Berco Line Borer User Manual

;l
\ ..
'j
n
u
r.J
l
0
D
f)
'-·
f]
.
0
0
[]
u
u
u
J
J
\]
BERCO S.p.A. INSTRUCTIONS FOR USE AND MAINTENANCE
COPPARO IFerrarai "BT 6 "HORIZONTAL BORING MACHINE
Machine model _ _ _ _ _ _ _ _ __
Supplied to _ _ _ _ _ _ _ _ _ __
Customer's order No. _ _ _ _ _ __
Our file N o . - - - - - - - - - - -
IMPORT ANT NOTICE
The exact knowledge of the machine and careful observance of the in-
structions contained in this Manual are quite necessary for having the ma-
chine running properly and satisfactorily for a long period of time.
Consequently, do not fail to read these instructions very carefully before
setting up and putting the machine into operation.
MOST IMPORTANT
Should complaints be made or orders for spare parts be placed, the cus-
tomers are kindly requested to give the following information:
Machine m o d e l : - - - - - - - - - - - - - - - -
Serial n u m b e r : - - - - - - - - - - - - - - - -
Electric appliance type ____ serial N o . - - - - -
When ordering spare parts, it is furthermore necessary to quote the part

number which is engraved on all of the main components and on almost
all the others or state the reference number and description given in this
Manual.
f
~----------~------------------------------------------------~----------~ J-
BERCO S.p.A.
'BtRc~~
INSTRUCTIONS FOR USE AND MAINTENANCE
COPPARO (Ferrara) "BT 6 "HORIZONTAL BORING MACHINE
CHARACTERISTICS
Working capacity
Boring capacity (min. and max. diameter) ...... . mm
Max. spindle travel ......................... . mm
24-85
100
.95"- 3.35"
3.94"
[
Geometric features
Min. height supports to bar C/L mm 45 1.60"
n
Max. height supports to bar C/L• • • ... •mm
Max. cylinder block lenght admitted ........... . mm
• 0 • • • • ~ • • • 295
810
11.80"
31.90" G
Speeds ,p
Spindle rotation speeds ...................... rpm 215, 355, 445, 520, 730, 1070 u
Spindle work feed and fast traverse rate ...... mm/min 0- 1000 0- 39.37"
Motor rating ............................... kW 0,37/0,20 .5/.27 HP

0
Dimensions
Length .................................. mm 1780 70"
0
Width ................................... mm
Height mm
800
1385
31.50"
54.53" 0
Weights
Approx. weight, unpacked kg 375 826 lb
D
Approx. weight, ocean packed ............... . kg 475 1046 lb
c
NB: Measurements, weights and execu-
c
tions are subject to changes without
previous notice.
Motor rating is referred to 50 Hz
frequency.
I
I
~ .
l
i
i
'r
1 -SETUP OF THE MACHINE
I 1.1-GENERAL
It is necessary these instructions are strictly followed for executing correct
cylinder block operations with boring machine BT 6.
Normal working tolerance for the a.m. parts requires boring operations with
high care, which can be executed with necessary precision only when controls,
units and machine accessories are well known.
1.2- UNCRATING THE MACHINE

The machine has been carefully and strongly packed to avoid damages in
transport.
Remove packing with care and do not force against parts of the machine.
Fig. " 1 " shows how to lift the machine with a rope sling to avoid damages.
1.3- LEVELLING THE MACHINE

Machine should be placed on stable foundation to avoid any vibration or
I! deformation causing incorrect finishing; therefore a special concrete pit

should be arranged to ensure a solid floor.
I! Follow this solution also when other near machines with alternate move-
ments may cause floor vibrations.
Level the machine by operating on bolts "1" fig. "2" by using a water level
placed lengthwise and traverse on the main support, then fixing nuts "2 ....
1.4- SETUP OF THE MACHINE

All machine parts liable to rust, have been protected with a layer of oil to
be removed with solvent and finished off with rags which do not leave threads
and fluff.
Take care the bed ways are quite clean as dirt may cause seizures.
1.5- NECESSARY LIGHTING

If possible place the machine in good natural li"ghting.
When working or reading measuring and centering devices it is necessary
to take figures as high as .01 mm ( .001" ) and a good lighting will help
avoiding errors.
1.6- ELECTRICAL CONNECTION TO THE MAINS

Connect the machine to the mains by a thermal cut- out. The machine is
equipped with a quadripole cable to this end.
Check the spindle sense of rotation that should be counterclockwise. If not
reverse two of the three phases.
WARNING - Take care to ground the machine to protect the operator
against contact with live parts.
I
-4 -
l
II
I
BERCO S.p.A.
COPPARO (Ferrara)
"BT 6 "HORIZONTAL BORING MACHINE
I.
I 1.7- CONNECTION TO THE COMPRESSED AIR SYSTEM I
II Machine is equipped with a oleopneumatic system for feed control and it
can be used only when it is connected to the compressed air system by
means of the " filter " group placed behind the machine " 15 " fig. " 3 ".
I 5-6 pression bar ( 73- 87 psi ) are suggested for a correct running.
WARNING -Connect the machine to the compressed air system only after
oi I fi II ing ( see paragraph 2.2 ) .
I I
'rI
I
rl
r
-5-
I
2- LUBRICATION
2.1- GENERAL LUBRICATION

Use " MOBIL VACTRA HEAVY MEDIUM " oil for the contact surface
of the boring bar and rest bushing " A " fig. " 4 " to avoid boring bar
friction when turning on the bronze bushes.
Use regularly "MOBILPLEX 47 "for parallel rest lifting group lubrication
" 24 "fig. " 5 " while, for handwheel lubrication "14" "MOBIL VACTRA
HEAVY MEDIUM " oil should be let in oiler " 25 ".
2.2- SETUP OF THE OLEOPNEUMATIC SYSTEM

Let " MOBIL DTE 24 "oil in the air-oil tank " 16 "fig. "3 ".
To this end, displace by hand piston " 55 " fig. " 6 " to end of stroke,
rightwards, by the spindle" 7 "fig. "2 ",then let in the oil " 18 ".
The same for tank " 17 "fig. "3 "but with bar and piston "55 "displaced
end of stroke leftwards (always looking the machine control side).
puring this second operation the tank oil level " 16 " will descend to the
lower limit; add other oil if this level is not visible.
Each tank contains about 1/4 it.
Close holes with caps " 18 " fig. " 3 " and connect the machine to the
compressed air system through the "filter" group " 15 "fig. '' 3 ".
At this point, move some times the feed control piston " 7 "end of stroke,
right and leftwards, to avoid possible air bubbles into the cylinder.
WARNING - In order to avoid the oil comes out from the tanks through the
compressed air hoses, it is suggested, that lever " 4 " fig. " 10 " is placed
on STOP position when ending working or in case of break.
Li
I
I
l
l
t
I'
I
l
f.
LJ I
II
I
l
I -6-
BERCO S.p.A.
COPPARO (Ferrara)
'
I'
3- DETAILS OF THE MACHINE
)
I
3.1- BORING BAR RESTS
Boring bar rests, " 8 " fig. " 4 ", are three and are made in high resistance L
aluminium alloy.
These boring bar rests are moving on a stabilized cast iron traverse whose
contact and reference planes are finished with high precision. I
II
A preloaded device moved by lever " 9 " is locking the boring bar rests
on the traverse.
Screw " 82 " fig. " 7 " is used for increasing or reducing boring bar rests
locking pressure, on the traverse.
Ir
Bearings " 85 " fig. " 7 " ale locked in the boring bar seat by means of
tI lateral screws " 86 " and play, if any, can be recovered by screw " 88 "
3.2- ADJUSTABLE PARALLEL RESTS

Th~ parallel rests, shown in fig. " 8 ", are used for locating small heads
and cylinder blocks by allowing a micrometric adjustment, vertical direction
II
by screw "22 "and horizontal direction by screw " 21 ".
The Allen wrench, 6 mm, supplied with the machine, facilitates screw rota-
tion. Adjusting range is shown on the glass" 97 ",while mobile index "99"
and "98" give slider position, in comparison with adjusting limit.
I Lever " 20 " fig. " 8 " locks parallel rests to the traverse " 12 ",which are
I adjustable - through the column - vertical direction by handwheel " 14 "
fig. "4 "for micrometric movements.
l The two parallel rests are equipped with stud bolts " 113 "for motor heads
locking and locking stirrups " 106 "for line cylinder blocks.
On request a device is available for placing the parallel rests fixing " V "
I
tt
cylinder blocks of 30° and 40°, " 160 "fig. " 15 ".
3.3- BORING BARS
I The toolholder bar diameter 23 mm, length 800 mm, supplied with the
machine, is made in hardened alloy steel covered by hard chrome.
I Connection without play, between toolholder bar and entrainment bar "47"
I fig. "6 "is made by a screwed coupling and the universal joint.
When ready for working, the entrainment bar is going through the feed
Il cylinder stem " 45 " and connected to the same by a conical plier joint "6"
I
allowing its positioning and locking with max. stiffness by ring nut " 46 ".
On request' a bar of 1030 mm is supplied for longer cylinder blocks and a
bar of 300 mm for working heads with unpassing axis, fig. "22 ".
The short tool holder bar can fit also a 300 mm extension " 193 ", by
means of a screwed coupling fig. " 22 " fixed at the free end of the en-
. trainment bar.
-7-
BERCO S.p.A. INSTRUCTIONS FOR USE AND M,AINTENANCE
f
3.4- SPINDLE ROTATION SYSTEM AND BORING BAR FEED
Spindle rotation is operated by a three- phase motor, 2 speeds, " 124 "
by switch "5 ".
Belt " 125 " fig. " 9 " is connecting two pulleys with three steps " 71 "
then admitting six spindle speed rotation.
Belt transmission has a good winding, noisless and vibration damping and
any maintenance is required.
r
i
Bar feed, adjustable without steps, is made by the oleo-pneumatic system
fig. " 11 " where air is the power and oil used like stabilizer element for
double effect cylinder movement'' 54".
The entrainment bar feed is by cylinder stem and by plier " 6 " fig. " 6 ".
-Boring bar feed motion is controlled by one only distribution group fig. "12".
Distributor is equipped with a lever " 4 " and a knurled knob " 126 ";
sense of rotation and movement speed are selected by the lever and working
feed by the knurled knob and the ratchet " 127 ".
Quick feed and working feed are independent even if selected by the same
lever.
I
i
-8-
I
4- SETUP AND CENTERING OF CYLINDER BLOCKS AND

TOOL MEASURmG DEVICE
4.1- SETUP AND CENTERING OF CYLINDER BLOCK

Obviously, when locking slightly the unit, you will attempt to line first
the hole axis of the camshaft seats as near as possible to the vertical axis
of the side rests at the end of the head.
Lining up will be adjusted as shown in fig. " 13 "by means of the centering
r
device" 156 "equipped with dial gauge" 158 ".
First, radial adjust the tracer point in respect to the diameter of the external
head seats, then insert these devices on to the boring bar and turn by han~
for checking value and direction of centering errors.
Vertical errors should be adjusted by turning the handwheel " 14 .... and
handle " 22 " while handle " 21 " may adjust traverse errors till alignment
1
is obtained when dial gauge reads zero.
At this point, before starting working, setup operation is completed by
locking traverse ( lever " 3 and 13 " fig. " 2 " ) parallel rests (lever "20"
fig. " 4 " ) and working p ieee to the parallel rests " 11 " fig. " 8 ".
Repeat control operation 'to eliminate residual alignment differences.
As described, parallel rests are equipped with vertical and horizontal mi-
crometric adjustment making the centering operation easier.
For taking advantage of this possibility in both senses it is necessary, before
r-
jl
placing head, that slider index is on the centering mark of transparent plate
"97 "fig. "8 ".
Follow the above procedure also for centering and placing dead hole heads IL
but with two variations: bar support will pass from the external to the inner
part of the head fig. " 14 "and the normal centering device will be replaced
with that one" 159 ",supplied on request (see fig." 25 "). l
This particular device can be inserted in a reduced space then admitting the
seat control, not within 360° being impossible when the gauge is placed
inside the head, but in any case within a range assuring the correct head IL
centering.
Normal centering devices are also necessary to align, with the working
axis, "V "cylinder blocks as" in line".
1
The last ones are positioned directly on the parallel rests fig. " 18 ", while
for " V "cylinder blocks the unit shown in fig. " 15 "should be used when
possible.
The a.m. device is quite universal and can be used in many operations being
also suitable for cylinder blocks slanting at 30° and 45°.
Always to make the cylinder blocks alignment ( roughing centering) easier,
L
on request a cone set" 161" fig." 15" is available which is chamfered longi-
tudinally to allow quick positioning and removal in and from the working
area.
-9-
;l
\ ..
'j
n
u
r.J
l
0
D
f)
'-·
f]
.
0
0
[]
u
u
u
J
J
\]
COPPARO IFerrarai "BT 6 "HORIZONTAL BORING MACHINE
Machine model _ _ _ _ _ _ _ _ __
Supplied to _ _ _ _ _ _ _ _ _ __
Customer's order No. _ _ _ _ _ __
Our file N o . - - - - - - - - - - -
IMPORT ANT NOTICE
The exact knowledge of the machine and careful observance of the in-
structions contained in this Manual are quite necessary for having the ma-
chine running properly and satisfactorily for a long period of time.
Consequently, do not fail to read these instructions very carefully before
setting up and putting the machine into operation.
MOST IMPORTANT
Should complaints be made or orders for spare parts be placed, the cus-
tomers are kindly requested to give the following information:
Machine m o d e l : - - - - - - - - - - - - - - - -
Serial n u m b e r : - - - - - - - - - - - - - - - -
Electric appliance type ____ serial N o . - - - - -
When ordering spare parts, it is furthermore necessary to quote the part

number which is engraved on all of the main components and on almost
all the others or state the reference number and description given in this
Manual.
f
~----------~------------------------------------------------~----------~ J-
BERCO S.p.A.
'BtRc~~
CHARACTERISTICS
Working capacity
Boring capacity (min. and max. diameter) ...... . mm
Max. spindle travel ......................... . mm
24-85
100
.95"- 3.35"
3.94"
[
Geometric features
Min. height supports to bar C/L mm 45 1.60"
n
Max. height supports to bar C/L• • • ... •mm
Max. cylinder block lenght admitted ........... . mm
• 0 • • • • ~ • • • 295
810
11.80"
31.90" G
Speeds ,p
Spindle rotation speeds ...................... rpm 215, 355, 445, 520, 730, 1070 u
Spindle work feed and fast traverse rate ...... mm/min 0- 1000 0- 39.37"
Motor rating ............................... kW 0,37/0,20 .5/.27 HP

0
Dimensions
Length .................................. mm 1780 70"
0
Width ................................... mm
Height mm
800
1385
31.50"
54.53" 0
Weights
Approx. weight, unpacked kg 375 826 lb
D
Approx. weight, ocean packed ............... . kg 475 1046 lb
c
NB: Measurements, weights and execu-
c
tions are subject to changes without
previous notice.
Motor rating is referred to 50 Hz
frequency.
I
I
~ .
l
i
i
'r
1 -SETUP OF THE MACHINE
I 1.1-GENERAL
It is necessary these instructions are strictly followed for executing correct
cylinder block operations with boring machine BT 6.
Normal working tolerance for the a.m. parts requires boring operations with
high care, which can be executed with necessary precision only when controls,
units and machine accessories are well known.
1.2- UNCRATING THE MACHINE

The machine has been carefully and strongly packed to avoid damages in
transport.
Remove packing with care and do not force against parts of the machine.
Fig. " 1 " shows how to lift the machine with a rope sling to avoid damages.
1.3- LEVELLING THE MACHINE

Machine should be placed on stable foundation to avoid any vibration or
I! deformation causing incorrect finishing; therefore a special concrete pit

should be arranged to ensure a solid floor.
I! Follow this solution also when other near machines with alternate move-
ments may cause floor vibrations.
Level the machine by operating on bolts "1" fig. "2" by using a water level
placed lengthwise and traverse on the main support, then fixing nuts "2 ....
1.4- SETUP OF THE MACHINE

All machine parts liable to rust, have been protected with a layer of oil to
be removed with solvent and finished off with rags which do not leave threads
and fluff.
Take care the bed ways are quite clean as dirt may cause seizures.
1.5- NECESSARY LIGHTING

If possible place the machine in good natural li"ghting.
When working or reading measuring and centering devices it is necessary
to take figures as high as .01 mm ( .001" ) and a good lighting will help
avoiding errors.
1.6- ELECTRICAL CONNECTION TO THE MAINS

Connect the machine to the mains by a thermal cut- out. The machine is
equipped with a quadripole cable to this end.
Check the spindle sense of rotation that should be counterclockwise. If not
reverse two of the three phases.
WARNING - Take care to ground the machine to protect the operator
against contact with live parts.
I
-4 -
l
II
I
BERCO S.p.A.
COPPARO (Ferrara)
I.
I 1.7- CONNECTION TO THE COMPRESSED AIR SYSTEM I
II Machine is equipped with a oleopneumatic system for feed control and it
can be used only when it is connected to the compressed air system by
means of the " filter " group placed behind the machine " 15 " fig. " 3 ".
I 5-6 pression bar ( 73- 87 psi ) are suggested for a correct running.
WARNING -Connect the machine to the compressed air system only after
oi I fi II ing ( see paragraph 2.2 ) .
I I
'rI
I
rl
r
-5-
I
2- LUBRICATION
2.1- GENERAL LUBRICATION

Use " MOBIL VACTRA HEAVY MEDIUM " oil for the contact surface
of the boring bar and rest bushing " A " fig. " 4 " to avoid boring bar
friction when turning on the bronze bushes.
Use regularly "MOBILPLEX 47 "for parallel rest lifting group lubrication
" 24 "fig. " 5 " while, for handwheel lubrication "14" "MOBIL VACTRA
HEAVY MEDIUM " oil should be let in oiler " 25 ".
2.2- SETUP OF THE OLEOPNEUMATIC SYSTEM

Let " MOBIL DTE 24 "oil in the air-oil tank " 16 "fig. "3 ".
To this end, displace by hand piston " 55 " fig. " 6 " to end of stroke,
rightwards, by the spindle" 7 "fig. "2 ",then let in the oil " 18 ".
The same for tank " 17 "fig. "3 "but with bar and piston "55 "displaced
end of stroke leftwards (always looking the machine control side).
puring this second operation the tank oil level " 16 " will descend to the
lower limit; add other oil if this level is not visible.
Each tank contains about 1/4 it.
Close holes with caps " 18 " fig. " 3 " and connect the machine to the
compressed air system through the "filter" group " 15 "fig. '' 3 ".
At this point, move some times the feed control piston " 7 "end of stroke,
right and leftwards, to avoid possible air bubbles into the cylinder.
WARNING - In order to avoid the oil comes out from the tanks through the
compressed air hoses, it is suggested, that lever " 4 " fig. " 10 " is placed
on STOP position when ending working or in case of break.
Li
I
I
l
l
t
I'
I
l
f.
LJ I
II
I
l
I -6-
BERCO S.p.A.
COPPARO (Ferrara)
'
I'
3- DETAILS OF THE MACHINE
)
I
3.1- BORING BAR RESTS
Boring bar rests, " 8 " fig. " 4 ", are three and are made in high resistance L
aluminium alloy.
These boring bar rests are moving on a stabilized cast iron traverse whose
contact and reference planes are finished with high precision. I
II
A preloaded device moved by lever " 9 " is locking the boring bar rests
on the traverse.
Screw " 82 " fig. " 7 " is used for increasing or reducing boring bar rests
locking pressure, on the traverse.
Ir
Bearings " 85 " fig. " 7 " ale locked in the boring bar seat by means of
tI lateral screws " 86 " and play, if any, can be recovered by screw " 88 "
3.2- ADJUSTABLE PARALLEL RESTS

Th~ parallel rests, shown in fig. " 8 ", are used for locating small heads
and cylinder blocks by allowing a micrometric adjustment, vertical direction
II
by screw "22 "and horizontal direction by screw " 21 ".
The Allen wrench, 6 mm, supplied with the machine, facilitates screw rota-
tion. Adjusting range is shown on the glass" 97 ",while mobile index "99"
and "98" give slider position, in comparison with adjusting limit.
I Lever " 20 " fig. " 8 " locks parallel rests to the traverse " 12 ",which are
I adjustable - through the column - vertical direction by handwheel " 14 "
fig. "4 "for micrometric movements.
l The two parallel rests are equipped with stud bolts " 113 "for motor heads
locking and locking stirrups " 106 "for line cylinder blocks.
On request a device is available for placing the parallel rests fixing " V "
I
tt
cylinder blocks of 30° and 40°, " 160 "fig. " 15 ".
3.3- BORING BARS
I The toolholder bar diameter 23 mm, length 800 mm, supplied with the
machine, is made in hardened alloy steel covered by hard chrome.
I Connection without play, between toolholder bar and entrainment bar "47"
I fig. "6 "is made by a screwed coupling and the universal joint.
When ready for working, the entrainment bar is going through the feed
Il cylinder stem " 45 " and connected to the same by a conical plier joint "6"
I
allowing its positioning and locking with max. stiffness by ring nut " 46 ".
On request' a bar of 1030 mm is supplied for longer cylinder blocks and a
bar of 300 mm for working heads with unpassing axis, fig. "22 ".
The short tool holder bar can fit also a 300 mm extension " 193 ", by
means of a screwed coupling fig. " 22 " fixed at the free end of the en-
. trainment bar.
-7-
BERCO S.p.A. INSTRUCTIONS FOR USE AND M,AINTENANCE
f
3.4- SPINDLE ROTATION SYSTEM AND BORING BAR FEED
Spindle rotation is operated by a three- phase motor, 2 speeds, " 124 "
by switch "5 ".
Belt " 125 " fig. " 9 " is connecting two pulleys with three steps " 71 "
then admitting six spindle speed rotation.
Belt transmission has a good winding, noisless and vibration damping and
any maintenance is required.
r
i
Bar feed, adjustable without steps, is made by the oleo-pneumatic system
fig. " 11 " where air is the power and oil used like stabilizer element for
double effect cylinder movement'' 54".
The entrainment bar feed is by cylinder stem and by plier " 6 " fig. " 6 ".
-Boring bar feed motion is controlled by one only distribution group fig. "12".
Distributor is equipped with a lever " 4 " and a knurled knob " 126 ";
sense of rotation and movement speed are selected by the lever and working
feed by the knurled knob and the ratchet " 127 ".
Quick feed and working feed are independent even if selected by the same
lever.
I
i
-8-
I
4- SETUP AND CENTERING OF CYLINDER BLOCKS AND

TOOL MEASURmG DEVICE
4.1- SETUP AND CENTERING OF CYLINDER BLOCK

Obviously, when locking slightly the unit, you will attempt to line first
the hole axis of the camshaft seats as near as possible to the vertical axis
of the side rests at the end of the head.
Lining up will be adjusted as shown in fig. " 13 "by means of the centering
r
device" 156 "equipped with dial gauge" 158 ".
First, radial adjust the tracer point in respect to the diameter of the external
head seats, then insert these devices on to the boring bar and turn by han~
for checking value and direction of centering errors.
Vertical errors should be adjusted by turning the handwheel " 14 .... and
handle " 22 " while handle " 21 " may adjust traverse errors till alignment
1
is obtained when dial gauge reads zero.
At this point, before starting working, setup operation is completed by
locking traverse ( lever " 3 and 13 " fig. " 2 " ) parallel rests (lever "20"
fig. " 4 " ) and working p ieee to the parallel rests " 11 " fig. " 8 ".
Repeat control operation 'to eliminate residual alignment differences.
As described, parallel rests are equipped with vertical and horizontal mi-
crometric adjustment making the centering operation easier.
For taking advantage of this possibility in both senses it is necessary, before
r-
jl
placing head, that slider index is on the centering mark of transparent plate
"97 "fig. "8 ".
Follow the above procedure also for centering and placing dead hole heads IL
but with two variations: bar support will pass from the external to the inner
part of the head fig. " 14 "and the normal centering device will be replaced
with that one" 159 ",supplied on request (see fig." 25 "). l
This particular device can be inserted in a reduced space then admitting the
seat control, not within 360° being impossible when the gauge is placed
inside the head, but in any case within a range assuring the correct head IL
centering.
Normal centering devices are also necessary to align, with the working
axis, "V "cylinder blocks as" in line".
1
The last ones are positioned directly on the parallel rests fig. " 18 ", while
for " V "cylinder blocks the unit shown in fig. " 15 "should be used when
possible.
The a.m. device is quite universal and can be used in many operations being
also suitable for cylinder blocks slanting at 30° and 45°.
Always to make the cylinder blocks alignment ( roughing centering) easier,
L
on request a cone set" 161" fig." 15" is available which is chamfered longi-
tudinally to allow quick positioning and removal in and from the working
area.
-9-
4.2- MEASURING DEVICE FOR TOOL CALIBRATION
f
( I
Measuring device fig. " 17 ", supplied like standard equipment, allows to
calibrate the tool placed directly onto the bar or the toolholder collar
applied to the bar.
After zero setting of the measuring device, it is convenient to carry the
operation out of the working area, by using for example the support " 162 ''
fig." 16 ",available on request, holding the bar.
Following directions are important for correct zero setting of the measuring
device.
r·
I Loose screw " 167 " fig. " 17 ";let the support rod go down, then place
device onto the bar.
Fix the device to the bar by means of the support rod and screws and lock
slightly screw " 166 ".
I
I Zero set dial gauge " 170 ", loose screw " 168 " and make in contact the
tracer point and the bar on the toolholder surface.
Adjust the position of the measuring device until the dial indicator pointer
reads on zero or on the figure taken and lock by screw" 168 ".
Should the dial indicator pointer or the micrometer not exactly coincide
with zero, first set the micrometer on zero and then dial indicator by means
of the knurled screw " 169 "which, being previously set on the front red
dot, will have a fair adjustment range in either direction.
Once the calibration has been set, it is necessary to choose the suitable tool
I
to bore the desired diameter and place it into the boring bar making use of
the hole which is nearest to the first bearing to be bored or in the toolholder
hole.
Place the measuring device, which has been previously set to read the re-
rI
quired measure, on the boring bar so that the boring tool is on the support
center and perfectly in line with the micrometer stem, then lock it.
Let the boring tool advance by means of the adjustment screw " 165 ",
until the stem of the measuring device reads zero and lock by the proper
screw.
Recheck the measure by letting the whole device swivel on the tool tip
,.
max. radius then adjusting possible deviations. }.
To avoid mistakes in setting the measure proceed as follows:

i
desired diameter ............................ . mm 35,50 n
!
~
boring bar diameter .......................... . mm 23,00
I!I'
difference between the two dia .................. . mm 12,50
calibration error on the boring bar ............... . mm 0,00
.,
I,
measure to set on the measurement device ........ . mm 12,50 i

I
4.3- CENTRAL SUPPORT AND BAR DEFLECTION CONTROL UNIT
Central support fig. " 18 " is used to increase stiffness and steadiness of the
boring bar when length of the bar rest, supplied like standard equipment,
does not allow its regular positioning inside the cylinder bock.
- 10 -
------~--------------------------~------~~'I
BERCO S.p.A.
j
BrRc1> I
This unit, supplied on request, can be fixed onto the cylinder block by
means of the stirrups " 176 " or by using the existing holes on the cylinder
block plane. ~·
It consists of a cast iron cross piece, a bar " 180 "with a bearing holding
support " 182 ", a central rest " 177 " and a ring nut for vertical po-
I
sitioning " 179 ".
Central support can be quickly adapted to different types of cylinder blocks
but its location requires attention to avoid possible deflection and de-
I
formation to the boring bar.
To this end a spring is inserted between the central support and ring nut, to
compensate the central bar weighfand the bearing holding support.
To note possible boring bar deviations it is suggested to use the line up
control device shown in fig. "20 ".
Such device, sup pi ied on request, consists of a traverse " 183 ", two dial
gauge holding bars " 184, 185 " and two dial gauges placed at 90° one
from the other.
When set to zero on the bar, dial gauges may signal possible deflections or
deformations to the boring bar owing to uncorrect central support posi-
tioning.
- 11 -
5- WORKING OPERATION
5.1- BORING
Once trued the job, as previously instructed, let the boring bar going through
seats and supports; then connect the same to the driving bar previously
inserted onto the spindle shaft " 7 " fig. " 21 " by means of a thread.
Bar rests should be placed in order to reduce possible bar flections as much
as possible, then locked to the traverse slides by lever " 9 " fig. " 21 ".
Usually, boring operation starts on the left side of the head or motor block
but in particular cases, like for ~ead hole heads or when using the tool-
holder, boring operation may start from right side.
Feed and cutting speed may be choosen by the operator aq:ording to the
material to be worked and seat dimensions.
We recommend two cuts, one roughing cut followed by the relating check
and one finishing cut.
WARNING - It is suggested, at the end of every working operation or during
stop, to place lever " 4 " fig. " 10 " on STOP POSITION, for the correct
running of the oleopneumatic system.
1
l
- 12 -
6 ·SHARPENING DEVICE
I
6.1 ·SOLDERED TOOL SHARPENING DEVICE
On request the soldered tool sharpening device fig. " 26 " is supplied.
It consists of a three-phase electric motor " 230 ", on the support " 223 "
I
{
on which shaft the diamond wheel is fixed.

Sharpening jig allows soldered tool sharpening operations according to
definite cutting angles.
I
!
When tool does not cut, the two flanks should be sharpened and slightly
rounded off.
To regrind flank of the tool, place the same into the toolholder hole" 229"
and place it, ·before fixing, with bit in contact with jig arm " 224 " when
the last one is corresponding to the toolholder position.
Toolholder and tool should be fitted on the turning rest" 228" and rounding
radius of the point prearranged, i.e. zero point of the tool holder correspond-
ing to the first sign marked on the support, in case that the desired radius is
one millimeter (0.04") for example.
When the tool is fixed, it is necessary to loose the handle " 225 "and turn
the support " 228 " to become in contact with the gauge placed on the base
" 226 " and then to produce alternatively an oscillating movement up and
down while the tool will be advanced towards the wheel by turning the
knob" 227 ".
Same operation will be repeated for the other tool flank but taking care
to stop feed when the tool nose corresponds to the axis of the same tool.
For cutting edge nose rounding, place first the sharpening device in order to
have the tool nose in the middle of the grinding wheel face, then lock the
base " 226 " by handle " 225 " and advance tool towards the grinding
wheel by means of the knob " 227 "turning continuously the rest "228 ",
from right to leftside, until the desired radius is obtained.
WARN lNG · When presetting the rounding radius of the tool nose, it is
necessary first of all, to consider the material to be bored, i.e.: while for
antifriction metal the tool nose can be also rounded with radius higher
than 1 mm ( 0.04" ). for steel boring radius will not overcome 0,1- 0,2 mm
(0.0039". 0.0078" ).
Tools supplied have been made in order that wheel may be operating only
on hard metal tool bit, when regrinding: quicker regrinding and lower
consumption of the diamond wheel can be obtained.
Pay attention to this particularity, because when plate and stem are on same
level, it will be necessary to restore the relief angle of the tool stem in order
to keep the wheel always efficient.
Diamond surface of the grinding wheel must be kept cleaned with oil,
because a gummed wheel stops cutting and overheating may cause hard
metal tool bit breakage.
To avoid such inconvenient, it is necessary the tool is always kept slightly
pushed and moved against the diamond wheel face.
{
l.-
- 13 -
l
7 - MAl NTENANCE
7.1- GENERAL MAINTENANCE

Every year, air filter " 15 " fig. " 11 " should be replaced and oil of the
oleodynamic system fig. " 11 "changed.
Furthermore, support bearings have to be replaced, when worn.
Also bars, measuring and control devices must be kept clean and lubricated
with oil against all corrosive and pollutant chemical agents in work envi-
ronment.
DEFECT PROBABLE CAUSE REMEDY
Working feed and Tool low air pressure Check air pressure and adjust on 6 bar max.
quick movements value ( 87 psi) if necessary.
not responding to
the controls, irreg-
ular stop, etc.
Uncorrect bearing ad- Check and adjust bearings by means of the
justment of the sliding bar support screw until the toolholder bar is
boring bar. turning free.
Bar support not perfect- Clean bearing and reference plane of the bar
ly in line. holding rest traverse.
Intermittent working Air inside driving cylinder Check oil level of the tanks and restore, if
feed. necessary, as shown in paragraph 2.2.
Uncorrect sliding bar Operate as stated above.
bearing adjustment or.
bar supports not in line.
Oil leakage from the Excessive tank filling Check level with piston till end of stroke,
air exhaust pipe of first rightwards and leftwards and let the oil
distributor off when exceeding tank level.
Unsatisfactory Tool uncorrectly grinded Checktooland regrind, if necessary, as shown
l working finishing
L in the proper paragraph.
degree.
Insufficient stiff tool Check the whole positioning and make it mo-
positioning. re stiff and steady.
Bar holding supports Check locking stiff ness and increase tight-
insufficiently locked onto ening torque, if necessary, by coach adjusting
the traverse screw (see paragraph 3.1 ).
- 14 -
8- INDEX OF MAIN COMPONENTS OF THE MACHINE
1 Screw ........................................... . Fig. 2

2 - Nut ............................................. . 2
3 Locking lever for parallel rests ......................... . 2
4 Feed bar lever ..................................... . 2-9-10-11-12
5 Change-over switch ................................. . " 2-9-10
6 - Bar plier ......................................... . 2-6-10
7 - Universal joint ..................................... . " 2-6-9
8 - Bar suppurt ....................................... . 2-4-7-21-22
9 Lever .................... : ....................... . 2-4-7-13-21-22
10 - Boring bar .................................... ·.... . 2-4-21
11 " T " nut .................... ~ .................... . 2-4-8
12 - Parallel rest traverse ................................. . 2-4-8
13 Locking lever for parallel rests ......................... . 2- 12
14 - Handwheel ....................................... . 2-4-5
15 - Filter group adjusting air ............................. . 3- 11
16 - Air- oil tank ...................................... . 3- 11
17 - Air- oil adjuster .................................... . 3- 11
18 Screwed plug ...................................... . 3- 11
19 - Bar holding rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
20 Locking lever for adjustable thickness .................. . 4-8
21 - Traverse movement screw ............................ . " 4-8
22 Vertical movement screw ............................. . 4-8
23 Screw ........... : . .............................. . 4
24 - Lubricator ........................................ . 4
25 - Oiler ............................................ . 4-5
26 - Lead nut ......................................... . 5
27 - Screw ........................................... . 5
28 -· Lead nut support ................................... . 5
29 - Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
30 - Screwed bar with end conical toothing . . . . . . . . . . . . . . . . . . . 5
31 - Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
32 - Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
33 - Ball bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
34 - Bevel pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
35 - Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
36 - Ring-nut ........·. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
37 - Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
38 - Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
39 - Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
40 - Cover ......................................... -. . . 5
41 - Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
42 - Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
43 - Stud bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
44 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
45 - Piston- stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
- 15 -
r· 46 - Outer ring nut ....................................... . Fig. 6- 10

\ 47 - Draw rod ........................................... . 6- 10
48 - Inner ring nut ........................................ . 6
49 Ball bearing .......................................... . 6
50 - Ring .............................................. . 6
51 Gasket ............................................. . 6
52 Gasket ............................................. . 6
53 Hose .............................................. . 6
54 - Cylinder ............................................ . 6- 11
55 Gasket .................. : .......................... . 6
56 Gasket ............................................. . 6
57 - Cylinder bush ........................................ . 6
58 Gasket ............................................. . 6
59 - Screw ............................................. . 6
60 Connector ........................................... . 6
61 Connector ........................................... . 6- 11
62 Hose .............................................. . 6- 11
63 - Bush ................................................ . 6
64 - Ring nut ............................................ . 6
J
65 Screw .. ·............................................ . 6
66 - Ball bearing .......................................... . 6
)
67 - Tongue ............................................. . 6
68 - Pin ................................................ . 6
69 - Hub ............................................... . 4-6
70 - Cylinder support ..................................... . 6- 11
71 Pulley .............................................. . 6-9-11
72 - Spacer ............................................. . 6
73 Ball bearing ..· ....................................... . 6
74 - Screw .............................................. . 6
75 Pin ............................................... . 6
76 - Flask .............................................. . 7
77 Screw .............................................. . 7
r 78
79
80
Pin ................................................. .
Rocker arm stem ..................................... .
Spring ............................................. .
7
7
7
81 Hinge .............................................. . 7
82 Screw .............................................. . 7
83 - Bellevi lie washer ...................................... . 7
84 - Selfbraking nut ....................................... . 7
85 Bush ............................................... . 7
86 Screw ............................................... . 7
87 Felt .......................... ······················· 7
88 Clamping screw ...................................... . 7- 21
89 Bearing screw ........................................ . 7
90 Pin ..................................... · · · · · · · · · · · · 7
91 Eccentric ........................................... . 7
1t>
- 16 -
;:, .'
92
93
-
-
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 7
Pin ............................................... . 7
I
94 - Rocker arm ........................................ . 7
95 - Screw ............................................. . 7
96 - Rocker arm stem .................................... . 7
97 - Glass .............................................. . 7
98 - Reference plate ...................................... . 8
99 - Movable index ...................................... . 8
100 - Screw ............................................. . 8
101 - Nut ....................•........................... 8
102 - Screw support ....................................... . 8
103 - Screw ........................................... -.. . 8
104 - Screw ............................................. . 8
105 - Parallel shim ........................................ . 8
106 - Locking stirrup ...................................... . 8- 18
107 - Screw ............................................. . 8
108 - Screw ............................................. . 8
109 - Spacer ............................................. . 8
110 - Spacer .............................................. . 8
111 - Washer ............................................ . 8
112 - Nut .............................................. . 8
113 - Stud bolt .......................................... . 8
114 - Stud bolt .......................................... . 8
115 - Nut .............................................. . 8
116 - Spring ............................................ . 8
117 - Spring container .................................... . 8
118 - Slanting slider ....................................... . 8
119 - Stirrup ............................................ . 8
120 - Base .............................................. . 8
121 - Slinting plate ....................................... . 8
122 - Pin ............................................... . 8
123 - Tension rod ........................................ . 8
124 - Motor .............................................. . 9
125 - Toothed belt ....................................... . 9
126 - Knob ............................................. . 9- 11 - 12
127 - Screwed ratchet ..................................... . 9- 11 - 12
128
129
-
-
Hose .............................................. .
Hose ............................................... .
11
11
L
130 - Connector o eo o o o o o o o o o o o o o o o o o o 0 o
11
o o o 0 o o o 0 0 o o o 0 0 o 0 o 0 0
131 - Connector ......................................... . 11

132 - Hose .............................................. . 11
133 - Hose .............................................. . 11
134 - Pin ............................................... . 12
135 - Screw ............................................. . 12
136 Rotor ............................................. .
137 - Lever ............................................. .
" 12
12
\L
- 17 -
- BERCO S.p.A. INSTRUCTIONS FOR USE AND MAINTENANCE
- Pin .............................................. . Fig. 12

Gasket ........................................... . 12
Gasket •••••••••• 0 ••••••••••••••••••• 0 •••••••••••••
12
- Spring • 0 ••••••••••••••••••••••••••••••••••••••••••
12
Washer • • • • 0 • • • • • • • 0 • 0 0 • • • • • • • • 0 • • • • 0 • • • • • • ~ • 0 • • 0 • 0
12
Elastic ring ........................................ . 12
144 - Pin .............................................. . 12
145 Plug .......... _.................................. . 12
146 - Distributor pin .........· ............................ . 12
147 - Stirrup ................. ~ ......................... . 12
148 - Screw ............................................ . 12
149 - Spring ........................................... . 12
l -·.
150 - Sphere ........... .-............................... . 12
I'l . 151 - Gasket 0 0 0 0 0 0 0 0 0 0 D 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
12
( "
152 - Gasket ••••••••• 0 ••• 0. 0. 0 •••••••••••• 0 ••••••••• 0 ••• 12
( ' 153 - Screw· ............................................ . 12
l 154 - Feed adjusting valve ................................. . 12
~ .
155 - Stop and quick feed valve ............................. . 12
156 - Centering device ....................... ~ ............ . 13
,_.,.'
157 Knurled device body ................................ . 13
158 Dial gauge ......................................... . 13
159 Centering device for dead hole heads .................... . 14
160 Centering cone ..................................... . 15
161 Location for" V" cylinder blocks ...................... . 15
162 Bar support ........................................ . 1~ h
l
163 Toolholder ring .................................... . 16. 23
f!
164 lr
Tool locking washer ................................. . 16 !:
r' 165
166
167
-
Tool adjusting screw ................................ .
Washer ........................................... .
17
17
i'"
i!
ll
il
- Screw ............................................ . 17 rIt
168 - Screw ............................................ . 17 H
r
169 - Screw for dial gauge zero setting ....................... . 17 \-
170
,,l'
Dial gauge ........................................ . 17 ~~'rl
171 Micrometer locking screw ............................. . 17
172
173
174
Micrometer ........................................ .
Tracer point lifting screw ............................. .
Tracer point ....................................... .
17
17
17
II
!!
175 - Main support ...................................... . 16- 18

176 - Stirrups ........................................... . 19
177 - Clamp ............................................ . 19
178 - Lever ............................................ . 19
179 - Washer ........................................... . 19
180 - Threaded rod ...................................... . 19
181 - Spring ............................................ . 19
182 - Bush ............................................. . 19
183 - Traverse .......................................... . 20
. 18 .
J
184 - Dial gauge .......................................... . Fig. 20

185 Dial gauge ..................................... 20 0 •••••
186 Rod ...................................... 20 0 •• 0 •••••
187 Rod ....... 0

20
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 0 •••••
188 Pin ............................................ 20 0 •••
189 - Screw with knob ..................................... . 20

190 - Screw ............................................. . 20
191 - Screw ............................................. .
'
20
192 - Short boring bar ......... 22
0 ••••••••••••••••••••••••••••
193 - Extension 0
22
••••••••••••••••••••••••••••••••••••••••••
194 - Screw ...........
I.
0 ••••••
24 : •••••••••••••••••••••••••••
195 - Rod 0 ••• 0

24
••••••••••••••••••••••••••••••••••••••••••
196 ·- Cover ............................................. . 24

197 Pin ...... 0 •••••• 0
24
• • • • • • • • • • • • • • • • • • • 0 • • • • • • • • • • • • 0 •
198 Arm .............................................. . 24

199 Screw ............................................. . 24
200 - Tracer point ........................................ . 24
201 -
202 -
203 -
Screw
Block
•
•••
0 •••••••••••••••••••••••••••••••••••
0 ••••• 0 •• 0 0
Screw ............................................. .
24
24
• • • • • • • • • • • • • • • • • •
24
0 •••••
0 ••••••••
0 ••• 0 •••
I
204
205
206
207
-
-
Pin ............................................... .
Screw ............................................. .
Plate .............................................. .
Pin ............................................... .
24
24
24
24
I
208 Dial gauge locking screw ............................... . 24
209 Pin ............................................... . 25
210 - Spring ............................................ . 25
211 Device body ........................................ . 25
212 Rod 0
25
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
213 Screw ............................................. 25 0
214 Dial gauge .......................................... . 25

215 - Screw with handle ................................... . 25
216 - Screw ... 0 •••••••••••••••••••••••••••••••••
25 0 ••••••••
217 - Clamping plate ...................................... . 25

218 - Washer ............................................ . 25
219 Lever .......................................... 25 0 •••
220 - Pin .................................... 25 0 •••••••••••
221 - Pin ............................... , ............... . 25

222 - Pin ............................................... . 25
223 - Support ........................................... . 26
224 - Jig arm ............................................ . 26
225 Lever ............................................. . 26
226 - Base .............................................. . 26
227 - Knob ............................................. . 26
228 - Turning rest ........................................ . 26
229 Toolholder ........................................ . 26
230 - Motor ............................................. . 26
- 19 -
i;
i'
p
.
9 ·KEY TO ILLUSTRATIONS
i,j
1; Fig. 1. How to sling the machine
L
i :
.. 2. General view
!' " 3. Back view of the machine
" 4- Partial view, working surface
.. 5 . Table lifting unit
. 6 . Cylinder block
. 7. Bar support
. 8. Adjustable parallel thickness .
. 9. Motor and turning- feed unit
" 10. Turning and feed bar control head -
" 11 . Oleopneumatic system
.. 12 . Feed bar adjusting distributor
" 13- Centering operation for head
I ~. .. 14-
\
1 .. 15 .
Centering operation for dead hole head
Coarse centering device with cones and " V "cylinder blocks location
" 16.
. 17 .
Bar holding support and measuring device
. 18.
Measuring device and tool calibration
.. 19 .
Bar holding support placed onto the motor block
Bar holding support
20.
." 21 .
Holding bar control device
. 22 .
Working operation of passing axis head
.. 23 .
Working operation of unpassing axis head
.. 24.
Working operation with toolholder ring (detail)
. 25 .
Centering device
. 26.
Centering device for dead hole heads
Sharpening device
- 20-
BERCO S.p.A. INSTRUCTIONS FOR USE AND MAINTENANCE I
'BrRc~ f~
I
l
Fig. 1- HOW TO SLING THE MACHINE

n
'j
I :
i
L
Fig. 2 ·GENERAL VIEW

I
lI
1-
'·
Fig. 3- BACK VIEW OF THE MACHINE

( '
i'
Fig. 4- PARTIAL VIEW, WORKING SURFACE

-
----~--------------------~----~[
BtRc~ I
l
r
24 27 14
4- 1
--4--
1
f
L
Fig. 5- TABLE L1 FTING UNIT

I· 1-:-~_:_A~-~-(-~ -~r_·:_a·)-'- - ' 'H_o_~_:_i~-~-~-T-uA-sL_E_:_~-~-'N-MG_A_~_:_~-~-'A_N_~_c_E
N-s-,T-eR_Tu_sc_:_. B;;_R_C_~_o_....
____.___
0
11'1
( j
I
Fig. 6- CYLINDER BLOCK

('
! .'
L
I
l
Fig. 7- BAR SUPPORT

f cOPPARO (Ferrara) "BT 6 "HORIZONTAL BORING MACHINE
1
f '
l
IL,
Fig. 8- ADJUSTABLE PARALLEL THICKNESS

r
r(
L
rt
Fig. 9- MOTOR AND TURNING-FEED UNIT
[
L
Fig. 10- TURNING AND FEED BAR CONTROL HEAD

1_
r: COPPARO (Ferrara) "BT 6 "HORIZONTAL BORING MACHINE
L
r
r
r.
r·
r·
[
[
L
[
[
[
[
L
L
L
l' ~·
L Fig. 11- OLEOPNEUMATIC SYSTEM

144 145 143 142 141 140 139 137 136 134
I
L
Fig. 12- FEED BAR ADJUSTING DISTRI SUTOR

gERCO S.p.A. INSTRUCTIONS FOR USE AND MAINTENANCE
rl . Fig. 13- CENTERING OPERATION FOR HEAD
Fig. 14- CENTERING OPERATION FOR DEAD HOLE HEAD

------.----------.-------, l'
l3ERC0 S.p.A. INSTRUCTIONS FOR USE AND MAINTENANCE
COPPARO (Ferrara)
'BtRc'b f
r
L
L
L
r
[
l
·~,
-"
[
['
[
[
L
[-,
J
I'
l.J.
l j
1;
[:
l,II
.J
Fig. 15- COARSE CENTERING DEVICE WITH CONES AND" V"

CYLINDER BLOCKS LOCATION t'·It!t !t
·~
h
r~
BERCO S.p.A. INSTRUCTIONS FOR USE AND MAl NTENANCE
cOPPARO (Ferrara) "BT 6 "HORIZONTAL BORING MACHINE
Fig. 16- BAR HOLDING SUPPORT AND MEASURING DEVICE

r
i
!
I
I .
L
Fig. 17- MEASURING DEVICE AND TOOL CALIBRATION

l
r· BERCO S.p.A.
COPPARO (Ferrara)
r·
f~
r·
r..
f
1,
f
r~
r
['
L
L
L
Fig. 18- BAR HOLDING SUPPORT PLACED ONTO THE MOTOR BLOCK
I
L
( "
I
L
Fig. 19- BAR HOLDING SUPPORT

t
f' cOPPARO (Ferrara)
r
r
r
r·
r
f'
I
r
l
187
185
Fig. 20- HOLDING BAR CONTROL DEVICE

Fig. 21- WORKING OPERATION OF PASSING AXIS HEAD [

,,
1
--"
r
L
[
L'
L
L
L
Fig. 22- WORKING OPERATION OF UNPASSING AXIS HEAD
L
----------------------.....11
,
r BERCO S.p.A.
COPPARO !Ferrara)
r
f
r
I
r·
[_"
r
["
[~
L~
t~
(
L,
L'
L
L
L:
L
I Fig. 23- WORKING OPERATION WITH TOOLHOLDER RING (DETAIL)
158
r
r
{
Fig. 24- CENTERING DEVICE

[
213 I
211
r
L
210
t
t
l
222
Fig. 25- CENTERING DEVICE FOR DEAD HOLE HEADS

r,
I
f'
!
I
r
i
I
I.
L
Fig. 26- SHARPENING DEVICE

' 1
i
j
,J
I
I
J

Berco Line Borer User Manual

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Berco Line Borer User Manual

Hochgeladen von

Copyright:

Verfügbare Formate

;l

IMPORT ANT NOTICE

Electric appliance type ____ serial N o . - - - - -

When ordering spare parts, it is furthermore necessary to quote the part

Motor rating ............................... kW 0,37/0,20 .5/.27 HP

BERCO S.p.A. INSTRUCTIONS FOR USE AND MAINTENANCE

1.2- UNCRATING THE MACHINE

1.3- LEVELLING THE MACHINE

I! deformation causing incorrect finishing; therefore a special concrete pit

1.4- SETUP OF THE MACHINE

1.5- NECESSARY LIGHTING

1.6- ELECTRICAL CONNECTION TO THE MAINS

2.1- GENERAL LUBRICATION

2.2- SETUP OF THE OLEOPNEUMATIC SYSTEM

3.2- ADJUSTABLE PARALLEL RESTS

3.3- BORING BARS

4- SETUP AND CENTERING OF CYLINDER BLOCKS AND

4.1- SETUP AND CENTERING OF CYLINDER BLOCK

IMPORT ANT NOTICE

Electric appliance type ____ serial N o . - - - - -

When ordering spare parts, it is furthermore necessary to quote the part

Motor rating ............................... kW 0,37/0,20 .5/.27 HP

BERCO S.p.A. INSTRUCTIONS FOR USE AND MAINTENANCE

1.2- UNCRATING THE MACHINE

1.3- LEVELLING THE MACHINE

I! deformation causing incorrect finishing; therefore a special concrete pit

1.4- SETUP OF THE MACHINE

1.5- NECESSARY LIGHTING

1.6- ELECTRICAL CONNECTION TO THE MAINS

2.1- GENERAL LUBRICATION

2.2- SETUP OF THE OLEOPNEUMATIC SYSTEM

3.2- ADJUSTABLE PARALLEL RESTS

3.3- BORING BARS

4- SETUP AND CENTERING OF CYLINDER BLOCKS AND

4.1- SETUP AND CENTERING OF CYLINDER BLOCK

4.2- MEASURING DEVICE FOR TOOL CALIBRATION

To avoid mistakes in setting the measure proceed as follows:

measure to set on the measurement device ........ . mm 12,50 i

on which shaft the diamond wheel is fixed.

7.1- GENERAL MAINTENANCE

DEFECT PROBABLE CAUSE REMEDY

8- INDEX OF MAIN COMPONENTS OF THE MACHINE

1 Screw ........................................... . Fig. 2

r· 46 - Outer ring nut ....................................... . Fig. 6- 10

131 - Connector ......................................... . 11

- Pin .............................................. . Fig. 12

175 - Main support ...................................... . 16- 18

184 - Dial gauge .......................................... . Fig. 20

186 Rod ...................................... 20 0 •• 0 •••••

187 Rod ....... 0

188 Pin ............................................ 20 0 •••

189 - Screw with knob ..................................... . 20

194 - Screw ...........

195 - Rod 0 ••• 0

196 ·- Cover ............................................. . 24

198 Arm .............................................. . 24

213 Screw ............................................. 25 0

214 Dial gauge .......................................... . 25

217 - Clamping plate ...................................... . 25

220 - Pin .................................... 25 0 •••••••••••

221 - Pin ............................... , ............... . 25

Fig. 1- HOW TO SLING THE MACHINE

Fig. 2 ·GENERAL VIEW