TAD1250VE: menu 6
voltage, ground, nent. D794/B:3, B:4,
or open circuit. Check the sensor. A:31
100/1 PID100/1 Low engine oil Engine will shut Check oil level. - ENGINE,
pressure. down. Change oil filter. menu 6
Check the system pres-

sure valves and the safe-
ty valve in the lubrication
system.
Check the sensor.
VDRF03.02GB Workshop manual DRF 400–450


tions and tic menu
components
Code J1587
100/3 PID100/3 Sensor oil pres- No limitation. Check cabling between Volvo ENGINE,
sure, cable short control unit and TWD1240VE: menu 6
circuited to supply component. D794/1:14
voltage. Check the sensor. Volvo
TAD1250VE:
D794/B:11
100/4 PID100/4 Oil pressure sen- No limitation. Check cabling between Volvo ENGINE,
sor, open circuit control unit and TWD1240VE: menu 6
or short circuit to component. D794/1:14
ground. Check the sensor. Volvo
TAD1250VE:
D794/B:11
102/0 PID102/0 Boost pressure No limitation. Check the turbocharger. - ENGINE,

high. Check the sensor. menu 6
Check fuel quality and

injectors.
102/1 PID102/1 Boost pressure Reduced en- Check the air filter. - ENGINE,
low. gine power. Check the turbocharger. menu 6
Check the sensor.

Check the fuel feed
pressure.
102/3 PID102/3 Sensor boost The engine jerks Check cabling between Volvo ENGINE,
pressure, cable more than nor- control unit and compo- TWD1240VE: menu 7
short-circuited to mal during ac- nent. D794/1:3
voltage. celeration or Check the sensor. Volvo
under load. TAD1250VE:
D794/A:22
102/4 PID102/4 Boost pressure The engine jerks Check cabling between Volvo ENGINE,
sensor, cable more than nor- control unit and compo- TWD1240VE: menu 7
short circuited to mal during ac- nent. D794/1:3
ground or open celeration or Check the sensor. Volvo
circuit. under load. TAD1250VE:
D794/A:22
105/0 PID105/0 High charge-air Engine will shut Check coolant level. - ENGINE,
temperature. down. Check that the charge-air menu 7
cooler is clean.
Check thermostat.
Check the sensor.


tions and tic menu
components
Code J1587
105/3 PID105/3 Charge air tem- No limitation. Check cabling between Volvo ENGINE,
perature sensor, control unit and compo- TWD1240VE: menu 7
cable short nent. D794/1:2
circuited to supply Check the sensor. Volvo
voltage or open TAD1250VE:
circuit. D794/A:47
105/4 PID105/4 Charge air tem- No limitation. Check cabling between Volvo ENGINE,
perature sensor, control unit and compo- TWD1240VE: menu 7
cable short nent. D794/1:2
circuited to Check the sensor. Volvo
ground or open TAD1250VE:
circuit. D794/A:47
106/FMI PID106/ Boost pressure The engine jerks Check cabling between Volvo ENGINE,
FMI sensor, short cir- more than nor- control unit and compo- TWD1240VE: menu 6
cuit to voltage, mal during ac- nent. D794/1:3
ground or open celeration or Check the sensor. Volvo
circuit. under load. TAD1250VE:
D794/A:22
106/FMI PID106/ Boost pressure No limitation. Check cabling between - ENGINE,

FMI too high. control unit and compo- menu 6
nent.
Check the sensor.
110/0 PID110/0 High coolant tem- Volvo Check coolant level. - ENGINE,
perature. TWD1240VE: Check that radiator is menu 7
Engine will shut clean.
down.
Check thermostat.
Volvo
TAD1250VE: No Check the cap on the ex-
pansion tank.
limitation.
Check if there’s air in
coolant system.
Check the sensor.
110/3 PID110/3 Coolant tempera- Preheating is ac- Check cabling between Volvo ENGINE,
ture sensor, cable tivated even if control unit and compo- TWD1240VE: menu 7
short circuited to engine is warm. nent. D794/1:25
supply voltage or Check the sensor. Volvo
D794/B:27


tions and tic menu
components
Code J1587
110/4 PID110/4 Coolant tempera- Preheating is ac- Check cabling between Volvo ENGINE,
ture sensor, cable tivated even if control unit and compo- TWD1240VE: menu 7
short circuited to engine is warm. nent. D794/1:25
TAD1250VE:
D794/B:27
111/1 PID111/1 Low coolant level. Volvo Check the coolant level, - -
TAD1250VE: top up if needed.
Engine will shut Check the sensor.
down.
Volvo
TAD1250VE: No
limitation.
111/FMI PID111/ Coolant level sen- Volvo Check cabling between Volvo -
FMI sor, short TWD1240VE: control unit and compo- TWD1240VE:
circuited to Engine will shut nent. D794/2:7
voltage. down. Check the sensor. Volvo
Volvo TAD1250VE:
TAD1250VE: No D794/B:23
limitation.
153/FMI PID153/ Crankcase venti- No limitation. Clean the crankcase - -

FMI lation pressure ventilation.
too high. Check for wear on the
cylinder liner, piston and
piston rings.
153/FMI PID153/ Crankcase venti- No limitation. Check cabling between Volvo -

FMI lation pressure control unit and compo- TAD1250VE:
sensor, short cir- nent. D794/B:28
cuit to voltage, Check the sensor.
ground or open
circuit.
158/FMI PID158/ Low battery Engine may be Check and charge the - -
FMI voltage. difficult to start. batteries.
Check the alternator.
Check the battery ca-
bles.


tions and tic menu
components
Code J1587
172/FMI PID172/ Intake air temper- No limitation. Check cabling between Volvo ENGINE,
FMI ature sensor, control unit and compo- TWD1240VE: menu 7
short circuit to nent. D794/1:2
voltage, ground, Check the sensor. Volvo
or open circuit. TAD1250VE:
D794/A:47
175/0 PID175/0 High engine oil Reduced en- Check oil level. - ENGINE,
temperature. gine power. Check the lubrication menu 7
system’s thermostat.
Check the sensor.
175/3 PID175/3 Oil temperature No limitation. Check cabling between Volvo ENGINE,
sensor, cable control unit and compo- TWD1240VE: menu 7
short circuited to nent. D794/1:1
supply voltage or Check the sensor. Volvo
D794/A:31,
B:3, B:4
175/4 PID175/4 Oil temperature No limitation. Check cabling between Volvo ENGINE,
sensor, cable control unit and compo- TWD1240VE: menu 7
short circuited to nent. D794/1:1
TAD1250VE:
D794/A:31,
B:3, B:4
190/FMI PID190/ Engine rpm too No limitation. Ease off throttle or select - -
FMI high. higher gear.
608/FMI PPID98/ Signal error for No limitation. Check the CAN bus driv- - CAN/
FMI start and stop. etrain. POWER,
menu 3
620/3 SID232/3 Voltage feed to Several error Check cabling between Volvo -
1079/2 sensor, cable codes for sensor control unit and compo- TWD1240VE:
short circuited to error. nent. D794/1:5
voltage. Reduced en- Volvo
gine power. TAD1250VE:
Incorrect instru- D794/B:17
ment values.


tions and tic menu
components
Code J1587
620/4 SID232/4 Voltage feed to Several error Check cabling between Volvo -
1079/3 sensor, cable codes for sensor control unit and compo- TWD1240VE:
short circuited to error. nent. D794/1:4
ground. Reduced en- Volvo
gine power. TAD1250VE.
Incorrect instru- D794/B:17
ment values.
626/3 PID45/3 Preheating relay, Preheating can- Check cabling between Volvo ENGINE,
cable short not be activated. control unit and compo- TWD1240VE: menu 5
circuited to volt- nent. D794/2:36
age. Check the relay. Volvo
TAD1250VE:
D794/B:25
626/4 PID45/4 Preheating relay, Preheating is Check cabling between Volvo ENGINE,
cable short continually acti- control unit and compo- TWD1240VE: menu 5
circuited to vated. nent. D794/2:36
ground. Check the relay. Volvo
TAD1250VE:
D794/B:25
626/5 PID45/5 Preheating relay, Preheating can- Check cabling between Volvo ENGINE,
open circuit on ca- not be activated. control unit and compo- TWD1240VE: menu 5
ble or defective nent. D794/2:36
component. Check the relay. Volvo
TAD1250VE:
D794/B:25
629/FMI SID254/ Engine control The engine will Change the control unit. - -
FMI unit (D794), inter- not start.
nal fault. Engine runs
roughly.
630/FMI SID253/ Engine control The engine will Re-program the control - -
FMI unit (D794), mem- not start. unit.
ory error.
636/3 SID21/3 Sensor rpm cam- Engine takes Check cabling between Volvo -
shaft, no signal. longer time to control unit and compo- TWD1240VE:
start than nor- nent. D794/1:7, 1:18
mal. Engine runs Check the sensor. Volvo
normally when it TAD1250VE:
has started. D794/B:45,
B:46


tions and tic menu
components
Code J1587
636/8 SID21/8 Sensor engine Engine takes Check cabling between Volvo -
rpm, camshaft, longer time to control unit and compo- TWD1240VE:
abnormal fre- start than nor- nent. D794/1:7, 1:18
quency. mal. Engine runs Check the sensor. Volvo
normally when it TAD1250VE:
has started. D794/B:45,
B:46
637/2 SID22/2 Engine speed Engine is ex- Check cabling between Volvo ENGINE,
sensor, flywheel, tremely difficult control unit and compo- TWD1240VE: menu 2
irregular signal. to start and runs nent. D794/1:30,
rough, if it starts. Check the sensor. 1:31
Volvo
TAD1250VE:
D794/B:37,
B:38
637/3 SID22/3 Sensor engine Engine is ex- Check cabling between Volvo ENGINE,
rpm, flywheel, ab- tremely difficult control unit and compo- TWD1240VE: menu 2
normal frequency. to start and runs nent. D794/1:30,
rough, if it starts. Check the sensor. 1:31
Volvo
TAD1250VE:
D794/B:37,
B:38
637/8 SID22/8 Sensor engine Engine is ex- Check cabling between Volvo ENGINE,
rpm, flywheel, ab- tremely difficult control unit and compo- TWD1240VE: menu 2
normal frequency. to start and runs nent. D794/1:30,
rough, if it starts. Check that the sensor is 1:31
connected correctly. Volvo
TAD1250VE:
D794/B:37,
B:38
639/FMI SID231/ Communication Engine off: en- Use diagnostic menu to Volvo CAN/
FMI error with Engine gine cannot be find incorrect segment. TWD1240VE: POWER,
control unit started. Check cabling between D794/2:1, 2:2 menu 3
(D794), configu- Engine on: en- control unit and compo- Volvo
ration error. gine goes to idle nent. TAD1250VE:
and can only be Check the control unit. D794/B:51,
stopped by us- B:55
ing the emer-
gency stop.


tions and tic menu
components
Code J1587
639/FMI SID231/ Communication Instruments and Use diagnostic menu to - CAN/
FMI error with Engine controls do not find incorrect segment. POWER,
control unit work. Check cabling between menu 3
(D794), configu- control unit and compo-
ration error. nent.
Check the control unit.
639/FMI SID240/ Engine control It may not be Re-program the control - -

FMI unit, memory er- possible to start unit.
ror. the engine.
651/2 SID1/2 Electric failure, in- Engine runs on 5 Check cabling between Volvo -
jector cylinder 1. cylinders, control unit and compo- TWD1240VE:
sounds rough nent. D794/1:11,
and has reduced Check the injector. 1:12
power. Volvo
TAD1250VE:
D794/A:20,
A:24
power. Volvo
TAD1250VE:
D794/A:20,
A:24
power. Volvo
TAD1250VE:
D794/A:20,
A:24
power. Volvo
TAD1250VE:
D794/A:20,
A:24


tions and tic menu
components
Code J1587
651/7 SID1/7 Incorrect com- Runs rough at Check fuel pressure. Volvo -
pression or defec- low rpm and low Check valve clearance. TWD1240VE:
tive injector load. D794/1:11,
cylinder 1. Check cabling between 1:12
control unit and compo-
nent. Volvo
TAD1250VE:
Check the injector.
D794/A:20,
Perform compression A:24
test and check cylinder 1.
power. Volvo
TAD1250VE:
D794/A:20,
A:24
power. Volvo
TAD1250VE:
D794/A:20,
A:24
power. Volvo
TAD1250VE:
D794/A:12,
A:16
power. Volvo
TAD1250VE:
D794/A:12,
A:16


tions and tic menu
components
Code J1587
power. Volvo
TAD1250VE:
D794/A:12,
A:16
Check cabling between
cylinder 2. 1:12
nent. Volvo
TAD1250VE:
Check the injector.
D794/A:12,
power. Volvo
TAD1250VE:
D794/A:12,
A:16
power. Volvo
TAD1250VE:
D794/A:28,
A:32
jector cylinder 3. cylinders, control unit and compo- TWD1240VE.
power. Volvo
TAD1250VE:
D794/A:28,
A:32


tions and tic menu
components
Code J1587
power. Volvo
TAD1250VE:
D794/A:28,
A:32
power. Volvo
TAD1250VE:
D794/A:28,
A:32
cylinder 3. 1:12
nent. Volvo
TAD1250VE:
Check the injector.
D794/A:28,
power. Volvo
TAD1250VE:
D794/A:28,
A:32
power. Volvo
TAD1250VE:
D794/A:52,
A:56


tions and tic menu
components
Code J1587
power. Volvo
TAD1250VE:
D794/A:52,
A:56
power. Volvo
TAD1250VE:
D794/A:52,
A:56
power. Volvo
TAD1250VE:
D794/A:52,
A:56
cylinder 4. 1:24
nent. Volvo
TAD1250VE:
Check the injector.
D794/A:52,
power. Volvo
TAD1250VE:
D794/A:52,
A:56


tions and tic menu
components
Code J1587
power. Volvo
TAD1250VE:
D794/A:44,
A:48
power. Volvo
TAD1250VE:
D794/A:44,
A:48
power. Volvo
TAD1250VE:
D794/A:44,
A:48
power. Volvo
TAD1250VE:
D794/A:44,
A:48
655/7 SID5/7 Incorrect com- Engine runs on 5 Check that cabling to the Volvo -
pression or defec- cylinders, injectors is not damaged. TWD1240VE:
tive injector sounds rough Check cabling between D794/1:35,
cylinder 5. and has reduced control unit and compo- 1:24
power. nent. Volvo
Check the injector. TAD1250VE:
D794/A:44,
Perform compression
A:48


tions and tic menu
components
Code J1587
power. Volvo
TAD1250VE:
D794/A:44,
A:48
and has reduced Check the component. 1:24
power. Volvo
TAD1250VE:
D794/A:36,
A:40
power. Volvo
TAD1250VE:
D794/A:36,
A:40
power. Volvo
TAD1250VE:
D794/A:36,
A:40
power. Volvo
TAD1250VE:
D794/A:36,
A:40


tions and tic menu
components
Code J1587
cylinder 6. Check cabling between 1:24
nent. Volvo
TAD1250VE:
Check the injector.
D794/A:36,
power. Volvo
TAD1250VE
D794/A:36,
A:40
677/FMI PPID3/ Starter motor re- The engine will Check cabling between Volvo ENGINE,
FMI lay, short circuit to not start. control unit and compo- TWD1240VE: menu 5
SID39/ voltage/ground. Engine starts im- nent. D794/2:31
FMI mediately when Check the motor. Volvo
ignition is turned TAD1250VE
on. D794/B:29
1485/3 PPID5/3 Main relay, cable The instrument Check cabling between Volvo -
short circuited to panel loses volt- control unit and compo- TWD1240VE:
voltage. age when the ig- nent. D794/1:32
nition key is Check the relay. Volvo
turned to the TAD1250VE:
start position. D794/A:8
The engine will
not start.
2017/ PSID201 Communication Engine off: en- Use diagnostic menu to Volvo CAN/
FMI /FMI error with Engine gine cannot be find incorrect segment. TWD1240VE: POWER,
control unit started. Check cabling between D794/2:1, 2:2 menu 3
(D794), configu- Engine on: en- control unit and compo- Volvo
ration error. gine goes to idle nent. TAD1250VE:
and can only be Check the control unit. D794/B:51,
stopped by us- B:55
ing the emer-
gency stop.


tions and tic menu
components
Code J1587
2047/xx Undetectable er- - Contact the engine sup- D794 -
ror code from the plier for further informa-
engine. tion.
Error codes
above 2047 can-
not be shown in
the display.
Possible error
codes: 2791,
520192, 520194,
520195.
2791/3 PPID19 Internal EGR: The engine con- Check the wiring (boost Volvo -
Wiring error trol unit limits en- pressure sensor). TAD1250VE:
(boost pressure gine output. Contact an authorised D794/B:30
sensor). IEGR cannot be Volvo Penta workshop.
Mechanical error activated. Check the component
on IEGR. (IEGR).
on IEGR. (IEGR).
on IEGR. (IEGR).
2791/7 PPID19 Internal EGR: Could damage Check the wiring (boost Volvo -
Mechanical error the turbine pressure sensor). TAD1250VE:
on IEGR. wheel of the tur- Contact an authorised D794/B:30
bocharger and Volvo Penta workshop.
increase force
Check the component
and emissions.
(IEGR).
520192/ PPID8 Piston cooling No limitation. Check cabling between Volvo -

1 pressure sensor, control unit and compo- TAD1250VE:
short circuited to nent. D794/B:14
voltage, ground, Check the sensor.
or open circuit.


tions and tic menu
components
Code J1587
520192/ PPID8 Low piston cool- No limitation. Check that engine oil - -
3 ing pressure. pressure is over 175 kPa.
520194/ PPID4 Start input CIU: Engine cannot Check that start key con- D794 -
3 Short circuited to be started. nections are not dam-
minus (-). Engine starts im- aged.
Activated too mediately when Check that the start key

long. the ignition is wiring is not damaged.
switched on.
520194/ PPID4 Start input CIU: Engine cannot Check that start key con- D794 -
4 Short circuited to be started. nections are not dam-
minus (-). Engine starts im- aged.
Activated too mediately when Check that the start key

long. the ignition is wiring is not damaged.
switched on.
520195/ PPID6 Stop input on con- The engine can Check that the connec- Volvo -
4 trol unit: only be stopped tions and wiring are not TAD1250VE:
Short circuited to with the auxiliary damaged. D794/B:27
minus (-). stop. Volvo
Activated too TWD1240VE:
long. D794/2:6

Engine error codes (engine

page
–
alternative Cummins QSM11)

tions and tic menu
compo-
nents
Code J1587
84/2 PID084/2 Electrical error, Engine speed is Check cabling between - -
speed sensor, invalid limited to maxi- control unit and compo-
data. mum rpm without nent.
gear. Check the sensor.
84/10 PID084/ Electrical error, Engine speed is Check cabling between - -

10 speed sensor, signal limited to maxi- control unit and compo-
manipulation detect- mum rpm without nent.
ed. gear. Check the sensor.
91/3 PID091/3 Electrical error, ac- Engine does not Check cabling between - -
celerator pedal, ca- respond to throt- control unit and compo-
ble short circuited to tle. nent.
supply voltage. Check the component.
celerator pedal, ca- respond to throt- control unit and compo-
ble short circuited to tle. nent.
ground. Check the component.
celerator pedal, low respond to throt- control unit and compo-
frequency. tle. nent.
Check the component.
celerator pedal, high respond to throt- control unit and compo-
frequency. tle. nent.
91/19 SID091/2 Communication er- Engine will only Use diagnostic menu to - CAN/
ror with cab control idle. find incorrect segment. POWER,
unit (D790-1), electri- menu 3
cal error, accelerator
pedal.
97/3 PID097/3 Electrical error, wa- No limitation. Check cabling between D794/Sen- -
ter-in-fuel sensor, control unit and compo- sor:09
cable short circuited nent.
to supply voltage. Check the component.


tions and tic menu
compo-
nents
Code J1587
97/4 PID097/4 Electrical error, wa- No limitation. Check cabling between D794/Sen- -
ter-in-fuel sensor, control unit and compo- sor:09
to ground. Check the component.
97/15 PID097/ Water in fuel. Risk of white ex- Drain water from the fuel - -
15 haust smoke and filter.
reduced engine
output.
100/1 PID100/1 Low engine oil pres- Engine output is Check the engine oil lev- - ENGINE,
sure. reduced gradually. el; fill as necessary. menu 6
The engine is
switched off after
30 seconds.
100/2 PID100/2 Oil pressure sensor, No warning of low Check the sensor. D794/Sen- ENGINE,
data error. engine oil pressor:44 menu 6
sure.
100/3 PID100/3 Sensor oil pressure, No warning of low Check cabling between D794/Sen- ENGINE,
cable short circuited engine oil pres- control unit and compo- sor:44 menu 6
to supply voltage. sure. nent.
Check the sensor.
100/4 PID100/4 Oil pressure sensor, No warning of low Check cabling between D794/ ENGINE,
open circuit or short engine oil pres- control unit and compo- Black:14 menu 6
circuit to ground. sure. nent.
Check the sensor.
100/18 PID100/1 Low engine oil pres- No limitation. Check oil level in the en- - ENGINE,
sure. gine, top up as needed. menu 6
Check the sensor.
102/2 PID102/2 Boost pressure sen- Reduced engine Check cabling between D794/Sen- ENGINE,
sor indicates high power. control unit and compo- sor:39 menu 7
boost pressure but nent.
other engine data in- Check the sensor.
dicates that pressure
should be normal.
102/3 PID102/3 Sensor boost pres- Reduced engine Check cabling between D794/Sen- ENGINE,
sure, cable short- power. control unit and compo- sor:39 menu 7
circuited to voltage. nent.
Check the sensor.


tions and tic menu
compo-
nents
Code J1587
102/4 PID102/4 Boost pressure sen- Reduced engine Check cabling between D794/ ENGINE,
sor, cable short power. control unit and compo- Black:3 menu 7
circuited to ground or nent.
open circuit. Check the boost pres-
sure sensor.
103/16 PID103/0 Over-rev protection, Reduced engine Check the component. - -

turbo. power.
105/0 PID105/0 Intake air too hot. Engine output is Check the coolant level in - ENGINE,
reduced gradually. the engine, top up as menu 7
The engine is needed.
switched off after Check that the charge-air
30 seconds. cooler is clean, clean as
needed.
Check that the fan belts
are intact. Check the in-
take air temperature sen-
sor.
105/3 PID105/3 Charge air tempera- Risk of white ex- Check cabling between D794/Sen- ENGINE,
ture sensor, cable haust smoke. No control unit and compo- sor:38 menu 7
short circuited to warning of high nent.
supply voltage or coolant tempera- Check that the charge air
open circuit. ture. temperature sensor is
correctly installed and
connected.
Check the charge air
temperature sensor.
105/4 PID105/4 Charge air tempera- Risk of white ex- Check cabling between D794/Sen- ENGINE,
ture sensor, cable haust smoke. No control unit and compo- sor:38 menu 7
short circuited to warning of high nent.
ground or open cir- coolant tempera- Check that the sensor is
cuit. ture. correctly installed and
connected.
Check the sensor.
108/2 PID108/2 Electrical error, air Reduced engine Check the sensor. - -
pressure sensor, power.
data error.
108/3 PID108/3 Electrical error, air Reduced engine Check cabling between D794/Sen- -
pressure sensor, ca- power. control unit and compo- sor:06
ble short circuited to nent.
supply voltage. Check the sensor.


tions and tic menu
compo-
nents
Code J1587
108/4 PID108/4 Electrical error, air Reduced engine Check cabling between D794/Sen- -
pressure sensor, ca- power. control unit and compo- sor:06
ble short circuited to nent.
ground. Check the sensor.
110/0 PID110/0 High coolant temper- Engine output is Check coolant level. - ENGINE,
ature. reduced gradually. Check that radiator is menu 7
The engine is clean.
switched off after
30 seconds. Check if there’s air in
coolant system.
Check the cap on the ex-
pansion tank.
Check the sensor.
Check thermostat.
110/3 PID110/3 Coolant temperature No indication of Check cabling between D794/Sen- ENGINE,
sensor, cable short engine tempera- control unit and sor:02 menu 7
circuited to supply ture. component.
voltage or open
circuit.
110/4 PID110/4 Coolant temperature No indication of Check cabling between D794/Sen- ENGINE,
sensor, cable short engine tempera- control unit and compo- sor:02 menu 7
circuited to ground. ture. nent.
Check that the sensor is
connected correctly.
Check the sensor.
111/1 PID111/1 Low coolant level. Engine output is Check the coolant level, - -
reduced gradually. top up if needed.
The engine is Check the sensor.
switched off after
30 seconds.
111/2 PID111/2 Electrical error, cool- No warning of low Check cabling between D794/Sen- -
ant level sensor, coolant level. control unit and compo- sor:09
data error. nent.
Check the sensor.
166/2 PID116/2 Output imbalance Uneven idling. Check the fuel quality. - -
between cylinders. The error code could be
generated if the fuel sys-
tem is opened, allowing
air to enter the system.
Troubleshoot the engine.


tions and tic menu
compo-
nents
Code J1587
167/1 PID167/1 Low battery voltage. Warning active Check batteries and al- D794/ -
until voltage is cor- ternator. OEM:7, 8,
rect. 17, 18, 28
167/16 PID167/0 Low battery voltage. Warning active Check fuses. Check bat- D794/ -
until voltage is cor- teries and alternator. OEM:7, 8,
rect. 17, 18, 28
167/18 PID167/1 High battery voltage. Warning active Check batteries and al- D794/ -
until voltage is cor- ternator. OEM:7, 8,
rect. The engine 17, 18, 28
runs at increased
idle to increase
voltage.
168/16 PID168/0 High voltage supply No limitation. Check fuses. Check bat- D794/ -
to control unit. teries and alternator. OEM:7, 8,
17, 18, 28
168/18 PID168/1 Low voltage supply Uneven idling. Check fuses. Check bat- D794/ -
to control unit. teries and alternator. OEM:7, 8,
17, 18, 28
175/0 PID175/0 High engine oil tem- Engine output is Check the engine coolant - ENGINE,
perature. reduced gradually. and oil level. Top up as menu 7
The engine is necessary.
switched off after Check that the oil cooler
30 seconds. is clean; clean as need-
ed.
Check that the fan belts
are intact.
Check the sensor.
175/3 PID175/3 Oil temperature sen- No indication of Check cabling between D794/Sen- ENGINE,
sor, cable short engine oil temper- control unit and compo- sor:42 menu 7
circuited to supply ature. nent.
voltage or open cir- Check that the sensor is
cuit. connected correctly.
175/4 PID175/4 Oil temperature sen- No indication of Check cabling between D794/Sen- ENGINE,
sor, cable short engine oil temper- control unit and compo- sor:42 menu 7
circuited to ground. ature. nent.
Check the sensor.


tions and tic menu
compo-
nents
Code J1587
188/4 SID032/4 Electrical error, Reduced engine Check cabling between D794/Ac-
wastegate solenoid power. control unit and compo- tuator: 24
valve 1 short nent.
circuited to ground. Check the solenoid
valve.
190/0 PID190/0 Engine rpm too high. Fuel supply re- Ease off throttle or select - -
stricted until en- higher gear.
gine speed is
below permitted
value.
190/2 PID190/2 Electrical error, rpm/ Engine stops and Check cabling between D794/Sen- -
ignition mode sen- cannot be restart- control unit and compo- sor:47, 50
sor; no signal from ed. nent.
any sensors. Check the sensor.
190/10 PID190/ Electrical error, rpm/ No limitation. Check cabling between D794/Sen- -
10 ignition mode sen- control unit and compo- sor: 47, 50
sor, one of two sig- nent.
nals missing. Check the sensor.
191/16 PID191/0 Speed limitation acti- Speed is reduced. Reduce throttle applica- - -
vated. tion.
191/18 PID191/1 Speed warning for Engine will only Increase throttle applica- - -
low speed. idle. tion.
251/2 PID251/2 Internal error, Con- - - - -

trol unit, engine.
441/3 PID441/3 Auxiliary tempera- No warning of high Check cabling between D794/Sen-
ture sensor short temperature, Con- control unit and compo- sor: 12
circuited to ground. trol unit, engine nent.
(D794). Check the sensor.
441/4 PID441/4 Auxiliary tempera- No warning of high Check cabling between D794/Sen-
ture sensor short temperature, Con- control unit and compo- sor: 12
circuited to supply trol unit, engine nent.
voltage. (D794). Check the sensor.
558/2 SID230/2 Electrical error, ac- No limitation. Check cable between D794/ -
celerator pedal sen- control unit and compo- OEM: 03,
sor, idling contact, nent. 13
data error. Check component.


tions and tic menu
compo-
nents
Code J1587
558/4 SID230/4 Electrical error, ac- Engine does not Check cable between D794/ -
celerator pedal sen- respond to throt- control unit and compo- OEM: 03,
sor, idling contact tle. nent. 13
cable short circuited Check component.
to ground.
558/13 SID230/ Electrical error, ac- Engine will only Check cable between D794/ -
13 celerator pedal sen- idle. control unit and compo- OEM: 13
sor, idling contact, nent.
calibration error. Check component.
608/2 SID250/2 Communication er- No limitation. Check the control unit. D794/
ror with Control unit OEM: 26,
engine (D794). 27, 36, 37,
46
608/9 SID250/9 Communication er- No limitation. Check the control unit. D794/
ror with Control unit OEM: 26,
engine (D794). 27, 36, 37,
46
620/3 SID232/3 Electrical error, refer- Reduced engine Check cabling between D794/Sen- -
1080/3 ence voltage to sen- output. No warn- control unit and compo- sor: 18, 25,
sor short circuited to ing of low oil pres- nent. 45
supply voltage. sure or low Check the control unit.
coolant level.
1081/4 ence voltage to sen- output. No warn- control unit and compo- sor: 18, 25,
sor short circuited to ing of low oil pres- nent. 45
ground. sure or low Check the component.
coolant level.
626/11 SID237/ Electrical error to Preheating not Check cabling between D794/Ac- ENGINE,
11 control of preheating working. Risk of control unit and compo- tuator: 34 menu 5
relay. white smoke. nent.
627/2 SID251/2 Voltage supply to Reduced engine Check the fuses. D794/ -
control unit disap- output. Engine dif- Check batteries and al- OEM:7, 8,
pears but ignition not ficult to start or ternator. 17, 18, 28
off. dies.
629/12 SID254/ Internal error, Con- The engine will not Check the control unit. - -
12 trol unit, engine. start.
629/12 SID254/ Internal error, Con- No limitation. Check the control unit. - -
12 trol unit, engine.


tions and tic menu
compo-
nents
Code J1587
630/2 SID253/2 Software error, Con- Reduced engine Re-program the software - -
trol unit, engine output. Engine dif- in Control unit, engine
(D794). ficult to start or (D794).
dies.
632/3 SID017/3 Electrical error, fuel No limitation. Check cabling between D794/Ac- -
cut-off solenoid control unit and compo- tuator: 33
valve, cable short nent.
circuited to supply Check the solenoid
voltage. valve.
632/4 SID017/4 Electrical error, fuel Engine will shut Check cabling between D794/Ac- -
cut-off solenoid down. control unit and compo- tuator: 33
valve, cable short nent.
valve.
639/2 SID231/2 Communication er- Functions via CAN Use diagnostic menu to - CAN/
ror with Control unit bus not working. find incorrect segment. POWER,
engine (D794). menu 2
ror with Control unit bus not working. find incorrect segment. POWER,
engine (D794). menu 2
ror with Control unit, bus not working. find incorrect segment. POWER,
engine (D794), time- menu 2
out error.
639/13 SID231/ Communication er- Functions via CAN Use diagnostic menu to - CAN/
13 ror with Engine con- bus not working. find incorrect segment. POWER,
trol unit (D794), menu 2
configuration error.
644/2 SID030/2 Electrical error, ac- Engine will shut Check cabling between - -
celerator pedal, sig- down. control unit and compo-
nal not within valid nent.
interval. Check the component.
647/4 SID033/4 Electrical error, fan Cooling fan runs Check cabling between D794/Ac- -
connection, cable constantly. control unit and compo- tuator:10,
short circuited to nent. Actuator: 9
ground. Check the component.
651/5 SID001/5 Electrical error, cylin- Engine runs on 5 Check cabling between D794/Ac- -
der 1 injector, open cylinders, sounds control unit and compo- tuator:10,
circuit on cable. rough and has re- nent. Actuator: 9
duced power. Check the injector.


tions and tic menu
compo-
nents
Code J1587
der 1 injector, cable cylinders, sounds control unit and compo- tuator:10,
short circuited to rough and has re- nent. Actuator: 9
ground. duced power. Check the injector.
der 2 injector, open cylinders, sounds control unit and compo- tuator: 7, 8
circuit on cable. rough and has re- nent.
der 2 injector, cable cylinders, sounds control unit and compo- tuator:7, 8
short circuited to rough and has re- nent.
circuit on cable. rough and has re- nent. 16
653/6 SID003/6 Electrical error, cylin- Engine runs on 5 Check cable between D794/Ac- -
short circuited to rough and has re- nent. 16
ground. duced power. Check component.
circuit on cable. rough and has re- nent. 36
short circuited to rough and has re- nent. 36
der 5 injector, cable cylinders, sounds control unit and compo- tuator: 3, 4
ground. duced power. Check component.


tions and tic menu
compo-
nents
Code J1587
duced power. Check component.
der 6 injector, cable cylinders, sounds control unit and compo- tuator: 1, 2
702/3 SID040/3 Electrical error, auxil- No limitation. Check cabling between D794/Ac- -
PID154/3 iary output 2, cable control unit and compo- tuator: 14
short circuited to nent.
703/3 SID051/3 Electrical error, auxil- No limitation. Check cabling between D794/Ac- -
iary output 2, cable control unit and compo- tuator: 45
short circuited to nent.
974/3 SID029/3 Electrical error, auxil- Engine does not Check cabling between D794/ -
iary accelerator ped- respond to throt- control unit and compo- OEM: 21
al, cable short tle. nent.
circuited to supply Check the component.
voltage.
974/4 SID029/4 Electrical error, auxil- Engine does not Check cabling between D794/ -
iary accelerator ped- respond to throt- control unit and compo- OEM: 21
al, cable short tle. nent.
circuited to ground. Check the component.
974/19 SID029/2 Communication er- Engine does not Use diagnostic menu to - CAN/
ror with cab control respond to throt- find incorrect segment. POWER,
unit (D790-1), electri- tle. menu 2
cal error, accelerator
pedal.
1043/3 PID221/3 Electrical error, ac- Engine will only Check cabling between D794/ -
celerator pedal refer- idle. control unit and compo- OEM: 48
ence voltage, cable nent.
short circuited to Check the component.
supply voltage.
1043/4 PID221/4 Electrical error, ac- Engine will only Check cabling between D794/ -
celerator pedal refer- idle. control unit and compo- OEM: 48
ence voltage, cable nent.
short circuited to Check the component.
ground.


tions and tic menu
compo-
nents
Code J1587
1072/11 SID070/ Electrical error, sole- Engine brake 1 Check cabling between D794/Ac- -
11 noid valve engine cannot be activat- control unit and compo- tuator: 44
brake 2. ed. nent.
Check the solenoid
valve.
1073/11 SID029/ Electrical error, sole- Engine brake 2 Check cabling between D794/Ac- -
11 noid valve engine cannot be activat- control unit and compo- tuator: 44
brake 2. ed. nent.
Check the solenoid
valve.
ence voltage to sen- power. control unit and compo- sor: 17, 37
sor short circuited to nent.
supply voltage. Check the sensor.
ence voltage to sen- power. control unit and compo- sor: 17, 37
sor short circuited to nent.
ground. Check the sensor.
1188/3 SID032/3 Electrical error, Reduced engine Check cabling between D794/Ac- -
valve 1 short nent.
voltage. valve.
valve 2 short nent.
voltage. valve.
valve 2 short nent.
valve.
1265/4 SID085/4 Electrical error, oil- No limitation. Check cabling between - -

burn solenoid valve, control unit and compo-
to ground. Check the solenoid
valve.


tions and tic menu
compo-
nents
Code J1587
1319/2 PID102/2 Electrical error, Reduced engine Check cabling between D794/Sen- -
boost pressure sen- power. control unit and compo- sor: 9
sor. nent.
Check the sensor.
1380/1 PID017/1 Low engine oil level. No limitation. Check the engine oil lev- - -
el; fill as necessary.
1383/31 SID151/ Engine shut off other No limitation. Switch of the engine with - -
11 than with start key, the start key.
causing load.
1384/31 SID029/ Engine shut off other No limitation. Switch of the engine with - -
14 than with start key, the start key.
causing load.
1387/3 PID223/3 Electrical error, auxil- No pressure guard Check cabling between D794/Sen- -
iary pressure sensor, (customer-specif- control unit and compo- sor: 19
cable short circuited ic option). nent.
to supply voltage. Check the sensor.
1387/4 PID223/4 Electrical error, auxil- No pressure guard Check cabling between D794/Sen- -
iary pressure sensor, (customer-specif- control unit and compo- sor: 19
cable short circuited ic option). nent.
to ground. Check the sensor.
1484/31 SID216/ Error codes in other No limitation. Check error codes for - -
11 control units. other machine control
units, particularly the cab
control unit (D790-1) and
transmission control unit
(D793).

D Error codes – 2 Transmission 39
2 Transmission
mm mm mm mm mm mm
Error codes, transmission

page
–
The machine is available with two transmission alternatives, transmis-

sion alternative Dana and transmission alternative Dana full flow. Both
alternatives use the same error codes, but some error codes are relat-
ed to different components depending on the transmission alternative.
In this case there are two different descriptions marked "Dana" and
"Dana full flow" respectively.
Control unit transmission can generate two modes with reduced func-
tionality to protect the transmission in case of serious malfunctions:
• "Limp-home".
In this mode only 1-2 gear in both directions can be used. If the
malfunction occurs in a higher gear then downshifting has to be
performed manually to 1st gear or 2nd.
• "Shut-down"
In this mode, the transmission is in permanent neutral position as
there is no oil pressure to enable selection of a gear.
Connec- Diag-
Description Limitation Action tions and nostic
components menu
Code SPN/FM1
00/50 7F09D/C Memory error in control Transmission - - -
unit transmission. locked in neutral
(Shut-down).

(Shut-down).

(Shut-down).

(Shut-down).

40 D Error codes – 2 Transmission
Connec- Diag-
components menu
Code SPN/FM1
20/60 7F065/1 Dana Transmission Check cabling Dana TRANSM,
Sensor oil pressure indi- locked in neutral between control D793/A2 - menu 10
cates low oil pressure (Shut-down). unit and sensor. X253
when there should be Check the
pressure. sensor.
Dana full flow Dana full flow

Sensor gear 1/3 D793/A2 -
(B6067) indicates low oil B6067
pressure when there
should be pressure.

Sensor oil pressure indi- locked in neutral between control D793/A2 - menu 10
cates oil pressure when (Shut-down). unit and sensor. X253
there should not be Check the
pressure. sensor.

(B6067) indicates oil B6067
pressure when there
should not be oil pres-
sure.
21/00 7F069/1 Oil pressure sensor (1) Transmission Check the feed - -
has too low oil pressure. locked in neutral pressure to the
(Shut-down). transmission.
Save informa-
tion about actual
pressure when
the problem oc-
curred.
21/01 7F069/0 Oil pressure sensor (1) Transmission Check the feed - -
has too high oil pres- locked in neutral pressure to the
sure. (Shut-down). transmission.
Save informa-
tion about actual
pressure when
the problem oc-
curred.

Connec- Diag-
components menu
Code SPN/FM1
22/00 7F06A/1 Oil pressure sensor (2) Transmission Check the feed - -
Save informa-
tion about actual
pressure when
the problem oc-
curred.
22/01 7F06A/0 Oil pressure sensor (2) Transmission Check the feed - -
Save informa-
tion about actual
pressure when
the problem oc-
curred.
23/00 7F06B/1 Oil pressure sensor (3) Transmission Check the feed - -
Save informa-
tion about actual
pressure when
the problem oc-
curred.
23/01 7F06B/0 Oil pressure sensor (3) Transmission Check the feed - -
Save informa-
tion about actual
pressure when
the problem oc-
curred.
24/00 7F06C/1 Oil pressure sensor (4) Transmission Check the feed - -
Save informa-
tion about actual
pressure when
the problem oc-
curred.

Connec- Diag-
components menu
Code SPN/FM1
24/01 7F06C/0 Oil pressure sensor (4) Transmission Check the feed - -
Save informa-
tion about actual
pressure when
the problem oc-
curred.
30/04 7F090/1 Low battery voltage. Control unit saves Check cabling - CAN/
stored information to control unit. POWER,
to flash memory Check alterna- menu 15
and restarts to clear tor, battery and
memory. cabling between
battery and al-
ternator.
30/05 7F090/0 High battery voltage. Control unit re- Check voltage - CAN/
ceives reduced pro- feed. POWER,
portional control If auxiliary start menu 15
precision depend- equipment is
ing on reduced connected, dis-
PWM work cycle. connect it.
31/00 7F093/1 Reference voltage sen- Control unit re- Check voltage - CAN/
sor 8 V, too low. ceives reduced sen- feed. POWER,
sor signals. Check the con- menu 15
trol unit.
31/01 7F093/0 Reference voltage sen- Control unit re- Check voltage - CAN/
sor 8 V, too high. ceives reduced sen- feed. POWER,
sor signals. Check the con- menu 15
trol unit.
34/00 7F0BB/1F Sensor, drum rpm Transmission Check cabling - TRANSM,

(B752) incorrect. locked in gear 1 and between gear menu 6
2 (Limp-home). control and sen-
sor.
Check the sen-
sor.

Connec- Diag-
components menu
Code SPN/FM1
34/01 7F0BC/1 Measured turbine speed Transmission Check cabling - -
during start-up is too locked in neutral between gear
low. (Shut-down). control and sen-
sor.
Check the
sensor.
Check the feed
pressure to the
transmission.
34/02 7F0BD/0 Measured turbine speed Transmission Check cabling - -

during start-up is too locked in neutral between the
high. (Shut-down). gear control and
drum rpm
sensor.
Check the
sensor.
34/03 7F0BE/1 Transmission indicates Transmission Check drum - -

that system pressure is locked in neutral rpm sensor.
absent when it should (Shut-down). Check Solenoid
be present. valve RSP Drive
(Y6066).
Feed pressure
to transmission
too low.
34/04 7F0BE/0 Transmission indicates Transmission Check cabling - -

that system pressure is locked in neutral between the
present when it should (Shut-down). gear control and
be absent. drum rpm
sensor.
Check the
sensor.
Check Solenoid
valve RSP Drive
(Y6066).
40/06 7F05E/2 Incorrect direction from Control unit locks Check cabling - TRANSM,
gear selector. transmission in to gear selector menu 2
neutral. with regards to
forward and re-
verse signal.

Connec- Diag-
components menu
Code SPN/FM1
40/08 7F041/1F Seat direction was Transmission Check seat di- - -
changed when the park- locked in neutral rection or show
ing brake was not acti- (Shut-down). the driver how
vated and/or the gear the seat is
control was not in neu- turned as per
tral position, and/or the the correct pro-
machine was not sta- cedure.
tionary.
41/06 7F05F/2 Incorrect gear selection Control unit doesn’t Check cabling - TRANSM,
from gear selector. allow change of to gear selector menu 2
range, however, op- with regards to
eration of machine signal range.
is possible.
42/04 7F080/1 Actual gear ratio too Control unit indi- Check transmis- - TRANSM,
low. cates that one or sion with pur- menu 6
several clutches are pose to
slipping. understand if
and, if that is the
case, which
clutch is slip-
ping.
Check the set
gear ratio for the
control unit.
42/05 7F080/0 Actual gear ratio too Control unit indi- Check transmis- - TRANSM,
high. cates that one or sion with pur- menu 6
several clutches are pose to
slipping. understand if
and, if that is the
case, which
clutch is slip-
ping.
Check the set
gear ratio for the
control unit.

Connec- Diag-
components menu
Code SPN/FM1
43/03 7F063/0 Dana Control unit indi- Check cabling Dana TRANSM,
Signal from Sensor en- cates the error. between control D793/H3 - menu 10
gine rpm and oil temper- unit and compo- B758/766
ature transmission nent.
(B758/766) outside valid Check the sen-
interval. sor.

The signal from Sensor D793/H3 -
oil temperature (B7660) B7660
outside valid interval.
43/07 7F063/10 Torque converter tem- Control unit indi- Check transmis- Dana TRANSM,
perature exceeds cates the error to sion oil cooler, D793/H3 - menu 10
100 °C. make operator clean as need- B758/766
aware of the warn- ed.
ing’s level. Dana full flow
Check the ther-
mostat in the D793/H3 -
transmission oil B7660
cooler.
43/08 7F063/0 Torque converter tem- The control unit pro- Check transmis- Dana TRANSM,
perature exceeds tects the transmission oil cooler, D793/H3 - menu 10
120 °C. sion and does not clean as need- B758/766
allow the tempera- ed.
ture in the torque Dana full flow
Check the ther-
converter to exceed mostat in the D793/H3 -
the limit value. transmission oil B7660
The control unit cooler.
locks the transmis-
sion in neutral posi-
tion, the engine is
restricted to 50% of
max. rpm.
44/10 7F0C6/9 Faulty signal for acceler- - Use diagnostic - CAN/

ator pedal position from menu to find in- POWER,
engine control unit correct seg- menu 3
(D794). ment.
45/06 7F048/2 Invalid combination for The control unit lim- Check the - -
redundant digital speed its machine speed speed sensors.
inputs. to the reduced
speed.
46/05 7F036/F Max. torque for inching - - - -

has been exceeded.

Connec- Diag-
components menu
Code SPN/FM1
47/01 7F07B/10 The transmission has Control unit indi- Release the ac- - -
exceeded the limit value cates the error. celerator pedal
for top speed. and slow down
the machine.
48/00 7F0B3/0 Disengaged 4WD/2WD Control unit indi- Check the 4WD/ - -
selector stuck in en- cates the error. 2WD selector.
gaged mode, or the Check whether
feedback signal is incor- digital feedback
rect. is switched on
and connected
to the control
unit.
48/01 7F0B3/1 Engaged 4WD/2WD se- Control unit indi- Check the 4WD/ - -
lector stuck in engaged cates the error. 2WD selector.
mode, or the return sig- Check whether
nal is incorrect. digital feedback
is switched on
and connected
to the control
unit.
49/00 7F0B4/0 Disengaged Low/High Control unit indi- Check the Low/ - -
selector stuck in en- cates the error. High gear selec-
gaged mode, or the tor.
feedback signal is incor- Check whether
rect. digital feedback
is switched on
and connected
to the control
unit.
49/01 7F0B4/1 Engaged Low/High se- Control unit indi- Check the Low/ - -
lector stuck in engaged cates the error. High gear
mode, or the return sig- selector.
nal is incorrect. Check whether
digital feedback
is switched on
and connected
to the control
unit.

Connec- Diag-
components menu
Code SPN/FM1
Sensor oil pressure, locked in gear 1 and between control D793/A2 - menu 10
short circuited to 2 (Limp-home). unit and sensor. X253
ground. Check the sen-
sor.
(B6067), short circuited B6067
to ground.

Sensor oil pressure, not locked in gear 1 and between control D793/A2 - menu 10
connected or open cir- 2 (Limp-home). unit and compo- X253
cuit. nent.
Check the sen-
sor.
(B6067), not connected B6067
or open circuit.
50/04 7F010/11 Sensor gear 1/3 The control unit Check cabling D793/A2 - TRANSM,
(B6067), the value is be- identifies the error between control B6067 menu 10
low the lowest calibrated and use the lowest unit and compo-
value. value in its settings. nent.
Check the sen-
sor.
50/05 7F010/F Sensor gear 1/3 The control unit Check cabling D793/A2 -
(B6067), the value is identifies the error between control B6067
above the highest cali- and use the highest unit and compo-
brated value. value in its settings. nent.
Check the sen-
sor.
51/00 7F011/4 Dana The control unit lim- Check cabling Dana TRANSM,
Sensor engine rpm and its the transmis- between control D793/H3 - menu 10
oil temperature trans- sion’s temperature unit and sensor. B758/766
mission (B758/766) measurement to the Check the sen-
short-circuited to lowest value in its sor.
ground. settings, which re-
sults in poor tem-
Dana full flow perature Dana full flow
Oil temperature sensor compensation. D793/H3 -
(B7660) short circuited B7660
to ground.

Connec- Diag-
components menu
Code SPN/FM1
Sensor engine rpm and its the transmis- between control D793/H3 - menu 10
oil temperature trans- sion’s temperature unit and sensor. B758/766
mission (B758/766) not measurement to the Check the sen-
connected or open cir- highest value in its sor.
cuit. settings, which re-
sults in poor tem-
Dana full flow perature Dana full flow
Sensor oil temperature compensation. D793/H3 -
(7660), not connected or B7660
open circuit.
51/04 7F011/11 Sensor oil temperature The control unit lim- Check cabling D793/H3 - TRANSM,
(B7660), the value is be- its the transmis- between control B7660 menu 10
low the lowest calibrated sion’s temperature unit and compo-
value. measurement to the nent.
lowest value in its Check the sen-
settings. sor.
51/05 7F011/F Sensor oil temperature The control unit lim- Check cabling D793/H3 - TRANSM,
(B7660), the value is its the transmis- between control B7660 menu 10
above the highest cali- sion’s temperature unit and compo-
brated value. measurement to the nent.
highest value in its Check the sen-
settings. sor.
Sensor oil temperature its the transmis- between control D793/J3 - S221 menu 10
(S221) short-circuited to sion’s temperature unit and sensor.
ground. measurement to the Check the sen-
highest value in its sor.
Dana full flow settings, which re- Dana full flow
Temperature switch sults in poor tem- D793/J3 -
torque converter perature S2210
(S2210) short circuited compensation.
to ground.
Sensor oil temperature its the transmis- between control D793/J3 - S221 menu 10
(S221) open circuit. sion’s temperature unit and sensor.
measurement to the Check the sen-
Dana full flow highest value in its Dana full flow
sor.
Temperature switch settings, which re- D793/J3 -
torque converter sults in poor tem- S2210
(S2210) is not perature
connected. compensation.

Connec- Diag-
components menu
Code SPN/FM1
52/04 7F012/11 Temperature switch The control unit lim- Check cabling D793/J3B - TRANSM,
torque converter its the transmis- between control S2210 menu 10
(S2210), the value is be- sion’s temperature unit and compo-
low the lowest calibrated measurement to the nent.
value. lowest value in its Check the sen-
settings, which re- sor.
sults in poor tem-
perature
compensation.
52/05 7F012/F Temperature switch The control unit lim- Check cabling D793/J3B - TRANSM,
torque converter its the transmis- between control S2210 menu 10
(S2210), the value is sion’s temperature unit and compo-
above the highest cali- measurement to the nent.
brated value. highest value in its Check the sen-
settings, which re- sor.
sults in poor tem-
perature
compensation.
53/00 7F013/4 Analogue input signal 3, Depending on the Check cabling - -

short circuited to function that is as- between control
ground. signed to the pin: unit and compo-
Pressure feedback: nent.
Transmission Check the com-
locked in gear 1 and ponent.
2 (Limp-home).
Oil pressure sensor:
The control unit
locks the transmis-
sion in neutral
position.
Other: The control
unit uses the lowest
value in its settings.

Connec- Diag-
components menu
Code SPN/FM1
53/01 7F013/3 Analogue input signal 3, Depending on func- Check cabling - -
is not connected. tion assigned to the between control
pin: unit and compo-
2 (Limp-home).
The control unit
locks the transmis-
sion in neutral
position.
Other: The control
53/04 7F013/11 Analogue input signal 3, The control unit Check cabling - -
the value is below the identifies the error between control
lowest calibrated value. and use the lowest unit and compo-
value in its settings. nent.
Check the com-
ponent.
53/05 7F013/F Analogue input signal 3, The control unit Check cabling - -
the value is above the identifies the error between control
highest calibrated value. and use the highest unit and compo-
Check the com-
ponent.
54/00 7F014/4 Reference voltage sen- - Check cabling D793/M1 - CAN/

sor 5 V short-circuiting between control S2210, B7667, POWER,
to frame ground. unit and compo- B6069 menu 15
nent.
Check the
sensor.
54/01 7F014/3 Reference voltage sen- - Check cabling D793/M1 - CAN/

sor 5 V short circuited to between control S2210, B7667, POWER,
voltage. unit and compo- B6069 menu 15
nent.
Check the sen-
sor.

Connec- Diag-
components menu
Code SPN/FM1
2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control

is not connected. function that is as- between control
signed to the pin: unit and compo-
2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control
Check the com-
ponent.
Check the com-
ponent.

Connec- Diag-
components menu
Code SPN/FM1
56/00 7F016/4 Pressure sensor gear 2/ Depending on the Check cabling D793/S1 - TRANSM,
4 (B6069), short function that is as- between control B6069 menu 10
circuited to ground. signed to the pin: unit and compo-
2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control
56/01 7F016/3 Pressure sensor gear 2/ Depending on the Check cabling D793/S1 - TRANSM,
4 (B6069), is not con- function that is as- between control B6069 menu 10
nected. signed to the pin: unit and compo-
2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control
56/04 7F016/11 Pressure sensor gear 2/ The control unit Check cabling D793/S1 - TRANSM,
4 (B6069), the value is identifies the error between control B6069 menu 10
below the lowest cali- and use the lowest unit and compo-
Check the com-
ponent.
56/05 7F016/F Pressure sensor gear 2/ The control unit Check cabling D793/S1 - TRANSM,
4 (B6069), the value is identifies the error between control B6069 menu 10
above the highest cali- and use the highest unit and compo-
Check the com-
ponent.

Connec- Diag-
components menu
Code SPN/FM1
2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control

2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control
Check the com-
ponent.
Check the com-
ponent.

Connec- Diag-
components menu
Code SPN/FM1
2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control

2 (Limp-home).
The control unit
locks the transmis-
tion.
Other: The control
Check the com-
ponent.
Check the com-
ponent.

Connec- Diag-
components menu
Code SPN/FM1
60/00 7F01A/6 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor rpm drum signal that is not the tween control D793/C3 - menu 6
(B752) short-circuited to engine rpm signal is unit and sensor. B752
ground. incorrect, the con- Check the sen-
trol unit calculates sor.
Dana full flow the missing rpm. Dana full flow
Sensor rpm drum If several rpm sig- D793/C3 -
(B7520) short-circuited nals or if the engine B7520
to ground. speed signal are
defective, the con-
trol unit locks the
transmission control
unit to gear 1-2
(Limp-home).
60/01 7F01A/5 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor rpm drum signal that is not the tween control D793/C3 - menu 6
(B752) not connected. engine rpm signal is unit and sensor. B752
incorrect, the con- Check the sen-
Dana full flow trol unit calculates Dana full flow
sor.
Sensor rpm drum the missing rpm. D793/C3 -
(B7520) not connected. If several rpm sig- B7520
nals or if the engine
speed signal are
defective, the con-
trol unit locks the
unit to gear 1-2
(Limp-home).
60/03 7F01A/A Sensor rpm drum Control unit indi- Check cable be- D793/C3 - TRANSM,
(B7520), value outside cates the error. tween control B7520 menu 6
limit values. unit and compo-
nent.
Check compo-
nent.

Connec- Diag-
components menu
Code SPN/FM1
60/04 7F01A/1 Sensor rpm drum This message is Check the trans- D793/C3 - TRANSM,
(B7520), pulse count too provided as supple- mission to find B7520 menu 6
low. mentary information out if, and
for errors in the which, clutch is
transmission. slipping.
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.
60/05 7F01A/0 Sensor rpm drum This message is Check the trans- D793/C3 - TRANSM,
high. mentary information out if, and
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.
61/00 7F01B/6 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor rpm output shaft signal that is not the tween control D793/E3 - menu 6
Sensor rpm output shaft If several rpm sig- D793/E3 -
defective, the con-
trol unit locks the
unit to gear 1-2
(Limp-home).

Connec- Diag-
components menu
Code SPN/FM1
61/01 7F01B/5 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor rpm output shaft signal that is not the tween control D793/E3 - menu 6
sor.
Sensor rpm output shaft the missing rpm. D793/E3 -
speed signal are
defective, the con-
trol unit locks the
unit to gear 1-2
(Limp-home).
61/03 7F01B/A Sensor rpm output shaft Control unit indi- Check cable be- D793/E3 - TRANSM,
nent.
Check the sen-
sor.
61/04 7F01B/1 Sensor rpm output shaft This message is Check the trans- D793/E3 - TRANSM,
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.
61/05 7F01B/0 Sensor rpm output shaft This message is Check the trans- D793/E3 - TRANSM,
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.

Connec- Diag-
components menu
Code SPN/FM1
62/00 7F01C/6 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor engine rpm signal that is not the tween control D793/F3 - menu 6
(B758/766), short- engine rpm signal is unit and sensor. B758/766
circuited to ground. incorrect, the con- Check the sen-
Sensor engine speed If several rpm sig- D793/F3 -
(B7530), short circuited nals or if the engine B7530
defective, the con-
trol unit locks the
unit to gear 1-2
(Limp-home).
62/01 7F01C/5 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor engine rpm signal that is not the tween control D793/F3 - menu 6
(B758/766), not con- engine rpm signal is unit and sensor. B758/766
nected or has open cir- incorrect, the con- Check the sen-
cuit. trol unit calculates sor.
the missing rpm.
If several rpm sig-
Sensor engine speed nals or if the engine D793/F3 -
(B7530), not connected speed signal are B7530
or has open circuit. defective, the con-
trol unit locks the
unit to gear 1-2
(Limp-home).
62/03 7F01C/A Engine speed informa- Transmission in Use diagnostic - -

tion is not available. Limp-home. menu to find in-
correct seg-
ment.
62/04 7F01C/1 Sensor engine speed This message is Check the trans- D793//F3 - TRANSM,
(B7530), pulse count is provided as supple- mission to find B7530 menu 6
too low. mentary information out if, and
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.

Connec- Diag-
components menu
Code SPN/FM1
62/05 7F01C/0 Sensor engine speed This message is Check the trans- D793/F3 - TRANSM,
(B7530), pulse count is provided as supple- mission to find B7530 menu 6
too high. mentary information out if, and
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.
62/06 7F07A/1 Incorrect engine speed Transmission in Check sensor D793/F3 - TRANSM,
information when tur- Limp-home. for engine rpm B7530 menu 6
bine speed is calculated speed.
Check the com-
ponent’s posi-
tion.
63/00 7F01D/6 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor rpm turbine signal that is not the tween control D793/R2 - menu 6
Sensor rpm turbine If several rpm sig- D793/G3 -
defective, the con-
trol unit locks the
unit to gear 1-2
(Limp-home).

Connec- Diag-
components menu
Code SPN/FM1
63/01 7F01D/5 Dana When only one rpm Check cable be- Dana TRANSM,
Sensor rpm turbine signal that is not the tween control D793/R2 - menu 6
sor.
Sensor rpm turbine the missing rpm. D793/G3 -
speed signal are
defective, the con-
trol unit locks the
unit to gear 1-2
(Limp-home).
63/03 7F01D/A Sensor rpm turbine Control unit indi- Check cable be- D793/G3 - TRANSM,
nent.
Check compo-
nent.
63/04 7F01D/1 Sensor rpm turbine This message is Check the trans- D793/G3 - TRANSM,
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.
63/05 7F01D/0 Sensor rpm turbine This message is Check the trans- D793/G3 - TRANSM,
Check the trans-
mission’s set-
tings for the ratio
in the control
unit.

Connec- Diag-
components menu
Code SPN/FM1
Solenoid valve VFS locked in gear 1 and between control D793/B1 - menu 8
front (Y630), short- 2 (Limp-home). unit and sole- Y630, D793/C1
circuited to each other, noid valve. - Y630
signal cable short- Check the sole-
circuited to voltage, or noid valve.
plus-cable short-
circuited to frame
ground.
Dana full flow Dana full flow TRANSM,

Servo valve gear for- D793/B1 - menu 8
ward and reverse Y6300, D793/
(Y6300), short-circuited C1 - Y6300
to each other, signal ca-
ble short-circuited to
voltage, or plus-cable
short-circuited to frame
ground.

Solenoid valve VFS for- locked in gear 1 and between control D793/B1 - menu 8
ward (Y630) open circuit 2 (Limp-home). unit and sole- Y630, D793/C1
or short-circuited volt- noid valve. - Y630
age. Check the sole-
noid valve.
Servo valve gear for- D793/B1 -
(Y6300) open circuit or C1 - Y6300
short-circuited voltage.

ward (Y630), control 2 (Limp-home). unit and sole- Y630, C1 -
current higher than 1400 noid valve. Y630
mA. Check the sole-
noid valve.
Servo valve gear for- D793/B1 -
(Y6300), control current C1 - Y6300
over 1400 mA.

Connec- Diag-
components menu
Code SPN/FM1
ward (Y630), control 2 (Limp-home). unit and sole- Y630, D793/C1
current outside ap- noid valve. - Y630
proved interval. Incor- Check the sole-
rect impedance. noid valve.
Dana full flow Transmission Dana full flow

Servo valve gear for- locked in neutral D793/B1 -
ward and reverse (Shut-down). Y6300, D793/
(Y6300), control current C1 - Y6300
outside the approved in-
terval. Incorrect imped-
ance.
70/09 7F020/5 Servo valve gear for- Transmission Check cabling D793/B1 - TRANSM,
ward and reverse locked in gear 1 and between control Y6300, D793/ menu 9
(Y6300), not connected. 2 (Limp-home). unit and compo- C1 - Y6300
nent.
Check the sole-
noid valve.

Solenoid valve VFS 2/4 locked in gear 1 and between control D793/D1 - menu 8
(Y6069), short-circuited 2 (Limp-home). unit and sole- Y6069, D793/
to each other, signal ca- noid valve. E1 - Y6069
ble short-circuited to Check the sole-
voltage, or plus-cable noid valve.
ground.

Solenoid valve gear se- D793/D1 -
lection 1/3 (Y6067), Y6067, D793/
short-circuited to each E1 - Y6067
other, signal cable
short-circuited to volt-
age, or plus-cable short-
circuited to frame
ground.

Connec- Diag-
components menu
Code SPN/FM1
(Y6069) open circuit or 2 (Limp-home). unit and sole- Y6069, D793/
short-circuited voltage. noid valve. E1 - Y6069
Check the sole-
noid valve.
lection 1/3 (Y6067), Y6067, D793/
open circuit or short- E1 - Y6067
circuited voltage.

(Y6069), control current 2 (Limp-home). unit and sole- Y6069, D793/
higher than 1400 mA. noid valve. E1 - Y6069
Check the sole-
noid valve.
lection 1/3 (Y6067), con- Y6067, D793/
trol current higher than E1 - Y6067
1400 mA.

(Y6069), control current 2 (Limp-home). unit and sole- Y6069, D793/
outside approved inter- noid valve. E1 - Y6069
val (incorrect imped- Check the sole-
ance). noid valve.

lection 1/3 (Y6067), con- Y6067, D793/
trol current outside E1 - Y6067
approved interval (incor-
rect impedance).
71/09 7F021/5 Solenoid valve gear se- Transmission Check cabling D793/D1 - TRANSM,
lection 1/3 (Y6067), not locked in gear 1 and between control Y6067, D793/ menu 9
connected. 2 (Limp-home). unit and compo- E1 - Y6067
nent.
Check the sole-
noid valve.

Connec- Diag-
components menu
Code SPN/FM1
Solenoid valve VFS re- locked in gear 1 and between control D793/F1 - menu 8
verse (Y631), cables 2 (Limp-home). unit and sole- Y631, D793/G1
short-circuited to each noid valve. - Y631
other, signal cable Check the sole-
short-circuited to volt- noid valve.
circuited to frame
ground.
Dana full flow Dana full flow -

Solenoid valve gear se- D793/F1 -
lection 2/4 (Y6069), Y6069, D793/
short-circuited to each G1 - Y6069
other, signal cable
short-circuited to volt-
circuited to frame
ground.

verse (Y631) open cir- 2 (Limp-home). unit and sole- Y631, D793/G1
cuit or short-circuited noid valve. - Y631
voltage. Check the sole-
noid valve.
lection 2/4 (Y6069), Y6069, D793/
open circuit or short- G1 - Y6069
circuited voltage.

verse (Y631), control 2 (Limp-home). unit and sole- Y631, D793/G1
current higher than 1400 noid valve. - Y631
mA. Check the sole-
noid valve.
lection 2/4 (Y6069), con- Y6069, D793/
trol current higher than G1 - Y6069
1400 mA.

Connec- Diag-
components menu
Code SPN/FM1
verse (Y631), control 2 (Limp-home). unit and sole- Y631, G1 -
current outside ap- noid valve. Y631
proved interval (incor- Check the sole-
rect impedance). noid valve.

lection 2/4 (Y6069), con- Y6069, D793/
trol current outside G1 - Y6069
approved interval (incor-
rect impedance).
72/09 7F022/5 Solenoid valve gear se- Transmission Check cabling Dana full flow -
lection 2/4 (Y6069), not locked in gear 1 and between control D793/F1 -
connected. 2 (Limp-home). unit and compo- Y6069, D793/
nent. G1 - Y6069
Check the com-
ponent.

Solenoid valve VFS 1/3 locked in gear 1 and between control D793/H1 - menu 8
(Y6067), cables short- 2 (Limp-home). unit and sole- Y6067, D793/
circuited to each other, noid valve. J1 - Y6067
signal cable short- Check the sole-
circuited to voltage, or noid valve.
plus-cable short-
circuited to frame
ground.
73/00 Dana full flow Dana full flow

Analogue output signal -
3, cables short-circuited
to each other, signal ca-
voltage or plus-cable
ground.

Connec- Diag-
components menu
Code SPN/FM1
(Y6067) open circuit or 2 (Limp-home). unit and sole- Y6067, J1 -
short-circuited voltage. noid valve. Y6067
Check the sole-
noid valve.
3, open circuit or short-
circuited voltage.

(Y6067), control current 2 (Limp-home). unit and sole- Y6067, J1 -
higher than 1400 mA. noid valve. Y6067
Check the sole-
noid valve.
3, control current over
1400 mA.

(Y6067), control current 2 (Limp-home). unit and sole- Y6067, J1 -
outside approved inter- noid valve. Y6067
val (incorrect imped- Check the sole-
ance). noid valve.

3, control current out-
side the approved inter-
val (incorrect
impedance).
73/09 7F023/5 Analogue output signal Transmission Check cabling - -

3, not connected. locked in gear 1 and between control
2 (Limp-home). unit and compo-
nent.
Check the sole-
noid valve.
74/00 7F024/4 Analogue output signal Control unit indi- Check cabling - -
4, short circuited to cates the error. between control
ground. unit and compo-
nent.
Check the com-
ponent.

Connec- Diag-
components menu
Code SPN/FM1
4 not connected or cates the error. between control
short-circuited voltage. unit and compo-
nent.
Check the com-
ponent.
nent.
Check the com-
ponent.
5 not connected or cates the error. between control
nent.
Check the com-
ponent.
nent.
Check the com-
ponent.
6, not connected or cates the error. between control
nent.
Check the com-
ponent.
6, control current over cates the error. between control
1400 mA. unit and compo-
nent.
Check the com-
ponent.

Connec- Diag-
components menu
Code SPN/FM1
6, output signal outside cates the error. between control
the approved interval unit and compo-
(incorrect impedance). nent.
Check the com-
ponent.
3, not connected. cates the error. between control
unit and compo-
nent.
Check the com-
ponent.
77/02 7F02F/1F All gear packs disen- Transmission - - -

gaged. locked in neutral
(Shut-down).
80/00 7F027/4 Dana Transmission Check cabling Dana Dana

Solenoid valve RSP locked in gear 1 and between control D793/K1 - TRANSM,
Drive (Y6066), cable 2 (Limp-home). unit and compo- Y6066 menu 7
short-circuited to frame nent.
ground. Check the sole-
noid valve.
Solenoid valve drive for- D793/K1 -
ward (Y6066F), cable Y6066F
ground.
80/01 7F027/3 Dana Transmission Check cabling Dana Dana

Solenoid valve RSP locked in gear 1 and between control D793/K1 - TRANSM,
Drive (Y6066), cable is 2 (Limp-home). unit and compo- Y6066 menu 7
not connected or short- nent.
circuited to voltage. Check the sole-
noid valve.
Solenoid valve drive for- D793/K1 -
ward (Y6066F), cable is Y6066F
not connected or short-
circuited to voltage.

Connec- Diag-
components menu
Code SPN/FM1
80/09 7F027/5 Solenoid valve drive for- Transmission Check cabling D793/K1 - TRANSM,
ward (Y6066F), not con- locked in gear 1 and between control Y6066F menu 7
nected. 2 (Limp-home). unit and compo-
nent.
Check the sole-
noid valve.

Solenoid valve VFS 2/4 locked in gear 1 and between control D793/E2 - menu 7
(Y6074), cable short- 2 (Limp-home). unit and sole- Y6074
circuited to frame noid valve.
noid valve.
Solenoid valve drive re- D793/E2 -
verse (Y6066R), cable Y6066R
ground.

Solenoid valve VFS 2/4 locked in gear 1 and between control D793/E2 - menu 7
(Y6074), cable is not 2 (Limp-home). unit and sole- Y6074
connected or short- noid valve.
noid valve.
Solenoid valve drive re- D793/E2 -
verse (Y6066R), cable Y6066R
short-circuited to
voltage.
81/09 7F027/5 Solenoid valve drive re- Transmission Check cabling D793/E2 - TRANSM,
verse (Y6066R), not locked in gear 1 and between control Y6066R menu 7
connected. 2 (Limp-home). unit and compo-
nent.
Check the sole-
noid valve.

Connec- Diag-
components menu
Code SPN/FM1
Solenoid valve VFS 1/3 locked in gear 1 and between control D793/F2 - menu 7
(Y6075), cable short- 2 (Limp-home). unit and sole- Y6075
circuited to frame noid valve.
noid valve.
lection 1/3 (Y6075), ca- Y6075
frame ground.

Solenoid valve VFS 1/3 locked in gear 1 and between control D793/F2 - menu 7
(Y6075), cable is not 2 (Limp-home). unit and sole- Y6075
connected or short- noid valve.
noid valve.
lection 1/3 (Y6075), ca- Y6075
voltage.
82/09 7F029/5 Solenoid valve gear se- Transmission Check cabling D793/F2 - TRANSM,
lection 1/3 (Y6075), not locked in gear 1 and between control Y6075 menu 7
connected. 2 (Limp-home). unit and sole-
noid valve.
Check the sole-
noid valve.
83/00 7F02A/3 Dana Transmission Check cabling Dana Dana

Solenoid valve RSP locked in neutral between control D793/K2 - TRANSM,
Drive (Y6066), cable (Shut-down). unit and compo- Y6066 menu 7
short-circuited to frame nent.
ground. Check the com-
ponent.
Solenoid valve gear se- D793/K2 -
lection 2/4 (Y6074), ca- Y6074
frame ground.

Connec- Diag-
components menu
Code SPN/FM1
83/01 7F02A/4 Dana Transmission Check cabling Dana Dana
Solenoid valve RSP locked in neutral between control D793/K2 - TRANSM,
Drive (Y6066), cable is (Shut-down). unit and compo- Y6066 menu 7
not connected or short- nent.
circuited to voltage. Check the com-
ponent.
Dana full flow Transmission Dana full flow
Solenoid valve gear se- locked in neutral D793/K2 -
lection 2/4 (Y6074), ca- (Shut-down). Y6074
voltage.
90/01 7F0F0/1 Software error Control - - - -

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).
90/11 7F0F0/B Software error Control - - - -

unit, transmission
(D793).

Connec- Diag-
components menu
Code SPN/FM1
90/12 7F0F0/C Software error Control - - - -
unit, transmission
(D793).
90/13 7F0F0/D Software error Control - - - -

unit, transmission
(D793).
90/14 7F0F0/E Software error Control - - - -

unit, transmission
(D793).
90/15 7F0F0/F Software error Control - - - -

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).
90/90 7F0A0/1F Incorrect software in Transmission - - -

Control unit, transmis- locked in neutral
sion (D793). (Shut-down).
90/xx - 7F000/0 System error. Transmission - D793/A:20 -

99/xx locked in neutral
(Shut-down).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

Connec- Diag-
components menu
Code SPN/FM1
unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).
91/50 7F0F7/A Software error Control - - - -

unit, transmission
(D793).
91/51 7F0F7/B Software error Control - - - -

unit, transmission
(D793).
91/52 7F0F7/C Software error Control - - - -

unit, transmission
(D793).
91/53 7F0F7/D Software error Control - - - -

unit, transmission
(D793).
91/54 7F0F7/E Software error Control - - - -

unit, transmission
(D793).
91/55 7F0F7/F Software error Control - - - -

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).

Connec- Diag-
components menu
Code SPN/FM1
unit, transmission
(D793).
91/70 7F0F7/1E Software error Control - - - -

unit, transmission
(D793).

unit, transmission
(D793).
92/01 7F0F2/1 The gear has no direc- Transmission - - -

tion. locked in neutral
(Shut-down).
92/02 7F0F2/2 Duplicated direction. Transmission Note the time - -

locked in neutral and contact
(Shut-down). Cargotec sup-
port.
92/03 7F0F2/3 Duplicated gear. Transmission Note the time - -

port.
92/04 7F0F2/4 Duplicated shock pat- Transmission Note the time - -

tern. locked in neutral and contact
port.
92/06 7F0F2/6 Incorrect digital input Transmission Note the time - -

signal. locked in neutral and contact
port.
92/07 7F0F2/7 Digital input signal in Transmission Note the time - -

conflict with gear control locked in neutral and contact
position. (Shut-down). Cargotec sup-
port.
92/08 7F0F2/8 Digital input signal Transmission Note the time - -

"Transmission locked in locked in neutral and contact
neutral position" incor- (Shut-down). Cargotec sup-
rect. port.
92/09 7F0F2/9 Digital input signal dupli- Transmission Note the time - -
cated assignment. locked in neutral and contact
port.

Connec- Diag-
components menu
Code SPN/FM1
92/10 7F0F2/A Digital output signal du- Transmission Note the time - -
plicated assignment. locked in neutral and contact
port.
92/11 7F0F2/B Digital output signal se- Transmission Note the time - -
lected on unconfigured locked in neutral and contact
output. (Shut-down). Cargotec sup-
port.
92/12 7F0F2/C Digital output signal in- Transmission Note the time - -
correct. locked in neutral and contact
port.
92/13 7F0F2/D Digital output signal se- Transmission Note the time - -
lected on transmission locked in neutral and contact
cable. (Shut-down). Cargotec sup-
port.
92/14 7F0F2/E Incorrect assignment in Transmission Note the time - -

speed sensors 1-2. locked in neutral and contact
port.
92/15 7F0F2/F Incorrect assignment in Transmission Note the time - -

speed sensor 3. locked in neutral and contact
port.
92/16 7F0F2/10 Duplicated assignment Transmission Note the time - -

in speed sensors. locked in neutral and contact
port.
92/17 7F0F2/11 Incorrect feed voltage Transmission Note the time - -

selected. locked in neutral and contact
port.
92/18 7F0F2/12 Duplicated input signal. Transmission Note the time - -

port.
92/19 7F0F2/13 Cabling sensor pressure Transmission Note the time - -

in conflict with cabling locked in neutral and contact
analogue input signal. (Shut-down). Cargotec sup-
port.

Connec- Diag-
components menu
Code SPN/FM1
92/20 7F0F2/14 Incorrect configuration Transmission Note the time - -
regarding servo motor locked in neutral and contact
or brake valve (ana- (Shut-down). Cargotec sup-
logue output signal 4-5- port.
6).
92/30 7F0F2/1E Incorrect configuration Transmission Note the time - -

regarding full flow selec- locked in neutral and contact
tion and earlier digital (Shut-down). Cargotec sup-
troubleshooting. port.

unit, transmission
(D793).

unit, transmission
(D793).

unit, transmission
(D793).
93/00 7F0F3/0 Failed initialisation of Transmission Switch off the - -

the necessary control locked in neutral machine and
unit data in flash memo- (Shut-down). the main electri-
ry, caused by a memory cal power.
conflict.

conflict.

conflict.

conflict.

Connec- Diag-
components menu
Code SPN/FM1
conflict.

conflict.

conflict.
93/10 7F0F3/A Initiation of statistical Control unit indi- Switch off the - -
data in flash memory, cates the error. machine and
caused by firmware up- the main electri-
date or a memory con- cal power.
flict.
93/11 7F0F3/B Initiation of stored incor- Control unit indi- Switch off the - -
rect data in flash memo- cates the error. machine and
ry, caused by firmware the main electri-
update or a memory cal power.
conflict.
94/00 7F0F4/0 Failed initialisation of Transmission Note the time - -

the necessary control locked in neutral and contact
unit data in flash memo- (Shut-down). Cargotec sup-
ry, caused by a memory port.
conflict.

conflict.

conflict.

Connec- Diag-
components menu
Code SPN/FM1
conflict.

conflict.

conflict.

conflict.
95/00 7F0F5/0 - - - - -
95/70 7F0F5/14 Software error Control Transmission

unit, transmission locked in neutral
(D793). (Shut-down).
95/71 7F09B/1F Control unit cannot in- Transmission -

terpret input data. locked in neutral
(Shut-down).

unit, transmission
(D793).

unit, transmission
(D793).
99/90 7F0F6/0 Incorrect software in - - - -

control unit transmis-
sion.

unit, transmission
(D793).

Connec- Diag-
components menu
Code SPN/FM1
unit, transmission
(D793).

unit, transmission
(D793).
99/95 7F0CA/1F Overload of CAN bus - - - -

detected: Control unit,
transmission could not
currently handle all in-
coming information, be-
cause of too many CAN
enquiries.

unit, transmission
(D793).
E0/01 7F0E1/F Machine speed too high - - - -

to be able to change
down.
E1/01 7F0E2/F Machine speed too high - - - -

to be able to change
travel direction.
E2/01 7F0E3/F The engine speed is too - - - -

high to be able to
change travel direction,
or select the same travel
direction again.
E3/00 7F0E4/E Machine speed limita- - - - -

tion is activated.
E3/01 7F0E4/F Machine speed limita- - - - -

tion is activated regard-
less of whether the
speed is above the limit
value.
E3/02 7F0E4/10 Machine speed is higher - - - -

than the upper limit val-
ue.
E4/00 7F0E5/11 Abnormal deceleration. The transmission - - -

disengages auto-
matic gearing for a
time.

Connec- Diag-
components menu
Code SPN/FM1
E4/01 7F0E5/F Abnormal acceleration. The transmission - - -
disengages auto-
matic gearing for a
time.
E5/01 7F0E0/D The time with active - Calibrate trans- - -

gear exceeded the time mission.
for re-calibration.
E6/00 7F0E6/1F The operator is not in - - - -

the driver’s seat and the
gear selector is not in
neutral and/or the park-
ing brake is not activat-
ed.
E7/01 7F0E7/F Turbine speed exceeds The control unit - - -

the limit value. forces the engine to
idle in order to pre-
vent damage.
E8/01 7F0E8/F Conditions for shifting - - - -

between 2WD and 4WD
are not fulfilled. The ma-
chine must be station-
ary.
E9/01 7F0E9/F Conditions for shifting

between High and Low
are not fulfilled. The ma-
chine must be station-
ary.
xx/49 - Unspecified error. The control unit

identifies the error -
the action depends
on the error.
E.1.01 7F0FA - Calibration of drive The calibration is Download the - -

-05 7F0FD mode pressure, unex- stopped. correct parame-
pected algorithm re- ters and repeat
sponse. calibration.
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

Connec- Diag-
components menu
Code SPN/FM1
E.1.06 7F0FA - Calibration of drive The control unit Measure the - -
7F0FD/6 mode pressure, during identifies the error clutch pressure
calibration the turbine and the calibration in order to de-
speed signal does not is stopped. tect leaks.
reach down to the low- Check the sig-
est value. nal from the tur-
bine speed
sensor.
Check the stall
speed in order
to detect slip-
ping clutch.

Make sure that
the machine
does not move.
Check engine
speed re-
sponse.
E.1.10 7F0FA - Calibration of drive The calibration is Determine the - -

7F0FD/A mode pressure, trans- stopped. reason why cali-
mission error during cal- bration was
ibration. stopped.

Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

Connec- Diag-
components menu
Code SPN/FM1
7F0FD/E mode pressure, during identifies the error clutch pressure
calibration the turbine and the calibration in order to de-
speed does not de- is stopped. tect leaks.
crease. Check the sig-
nal from the tur-
bine speed
sensor.

7F0FD mode pressure, unex- stopped. correct parame-
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

7F0FD/10 mode pressure, the tur- identifies the error clutch pressure
bine speed is too low to and the calibration in order to de-
start calibration. is stopped. tect leaks.
Check the sig-
nal from the tur-
bine speed
sensor.

pected algorithm re- ters and resume
Check if the ma-
chine starts to
move.
Check engine
speed re-
sponse.

Connec- Diag-
components menu
Code SPN/FM1
E.1.25 7F0FA - Calibration of drive The control unit Calibrating at - -
7F0FD/19 mode pressure, the identifies the error higher tempera-
starting point of engage- and the calibration tures (90-
ment is too early during is stopped. 100 C).
calibration. Too much Check the
traction. speed sensors
(error code 42/
04 or 42/05).
Check the servo
valves.

7F0FD/1A mode pressure, en- identifies the error higher tempera-
gagement starting point and the calibration tures (90-
cannot be identified. is stopped. 100 C).
Check the
speed sensors
(error code 42/
04 or 42/05).
Check the servo
valves.

7F0FD mode pressure, unex- stopped. correct parame-
pected algorithm re- ters and resume
Check if the ma-
chine starts to
move.
Check engine
speed re-
sponse.

7F0FD/1C mode pressure, turbine identifies the error clutch pressure
speed does not reach a and the calibration in order to de-
value of 0 rpm during the is stopped. tect leaks.
closing phase of calibra- Check the sig-
tion. nal from the tur-
bine speed
sensor.

Connec- Diag-
components menu
Code SPN/FM1
7F0FD/1D mode pressure, turbine identifies the error higher tempera-
speed does not reach and the calibration tures (90-
the correct value during is stopped. 100 C).
the release phase of the Check the
engagement’s starting speed sensors
point during calibration. (error code 42/
04 or 42/05).
Check the servo
valves.
E.2.01 7F0FA - Calibration optimisation The calibration is Download the - -

-05 7F0FD of filling time, unexpect- stopped. correct parame-
ed algorithm response. ters and repeat
calibration.
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.
E.2.06 7F0FA - Calibration optimisation The control unit Measure the - -

7F0FD/6 of filling time, during cal- identifies the error clutch pressure
ibration the turbine and the calibration in order to de-
bine speed
sensor.
Check the stall
speed in order
to detect slip-
ping clutch.

calibration.
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

Connec- Diag-
components menu
Code SPN/FM1
E.2.10 7F0FA - Calibration optimisation The calibration is Determine the - -
7F0FD/A of filling time, transmis- stopped. reason why cali-
sion error during calibra- bration was
tion. stopped.

Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

7F0FD/E of filling time, during cal- identifies the error clutch pressure
speed does not de- is stopped. tect leaks.
crease. Check the sig-
nal from the tur-
bine speed
sensor.

7F0FD of filling time, unexpect- stopped. correct parame-
calibration.
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

7F0FD/10 of filling time, the turbine identifies the error clutch pressure
speed is too low to start and the calibration in order to de-
calibration. is stopped. tect leaks.
Check the sig-
nal from the tur-
bine speed
sensor.

Connec- Diag-
components menu
Code SPN/FM1
ed algorithm response. ters and resume
calibration.
Check if the ma-
chine starts to
move.
Check engine
speed re-
sponse.
E.2.25 7F0FA - Calibration optimisation The control unit Calibrating at - -

7F0FD/19 of filling time, the start- identifies the error higher tempera-
ing point of engagement and the calibration tures (90-
is too early during cali- is stopped. 100 C).
bration. Too much trac- Check the
tion. speed sensors
(error code 42/
04 or 42/05).
Check the servo
valves.
E.2.26 7F0FA - Calibration optimisation The control unit Calibrating at - -

7F0FD/1A of filling time, engage- identifies the error higher tempera-
ment starting point can- and the calibration tures (90-
not be identified. is stopped. 100 C).
Check the
speed sensors
(error code 42/
04 or 42/05).
Check the servo
valves.

7F0FD of filling time, unexpect- stopped. correct parame-
ed algorithm response. ters and resume
calibration.
Check if the ma-
chine starts to
move.
Check engine
speed re-
sponse.

Connec- Diag-
components menu
Code SPN/FM1
7F0FD/1C of filling time, turbine identifies the error clutch pressure
speed does not reach a and the calibration in order to de-
value of 0 rpm during the is stopped. tect leaks.
closing phase of calibra- Check the sig-
tion. nal from the tur-
bine speed
sensor.
E.229 7F0FA - Calibration optimisation The control unit Calibrating at - -

7F0FD/1D of filling time, turbine identifies the error higher tempera-
speed does not reach and the calibration tures (90-
the correct value during is stopped. 100 C).
the release phase of the Check the
engagement’s starting speed sensors
point during calibration. (error code 42/
04 or 42/05).
Check the servo
valves.

calibration.
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

7F0FD/6 of filling time, during cal- identifies the error clutch pressure
bine speed
sensor.
Check the stall
speed in order
to detect slip-
ping clutch.

Connec- Diag-
components menu
Code SPN/FM1
E.3.07 7F0FA - Calibration of control The calibration is Download the - -
-09 7F0FD current for pressure, un- stopped. correct parame-
expected algorithm re- ters and repeat
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.
E.3.10 7F0FA - Calibration of control The calibration is Determine the - -

7F0FD/A current for pressure, stopped. reason why cali-
transmission error dur- bration was
ing calibration. stopped.

Make sure that
the machine
does not move.
Check engine
speed re-
sponse.
E.3.14 7F0FA - Calibration of control The control unit Measure the - -

7F0FD/E current for pressure, identifies the error clutch pressure
during calibration the and the calibration in order to de-
turbine speed does not is stopped. tect leaks.
decrease. Check the sig-
nal from the tur-
bine speed
sensor.

7F0FD current for pressure, un- stopped. correct parame-
Make sure that
the machine
does not move.
Check engine
speed re-
sponse.

Connec- Diag-
components menu
Code SPN/FM1
7F0FD/10 current for pressure, the identifies the error clutch pressure
turbine speed is too low and the calibration in order to de-
to start calibration. is stopped. tect leaks.
Check the sig-
nal from the tur-
bine speed
sensor.

expected algorithm re- ters and resume
Check if the ma-
chine starts to
move.
Check engine
speed re-
sponse.
E.3.25 7F0FA - Calibration of control The control unit Calibrating at - -

7F0FD/19 current for pressure, the identifies the error higher tempera-
starting point of engage- and the calibration tures (90-
ment is too early during is stopped. 100 C).
calibration. Too much Check the
traction. speed sensors
(error code 42/
04 or 42/05).
Check the servo
valves.

7F0FD/1A current for pressure, en- identifies the error higher tempera-
gagement starting point and the calibration tures (90-
cannot be identified. is stopped. 100 C).
Check the
speed sensors
(error code 42/
04 or 42/05).
Check the servo
valves.

Connec- Diag-
components menu
Code SPN/FM1
7F0FD current for pressure, un- stopped. correct parame-
expected algorithm re- ters and resume
Check if the ma-
chine starts to
move.
Check engine
speed re-
sponse.

7F0FD/1C current for pressure, tur- identifies the error clutch pressure
bine speed does not and the calibration in order to de-
reach a value of 0 rpm is stopped. tect leaks.
during the closing phase Check the sig-
of calibration. nal from the tur-
bine speed
sensor.

7F0FD/1D current for pressure, tur- identifies the error higher tempera-
bine speed does not and the calibration tures (90-
reach the correct value is stopped. 100 C).
during the release Check the
phase of the engage- speed sensors
ment’s starting point (error code 42/
during calibration. 04 or 42/05).
Check the servo
valves.

D Error codes – 8 Control system 91
8 Control system
mm mm mm mm mm mm
Error codes machine

page
–
Code Description Limitation Action Connec- Diagnos- Group

tions and tic menu
compo-
nents
1 Communication error Attachment Use diagnostic menu to D791-1 CAN/ 11.6.2 Re-
with attachment con- functions not find incorrect segment. POWER, dundant
trol unit (D791-1). working. menu 2 CAN-bus
2 Communication error Levelling, tilt, Use diagnostic menu to D791-2 CAN/ 11.6.2 Re-
with Control unit, at- overheight find incorrect segment. POWER, dundant
tachment option extension not menu 2 CAN-bus
(D791-2). working.
3 Communication error Left side of Use diagnostic menu to D791-3 CAN/ 11.6.2 Re-
with Control unit, at- bottom lift not find incorrect segment. POWER, dundant
tachment left jack working. menu 2 CAN-bus
pair (D791-3).
4 Communication error Right side of Use diagnostic menu to D791-4 CAN/ 11.6.2 Re-
with Control unit, at- bottom lift not find incorrect segment. POWER, dundant
tachment right jack working. menu 2 CAN-bus
pair (D791-4).
5 Communication error Lighting rear, Use diagnostic menu to D797-R CAN/ 11.6.2 Re-
with Control unit, hydraulic oil find incorrect segment. POWER, dundant
frame rear (D797-R). cooling, over- menu 2 CAN-bus
load system,
extension not
working.
6 Communication error Front light- Use diagnostic menu to D797-F CAN/ 11.6.2 Re-
with Control unit, ing, lift, exten- find incorrect segment. POWER, dundant
frame front (D797-F). sion, brake menu 2 CAN-bus
lights, brake
cooling not
working.
7 Communication error Sliding cab, Use diagnostic menu to D797-O CAN/ 11.6.2 Re-
with Control unit, support jacks, find incorrect segment. POWER, dundant
frame option (D797- joystick con- menu 2 CAN-bus
O). trol mini-
wheel, cab lift
and cab tilt
not working.
8 Communication error Controls in Use diagnostic menu to D795 CAN/ 11.6.2 Re-
with KID control unit steering find incorrect segment. POWER, dundant
(D795) wheel panel menu 2 CAN-bus
and display
not working.

92 D Error codes – 8 Control system

tions and tic menu
compo-
nents
9 Communication error Mini-wheel or Use diagnostic menu to D790-3 CAN/ 11.6.2 Re-
with Control unit, cab joystick con- find incorrect segment. POWER, dundant
option (D790-3). trol not work- menu 2 CAN-bus
ing
11 Wiring fault CAN bus No limitation. Use diagnostic menu to Varies de- CAN/ 11.6.2 Re-
segment 1. find incorrect segment. pending on POWER, dundant
machine con- menu 1 CAN-bus
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
20 Accelerator pedal Poor sensitiv- Calibrate the gas ped- D790-1/K6:11 CALIBRA- 1. Engine
(B690) not calibrated. ity in acceler- al, see the section 8 – B690 TION:
ator pedal. Control system, group DRIVE-
8.5.2.3 Calibrate TRAIN,
DRIVE-TRAIN. menu 1
and 2


tions and tic menu
compo-
nents
9 Communication error Mini-wheel or Use diagnostic menu to D790-3 CAN/ 11.6.2 Re-
with Control unit, cab joystick con- find incorrect segment. POWER, dundant
option (D790-3). trol not work- menu 2 CAN-bus
ing
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
figuration. and 21
20 Accelerator pedal Poor sensitiv- Calibrate the gas ped- D790-1/K6:11 CALIBRA- 1. Engine
(B690) not calibrated. ity in acceler- al, see the section 8 – B690 TION:
ator pedal. Control system, group DRIVE-
8.5.2.3 Calibrate TRAIN,
DRIVE-TRAIN. menu 1
and 2


tions and tic menu
compo-
nents
21 Communication error Gear selec- Use diagnostic menu to D790-1/K13:1 CAN/ 11.6.3 CAN-
with transmission tion not work- check communication. – D793/M2 POWER, bus drivetrain
control unit (D793). ing. Check the wiring be- D790-1/K13:2 menu 3
tween cab control unit – D793/L2
(D790-1) and transmis-
sion control unit
(D793).
22 Communication error Engine does Use diagnostic menu to Volvo: D790- CAN/ 11.6.3 CAN-
with Control unit en- not react to check communication. 1/K13:1, POWER, bus drivetrain
gine (D794). commands Check the wiring be- K13:2 – D794/ menu 3
from cab. tween cab control unit 2, 1
(D790-1) and engine Cummins:
control unit (D794) D790-1/
K13:1, K13:2
– D794/46, 37
23 Setup file cannot be No controls Contact Cargotec sup- D790-1 - 11.5.3.1 Con-
read in cab control working in port. trol unit cab
unit (D790-1). cab.
24 Electric power feed to Cab fan not Check fuse F58-5/3. D790-1/K2:8 - 9.4.3 Cab fan
cab fan less than 18 working. – 58-5/3:2
V.
25 Interference during Error code Switch the ignition off D794 ENGINE, 11.5.3.10
software download. stored in en- and on. menu 8 Control unit
26
Buffer for error codes gine control Repeat software down- engine
27 from Control unit, en- unit (D794). load.
gine (D794), active
28
error code when
29 downloading.
30
31 Incorrect power sup- Control in cab Check fuse F58-5/1. D790-1/K1:2, CAN/ 11.5.1.3 Igni-
ply to cab control unit not working. Check cabling between K1:3, K1:4 – POWER, tion voltage
(D790-1). Voltage un- the control unit and the F58-5/1:1, 1:2 menu 6 (15)
der 18 V or over 32 V. component with diag-
nostic menu.
Check the control unit.


tions and tic menu
compo-
nents
32 Incorrect 5 V refer- Analogue Check cabling between D790-1/K4:5, CAN/ 11.5.3.1 Con-
ence voltage to ana- controls in the the control unit and the K 5:11, K5:13, POWER, trol unit cab
logue cab controls. cab not work- component with diag- K7:2, K 9:7, menu 6
Voltage under 4.9 V ing (mini- nostic menu. K10:3
or over 5.1 V. wheel/joy- Check the component.
stick, control
lever and
controls for
air condition-
ing).
33 No feedback signal The emer- Check fuse F58-3/8. D790-1/ CAN/ 11.5.1.4
for emergency stop gency stop Check cabling between K11:13 – POWER, Emergency
switch voltage from switch can- the control unit and the K3009-1/87 menu 5 stop switch
emergency stop not be disen- component with diag- voltage (15E)
switch voltage relay gaged. All nostic menu.
(K3009-1). hydraulic
functions are
blocked.
34 Faulty signal from Parking brake Check cabling between D791-1/K8:5 HYD, 4.5 Parking
parking brake switch cannot be re- the control unit and the – S107/7 menu 5 brake
(S107); indicates re- leased. component with diag- D791-1/K8:13
leased and applied at nostic menu. – S107/1
same time or nothing Check the switch.
at all.
35 Interference during Error code Switch the ignition off D793 TRANSM, 11.5.3.9 Con-
software download. stored in and on. menu 13 trol unit trans-
36
Buffer for error codes transmission Repeat software down- mission
37 from Control unit, control unit load.
transmission (D793), (D793).
38
active error code
39 when downloading.
40
41 The transistor has Windscreen Check cabling between D790-1/K2:4 CAB, 9.5.7 Wiper
been triggered due to wiper rear not the control unit and the – M650-2/53 menu 3 motor rear
short circuit in the cir- working. component with diag-
cuit for Wiper motor, nostic menu.
rear (M650-2). Check the motor.
42 The transistor has Rotating bea- Check cabling between D790-1/K2:5 LIGHTS, 9.6.8 Rotat-
been triggered due to con not work- the control unit and the – H428 menu 9 ing beacon
short circuit in the cir- ing. component with diag-
cuit for Revolving nostic menu.
beacon (H428). Check the component.


tions and tic menu
compo-
nents
43 The transistor has Working light, Check bulb. D790-1/K2:6 LIGHTS, 9.6.9 Work-
been triggered due to cab left not Check cabling between – E404-1L menu 1 ing light, cab
short circuit in the cir- working. the control unit and the
cuit for Working light, component with diag-
cab left (E404-1L). nostic menu.
44 The transistor has Working light, Check bulb. D790-1/K2:7 LIGHTS, 9.6.9 Work-
been triggered due to cab right not Check cabling between – E404-1R menu 1 ing light, cab
short circuit in the cir- working. the control unit and the
cuit for Working light, component with diag-
cab right (E404-1R). nostic menu.
45 The transistor has Windscreen Check cabling between D790-1/K2:1 CAB, 9.5.1 Wiper
been triggered due to wiper front the control unit and the – M650-1/53 menu 2 front
short circuit in the cir- not working. component with diag-
cuit for Wiper motor, nostic menu.
front (M650-1). Check the motor.
46 The transistor has Cab fan not Check cabling between D790-1/K2:2 CLI- 9.4.3 Cab fan
been triggered due to working. the control unit and the – M657-1/2 MATE,
short circuit in the cir- component with diag- menu 6
cuit for Fan motor nostic menu.
(M657-1). Check the motor.
47 The transistor has Recirculation Check cabling between D790-1/K2:3 CLI- 9.4.2 Fresh
been triggered due to damper to the control unit and the – M612/3 MATE, air and recir-
short circuit in the cir- ventilation not component with diag- menu 6 culation
cuit for Actuator mo- working. nostic menu. damper
tor, recirculation Check the motor.
(M612).
48 The transistor has Heat in cab Check cabling between D790-1/K4:1 CLI- 9.4.5 Water
been triggered due to cannot be ad- the control unit and the – Y673/5 MATE, valve
short circuit in the cir- justed. component with diag- menu 7
cuit for Water valve nostic menu.
(Y673). Check the motor.
49 The transistor has Heat in cab Check cabling between D790-1/K4:2 CLI- 9.4.5 Water
been triggered due to cannot be ad- the control unit and the – Y673/6 MATE, valve
short circuit in the cir- justed. component with diag- menu 7
cuit for Water valve nostic menu.
50 The transistor has Air distribu- Check cabling between D790-1/K4:3 CLI- 9.4.14 Air dis-
been triggered due to tion in cab the control unit and the – Y672/5 MATE, tributor
short circuit in the cir- cannot be ad- component with diag- menu 8
cuit for Damper motor justed. nostic menu.
(Y672) Check the motor.


tions and tic menu
compo-
nents
51 The transistor has Air distribu- Check cabling between D790-1/K4:4 CLI- 9.4.14 Air dis-
been triggered due to tion in cab the control unit and the – Y672/6 MATE, tributor
short circuit in the cir- cannot be ad- component with diag- menu 8
cuit for Damper motor justed. nostic menu.
53 The transistor has Windscreen Check cabling between D790-1/K5:4 CAB, 9.5.4 Wash-
been triggered due to washer rear the control unit and the – M651-2 menu 1 er motor and
short circuit in the cir- and roof not component with diag- reservoir
cuit for Washer mo- working. nostic menu.
tor, roof and rear Check the motor.
(M651-2).
54 The transistor has Flashing haz- Check cabling between D790-1/K5:5 LIGHTS, 9.6.7 Flash-
been triggered due to ard lights not the control unit and the – S109/9 menu 7 ing hazard
short circuit or open working. component with diag- lights
circuit in circuit for in- nostic menu.
dicator lamp Switch, Check the switch.
flashing hazard lights
(S109).
55 The transistor has Reduced or Check bulbs for back- D7901/K6:1, LIGHTS, 9.1 Controls
been triggered due to no background lighting, change K 8:15, K 9:2, menu 13 and instru-
short circuit in the cir- ground light- if needed. K 10:5, all in- ments
cuit for background ing in Check cable harness to puts of type A
lighting in switches switches and background lighting. Digital in
and instruments. instruments
56 The transistor has Indication for Check cabling between D790-1/K7:8 - 7.1.1 Control
been triggered due to tilt lock in con- the control unit and the – S815/5 lever
short circuit or open trol lever not component with diag-
circuit in the circuit for illuminated. nostic menu.
LED indication for tilt Check the switch.
lock in control lever
(S815).
57 The transistor has Indication for Check cabling between D790-1/K7:9 - 7.1.1 Control
been triggered due to levelling lock the control unit and the – S815/7 lever
short circuit or open in control le- component with diag-
circuit in the circuit for ver not illumi- nostic menu.
LED indication for nated. Check the switch.
levelling lock in con-
trol lever (S815).
60 The transistor has Seat heating Check cabling between D790-1/K10:7 CAB, 9.3.3 Heat-
been triggered due to not working. the control unit and the – K383/86 menu 8 ing coils
short circuit or open component with diag-
circuit in the circuit for nostic menu.
Relay seat heater Check the component.
(K383).


tions and tic menu
compo-
nents
61 The transistor has Extra work- Check cabling between D790-1/K10:8 LIGHTS, 9.6.10 Work-
been triggered due to ing lights the control unit and the – K304/86 menu 3 ing lights,
short circuit or open boom not component with diag- boom
circuit in the circuit for working. nostic menu.
Relay extra working Check the component.
lights boom (K304).
62 The transistor has Hour meter Check cabling between D790-1/K10:9 CAN/ 9.3.5 Air sus-
been triggered due to and air sus- the control unit and the – P708, K358/ POWER, pension
short circuit or open pension seat component with diag- 86 menu 7
circuit for simulated not working. nostic menu.
D+ feed for hour me- Check the component.
ter (P708) and Relay
compressor air sus-
pension seat (K358).
63 The transistor has No ignition Check cabling between D790-1/ CAN/ 11.5.1.3 Igni-
been triggered due to voltage to the the control unit and the K10:10 – POWER, tion voltage
short circuit or open machine’s component with diag- K315-1/86 menu 4 (15)
circuit in the circuit for Control units. nostic menu.
Relay ignition voltage Check the component.
(K315-1).
64 The transistor has No emergen- Check cabling between D790-1/ CAN/ 11.5.1.4
been triggered due to cy stop switch the control unit and the K10:11 – POWER, Emergency
short circuit or open voltage to the component with diag- K3009-1/86 menu 5 stop switch
circuit in circuit for re- machine’s nostic menu. voltage
lay for emergency control units. Check the component.
stop switch voltage
(K3009-1).
65 The transistor has No emergen- Check cabling between D790-1/ CAN/ 11.5.1.4
been triggered due to cy stop switch the control unit and the K10:11 – POWER, Emergency
short circuit or open voltage to the component with diag- K3009-1/86 menu 5 stop switch
circuit in circuit for re- machine’s nostic menu. voltage
lay for emergency control units. Check the component.
stop switch voltage
(K3009-2).
66 The transistor has Windscreen Check cabling between D790-1/ CAB, 9.5.4 Wash-
been triggered due to washer not the control unit and the K10:13 – menu 1 er motor and
short circuit in the cir- working. component with diag- M651-1 reservoir
cuit for Washer mo- nostic menu.
tor, windscreen Check the component.
(M651-1).


tions and tic menu
compo-
nents
67 The transistor has Wiper roof not Check cabling between D790-1/ CAB, 9.5.6 Wiper
been triggered due to working. the control unit and the K10:14 – menu 4 motor roof
short circuit or open component with diag- M650-3/53
Wiper motor, roof Check the motor.
(M650-3).
68 The transistor has Pause heater Check cabling between D790-1/ - 9.4 Heating,
been triggered due to not working. the control unit and the K10:15 – ventilation
short circuit or open component with diag- M667 and air condi-
circuit in circuit for nostic menu. tioning
pause heater circula- Check the motor.
tion pump (M667).
69 The transistor has No voltage Check cabling between D790-1/ CAN/ 11.5.1.3 Igni-
been triggered due to feed to en- the control unit and the K10:16 – POWER, tion voltage
short circuit or open gine and component with diag- K315-2/86 menu 4 (15)
circuit in the circuit for transmission. nostic menu.
Relay ignition voltage Check the component.
drivetrain (K315-2).
71 The transistor has Interior light- Check bulb. D790-1/K11:6 LIGHTS, 9.6.12 Interi-
been triggered due to ing in cab not Check cabling between – E434-1 menu 12 or lighting
short circuit in the cir- working. the control unit and the cab
cuit for Interior light- component with diag-
ing, cab (E434-1). nostic menu.
74 The transistor has Horn/loud Check cabling between D790-1/ CAB, 9.7.1 Horn
been triggered due to horn not the control unit and the K11:11 – menu 5
short circuit in the cir- working. component with diag- H850/1,
cuit for horn (H850) nostic menu. K3016/86
or Relay loud horn Check the component.
(K3016)
75 Relay ignition voltage The cab con- Check cabling between - CAN/ 11.5.1.3 Igni-
(K315-1) has jammed trol unit the control unit and the POWER, tion voltage
in position on. (D790-1) is component with diag- menu 4
still ener- nostic menu.
gised and is Check the component.
thereby ac-
tive.


tions and tic menu
compo-
nents
80 No signal from Pres- Air condition- Check drive belt for air D797-R/ CLI- 9.4.10 Pres-
sure switch air condi- ing not work- conditioning compres- K1:37 – S246 MATE, sure switch
tioning (S246), ing. sor. menu 3
despite the AC com- Check that compressor
pressor being activat- for air conditioning is
ed. activated.
the control unit and the
component with diag-
nostic menu.
81 Faulty signal from Ac- Air distribu- Check cabling between D790-1/K4:7 CLI- 9.4.6 Fresh
tuating motor (Y672). tion cannot be the control unit and the – Y672/9 MATE, air and recir-
Signal voltage under changed. component with diag- menu 4 culation
0.2 V or over 4.8 V. nostic menu. damper
Check the motor.
85 Faulty signal from ac- Engine speed Check cabling between D790-1/K6:11 ENGINE, 1 Engine
celerator pedal limited to idle. the control unit and the – R690/2 menu 1
(R690). Signal volt- component with diag-
age under 0.2 V or nostic menu.
over 4.8 V. Check the component.
87 Faulty signal from Lifting/lower- Check cabling between D790-1/K7:3 BOOM, 7.1.1 Control
Control lever (S815- ing not work- the control unit and the – S815-P1/8 menu 1 lever
P1) for lifting/lowering. component with diag-
ing. Signal voltage nostic menu.
under 0.2 V or over Check the switch.
4.8 V.
88 Faulty signal from Extension not Check cabling between D790-1/K7:4 BOOM, 7.1.1 Control
Control lever (S815- working. the control unit and the – S815-P2/4 menu 1 lever
P2) for extension. component with diag-
Signal voltage under nostic menu.
0.2 V or over 4.8 V. Check the switch.
89 Faulty signal from Rotation not Check cabling between D790-1/K7:5 ATTACH, 7.1.1 Control
Control lever (S815- working. the control unit and the – S815-P3/11 menu 1 lever
P3) for rotation. Sig- component with diag-
nal voltage under 0.2 nostic menu.
V or over 4.8 V. Check the switch.
90 Faulty signal from Controllable Check cabling between D790-1/K7:6 ATTACH, 7.1.1 Control
Control lever (S815- tilt not work- the control unit and the – S815-P4/1 menu 1 lever
P4) for tilt. Signal ing. component with diag-
voltage under 0.2 V nostic menu.
or over 4.8 V. Check the switch.


tions and tic menu
compo-
nents
92 Faulty signal from Joystick Check cabling between D790-1/K9:8 STEER- 5.1.2 Mini-
Steering lever (R825- steering or the control unit and the – R825-1/P2 ING, menu wheel
1) or Mini-wheel mini-wheel component with diag- 1 5.1.3 Joystick
(R825-1). Signal volt- not working. nostic menu.
age under 0.2 V or Check the switch.
over 4.8 V.
93 Faulty signal from Joystick Check cabling between D790-1/K9:9 STEER- 5.1.2 Mini-
Mini-wheel (R825-2). steering or the control unit and the – R825-2/H2 ING, menu wheel
Signal voltage under mini-wheel component with diag- 1
0.2 V or over 4.8 V. not working. nostic menu.
Check the switch.
94 Faulty signal from Cab heat can- Check cabling between D790-1/K10:4 CLI- 9.4.5 Water
Water valve, cab not be adjust- the control unit and the – Y673/9 MATE, valve
heating (Y673). Sig- ed. component with diag- menu 4
nal voltage under 0.2 nostic menu.
V or over 4.8 V. Check the motor.
96 Faulty signal from Air condition- Check cabling between D790-1/K4:8 CLI- 9.4.17 Sen-
cab temperature sen- ing not work- the control unit and the – B775-1/2 MATE, sor cab tem-
sor (B775-1) Sensor ing. component with diag- menu 1 perature
indicates tempera- nostic menu.
ture under -43 °C or Check the sensor.
over 105 °C.
outside temperature ing not work- the control unit and the – B774/2 MATE, sor outdoor
sensor (B774). Tem- ing. component with diag- menu 2 temperature
perature signal over nostic menu.
105 °C. Check the sensor.
outlet fan tempera- ing not work- the control unit and the – B775-2/2 MATE, sor tempera-
ture sensor (B775-2) ing. component with diag- menu 2 ture outlet fan
Sensor indicates nostic menu.
temperature under - Check the sensor.
43 °C or over 105 °C.
99 Faulty signal from re- Air condition- Check cabling between D790-1/K4:11 CLI- 9.4.12 Sen-
frigerant temperature ing not work- the control unit and the – B775-3/2 MATE, sor tempera-
sensor (B775-3) Sen- ing. component with diag- menu 2 ture
sor indicates temper- nostic menu. refrigerant
ature under -43 °C or Check the sensor.
over 105 °C.


tions and tic menu
compo-
nents
101 Redundant voltage - Check cabling between D797-F/K2:7 CAN/ 11.5.1.2 Re-
feed left to Control the control unit and the POWER, dundant volt-
unit, frame front component with diag- menu 8 age feed of
(D797-F) does not nostic menu. Control units
reach destination. Check the control unit.
102 Redundant voltage - Check cabling between D797-F/K2:8 CAN/ 11.5.1.2 Re-
feed right to Control the control unit and the POWER, dundant volt-
unit, frame front component with diag- menu 8 age feed of
(D797-F) does not nostic menu. Control units
103 Incorrect power sup- No electric Check fuse F58-2/1, D797-F/K2:1, CAN/ 11.5.1.3 Igni-
ply to Control unit, power feed to change if needed. K2:9, K2:10 – POWER, tion voltage
frame front (D797-F). components. Check cabling between F58-2/1:1, 1:2 menu 8 (15)
Voltage under 18 V or the control unit and the
over 32 V. component with diag-
nostic menu.
104 Faulty emergency Functions Check fuse F58-3/2, D797-F/K2:11 CAN/ 11.5.1.4
stop voltage to Con- normally sup- change if needed. – F58-3/2:1 POWER, Emergency
trol unit, frame front plied emer- Check cabling between menu 8 stop switch
(D797-F). gency stop the control unit and the voltage
switch volt- component with diag-
age have no nostic menu.
feed. All hy-
draulic func-
tions blocked.
105 Incorrect 5 V refer- Regenera- Check cabling between D797-F/K1:8 CAN/ 8.2.1.7 Sen-
ence voltage to pres- tion lifting, the control unit and the – B768-R1/1, POWER, sor hydraulic
sure sensor. Voltage weight indica- component with diag- B768-R2/1, menu 9 pressure lift
under 4.9 V or over tor and over- nostic menu. B768-L1/1, cylinder
5.1 V. load system Check the sensor. B768-L2/1
not working.
106 The transistor has Cooling fan Check cabling between D797-F/K1:14 HYD, 4.8.8 Cooling
been triggered due to brake oil not the control unit and the – M674/1 menu 2 fan
short circuit in the cir- working. component with diag-
cuit for Cooling fan, nostic menu.
brake fluid (M674). Check the motor.
107 The transistor has Left high Check bulb. D797-F/K1:1 LIGHTS, 9.6.1 Head-
been triggered due to beam not Check the lamp holder. – E402L/1 menu 6 lights
short circuit or open working.
circuit in the circuit for
High beam lamp, left the control unit and the
(E402L). component with diag-
nostic menu.


tions and tic menu
compo-
nents
108 The transistor has Right high Check bulb. D797-F/K1:15 LIGHTS, 9.6.1 Head-
been triggered due to beam not Check the lamp holder. – E402R/1 menu 6 lights
circuit in the circuit for Check cabling between
High beam lamp,
right (E402R).
nostic menu.
110 The transistor has Low beams Check bulb. D797-F/K1:42 LIGHTS, 9.6.1 Head-
been triggered due to not working. Check the lamp holder. – E400L/1, menu 6 lights
short circuit or open E400R/1
Low beam lamp the control unit and the
(E400L/E400R).
nostic menu.
111 The transistor has Lift not work- Check cabling between D797-F/K1:2 BOOM, 7.2.5 Control
been triggered due to ing. the control unit and the – Y6005/1 menu 4 valve lift, low-
short circuit in the cir- component with diag- er and exten-
cuit for Solenoid nostic menu. sion
valve, boom up Check the solenoid
(Y6005). valve.
112 The transistor has Lower not Check cabling between D797-F/K1:3 BOOM, 7.2.5 Control
been triggered due to working. the control unit and the – Y6004/1 menu 5 valve lift, low-
valve, boom down Check the solenoid
(Y6004). valve.
113 The transistor has Extension out Check cabling between D797-F/K1:4 BOOM, 7.3.5 Control
been triggered due to not working. the control unit and the – Y6006/1 menu 7 valve lift, low-
valve, boom out Check the solenoid
(Y6006). valve.
114 The transistor has Extension in Check cabling between D797-F/K1:5 BOOM, 7.3.5 Control
been triggered due to not working. the control unit and the – Y6007/1 menu 6 valve lift, low-
valve, boom in Check the solenoid
(Y6007). valve.


tions and tic menu
compo-
nents
115 The transistor has Lifting/lower- Check cabling between D797-F/K1:30 BOOM, 7.2.7 Valve
been triggered due to ing not work- the control unit and the – Y6002/1 menu 2 block lift cyl-
short circuit or open ing. component with diag- inder
Solenoid valve, Check the solenoid
blocking lift, left valve.
(Y6002).
116 The transistor has Lifting/lower- Check cabling between D797-F/K1:31 BOOM, 7.2.7 Valve
been triggered due to ing not work- the control unit and the – Y6001/1 menu 2 block lift cyl-
short circuit or open ing. component with diag- inder
blocking lift, right valve.
(Y6001).
117 The transistor has Regenera- Check cabling between D797-F/K1:32 BOOM, 7.2.7 Valve
been triggered due to tion lift not the control unit and the – Y6051/1 menu 3 block lift cyl-
short circuit or open working. component with diag- inder
Solenoid valve, re- Check the solenoid
generation lift, right valve.
(Y6051).
118 The transistor has Regenera- Check cabling between D797-F/K1:33 BOOM, 7.2.7 Valve
been triggered due to tion lift not the control unit and the – Y6052/1 menu 3 block lift cyl-
short circuit or open working. component with diag- inder
Solenoid valve re- Check the solenoid
generation lift, left valve.
(Y6052).
119 The transistor has Parking brake Check cabling between D797-F/K1:7 HYD, 4.5.3 Sole-
been triggered due to cannot be re- the control unit and the – Y642/1 menu 5 noid valve
short circuit or open leased. component with diag- parking brake
Solenoid valve, park- Check the solenoid
ing brake (Y642). valve.
120 The transistor has Direction indi- Check bulb. D797-F/K1:9 LIGHTS, 9.6.6 Direc-
been triggered due to cator front left Check the lamp holder. – H422/1 menu 8 tion indica-
short circuit or open not working. tors
Lamp, direction indi-
cator, left front
nostic menu.
(H422).


tions and tic menu
compo-
nents
121 The transistor has Direction indi- Check bulb. D797-F/K1:10 LIGHTS, 9.6.6 Direc-
been triggered due to cator front Check the lamp holder. – H423/1 menu 8 tion indica-
short circuit or open right not tors
circuit in the circuit for working. Check cabling between
cator, right front
nostic menu.
(H423).
122 The transistor has Position light Check bulb. D797-F/K1:25 LIGHTS, 9.6.2 Run-
been triggered due to front left not Check the lamp holder. – H416-1/1 menu 5 ning lights
Lamp, position light,
left front (H416-1). component with diag-
nostic menu.
123 The transistor has Position light Check bulb. D797-F/K1:29 LIGHTS, 9.6.2 Run-
been triggered due to front right not Check the lamp holder. – H417-1/1 menu 5 ning lights
Lamp, position light,
right front (H417-1).
nostic menu.
124 Incorrect 24 V refer- Indicator light Check cabling between D797-F/K1:39 CAN/ 4.5.5 Parking
ence voltage to NC parking brake the control unit and the – S200/1, POWER, brake NC
switch parking brake and warning component with diag- S204/1, S216/ menu 9 switch
(S200), NC switch for low brake nostic menu. 1, S220/1 4.3.8 NO
low brake pressure pressure not Check the sensor. (normally
(S204), NO switch switching off. open) switch,
brake lights (S216) Brake lights brake lights
and NC switch de- and declutch
clutch (S220-2). not working. 4.3.7 NC
Gear cannot (normally
closed)
be engaged
switch, brake
because the
signal re- pressure
leased park-
ing brake is
not working.
133 Faulty signal from Overload sys- Check cabling between D797-F/K1:21 OP, menu 7.2.9 Sensor
Sensor hydraulic tem not work- the control unit and the – B768-L1/3 3 [V] hydraulic
pressure lift cylinder ing. All lift component with diag- HYD, pressure lift
left (B768-L1). Signal functions op- nostic menu. menu 6 cylinder
voltage under 0.2 V erate at re- Check the sensor. [bar]
or over 4.8 V. duced speed.
Error code
150 is activat-
ed.


tions and tic menu
compo-
nents
Sensor hydraulic tem not work- the control unit and the – B768-L2/3 3 [V] hydraulic
left (B768-L2). Signal functions op- nostic menu. menu 6 cylinder
voltage under 0.2 V erate at re- Check the sensor. [bar]
or over 4.8 V. duced speed.
Error code
150 is activat-
ed.
Sensor hydraulic tem not work- the control unit and the – B768-R1/3 3 [V] hydraulic
right (B768-R1). Sig- functions op- nostic menu. menu 6 cylinder
nal voltage under 0.2 erate at re- Check the sensor. [bar]
V or over 4.8 V. duced speed.
Error code
150 is activat-
ed.
Sensor hydraulic tem not work- the control unit and the – B768-R2/3 3 [V] hydraulic
right (B768-R2). Sig- functions op- nostic menu. menu 6 cylinder
nal voltage under 0.2 erate at re- Check the sensor. [bar]
V or over 4.8 V. duced speed.
Error code
150 is activat-
ed.
137 Faulty signal from Lift not work- Check cabling between D797-F/K1:16 BOOM, 7.2.5 Control
Solenoid valve, boom ing. the control unit and the – Y6005/2 menu 4 valve lift, low-
up (Y6005). Return component with diag- er and exten-
current does not nostic menu. sion
match control cur- Check the solenoid
rent. valve.
138 Faulty signal from Lower not Check cabling between D797-F/K1:17 BOOM, 7.2.5 Control
Solenoid valve, boom working. the control unit and the – Y6004/2 menu 5 valve lift, low-
down (Y6004). Re- component with diag- er and exten-
turn current does not nostic menu. sion
rent. valve.


tions and tic menu
compo-
nents
139 Faulty signal from Extension out Check cabling between D797-F/K1:18 BOOM, 7.3.5 Control
Solenoid valve, boom not working. the control unit and the – Y6006/2 menu 7 valve lift, low-
out (Y6006). Return component with diag- er and exten-
rent. valve.
140 Faulty signal from Extension in Check cabling between D797-F/K1:19 BOOM, 7.3.5 Control
Solenoid valve, boom not working. the control unit and the – Y6007/2 menu 6 valve lift, low-
in (Y6007). Return component with diag- er and exten-
rent. valve.
145 Faulty signal from Overload sys- Check sensor arm - OP, menu 8.2.1.5 Sen-
Sensor, boom angle tem not work- mounting. 4 sor, boom an-
(B771). Logical error, ing. All lift Check the sensor. gle
the signal does not functions op-
change when lifting erate at re-
or lowering is activat- duced speed.
ed. Error code
150 is activat- nostic menu.
ed.
146 Faulty signal from Overload sys- Check the cable to the - OP, menu 8.2.1.6 Sen-
Sensor, boom length tem not work- sensor. 4 sor, boom
(B777). Logical error, ing. All lift Check the sensor. length
the signal does not functions op-
change when exten- erate at re- Check cabling between
sion is activated. duced speed. the control unit and the
Error code
nostic menu.
150 is activat-
ed.
147 High brake oil tem- Reduced Check that cooling fan D797-F/K2:13 HYD, 4.8 Tempera-
perature. braking abili- is working. – B762/1 menu 2 ture control,
ty. Check that cooler isn’t cleaning and
clogged. brake oil
Check the sensor.
148 Faulty signal from Model year Check the sensor. D797-F/K2:13 HYD, 4.8.10 Sen-
brake oil temperature 2009-: Ma- Check cabling between – B762/1 menu 2 sor brake oil
sensor (Y672). Signal chine speed the control unit and the temperature
voltage under 0.2 V limited to 5 component with diag-
or over 4.8 V. km/h. nostic menu.


tions and tic menu
compo-
nents
149 Incorrect load curve Lifting/lower- Contact Cargotec sup- - - 7.2 Lifting/
or load curve not ing and ex- port. lowering. 7.3
present. tension not Extension
working.
150 Defective overload Overload sys- Check if there are error - OP, menu 8.2.1 Over-
protection. tem not work- codes for sensors in 1–5 load system
This error code can- ing. All lift the overload system.
not be removed with functions op-
Reset. erate at re-
duced speed.
151 Redundant voltage - Check cabling between D797-R/K2:7 CAN/ 11.5.1.2 Re-
unit, frame rear component with diag- menu 10 age feed of
(D797-R) does not nostic menu. Control units
152 Redundant voltage - Check cabling between D797-R/K2:8 CAN/ 11.5.1.2 Re-
unit, frame rear component with diag- menu 10 age feed of
(D797-R) does not nostic menu. Control units
153 Incorrect power sup- - Check fuse F58-2/3, D797-R/K2:1, CAN/ 11.5.1.3 Igni-
ply to Control unit, change if needed. K2:9, K2:10 – POWER, tion voltage
frame rear (D797-R). Check cabling between F58-2/3:1 menu 10 (15)
Voltage under 18 V or the control unit and the
nostic menu.
154 Incorrect power sup- - Check fuse F58-2/3, D797-R/ CAN/ 11.5.1.4
ply to Control unit, change if needed. K2:11 – F58- POWER, Emergency
frame rear (D797-R). Check cabling between 2/3:2 menu 10 stop switch
the control unit and the voltage
nostic menu.
155 Incorrect 5 V refer- Overload sys- Check cabling between D797-R/K1:8 CAN/ 8.2.1.5 Sen-
ence voltage to ana- tems and the control unit and the – B771/1, POWER, sor, boom an-
logue sensors. weight indica- component with diag- B777/1 menu 11 gle
Voltage under 4.9 V tor not work- nostic menu. 8.2.1.6 Sen-
or over 5.1 V. ing. Check the sensor. sor, boom
length, (ana-
logue sensor)


tions and tic menu
compo-
nents
156 The transistor has Cooling fan Check cabling between D797-R/ HYD, 10.6.3 Cool-
been triggered due to hydraulic oil the control unit and the K1:14 – menu 1 ing fan
short circuit in the cir- not working. component with diag- M668/1
cuit for Cooling fan, nostic menu.
hydraulic oil (M668). Check the motor.
157 The transistor has Working light, Check bulb. D797-R/K1:1 LIGHTS, 9.6.10 Work-
been triggered due to boom left not Check the lamp holder. – E404-3L menu 3 ing lights,
short circuit or open working. boom
Lamp, working lights,
boom, left front component with diag-
(E404-3L). nostic menu.
158 The transistor has Working light, Check bulb. D797-R/ LIGHTS, 9.6.10 Work-
been triggered due to boom right Check the lamp holder. K1:15 – E404- menu 3 ing lights,
short circuit or open not working. 3R boom
Lamp, working lights, the control unit and the
boom, right front component with diag-
nostic menu.
(E404-3R).
159 The transistor has Left revers- Check bulb. D797-R/ LIGHTS, 9.6.5 Back-
been triggered due to ing light not Check the lamp holder. K1:28 – menu 11 up light
short circuit or open working. E405L
Lamp, reversing light,
left (E405L).
nostic menu.
160 The transistor has Right revers- Check bulb. D797-R/ LIGHTS, 9.6.5 Back-
been triggered due to ing light not Check the lamp holder. K1:42 – menu 11 up light
short circuit or open working. E405R
Lamp, reversing light, the control unit and the
right (E405R).
nostic menu.
161 The transistor has Overload sys- Check cabling between D797-R/K1:2 OP, menu 8.2.1.4 Sen-
been triggered due to tems indi- the control unit and the – B7221L/A, 1 sor, steering
short circuit or open cates component with diag- B7221R/A axle load
circuit in the circuit for overload. nostic menu.
Sensor, steering axle Check the sensor.
load (B7221L and
B7221R).


tions and tic menu
compo-
nents
162 The transistor has Damping in/ Check cabling between D797-R/K1:2 OP, menu 8.2.1.6 Sen-
been triggered due to out/1.5 m not the control unit and the – B777/A, 1 sor, boom
short circuit or open working. component with diag- B769-3/A, BOOM, length (posi-
circuit in the circuit for nostic menu. B769-4/A menu 8 tion sensor)
Sensor, position sen- Check the sensor.
sor boom length
163 The transistor has Regenera- Check cabling between D797-R/K1:4 BOOM, 7.3.7 Valve
been triggered due to tion extension the control unit and the – Y6046/1 menu 3 block, exten-
short circuit or open not working. component with diag- sion cylinder
Solenoid valve, re- Check the solenoid
generation extension, valve.
(Y6046).
164 The transistor has Extension not Check cabling between D797-R/K1:5 BOOM, 7.3.7 Valve
been triggered due to working. the control unit and the – Y6050/1 menu 2 block, exten-
short circuit or open component with diag- sion cylinder
blocking extension, valve.
(Y6050).
165 The transistor has Back-up Check cabling between D797-R/ LIGHTS, 9.7.5 Back-
been triggered due to alarm not the control unit and the K1:30 – H965/ menu 11 up alarm
short circuit or open working. component with diag- 1
circuit in circuit for re- nostic menu.
versing warning de- Check the component.
vice (H965).
166 The transistor has Attachment Check cabling between D797-R/ HYD, 7.4.2 Valve
been triggered due to functions not the control unit and the K1:31 – menu 6 block, top lift
short circuit or open working. component with diag- Y6003/1 hydraulics
Solenoid valve, top Check the solenoid
hydraulics (Y6003). valve.
167 The transistor has Brake light Check bulb. D797-R/ LIGHTS, 9.6.4 Brake
been triggered due to left not work- Check the lamp holder. K1:32 – menu 11 lights
short circuit or open ing. H411L/1
Lamp, brake light, left the control unit and the
(H411L). component with diag-
nostic menu.


tions and tic menu
compo-
nents
168 The transistor has Brake light Check bulb. D797-R/ LIGHTS, 9.6.4 Brake
been triggered due to right not Check the lamp holder. K1:33 – menu 11 lights
short circuit or open working. H411R/1
Lamp, brake light,
right (H411R).
nostic menu.
169 The transistor has Position light Check bulb. D797-R/K1:7 LIGHTS, 9.6.2 Run-
been triggered due to left rear not Check the lamp holder. – H416-2/1 menu 5 ning lights
Lamp, position light, the control unit and the
left (H416-2).
nostic menu.
170 The transistor has Position light Check bulb. D797-R/K1:9 LIGHTS, 9.6.2 Run-
been triggered due to right rear not Check the lamp holder. – H417-2/1 menu 5 ning lights
Lamp, position light, the control unit and the
right (H417-2). component with diag-
nostic menu.
171 The transistor has Left rear light Check bulb. D797-R/ LIGHTS, 9.6.3 Rear
been triggered due to not working. Check the lamp holder. K1:10 – menu 5 lights
short circuit or open H412L/1
Check the lamp holder.
Lamp, rear light, left
(E421L).
172 The transistor has Left rear light Check bulb. D797-R/ LIGHTS, 9.6.3 Rear
been triggered due to not working. Check the lamp holder. K1:25 – menu 5 lights
short circuit or open H412R/1
Lamp, rear light, right the control unit and the
(E421R). component with diag-
nostic menu.
173 The transistor has Direction indi- Check bulb. D797-R/ LIGHTS, 9.6.6 Direc-
been triggered due to cator rear left Check the lamp holder. K1:29 – H426/ menu 8 tion indica-
short circuit or open not working. 1 tors
Lamp, direction indi- the control unit and the
cator, left rear component with diag-
nostic menu.
(H426).


tions and tic menu
compo-
nents
174 The transistor has Direction indi- Check bulb. D797-R/ LIGHTS, 9.6.6 Direc-
been triggered due to cator rear Check the lamp holder. K1:39 – H427/ menu 8 tion indica-
short circuit or open right not 1 tors
cator, right rear
nostic menu.
(H426).
175 Different signal from Overload sys- Check sensor adjust- D797-R/ OP, menu 8.2.1.4 Sen-
Sensor, steering axle tems indi- ment. K1:11 – 1 sor, steering
load (B7221L and cates Check the sensor. B7221L/C axle load
B722R) for more than overload. D797-R/
10 seconds. K1:12 –
B7221R/C
178 The transistor has Unloading of Check cabling between D797-R/ BOOM, 7.3.8 Valve
been triggered due to hydraulic oil the control unit and the K1:40 – menu 2 block, pump
short circuit or open pumps at component with diag- Y6062/1 unloading
circuit in the circuit for boom not nostic menu.
Solenoid valve, pump working. Check the solenoid
unloading (Y6062). valve.
183 Faulty signal from Overload sys- Check cabling between D797-R/ OP, menu 8.2.1.5 Sen-
Sensor, boom angle tem not work- the control unit and the K1:21 – B771/ 4 sor, boom an-
(B771). Signal volt- ing. All lift component with diag- 3 gle
age under 0.2 V or functions op- nostic menu.
over 4.8 V. erate at re- Check the sensor.
duced speed.
Error code
150 is activat-
ed.
184 Faulty signal from Overload sys- Check cabling between D797-R/ OP, menu 8.2.1.6 Sen-
Sensor, boom length tem not work- the control unit and the K1:22 – B777/ 4 sor, boom
(B777). Signal volt- ing. All lift component with diag- 3 length
age under 0.2 V or functions op- nostic menu.
over 4.8 V. erate at re- Check the sensor.
duced speed.
Error code
150 is activat-
ed.


tions and tic menu
compo-
nents
191 The transistor has Air condition- Check cabling between D797-R/ CLI- 9.4.8 Com-
been triggered due to ing not work- the control unit and the K1:11 – MATE, pressor
short circuit or open ing. component with diag- M645/1 menu 6
circuit in circuit for nostic menu.
192 D797-R/
electromagnetic Check the component. K1:26 –
clutch of AC com-
M645/1
pressor (M677).
NOTE! Error code
191 and 192 belong
to the same user.
193 Only engine alterna- Starter motor Check cabling between D797-R/ ENGINE, 1 Engine
tive Cummins not working. the control unit and the K1:36 – K360/ menu 5
QSM11: component with diag- 86
The transistor has nostic menu.
been triggered due to Check the component.
short circuit or open
Relay starter motor
(K360).
197 High hydraulic oil No limitation. Check that cooling fan D797-R/ HYD, 10.6 Temper-
temperature. is working. K2:13 – B776/ menu 1 ature control,
Check that cooler isn’t 1 cleaning and
clogged. hydraulic oil
Check the sensor.
198 Faulty signal from Incorrect tem- Check the sensor. D797-R/ HYD, 10.6.4 Sen-
Sensor, hydraulic oil perature dis- Check cabling between K2:13 – B776/ menu 1 sor, hydrau-
temperature (B776). play. the control unit and the 1 lic oil
component with diag- temperature
nostic menu.
199 Faulty signal from Incorrect dis- Check the sensor. D797-R/ CAB, 1.2.2 Sensor
fuel level sensor play of fuel Check cabling between K2:15 – B757 menu 7 fuel level
(B757). Resistance amount (emp- the control unit and the
over 180 Ω. ty or full). component with diag-
nostic menu.
201 Redundant voltage - Check cabling between D797-O/K2:7 CAN/ 11.5.1.2 Re-
unit, frame option component with diag- menu 12 age feed of
(D797-O) does not nostic menu. Control units


tions and tic menu
compo-
nents
202 Redundant voltage - Check cabling between D797-O/K2:8 CAN/ 11.5.1.2 Re-
unit, frame option component with diag- menu 12 age feed of
(D797-O) does not nostic menu. Control units
203 Incorrect power sup- - Check fuse F58-2/4, D797-O/ CAN/ 11.5.1.3 Igni-
ply to Control unit, change if needed. K2:10 – F58- POWER, tion voltage
frame option (D797- Check cabling between 2/4:1 menu 12 (15)
O). Voltage under 18 the control unit and the
V or over 32 V. component with diag-
nostic menu.
204 Incorrect emergency Functions Check fuse F58-3/4, D797-O/ CAN/ 11.5.1.4
stop switch voltage to normally sup- change if needed. K2:11 – F58- POWER, Emergency
Control unit frame op- plied emer- Check cabling between 3/4:1 menu 12 stop switch
tion (D797-O). gency stop the control unit and the voltage
switch volt- component with diag-
age have no nostic menu.
feed. All hy-
draulic func-
tions blocked.
211 The transistor has Hydraulic cab Check cabling between D797-O/K1:2 SLIDING- 9.10.4.3 Con-
been triggered due to sliding or lifta- the control unit and the – Y6016/1 CAB, trol valve op-
short circuit in the cir- ble cab not component with diag- menu 3 tion frame
cuit for Solenoid working. nostic menu. 9.10.5.2 Con-
valve, cab forward/up Check the solenoid trol valve op-
(Y6016). valve. tion frame
212 The transistor has Hydraulic cab Check cabling between D797-O/K1:3 SLIDING- 9.10.4.3 Con-
been triggered due to sliding or lifta- the control unit and the – Y6017/1 CAB, trol valve op-
short circuit in the cir- ble cab not component with diag- menu 4 tion frame
cuit for Solenoid working. nostic menu. 9.10.5.2 Con-
valve, cab backward/ Check the solenoid trol valve op-
down (Y6017). valve. tion frame
213 The transistor has Joystick Check cabling between D797-O/K1:4 EL- 5.2.10 Con-
been triggered due to steering or the control unit and the – Y636L1/1 STEER- trol valve joy-
short circuit in the cir- mini-wheel component with diag- ING, menu stick
cuit for Solenoid not working. nostic menu. 4 steering/mini-
valve, steering left Check the solenoid wheel
(Y636L). valve.


tions and tic menu
compo-
nents
214 The transistor has Joystick Check cabling between D797-O/K1:5 EL- 5.2.10 Con-
been triggered due to steering or the control unit and the – Y636R1/1 STEER- trol valve joy-
short circuit in the cir- mini-wheel component with diag- ING, menu stick
cuit for Solenoid not working. nostic menu. 5 steering/mini-
valve, steering right Check the solenoid wheel
(Y636R). valve.
215 The transistor has Support jacks Check cabling between D797-O/ SUP- 7.10.1.2 Con-
been triggered due to not working. the control unit and the K1:30 – PORT- trol valve op-
short circuit or open component with diag- Y6063/1 JACKS, tion frame
circuit in the circuit for nostic menu. menu 3
Solenoid valve, sup- Check the solenoid
port jacks up, valve.
(Y6053).
216 The transistor has Support jacks Check cabling between D797-O/ SUP- 7.10.1.2 Con-
been triggered due to not working. the control unit and the K1:31 – PORT- trol valve op-
short circuit or open component with diag- Y6064/1 JACKS, tion frame
circuit in the circuit for nostic menu. menu 3
Solenoid valve, sup- Check the solenoid
port jacks down, valve.
(Y6064).
217 Solenoid valve, cab Tiltable cab Check cabling between D797-O/ SLIDING- MISSING
tilt up (Y6047). not working. the control unit and the K1:32 – CAB,
component with diag- Y6047/1 menu 3
nostic menu.
Check the solenoid
valve.
218 Solenoid valve, cab Tiltable cab Check cabling between D797-O/ SLIDING- MISSING
tilt down (Y6048). not working. the control unit and the K1:33 – CAB,
component with diag- Y6048/1 menu 4
nostic menu.
Check the solenoid
valve.
219 Solenoid valve, dis- Disengage- Check cabling between D797-O/K1:7 HYD, MISSING
engagement of hy- ment of hy- the control unit and the – Y6057/1 menu 6
draulic oil pumps draulic oil component with diag-
(Y6057). pump when nostic menu.
lowering of Check the solenoid
tiltable cab is valve.
not working.


tions and tic menu
compo-
nents
220 Incorrect 24 V refer- Indication for Check cabling between D797-O/K1:9 SUP- 7.10.1.5 Sen-
ence voltage to Posi- support jacks the control unit and the – B7222L, PORT- sor, raised
tion sensor, support up not work- component with diag- B7222R, JACKS, support jacks
jacks (B7222L, ing. Not pos- nostic menu. B7223L, menu 2 7.10.1.6 Sen-
B7222R, B7223L and sible to select Check the sensor. B7223R sor, lowered
B7223R). gear to oper- support jacks
ate the ma-
chine.
221 Incorrect 24 V refer- Indication for Check cabling between D797-O/ SLIDING- 9.10.5.8 Sen-
ence voltage to Posi- Lowered cab the control unit and the K1:10 – B777- CAB, sor lowered
tion sensor cab lift not working. component with diag- 2/1 menu 4 cab
(B777-2). Door must be nostic menu.
closed so that Check the sensor.
the boom can
be lowered.
Speed limita-
tion is activat-
ed.
237 Faulty signal from Hydraulic cab Check cabling between D797-O/ SLIDING- 9.10.4.3 Con-
Solenoid valve, cab sliding or lifta- the control unit and the K1:16 – CAB, trol valve op-
forward/up (Y6016). ble cab not component with diag- Y6016/2 menu 3 tion frame
Return current does working. nostic menu. 9.10.5.2 Con-
not match control cur- Check the solenoid trol valve op-
rent. valve. tion frame
238 Faulty signal from Hydraulic cab Check cabling between D797-O/ SLIDING- 9.10.4.3 Con-
Solenoid valve, cab sliding or lifta- the control unit and the K1:17 – CAB, trol valve op-
backward/down ble cab not component with diag- Y6017/2 menu 4 tion frame
(Y6017). Return cur- working. nostic menu. 9.10.5.2 Con-
rent does not match Check the solenoid trol valve op-
control current. valve. tion frame
239 Faulty signal from Joystick Check cabling between D797-O/ EL- 5.2.10 Con-
Solenoid valve, steer- steering or the control unit and the K1:18 – STEER- trol valve joy-
ing left (Y636L). Re- mini-wheel component with diag- Y636L/2 ING, menu stick
turn current does not not working. nostic menu. 4 steering/mini-
match control cur- Check the solenoid wheel
rent. valve.
240 Faulty signal from Joystick Check cabling between D797-O/ EL- 5.2.10 Con-
Solenoid valve, steer- steering or the control unit and the K1:19 – STEER- trol valve joy-
ing right (Y636R). mini-wheel component with diag- Y636R/2 ING, menu stick
Return current does not working. nostic menu. 5 steering/mini-
not match control cur- Check the solenoid wheel
rent. valve.


tions and tic menu
compo-
nents
251 Redundant voltage - Check cabling between D791-1/K2:7 CAN/ 11.5.1.2 Re-
feed left to frame con- the control unit and the POWER, dundant volt-
trol unit (D791-1) component with diag- menu 16 age feed of
does not reach desti- nostic menu. Control units
nation.
feed left to frame con- the control unit and the POWER, dundant volt-
trol unit (D791-1) component with diag- menu 16 age feed of
does not reach desti- nostic menu. Control units
nation.
253 Incorrect power sup- Functions Check fuse F58-3/1, D791-1/K2:1/ CAN/ 11.5.1.4
ply to attachment normally sup- change if needed. 9/10 – F52-1 POWER, Emergency
control unit (D791-1). plied emer- Check fuse F52-1, – F58-3/1:1 menu 16 stop switch
Voltage under 18 V or gency stop change if needed. voltage
over 32 V. switch volt-
age have no
feed. No at-
tachment component with diag-
functions op- nostic menu.
erational.
254 Incorrect emergency Functions Check fuse F58-3/1, D791-1/K2:11 CAN/ 11.5.1.4
stop switch voltage to normally sup- change if needed. – F58-3/1 POWER, Emergency
Control unit, attach- plied emer- Check fuse F52-1, menu 16 stop switch
ment (D791-1). gency stop change if needed. voltage
switch volt-
age have no
feed. No at-
tachment
functions op- nostic menu.
erational.
257 The transistor has Working Check bulb. D791-1/K1:1 LIGHTS, 9.6.11 Work-
been triggered due to lights attach- Check the lamp holder. – E406R menu 2 ing lights at-
short circuit or open ment right not tachment
Lamp, working lights, the control unit and the
attachment right
nostic menu.
(E406R).
258 The transistor has Working Check bulb. D791-1/K1:15 LIGHTS, 9.6.11 Work-
been triggered due to lights attach- Check the lamp holder. – E406L menu 2 ing lights at-
short circuit or open ment left not tachment
circuit in the circuit for working.
Lamp, working lights,
attachment left
(E406L). nostic menu.


tions and tic menu
compo-
nents
259 The transistor has Automatic Check cabling between D791-1/K1:28 ATTACH, 7.5 Spread-
been triggered due to spreading the control unit and the – H9003/1 menu 15 ing
short circuit or open 20'-40' not component with diag-
circuit in the circuit for working. nostic menu.
Buzzer, automatic Check the component.
spreading 20’-40’
(H4009).
260 The transistor has Auxiliary at- Check bulb. D791-1/K1:42 LIGHTS, 9.6.11 Work-
been triggered due to tachment Check the lamp holder. – E404-4L, menu 2 ing lights at-
short circuit or open working lights E404-4R tachment
circuit in the circuit for not working.
Lamp, extra working
lights, attachment component with diag-
(E404-4L and E404- nostic menu.
4R).
261 The transistor has Rotation of at- Check cabling between D791-1/K1:2 ATTACH, 7.6.3 Control
been triggered due to tachment not the control unit and the – Y6008/1 menu 11 valve attach-
short circuit in the cir- working. component with diag- ment
cuit for Solenoid nostic menu.
valve, rotation clock- Check the solenoid
wise (Y6008). valve.
262 The transistor has Rotation of at- Check cabling between D791-1/K1:3 ATTACH, 7.6.3 Control
been triggered due to tachment not the control unit and the – Y6009/1 menu 12 valve attach-
short circuit in the cir- working. component with diag- ment
valve, rotation anti- Check the solenoid
clockwise (Y6009). valve.
263 The transistor has Spreading not Check cabling between D791-1/K1:4 ATTACH, 7.5.3 Control
been triggered due to working. the control unit and the – Y6018/1 menu 13 valve attach-
short circuit in the cir- component with diag- ment
valve, spreading out Check the solenoid
(Y6018). valve.
264 The transistor has Spreading not Check cabling between D791-1/K1:5 ATTACH, 7.5.3 Control
valve, spreading in Check the solenoid
(Y6019). valve.


tions and tic menu
compo-
nents
265 The transistor has Side shift of Check cabling between D791-1/K1:30 ATTACH, 7.4.3 Control
been triggered due to attachment the control unit and the – Y6021/1 menu 8 valve attach-
short circuit or open not working. component with diag- ment
Solenoid valve, side Check the solenoid
shift, right (Y6021). valve.
266 The transistor has Side shift of Check cabling between D791-1/K1:31 ATTACH, 7.4.3 Control
been triggered due to attachment the control unit and the – Y6020/1 menu 8 valve attach-
short circuit or open not working. component with diag- ment
Solenoid valve, side Check the solenoid
shift, left (Y6020). valve.
267 The transistor has Twistlock not Check cabling between D791-1/K1:32 ATTACH, 7.9.1.3 Con-
been triggered due to working. the control unit and the – Y6040/1 menu 9 trol valve at-
short circuit or open component with diag- tachment
Solenoid valve, lock Check the solenoid
twistlock, (Y6040). valve.
268 The transistor has Twistlock not Check cabling between D791-1/K1:33 ATTACH, 7.9.1.3 Con-
been triggered due to working. the control unit and the – Y6039/1 menu 9 trol valve at-
short circuit or open component with diag- tachment
Solenoid valve, open Check the solenoid
twistlock, (Y6039). valve.
269 The transistor has Tilt locked, tilt Check cabling between D791-1/K1:7 ATTACH, 7.7.4 Lock
been triggered due to damping and the control unit and the – Y6012-1/1 menu 15 valve, tilt
short circuit or open controllable component with diag-
circuit in the circuit for tilt not work- nostic menu.
Solenoid valve, tilt ing. Check the solenoid
lock 1 (Y6012-1). valve.
270 The transistor has Tilt locked, tilt Check cabling between D791-1/K1:9 ATTACH, 7.7.4 Lock
been triggered due to damping and the control unit and the – Y6012-2/1 menu 15 valve, tilt
short circuit or open controllable component with diag-
circuit in the circuit for tilt not work- nostic menu.
Solenoid valve, tilt ing. Check the solenoid
lock 2 (Y6012-2). valve.


tions and tic menu
compo-
nents
271 The transistor has Twistlocks, Check cabling between D791-1/K1:10 ATTACH, 7.5.10 Posi-
been triggered due to rotation stop, the control unit and the – B769/A, menu 5, 6, tion sensor,
short circuit or open and spread- component with diag- B777-2/A, 7, 21 spreading
circuit in circuit for ing not work- nostic menu. B7225/A, 7.6.10 Sen-
voltage feed to ating. Check the sensor. B7202R/A, sor, rotation
tachment position B7204R/A, stop
sensor. B7205R/A,
B7203R/A, 7.9.1.8 Sen-
B7202L/A, sor alignment
B7204L/A, 7.9.1.9 Sen-
B7205L/A, sor, twist-
B7203L/A, locks
B7224/A 8.2.1.6 Sen-
sor, boom
length (posi-
tion sensor)
272 The transistor has Indicator light, Check bulb. D791-1/K1:25 ATTACH, 7.9.1 Twist-
been triggered due to open twist- Check the lamp holder. – H562/1 menu 10 locks
short circuit or open locks, not
Indicator light, open
twistlocks (H562).
nostic menu.
273 The transistor has Indicator light Check bulb. D791-1/K1:29 ATTACH, 7.9.1 Twist-
been triggered due to alignment Check the lamp holder. – H564/1 menu 10 locks
short circuit or open twistlock not
circuit in circuit for working. Check cabling between
alignment indicator the control unit and the
light (H564).
nostic menu.
274 The transistor has Indicator light, Check bulb. D791-1/K1:39 ATTACH, 7.9.1 Twist-
been triggered due to locked twist- Check the lamp holder. – H563/1 menu 10 locks
short circuit or open locks, not
Indicator light, locked the control unit and the
twistlocks (H563).
nostic menu.
287 Faulty signal from Rotation of at- Check cabling between D791-1/K1:16 ATTACH, 7.6.3 Control
Solenoid valve, rota- tachment not the control unit and the – Y6008/2 menu 11 valve attach-
tion clockwise working. component with diag- ment
(Y6008). Return cur- nostic menu.
rent does not match Check the solenoid
control current. valve.


tions and tic menu
compo-
nents
288 Faulty signal from Rotation of at- Check cabling between D791-1/K1:17 ATTACH, 7.6.3 Control
Solenoid valve, rota- tachment not the control unit and the – Y6009/2 menu 12 valve attach-
tion anticlockwise working. component with diag- ment
289 Faulty signal from Spreading not Check cabling between D791-1/K1:18 ATTACH, 7.5.3 Control
Solenoid valve, working. the control unit and the – Y6018/2 menu 13 valve attach-
spreading out component with diag- ment
290 Faulty signal from Spreading not Check cabling between D791-1/K1:19 ATTACH, 7.5.3 Control
Solenoid valve, working. the control unit and the – Y6019/2 menu 14 valve attach-
spreading in (Y6019). component with diag- ment
Return current does nostic menu.
not match control cur- Check the solenoid
rent. valve.
298 Twistlock sensor indi- Lifting and ex- Check that Sensors - ATTACH, 7.9.1.9 Sen-
cates that left twist- tension not twistlock are clean and menu 7 sor twistlocks
lock is between open working. correctly adjusted.
and locked position. Check cabling between
nostic menu.
299 Twistlock sensor indi- Lifting and ex- Check that Sensors - ATTACH, 7.9.1.9 Sen-
cates that right twist- tension not twistlock are clean and menu 7 sor twistlocks
lock is between open working. correctly adjusted.
and locked position. Check cabling between
nostic menu.
300 Alignment sensor in- Twistlock not Check that the align- - ATTACH, 7.9.1.8 Sen-
dicates unreasonable working. ment sensors are clean menu 6 sor alignment
distance. and correctly adjusted.
Check that alignment
pin runs smoothly.
nostic menu.


tions and tic menu
compo-
nents
unit, attachment op- component with diag- menu 17 age feed of
tion (D791-2) does nostic menu. Control units
not reach destination. Check the control unit.
unit, attachment op- component with diag- menu 17 age feed of
tion (D791-2) does nostic menu. Control units
not reach destination. Check the control unit.
303 Incorrect power sup- Levelling, tilt Check fuse F58-3/1 D791-2/K2:1, CAN/ 11.5.1.4
ply to Control unit, at- and special and F52-1, change if K2:9, K2:10 – POWER, Emergency
tachment option function not needed. F52-1 – F58- menu 17 stop switch
(D791-2). Voltage un- working. Check cabling between 3/1 voltage
der 18 V or over 32 V. the control unit and the
nostic menu.
304 Incorrect emergency Functions Check fuse F58-3/1 D791-2/K2:11 CAN/ 11.5.1.4
stop switch voltage to supplied with and F52-1, change if – F52-1 – POWER, Emergency
Control unit, attach- emergency needed. F58-3/1 menu 17 stop switch
ment option (D791- stop switch Check cabling between voltage
2). voltage lack the control unit and the
feed. Level- component with diag-
ling, tilt and nostic menu.
special func-
tion not work-
ing.
311 The transistor has Levelling not Check cabling between D791-2/K1:2 ATTACH, 7.8.3 Control
valve, levelling right Check the solenoid
(Y6035). valve.
valve, levelling left Check the solenoid
(Y6036). valve.


tions and tic menu
compo-
nents
313 The transistor has Controllable Check cabling between D791-2/K1:4 ATTACH, 7.7.5 Control
been triggered due to tilt not work- the control unit and the – Y6010/1 menu 16 valve attach-
short circuit in the cir- ing. component with diag- ment
valve, tilt out (Y6010). Check the solenoid
valve.
valve, tilt in (Y6011). Check the solenoid
valve.
315 The transistor has Levelling is Check cabling between D791-2/K1:30 ATTACH, 7.8.6 Valve
been triggered due to locked, con- the control unit and the – Y6034-1/1 menu 18 block, level-
short circuit or open trollable level- component with diag- ling cylinders
circuit in the circuit for ling and float nostic menu.
Solenoid valve, level- position not Check the solenoid
ling lock(Y6034-1). working. valve.
been triggered due to locked, con- the control unit and the – Y6034-2/1 menu 18 block, level-
short circuit or open trollable level- component with diag- ling cylinders
ling lock (Y6034-2). working. valve.
317 Incorrect output sig- WARNING D791-2/K1:32

nal special function.







tions and tic menu
compo-
nents
337 Faulty signal from Levelling not Check cabling between D791-2/K1:16 ATTACH, 7.8.3 Control
Solenoid valve, level- working. the control unit and the – Y6035/2 menu 17 valve attach-
ling right (Y6035). component with diag- ment
rent. valve.
ling left (Y6036). Re- component with diag- ment
turn current does not nostic menu.
rent. valve.
Solenoid valve, tilt tilt not work- the control unit and the – Y6010/2 menu 14 valve attach-
out (Y6010). Return ing. component with diag- ment
current does not nostic menu.
rent. valve.
Solenoid valve, tilt in tilt not work- the control unit and the – Y6011/2 menu 15 valve attach-
(Y6011). Return cur- ing. component with diag- ment
rent does not match nostic menu.
control current. Check the solenoid
valve.
unit, attachment left component with diag- menu 18 age feed of
jack pair (D791-3) nostic menu. Control units
does not reach desti- Check the control unit.
nation.
unit, attachment left component with diag- menu 18 age feed of
nation.
353 Incorrect power sup- Left lifting Check fuse F58-3/1 D791-3/K2:1 CAN/ 11.5.1.4
ply to Control unit, at- jacks not and F52-2, change if – F52-2 – POWER, Emergency
tachment left jack working. needed. F58-3/1 menu 18 stop switch
pair (D791-3). Volt- Check cabling between voltage
age under 18 V or the control unit and the
nostic menu.


tions and tic menu
compo-
nents
354 Incorrect emergency Functions Check fuse F58-3/1 D791-3/K2:11 CAN/ 11.5.1.4
stop switch voltage to supplied with and F52-2, change if – F52-2 – POWER, Emergency
Control unit, attach- emergency needed. F58-3/1 menu 18 stop switch
ment left jack pair stop switch Check cabling between voltage
(D791-3). voltage lack the control unit and the
feed. Left lift- component with diag-
ing jacks not nostic menu.
working.
357 The transistor has Working Check bulb. D791-3/K1:1 - 9.6.11 Work-
been triggered due to lights left lift- Check the lamp holder. – E404-6L/1 ing lights at-
short circuit or open ing jacks not tachment
Working lights left lift- the control unit and the
ing jacks (E404-6L). component with diag-
nostic menu.
been triggered due to locked, con- the control unit and the – Y6034-1/1, menu 18 block, level-
short circuit or open trollable level- component with diag- Y6034-2/1 ling cylinders
ling lock(Y6034-1) working. valve.
and Solenoid valve,
levelling lock(Y6034-
2).
360 The transistor has Left lifting Check cabling between D791-3/K1:42 COMBI, 7.9.2.5
been triggered due to jacks not the control unit and the – Y6053L/1 menu 16 Valve, oper-
short circuit or open working. component with diag- ating position
Solenoid valve, oper- Check the solenoid
ating position valve.
(Y6053L).
valve, levelling right Check the solenoid
(Y6035). valve.
valve, levelling left Check the solenoid
(Y6036). valve.


tions and tic menu
compo-
nents
363 The transistor has Left lifting Check cabling between D791-3/K1:4 COMBI, 7.9.2.3 Con-
been triggered due to jacks not the control unit and the – Y6057L/1 menu 11 trol valve, lift-
short circuit or open working. component with diag- ing jacks
Solenoid valve, front Check the solenoid
knee in (Y6057L). valve.
knee out (Y6056L). valve.
Solenoid valve, rear Check the solenoid
knee in (Y6059L). valve.
knee out (Y6058L). valve.
Solenoid valve, low- Check the solenoid
ering front jack valve.
(Y6013L).
jack up (Y6060L). valve.


tions and tic menu
compo-
nents
ering rear jack valve.
(Y6014L).
jack up (Y6061L). valve.
371 The transistor has Indicator light Check bulb. D791-3/K1:10 COMBI, 7.9.2 Lifting
been triggered due to alignment lift- Check the lamp holder. – H566R/1 menu 7 jacks
short circuit or open ing jack right
circuit in the circuit for front not Check cabling between
Indicator light working. the control unit and the
(H566R).
nostic menu.
been triggered due to alignment lift- Check the lamp holder. – H567R/1 menu 7 jacks
short circuit or open ing jack right
circuit in the circuit for rear not work- Check cabling between
Indicator light ing. the control unit and the
(H567R). component with diag-
nostic menu.
been triggered due to alignment lift- Check the lamp holder. – H566L/1 menu 7 jacks
short circuit or open ing jack left
circuit in the circuit for front not
Indicator light working. the control unit and the
nostic menu.
been triggered due to alignment lift- Check the lamp holder. – H567L/1 menu 7 jacks
short circuit or open ing jack left
circuit in the circuit for rear not work-
Indicator light ing. the control unit and the
nostic menu.


tions and tic menu
compo-
nents
clamp (Y6054L). valve.
clamp release valve.
(Y6055L).
377 The transistor has Left lifting Check cabling between D791-3/K1:26 COMBI, 7.9.2.9 Sen-
been triggered due to jacks not the control unit and the – B7212L/A, menu 2, 3, sor, operat-
short circuit or open working. component with diag- B7213L/A, 4, 5, 6 ing position
circuit in the circuit for nostic menu. B7214L/A, 7.9.2.10 Sen-
voltage feed to posi- Check the sensor. B7215L/A, sor, knee
tion sensor, left jack B7216L/A,
7.9.2.13 Sen-
pair. B7217L/A,
sor, lifting
B7218L/A,
B7219L/A, jacks
B7220L/A 7.9.2.15 Sen-
sor, align-
ment
7.9.2.16 Sen-
sor, clamp-
ing position
ling right (Y6035). component with diag- ment
rent. valve.
ling left (Y6036). Re- component with diag- ment
turn current does not nostic menu.
rent. valve.


tions and tic menu
compo-
nents
unit, attachment right component with diag- menu 19 age feed of
nation.
unit, attachment right component with diag- menu 19 age feed of
nation.
403 Incorrect power sup- Right lifting Check fuse F58-3/1 D791-4/K2:1 CAN/ 11.5.1.4
ply to Control unit, at- jacks and and F52-2, change if – F52-2 – POWER, Emergency
tachment right jack controllable needed. F58-3/1 menu 19 stop switch
pair (D791-4). Volt- tilt not work- Check cabling between voltage
age under 18 V or ing. the control unit and the
nostic menu.
404 Incorrect emergency Control Check fuse F58-3/1 D791-4/K2:11 CAN/ 11.5.1.4
stop switch voltage to switch can- and F52-2, change if – F52-2 – POWER, Emergency
Control unit, attach- not be disen- needed. F58-3/1 menu 19 stop switch
ment right jack pair gaged. Right Check cabling between voltage
(D791-4). lifting jacks the control unit and the
and controlla- component with diag-
ble tilt not nostic menu.
working.
407 The transistor has Working Check bulb. D791-4/K1:1 - 9.1.11 Work-
been triggered due to lights left lift- Check the lamp holder. – E404-6R ing lights at-
short circuit or open ing jacks not tachment
Working lights left lift- the control unit and the
ing jacks (E404-6R). component with diag-
nostic menu.
410 The transistor has Right lifting Check cabling between D791-4/K1:42 COMBI, 7.9.2.5
been triggered due to jacks not the control unit and the – Y6053R/1 menu 16 Valve, oper-
short circuit or open working. component with diag- ating position
Solenoid valve, oper- Check the solenoid
ating position valve.
(Y6053R).


tions and tic menu
compo-
nents
valve, tilt out (Y6010). Check the solenoid
valve.
valve, tilt in (Y6010). Check the solenoid
valve.
413 The transistor has Right lifting Check cabling between D791-4/K1:4 COMBI, 7.9.2.3 Con-
been triggered due to jacks not the control unit and the – Y6057R/1 menu 11 trol valve, lift-
knee in (Y6057R). valve.
knee out (Y6056R). valve.
knee in (Y6059R). valve.
short circuit in the cir- working. component with diag- ing jacks
valve, rear knee out Check the solenoid
(Y6058L). valve.
ering front jack valve.
(Y6013R).


tions and tic menu
compo-
nents
jack up (Y6060R). valve.
ering rear jack valve.
(Y6014R).
jack up (Y6061R). valve.
been triggered due to front jacks Check the lamp holder. – H580/1 menu 9 jacks
short circuit or open raised not
Indicator light (H580).
nostic menu.
been triggered due to front jacks Check the lamp holder. – H581/1 menu 9 jacks
short circuit or open lowered not
Indicator light (H581).
nostic menu.
been triggered due to clamping po- Check the lamp holder. – H578/1 menu 8 jacks
short circuit or open sition lifting
circuit in the circuit for jacks front not
Indicator light (H578). working.
nostic menu.


tions and tic menu
compo-
nents
been triggered due to clamping po- Check the lamp holder. – H579/1 menu 8 jacks
short circuit or open sition lifting
circuit in the circuit for jacks rear not Check cabling between
Indicator light (H579). working.
nostic menu.
425 The transistor has Right lifting D791-4/K1:2 COMBI, 7.9.2.3 Con-
been triggered due to jacks not – Y6054R menu 15 trol valve, lift-
short circuit or open working. ing jacks
Solenoid valve,
clamp (Y6054R).
426 The transistor has Right lifting D791-4/K1:3 COMBI, 7.9.2.3 Con-
been triggered due to jacks not – Y6055R menu 15 trol valve, lift-
short circuit or open working. ing jacks
Solenoid valve,
clamp release
(Y6055R).
427 The transistor has Right lifting Check cabling between D791-4/K1:26 COMBI, 7.9.2.9 Sen-
been triggered due to jacks not the control unit and the – B7212R/A, menu 2, 3, sor, operat-
short circuit or open working. component with diag- B7213R/A, 4, 5, 6 ing position
circuit in the circuit for nostic menu. B7214R/A, 7.9.2.10 Sen-
voltage feed to posi- Check the sensor. B7215R/A, sor, knee
tion sensor, right jack B7216R/A,
pair. B7217R/A, 7.9.2.13 Sen-
B7218R/A, sor, lifting
jacks
B7219R/A,
B7220R/A 7.9.2.15 Sen-
sor, align-
ment
7.9.2.16 Sen-
sor, clamp-
ing position
Solenoid valve, tilt tilt not work- the control unit and the – Y6010/2 menu 16 valve attach-
out (Y6010). Return ing. component with diag- ment
current does not nostic menu.
rent. valve.


tions and tic menu
compo-
nents
Solenoid valve, tilt in tilt not work- the control unit and the – Y6011/2 menu 17 valve attach-
(Y6010). Return cur- ing. component with diag- ment
rent does not match nostic menu.
control current. Check the solenoid
valve.
451 Redundant voltage - Check cabling between 795/K1:7 CAN/ 11.5.1.2 Re-
feed left to KID con- the control unit and the POWER, dundant volt-
trol unit (D795) does component with diag- menu 14 age feed of
not reach destination. nostic menu. Control units
452 Redundant voltage - Check cabling between 795/K1:8 CAN/ 11.5.1.2 Re-
feed right to KID con- the control unit and the POWER, dundant volt-
trol unit (D795) does component with diag- menu 14 age feed of
not reach destination. nostic menu. Control units
460 No messages re- Incorrect val- Use diagnostic menu to D795/K1:10, CAN/ 11.6.2 Re-
ceived on CAN-buffer ues in operat- check CAN-bus K1:11, K1:12, POWER, dundant
1. ing menus. K1:13 menu 1, 2, CAN-bus
21
461 No messages re- Error codes Use diagnostic menu to D795/K1:5, CAN/ 11.6.2 Re-
ceived on CAN-buffer from other check CAN-bus K1:6 POWER, dundant
2. Control units menu 1, 2, CAN-bus
cannot be 21
shown.
500 Time for service. - Check that servicing - - 8.2.6 Service

has been performed. If indicator
servicing has been per-
formed following the
Cargotec service
schedule, reset the
service indicator; see
section 8 Control sys-
tem, group 8.2.6 Serv-
ice indicator.

1 Engine: Error Codes Engine, General

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1 Engine: Error Codes Engine, General

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D Error codes – 1 Engine 9

Error codes engine, general

When contacting engine suppliers, use Volvo/Cummins codes.

Table 1. Specification FMI

FMI Description SAE-text

2 Incorrect data. Intermittent or incorrect data.

3 Electrical problem. Abnormally high voltage or short-circuiting to higher voltage.

4 Electrical problem. Abnormally low voltage or short-circuiting to lower voltage.

5 Electrical problem. Abnormally low current or open circuit.

6 Electrical problem. Abnormally high current or short-circuiting to frame ground.

7 Mechanical problem. Incorrect response from mechanical system.

8 Mechanical problem or electrical problem. Abnormal frequency.

9 Communication error. Abnormal update rate.

10 Mechanical problem or electrical problem. Abnormally wide variations.

11 Unknown malfunction. Non-identifiable error.

12 Component error. Defective unit or component.

13 Incorrect calibration. Values outside calibration values.

14 Unknown malfunction. Special instructions.

15 Unknown malfunction. Reserved for future use.

Workshop manual DRF 400–450 VDRF03.02GB

Error codes engine (engine

94/FMI PID94/ Low fuel pressure No limitation. Change fuel filter. - -

97/1 PID97/1 Water in fuel. No limitation. Drain water separator. - -

97/3 PID97/3 Water-in-fuel sen- No limitation. Check cabling between Volvo -

Check the system pres-

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

102/0 PID102/0 Boost pressure No limitation. Check the turbocharger. - ENGINE,

Check fuel quality and

Check the sensor.

Workshop manual DRF 400–450 VDRF03.02GB

Description Limitation Action Connec- Diagnos-

106/FMI PID106/ Boost pressure No limitation. Check cabling between - ENGINE,

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

153/FMI PID153/ Crankcase venti- No limitation. Clean the crankcase - -

153/FMI PID153/ Crankcase venti- No limitation. Check cabling between Volvo -

Workshop manual DRF 400–450 VDRF03.02GB

Description Limitation Action Connec- Diagnos-

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

Workshop manual DRF 400–450 VDRF03.02GB

Description Limitation Action Connec- Diagnos-

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

639/FMI SID240/ Engine control It may not be Re-program the control - -

Workshop manual DRF 400–450 VDRF03.02GB

Description Limitation Action Connec- Diagnos-

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

Workshop manual DRF 400–450 VDRF03.02GB

Description Limitation Action Connec- Diagnos-

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

Workshop manual DRF 400–450 VDRF03.02GB

Description Limitation Action Connec- Diagnos-

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

Workshop manual DRF 400–450 VDRF03.02GB

Description Limitation Action Connec- Diagnos-

VDRF03.02GB Workshop manual DRF 400–450

Description Limitation Action Connec- Diagnos-

520192/ PPID8 Piston cooling No limitation. Check cabling between Volvo -