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SORTING OPERATION DENT& Serration

ITEM NAME PART NO. OK QTY. Thread Tight Grroove out Double Hole
QTY MISS DAMAGE damage

BALL PIN 1757 3100 3097 0 2 0 0 0 0


BALL PIN 1758 2615 2614 0 1 0 0 0 0
BALL PIN 1506050300X 408 408 0 0 0 0 0 0
HOUSING 2190185 1204 1200 0 0 0 0 0 0
HOUSING 2190708 12239 12221 10 0 0 0 0 0
CAM BRAKE 234038 2014 2011 0 0 0 1 2 0
FLANGE BOLT 1120339 12008 12007 1 0 0 0 0 0
HOUSING 2190708 17131 17121 2 0 0 0 0 0
BALL PIN 5500600 3858 3858 0 0 0 0 0 0
PUSH ROD 001-P72-122 12725 12719 2 0 0 0 0 0
PIN BOLT A 002-C46-086B 1611 1604 1 1 2 0 0 0
PIN A 002-C46-110 317 315 0 0 0 0 0 0
PIN A 002-C46-129 11952 11940 2 0 3 0 0 0
PIN B 002-C48-127 29327 29290 0 4 12 0 0 0
PIN HANGER 002-C50-025 1005 1005 0 0 0 0 0 0
PUSH ROD 007-M81-120 3500 3496 0 0 0 0 0 0
PUSH ROD 009-M40-0787104 7097 0 0 0 0 0 0
BOOT
COOLAR
009-M85-044 14531 14525 2 1 3 0 0 0
PUSH ROD009-M40-121 32145 32117 2 12 0 0 0 0
PIN BOLT A 012-C46-101 19659 19648 3 2 3 0 0 0
HOUSING 025001000FA 11616 11593 2 0 0 0 0 0
HOUSING 028501000BA 3300 3298 0 0 0 0 0 0
HOUSING 057103000EX 38871 38737 2 0 0 0 0 0
HOUSING 057104000EX 3217 3085 0 0 0 0 0 0
HOUSING 057108000dX 75461 75292 6 5 0 0 0 0
HOUSING 057109000aX 26444 26307 7 0 0 0 0 0
HOUSING 057111000bX 36213 36070 9 0 0 0 0 0
BOLT
HANDLE 083-M87-012 17048 17036 0 11 0 0 0 0
BOLT
LEVER
HANDLE 083-M87-023 17294 17282 0 10 0 0 0 0
BOLT
LEVER
HANDLE 083-M87-110 42458 42450 0 5 0 0 0 0
LEVER
HOUSING 099201000GX 9825 9819 1 0 0 0 0 0
BALL PIN 100200000bX 4213 4211 2 0 0 0 0 0
BALL PIN 100300000CX 2709 2708 1 0 0 0 0 0
OIL BOLT 109-Z08-004A 231271 231239 5 12 6 0 0 0
BALL PIN 127200000bX 2000 1999 0 0 0 0 0 0
BALL PIN 1304000000X 4652 4652 0 0 0 0 0 0
BALL PIN 1559000000OX 2014 2011 0 0 0 0 0 0
BALL PIN 1754000000X 1950 1944 0 0 0 0 0 0
BALL PIN 1756000000X 13200 13200 0 0 0 0 0 0
BALL PIN 1758000000X 9460 9458 0 0 0 0 0 0
BALL PIN 1760000000X 9408 9406 0 0 0 0 0 0
BALL PIN 1762000000X 11795 11795 0 0 0 0 0 0
BALL PIN 1845010400x 556 547 0 0 0 0 0 0
BALL PIN 1854000000X 1412 1411 0 0 0 0 0 0
BALL PIN 1854014410aX 608 608 0 0 0 0 0 0
BALL PIN 1874014410X 3520 3514 0 0 0 0 0 0
BALL PIN 1875000000x 873 873 0 0 0 0 0 0
BALL PIN 1889010530X 4800 4797 0 0 0 0 0 0
BALL PIN 1890000000X 4914 4912 0 0 0 0 0 0
BALL PIN 1892010510X 17022 17019 0 0 0 0 0 0
BALL PIN 1910404410X 2000 1998 0 0 0 0 0 0
BOSS CENTER 42603KPL 6352 6325 0 11 0 2 0 0
CAM BRAKE 43141-K3811-9100 500 492 0 0 0 2 2 4
CAM BRAKE 43141-KST-9200 242019 241996 0 0 0 5 3 5
CAM BRAKE 43141-KTC-6700 502 488 0 0 0 4 4 6
CAM BRAKE 43141-KTC-9000 127485 127462 0 0 0 3 0 2
CAM BRAKE 43141-KVT-D100 1000 983 0 0 0 6 5 5
CAM BRAKE 45141-AAW-0000 27788 27772 0 0 0 5 6 5
CAM BRAKE 45141-KTC-9000 251381 251363 0 1 0 1 1 1
CAM BRAKE 45141-KVT-D100 1000 987 0 0 0 5 5 2
HEX BOLT 503500000bx 4000 4000 0 0 0 0 0 0
HOUSING 99201000gX 8244 8239 0 0 0 0 0 0
BALL PIN BPF0069 7110 7110 0 0 0 0 0 0
SOCKET
STABLIZER CP-01-401-F01 267303 267254 2 47 0 0 0 0
HEX BOLT N9200400 50000 50000 0 0 0 0 0 0
CAM BRAKE P6110010 26008 25983 0 2 0 8 15 0
CAM BRAKE S1111710 10034 10010 0 0 0 12 12 0
CAM BRAKE SI-610-10 25004 25002 0 2 0 0 0 0
CAM BRAKE SI-710-10 16128 16125 0 3 0 0 0 0
CAM BRAKE SI-840-10 150000 149995 0 5 0 0 0 0
ROLLER T44038-30 912563 912552 0 0 0 0 0 0
ROLLER T44053-30 842536 842524 0 0 0 0 0 0
SPACER T05000KG0020N 1805 1805 0 0 0 0 0 0
TOTAL 3777339 3776031 62 137 29 54 55 30
EXTRA
COLLAR DIA TOTAL/BODY OTHER PART
Blind Hole OUTNESS MATERIAL/B DEEP LINES CRACK UNCLEAN DIA U/S
NG LENGTH NG MIXUP
URR

0 0 0 0 0 0 0 1 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 2 2 0 0 0 0
0 0 0 0 0 0 0 8 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 3 2 0 3 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 4 0 0 0 0
0 0 0 0 0 0 0 0 3 0
0 0 0 0 0 0 0 0 2 0
0 0 0 0 2 5 0 0 0 0
0 0 0 14 3 4 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 4 0 0 0 0 0
0 0 0 0 5 2 0 0 0 0
0 0 0 0 0 0 0 0 0 0
2 0 4 0 0 8 0 0 0 0
0 0 0 0 0 3 0 0 0 0
0 0 0 0 0 12 4 3 2 0
0 0 0 0 2 0 0 0 0 0
0 0 0 0 5 3 0 124 0 0
0 0 0 0 0 5 0 127 0 0
0 0 0 0 10 0 0 148 0 0
0 0 0 0 5 0 0 125 0 0
0 0 0 0 5 0 0 129 0 0
0 0 0 0 0 0 0 0 1 0
0 0 0 0 0 0 0 0 2 0
0 0 0 0 0 0 0 0 3 0
0 0 0 0 0 0 0 5 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 4 0 0 5 0 0 0 0
0 0 0 0 1 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 3 0 0 0 0 0
0 0 0 0 4 0 2 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 1 0 1 0 0 0
0 0 0 0 2 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 6 0 3 0 0 0
0 0 0 0 1 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 2 0 4 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 1 0 2 0 0 0
0 0 0 0 2 0 0 0 0 0
0 0 0 0 0 0 1 0 0 2
0 0 0 0 2 0 0 0 0 0
0 0 0 0 0 3 0 0 11 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 10 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 18 0
0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 14 0
0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 5 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 11
0 0 0 0 0 0 0 0 0 12
0 0 0 0 0 0 0 0 0 0

2 0 8 14 71 58 17 678 66 27
Double
REWORK
PITTED LENGTH U/S LENGTH O/S Punch FINISH NG RUSTY REJECT QTY. QTY.
Cam

0 0 0 0 0 3 3 3
0 0 0 0 0 4 1 4
0 0 0 0 0 0 0 0
0 0 0 0 0 5 4 5
0 0 0 0 0 4 18 4
0 0 0 0 4 0 3 4
0 0 0 0 0 0 1 0
0 0 0 0 0 10 10 10
0 0 0 0 0 2 0 2
0 0 0 0 26 0 6 26
0 0 0 0 14 0 7 14
0 0 0 0 12 0 2 12
0 0 0 0 36 0 12 36
0 0 14 0 212 0 37 226
0 0 0 0 13 0 0 13
0 0 0 0 11 0 4 11
0 0 0 0 44 0 7 44
0 0 0 0 23 0 6 23
0 0 0 0 110 0 28 110
0 0 0 0 74 0 11 74
0 0 0 0 0 12 23 12
0 0 0 0 0 6 2 6
0 0 0 0 0 8 134 8
0 0 0 0 0 0 132 0
0 0 0 0 0 15 169 15
0 0 0 0 0 14 137 14
0 0 0 0 0 12 143 12
0 0 15 0 25 0 12 40
0 0 14 0 22 0 12 36
0 0 18 0 11 0 8 29
0 0 0 0 0 0 6 0
0 0 0 0 0 0 2 0
0 0 0 0 0 0 1 0
0 0 0 0 125 0 32 125
0 0 0 0 0 2 1 2
0 0 0 0 0 4 0 4
0 0 0 0 0 3 3 3
0 0 0 0 0 1 6 1
0 0 0 0 0 5 0 5
0 0 0 0 0 2 2 2
0 0 0 0 0 1 2 1
0 0 0 0 0 6 0 6
0 0 0 0 0 7 9 7
0 0 0 0 0 1 1 1
0 0 0 0 0 3 0 3
0 0 0 0 0 5 6 5
0 0 0 0 0 5 0 5
0 0 0 0 0 4 3 4
0 0 0 0 0 2 2 2
0 0 0 0 0 3 3 3
0 0 0 0 0 5 2 5
0 0 0 0 0 0 27 0
0 0 0 0 0 0 8 0
0 0 0 0 5 0 23 5
0 0 0 2 0 0 14 2
0 0 0 5 5 0 23 10
0 0 0 4 0 0 17 4
0 0 0 3 6 0 16 9
0 0 0 6 8 0 18 14
0 0 0 7 0 0 13 7
0 0 0 0 0 0 0 0
0 0 0 0 0 12 5 12
0 0 0 0 0 0 0 0
0 0 0 0 0 25 49 25
0 0 0 0 23 0 0 23
0 0 0 0 6 0 25 6
0 0 0 0 22 0 24 22
0 0 0 0 0 15 1 15
0 0 0 0 0 11 3 11
0 0 0 0 0 14 1 14
0 0 0 0 0 0 11 0
0 0 0 0 0 0 12 0
0 0 0 0 0 0 2 0

0 0 61 27 837 231 1305 1156

PPM 345.4813
Defect Name Rej. Qty commutative sum
UNCLEAN 678 678
DENT& DAMAGE 137 815
EXTRA MATERIAL/BURR 71 886
DIA U/S 66 952
OPERATION MISS 62 1014
DEEP LINES 58 1072
Grroove out 55 1127
Serration damage 54 1181
Double Hole 30 1211
Thread Tight 29 1240
OTHER PART MIXUP 27 1267
CRACK 17 1284
OUTNESS 14 1298
TOTAL/BODY LENGTH NG 8 1306
Blind Hole 2 1308
COLLAR DIA NG 0 1308
PITTED 0 1308
LENGTH U/S 0 1308
% contribution
52
62
68
73
78
82
86
90
93
95
97
98
99
100
100
100
100
100
PARETO CHART
100

1200
90

80
1000

70

800 60

50
600
40
Axis Title

400 30

20
200
10

0 0
AN AG
E R
U/
S
IS
S ES ut ag
e le gh
t
UP K SS NG le NG ED U/
S
LE UR M LI N eo Ho Ti IX AC NE Ho A TT
NC AM L/B
DI A N P ov
d a m
l e a d M CR U T GTH
nd DI PI TH
U D I A I O
DE
E ro n u b re RT O N Bl
i AR NG
NT
& ER AT Gr tio Do Th PA LE LL LE
AT ER rra R DY CO
DE M O P
S e HE
B O
A OT L/
TR TA
EX TO

DEFECT NAME
SORTING OPERATION DENT& Serration
ITEM NAME PART NO. OK QTY. Thread Tight Grroove out Double Hole
QTY MISS DAMAGE damage

HOUSING 2190708 21802 21735 35 0 0 0 0 0


BALL PIN 5500600 8771 8757 0 0 0 0 0 0
PUSH ROD 001-P72-122 11904 11763 6 2 1 0 0 0
PIN BOLT A 002-C46-086 10404 10372 6 14 0 0 0 0
PIN A 002-C46-129 18681 18567 0 12 45 0 0 0
PIN B 002-C48-127 22236 22154 0 8 12 0 0 0
PIN HANGER 002-C50-025 20626 20506 1 5 3 0 0 0
PUSH ROD 007-M81-120A 12060 12031 0 0 0 0 0 0
PUSH ROD 009-M40-121 40488 40438 0 8 0 0 0 0
BOOT COLLAR 009-M85-044 16249 16230 0 0 5 0 0 0
PIN BOLT A 012-C46-101 8312 8134 0 0 0 0 0 0
HOUSING 025001000FA 24213 24181 4 0 0 0 0 0
HOUSING 028501000FA 7056 7045 2 0 0 0 0 0
HOUSING 057103000EX 77074 77029 3 0 0 0 0 0
HOUSING 057104000EX 2000 1984 0 0 0 0 0 0
HOUSING 057108000DX 10797 10785 0 0 0 0 0 0
HOUSING 057109000AX 8768 8754 2 0 0 0 0 0
HOUSING 057111000BX 35574 35553 3 2 0 0 0 0
PUSH ROD 080-K12-104A 2016 1991 0 0 0 0 0 0
BOLT HANDLE
LEVER
083-M87-012 48911 48856 0 12 0 0 0 0
BOLT HANDLE
LEVER
083-M87-023 26664 26619 0 10 0 0 0 0
BOLT HANDLE
LEVER
083-M87-110 39766 39714 0 14 0 0 0 0
HOUSING 099201000gx 21126 21101 3 5 0 0 0 0
BALL PIN 100200000CX 9090 9083 0 0 0 0 0 0
BALL PIN 100300000CX 2680 2671 0 0 0 0 0 0
BALL PIN 101106000X 13819 13783 5 7 0 0 0 0
OIL BOLT 109-Z08-004A 234249 233928 5 25 10 0 0 0
BALL PIN 1261000000X 8000 8000 0 0 0 0 0 0
BALL PIN 1272000000X 5116 5103 0 0 0 0 0 0
BALL PIN 1301000000X 12012 12002 0 0 0 0 0 0
BALL PIN 130101000EX 3603 3600 0 0 0 0 0 0
BALL PIN 1304000000X 5006 4999 0 0 0 0 0 0
BALL PIN 1712040400X 4445 4430 0 0 0 0 0 0
BALL PIN 1754000000X 5125 5123 0 2 0 0 0 0
BALL PIN 1755000000X 14523 14523 0 0 0 0 0 0
BALL PIN 1756000000X 10123 10113 0 0 0 0 0 0
BALL PIN 1758000000X 25013 25002 0 10 0 0 0 0
BALL PIN 1762000000X 28005 28000 0 0 0 0 0 0
BALL PIN 180201270BX 490 473 0 5 0 0 0 0
BALL PIN 1845000000X 10000 10000 0 0 0 0 0 0
BALL PIN 1845010440X 10507 10503 0 0 0 0 0 0
BALL PIN 1845030400X 1830 1817 2 0 0 0 0 0
BALL PIN 185601059X 612 600 12 0 0 0 0 0
BALL PIN 187001440X 8766 8754 0 0 0 0 0 0
BALL PIN 189000000X 2200 2200 0 0 0 0 0 0
BALL PIN 1892010510X 22837 22815 7 6 0 0 0 0
BALL PIN 1901000000X 10125 10123 0 0 0 0 0 0
BALL PIN 1902000000X 2445 2439 0 0 0 0 0 0
BALL PIN 1904000000X 27000 26995 0 5 0 0 0 0
BALL PIN 1910010400X 14233 14225 4 0 0 0 0 0
BALL PIN 191601440BX 4632 4612 3 0 0 0 0 0
CAM BRAKE 43141-K38-9100 500 500 0 0 0 0 0 0
CAM BRAKE 43141-KST-9200 65033 64933 0 12 0 17 13 0
CAM BRAKE 43141-KTC-9000 124165 123980 0 14 0 18 14 0
CAM BRAKE 43141-KTE-6700 2250 2194 0 0 0 0 0 0
CAM BRAKE 43141-KVT-D100 2500 2440 0 0 0 0 0 0
CAM BRAKE 45141-AAW-0000 16532 16360 3 5 0 15 11 0
CAM BRAKE 45141-AAW-9000 3502 3419 0 0 0 0 0 0
CAM BRAKE 45141-KTC-9000 208282 208079 0 11 0 28 22 0
HHB 5011000000X 10235 10194 3 1 0 0 0 0
HHB 5035000000X 66050 65985 2 4 0 0 0 0
SOCKET
STEPLIZER CP-01-401-F01 221911 221550 0 212 0 0 0 0
JOINT
SOCKET
STEPLIZER CP-01-401-M00 6568 6512 2 6 0 0 0 0
FLANGE CAM
SHAFT MJ01870000500 6007 5993 0 0 0 0 0 0
CAM BRAKE N2110130 31000 30848 1 3 0 8 14 0
CAM BRAKE P6110010 41500 41359 2 5 0 7 12 0
CAM BRAKE S1111710 8000 7850 3 6 0 9 11 0
BOLT
CYL.HEAD SF0100001 10027 10000 0 2 0 0 0 0
COVER
CAM BRAKE SI-610-10 20000 19808 2 7 0 12 25 0
CAM BRAKE SI-710-10 19875 19689 3 5 0 14 14 0
CAM BRAKE SI-840-10 40000 39817 5 6 0 11 13 0
ROLLER T44038-30 825346 825221 0 0 0 0 0 0
ROLLER T44053-30 735462 734276 0 0 0 0 0 0
TOTAL 1895921 1891725 129 451 76 139 149 0
EXTRA
COLLAR DIA TOTAL/BODY OTHER PART
Blind Hole OUTNESS MATERIAL/p Deep Lines CRACK UNCLEAN DIA U/S
NG LENGTH NG MIXUP
unch Chip

0 0 4 0 0 5 0 0 0 0
0 0 0 0 0 0 0 14 0 0
0 0 0 0 0 7 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 7 9 0 0 0 0
0 0 0 0 0 12 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 12 0 0 3 0
0 0 7 0 5 4 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 12 0 0 8 0
0 0 0 0 10 6 0 5 0 0
0 0 0 0 0 0 0 4 0 0
0 0 2 0 12 3 0 15 0 0
0 0 4 0 0 0 0 0 0 0
0 0 0 0 0 0 0 12 0 0
0 0 0 0 7 0 0 5 0 0
0 0 0 0 7 5 0 3 0 1
0 0 0 0 0 0 0 0 0 0
0 0 8 0 0 0 0 0 11 0
0 0 6 0 0 0 0 0 4 0
0 0 11 0 0 0 0 0 6 0
0 0 0 0 8 9 0 0 0 0
0 0 0 0 0 0 7 0 0 0
0 0 0 0 0 0 6 0 0 0
0 0 8 0 5 9 0 0 0 0
0 6 0 0 14 6 0 0 0 2
0 0 0 0 0 0 0 0 0 0
0 0 0 0 4 0 9 0 0 0
0 0 0 0 6 0 4 0 0 0
0 0 0 0 0 3 0 0 0 0
0 0 0 0 6 0 0 0 0 1
0 0 0 0 5 8 0 2 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 5 0 0 0 0 5
0 0 0 0 0 0 0 0 0 1
0 0 0 0 3 0 2 0 0 0
0 0 0 0 0 12 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 3 1 0 0 0
0 0 0 0 0 6 1 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 5 2 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 5 4 0 0 0 0
0 0 0 0 2 0 0 0 0 0
0 0 0 0 6 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 5 12 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 4 0
0 0 0 0 0 0 0 0 13 0
0 0 0 0 0 0 0 0 11 0
0 0 0 0 0 0 0 0 12 0
0 0 0 0 0 0 0 0 14 0
0 0 0 0 0 0 0 0 15 0
0 0 0 0 0 0 0 0 14 0
0 0 0 0 0 0 0 0 0 2
0 0 0 0 0 0 0 0 0 3
6 0 0 0 3 5 6 7 6 0
0 0 0 0 11 0 0 5 0 0
0 0 0 0 0 0 0 7 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 14 0 0 0 0 0 0 4 0
0 11 0 0 0 0 0 0 6 0
0 12 0 0 0 0 0 0 5 0
0 0 0 0 0 0 0 0 0 125
0 0 0 0 0 0 0 0 0 1186

6 43 50 0 136 157 38 79 136 15


Double
REWORK
PITTED LENGTH U/S LENGTH O/S Punch FINISH NG RUSTY REJECT QTY. QTY.
Cam

0 23 0 0 0 0 67 0
0 0 0 0 0 0 14 0
0 0 0 0 125 0 16 125
0 0 0 0 12 0 20 12
0 0 0 0 41 0 73 41
0 0 0 0 50 0 32 50
0 0 0 0 111 0 9 111
0 0 0 0 14 0 15 14
0 0 0 0 26 0 24 26
0 0 0 0 14 0 5 14
0 0 0 0 158 0 20 158
0 5 0 0 0 2 30 2
0 2 0 0 0 3 8 3
0 0 0 0 0 10 35 10
0 0 0 0 0 12 4 12
0 0 0 0 0 0 12 0
0 0 0 0 0 0 14 0
0 0 0 0 0 0 21 0
0 0 0 0 25 0 0 25
0 0 0 0 24 0 31 24
0 0 0 0 25 0 20 25
0 0 0 0 21 0 31 21
0 0 0 0 0 0 25 0
0 0 0 0 0 0 7 0
0 0 0 0 0 3 6 3
0 0 0 0 0 2 34 2
0 0 0 0 253 0 68 253
0 0 0 0 0 0 0 0
0 0 0 0 0 0 13 0
0 0 0 0 0 0 10 0
0 0 0 0 0 0 3 0
0 0 0 0 0 0 7 0
0 0 0 0 0 0 15 0
0 0 0 0 0 0 2 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 10 0
0 0 0 0 0 0 11 0
0 0 0 0 0 0 5 0
0 0 0 0 0 0 17 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 4 0
0 0 0 0 4 0 9 4
0 0 0 0 0 0 12 0
0 5 0 0 0 0 12 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 22 0
0 0 0 0 0 0 2 0
0 0 0 0 0 0 6 0
0 0 0 0 0 0 5 0
0 4 0 0 0 0 8 0
0 0 0 0 0 0 20 0
0 0 0 0 0 0 0 0
0 0 0 0 54 0 46 54
0 0 0 0 126 0 59 126
0 0 0 0 45 0 11 45
0 0 0 0 48 0 12 48
0 0 0 0 124 0 48 124
0 0 0 0 68 0 15 68
0 0 0 0 128 0 75 128
0 0 0 0 35 0 6 35
0 0 0 0 56 0 9 56
0 0 0 0 0 116 245 116
0 0 0 0 0 32 24 32
0 0 0 7 0 0 7 7
0 0 0 5 121 0 26 126
0 0 0 4 111 0 26 115
0 0 0 5 116 0 29 121
0 0 0 0 25 0 2 25
0 0 0 16 112 0 64 128
0 0 0 15 118 0 53 133
0 0 0 14 117 0 52 131
0 0 0 0 0 0 125 0
0 0 0 0 0 0 1186 0
0 39 0 66 2307 180 1643 2553

PPM 866.5973
Defect Name Rej. Qty commutative sum % contribution
DENT& DAMAGE 451 451 27
Deep Lines 157 608 37
Grroove out 149 757 46
Serration damage 139 896 55
EXTRA MATERIAL/punch Chip 136 1032 63
DIA U/S 136 1168 71
OPERATION MISS 129 1297 79
UNCLEAN 79 1376 84
Thread Tight 76 1452 88
TOTAL/BODY LENGTH NG 50 1502 91
COLLAR DIA NG 43 1545 94
LENGTH U/S 39 1584 96
CRACK 38 1622 99
OTHER PART MIXUP 15 1637 100
Blind Hole 6 1643 100
Double Hole 0 1643 100
OUTNESS 0 1643 100
PITTED 0 1643 100
PARETO CHART
1600 100

90
1400

80
1200
70

1000
60

800 50

40
600
Axis Title
30
400
20

200
10

0 0
AG
E es ut ag
e ip U/
S
IS
S AN gh
t
NG NG U/
S
AC
K UP le ol
e
ES
S ED
Li n eo m Ch A M LE Ti TH IA CR IX Ho eH TN TT
DA
M
ep oo v
d a c h DI N NC
a d G D GTH M i nd
b l U PI
De r n n IO U re N R N RT Bl u O
NT
& Gr tio pu AT Th LE LA LE PA Do
ra L/ ER DY OL R
DE Se
r I A P O C HE
ER O
L/
B
OT
AT TA
M TO
A
TR
EX

DEFECT NAME
SORTING OPERATION DENT& Serration
ITEM NAME PART NO. OK QTY. Thread Tight
QTY MISS DAMAGE damage

HOUSING 2190708 18125 18109 0 0 0 0


BALL PIN 5500300 12000 11994 0 3 0 0
BALL PIN 5501300 2006 1997 0 5 0 0
PUSH ROD 001-P72-122 4695 4645 0 0 0 0
PIN BOLT A 002-C46-086 2246 2218 0 4 0 0
PIN A 002-C46-109 27319 27157 2 6 6 0
PIN A 002-C46-110 272 141 0 2 0 0
PIN A 002-C46-129 1612 1467 0 4 0 0
PIN B 002-C48-127 45683 45502 0 6 3 0
PIN HANGER 002-C50-025 6269 6140 1 7 1 0
PUSH ROD 009-M40-121 21901 21696 3 8 0 0
BOOT COLLAR 009-M85-044 15559 15490 2 6 5 0
HOUSING 025001000FA 24496 24446 0 0 0 0
HOUSING 057101000BX 12052 12022 0 0 0 0
HOUSING 057103000EX 67354 67291 2 5 0 0
HOUSING 057104000EX 6315 6281 3 0 0 0
HOUSING 057108000DX 42857 42803 5 0 0 0
HOUSING 057109000AX 17156 17120 0 0 0 0
HOUSING 057111000BX 70181 70103 2 23 0 0
PUSH ROD 080-K12-104 10125 9987 2 0 0 0
BOLT HANDLE LEVER 083-M87-012 14711 14536 0 11 0 0
BOLT HANDLE LEVER 083-M87-110 25056 24842 0 14 0 0
BALL PIN 100200000X 3800 3786 0 5 0 0
BALL PIN 101106000X 5902 5876 0 4 0 0
BALL PIN 1272000000X 3000 2994 0 0 0 0
BALL PIN 130101000EX 4000 3993 0 0 0 0
BALL PIN 1304000000X 15000 14992 0 0 0 0
BALL PIN 1756000000X 4000 3994 0 0 0 0
BALL PIN 1758000000X 3000 2991 0 0 0 0
BALL PIN 1762000000X 10023 10015 0 0 0 0
BALL PIN 1856010400X 5125 5071 0 0 0 0
BALL PIN 1856010590X 3754 3665 0 0 0 0
BALL PIN 187401441BX 8006 7995 6 0 0 0
BALL PIN 188905030BX 6450 6436 0 0 0 0
BALL PIN 1890010510X 3532 3515 0 0 0 0
BALL PIN 1892010510X 7045 7006 7 0 0 0
BALL PIN 1902000000X 2500 2492 0 0 0 0
BALL PIN 1905000000X 20000 19992 0 0 0 0
BALL PIN 191001440X 4602 4591 2 0 0 0
BALL PIN 191601440X 17436 17332 50 0 0 0
CAM BRAKE 43141-KTC-9000 122445 122339 1 8 0 14
CAM BRAKE 43141-KST-9200 97610 97502 2 9 0 12
CAM BRAKE 43141-KTE-6700 9625 9513 3 7 0 11
CAM BRAKE 45141-AAW-0000 5038 4854 1 6 0 13
CAM BRAKE 45141-KTC-9000 220111 219940 5 8 0 15
BALL PIN BPF0062 13456 13456 0 0 0 0
OIL BOLT 109-Z08-004A 269641 269405 2 12 9 11

SOCKET STEPLIZER JOINT CP-01-401-F01 1025325 1024811 3 23 0 0

CAM BRAKE N2110130 861301 860988 3 14 9 15


CAM BRAKE P1111710 4500 4422 2 11 0 16
CAM BRAKE P611010 811997 811650 6 13 9 25
CAM BRAKE P6110070 15256 15103 5 15 0 13
CAM BRAKE S1111710 528002 527724 6 15 9 28
CAM BRAKE SI-840-10 20028 19933 2 12 0 11
ROLLER T44038-30 725346 725221 0 0 0 0
ROLLER T44053-30 624538 623352 0 0 0 0
Total 5929384 5922936 128 266 51 184
EXTRA
COLLAR DIA TOTAL/BODY
Grroove out Double Hole Blind Hole OUTNESS MATERIAL/p Deep Lines CRACK UNCLEAN
NG LENGTH NG unch Chip

0 0 0 0 0 0 0 0 0 4
0 0 0 0 0 0 0 0 3 0
0 0 0 0 0 0 0 0 4 0
0 0 0 0 0 0 0 25 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 14 2 4 0 0
0 0 0 0 0 5 0 0 0 0
0 0 0 0 0 6 0 11 0 0
0 0 0 0 0 14 4 9 0 0
0 0 0 0 0 0 0 0 0 0
0 0 12 0 8 0 0 14 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 2 0 4 14 4 14
0 0 0 0 3 0 5 0 0 11
0 0 0 0 5 0 6 16 0 15
0 0 0 0 4 0 3 0 0 6
0 0 0 0 6 0 5 15 0 12
0 0 0 0 2 0 4 0 0 18
0 0 0 0 3 0 7 18 0 12
0 0 0 0 0 0 0 25 0 0
0 0 0 0 16 0 0 0 0 0
0 0 0 0 28 0 0 0 0 0
0 0 0 0 0 0 5 4 0 0
0 0 0 0 0 0 2 6 2 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 5 0
0 0 0 0 0 0 0 12 0 0
0 0 0 0 0 0 25 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 10 0 13
22 0 0 0 0 0 0 0 0 0
25 0 0 0 0 0 0 0 0 0
28 0 0 0 0 0 0 0 0 0
27 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
16 14 5 6 0 0 5 5 0 0

0 0 15 0 44 0 72 86 2 6

15 0 0 6 44 0 4 6 9 19
24 0 0 0 0 0 0 0 0 0
13 0 0 6 44 0 3 8 7 0
15 0 0 0 0 0 0 0 0 0
12 0 0 6 44 0 2 11 2 6
11 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
222 14 32 24 253 39 158 299 38 136
Double
OTHER PART REWORK
DIA U/S PITTED LENGTH U/S LENGTH O/S Punch FINISH NG RUSTY REJECT QTY.
MIXUP QTY.
Cam

0 0 0 0 0 0 0 12 4 12
0 0 0 0 0 0 0 0 6 0
0 0 0 0 0 0 0 0 9 0
0 0 0 0 0 0 25 0 25 25
8 0 0 0 0 0 16 0 12 16
0 0 0 0 0 0 128 0 34 128
0 0 0 0 0 0 124 0 7 124
0 0 0 0 0 0 124 0 21 124
0 0 0 0 0 0 145 0 36 145
0 0 0 0 0 0 120 0 9 120
0 2 0 5 8 0 145 0 52 153
0 0 0 0 0 0 56 0 13 56
0 0 0 0 0 0 0 12 38 12
0 0 0 0 0 0 0 11 19 11
0 0 0 0 0 0 0 14 49 14
0 0 0 0 0 0 0 18 16 18
0 0 0 0 0 0 0 11 43 11
0 0 0 0 0 0 0 12 24 12
0 0 0 0 0 0 0 13 65 13
0 0 0 0 0 0 111 0 27 111
12 0 0 0 11 0 125 0 39 136
14 0 0 0 15 0 143 0 56 158
0 0 0 0 0 0 0 0 14 0
0 0 0 0 0 0 0 12 14 12
0 0 0 0 0 0 0 6 0 6
0 0 0 0 0 0 0 7 0 7
0 0 0 0 0 0 0 8 0 8
0 0 0 0 0 0 0 6 0 6
0 0 0 0 0 0 0 9 0 9
0 0 0 0 0 0 0 8 0 8
0 0 0 0 0 0 0 54 0 54
0 0 0 0 0 0 0 89 0 89
0 0 0 0 0 0 0 5 6 5
0 0 0 0 0 0 0 9 5 9
0 0 0 0 0 0 0 5 12 5
0 0 0 0 0 0 0 7 32 7
0 0 0 0 0 0 0 8 0 8
0 0 0 0 0 0 0 8 0 8
0 0 0 0 0 0 0 9 2 9
0 0 0 0 0 0 25 6 73 31
6 0 0 0 0 11 44 0 51 55
0 0 0 0 0 14 46 0 48 60
0 0 0 0 0 15 48 0 49 63
0 0 0 0 0 12 125 0 47 137
5 0 0 0 0 13 111 0 47 124
0 0 0 0 0 0 0 0 0 0
0 11 15 0 0 15 110 0 111 125

45 2 0 0 0 0 0 216 298 216

4 11 15 0 0 16 123 0 174 139


0 0 0 0 0 11 14 0 53 25
3 11 15 0 0 13 126 45 163 184
0 0 0 0 0 15 90 0 48 105
2 11 15 0 0 13 96 0 169 109
0 0 0 0 0 15 44 0 36 59
0 125 0 0 0 0 0 0 125 0
0 1186 0 0 0 0 0 0 1186 0
99 1359 60 5 34 163 2264 620 3367 3081

PPM 567.8499
Defect Name Rej. Qty commutative sum
OTHER PART MIXUP 1359 1359
Deep Lines 299 1658
DENT& DAMAGE 266 1924
TOTAL/BODY LENGTH NG 253 2177
Grroove out 222 2399
Serration damage 184 2583
EXTRA MATERIAL/punch
Chip 158 2741

UNCLEAN 136 2877


OPERATION MISS 128 3005
DIA U/S 99 3104
PITTED 60 3164
Thread Tight 51 3215
OUTNESS 39 3254
CRACK 38 3292
Blind Hole 32 3324
COLLAR DIA NG 24 3348
Double Hole 14 3362
LENGTH U/S 5 3367
% contribution
40
49
57
65
71
77

81

85
89
92
94
95
97
98
99
99
100
100
PARETO CHART
3000 100

90

2500
80

70
2000

60

1500 50
1359

40
Axis Title 1000
30

20
500
299 266 253 222 184 10
158 136 128 99 60 51 39 38 32 24 14 5
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DEFECTNAME