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R Resintech Plastics (M) Sdn. Bhd.


HDPE Double
Resintech Pipes& Culverts
Drainage
WallCorrugated
@
RESINTECH
The covered(Pipe)Drainagesystem

Corrugated
HDPEDouble-Wall Pipes (HDPEDWCP)
Drainage

lntroduction

Thereare basically two typesof drains: openor covered'The opentype is the common
conventional theseopentypecanbe easilyconverted
typeof variousdesign.Yet to theclosed
pipedrain'
the concealed
typeif .ou.r"d with,saya slab.The otherclosedtypeare basically
Eachtypehastheirgoodandbadcharacteristics'

and Drainage
of lrrigation
Of late,the Department to the nationthe Urban
had introduced
StormWaterManagement Manualfor Malaysia(USMMMin short).VariousLocalAuthorities
hadbegunto specifyclosedtypedrainsfor developments.

to the
O u r H D p E D W C p i s o n e s u c ht y p e o f c l o s e dp i p e d r a i nw h i c hs h a l lc o m p l y
in all respects andhopethatin ourlittlewayshallcontribute to thedevelopment of
Guidelines
Malaysian DrainageSYstem.
The covered(Pipe)Drainagesystem RESINTECH@

HDPEDouble-Wall
CorrugatedDrainagePipes(HDPE
DWCP)

O p e n d r a i n a t e b e i n g r e p l a c e db y
covereddrainswhichare eitherprevious HDPEDWCPDrainagePipe
conventional opendrainsbuiltwith slab
coveror are pipesof any shape.Types AvailableInternaldiameter(375mm,
beingfavoured dependson the Local 450 mm & 600 mm sizes)in standard
Authorities. lengths. Can be customized
accordinglyto requirement
at site.
E a c h t y p e h a s i t s a d v a n t a g e sa n d
disadvantages. Generallyopen drains Such long Iength means lesser
a r e c h e a p e rt o b e b u i l t i f s h a l l o w n u m b e ro f j o i n t s b e t w e e ns u m p s .
w h e r e a sp i p e d r a i n sa r e c h e a p e ri f As such, lesserinfiltration of water
deeperdrainsarespecified. and silt,intrusion by rootsand lesser
futuremaintenance.
Overallit is more difficultto maintain
o p e n d r a i n sb e c a u s eo f i r r e s p o n s i b l e
Verylight,onlymanualliftingrequired
t h r o w i n go f r u b b i s h ,e s p e c i a l l yn o n - during unloading, handling or
b i o d e g r a d a b l et y p e s a n d c l o g g i n g installation. Overall speedier
r e s u l t si n f l a s h f l o o d sw h i c h c a u s e s construction representssubstantial
damagesand propertyloss. s a v i n g i n l i f t i n g m a c h i n e r ya n d
manpower costand installation time,

o Strongand Unbreakable, capableof


takingstandardtrafficloadingat low
cover.

o Overallmore Economical
and Cost
Effective

o SuperiorHydraulics

. B l a c kC o l o u ro n t h e e x t e r n a p
l ipe
protectsUV light

. S u p e r i o rA b r a s i v ea n d C h e m i c a l
Resistance

o SimpleBaseand Embedment
Applications RESINTECH@

CorrugatedDrainagePipes(HDPEDWCP)
HDPEDouble-Wall

Applications- HDPEDouble-Wall
CorrugatedDrainagePiPe
i
Frontagedrainsfor terraceand other
unitsin housingschemes.
residential
I

o All perimeterdrainsfor commercial


schemes.
unitsin development

All perimeter units


drainsfor industrial
.i,n cleve,lop.me.nJsc.hemes and
factories.
individual

schemes.
o As culvertsin developments

o As culvertsand drains in roadsand


highways.

As collectordrainsin subsoilsystem
in road,highway,openfield,stadium,
wall.
retaining

o As collectordrainsin subsoilsystem,
s e w e r a g et r e a t m e n tP l a n t s l u d g e
dryingbedunderdrains.
TechnicalDataAnd HydraulicDesign RESINTECH@

IIOPE Ooubfe-WattGorrugafedDrai-nagePipes (f{OPE DWCPI-

Parameters Dimensions

External (mm)
diameter 438.2 523.3 700

Internal (mm)
diameter 375 450 600

Profileheight(mm) 25.6 29.5 35

Profilewidth(mm) 4 4 .0 50.3 60

(mm)
Wallthickness 4.9 6 7.5

Curveradius(mm) 3 3.5 4.3

Pipeflow area (mm2) 110461 159064 282743

Momentof inertia(mmo) 8 6 8 .51 1016 1260

AverageDensity(kg/m3) 940 940 940

Standard Length(m) 6ml12m 6ml12m 6ml12m

Flow Rates

Flowcapacity
for HDPEDWCPDrainage
Pipes:
Thefollowings
are recommended
:-

Designis basedon Colebrook Ks = 0.48mmfor all sizes,for the


WhiteEquation,
longertermHDPEDouble-Wall Pipeswithinternal
Corrugated smoothsudace.

K, valueadoptedfor minimumflushingvelocityat 0.8 m/s is 0.48mm is deemed


conservative and basedon agedpipe.Whencheckingmaximumvelocityat 4.0 m/s,
a K. valueof 0.06mm is adoptedbasedon newpipeis againconservative.

This graph
FromGraph1, it showedthe highflow ratesattainedwith HDPEDWCP.
to selectthetypeandsizeof piperequired.
assistthe Engineer
TechnicalDataAnd HydraulicDesign RESINTECH@

CorrugatedDrainagePipes(HDPEDWCP)
HDPEDouble-Wall
SmoothInternalWall Surface

DischargeRateFor DrainagePiPe

1000

o
6

'
I

1.00
PipeSlope(%)

Graph I
,

Construction RESINTECH@

HDPEDouble-wall
corrugatedDrainagePipes(HDPEDWcp)
Construction

HDPE DWCP Pipesof the samediameterare connectedby doubleendedsocketsfor


lengthmorethan 12 m, if required. Feederlateralsfromthe dwellingunitand rainstorm
runoffon the roadsare directedvia scupperpipesjointto collector
sumps.

Forstandard6 m (20feet)and6.7 m (22feet)terraceunits,HDPE DWCP Drainage


pipes
aredirectlyjointo sumps.

Forbothfrontagedrainsor drainsrunningdirectlyunderroadpavements
eitheras covered
pipeor culvertspipe has beendesignedto takeAASHTOloadingH-20.Minimumand
maximumcoverfromroadformation to pipecrownare :

Minimum 700 mm and maximum pipeembedmentforall


at 10 m. Standard loadingis as
s h o w nb e l o w :-

GRD.LEVEL

rjjl
Final Backfill
(SelectedBackfill)
t"aj

Pipe Embedment
(crusher run)
HDPEDWCP

4" (0.10m)Typical

O.D.+ 305mm

BEDDING DETAIL
RESINTECH U S E S T H E M O S T A D V A N C ET E C H N O L O G YI N T H E
PRODUCTIONOF HDPEDOUBLE-WALL CORRUGATED PIPE,ENSURING ITS
THE HIGHESTQUALITYSTANDARD.
CUSTOMER

- Telok Panglima GarangnSelangor, Malaysia.


Head Office, Multipurpose Hall, Factory and Warehouse(478,000Sq.ft.)
in water-removal supplies
engineering
Resintechplastics(M) sdn. Bhd, - a modern,dynamiccompanyfoundedsome25 yearsagowithover10 years'experience
in and
productsandsystemsfor a betterluture.Our know-how development expertise
manuiacturing, and innovative are
capacities in
reflected our systems.

milNdESm 1000 Lllres1500 Litres,


Lllres,2000
ffiffiiHllil100mm,150mm,200mm,
225mm.250mm.
300mm, Lilres,
2500 3000 5000Lilrs,
Litres,
375mm, 600mm.
450mm, 7500 Litres,
Lires10,000 Lilres,
50,000
12M.
4M,6ltl, Lilres
100,000
@Em Aoplicalions
Aoplications . Baln
Sewer
llnderground Piping andIndusliles
System Water
Stom onSyslem
Delent
Piplng
Wasles Syslen. l0rHouses, Fact0iles
Shophouses, Scho0ls
SIRIM
CERTIFIED PT1&2 i 1989,
T0DIN16961 JPP il
APPBOVED. {*EE . rEE . rm . !+&ltm,,\f 7k*inB$ "
GGI
Hil*{ lUTt tiEr(f %i,t , ll&.r*mHt ff Xffi '
stRlMfffll+iH : DIN16961
JPPI4)E
PT1 &2r 1989

150mm, 200mm,
250mm, [fllttrdniE225Lilrs(50G),36s (800)
Lllrqs tjhs(1000)
455

ffi
$llntillltlil 100mll,
375mm,
300mm, 450mm,
600mm 685tlm (1500),910 (2000),
Ltes 1135Lilffi(250C),
1365Lilrs(3000),
1820Ltffi(400G),270
tlrs(500G)
BEI[HilTftTil 6M,12M,
3OM, sOM, (10000),6850
tilrs(1500G)
2725 4550tlH
LLts(600G),
Ap!lications Lita(30000),
18,100Llrs
Lnoeqrould Piping
Dts.rage
Suo.Soi' lo'Hghways
System 9000Lilrs(2000G),
13,620
Skeets StadLrGollCoLte,
AilDofls. Fe'ds
Sc\ool a1d (4000G),
22700Litrs6000G).
Treament
Sereraqe pantSudge beoUnde'd"i$
Dryng Applicallons

-fl SIRIM
Eil
CERTIFIEDT0DIN16961PT1&2:1989

EiE^iE. +flt*E . Efr *l*,t&tttk,t


TDt F)Ef"
slRlM6f l*;!' ; DIN16961
PT1&2 : 1989
m
ColdWaler
SIBIM

fCmhTn
Slofage.
T0MS1225
CERTIFIED

SIRIMEof,l*iH, Ms 1225
: 1991

t$ltlrtfEllt! 2 x 3000 Lilres,


Lilre6000
ffitiffloill spE,spE,t5pE,25PE, 3x 3000 Litres,
Lllres.9000
2x 5000 Lilrcs,
Liiresl0,000
Aoplicallons 3 x 5000 Lilres.
Lilres-15,000
lndividual Tfealmenl
Sewage Plani. Aoolicalions
JPPAPPBOVED UseasSkip.tank atFaclory
oiDiesel
iorStorage
Eil Estate Sile,
andConslruclion
1t*ft
,IJPP'IL;E
Eil
{f Rr& . d1Ett3*idl;lF*idd!,afl"

Wdil 15omm,2oomm
loomm, ffinffEfitt 2omm io45omm.
AmhilElllm 6M, 3olrl,
12M, 50tu!. EHffiiI PN6,PN8PN1o,PN12.5,PN16
AoDlicalions Flllitmftillt'l 6M,t2M,5oM,
a10
Elecdcty
P'p,rg'0r 1ooM.
ljiiitg'* cabl,Pottrron
Tele.Communicalion. Apolicallons
SlBll,l DIN
CERTIFIEDT0 16961PT1 &2 I EN
1989 50086 Underground WalefSUPPY Piplng.
TNB SDec
Technical 0n7/4/00
Approved CERTIFIED
SlRll\,| T0l\4S1058: Part2 :2002
Eil Eil
nT,q#{F;lE,lf iFE;lElx!TEin' 4HlFrUTii/<€
stRrMAiEl*;E , DIN16961PT1 & 2 : 1989EN50086 slR M ffE1R;H, MS1058: Pail2 :2002
TNBTechnicalSpecApproved on 7/4/00

w
f,$llnEiElillil 15nm lo250mm.
f,trtltIlifiM 250mr. 300mm a50rn.600m4.
375mn. AE,6,7
EEnif, cla$E,D,C,8,0'
f,$lil,lttrlnfiLl 4l!r,6M,12M. Hftfitlltfilil 4M6[,r.
Applications
'' Aoolicaiions
Bain StormPipeDainlorHighways op'gSewer
So.SVrlialin! 0F1gCab'e Porecl0n
fr-tsS-00'vo'p-q
. Pioe Factoiles,
Schools
DainforHouses, Shophouses, Pi!roSq v CEai'FlEO-O vS628:oar1: 999\rls978'085
. Cllved PipelorRoad Cossngs Ms*2:1982 oaft 1985
lvls-063.1986,|r'S979 VSl03a 1986

ffi
@il Efiil
t Bi4,^ffi6!mrl<#lzk€ 7kE irinE,q JlfE'l€ €ffi{*;EE'
. EE . tEE . rffi+o+&6ltitk€ a . R r M& E R ; H M s 5 2 8 : P a d 1 : 1 9 9 9 M s 9 7 8 : 1 9 8 5
. €E€dSttTiE?F MS 762 :1982. MS 1063: 1986, MS 979 : Pad 1 : 1985'
MS 1034:1986.

ResintechPlastics(M) Sdn Bhd Nov 2006

Lot 3 & 5, JalanWaja 14


Kaw.PerindustrianTelok PanglimaGarang
42500 Telok PanglimaGarang

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