Beruflich Dokumente
Kultur Dokumente
Bin Aerator
Series 683
Model K
INSTALLATION
AND OPERATIONS GUIDE
MANUAL NUMBER: DA072799
Revised: 08/03/12
Thank you for purchasing the Vibra-Jet® bin aerator. This manual contains information that will
allow you to get the best results from your equipment while operating it safely. Please read it
carefully before installing and operating this equipment. It is critical that the people operating
and maintaining this equipment have a copy of this manual. All information in this publication is
based on the latest product information. Dynamic Air Inc. reserves the right to make changes at
any time without notice and without incurring any obligation.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have provided important safety
messages in this manual and safety labels on the equipment. Please read these messages
carefully.
A safety message alerts you to the potential hazards that could hurt you or others. Each safety
message is preceded by a safety alert symbol and one of three words, DANGER, WARNING,
or CAUTION.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
Each message typically identifies the type of the hazard, the consequence of not avoiding the
hazard, and how to avoid the hazard.
Original Instructions
Safety Vibra-Jet® Bin Aerator
Series 683, Model K
Do Not Weld.
Risk of Explosion.
Original Instructions
Table of Contents Vibra-Jet® Bin Aerator
Series 683, Model K
Original Instructions
Operation Principles Vibra-Jet® Bin Aerator
Series 683, Model K
NOTICE
Operating conditions
Dynamic Air's Vibra-Jet bin aerator has a well-deserved reputation for
giving long and dependable service, even under severe use. However, the
Vibra-Jet bin aerator is intended for specific operating conditions only, with respect to
air pressure and volume. Because conditions for materials handled, installation, use
and maintenance of such products are controlled exclusively by the user, Dynamic Air
disclaims all responsibility for damage or injury resulting from the use of the Vibra-Jet
bin aerator. Therefore, the user assumes all responsibility for any and all claims arising
directly or indirectly from the product and/or its use.
Original Instructions
Section 1.1 TM170-1
Installation Guide Vibra-Jet® Bin Aerator
Series 683, Model K
1. Mount the Vibra-Jet bin aerator perpendicular to the bin wall (see Fig. 1).
NOTICE
Do not weld to any part of the Vibra-Jet bin aerator (see Fig. 2).
2. Customer to supply clean, dry compressed air. See graph in section 7.1 for supply
pressure.
3. Prior to connecting the air supply line to the Vibra-Jet bin aerator, make sure that all
compressed air supply lines are blown clean of metal chips and foreign debris.
4. Make sure that the Vibra-Jet bin aerator is piped according to all drawings provided.
5. For Vibra-Jet bin aerator layout information, see Sections 7.2 through 7.19.
6. When Vibra-Jet bin aerator installation is complete, check for any air leaks and correct
accordingly.
DO NOT WELD
Fig. 1 Fig. 2
NOTICE
Operating conditions
Maximum operating pressure of the Vibra-Jet bin aerator is 100 psig (6.9 barg).
Maximum operating temperature is 150° F (65.6° C).
1. Cut a 4.50" (114.3 mm) diameter hole in the bin wall for a housing coupling.
2. Weld the housing coupling flush to the inside of the bin wall, making sure to minimize heat.
See Fig. 1 for orientation of housing coupling and welding instructions.
WELD CONTINUOUS
3/16" AND AIR TIGHT.
OUTSIDE ONLY
HOUSING
COUPLING
TO BE FLUSH
Fig. 1
1. Cut a 4.50" (114.3 mm) diameter hole in the bin wall for the housing coupling.
2. Set housing coupling flush to inside of bin (vertical surfaces of the coupling will not be flush
due to conical nature of cone.
3. Securely tack weld coupling on outside to bin, directly under 1/2" (12.7 mm) diameter holes
on both sides of coupling, (See Fig. 1).
TACK WELD
(TWO SIDES)
HOUSING COUPLING
TO BE FLUSH
THESE TWO POINTS
4. Mount weld fixture to coupling from outside of bin using 1/2" bolt provided (see Fig. 2).
5. Turn clamping screw as required to push inside bin wall flush to coupling face (coupling
cannot be ground). See Fig. 3.
6. Tack weld coupling and bin on inside bin wall to hold position.
7. Remove weld fixture.
8. Fully weld coupling to outside of bin, making sure to minimize heat.
9. Weld and grind weld inside of bin as required (if no interior welding is required, tack welds
still need to be removed by grinding).
WELD FIXTURE
(ITEM NO. 1085278)
CLAMPING SCREW
1/2" BOLT
Fig. 2
WELD CONTINUOUS
INTERIOR BIN WALL AND AIR TIGHT. 3/16"
PUSHED FLUSH WITH OUTSIDE ONLY
COUPLING FACE.
HOUSING COUPLING
Fig. 3
1. Install the Vibra-Jet bin aerator into the housing coupling and secure with fasteners.
HOUSING COUPLING
1/2" FASTENERS
VIBRA-JET BIN
AERATOR ASSEMBLY
Fig. 1
Start-Up
NOTICE
IMPORTANT EQUIPMENT START-UP & OPERATION REQUIREMENTS.
READ THIS BEFORE START-UP OF THE EQUIPMENT
In order to be covered by the Dynamic Air Inc. limited warranty, meet
performance guarantees and process requirements, assure safe equipment
operation and prevent equipment damage, this equipment must be started
up using only Dynamic Air Inc. start-up service personnel.
Also, the Dynamic Air Inc. limited warranty will be in effect only when the
equipment furnished is installed and operated in complete compliance with
all drawings, specifications, operating manuals, maintenance instructions
and other operating instructions published by Dynamic Air Inc. See
Customer Assistance section for contact information.
Original Instructions
Section 3.1
Sequence of Operations Vibra-Jet® Bin Aerator
Series 683, Model K
Note: For testing purposes, the control panel power is on and the compressed air supply is
connected.
START
POWER NO
ON?
YES
X=1
ENERGIZE ZONE X
SOLENOID(S)
FOR 0.5 SECONDS
POWER NO
ON?
YES
POWER NO
END
ON?
YES
YES X = LAST
ZONE?
NO
X=X+1
Vibra-Jet bin aerator • Compressed air supply line • Correct compressed air
air leaks leaks. supply line leaks.
• Vibra-Jet bin aerator not • Tighten the Vibra-Jet bin
properly sealed to bin wall. aerator so the boot seals
tightly against the inside of
the bin wall.
• Electrical failure. • Review electrical
schematic and replace any
defective parts.
Vibra-Jet bin aerator • Low compressed air supply • Check to make sure
does not pulse pressure. compressed air supply at
the Vibra-Jet bin aerator is
between 95-100 psig (6.6-
6.9 barg).
• Compressed air supply line • Correct compressed air
leaks. supply line leaks.
• Electrical failure. • Review electrical
schematic and replace any
defective parts.
Original Instructions
Section 4.1
Maintenance Vibra-Jet® Bin Aerator
Series 683, Model K
WARNING
The parts and/or equipment purchased from Dynamic Air Inc. have a limited life that
depends on the user’s specific application and the conditions under which the user
operates the equipment. Over time, parts and equipment may suffer deterioration, wear
and tear, corrosion, or other failure. Therefore, the user must follow all instructions
contained in this notice and in the operating manuals provided by Dynamic Air Inc. for
each piece of equipment.
REQUIRED INSPECTIONS
The user of the Dynamic Air Inc. supplied parts and equipment should visually inspect
the entire system, parts or equipment at least once daily in order to detect potential
problems such as leaks, stress cracks, loosening of bolts and part failures, etc.
In addition, during the first start-up of the parts or equipment, specific data and settings
must be recorded in writing and be provided to all appropriate operating personnel for
their safe use in operating the system. This includes, but is not limited to, the following
operating data:
· Recommended air supply pressure · Specific control settings
· Air volume settings · Valve settings
· Recommended air regulator settings · Other applicable measurements
· Electrical interlocks · Motor amperage, etc.
· Recommended procedures · Timing sequences
· Weight limitations · Batch sizes
· Temperature limitations · Weighments
· Convey times
The operating data should be reviewed and, if necessary, adjusted accordingly on a daily,
weekly and monthly basis to insure that the parts or equipment is operating safely and
properly according to all the recommendations provided by Dynamic Air Inc.
Original Instructions
Section 5.1
Maintenance Vibra-Jet® Bin Aerator
Series 683, Model K
WARNING
SYSTEMS THAT REQUIRE IMMEDIATE SHUTDOWN AND INSPECTION
Whenever any unusual operating conditions or system functions or sudden changes in
such conditions or functions is noticed, the parts or equipment should be shut down
immediately and all air and electrical power should be shut off. Then, the equipment
should be thoroughly inspected to determine the cause of such conditions or symptoms
in order to protect personnel from potential injury and to protect the equipment from
potential damage or unsafe operating conditions. Conditions that require immediate
shutdown and inspection include but are not limited to excessive vibration, unusual
equipment movement, abnormal noise, excessive heat build-up, leaks, sudden loss of air
pressure, or sudden and unusual changes in temperature, noise, or an unusual amount
of material handled, etc.
SERVICE REQUIREMENTS
A Dynamic Air service technician must perform a thorough service inspection and
maintenance check of all Dynamic Air supplied parts or equipment at least once annually
in order to maximize equipment life and performance, minimize system downtime, protect
plant personnel, and minimize liability. It will be the user’s responsibility to schedule
these services as required. Failure to follow this requirement could cause damage to
equipment and endanger plant personnel. Should the user fail to operate the system
according to all instructions in the operating manuals, the warranty will be invalidated.
Original Instructions
Section 5.2
Maintenance Vibra-Jet® Bin Aerator
Series 683, Model K
WARNING
Disconnect and lockout/tagout all energy sources before performing
any maintenance.
Original Instructions
Section 5.3
Maintenance Vibra-Jet® Bin Aerator
Series 683, Model K
WARNING
Disconnect and lockout/tagout all energy sources before performing
any maintenance.
BOLT
SCREW BOOT
AIR LINE
Fig. 1 Fig. 2
7. Completely coat both the insert and screw threads with new Loctite primer #7649 using
the spray applicator (see Fig. 3). Let both parts dry completely, approximately 15 minutes.
INSERT
SCREW BOOT
Fig. 3
Original Instructions
Section 5.4
Maintenance Vibra-Jet® Bin Aerator
Series 683, Model K
8. Gently slip the new boot onto the Vibra-Jet bin aerator body.
9. Assemble the screw to the insert using Loctite Threadlocker #271 (see Fig. 4). Apply
a continuous bead of Threadlocker to the full length of the screw thread insuring that
longitudinally 50 percent of the thread is covered (see Fig. 5).
SCREW
SCREW
Fig. 4 Fig. 5
10. Tighten the screw completely using the key (see Fig. 6).
11. Check O-ring for wear or damage. Replace as required. Lightly grease the O-ring
completely using a multi-purpose grease such as Mystik JT-6 or equivalent. Reassemble
the greased O-ring (see Fig. 7).
12. Gently insert Vibra-Jet bin aerator assembly into housing coupling on the bin or hopper.
13. Insert and tighten fasteners.
14. Reconnect the air supply. Check connections for leaks.
kEY O-RING
Fig. 6
Fig. 7
Original Instructions
Section 5.5
Recommended Spare Parts List Vibra-Jet® Bin Aerator
Series 683, Model K
Highly
Item Drawing Recommended Recommended
Description Section Quantity To Quantity to
Number
Number Stock Stock
Controls
Magna flow control valve - 7.37 - 1
Note: Due to long lead times and part availability, the above parts may not be in Dynamic Air’s stock.
Section numbers listed above are for standard material lists only. Any custom material lists
appearing in the Non-Standard section (Section 10.1) should be referenced in place of standard
material lists of identical nature listed above.
Original Instructions
Section 6.1
Vibra-Jet Bin Aerator Air Flow Vibra-Jet® Bin Aerator
Series 683, Model K
NOTE: Air flow graph depicts unrestricted air flow through a single
Vibra-Jet bin aerator.
0˚
ZONE 3
330˚
ZONE 1
270˚ 90˚
210˚
ZONE 2 180˚
ROW "A"
(3 JETS AT 90˚, 210˚, 330˚)
6)
60˚
(40
.00
16
0˚
ZONE 3
330˚
ZONE 1
270˚ 90˚
210˚
ZONE 2 180˚
ROW "B"
(3 JETS AT 90˚, 210˚, 330˚)
8)
(50
.00
20
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
ROW "B"
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
0)
(61
.00
24
60˚
ROW "A"
6)
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
ROW "B"
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
3)
(81
.00
32
60˚
ROW "A"
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
6)
(40
.00
16
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
ROW "B"
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
4)
(91
.00
36
60˚
ROW "A"
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
7)
(45
.00
18
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
60˚
ZONES 4A & 4B
0˚
ZONES ZONES
3A & 3B 1A & 1B
270˚ 90˚
180˚
ZONES 2A & 2B
60˚
ROW "B" (4 JETS AT
(91 00
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
)
ROW "B"
56
(3
45˚
14
ROWS "A"
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
54)
(2
0
.0
10
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
ROW "B"
) (4 JETS AT 0˚, 90˚, 180˚, 270˚)
57
(4
00
18.
45˚
ROW "A"
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
4)
5
(2
0
.0
10
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
ROW "C"
0 (4 JETS AT 0˚, 90˚, 180˚, 270˚)
.0
18 57)
(4
ROW "B"
.00 (4 JETS AT 0˚, 90˚, 180˚, 270˚)
45˚ 18 )
57
(4
ROW "A"
54 0
.0
)
(2
ZONE 4
0˚
ZONE 3 ZONE 1
270˚ 90˚
180˚
ZONE 2
) 7
3) 45
P( 0 (
TY 8.0
1
ROW "D"
ROW "C"
ZONES 4A & 4B
0˚
ZONES ZONES
3A & 3B 1A & 1B
270˚ 90˚
180˚
ZONES 2A & 2B
ROW "E"
),7
4) 45
ROW "D"
P( 0 (
TY 8.0
1
ROW "C"
ROW "B"
45˚
ROW "A" THRU "E', TYP
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
)
54
(2
0
.0
10
ZONES 4A & 4B
0˚
ZONES ZONES
3A & 3B 1A & 1B
270˚ 90˚
180˚
ZONES 2A & 2B
) ROW "F"
P(5
, TY ROW "E"
57)
(4 ROW "D"
0
.0
18
ROW "C"
ROW "B"
45˚
ROWS "A" THRU "F", TYP
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
)
54
(2
0
.0
10
ZONES 4A & 4B
0˚
ZONES ZONES
3A & 3B 1A & 1B
270˚ 90˚
180˚
ZONES 2A & 2B
ROW "G"
(6)
TYP ROW "F"
,
5 7) ROW "E"
(4
. 00 ROW "D"
18
ROW "C"
ZONE 4A & 4B
0˚
ZONE ZONE
3A & 3B 1A & 1B
270˚ 90˚
180˚
ZONE 2A & 2B
ROW "H"
)
(7
YP
ROW "G"
T
),
57
ROW "F"
(4
0
.0
ROW "E"
18
ROW "D"
ROW "C"
45˚
ROW "B"
ROWS "A" THRU "H", TYP
(4 JETS AT 0˚, 90˚, 180˚, 270˚)
)
54
(2
0
.0
10
ZONES ZONES
3A, 3B, & 3C 1A, 1B, & 1C
270˚ 90˚
180˚
ZONES 2A, 2B, & 2C
ROW "J"
ROW "H"
)
(8
ROW "G"
YP
,T
ROW "F"
)
57
(4
ROW "E"
0
.0
ROW "D"
18
F F F
1/2" (TYPICAL)
3/4"
3/4"
SV SV
3/4"
3/4" 3/4"
SV
3/4"
3/4"
1-1/2"
(TYPICAL)
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY,
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F
F F F
1/2" (TYPICAL)
3/4"
3/4"
3/4"
SV SV
3/4" 3/4"
SV
3/4"
3/4"
1-1/2"
(TYPICAL)
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY,
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
1-1/2"
1-1/2"
3/4" 3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
F F F F
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
F F F F
F F F F
3/4"
3/4"
1/2" (TYPICAL)
3/4"
3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
ZONE 1B ZONE 2B ZONE 3B ZONE 4B
F F F F
F F F F
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
1-1/2"
1-1/2"
3/4"
(TYPICAL) 1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
1-1/2"
1-1/2"
3/4" 3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
3/4"
1-1/2"
1-1/2"
3/4" (TYPICAL)
(TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
3/4"
1/2" (TYPICAL)
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
3/4"
1/2" (TYPICAL)
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
LEGEND
F
MAGNA FLOW CONTROL VALVE
FLEXIBLE HOSE
SV
ANGLE VALVE
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
3/4"
1/2" (TYPICAL)
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
1-1/2"
1-1/2"
3/4" 3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY,
COMPRESSED AIR
95-100 PSIG (6.6-6.9 BARG)
1-1/2"
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
3/4"
3/4"
3/4"
1/2" (TYPICAL)
F F F F
F F F F
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
3/4"
1/2" (TYPICAL)
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
1-1/2"
1-1/2"
3/4" 3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
1-1/2" 95-100 PSIG (6.6-6.9 BARG)
3/4" 3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
F F F F
F F F F
F F F F
F F F F
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
3/4"
1/2" (TYPICAL)
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
1-1/2"
1-1/2"
3/4" 3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY
COMPRESSED AIR
1-1/2" 95-100 PSIG (6.6-6.9 BARG)
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
F F F F
F F F F
F F F F
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
1/2" (TYPICAL)
3/4"
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
3/4"
1-1/2"
1-1/2"
3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY,
COMPRESSED AIR
1-1/2" 95-100 PSIG (6.6-6.9 BARG)
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
F F F F
F F F F
F F F F
F F F F
F F F F
F F F F
3/4"
3/4"
3/4"
3/4"
1/2" (TYPICAL)
SV SV SV SV
3/4" 3/4" 3/4" 3/4"
1-1/2"
1-1/2"
3/4" 3/4"
(TYPICAL) (TYPICAL)
1-1/2"
1-1/2"
CUSTOMER AIR SUPPLY
TO BE CLEAN, DRY,
1-1/2" COMPRESSED AIR
3/4" 3/4" 95-100 PSIG (6.6-6.9 BARG)
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
F F F F
F F F F
F F F F
ZONE 1B ZONE 2B ZONE 3B ZONE 4B
1-1/2"
3/4" 3/4"
1-1/2"
1-1/2"
(TYPICAL) (TYPICAL)
1/2" (TYPICAL)
3/4"
3/4"
3/4"
3/4"
F F F F
F F F F
F F F F
ZONE 1C ZONE 2C ZONE 3C ZONE 4C
EPROM CHIP
C
ON PRINTED CIRCUIT BOARD
C JUMPER
DIP SWITCH
SETTING D (FOR 1-4 ZONES)
1 2 3 4
E
F
SOLENOID
SOLENOID OUTPUTS COMMONS
LINE NEUTRAL
Q P O N M L K J H G B B A A A A
CUSTOMER
CONTACTS
JUMPER
(FOR 5-8 ZONES)
ZONE 8 SV
ZONE 7 SV
ZONE 6 SV
ZONE 5 SV
ZONE 4 SV
ZONE 3 SV
ZONE 2 SV
ZONE 1 SV
NOTES: Dip switch settings are read on power up only (turn power off when setting).
VIBRA-JET BIN AERATOR PCB SETTINGS
DIP SWITCH NUMBER
ON TIME SETTINGS
1
.5 SECOND ON ON
1 SECOND ON OFF
DIP SWITCH NUMBER
OFF TIME SETTINGS
2 3 4
1 Second Off ON ON ON
3 Seconds Off ON ON OFF
5 Seconds Off ON OFF ON
7 Seconds Off ON OFF OFF
9 Seconds Off OFF ON ON
11 Seconds Off OFF ON OFF
13 Seconds Off OFF OFF ON
15 Seconds Off OFF OFF OFF
VIBRA-JET BIN AERATOR TERMINALS
INPUTS:
D Quantity 1 zone ADD JUMPER WIRE BETWEEN APPROPRIATE
E Quantity 2 zones input TERMINAL "D" THROUGH "H"
F Quantity 3-4 zones (DEPENDING ON SOLENOID QUANTITY stated
G Quantity 5-6 zones at left) AND EITHER TERMINAL "B" OR "C",
H Quantity 7-8 zones whichever is more convenient.
OUTPUTS:
Q Solenoid zone(s) #1
P Solenoid zone(s) #2
O Solenoid zone(s) #3
N Solenoid zone(s) #4
M Solenoid zone(s) #5
L Solenoid zone(s) #6
K Solenoid zone(s) #7
J Solenoid zone(s) #8
POWER:
B Line
A Neutral
NOTE: Vibra-Jet bin aerator pulsing operation is
continuous any time power is
applied to terminal "B".
Original Instructions
Section 7.36
Control Assembly Vibra-Jet® Bin Aerator
Series 683, Model K
VIBRA-JET BIN
AERATOR ASSEMBLY
BIN WALL
1000
200
600
800
400
FLOW DIRECTION
0
OFF
0
700
300
500
100
900
0
1/2" TUBING
MAX. LENGTH 36" (914 mm)
1/2"-NPT CONNECTION
SCREW
BOOT
BODY INSERT
HOUSING
O-RING COUPLING
1/2" FASTENERS
(BY CUSTOMER)
HOUSING
COUPLING
SCREW
1/2" FASTENERS
(BY CUSTOMER)
BOOT
INSERT
O-RING
BODY
INSIDE BIN
WALL
1.95 (49.5)
A A
1064108(STEEL)
1065842(304 SST)
1066051(316 SST)
1066833(ALUMINUM)
1.75 (44.5)
+.010 +.25
Ø.500 -.000 (Ø12.70 -.00 ) THRU
TYP(2) HOLES LOCATED
180˚ APART
.472±.010 (11.99±0.25)
TYP(2)
SECTION A-A
The following is a typical material list of all items which are provided by Dynamic Air. The bubble
numbers shown on this printout relate to bubble numbers which will appear on its corresponding
engineering drawing. Only the items shown on this material list will be provided by Dynamic Air,
and all other items required for the installation of the Vibra-Jet bin aerator must be supplied by
the customer.
BILL OF MATERIAL 4
5 6 7 8 9 10
Original Instructions
Section 7.42
Customer Assistance Vibra-Jet® Bin Aerator
Series 683, Model K
We highly encourage the use of our service department for a safe and successful application
of the equipment you have purchased and to provide maximum service life.
Should any questions arise with regard to installation and/or operation that is not covered
in this manual, please call Dynamic Air's customer service department for further
recommendations or visit our website at www.dynamicair.com.
US Office
Dynamic Air Inc.
1125 Willow Lake Boulevard
St. Paul, Minnesota 55110-5193
Phone: +1 651 484-2900
Fax: +1 651 484-7015
UK Office
Dynamic Air Ltd.
26 Peverel Drive
Granby
Milton Keynes MK1 1QZ
England
Phone: +44 (0) 1908 622344
Fax: +44 (0) 1908 646633
Original Instructions
Section 8.1
Customer Satisfaction Survey Vibra-Jet® Bin Aerator
Series 683, Model K
Dynamic Air is interested in feedback from our customers. Please help us serve
you better by going to www.dynamicair.com/customer.html and completing our
Customer Satisfaction Survey or complete the survey below and fax or e-mail it
to us.
1. Are you satisfied with the delivery of your Dynamic Air product? Yes No
2. Are you satisfied with the performance of your Dynamic Air product? Yes No
3. Are you satisfied with the customer service you received? Yes No
Comments:
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
Name: _____________________________________________________________________
Company: __________________________________________________________________
Country:____________________________________________________________________
Would you like someone from Dynamic Air to contact you? Yes No
(If Yes, be sure to include your contact information above.)
Original Instructions
Section 9.1
Non-Standard Section Vibra-Jet® Bin Aerator
Series 683, Model K
This section contains custom design information which supersedes the standard design.
All drawings and material lists in this section to replace the drawings and material lists of
identical nature previously listed. If this section has no information, all components are
standard.
Original Instructions
Section 10.1