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Technical Data
Submittal Documents
Model GPD
Diesel Engine Driven Fire Pump Controller
Contents:
• Data Sheets
• Dimensional Data
• Wiring Schematics
• Field Connections
Note: The drawings included in this package are for controllers covered
under our standard offering. Actual AS BUILT drawings may differ
from what is shown in this package.
March 2017
Technical Data
Model GPD Diesel Fire Pump Controller
Standard
Ambient
Temperature
□ 5°C to 40°C / 41°F to 104°F
Optional
Rating
□ 5°C to 55°C / 41°F to 131°F
March 2017 2
Technical Data
Model GPD Diesel Fire Pump Controller
• Pressure transducer and run test solenoid valve assembly for fresh water application
• Pressure sensing connection 1/2” Female NPT
Pressure sensing • Drain connection 3/8”
• Rated and calibrated for 0-500psi working pressure
• Externally mounted with protective cover
Audible Alarm 4” alarm bell - 85 dB at 10ft. (3m)
• Engine run
• Main switch AUTO
• Main switch in OFF
• Main switch in HAND
Visual Indications
• Periodic test
• Cranking Cycle
• AC Power available
• Pump room temperature (ºF or ºC)
Visual only
• Pump on demand • Loss of continuity with contactor 1 • Battery 1 overvoltage
• Overpressure • Loss of continuity with contactor 2 • Battery 2 overvoltage
• Underpressure • Weekly test cut-in not reached • High raw water temperature
• Service required • Engine ECM warning • Low raw water flow
DPDT-8A-250V.AC
• Engine run
• Common controller trouble
• Charger #1 & Charger #2 failure • Pressure line failure
• Common engine trouble
• High engine temperature • Battery #1 & battery #2 failure • Overspeed
• Fail to start • DC failure • Fail when running
Remote Alarm
• Fuel injection malfunction** • Loss of continuity (starter) #1 and/or #2 • Low oil pressure
Contacts
• ECM selector switch in alternate position***
• Common pump room alarm (field re-assignable)*
• Low fuel level • Low suction pressure • Water reservoir low
• High fuel level • Low pump room temperature • Water reservoir empty
• Fuel tank leak • High pump room temperature • AC Failure
• H-O-A selector switch in OFF or HAND
• Free (field programmable)*
*Except if option C13 is ordered. Tornatech reserves the right to use any of these four alarm points for special specific application requirements
**Applicable to electronic engines only.
*** Applicable to electronic engines only. Alarms when ECM selector switch on the engine is in alternate mode.
March 2017 3
Technical Data
Model GPD Diesel Fire Pump Controller
12V.DC
32" l x 29" w x 16" h 32” l x 29” w x 26” h
85 (39) 115 (52)
(813 x 737 x 407 ) (813 x 737 x 661)
24V.DC
March 2017 4
Technical Data
Model GPD Diesel Fire Pump Controller
Seismic
TRU Compliance, LLC
Certification TWEI Project No.: 15014
A Tobalski Watkins Affiliate
Company
Mounting
Rigid wall mounting
details
Seismic
Building Test Seismic AFLX-H ARIG-H AFLX-V ARIG-V
Certification
Code Criteria Parameters
SDS z/h IP
Seismic IBC
Information ICC- 2.0 1.0 1.5 3.20 2.40 1.33 0.53
2015, ASCE 7-10
ES
CBC Chapter 13
AC156 3.2 0.0 1.5 3.20 1.28 2.13 0.85
2016
1.0
0.1
0.1 1.0 10.0
Frequency, f (Hz)
Notes:
• Components are tested in accordance with ICC-ES AC156, IBC 2015 & CBC 2016.
• OSHPD Special Seismic Certification Preapproval (OSP)
March 2017 5
Technical Data
Model GPD Diesel Fire Pump Controller
A1 Periodic test alarm contact (DPDT) Engine block heater circuit - 6KW max
C7A (same voltage as battery charger primary)
A2 Overspeed alarm contact (DPDT) Foam pump application w/o pressure transducer and
C8 run test solenoid valve
A3 Low oil pressure alarm contact (DPDT)
Non pressure actuated controller w/o pressure trans-
A4 High coolant temperature alarm contact (DPDT) C9 ducer and run test solenoid valve
A5 Failure to start alarm contacts alarm contact (DPDT) C13 Louver activation circuit (battery power specific)
Delayed automatic start on AC power failure
A6 Battery 1 & 2 failure alarm contact (2 x DPDT) C14 (factory set at 15 minutes)
A7 Charger 1 & 2 failure alarm contact (2 x DPDT)
C15 Low zone pump control function
A8 AC failure alarm contact (DPDT) C16 Middle zone pump control function
System overpressure alarm contact (For engines with
A9 PLD) (DPDT)
C17 High zone pump control function
Lockout/interlock circuit from equipment installed inside
A11 Extra controller trouble alarm contact (DPDT) C19 the pump room
A12 Extra engine trouble alarm contact (DPDT) Pressure transducer and run test solenoid valve for
D4 fresh water rated for 0-500psi (for factory calibration
Additional engine alarm contact (DPDT) purposes only)
Ax (specify function)
Pressure transducer and run test solenoid valve for sea
B1 Low fuel level alarm contact (DPDT) D6 water rated for 0-500PSI
B2 Water reservoir level low alarm contact (DPDT) Low fuel level float switch supplied as separate item
D7A (1-1/4”)
B3 Water reservoir empty alarm contact (DPDT) Low fuel level float switch supplied as separate item
D7B (1-1/2”)
B4 Low pump room temperature alarm contact (DPDT)
High fuel level float switch supplied as separate item
D8A
B5 High fuel level alarm contact (DPDT) (1-1/4”)
Low system (discharge) pressure alarm contact High fuel level float switch supplied as separate item
B6 D8B (1-1/2”)
(DPDT)
B7 Low suction pressure alarm contact (DPDT) D9A Anti-condensation heater & thermostat
B8 Pump on demand alarm contact (DPDT) D9B Anti-condensation heater & humidistat
B9 Fuel tank leak alarm contact (DPDT) D9C Anti-condensation heater & thermostat & humidistat
Low suction pressure transducer for fresh water rated
B10 Main relief valve open alarm contact (DPDT) D11 at 0-300PSI with visual indication and alarm contact
B11 Flow meter loop valve open alarm contact (DPDT) Low suction pressure transducer for sea water rated at
D11A 0-300PSI with visual indication and alarm contact
B12 Water reservoir level high alarm contact (DPDT)
D12 Tropicalization
B13 High pump room temperature alarm contact (DPDT)
D25 Mounting stand
Additional pump room alarm contact (DPDT) (specify
Bx function) D25A Mounting stand SST- 304 painted
C5 CE Mark with factory certificate D25B Mounting stand SST- 304 brushed finish
Nickel – cadmium battery chargers (Battery data sheet
C6 required) D25C Mounting stand SST- 316 painted
Engine block heater circuit - 3KW max D25D Mounting stand SST- 316 brushed finish
C7 (same voltage as battery charger primary)
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
March 2017 6
Technical Data
Model GPD Diesel Fire Pump Controller
D26 Combined low and high fuel level float switch (1-1/4”) L01 Other language and English (bilingual)
D26A Combined low and high fuel level float switch (1-1/2”) L02 French
D27 Fuel level probe (2”) Level indication L03 Spanish
D28A Field programmable I/O board - 5 Input / 5 output L04 German
Redundant pressure transducer for fresh water rated L05 Italian
D30 for 0-500PSI
Redundant pressure transducer for sea water rated for L06 Polish
D31 0-500PSI
L07 Romanian
D32 Modbus with RTU frame format and RS485 connection
L08 Hungarian
L09 Slovak
L10 Croatian
L11 Czech
L12 Portuguese
L13 Dutch
L14 Russian
L15 Turkish
L16 Swedish
L17 Bulgarian
L18 Thai
L19 Indonesian
L20 Slovenian
L21 Danish
L22 Greek
L23 Arabic
L24 Hebrew
L25 Chinese
Additional Options:
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
March 2017 7
Technical Data
Model GPD Diesel Fire Pump Controller
Home
2 3
9
5 6 7 8
March 2017 8
Diesel Engine Fire Pump Controller Model:GPD
12Vdc or 24Vdc Negative Ground
Dimensions Built to the latest edition of the NFPA 20 standard
See Notes
28 7/8" [732] 27 1/2" [700]
29 7/8" [757]
20 1/4" [514]
2 7/8" [73]
6 7/8" [174]
23 5/8" [600]
Sensing Line Connection - 1/2 " F.NPT
Drain - 3/8 " M.TUBE
23 3/8" [594]
5" [127]
NO NO
J37 Brown SV1
Engine Run / Louver Activation Circuit C C
TB2 J24
SV
Blue
VMB1
NC NC
2
1
NO NO
C J38
Main Switch in HAND or OFF C
TB3 +
NC Analog Input
NC J16 AI5
2 Flow / Spare Temperature
1 -
NO NO I/O
Engine Trouble C J39
C +
TB4 Analog Input
NC NC
J14 AI4
2 Fuel Level
1 -
COM
NO NO
DI5
DI4
Pump Room Alarm C J40
C +
TB5 Analog Input
NC
NC J15 AI3
2 Water Level / Suction Pressure 30 32 31
1 -
NO NO
C J42
(Field Programmable) C
TB6 +
NC
NC J17 AI2
-
SS1 H
OFF
A
Red
+
White
PT1
Low Fuel Level IN1 J18 AI1
- Black AUTO
Remote Auto Start J1* IN2
HAND
Deluge Valve Start J2* IN3 J25 53
J44 VIN
54
Fuel Tank Leak IN4
DOWN
J8
MP+
J35
MP-
BOOST
B1+ B1
16
Electronic Control Module Fault 304 304 B1- B2
J103 J106 17
CF1 Com
PLD Low Suction Pressure
ALARM
305 305 18 NO
High Raw Water Temperature 310 310 NC
+ - L N
19
Low Engine Temperature 312 312
BC2
BOOST
B2+ B1
B2-
20 B2
J107 63 11 13 54
Energize to Start Solenoid 1 1 CF2
21 Com
ALARM
22 NO
Engine Run 2 2
NC
Overspeed 3 3
BATT. SUPPLY
Low Oil Pressure 4 4 + - L N
Battery 2 8 8 63
63
Start Contactor 1 9 9 11
J105 11
Start Contactor 2 10 10
11 11 83
Ground 83
Ground 11 8
11 8
82 CB4
Energize to Stop Solenoid 12 12 DB1 82
Legend
53 54 AB Alarm Bell
BC Battery Charger
CB Circuit Breaker
53 F Filter
14
1L L' IS Isolating Switch
L
CB1 J Jumper
120-240 VAC
50-60Hz F1 13
PT
SS
Pressure Transducer
Selector Switch
1N
N 54 SV Solenoid Valve
E N' VMB ViZiTouch Main Board
Designation Description
BC1-BC2 Battery Charger #1 and #2
CB1-2 Magnetic Breaker 1 Pole 10 A
CB3-4 Magnetic Breaker 1 Pole 16 A
DB1 I/O Diesel Board
F1 Filter
IS1 Isolating Switch
BC1
VMB1
BC2
CB3
CB4
CB1
CB2
54
SS1
IS1
DOWN
UP
24V out
+
VIN
24V in
B1-
B2-
AB
SV
B1+
B2+
AI5
AI4
AI3
AI2
AI1
CF1
CF2
62
63
83
82
6
DB1
NO
NO
NO
NO
NO
NO
NC
NC
NC
NC
NC
NC
C
C
2
MP+
IN1
IN2
IN3
IN4
IN5
10
11
11
12
MP-
301
302
303
304
305
310
311
312
2
3
4
5
6
8
9
NO
NO
NO
NO
NO
NO
NC
NC
NC
NC
NC
NC
C
C
1
120-240 VAC L
50-60Hz IS1 Normally closed
2
N Opens to alarm
NO
Normally open C
2
Normally open NO
Energize to Start Solenoid Closes to alarm
1 1 Engine Run Normally closed C
Engine Run
Opens to alarm NC
J37
2 2 1
TB2
Normally open NO
Overspeed Louver Activation Circuit Normally closed Closes to alarm
3 3 C
Opens to alarm NC
Low Oil Pressure
4 4
2
High Engine Temperature Normally open
5 5 NO
Normally closed Closes to alarm C
Battery 1 Opens to alarm
6 6 J104 NC
J38
Main Switch in HAND or OFF 1
Battery 2 Normally open TB3
NO
8 8 Closes to alarm
Normally closed C
Start Contactor 1 Opens to alarm NC
9 9
Engine Terminal Strip
Start Contactor 2 2
10 10 Normally open NO
Ground Normally closed Closes to alarm C
11 11
Opens to alarm NC
Engine Trouble ** J39
Ground 1
TB4
11 11 Normally open NO
Normally closed Closes to alarm C
Energize to Stop Solenoid
12 12 Opens to alarm NC
2
ECM Selector Switch in Alternate Position Normally open NO
301 301
Normally closed Closes to alarm C
Fuel Injection Malfunction Opens to alarm
302 302 NC
J40
Pump Room Alarm ** 1
Normally open TB5
Electronic Control Module Warning NO
303 303 Closes to alarm
Normally closed C
Electronic Control Module Fault Opens to alarm NC
304 304
Low Fuel Level IN1 All wiring between the controller and diesel engine shall be stranded
(NFPA20)
Remote Auto Start J1* IN2
Wiring between controller and engine (terminals 12 [rated at 10A or 22A for
20 seconds] 1, 9, 10 [rated at 10A]) must be stranded #10AWG as minimum.
Network Connection (VMB1)
Shielded Female Connector RJ45
Located in Controller
Engine Run Alarm Contacts
C-NO C-NC
NO
NO
J37
C
TB2
C
NC
NC
M
Louvers Motor