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Journal of Dispersion Science and Technology, 27:155–163, 2006

Copyright # Taylor & Francis, Inc.


ISSN: 0193-2691 print/1532-2351 online
DOI: 10.1080/01932690500265672

Influence of Oil Content in Paraffins on the Behavior of Wax


Emulsions: Wetting and Rheology
M. A. Rodrı́guez-Valverde, R. Tejera-Garcı́a, M. A. Cabrerizo-Vı́lchez,
and R. Hidalgo-Álvarez
Departamento de Fı́sica Aplicada, Facultad de Ciencias, Universidad de Granada, Granada, Spain

J. Nolla-Anguera, J. Esquena-Moret, and C. Solans-Marsa


Instituto de Investigaciones Quı́micas y Ambientales de Barcelona (IIQAB), Consejo Superior de Investigaciones Cientı́ficas
(CSIC), Barcelona, Spain

R. Mujika-Garai, C. Aguilar-Garcı́a, F. Juárez Arroyo, and I. Covián-Sánchez


RYLESA (Repsol-YPF Lubricantes y Especialidades SA), Madrid, Spain

For decades, paraffin emulsion has been used in chipboard panel manufacturing for the
purpose of making it both water and damp proof. A most important variable when assessing
the effectiveness of the emulsion as a water-resistant agent in the panel is the oil content of the
paraffin. Although this aspect has been dealt with from the manufacturing (Carll, 1996)
approach, there is scarcely any literature that relates the oil content in paraffin to chipboard
panel waterproofing or to the stability of the emulsion. In this article the influence that oil
content exerts on waterproofing capacity is determined using the ADSA technique by
studying the water-vapor-solid interface in a wood substrate coated in paraffin with a drop
of water placed on top. Thus, the water-resistant capacity of a chipboard panel is related to
the paraffin oil content in the emulsion. Furthermore, in this article, paraffin oil content is
also related to the emulsion stability through its rheological behavior in both the fluid and
dynamic patterns.

Keywords Wax emulsions, paraffins, wetting, rheology, emulsion stability

INTRODUCTION capacity is determined by means of a study of surface phenom-


In the chipboard panel manufacturing sector, paraffin oil ena in the interface “vapor-water-wood coated with paraffin”
content is one of the main quality parameters. However, its using the axisymmetric drop shop analysis (ADSA) technique
role in the stability of the emulsion and in its water-resistant to establish the contact angle. On the other hand, the combi-
capacity has not been entirely ascertained. High oil content is nation of the rheological behavior in paraffin emulsions with
usually associated with stable emulsions but with a poor water- differing oil content and the surface tension of these emulsions
proofing capacity, whereas low oil content usually associated subjected to shearing allows the stabilizing mechanism of the
with less stable emulsions but with a high water-resistant oil in paraffin emulsions to be established to a certain extent.
capacity. In any case, there is no limit on the oil content that
might clarify these types of behavior. MATERIALS AND METHODS
Not known either are the actual water-resistant capacity or
Materials
its behavior mechanism in the chipboard panel manufacturing
process. In this article, the oil’s actual water-resistant capacity The type of paraffin and oil used in this article comes from
and the influence it exerts on the paraffin’s water-resistant direct cuts carried out at a refinery vacuum distillation unit. Ten
emulsions were elaborated from semi-refined paraffin with an
L-cut and oil content of 2.6%. Different amounts of oil from
the same distillation cut were added to paraffin. The surfactant
Received 24 March 2005; Accepted 8 May 2005.
Address correspondence to R. Hidalgo-Álvarez, Departamento de
system is the same for all the emulsions; consequently, the only
Fı́sica Aplicada, Facultad de Ciencias, Universidad de Granada, variable is the paraffin oil content. Table 1 shows the prepared
Granada E-18071, Spain. E-mail: rhidalgo@ugr.es emulsions.
155
156 M. A. RODRÍGUEZ-VALVERDE ET AL.

TABLE 1
Emulsions GR-19 to GR-28 prepared with differing amounts of oil
GR GR GR GR GR GR GR GR GR GR
Emulsions (%) 19 20 21 22 23 24 25 26 27 28

Paraffin L-cut (2.6% oil) 57.4 55.9 53.8 50.7 46.6 43.5 38.4 33.3 28.1 0.0
Oil 0.0 1.5 3.6 6.7 10.8 13.9 19 24.1 29.3 57.4
Surfactant 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6
Water 40 40 40 40 40 40 40 40 40 40
Total oil in emulsion 1.5 3 5 8 12 15 20 25 30 57.4
Total oil in paraffin 2.6 5.2 8.7 13.9 20.9 26.1 34.8 43.6 52.3 100.0

Measurement of Waterproofing Capacity in which l ¼ distance traveled by the liquid in time t, Rc ¼


Contact angle is related to numerous interface phenomena, effective interstitial pore radius, glv ¼ surface tension of the
such as free surface energy (Gindl et al., 2001; Meijer et al., liquid, cos u ¼ cosine of the angle formed at the interface
2000), wetting and absorption mechanism (Modaressi and vapor-liquid-solid, and h ¼ viscosity of liquid.
Garnier, 2002; Shi and Gardner, 2000) specifically in wood However, so that absorption takes place, an initial wetting
substrates (Stehr et al., 2001; Shi et al., 2000) and paraffin- phase has to be accomplished in which the contact angle u
coated surfaces (Kamusewitz et al., 1999). Contact angle is attains a pseudo-balancing state at which the volume of the
defined as the angle formed by the tangent to the liquid and drop is kept constant. Once this pseudo-balancing situation
the horizontal in the contact zone (Rodrı́guez-Valverde, has been attained, a second stage begins in which absorption
2002). The waterproofing capacity of the substrate is defined takes place, and the contact angle u and the drop volume v
as the resistance that this substrate exhibits when subjected fall until a new balance situation is reached. Thus, the water-
to wetting. The wetting process is intimately related to spread- proofing capacity can be determined from the angle of
ing of a liquid on the substrate and is defined as the extension contact at this first stage of pseudo-balance, without taking
coefficient (Rosen, 1988): water absorption phenomena into account and considering
the water surface tension glv to be constant throughout the
S ¼ DG/a process. Determination of the contact angle is carried out by
in which DG is the variation of Gibbs free energy of the process the ADSA technique.
and “a” is the wet area produced by the spreading liquid. The The ADSA technique computes the contact angle u and the
higher the extension coefficient S is, the more extensive the surface tension glv using a microscope attached to a CCD
wetting of the solid substrate will be by the liquid placed on camera. This optical system acquires drop images, which are
it. S can be determined using indirect variables according to subsequently digitalized by a frame grabber and analyzed by
the equation: a PC that captures the actual drop shape, digitalizing it and
determining the geometric buckling curve, providing the best
S ¼ glv ðcos u  1Þ ½1 possible fit to the drop shape using an algorithm and, starting
from that, the purely geometric parameters. The ADSA tech-
in which gl/v ¼ surface tension of spreading liquid and u ¼ nique has two fundamental algorithms:
interface contact angle made by placing a drop of liquid on a
solid substrate.
According to this equation, when a drop of liquid is placed . ADSA P: It uses the drop profile shape and is
on a solid substrate, the S value can vary from S ¼ 0 (for applied in well-defined drops with axial
u ¼ 08 and cos u ¼ 1) to S ¼ 22 gl/v (for u ¼ 1808 and cos symmetry. It can be carried out starting from a
u ¼ 21). The nearer the value of S is to S ¼ 0, the more exten- sessile drop (drop on solid substrate; Figure 1) on
sive the wetting water absorption through the wood fibers is a totally homogeneous substrate with no rough
one of the main causes of deterioration in chipboard panels. patches (the ideal substrate) or starting from a
The absorption mechanism is based on spontaneous pen- drop hanging from a capillary. It provides values
etration of water by capillarity in a porous medium. This of surface tension glv as well as values of the
process is described by the Washburn equation (Walinder contact angle u in the case of the sessile drop.
et al., 1999): . ADSA D: It uses the shape of the drop viewed from
above and is applied to sessile drops on real sub-
glv Rc cos u strates in which no type of axial symmetry can be
l2 ¼ t ½2
2h applied. The mathematical-geometrical treatment
INFLUENCE OF OIL CONTENT IN PARAFFINS 157

FIG. 1. Diagrams of ADSA technique from image acquisition, to processing, to the computation of interfacial quantities. ADSA-P layout (a) and ADSA-D
layout (b) are separately displayed.

of the data is somewhat more complex, and there- applying the pendant drop method ADSA-P, and the contact
fore it is necessary to know glv and the volume of angle is obtained by applying the sessile drop method
the drop in order to determine the contact angle u. ADSA-D owing to the high level of heterogeneity (high
porosity and unevenness) in the wood used to make the sub-
Although various methods of determining glv (Gardner, strate. In Figure 1, this technique is described in diagrammatic
1996; Hoffmann, 2003) exist, in our case, it is obtained form.

FIG. 2. Contact angle evolution at the interface vapor-water-wood substrate coated in paraffin from emulsions GR-19 to GR-28, using a drop volume of 3 mL.
158 M. A. RODRÍGUEZ-VALVERDE ET AL.

The measurement of the contact angle is obtained by placing as a result of shearing to be determined, at least on a compara-
a drop of water on a reference substrate (young sandpapered tive level.
pinewood) with a paraffin surface density of 0.3 g/m2
(Mujika et al., 2005). The paraffin coating of the wood sub-
strates is obtained by adding an emulsion drop to the substrate. RESULTS AND DISCUSSION
A heat treatment (1808C) was applied to eliminate the water by
evaporation. The contact angle is determined by applying the Influence of Oil Content on the Waterproofing Capacity
ADSA-D (sessile drop) technique and the surface tension by The coating of wood particles with paraffin initially
applying the ADSA-P technique (pendant drop). produces repulsion to water, defined by the paraffin’s structural
properties. However, with the passage of time, a redissolving
effect of the paraffin takes place, basically depending on the
Measurement of Emulsion Stability molecular weight of the hydrocarbons of which the paraffin
The stability of the emulsion flowing through pumps and is made and that reduce the substrate’s waterproofing
pipes is determined by means of the development of viscosity capacity against water. Thus, waterproofing capacity consists
over a period of time at a constant shear rate of 100 s21 and for of two components (Mujika, 2005); intrinsic waterproofing
a maximum time of one hour. The increase in viscosity over a capacity and actual waterproofing capacity or the capacity
period of time in these conditions is indicative of phase separ- with time to construct an anti-humidity barrier. Intrinsic water-
ation owing to the formation of clusters from particles from the proofing capacity is the capacity to repel water in the paraffin
dispersed phase thus, becoming an indication of its stability without taking into account the effects of redissolving the
(Mujika, 2005). In this way, the flow conditions are established water placed on the interface. It is paraffin’s waterproofing
under which the emulsion remains stable. capacity at 0 time and is determined by using a drop of water
The rheological study of emulsions in dynamic mode of a size 3 mL in order to minimize the effect of the paraffin
provides information about the dominant interactions. By redissolving. The actual waterproofing capacity is determined
analogy to Hooke’s law for elastic solids, the following with a 5 mL drop of water so as to take the redissolving
equation describes the behavior of a viscoelastic solid: effect into account. This would be paraffin’s waterproofing
capacity at infinite time. In Figure 2, the evolution of the
t ¼ jG jg ½3 contact angle at the interface vapor-water-wood substrate
coated in paraffin from the emulsions GR-19 to GR-28 is
in which t is the stress, G is the complex rigidity modulus, and
shown with differing contents of oil in the paraffin. As can
g is the strain. The viscoelastic modulus is defined by:
be observed in the figure, the intrinsic waterproofing capacity
G ; G0 þ iG00 ½4 diminishes significantly for a reliable level of 95% as the oil
content is increased.
where G0 and G00 are respectively the elastic (storage) and In Figure 3, the paraffin’s waterproofing capacity is shown
viscous (loss) moduli. The loss modulus is related to the hydro- at infinite time against the oil content using a drop volume of
dynamic and thermodynamic interactions, and the storage 5 mL. In the figure, we observe three stages: an initial stage
modulus is related to the surface interactions between the par- up to 8% oil in the emulsion, in which the waterproofing
ticles in the dispersed phase or with any type of structuring in capacity increases with the increase in the oil content; an inter-
the dispersed phase. mediate stage from 8% oil in the emulsion up to 25%, in which
the waterproofing capacity diminishes on increasing the oil
content; and in excess of this value up to 57.4% (100% oil in
Measurement of Emulsion Stability at Shearing paraffin), in which the waterproofing capacity is nil. Water-
The paraffin emulsion is a dispersal of paraffin particles in proofing capacity is considered to be nil when the angle of
water that stay in a Brownian balance thanks to the action of contact at the interface is less than 308 (value obtained with
the surfactant system. The surfactant system coats the particles, a substrate not treated with paraffin).
forming a steric and electrostatic barrier preventing collisions The waterproofing capacity of the oil is nil. However, the
between the paraffin particles from becoming effective. The addition of oil to paraffin improves its waterproofing capacity
effective collisions give rise to the formation of clusters of up to a limit, at which point the oil begins to have a clear
paraffin particles and, finally, the flocculation of the dispersed presence on the substrate (approximately 8% in the GR-22
phase. The shearing gives rise to a forced surfactant desorption emulsion) and its non-waterproofing effect begins to be signifi-
from the dispersed phase when dissolving is taking place that cant. With oil content excess of 25%, the emulsion’s water-
reduces the coating of the particles at the dispersed phase proofing capacity is nil. The increase in oil content in
and facilitates flocculation. The surfactant that goes on to dis- paraffin diminishes the emulsion’s intrinsic waterproofing
solving brings about a reduction in the emulsion’s surface capacity and increases the actual waterproofing capacity at
tension that allows a degree of deterioration in the emulsion infinite time up to a level of 8% of oil in the emulsion (14%
INFLUENCE OF OIL CONTENT IN PARAFFINS 159

FIG. 3. Contact angle of water on wood substrate coated with emulsions GR-19 to GR-28 using drop volumes of 5 mL.

oil in paraffin). In excess of this value, the actual waterproofing index of 0.986:
capacity at infinite time is likewise reduced.
h ¼ 4:103 f2 þ 1; 73:102 f þ 0; 5093 ðPa  sÞ
Emulsion Stability: Rheological Behavior ðr ¼ 0:926Þ
In a fluid pattern, the rheological behavior of a non-
Newtonian fluid is predicted by the generalized Equation (l): where f is the oil content in the emulsion paraffin. The fluidity
n
t ¼ t0 þ happ ðg_ Þg_ ½5 rate has a value of n ¼ 0.86 + 0.20 near to unity.
At very low shear rates, the emulsions being studied display
where t is the shear stress, t0 is the yield stress, happ is the a thixotropic behavior that increases when the oil content is
apparent viscosity, ġ is the shear rate and n is the fluidity increased, albeit to a very slight extent and of no practical
rate. This relation also includes Newtonian fluids when importance with regard to industrial application.
t0 ¼ 0 and n ¼ 1, in which case happ is equal to the viscosity h. Stability in the fluid pattern is established by determining
In Figure 4, the function happ(ġ) is shown in the shear rate the emulsion’s viscosity at a shear rate of 100 s21 according
range from 0 to 300 s21. As can be seen from this graph, to the time and for a maximum time of one hour. This shear
paraffin emulsions exhibit a pseudo-plastic behavior up to a rate is equivalent to the shearing carried out in mixing,
shear rate of approximately 100 s21. From this point, the rheo- shaking, and transportation processes through pumps and
logical behavior is Newtonian. pipes, typical of the chipboard panel industry. When the vis-
In the newtonian range, the dependence of viscosity on oil cosity does not vary with time under these conditions, the
content is described by a quadratic relation with a correlation emulsion is considered to be stable. The point at which the

FIG. 4. Viscosity curve against the shear rate of the GR-19 to GR-28 emulsions.
160 M. A. RODRÍGUEZ-VALVERDE ET AL.

FIG. 5. Viscosity variation in the GR-19 to GR-28 emulsions in accordance with time with differing oil content in the paraffin and at a shear rate of 100 s21.

viscosity begins to fluctuate with respect to time is a compara- the values of G0 and G00 are very similar and a high intensity
tive parameter of the emulsion’s stability. Figure 5 shows the zone for oil content in the emulsion of 21% (GR-23 emulsion)
viscosity obtained according to time with differing oil or lower content in which the G0 value increases considerably
content in paraffin and at a shear rate of 100 s21. and the interactions between the particles begin to be import-
As can be seen, the emulsions with oil content of 8% or ant. This increase in the surface interactions between the par-
more (from GR-22 emulsion upwards) have a slope of 0, and ticles indicates a tendency to flocculation, which becomes
they are stable throughout the entire trial time duration. The apparent with the formation of clusters in the fluid pattern
emulsion GR-19 is unstable (positive slope) from the starting for oil content of less than 8% (see Figure 5). As we
point, whereas in the emulsions GR-20 and GR-21, the slope observe, the increase in oil content diminishes the tendency
starts to be positive after approximately a half-hour. towards the formation of clusters, reducing the intensity
In Figures 6(a) –(f) the evolution of the moduli G , G0 and of the surface interactions between the particles at the
00
G and the emulsions GR-19 to GR-28 is shown in accordance dispersed stage.
with the oil content at temperatures of 20, 30, 40, and 508C for
values of 0.1, 1 and 10 Hz. Emulsion Stability at Shearing: Variation in Surface Tension
The evolution of the elastic modulus G0 is indicative of the The emulsion stability at shearing is determined by subject-
presence of superficial stress between the particles in the dis- ing the emulsion to the shear stress normal in the industry, con-
persed phase, which depends on the number of intersections sisting of going through a (hydraulic) blade pump for a period
created and not on the intensity of these intersections of 15 minutes. After this process, its surface tension is
(Ralston et al., 1981). High G0 values indicate that a great determined.
number of these interactions occur. In Table 2 the surface tension glv results obtained for the
As can be observed from the graph, in every case the value emulsions GR-19 to GR-28 are compared before and after
of G0 is higher than G00 , indicating that the emulsions have a passing through the (hydraulic) blade pump for 15 minutes.
mainly elastic behavior from 0.1 to 10 Hz from temperatures In Table 2 the differences obtained in the surface tension glv
of 20 to 508C. This is obvious if we take into account that can be seen; after this process they decrease as the oil content
these emulsions have an approximate content of 60% dis- increases.
persed phase, owing to which their elastic constituent must This behavior is shown in Figure 7. As can be seen in the
be great. In general, the high G0 values are accompanied by figure, the differences decrease significantly for a reliable
significant differences with respect to G00 . Significant differ- level of 95% (r ¼ 0.93) as the oil content increases with a
ences between the moduli indicate a predominance of slope m ¼ 20.161 + 0.05 mJ/m2. The decrease in surface
surface interactions between the particles over the hydrodyn- tension glv after passing through the (hydraulic) blade pump
amic and thermodynamic interactions that typify Brownian is due to the partial disintegration of the emulsion, freeing
stable emulsions. According to this criterion, we can establish part of the surfactant to the aqueous phase. This variation in
two zones as regards the intensity of the surface interactions glv decreases as the oil content increases. In the GR-28
between the particles measured as the intensity of the G0 emulsion made entirely from oil, the decrease in surface
modulus: a moderate intensity zone starting from an oil tension is 0. This indicates that the oil content in paraffin
content in the emulsion of 21%, emulsion GR-23, in which produces a stabilizing effect on the emulsion, diminishing the
INFLUENCE OF OIL CONTENT IN PARAFFINS 161

FIG. 6. Illustration of the moduli G0 , G00 y G compared to the oil content in paraffin at 0.1, 1 and 10 Hz according to the temperatures for the emulsions GR-19
to Gr-28. In figures (a), (c) and (e) the moduli G0 y G00 are shown at 0,1, 1 and 10 Hz respectively, and in figures (b), (d) and (f) modulus G is shown at 0.1, 1 and
10 Hz respectively.
162 M. A. RODRÍGUEZ-VALVERDE ET AL.

TABLE 2
Surface tension glv values in the emulsions GR-19 to GR-28 in accordance with recirculation time
through the (hydraulic) blade pump
GR GR GR GR GR GR GR GR GR GR
Emulsions (mJ/m2) 19 20 21 22 23 24 25 26 27 28

Surface tension (gl/v) 53.4 54 54.8 53.8 51.5 51.2 51.2 50 48.6 45
Surface tension (gl/v)150 43.3 46.2 — 44.8 44.4 45.4 44.4 47.1 45.2 46.8
Difference 10.1 7.8 6.4 9 7.1 5.8 6.8 2.9 3.4 0

FIG. 7. Maximum decrease in surface tension of emulsions GR-19 to GR-28 owing to recirculation through a (hydraulic) blade pump according to the oil
content for a period of 15 minutes.

forced desorption of the surfactant from the dispersed phase to Gindl, M., Sinn, G., Gindl, W., Reiterer, A., and Tschegg, S.A. (2001)
the dissolving and reduces the formation of clusters. Comparison of different methods to calculate the surface free
energy of wood using contact angle measurements. Colloids
Surf., 181: 279– 287.
CONCLUSIONS Hoffmann, A. (2003) The scientific background to tensiometric
1. Oil has zero waterproofing capacity. measurements. LabPlus Int., June 18 – 21.
2. Oil content gives rise to a reduction in paraffin’s intrinsic Kamusewitz, H., Possart, W., and Paul, D. (1999) The
waterproofing capacity. relation between Young’s equilibrium contact angle and the hys-
3. Oil content gives rise to an increase in paraffin’s water- teresis on rough paraffin wax surfaces. Colloid Surf., 156:
271– 279.
proofing capacity in infinite time up to a limit (approxi-
Meijer, M., Haemers, S., Cobben, W., and Militz, H. (2000) Surface
mately 14% in paraffin), at which point this capacity
energy determination of wood: Comparison of methods and
begins to decrease. wood species. Langmuir, 16: 9352– 9359.
4. Paraffin oil content has a stabilizing effect in paraffin emul- Modaressi, H. and Garnier, G. (2002) Mechanism of wetting and
sions, reducing the surface interactions between the par- absorption of water droplets on sized paper: Effects of chemical
ticles at the dispersed phase. and physical heterogeneity. Langmuir, 18: 642– 649.
5. Paraffin oil content has a stabilizing effect when the emul- Mujika, R., Covian, I., Tejera-Garcı́a, R., Rodrı́guez-Valverde, M.A.,
sions are sheared, reducing the forced desorption of the sur- Cabrerizo-Vı́lchez, M.A., and Hidalgo-Álvarez, R. (2005) Study
factant from the dispersed phase to the dissolving. on the effect of raw material composition on water-resistant
capacity of paraffin wax emulsions on wood. J. Dispers. Sci.
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